Assembling Assembling modules modules into into complete complete VELO VELO detector detector halves halves Tested parts shipped to CERN Need to be assembled in complete detector halves What final verifications ? electrical tests 3D survey cooling functional test High voltage check out ? In what details do we go ? What precautions for handling ? Schedule FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 1 Expected Expected parts parts 42 modules from Liverpool (4 from NIKHEF) Fully validated (electronics, mechanics, alignment, thermal, vacuum, HV) Mechanics and interconnects from Amsterdam Fully validated (cooling, vacuum, electrical) Instrumented RPT crates from Lausanne Fully validated Work Work at at CERN CERN (overview): (overview): Check Check single single module: module: functional functional fast fast cooling, cooling, hi hi volt volt ?? Sample Sample metrological metrological check check ?? Full Full half: half: Full Full metrology metrology Test Test cooling, cooling, HV, HV, in in vacuum vacuum o Measure Measure TTo effects effects on on 3D 3D (test(testbeam, cosmics or other ?) beam, cosmics or other ?) FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 2 Who Who are are we? we? @ CERN: Doris, Jan, Lars, Massi, Muriel (part of year), Paula, Raphael, Tomas 2 summer students, one stagiere (?) Kazu Aldo (?) Plus Technical support from institutes, CERN metrology, DSF, Russian Technician Plus Assembly shifters from Liverpool, Glasgow (under discussion) FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 3 Evolution Evolution towards towards final final assembly assembly cooling Tests of preproduction modules not necessary “debugging” ECS+safety location none lab partial lab+DSF manpower flexible Tests of single production modules Homemade system Operation of >1 modules together on base plate “system test” shift crews Operation of full half close to final FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 essential: real system CERN – Geneva DSF in pairs with strict rules Massimiliano Ferro-Luzzi 4 Check single module Discuss Discuss with with Liverpool, Liverpool, customize, customize, get get drawings! drawings! 1. 2. 3. 4. a. b. c. d. e. f. g. 5. Access Access to to its its QA QA data data from from Liverpool, Liverpool, Micron, Heidelberg Micron, Heidelberg Module arrives in its transport box Identify module and get info Basic metrology check – cf database Check electrical functionality: possibility to input our results and jointly analyse data Chip digital functionality x 16 x 2 Chip currents and voltages Pipeline map x 16 x 2 Ileak vs Bias scan noise map of strips before and after cm To sensors Channel signal response x 2048 x 2 (?) DAQ DAQ & & controls controls for for 16-Beetle 16-Beetle read-out read-out mode mode (*) (*) Appropriate Appropriate HV HV and and LV LV PS PS Dark Dark box box Cooling Cooling Radioactive Radioactive source source Trigger Trigger scintillator scintillator ++ electronics electronics Store in transport box at DSF (*) DAQ: We do not probe anything directly on the module (unless something is wrong) We do not intend to rework module in terms of bonding (hence cleanliness requirement can be relaxed – proposal to be made to Liverpool) FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva at 40MHz, 4-output mode, 1 MHz trigger rate ? start with Jan’s setup (for single sensor tests) In parallel, develop TELL1 DAQ then move to TELL1-based setup (for multi-station tests) Massimiliano Ferro-Luzzi 5 Single module setup (1) For boosting my poor understanding of Jan’s DAQ… probably wrong PC Cable Cable up up both both R R and and Phi, Phi, such such that that no access is needed to study the no access is needed to study the full full module module Study Study either either R R or or Phi, Phi, not not both both simultaneously ? simultaneously ? Real Real module module looks looks like like that that => => mechanics mechanics needed needed !! What What cooling cooling ?? SSPCI SSPCI I2C + JTAG PCI CAT6 I2C Dark box CAT6 JTAG crate Scint Phi side 8x ADC card For 2 Beetles CAT 6 JTAG 8x “Adapter” CAT6 x 2 signals 8x CAT6 x 2 signals R side CAT6 x 16 signals CAT6 TFC CAT6 I2C Src CAT6 TFC CCB board CAT6 TFC HV, LV, To “Adapter” “Adapter” == ?? 1. 1. 2. 2. FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva RPT RPT board board with with current current PCB PCB adapters adapters ?? Passive, custom-made PCB adapter Passive, custom-made PCB adapter ?? Massimiliano Ferro-Luzzi 6 Single module setup (2) WHAT WHAT DO DO WE WE HAVE HAVE ?? ⇒ ⇒ INVENTORY INVENTORY ⇒ ⇒ CAN CAN // SHOULD SHOULD WE WE MAKE MAKE MORE MORE ?? ⇒ ⇒ BETTER BETTER MOVE MOVE TO TO TELL1 TELL1 ASAP ASAP !! Electronics: Electronics: the the minimum minimum config config 22 Beetles/ADC Beetles/ADC => => 88 ADC ADC cards cards 44 ADC ADC cards/SSPCI cards/SSPCI => => 22 SSPCI SSPCI cards cards 11 I2C+JTAG I2C+JTAG PCI PCI card card 11 PC-linux PC-linux for for SSPCIs SSPCIs 11 CCB CCB board board 22 “adapters” “adapters” to to connect connect to to the the Kapton Kapton cables, cables, which which could could be be either either one one of of RPT RPT board board with with current current PCB PCB adapters adapters Passive, Passive, custom-made custom-made PCB PCB adapter adapter Trigger Trigger electronics electronics TELL1 TELL1 –– BASED BASED DAQ: DAQ: What What do do we we need need ?? Tell1 Tell1 crate crate Start Start with with one one Tell1 Tell1 equipped equipped with with 11 to to 44 digitizers, digitizers, then then expand expand to to about about 10 10 Tell1s Tell1s Gigabit Gigabit network network and and PC PC ECS ECS ?? Via Via what what ?? Fast Fast signals signals ?? How How ?? what what cables? cables? What What length? length? Visit Visit ED/online ED/online lab(s) lab(s) => => Manfred, Manfred, Niko Niko ?? Visit Visit EPFL EPFL => => Raymond, Raymond, Guido Guido Work Work out out realistic realistic delivery delivery schedule schedule => => Aurelio Aurelio Liverpool Liverpool would would like like to to have have 33 such such DAQs DAQs !!!! FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 7 Cooling for single module Option 1: Make a cooling block that matches with Liverpool module cooling interface Use any standard liquid coolant with refrigerator Connection must be flexible enough not to induce stresses on the module Option 1a: cooling temperature should stay above dew point Option 1b: provide also (pre-cooled) dry air into the dark box Option 1c: put it in vacuum Option 2: Use fans Must ventilate the whole box Chip temperature will never be below room temperature… FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 8 Checking one module (S, N): how much time ? also probably all wrong… Check electrical functionality: a. b. c. d. e. f. Chip digital functionality x 16 x 2 Chip currents and voltages Pipeline map x 16 x 2 Ileak vs Bias scan noise map of strips before and after cm To sensors Pipeline Pipeline map: map: Experience Experience with with test test beam: beam: 16 16 Time Time Samples Samples (TS) (TS) gave gave 33 kB/ADC kB/ADC card card 44 ADC ADC cards cards (( =1 =1 SSPCI SSPCI card) card) ⇒ ⇒ 12 12 kB/16TS kB/16TS ⇒ ⇒ say say ~1kB/TS ~1kB/TS Expect Expect SSPCI SSPCI card card can can take take at at least least 11 MB/s MB/s Signal Signal studies: studies: use use TP TP to to do do full full pulse pulse shape shape study study limited limited by by DAQ DAQ rate rate (few (few KHz) KHz) ⇒ ⇒ event event rate rate >> 11 kHz kHz (1 (1 TS) TS) Everything: Everything: << 2h 2h per per hybrid hybrid pulse pulse 22NN channels/chip, channels/chip, at at N N << 44 ?? Require Require ~~ 10kEvts/ch/TS 10kEvts/ch/TS in in 44 TS TS Test more ? Everything: Everything: << 2h 2h for for 44 TS TS in in 11 hyb hyb Linearity ? Lower trigger rate ? use use Src Src just just to to check check strip strip is is OK OK … Illuminate Illuminate sensor sensor (large (large Scint) Scint) Define better: Rate Rate >> 11 Hz/strip Hz/strip ?? require require ~~ 11 kEvts/strip kEvts/strip in in 11 TS TS maximum DAQ rate Maximum strip rate with source Fast Fast (few (few minutes) minutes) FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 9 Checking one module (cool, HV): how much time ? Fast cooling check: Time = order of 4 hours cool down just a bit (in air) and measure temperatures on available sensors Cross plot temperatures, look at gradients to assess thermal integrity without having to cool down below zero Final cooling check will be done in vacuum with a complete detector half => then repair only faulty modules Check high voltage: Time = order of days (if stability check) Can only be checked in vacuum Make a vacuum chamber for single module testing ? Investigate Would allow also check of thermal integrity at nominal temperature FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 10 Mount Mount module module on on base base plate plate Make a buffer of modules ( ~20 ?) before starting to populate a detector half allows choosing positions of modules more pertinently Requires a storage cabinet at DSF => define specs, buy FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 11 Dept Silicon Facility Dept Silicon Facility LINK VELO VELO has ~ 5mx5m Class 100’000 Humidity 45+/-5% Empty space now! Equip VELO area with what ? Cabinets for storage of modules (special or standard low-cost ?) Two (large, heavy) lab tables (~ 1m x 2m) 1. 2. DAQ (console + cards + a few cables) for testing individual module in a small dark box For laying down a detector half and working on it (may not be a table, but more like a custom-made frame) Two chairs Nothing more ! (little space!) FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 12 Dept Silicon Facility Bringing a detector half in (weighs about 200 kg) Car transport Need small mobile crane with soft wheels to avoid damaging the conductive floor (available at CERN ? Rent ?) Air lock: clean the device! Cleaning procedure in air lock Non-clean room Clean room Put on table FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 13 VELO VELO work work Main items for 2005: VELO assembly tooling Support structures (x2) Base Lifting devices Cap Protecting frames (cooling pipes, protection during mounting, protection during survey) Tooling for mounting modules, connecting kaptons Mechanical supports for lab tests, individiual module metrology, radioactive source test, individual module handling etc. Protection frame for 3D survey Lifting devices Cap instrument space in Dept Si Facility Base Support structure In addition, continuous technical support FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 ~ 1.4 m Towards 2006 and further: Cosmics tests with det½ vertical, in vacuum, cooled Test beam, idem Installation at IP8 CERN – Geneva Massimiliano Ferro-Luzzi 14 VELO VELO Assembly Assembly Tooling: Tooling: Support Support Structure Structure (vert.) (vert.) Protection frame for 3D survey Support structure (vertical): Holds det½ vertical For working around modules: Lifting devices Allows dis/mounting electronics crates Possibility to fix the structure on a frame Det½ laid down / taken off by crane Leave some space under the det½: for rotating the whole det½ around gravity axis possible hand access all around the detector Cap ~ 1.4 m Remember: cooling connection sticks out on one side of det½ Base Support structure FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 15 VELO VELO Assembly Assembly Tooling: Tooling: Base Base Protection frame for 3D survey Frame: Lifting devices Holds support structure For working around modules Allows dis/mounting electronics crates Allow for overall height adjustment +/- 5 cm ? Cap Det½ laid down / taken off by crane Leave some space under the det½: ~ 1.4 m for rotating the whole det½ around gravity axis possible hand access all around the detector Base NB take care for cable routing to racks Support structure FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 16 VELO VELO Assembly Assembly Tooling: Tooling: Lifting Lifting Devices Devices Lifting devices: Protection frame for 3D survey Det½ laid down / taken off by crane Allow rotating det½ around gravity axis Compatible with craning in VELO lab, Dept Si Facility and metrology Lifting devices Must mount det½ from and into “vacuum cart” Load up to ~ 300 kg Cap ? ~ 1.4 m Base Cooling sticks out from this side ! “unremovable” FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Support structure Massimiliano Ferro-Luzzi 17 VELO VELO Assembly Assembly Tooling: Tooling: Lifting Lifting In In Horizontal Horizontal Position Position FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 18 VELO VELO Assembly Assembly Tooling: Tooling: Cap Cap Protection frame for 3D survey Cap: Dark box for tests Protects when no work ongoing Lifting devices Possible to flush with N2 or dry air: In/outlet connections at the top Grossly sealable to hood O-ring Side handles for easy dis/mounting Cap Dismountable guiding rods foreseen on hood for dis/mounting cap without interferences ~ 1.4 m NB The cap must be mountable SAFELY in the horizontal position (or any rotation) Base Support structure FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 19 VELO VELO Assembly Assembly Tooling: Tooling: Frames Frames Frames: Protect bare cooling pipes during transport and module mounting Protect already mounted modules during module mounting Protect modules during survey Avoid destroying modules by mounting and dismounting too many protections Cooling pipe frame proposal: FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 20 VELO VELO Assembly Assembly Tooling: Tooling: Frames Frames Mounting frame proposal (must fit over cooling frame protection?) “clickable” access window Cover top or sides also? How dangerous is mounting/dismounting? Room to “stick out” (especially for metrology) FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 21 VELO Assembly Tooling for Mounting Modules Tooling for mounting modules: Structure that holds cooling blocks when not attached to modules Protection frame for 3D survey Lifting devices Structure that guides module frame when inserting module Structure that prevents parts to fall into the hood Cap Tools that allow un/locking modules, cooling connections and interconnects Etc. ~ 1.4 m Frame Support structure FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 22 CERN CERN metrology: metrology: survey survey of of complete complete half half CERN Metrology Lab (EST/MF) Olivetti CNC (600x900x1600 mm3) on air-cushion with granite base, ± 3um precision ~ 750 ~ 1100 Optical and touching head Measure first downstream sides of all modules, then turn head and measure upstream sides. Detector half will be laid down in same poistion as in the VELO Real measuring precision and technique under investigation FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 23 CERN CERN metrology: metrology: survey survey of of individual individual module module Can be done at CERN metrology lab or in DSF, with new machine (but what is the technical support) Idea is to make just a few measurements in order to Have a point of reference to compare with Liverpool database Make sure the module will fit inside the foil (!) fiducials (well defined wrt to sensor edge) FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 Base? Where to measure? CERN – Geneva Massimiliano Ferro-Luzzi 24 Tooling Tooling for for 3D 3D Survey: Survey: Support Support Structure Structure Measuring head Support structure 2: Holds det½ horizontal Det½ laid down / taken off by crane For working on a CERN’s metrology CNC Should fit in CERN’s CNC ! Stable, stiff ! No electronics crates Protection frame Adjustable height/level ? Support structure Questions to NIKHEF: Should we hold fixed the detector base plate or is it stiff enough w.r.t. hood ? Are there attachment points foreseen on the hood ? Where is the center of gravity of det½ ? Can the screw in the round flanges be sunk into the flange ? (or dismount flange? Cleanliness issue?) FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 25 Tooling Tooling for for 3D 3D Survey: Survey: Protection Protection Frame Frame Protection frame Protection frame: For protecting modules from CERN’s 3D optical head y z Allows head to enter between modules, but not physically touch modules (constrained in z and x!) modules Must allow access to survey references on modules (positions yet to be defined) Approximate “forbidden” area in light yellow: Should fit into the “vacuum cart” ? holes? trap doors? What reference points should be measured on the base plate (if any?) FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 26 How How to to support support detector? detector? FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 27 How How to to support support detector? detector? FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 28 When detector half is supported from hood there are significant deflections. Is it possible to support the half from the grooves in the same way as in the experiment? FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 29 Vacuum Vacuum Chamber Chamber (Amsterdam) (Amsterdam) Functionality: Test det½ in vacuum (with CO2 cooling ON) Store detector half Transport detector half Test beam Vacuum chamber should be detachable from transport cart It should be possible to orient the vacuum chamber (with det½) vertically for cosmics measurements High vacuum compatibility is enough (~1e-5 mbar) Use guides for inserting/removing the det½ Need to define: Lifting and attachment points lifting devices ports: entrance and exit holes (diam ~10 cm), centered on sensor centers, to allow putting thin entrance windows Can the vacuum vessel be modified to also provide the proper support? Need extra flange, lifting mechanics etc. -> Q to NIkHEF FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 30 Cosmics (1) Main purpose: check internal alignment while cooling down Approx rate for vertical detector half: Flux per unit area θ cosθmax = ∫0 Iv x3 dx dφ (with x = cosθ) = π/2 . Iv . (cos4θmax - 1) = ~ π Iv tg2θmax θmax is an “average” or “typical” max polar angle for going through a given N-station telescope Say, roughly: tgθmax = R/2L = smallish “Hard” vertical flux: Iv = 8 mHz cm-2 sr-1 (3 for “soft” comp) L R=4.2 cm = 25 mHz cm-2 . (R/2L)2 . π R2/2 = 0.6 Hz . (R/2L)2 4 central stations: L = 9 cm For L = 10 cm: ~ 25 mHz or 90 evts/hr 3 downstream stations: L = 10 cm Flux thru Telescope How many of these are useful ? FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 31 Cosmics (2) Multiple scattering Average “hard” component: muons with p=~4 GeV Small pitch region (only 600 um Si), perpendicular tracks This gives an angular width: θ0 = 220 urad Or, 3 cm downstream, a random displacement by ~7 um This may be OK for seeing relevant thermal displacements But θ0 scales linearly with 1/p How do we trigger efficiently once we have a full detector half in vacuum ? FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 32 Safe work on modules Define a set of rules for working on the VELO: Not more, not less than two persons in the VELO area/room THIS ALSO APPLIES TO SURVEY One person works on VELO, the other one watches Do not wear “loose” items (pens in pockets, necklaces, hair decoration, baggy clothes, mobile phone on your belt, etc.) Never work more than X hours per day in the VELO area/room Stay calm ☺ Keep the area clean and ordered (no items, cables, etc. lying on the floor across the pathways, XXX) Do not approach module unless for working on it Avoid passing items, arms, etc. over the modules Always know exactly what you are going to do on the module before going for it! … Write this on a leaflet and circulate, post at entrance door, etc. Note: for maniacs, there are training courses at CERN for clean rooms FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 33 Next Next Steps? Steps? Set up web page with information, in cases with proposals Obtain missing information from NIKHEF, Liverpool, Lausanne In next weeks, define mini milestones for DAQ requirements ECS requirements mechanics metrology (including software requirements) Ready to be part of module PRR Integration with testbeam planning FOR DISCUSSION WITHIN CERN/VELO GROUP 05-feb-2005 CERN – Geneva Massimiliano Ferro-Luzzi 34