Specification Sheet BAL700 1/19/2012 Project: Emergency Ballast BAL700 Catalog#: Fluorescent Emergency Ballast 600-700 Lumens Approved by: • Works in conjunction with an AC ballast to convert new or existing fluorescent fixtures into unobtrusive emergency lighting • Maintains illumination of one or two lamps in the emergency mode for a minimum of 90 minutes Features • Provides a minimum of 90 minutes of emergency illumination • Can be installed inside, on top or in remote* of the fixture • Can be used in both switched and unswitched fixtures • UL 924 Listed for damp location • UL listed for Retrofit/Field Installation • Life safety NFPA 101 • NEC/OSHA • Meets most state and local codes NEW! Low Voltage LED Combo Switch! Lamp Compatibility • Compatible with 1-lamp, 2-lamp, 3-lamp and 4-lamp fixtures with many ballast types including standard, rapid start, slimline, instant start, dimming and electronic AC ballast – consult factory regarding specific applications • Compatible with many different lamp types – refer to back of page or contact customer service for more information Electrical • Dual Voltage Input 120V/277 VAC, 60Hz • Solid-state charger circuit • Test Switch/Power Indicator light • Temperature Rating (Ambient): 0ºC to 50ºC [32ºF to 122ºF] • Maintenance-free, long life, Sealed Nickel Cadmium Battery • Maximum battery recharge time: 24 hours Housing • Painted-white steel housing Dimensions Illumination • Operates one or two lamps in the emergency mode for a minimum of 90 minutes – please refer to page 2 for more information. Provides a maximum initial lumen output of 700 Lumens 1.5” 9.4” 2.4” * Conditions apply for remote mounting. Check with the factory for more information. Specifications subject to change without notice. Howard Lighting Products | 580 Eastview Drive | Laurel, MS 39443 (toll free) 800.956.3456 | (direct) 601.422.0033 | (fax) 601.422.1652 www.HowardLightingProducts.com Specification Sheet BAL700 Project: Emergency Ballast Lamp Compatibility Data Catalog#: Approved by: No. Of BAL650C-2 BAL650C-4 BAL500 BAL700 BAL1400 BAL3000 Lamps Operated 650 750 500 700 1400 3000 Ballast Model No. Lumen Ouput T8 Linear Fluorescent Lamps T10 T12 4-Pin CFL Compact Fluorescent Lamps 4-Pin Long CFL 2-Pin CFL T9 Circline CFL Special Fluorescent Lamps T8 U-Bent T12 1 Lamp 2 Lamp 1 Lamp 2 Lamp 1 Lamp 2 Lamp 1 Lamp 2 Lamp 1 Lamp 2 Lamp 1 Lamp 13-26 17-40 17-40 17-40 40-42 13-39 40-42 18-40 - 17-40 17-40 17-40 13-39 13-39 - 40-110 17-40 17-40 40-110 17-40 40-42 13-39 40-50 18-40 - 40-110 17-40 17-40 40-215 17-40 40-42 13-39 40-50 18-40 - 40-215 17-40 17-40 40-215 17-40 13-42 40-55 18-40 - 1 Lamp - 20 20-40 - - - 2 Lamp 1 Lamp 2 Lamp - 32,40 - 32,40 - 20-40 32,40 20-40 32,40 20-40 32,40 1 Lamp - 32,40 34,40 - - - 2 Lamp - - - 34,40 34,40 34,40 In applications involving 2, 3, or 4-lamp instant start ballasts, for 2-lamp emergency operation, only 1 lamp will go dim in the test mode. When power is cut off to the fixtures, both lamps will come on (in EM Mode) as they are suppose to. Specifications subject to change without notice. Howard Lighting Products | 580 Eastview Drive | Laurel, MS 39443 (toll free) 800.956.3456 | (direct) 601.422.0033 | (fax) 601.422.1652 www.HowardLightingProducts.com Specification Sheet BAL700 Emergency Ballast Installation Instructions When using this lighting device the safety precautions should be followed at all times. PLEASE READ CAREFULLY AND FOLLOW ALL INSTRUCTIONS FOR YOUR OWN SAFETY 1. This device is designed for indoor use. Do not use outdoors. 2. Prior to installation, battery connector must be open to prevent high voltage from being present on out put leads (red & yellow). 3. This device is designed for use with 17W–110W single pin or bipin fluorescent lamps, from 2’ through 8’. Please use energy-saving circline, U-shaped, or 4-pin rapid start long compact fluorescent lamps. 4. Please ensure the electricity connections conforms to the National Electrical Code and local regulations if applicable. 5. To avoid electric shock, please disconnect normal and emergency power supplies, and battery connector of the emergency ballast before servicing. 6. This device is designed for factory or field installation in either the ballast channel, or on top of the indoor fixture, except air handling heated air outlets, wet or hazardous location fixtures. Do not install this device near gas or electric heaters. 7. AC power source of 120 VAC or 277 VAC is required. 8. The battery is sealed, non-maintenance, and is not replaceable in the field. Please contact manufacturer for information on service. Do not attempt to service the battery please. 9. Do not use accessory equipment that is not recommended by manufacturer. Failure to do so may cause unsafe conditions. Servicing should only be performed by qualified service personnel. 10.Do not use the product for other purpose that the product is NOT designed for. Specifications subject to change without notice. Howard Lighting Products | 580 Eastview Drive | Laurel, MS 39443 (toll free) 800.956.3456 | (direct) 601.422.0033 | (fax) 601.422.1652 www.HowardLightingProducts.com Specification Sheet BAL700 Emergency Ballast Installation Instructions DIAGRAM 1 NOTE: All the branch circuit wiring has to be ready as well as an unswitched source of power before the fixture is installed. Confirm that the same branch circuit runs the emergency ballast and the AC ballast. CAUTION: Battery connector has to be opened for preventing high voltage on output leads (red & yellow). Wait until all the installation process is completed and AC is supplying power to the emergency ballast then join the battery connector. 1. AC power has to be off before installation. 2. Choose the right wiring diagram to connect the ballast to the AC ballast and lamp. 3. Please ensure the electricity connections conform to the National Electrical Code and local regulations. 4. Follow diagrams 1 and 2 to install the battery pack on the top of the fixture or in the ballast channel. 5. To install the test switch, it would go through the side of a strip fixture or the ballast channel cover of a troffer. Follow diagrams 1 and 2 to drill a 1/2” hole and install the test switch. In order to remove AC power from both the emergency ballast and the AC ballast, the test switch has to be connected properly (see diagram 4). 6. Match violet and brown leads to connect the charging indicator light to the battery pack (see diagram 5). The charging indicator will be on after the fixture is installed properly. 7. Please search for a readily visible location to apply the CAUTION label which reads, “This unit has more than one power supply connection point. To reduce the risk of electric shock, disconnect both the branch circuitbreakers or fuses, and emergency power supply before servicing.” 8. Do not join the inverter connector until the fixture is completely installed and supply AC power to the emergency ballast. 9. The battery needs to be charged for one hour in order to have short-term testing on the emergency function. Before having a long-term emergency function testing, the battery in the emergency ballast has to be charged for 24 hours. Emergency Ballast Ballast Channel Cover Charging Indicator Light Test Switch DIAGRAM 2 Emergency Ballast Charging Indicator Light Test Switch DIAGRAM 3 DIAGRAM 4 UNSWITCHED FIXTURE BLACK HOT TEST SWITCH Breaking the Hot (SWITCH Provided) WHITE AC BALLAST BLACK 120V OR ORANGE 277V EMERGENCY BALLAST WHITE COM BLACK HOT WHITE AC BALLAST BLACK 120V OR ORANGE 277V EMERGENCY BALLAST WHITE COM TEST SWITCH Breaking the Hot (SWITCH Provided) SWITCHED FIXTURE BLACK HOT TEST SWITCH Breaking the Hot (SWITCH Provided) WHITE AC BALLAST BLACK 120V OR ORANGE 277V EMERGENCY BALLAST WHITE COM BLACK HOT WHITE AC BALLAST BLACK 120V OR ORANGE 277V EMERGENCY BALLAST WHITE COM TEST SWITCH Breaking the Hot (SWITCH Provided) NOTE: MARK AN APPROPRIATE LABEL ON INDICATOR LIGHT AND TEST SWITCH AFTER INSTALLATION Specifications subject to change without notice. Howard Lighting Products | 580 Eastview Drive | Laurel, MS 39443 (toll free) 800.956.3456 | (direct) 601.422.0033 | (fax) 601.422.1652 www.HowardLightingProducts.com Specification Sheet BAL700 Installation Instructions Emergency Ballast OPERATION: DIAGRAM 5 THE CHARGING INDICATOR LIGHT WOULD BE ON TO INDICATE THE BATTERY IS BEING CHARGED WHEN AC POWER IS APPLIED. TROFFER STYLE FIXTURE THIS EMERGENCY BALLAST WOULD FUNCTION AND OPERATE ONE OR TWO LAMPS WHEN THE AC POWER IS FAILED. Emergency Ballast Ballast Channel Cover Leads to Charging Indicator Light THE DEVICE OF THIS EMERGENCY BALLAST WILL OPERATE 17 WATT TO 110 WATT LAMPS AT LEAST 90 MINUTES. 7/8” Punch 7/8” Bushing Inserted into Ballast Channel Cover MAINTENANCE: Plastic Tubing (cut to necessary length) NOTE: SERVICES SHOULD ONLY BE PERFORMED BY QUALIFIED PERSONNEL. THE EMERGENCY BALLAST SHOULD BE CHECKED PERIODICALLY TO CONFIRM FUNCTIONING AND THE FOLLOWING SCHEDULE IS RECOMMENDED 1. TO INSPECT THE CHARGING INDICATOR EVERY MONTH AND CONFIRM THAT IS ILLUMINATED. 1/2” White Bushing to Hold Charging Indicator Light OPTIONAL STRIP SYTLE FIXTURE Fixture Indicator Light 2. PUSH THE TEST SWITCH FOR 30 SECONDS TO ENSURE THE EMERGENCY BALLAST IS FUNCTIONING, RECOMMENDED TO PERFORM THIS TEST EVERY 30 DAYS. 3. PERFORMING A LONG-TERM (90 MINUTE BATTERY DISCHARGE) IN EVERY YEAR. ONE OR TWO LAMPS SHOULD BE OPERATED FOR NO LESS THAN 90 MINUTES. Indicator Light Fixture Lens Fixture Fixture Indicator Light Violet (+) Violet (+) Brown (-) Brown (-) STEP 1 AC ON TEST STEP 2 NOTE: MARK AND APPROPRIATE LABEL ON INDICATOR LIGHT AND TEST SWITCH AFTER INSTALLATION. Specifications subject to change without notice. Howard Lighting Products | 580 Eastview Drive | Laurel, MS 39443 (toll free) 800.956.3456 | (direct) 601.422.0033 | (fax) 601.422.1652 www.HowardLightingProducts.com Specification Sheet BAL700 Emergency Ballast DIAGRAMS FOR 1-LAMP EMERGENCY OPERATION Wiring WIRING Diagrams EMERGENCY BALLAST AC BALLAST MUST BEthe FEDsame FROMbranch THE SAME BRANCH Note: Emergency Ballast and ACAND Ballast must be fed from circuit. TypicalCIRCUIT Schematics TYPICAL only, may be used ballasts, factory for other wiring diagrams. SCHEMATICS ONLY. with MAY BEother USED WITH OTHER consult BALLASTS. the CONSULT THE FACTORY FOR OTHER WIRING DIAGRAMS. For 1-Lamp Fixtures For 2-Lamp Fixtures A. RAPID START AC BALLAST BLACK LINE BLUE BLUE 1-LAMP RAPID START BALLAST WHITE A. RAPID START AC BALLAST BLUE BLU/WHT YELL/GRN ORANGE BLACK WHITE EMERGENCY VIOLET + BALLAST _ BROWN YELLOW RED RED 277V 120V COM BLACK LINE 2-LAMP RAPID START BALLAST WHITE RED YELLOW WHITE YELLOW LAMP BLUE OR RED BLACK WHITE 1-LAMP INSTANT START BALLAST BATTERY CONNECTOR BLUE BLU/WHT YELL/GRN + VIOLET _ BROWN LAMP ORANGE BLACK WHITE EMERGENCY BALLAST YELLOW RED YELLOW RED VIOLET + _ 277V 120V COM RED WHITE RED BATTERY CONNECTOR B. LEAD/LAG INSTANT START SLIMLINE BALLAST BLUE BLUE BLACK LINE 2-LAMP LEAD/LAG BALLAST WHITE WHITE BLU/WHT YELL/GRN RED YELLOW VIOLET RED + BROWN LAMP 1 BATTERY CONNECTOR INDICATOR LIGHT EMERGENCY BALLAST INDICATOR LIGHT LAMP 2 277V 120V COM RED ORANGE BLACK WHITE LAMP 1 B. INSTANT START SLIMLINE BALLAST LINE BLUE BLU/WHT YELL/GRN BROWN RED INDICATOR LIGHT BLUE BLUE _ EMERGENCY BALLAST ORANGE BLACK WHITE WHITE RED BATTERY CONNECTOR INDICATOR LIGHT LAMP 2 277V 120V COM RED C. CIRCLINE RAPID START BALLAST BLUE RED BLACK LINE 1-LAMP CIRCLINE BALLAST WHITE ORANGE BLACK WHITE BLU/WHT YELL/GRN YELLOW RED BLUE EMERGENCY VIOLET + BALLAST _ BROWN 277V 120V COM C. SERVES SEQUENCE INSTANT START BALLAST BLACK RED WHITE WHITE RED INDICATOR LIGHT LAMP LINE BLUE BLUE WHITE BLU /WH T AC BALLAST RED YELL/GR N EMERGENCY BALLAST YELLOW RED 120V COM BLACK LINE WHITE WHITE INDICATOR LIGHT 2-LAMP LEAD/LAG BALLAST 3-LAMP RAPID START ELECTRONIC BALLAST BLUE BLUE BLUE ORANGE BLACK WHITE YELL/GRN EMERGENCY BALLAST YELLOW VIOLET + BROWN LAMP 1 BLUE BLUE BLU/WHT YELL/GRN RED YELLOW VIOLET + _ BROWN RED EMERGENCY BALLAST ORANGE BLACK WHITE 277V 120V COM RED WHITE RED BATTERY CONNECTOR INDICATOR LIGHT 277V 120V COM LINE BLACK WHITE BLUE WHITE RED RED RED 2-LAMP CIRCLINE BALLAST RED BLUE RED BLU/WHT YELL/GRN YELLOW BLUE WHITE VIOLET _ ORANGE BLACK WHITE + BROWN WHITE _ EMERGENCY BALLAST 277V 120V COM RED WHITE RED RED LAMP 1 BATTERY CONNECTOR INDICATOR LIGHT LAMP 2 WHITE E. CIRCLINE RAPID START BALLAST BLU/WHT BLUE/WHT BLUE/WHT YELLOW YELLOW RED RED 277V 120V COM BATTERY CONNECTOR BLUE LAMP 1 A. RAPID START WHITE RED D. INSTANT START ELECTRONIC BALLAST 277V For 3-Lamp Fixtures BLACK ORANGE BLACK WHITE INDICATOR LIGHT LAMP 2 LINE _ EMERGENCY BALLAST TO UNSWITCHED AC USE PROPER TAP CAP UNUSED LEAD ORANGE BLAC K WHI TE BATTERY CONNECTOR + BROWN LAMP 2 RED LAMP (EMERGENCY) YELLOW RED LAMP 1 LINE BLACK BLU/WHT YELL/GRN VIOLET BATTERY CONNECTOR D. 1-LAMP INSTANT START BALLAST BLUE BLUE 2-LAMP SERIES SEQUENCE BALLAST INDICATOR LIGHT LAMP 2 BATTERY CONNECTOR LAMP 3 For 4-Lamp Fixtures B. INSTANT START BALLAST LINE BLUE BLACK WHITE AC BALLAST BLUE BLUE RED LAMP 1 LAMP 2 BLUE BLUE/WHITE YELLOW/GREEN YELLOW VIOLET+ BROWN _ EMERGENCY BALLAST ORANGE BLAC K WHI TE RED 277V 120V COM TO UNSWITCHED AC CAP UNUSED LEAD A. INSTANT START BALLAST LINE YELLOW RED BLUE BLACK WHITE WHITE YELLOW AC BALLAST BLUE RED RED BAT TERY CONNECTOR CHARGING INDICATOR LIGHT EMERGENCY VIOLET + _ BALLAST BROWN ORANGE BLACK WHITE RED LAM P 2 277 V 120 V COM TO UNSWITCHED AC CAP UNUSED LEAD WH ITE RED BATTERY CONNECTOR CHARGING INDICATOR LIGHT LAM P 1 LAMP 3(EMERGENCY) BLUE BLUE/WHITE YELLOW /GREEN YELLOW LAM P 3 LAM P 4(EMERGENCY) EMERGENCY ONLY ONE (1) LAMP WITHOUT AC BALLAST CAP CAP BLUE BLU/WHT YELL/GRN YELLOW LAMP VIOLET BROWN INDICATOR LIGHT Specifications subject to change without notice. + _ EMERGENCY BALLAST B. RAPID START BALLAST LIN E ORANGE BLACK WHITE 277V 120V COM RED WHITE RED BATTERY CONNECTOR RED RED BLACK WHITE YELLOW YELLOW BROWN BROWN AC BALLAST BLUE/WHITE BLUE/WHITE BLUE BLUE LAM P 1 LAM P 2 BLUE BLUE/WHITE YELLOW/GREEN EMERGENCY VIOLET + _ BALLAST BROW N YELLOW CHARGING INDICATOR LIGHT ORANGE BLACK WHITE RED 277 V 120 V CO M TO UNSWITCHED AC CAP UNUSED LEAD WHITE RED BATTERY CONNECTOR LAM P 3 LAM P 4 ( EMERGENCY) NOTE: Use the proper tap cap to unswitched AC lead. NOTE: Use the proper tap cap to unswitched AC lead. Howard Lighting Products | 580 Eastview Drive | Laurel, MS 39443 (toll free) 800.956.3456 | (direct) 601.422.0033 | (fax) 601.422.1652 www.HowardLightingProducts.com