Needle Valves / Momentary Valves / Vent Valves

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Needle Valves / Momentary Valves / Vent Valves
Needle Valves / Momentary Valves / Vent Valves
This product accepts various types of chemical fluids such as organic solvents or equivalent, as well as
strong alkaline or acid fluids. All parts in contact with liquid are made of excellent anti-corrosive fluorine
resin.
Model selection Table
Connection size
1/4
3/8
Needle Valve
Straight
Angle
1/8
Angle
1/2
Model
Page
Tube fitting
Model HNV
2
Surpass W fitting
Model CNV
3
PT Thread
Model NT
3
Angle
1/2
3/8
Connection type
Angle
Straight
Ø10
1/4
Shut-off Valve
Type
Straight
Straight
Angle
Straight
Angle
Straight
Angle
Needle Valves
Model HNV
Features
◎ This product is developed for accurate control of minute amount of flow, using our own design:double tapered
structure and ultra-precision machining technique.
◎ All model of this product accept the panel mount (The straight type also accepts mounting in the base.) This
structure enables fixation to install easily.
◎ The body miniaturization enables to installation easily.
Inner Structure
FCRM-3/4
6 Knob
5 Needle shaft
Easy grip, easy turn : Lowlet finish.
Dividing structure of needle and needle shaft enables vertical
motion without causing needle revolving.
This structure decreases particle brought from rubbing between
needle and body.
7 Lock nut
Designed to be larger than the knob in diameter,
and this enables locking without accidental operation
of the knob.
4 Housing
No need to remove while panel mounting.
8 Panel nut
Designed to be smaller than the lock nut, and this
prevents loose with the accidental operation after
panel mounting.
3 V Packing
Completely shut out fluids.
1 Needle
Double tapered structure realized controlling minute amount of
flow accurately.
2 Body
Anti-corrosive fluids body.
9 Base
The straight type model is standardized mounted the base.
Panel Mount Procedure
Knob
Set screw
(fixing knob)
Lock nut
Easy panel mount without removing
the housing which determines the
quality of sealing performance from
main body as shown in left figure.
(fixing flow rate)
Panel nut
(fixing valve body)
Housing
(determine quality of sealing performance)
All types of model can be mounted
on panel without detriment to the
quality of sealing performance.
Panel
Valve body
1
Integrated appearance
(panel mounted)
Needle Valves
Model HNV〈 Tube fitting〉
Specifications
1/4
Connection size
3/8
Ø6.35×Ø3.95 Ø9.53×Ø6.35
Wetted parts
10
1/2
Ø10×Ø8
Ø12.7×Ø9.53
PTFE、PCTFE
Operating fluid pressure
0∼400kPa
Withstanding pressure
500kPa
Operating fluid temperature
5∼80°C
Operating environmental temperature
5∼60°C
HNV-3/8U-HL / HNV-3/8U-HS-B
Ordering Information
HNV-
U-H
-
HNV-10U-HL
* Straight type is with base attached.
(Angle type)
sConnection size Ø10×Ø8
Non : Base unattached
B : Base attached (applicable to straight type only)
S: Straight type
L : Angle type (Size 1/2 : Build to order)
sConnection size 1/4:Ø6.35×Ø3.95
3/8:Ø9.53×Ø6.35
1/2:Ø12.7×Ø9.53
* Please contact us for micro-flow rate type (1/4 size only)
Dimensions
B
.5
OUT
L
C
A
IN
Panel cut dimension
B
OUT
6(Base thickness)
Connection size
Panel cut dimension
20
Ø28
Ø25
0
Ø2
Ø
t=2∼6
Panel thickness
Connection size
(D)
(H)
C
.5
Panel thickness(t=2∼6)
●HNV-□U-HS-B(Straight type)
Ø28
Ø25
(H)
●HNV-□U-HL(Angle type)
L
25
A
W
L
25
2-Ø4.5
25
L
33
42
W
IN
Model
A
B
(D)
C
( H)
L
W Connection size
HNV-1/4U-HL 31 12 23 37.5∼44 60.5∼67 19 44 Ø6.35×Ø3.95
HNV-3/8U-HL 34 12 26.5 38.5∼45 65∼71.5 22 47 Ø9.53×Ø6.35
HNV-1/2U-HL 41 13 31.5 38.5∼45 70∼76.5 28 53 Ø12.7×Ø9.5
Model
A
C
B
HNV-1/4U-HS-B 25 44 11
HNV-3/8U-HS-B 25 51.5 15
HNV-1/2U-HS-B 30 53.5 20
( H)
L
W Connection size
82.5∼89
90∼96.5
92∼98.5
19
22
28
63 Ø6.35×Ø3.95
69 Ø9.53×Ø6.35
86 Ø12.7×Ø9.5
indicates Build to order. Please contact us.
HNV Model Control Performance
●HNV-HL series (Angle type) (△P=150kPa)
●HNV-HS series (Straight type) (△P=150kPa)
14
HNV-1/4U-HL
HNV-3/8U-HL
HNV-1/2U-HL
12
10
Flow volume Q
(r/min)
Flow volume Q
(r/min)
14
8
6
4
2
0
0
1
2
3
4
Knob turns
5
6
7
8
HNV-1/4U-HS
HNV-3/8U-HS
HNV-1/2U-HS
12
10
8
6
4
2
0
0
1
2
3
4
5
6
7
8
Knob turns
2
Needle Valves / Shut-off Valves
Model CNV
This Needle valve is for low flow rate.
Specifications
Ordering Information
1/8
Connection size
CNV-1/8N
PTFE、PCTFE
Wetted parts
sConnection size:Ø1/8 or Ø3
0∼400kPa
Operating fluid pressure
Withstanding pressure
500kPa
Operating fluid temperature
5∼80°C
Operating environmental temperature
5∼60°C
Surpass W fitting
CNV-1/8N
Dimensions
●CNV-1/8N
W fitting
Ø20
6.5
(45∼50)
Ø1
Back Ferrule
Front Ferrule
Nut
Tube outside diameter Ø1/8
24
Panel cut diameter
Panel thickness 2∼5mm
Body of fitting
Tube
(17)
OUT
Tube outside diameter Ø1/8
(25)
(32)
15
IN
Model NT Shut-off valves
This Shut-off valve is for high flow rate.
Specifications
Ordering Information
PT1/4 PT3/8 PT1/2
Connection size
NT
PTFE
Wetted parts
-
0∼400kPa
Operating fluid pressure
Withstanding pressure
500kPa
Operating fluid temperature
5∼80°C
Operating environmental temperature
5∼60°C
sConnection size
2:PT1/4
3:PT3/8
4:PT1/2
S: Straight type
L : Angle type
NTL-3 / NTS-3
Dimensions
●NTL-□
●NTS-□
4-Ø3.2
ØE
ØE
4-Ø3.2
G
Panel mounting hole diameter
Max. thickness:Kmm
NTL-2
NTL-3
NTL-4
3
D
W
M
A (B) C
4-M4 P0.7
Depth12
N
Ⅰ
A
IN
Model
OUT
IN
D
20.5 44 12 19
26.5 52 17 24
42 65 22 30
ØE
ØF
G
( H)
□ J K Orifice
diameter
Close Open
30 20.5 PT1/4 67 76 18 10
35 28.5 PT3/8 77 87 24 10
40 33.5 PT1/2 90 104 28 10
5
9
12
Panel mounting hole diameter
Max. thickness:Kmm
●NTS-2
only
4-M4 P0.7
Depth10
N
Ⅰ
G
□J
C
□J
OUT
(B)
(H)
ØF
D
C
(B)
(H)
ØF
(H)
Ⅰ □J K
Close Open
Orifice
M N W diameter
NTS-2 44 12 11 30 20.5 PT1/4 67 76 16 18 10 - 23 41
5
NTS-3 52 17 15 35 28.5 PT3/8 77 87 20 24 10 20 30 53
9
NTS-4 65 22 22 40 33.5 PT1/2 90 104 25 28 10 40 35 80
12
Model (B) C D ØE ØF
G
Momentary Valves / Vent Valves / Inert Valves
Momentary Valves
Feature
◎ Momentary valves are diaphragm valve to open/close flow channel
with lever.
Ordering Information
Specifications
MV-1/4TF60Y
Type of fluid
Operating fluid pressure
Flowell 60 series fitting
Withstanding pressure
sConnection size:1/4
Operating fluid temperature
* Please contact us for Pillar 300P fitting
(Size: 1/4, 3/8, 1/2, 3/4)
MV-1/4F60Y
Operating environmental temperature
Gas or Liquids
0∼300kPa
400kPa
5∼80°C
5∼60°C
Dimensions
●MV-1/4TF60Y
OPEN
(29.5)
18
OUT
(29.5)
10
(47)
IN
12
20
CLOSE
2-M3 P0.5 Depth4
(77)
Orifice diameter Connection size
Model
Ø4
Ø6.35×Ø4.35
MV-1/4TF60Y
Air Vent Valves for Filter
Feature
Specifications
◎ Micromini design so that it can be
placed in a filter directly.
Type of fluid
Operating fluid pressure
Withstanding pressure
Operating fluid temperature
NTCP-1/4-1/4
NTC-1/4PF-1/4
Operating environmental temperature
Gas or Liquids
0∼300kPa
400kPa
5∼80°C
5∼60°C
Dimensions
●NTC□-1/4-□
12
25
42
Swagelok
Swagelok
33
Connection
Fitting side Tube side
1/4Swagelok Ø3 ・ Ø1/8
1/4Swagelok
Ø1/4
Model
W fitting
(H)
W fitting
Connection
Fitting side Tube side
NTC-1/4PF-1/4 1/4Swagelok
Ø1/4
Model
A
□18
●NTC-1/4PF-1/4
(W)
NTCP-1/4-3
NTCP-1/4-1/4
Model
Connection
Fitting side Tube side
NTC-1/8-3
1/4Swagelok Ø3 ・ Ø1/8
Orifice
diameter
Material
Ø3
Fluorocarbon resin Perfluor
A
12
14
Orifice
(H) (W) diameter Material
23
26
47
50
Ø1.5
Ø1.5
A (H)(W) Orifice
diameter
12
23
47
Ø1.5
(53)
P.P
P.P
Material
Fluorocarbon
resin Perfluor
Inert Valves
Features
B-1.6-2 / B-4-2
Specifications
◎ This valve is a switch-over valve made
of fluorine resin and micromini design.
Type of fluid
◎ W fitting type makes connection
facilitate.
Withstanding pressure
Operating fluid pressure
Operating fluid temperature
Operating environmental temperature
B-3-3T / B-3-3L
Liquids
0∼200kPa
250kPa
5∼40°C
5∼40°C
Dimensions
●B-□-□□
□A
20
(B)
Model
B-1.6-2
B-3-2
B-4-2
(W)
Model
B-1.6-3T
B-1.6-3L
B-3-3T
B-3-3L
B-4-3T
B-4-3L
□A
(W)
11
11
12
39
45
47
Orifice diameter Conection size
Ø1
Ø1.5
Ø2
Ø1.6
Ø3
Ø4
(W) Orifice diameter Conection size
Material
Fluorocarbon resin
Fluorocarbon resin
Fluorocarbon resin
□A
(B)
11
25
38
Ø1
Ø1.6
Fluorocarbon resin
11
28
46
Ø1.5
Ø3
Fluorocarbon resin
11
32
49
Ø2
Ø4
Fluorocarbon resin
Material
4
Needle Valves / Momentary Valves / Vent Valves
● Safety Instructions
◎Before you use this product, carefully read this manual for safety operation. We are not liable to any accident
caused by neglect of our instructions.
◎Use this product in accordance with its specification.
◎Confirm the compatibility of the type of fluid to be used and the material of the part in contact with fluids before
using this product.
◎When mounting a male thread to resin valve, use a pairing female thread made of PTFE, PCTFE, PFA, PE or PP
but the rigid materials such as metallic. Tighten the male thread with correct value of torque. Excessive tightening
may break the product.
◎Do not use this product for liquid containing foreign substances. Such usage may degrade the performance of
the product.
◎Please handle abrasive and coagulable fluids with care not to cleave. Such fluids may degrade the system
performance.
◎When tubing, check the flow direction mark (→) imprinted on the main unit, and I (IN) and O (OUT) makes on its
joint for the correct setting of IN and OUT directions. Reverse tubing may result in abnormal operation.
◎Connect this product not to apply any bending, tensile or compression stress on the valve.
◎Never use this product in a place that could have vibration. Such usage may cause abnormal operation.
◎Never disassemble this product. Neglecting this caution may result in abnormal operation.
● Notes on product warranty
This product is warranted for a period one (1) year from the date of delivery by Surpass Industry Co.,Ltd. Within this
period, we will replace the product with any defect that is undoubtedly due to design or workmanship.
This warranty does not apply to the followings.
Any defective products due to mishandling or improper usage.
Any defective products due to alteration or improper repair by other than Surpass Industry.
Any defective products due to a natural disaster, riot or accident that we are not liable to.
This product is not designed for use with any equipment or in the system that is operated under conditions that
could be critical to human life.
The data described in the catalog is a reference value, not a guarantee value.
● Description of marks used in this manual
Caution Indicates a potential hazardous situation that, if not avoided, could result in personal injury or damage to
the property.
Indicates proper procedures and instructions to avoid any damage to the product and use it properly.
We take an order for customizing the product according to your specific needs. For more information, please contact us.
*
*
*
*
*
The contents of this manual may subject to future modifications without prior notice.
We made best efforts in completing this manual. However, if you find any questionable areas, mistakes or omissions, please contact us.
We are not liable to any consequential influence due to usage of this product.
We are not liable to any damage due to incorrect usage or unauthorized usage of product.
Using inappropriate O-ring material may cause leakage. Before specifying your O-ring material, make sure that it is compliant with your fluid type and corrosion
resistance.
www.surpassindustry.co.jp
Surpass Industry Co., Ltd.
Head office 2203 Shimooshi, Gyoda-City, Saitama-Pref.
● Distributor
Zip 361-0037
Tel .+81-48-554-9767
Fax.+81-48-554-9906
Email: sales@surpassindustry.co.jp
NV-CN-0612-1000
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