TrustedTM PD-T8841 TrustedTM 8 Channel RTD FTA Introduction TM TM The Trusted 8 Channel RTD FTA T8841 provides an interface between a Trusted System and up to eight Platinum 100R RTD sensors which may be connected using two or 3-wire configurations. Each RTD FTA channel may be configured to provide either a scaled current output in the range of 4-20mA, or a scaled voltage output in the range of 1-5V dc. The RTD FTA also provides sensor excitation and linearisation for each channels. Features • Eight input channels per RTD FTA • Industry standard field device connections • Standard DIN rail compatibility • Simple installation and connection • 24V dc operation • Configurable 2 or 3-wire inputs • Configurable current or voltage output Issue 6 Nov 07 PD-T8841 1 TrustedTM RTD FTA T8841 Issue Record Issue Number Date Revised by 5 Sep 05 J W Clark 6 Nov 07 N Owens Issue 6 Nov 07 Technical Check Authorised by Modification Format A Holgate PD-T8841 P Stock Cable advice 2 TrustedTM RTD FTA T8841 Figure 1 T8841 Layout Issue 6 Nov 07 PD-T8841 3 TrustedTM RTD FTA T8841 Table of Contents 1. Description ...................................................................................................................................7 2. System Functions ........................................................................................................................8 2.1. Zero, Gain & Linearisation ...........................................................................................................8 3. Installation....................................................................................................................................8 3.1. Cable Selection............................................................................................................................8 4. Assembly Pinout Connections ...................................................................................................11 4.1. RTD1 to RTD8 ...........................................................................................................................11 4.2. IOIF ............................................................................................................................................11 4.3. PWR ..........................................................................................................................................11 5. Link Assignments.......................................................................................................................12 5.1. Two Wire Operation...................................................................................................................12 5.2. Voltage Output ...........................................................................................................................12 5.3. Measurement range 0 to 100 C.................................................................................................13 5.4. Measurement range 0 to 300 C.................................................................................................13 6. Specifications.............................................................................................................................14 0 0 Figures Figure 1 T8841 Layout..............................................................................................................................3 Figure 2 Single Channel Circuit ................................................................................................................7 Figure 3 Typical configuration...................................................................................................................9 Figure 4 Configuration using VFTA ........................................................................................................10 Tables Table 1 RTD Connections ......................................................................................................................11 Table 2 IOIF Connections.......................................................................................................................11 Table 3 PWR Connections .....................................................................................................................11 Table 4 Two Wire Link Assignments ......................................................................................................12 Table 5 Voltage Output Link Assignments .............................................................................................12 Table 6 Range 0 to 100 deg C Link Assignments ..................................................................................13 Table 7 Range 0 to 300 deg C Link Assignments ..................................................................................13 Issue 6 Nov 07 PD-T8841 4 TrustedTM RTD FTA T8841 Notice The content of this document is confidential to ICS Triplex Technology Ltd. companies and their partners. It may not be given away, lent, resold, hired out or made available to a third party for any purpose without the written consent of ICS Triplex Technology Ltd. This document contains proprietary information that is protected by copyright. All rights are reserved. Microsoft, Windows, Windows 95, Windows NT, Windows 2000, and Windows XP are registered trademarks of Microsoft Corporation. The information contained in this document is subject to change without notice. The reader should, in all cases, consult ICS Triplex Technology Ltd. to determine whether any such changes have been made. From time to time, amendments to this document will be made as necessary and will be distributed by ICS Triplex Technology Ltd. Information in this documentation set may be subject to change without notice and does not represent a commitment on the part of ICS Triplex Technology Ltd. The contents of this document, which may also include the loan of software tools, are subject to the confidentiality and other clause(s) within the Integrator Agreement and Software License Agreement. No part of this documentation may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, for any purpose, without the express written permission of ICS Triplex Technology Ltd. Disclaimer The illustrations, figures, charts, and layout examples in this manual are intended solely to illustrate the text of this manual. The user of, and those responsible for applying this equipment, must satisfy themselves as to the acceptability of each application and use of this equipment. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are present in all hardware or software systems. ICS Triplex Technology Ltd. assumes no obligation of notice to holders of this document with respect to changes subsequently made. ICS Triplex Technology Ltd. makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply. Issue 6 Nov 07 PD-T8841 5 TrustedTM RTD FTA T8841 Revision and Updating Policy All new and revised information pertinent to this document shall be issued by ICS Triplex Technology Ltd. and shall be incorporated into this document in accordance with the enclosed instructions. The change is to be recorded on the Amendment Record of this document. Precautionary Information WARNING Warning notices call attention to the use of materials, processes, methods, procedures or limits which must be followed precisely to avoid personal injury or death. CAUTION Caution notices call attention to methods and procedures which must be followed to avoid damage to the equipment. Notes: Notes highlight procedures and contain information to assist the user in the understanding of the information contained in this document Warning RADIO FREQUENCY INTERFERENCE Most electronic equipment is influenced by Radio Frequency Interference (RFI). Caution should be exercised with regard to the use of portable communications equipment around such equipment. Signs should be posted in the vicinity of the equipment cautioning against the use of portable communications equipment. MAINTENANCE Maintenance must be performed only by qualified personnel, otherwise personal injury or death, or damage to the system may be caused. Caution HANDLING Under no circumstances should the module housing be removed. Associated Documents Product Descriptions (PD) provide product specific information. The Safety Manual contains the recommended safety requirements for the safety system design. The PD8082B – Toolset Suite provides specific guidance on system configuration and application generation. The Operator and Maintenance Manual contains general guidelines on maintenance and diagnostic procedures. For technical support email: support@icstriplex.com Issue 6 Nov 07 PD-T8841 6 TrustedTM RTD FTA T8841 1. Description Figure 2 shows a single channel of the RTD FTA. All eight channels are identical. Figure 2 Single Channel Circuit Each channel of the RTD FTA contains a precision RTD instrumentation amplifier circuit based on the Burr Brown XTR105 device. The device is a monolithic 4-20mA, 2-wire current transmitter with two precision current sources. It provides complete current excitation for Platinum RTD temperature sensors and bridges, an instrumentation amplifier and current output circuits on a single integrated circuit. The amplifier gain can be configured for a wide range of temperature measurements. Total unadjusted error of the complete current transmitter is low enough to permit use without adjustment in many applications. This includes zero output current drift, span drift and non-linearity. Each circuit contains configuration links allowing user selection of the following: 1. Input temperature measurement range. 2. Two and three wire input sensor operation. 3. Voltage output when appropriate links are fitted. 4. Amplifier gain. 5. Linear resistors. 6. Zero resistors. The input temperature measurement range is individually configurable on each channel. The minimum temperature setting for each of the two configurable ranges per channel can be factory pre-set over the 0 0 range -200 C to 800 C. The temperature measurement range for each of the two configurable ranges 0 0 per channel can be factory pre-set over the range 100 C to 1000 C. Issue 6 Nov 07 PD-T8841 7 TrustedTM RTD FTA T8841 Each RFTA temperature output is configurable for the following: 1. 4-20mA current source output. 2. 0-5V dc voltage source output. The 4-20mA current source output is the preferred option. The 0-5V dc option provides an overall operating range of 0-5V dc with a healthy field loop operating range of 1-5V dc. RTD devices in the field are connected to the RTD FTA by cables terminated at eight 3-way connectors (RTD1 to RTD8). The eight temperature outputs from the RFTA is via a 10-way connector (IOIF). The dual 24V dc power supplies are connected to the RFTA via a 4- way connector (PWR). 2. System Functions 2.1. Zero, Gain & Linearisation The RTD linearisation for each channel is controlled by two factory pre-set linearisation resistances, RLIN1 and RLIN2. These values are dependent upon the zero and full scale settings required for that channel. Each channel has provision for two separate link selectable values for both RLIN1 and RLIN2. The zero setting for each channel is controlled by the factory pre-set zero resistance, Rz. Each channel has provision for two separate link selectable values for Rz. The full scale setting for each channel is controlled by the factory pre-set gain resistor Rg. Each channel has provision for four separate link selectable values for Rg. 3. Installation TM The Trusted 8 Channel RTD FTA T8841 is designed to be mounted on either of the TS32 or TS35 DIN rails in the horizontal or vertical positions. 3.1. Cable Selection TM The Trusted 8 Channel RTD FTA can connect direct to an Analogue Input Module using either companion cables TC-211/212 or smart-slot cables TC-511/512. The Output can also be connected to the Analogue Input module via a VFTA if necessary to be compatible with an existing installation, where complete groups of channels can be wired to T8841 FTAs or other inputs as required. Issue 6 Nov 07 PD-T8841 8 TrustedTM RTD FTA T8841 RTD FTA Up to 8 RTD devices 8841 RTD FTA 8841 RTD FTA Analogue module 8841 TC-211/212 8431 RTD FTA 8841 RTD FTA 8841 Figure 3 Typical configuration Issue 6 Nov 07 PD-T8841 9 TrustedTM RTD FTA T8841 RTD FTA 8841 Up to 8 RTD devices Or separate inputs RTD FTA 8841 Or separate inputs RTD FTA 8841 Or separate inputs VFTA 8842 Analogue module 8431 RTD FTA 8841 Or separate inputs RTD FTA 8841 Or separate inputs Figure 4 Configuration using VFTA Issue 6 Nov 07 PD-T8841 10 TrustedTM RTD FTA T8841 4. Assembly Pinout Connections 4.1. RTD1 to RTD8 RTD Sensor Cable Colour Pin Service 2-Wire 3-Wire 1 (W) + Input White White 2 (R) + Input Red Red 3 (R) I Return Red Table 1 RTD Connections 4.2. IOIF Pin Service 1 0V earth reference 2 Channel 1 temperature output 3 Channel 2 temperature output 4 Channel 3 temperature output 5 Channel 4 temperature output 6 Channel 5 temperature output 7 Channel 6 temperature output 8 Channel 7 temperature output 9 Channel 8 temperature output 10 0V earth reference Table 2 IOIF Connections 4.3. PWR Pin Service 1 24V-1 2 0V 3 0V 4 24V-2 Table 3 PWR Connections Issue 6 Nov 07 PD-T8841 11 TrustedTM RTD FTA T8841 5. Link Assignments The functions of the links are detailed below. 5.1. Two Wire Operation The links listed in the table below must be fitted for 2-wire operation. The RTD FTA defaults to 3-wire operation if the links detailed are not fitted. Channel Link 1 LK93 2 LK89 3 LK94 4 LK90 5 LK95 6 LK91 7 LK96 8 LK92 Table 4 Two Wire Link Assignments 5.2. Voltage Output The links listed in the table below must be fitted for voltage output. The RTD FTA defaults to current output operation if the links detailed are not fitted. Channel Link 1 LK1 2 LK45 3 LK2 4 LK46 5 LK3 6 LK47 7 LK4 8 LK48 Table 5 Voltage Output Link Assignments Issue 6 Nov 07 PD-T8841 12 TrustedTM RTD FTA T8841 5.3. Measurement range 0 to 1000C The links listed in the table below must be fitted to enable the RTD FTA to measure temperatures in 0 the range 0 to 100 C. Channel Link 1 LK5, LK6, LK21, LK29, LK31, 2 LK49, LK50, LK65, LK73 LK75, 3 LK9, LK10, LK23, LK33, LK35 4 LK53, LK54, LK67, LK77, LK79 5 LK13, LK14, LK25, LK37, LK39 6 LK57, LK58, LK69, LK81, LK83 7 LK17, LK18, LK27, LK41, LK43 8 LK61, LK62, LK71, LK85, LK87 Table 6 Range 0 to 100 deg C Link Assignments 5.4. Measurement range 0 to 3000C The links listed in the table below must be fitted to enable the RTD FTA to measure temperatures in 0 the range 0 to 300 C. Channel Link 1 LK7, LK8, LK22, LK30, LK32 2 LK51, LK52, LK66, LK74, LK76 3 LK11, LK12, LK24, LK34, LK36 4 LK55, LK56, LK68, LK78, LK80 5 LK15, LK16, LK26, LK38, LK40 6 LK59, LK60, LK70, LK82, LK84 7 LK19, LK20, LK28, LK42, LK44 8 LK63, LK64, LK72, LK86, LK88 Table 7 Range 0 to 300 deg C Link Assignments Issue 6 Nov 07 PD-T8841 13 TrustedTM RTD FTA T8841 6. Specifications Number of Inputs 8 Channels (2 or 3-wire) Voltage Range 20 to 32V dc Power Isolation ±250V dc Power Consumption (per channel @24V dc) 60 to 720mW Sensor Excitation Current 0.8mA Current Output (normal operating range) 4 to 20mA Operating Temperature -50C to 600C (230F to 1400F) Non-operating Temperature -250C to 700C (-130F to 1580F) Operating Humidity 5 to 95% RH Environmental Specifications Refer to Document 552517 Dimensions Height Width Depth 110mm (4.3ins) 145mm (5.7ins) 68mm (2.6ins) Weight 248gms (0.55lbs) Issue 6 Nov 07 PD-T8841 14 TrustedTM RTD FTA T8841 This page is intentionally blank Issue 6 Nov 07 PD-T8841 15