Mounting and Connecting 1. Locate the components required for mounting the pattern controller. 2. Mounting slot Loosen the socket head mounting screw. Retain screw for re-installation. Ship-with Kit 277894 (Qty: 1) Back panel Slide the mounting plate out from the mounting slot. Mount the mounting plate on a rigid support (e.g. wall or post) to prevent external vibration. Secure with screws provided in the ship-with kit. 2.95 in. (75 mm) 3. 5. 1123338 (Qty: 3) 982594 M4 x 10 mm (Qty: 4) 3.93 in. (100 mm) 4. Mounting plate 983116 M4 Lock Washer (Qty: 4) Installation Guide, 1123405_01 1122386 Fuse, 32V, 7.5 A, (Qty: 2) 114876 Fuse, 250V, 4 A, (Qty: 2) 1122831 16-Positions, JP2 (Qty: 1) 1122832 14-Positions, JP3 (Qty: 1) 1122833 1122901 Spectra™ 30 12-Positions, Control System JP4 Quick Reference Guide (Qty: 1) 1122837 7-Positions, JP17 (Qty: 1) 1122834 8-Positions, JP5 (Qty: 1) 1123358 2-Positions, JP16 (Qty: 1) 1123405 Spectra™ 30 Control System Installation Guide 1123406 Spectra™ 30 1123841 Spectra™ 30 Control System Safety Instructions Control System ProductManual CD contains Product Manuals emanuals.nordson.com/ adhesives Dimensions Slide pattern controller into the mounting plate. Secure with socket head mounting screw removed in step 2. 9.76 in. (248 mm) 2.95 in. (75 mm) 6. Open the pattern controller cover by loosening the four M5 captive screws. 7. 9.84 in.(250 mm) 3.93 in. (100 mm) 8. Re-install the cover. Press switch to turn on the pattern controller. Route all the cables through the conduits located on the base panel. Refer to the Wiring Schematics for connection details. 5.66 in. (144 mm) NORDSON CORPORATION SDULUTH, GA SUSA Swww.nordson.com Wiring Schematics Refer to the Connector Table and the Internal Board drawings to make internal connections. Warning: Allow only personnel with appropriate training and experience to operate or service the equipment. The use of untrained or inexperienced personnel to operate or service the equipment can result in injury, including death, to themselves and others, and damage to the equipment. Conduit System Input/Output (4 In, 2 Out)* Ref JP3/4 JP2 Encoder (1) JP4 Run-up Out (1)/ Machine Stop Outputs JP17 AC Input Equipment must be properly grounded and fused according to its rated current consumption (see ID plate). Failure to follow the safety procedures can result in serious injury. Connecting Location Trigger (1-4) Applicator Outputs (4) Warning: JP5 JP16 PE (Ground) Install cooling fan if needed (optional) *Install PG connectors from ship-with kit as needed L1L2L2 /N PE/G IMPORTANT: To Insert Wires in Terminal Blocks: Use 10 mm strip length Insert wire into spring-cage clamp in either position To Remove Wires from Terminal Blocks: Press the release button slot with a small screwdriver and pull the wire to remove Wire Gauge Range: JP5 and JP17 - 5 mm pitch connectors (applicator and run-up): 14 – 24 AWG JP 2, JP3, JP4 and JP7 - 3.5 mm pitch connectors (triggers, encoders, and system I/O): 16 – 24 AWG JP16 - AC Input Plug: 12 – 24 AWG Using Setup Wizard at First Time Startup Using touch gestures in this guide: 3. Hold Tap 1. E NCODER Set up the encoder. a. Tap button to select no encoder. 4. S CALE AND U NITS Scaling options allow you to program patterns in time (ms) or distance (mm or in.). L ANGUAGE Scroll to select your language. b. Tap buttons to select a single phase encoder. Encoder Icon Status: c. Tap buttons to select a quadrature encoder. NOTE: When using an optional encoder, scaling encoder not detected. ! 2. encoder detected and license available to enable encoder operation. is used to ensure that line speed displays are correct and programmed pattern measurements are accurate at all line speeds. encoder detected, license missing to enable encoder operation. Units C OMPONENTS System detects active and/or connected triggers automatically. Default selection can be overridden. Tap down arrow buttons to select installed components. Only triggers that are programmed into the pattern controller are available for selection in all screens. Scaling Procedures 0 - [NONE] to modify the default settings. 0 - [NONE] Tap box or down arrow to select applicator family from the drop down list. a. Select ms (milliseconds) to set patterns in time ONLY. No scaling needed. indicates that the selections are unavailable because of the settings selected. b. Select millimeter or inch to set patterns in distance. See scaling steps below. For these procedures, make sure that the line speed is constant. Scaling using product length 10 Only applicators that are programmed into the pattern controller are available for selection in all the screens. Compensation settings are pre-programmed based on applicator selection. I NPUTS 6. Set up system inputs. b. Tap to select scale by product length. c. Tap to use different trigger input for the length measurement. d. Enter the measured product length from step a. The hourglass symbol appears until a product is detected on the trigger input. to modify the default settings. 5. a. Measure actual product length in line with where the trigger detects the product. e. Run at least one product past the trigger. O UTPUTS The system calculates the resulting scale. Set up system outputs. Scaling using line speed a. Make sure that the line is running at a constant speed. b. Tap to select scale by line speed. c. Enter the known line speed. The system calculates the resulting scale. 11 Remote Recipe Selection: Tap to select each output to: Remote System Enable: Active high (24 VDC) or Active low (0 VDC) Set the remote enable input to active low (0 VDC) Tap to check the box for to disable this function. remote recipes selection. Set the remote enable The active recipe is input to active high selected using the five (24 VDC) to enable this binary inputs. function. Example: 1-1-0-1-0 selects recipe #11. 7. Scaling manually Outputs Icon Status: Ready Manual scaling is normally used with one encoder. a. Tap to scale manually. Alert Fault/Machine Stop M ACHINE S ETTINGS b. Enter the pulse per millimeter (or per inch) of line travel. 8. Perform the following steps: A DDITIONAL M ACHINE S ETTINGS 9. PASSWORD Tap to select a single recipe. Tap to select multiple recipe files. Tap to select adhesive output on or off when power is turned on. Adhesive OFF at power on. Must be turned on manually. Adhesive ON at power on. Tap to set the clock. Tap Go to step 8 for Additional Machine Settings. Tap . In the numeric keypad enter line speed when adhesive output starts. and . In the numeric keypad enter line speed when adhesive output stops. Tap the box to enter: Trigger timeout time (with no encoder) or Trigger timeout distance (with encoder) Tap to skip products (like palletizing). Tap to enable adhesive application when the line stops, on products that passed the trigger. Tap to skip adhesive application when the line stops, on products that passed the trigger. Original copyright date 2014 S Nordson and the Nordson logo are registered trademarks of Nordson Corporation S Issued 07/14 Tap button, and enter a PIN in the PIN keypad. Tap to enable the password function.