Needle Valves / Momentary Valves / Vent Valves Needle Valves / Momentary Valves / Vent Valves This product accepts various types of chemical fluids such as organic solvents or equivalent, as well as strong alkaline or acid fluids. All parts in contact with liquid are made of excellent anti-corrosive fluorine resin. Model selection Table Connection size 1/4 3/8 Needle Valve Straight Angle 1/8 Angle 1/2 Model Page Tube fitting Model HNV 2 Surpass W fitting Model CNV 3 PT Thread Model NT 3 Angle 1/2 3/8 Connection type Angle Straight Ø10 1/4 Shut-off Valve Type Straight Straight Angle Straight Angle Straight Angle Needle Valves Model HNV Features ◎ This product is developed for accurate control of minute amount of flow, using our own design:double tapered structure and ultra-precision machining technique. ◎ All model of this product accept the panel mount (The straight type also accepts mounting in the base.) This structure enables fixation to install easily. ◎ The body miniaturization enables to installation easily. Inner Structure FCRM-3/4 6 Knob 5 Needle shaft Easy grip, easy turn : Lowlet finish. Dividing structure of needle and needle shaft enables vertical motion without causing needle revolving. This structure decreases particle brought from rubbing between needle and body. 7 Lock nut Designed to be larger than the knob in diameter, and this enables locking without accidental operation of the knob. 4 Housing No need to remove while panel mounting. 8 Panel nut Designed to be smaller than the lock nut, and this prevents loose with the accidental operation after panel mounting. 3 V Packing Completely shut out fluids. 1 Needle Double tapered structure realized controlling minute amount of flow accurately. 2 Body Anti-corrosive fluids body. 9 Base The straight type model is standardized mounted the base. Panel Mount Procedure Knob Set screw (fixing knob) Lock nut Easy panel mount without removing the housing which determines the quality of sealing performance from main body as shown in left figure. (fixing flow rate) Panel nut (fixing valve body) Housing (determine quality of sealing performance) All types of model can be mounted on panel without detriment to the quality of sealing performance. Panel Valve body 1 Integrated appearance (panel mounted) Needle Valves Model HNV〈 Tube fitting〉 Specifications 1/4 Connection size 3/8 Ø6.35×Ø3.95 Ø9.53×Ø6.35 Wetted parts 10 1/2 Ø10×Ø8 Ø12.7×Ø9.53 PTFE、PCTFE Operating fluid pressure 0∼400kPa Withstanding pressure 500kPa Operating fluid temperature 5∼80°C Operating environmental temperature 5∼60°C HNV-3/8U-HL / HNV-3/8U-HS-B Ordering Information HNV- U-H - HNV-10U-HL * Straight type is with base attached. (Angle type) sConnection size Ø10×Ø8 Non : Base unattached B : Base attached (applicable to straight type only) S: Straight type L : Angle type (Size 1/2 : Build to order) sConnection size 1/4:Ø6.35×Ø3.95 3/8:Ø9.53×Ø6.35 1/2:Ø12.7×Ø9.53 * Please contact us for micro-flow rate type (1/4 size only) Dimensions B .5 OUT L C A IN Panel cut dimension B OUT 6(Base thickness) Connection size Panel cut dimension 20 Ø28 Ø25 0 Ø2 Ø t=2∼6 Panel thickness Connection size (D) (H) C .5 Panel thickness(t=2∼6) ●HNV-□U-HS-B(Straight type) Ø28 Ø25 (H) ●HNV-□U-HL(Angle type) L 25 A W L 25 2-Ø4.5 25 L 33 42 W IN Model A B (D) C ( H) L W Connection size HNV-1/4U-HL 31 12 23 37.5∼44 60.5∼67 19 44 Ø6.35×Ø3.95 HNV-3/8U-HL 34 12 26.5 38.5∼45 65∼71.5 22 47 Ø9.53×Ø6.35 HNV-1/2U-HL 41 13 31.5 38.5∼45 70∼76.5 28 53 Ø12.7×Ø9.5 Model A C B HNV-1/4U-HS-B 25 44 11 HNV-3/8U-HS-B 25 51.5 15 HNV-1/2U-HS-B 30 53.5 20 ( H) L W Connection size 82.5∼89 90∼96.5 92∼98.5 19 22 28 63 Ø6.35×Ø3.95 69 Ø9.53×Ø6.35 86 Ø12.7×Ø9.5 indicates Build to order. Please contact us. HNV Model Control Performance ●HNV-HL series (Angle type) (△P=150kPa) ●HNV-HS series (Straight type) (△P=150kPa) 14 HNV-1/4U-HL HNV-3/8U-HL HNV-1/2U-HL 12 10 Flow volume Q (r/min) Flow volume Q (r/min) 14 8 6 4 2 0 0 1 2 3 4 Knob turns 5 6 7 8 HNV-1/4U-HS HNV-3/8U-HS HNV-1/2U-HS 12 10 8 6 4 2 0 0 1 2 3 4 5 6 7 8 Knob turns 2 Needle Valves / Shut-off Valves Model CNV This Needle valve is for low flow rate. Specifications Ordering Information 1/8 Connection size CNV-1/8N PTFE、PCTFE Wetted parts sConnection size:Ø1/8 or Ø3 0∼400kPa Operating fluid pressure Withstanding pressure 500kPa Operating fluid temperature 5∼80°C Operating environmental temperature 5∼60°C Surpass W fitting CNV-1/8N Dimensions ●CNV-1/8N W fitting Ø20 6.5 (45∼50) Ø1 Back Ferrule Front Ferrule Nut Tube outside diameter Ø1/8 24 Panel cut diameter Panel thickness 2∼5mm Body of fitting Tube (17) OUT Tube outside diameter Ø1/8 (25) (32) 15 IN Model NT Shut-off valves This Shut-off valve is for high flow rate. Specifications Ordering Information PT1/4 PT3/8 PT1/2 Connection size NT PTFE Wetted parts - 0∼400kPa Operating fluid pressure Withstanding pressure 500kPa Operating fluid temperature 5∼80°C Operating environmental temperature 5∼60°C sConnection size 2:PT1/4 3:PT3/8 4:PT1/2 S: Straight type L : Angle type NTL-3 / NTS-3 Dimensions ●NTL-□ ●NTS-□ 4-Ø3.2 ØE ØE 4-Ø3.2 G Panel mounting hole diameter Max. thickness:Kmm NTL-2 NTL-3 NTL-4 3 D W M A (B) C 4-M4 P0.7 Depth12 N Ⅰ A IN Model OUT IN D 20.5 44 12 19 26.5 52 17 24 42 65 22 30 ØE ØF G ( H) □ J K Orifice diameter Close Open 30 20.5 PT1/4 67 76 18 10 35 28.5 PT3/8 77 87 24 10 40 33.5 PT1/2 90 104 28 10 5 9 12 Panel mounting hole diameter Max. thickness:Kmm ●NTS-2 only 4-M4 P0.7 Depth10 N Ⅰ G □J C □J OUT (B) (H) ØF D C (B) (H) ØF (H) Ⅰ □J K Close Open Orifice M N W diameter NTS-2 44 12 11 30 20.5 PT1/4 67 76 16 18 10 - 23 41 5 NTS-3 52 17 15 35 28.5 PT3/8 77 87 20 24 10 20 30 53 9 NTS-4 65 22 22 40 33.5 PT1/2 90 104 25 28 10 40 35 80 12 Model (B) C D ØE ØF G Momentary Valves / Vent Valves / Inert Valves Momentary Valves Feature ◎ Momentary valves are diaphragm valve to open/close flow channel with lever. Ordering Information Specifications MV-1/4TF60Y Type of fluid Operating fluid pressure Flowell 60 series fitting Withstanding pressure sConnection size:1/4 Operating fluid temperature * Please contact us for Pillar 300P fitting (Size: 1/4, 3/8, 1/2, 3/4) MV-1/4F60Y Operating environmental temperature Gas or Liquids 0∼300kPa 400kPa 5∼80°C 5∼60°C Dimensions ●MV-1/4TF60Y OPEN (29.5) 18 OUT (29.5) 10 (47) IN 12 20 CLOSE 2-M3 P0.5 Depth4 (77) Orifice diameter Connection size Model Ø4 Ø6.35×Ø4.35 MV-1/4TF60Y Air Vent Valves for Filter Feature Specifications ◎ Micromini design so that it can be placed in a filter directly. Type of fluid Operating fluid pressure Withstanding pressure Operating fluid temperature NTCP-1/4-1/4 NTC-1/4PF-1/4 Operating environmental temperature Gas or Liquids 0∼300kPa 400kPa 5∼80°C 5∼60°C Dimensions ●NTC□-1/4-□ 12 25 42 Swagelok Swagelok 33 Connection Fitting side Tube side 1/4Swagelok Ø3 ・ Ø1/8 1/4Swagelok Ø1/4 Model W fitting (H) W fitting Connection Fitting side Tube side NTC-1/4PF-1/4 1/4Swagelok Ø1/4 Model A □18 ●NTC-1/4PF-1/4 (W) NTCP-1/4-3 NTCP-1/4-1/4 Model Connection Fitting side Tube side NTC-1/8-3 1/4Swagelok Ø3 ・ Ø1/8 Orifice diameter Material Ø3 Fluorocarbon resin Perfluor A 12 14 Orifice (H) (W) diameter Material 23 26 47 50 Ø1.5 Ø1.5 A (H)(W) Orifice diameter 12 23 47 Ø1.5 (53) P.P P.P Material Fluorocarbon resin Perfluor Inert Valves Features B-1.6-2 / B-4-2 Specifications ◎ This valve is a switch-over valve made of fluorine resin and micromini design. Type of fluid ◎ W fitting type makes connection facilitate. Withstanding pressure Operating fluid pressure Operating fluid temperature Operating environmental temperature B-3-3T / B-3-3L Liquids 0∼200kPa 250kPa 5∼40°C 5∼40°C Dimensions ●B-□-□□ □A 20 (B) Model B-1.6-2 B-3-2 B-4-2 (W) Model B-1.6-3T B-1.6-3L B-3-3T B-3-3L B-4-3T B-4-3L □A (W) 11 11 12 39 45 47 Orifice diameter Conection size Ø1 Ø1.5 Ø2 Ø1.6 Ø3 Ø4 (W) Orifice diameter Conection size Material Fluorocarbon resin Fluorocarbon resin Fluorocarbon resin □A (B) 11 25 38 Ø1 Ø1.6 Fluorocarbon resin 11 28 46 Ø1.5 Ø3 Fluorocarbon resin 11 32 49 Ø2 Ø4 Fluorocarbon resin Material 4 Needle Valves / Momentary Valves / Vent Valves ● Safety Instructions ◎Before you use this product, carefully read this manual for safety operation. We are not liable to any accident caused by neglect of our instructions. ◎Use this product in accordance with its specification. ◎Confirm the compatibility of the type of fluid to be used and the material of the part in contact with fluids before using this product. ◎When mounting a male thread to resin valve, use a pairing female thread made of PTFE, PCTFE, PFA, PE or PP but the rigid materials such as metallic. Tighten the male thread with correct value of torque. Excessive tightening may break the product. ◎Do not use this product for liquid containing foreign substances. Such usage may degrade the performance of the product. ◎Please handle abrasive and coagulable fluids with care not to cleave. Such fluids may degrade the system performance. ◎When tubing, check the flow direction mark (→) imprinted on the main unit, and I (IN) and O (OUT) makes on its joint for the correct setting of IN and OUT directions. Reverse tubing may result in abnormal operation. ◎Connect this product not to apply any bending, tensile or compression stress on the valve. ◎Never use this product in a place that could have vibration. Such usage may cause abnormal operation. ◎Never disassemble this product. Neglecting this caution may result in abnormal operation. ● Notes on product warranty This product is warranted for a period one (1) year from the date of delivery by Surpass Industry Co.,Ltd. Within this period, we will replace the product with any defect that is undoubtedly due to design or workmanship. This warranty does not apply to the followings. Any defective products due to mishandling or improper usage. Any defective products due to alteration or improper repair by other than Surpass Industry. Any defective products due to a natural disaster, riot or accident that we are not liable to. This product is not designed for use with any equipment or in the system that is operated under conditions that could be critical to human life. The data described in the catalog is a reference value, not a guarantee value. ● Description of marks used in this manual Caution Indicates a potential hazardous situation that, if not avoided, could result in personal injury or damage to the property. Indicates proper procedures and instructions to avoid any damage to the product and use it properly. We take an order for customizing the product according to your specific needs. For more information, please contact us. * * * * * The contents of this manual may subject to future modifications without prior notice. We made best efforts in completing this manual. However, if you find any questionable areas, mistakes or omissions, please contact us. We are not liable to any consequential influence due to usage of this product. We are not liable to any damage due to incorrect usage or unauthorized usage of product. Using inappropriate O-ring material may cause leakage. Before specifying your O-ring material, make sure that it is compliant with your fluid type and corrosion resistance. www.surpassindustry.co.jp Surpass Industry Co., Ltd. Head office 2203 Shimooshi, Gyoda-City, Saitama-Pref. ● Distributor Zip 361-0037 Tel .+81-48-554-9767 Fax.+81-48-554-9906 Email: sales@surpassindustry.co.jp NV-CN-0612-1000