Element 17 E-P-8-1917L 1/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety Rail Safety Management Procedure General Engineering and Operational Systems – Rolling Stock Plant and Equipment Safety Revision Date Comments 1 February 2012 Procedure developed to support SMS and legislative requirements. 2 February 2013 Reviewed in line with legislative changes and Company responsibilities. 3 August 2014 Reviewed by Select and incorporates changes in processes 4 October 2015 Reviewed by Select and changes made to designation and processes Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 2/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety 1. Introduction Laing O’Rourke is required as part of its accreditation criteria to have procedures and standards in place for each aspect of the asset lifecycle specified in its Notice of Accreditation as a Rolling Stock Operator, which includes the following: • Commissioning • Repair and maintenance • Modification • Operation • Decommissioning 2. Purpose This Procedure specifies the requirements and provides guidelines for preparing or adopting rolling stock engineering and operating procedures to comply with the relevant safety standards, rail regulatory requirements and applicable Rail Transport Operator systems. 3. Scope Plant and other equipment are used daily in the execution of railway operations. It is essential that it be used, maintained, transported and stored in accordance with manufacturer’s instructions in order to ensure that it continues to be safe in all circumstances. As part of this requirement it is also essential to ensure that only properly trained and competent persons operate such plant and equipment. Failure to do so jeopardises other workers, the plant, the infrastructure, railway operations and the general public. This Procedure outlines the strategies which Laing O’Rourke will use to ensure the continuing safety of plant and plant users involved in railway operations. 4. Definitions Certification Means that the item meets safety standards as defined in an SMS and is therefore acceptable to a regulator for addition to an accreditation MEX Is the systems used by Select as the Laing O’Rourke in-house plant and equipment provider to assist in recording the maintenance and repairs of rolling stock plant and equipment Rail Infrastructure Manager (RIM) The person who has effective management and control of the rail infrastructure of a railway Rail Safety Work Work prescribed in the States or Territories Rail Safety legislation as rail safety work. Railway Operations The construction of a railway, railway tracks and associated track structures or rolling stock The management, commissioning, maintenance, repair, modification, installation, operation or decommissioning of rail infrastructure The commissioning, maintenance, repair, modification or decommissioning of rolling stock The operation or movement, or causing the operation or movement by any means, of rolling stock on a railway (including for the purposes of construction or restoration of rail infrastructure) The movement or causing the movement, of rolling stock for the purposes of operating a railway service. Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 3/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety Registration Is the process of ensuring that an item meets the requirements of a RIM and can therefore be added to their Train Operating Conditions (TOC) Manual Rolling Stock A vehicle that operates on or uses a railway and includes a locomotive, carriage, rail car, rail motor, light rail vehicle, train, tram, light inspection vehicle, self-propelled infrastructure maintenance vehicle, trolley, wagon or monorail vehicle, but does not include a vehicle designed to operate both on and off a railway when the vehicle is not operating on a railway. Rolling Stock Operator A person who has effective management and control of the operation or movement of rolling stock on rail infrastructure and in the case of Laing O’Rourke has an accreditation in terms of the relevant Rail Safety Act as a rolling stock operator. 5. Responsibilities The Rail Plant Manager shall define all responsibilities of this Procedure for all relevant personnel of the project via the position descriptions. 5.1 Select Depot Manager • Is responsible for ensuring that plant and equipment under their control is maintained to the level of quality required for executing the work assignment • Is responsible for ensuring that all machinery and equipment is serviced in accordance with the requirements stated in the Monitoring, Maintenance and Repair of Rolling Stock Procedure and Rolling Stock Standards • Shall ensure so far as is reasonably practicable (SFAIRP) any modifications to any plant or equipment has followed the PS 20 Change Management requirements and standards. 5.2 Workshop Supervisors • Are responsible for ensuring that machinery and equipment is maintained as per the requirements stated in the E-P-8-1917B Maintenance and Repair of rolling Stock or as otherwise directed by the Rail Plant Manager • Are required to ensure that all repairs are carried out by competent personnel and are of a satisfactory quality that will ensure the machine is fit for service and compliant with the industry rolling stock standards • Shall ensure any modifications to any plant or equipment have followed the “change management procedural” requirements and standards. 5.3 Fitter • Is responsible for ensuring that plant and equipment under his control is maintained to the level of quality required for executing the work assignment • Is responsible for ensuring that all machinery and equipment is serviced in accordance with the requirements stated in E-P-8-1917B Maintenance and Repair of rolling Stock and rolling stock standards • Shall ensure any modifications to any plant or equipment have followed the “change management procedural” requirements and standards. 5.4 Operator • Is responsible for completing the Pre-start Inspection for Rail Track Machines (specific item has separate checklist) documentation as required • Reporting any defects / maintenance requirements that require repair Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 4/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety • Reporting any safety critical defects / maintenance requirements that may affect the operations of any rolling stock, plant or equipment and stand the machine down until repairs have been completed and signed off as operational by an authorised person • Operating the equipment in accordance with Laing O’Rourke instructions • Ensuring emergency equipment has been checked as available for the Railway Operations undertaken. 5.5 Project Leader The Project Leader is the person with overall responsibility for the rolling stock during the worksite operations and times when the item of rolling stock is under their control. Some issues that the Project Leader needs to oversee relate to but are not limited to; Risk Management Operator Competency Reporting Incident Investigation Health and Fitness of personnel involved in the rolling stock operations Allocating time for the machines to be serviced and repaired Conducting site visits of the operations being undertaken Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 5/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety 6. Flowchart overview Element 17L General Engineering & Operational Systems – Rolling Stock Plant and Equipment Safety Procedure Flowchart Documentation Process Travelling of Track Machines E-P-8-1917I Responsibility Pre-Mobilisation form Rolling Stock dispatched to/from project Monitoring, Repair and Maintenance of Rolling Stock E-P-8-1917B Maintenance of Rolling Stock Select Risk Management E-P-8-1914 Risk Management Guarding Rail Safety Work Competency E-P-81922 Travelling of Track Machines E-P-8-1917l Select / Project Representative Operator Competency Select /Operator/Project Person Select Project Leader/Operator Rolling Stock Travel Operator Security and Stabling of Plant Operator Travelling of Track Machines E-P-8-1917l Project Leader Subcontractors Plant and Equipment Change Management PS 20 Modification of Rolling Stock E-P-8-1917C Custodian: Rail Safety and Compliance Manager Modification of Plant © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Select Depot Manager Issue Date: 01/02/2012 Element 17 E-P-8-1917L 6/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety 7. Key Performance Indicators For all rolling stock maintenance and operational aspects the Rail Plant Manager and Project Leader shall develop and implement a set of suitable and appropriate Key Performance Indicators (KPI’s) for the rolling stock. These KPI’s shall be of a nature such that efficient and effective monitoring of the rolling stock performance can be carried out and allows management to ensure that adequate resource and management is being applied to the rolling stock thereby ensuring safety of the railway operations, personnel and delivery of operations. These KPI’s shall be reviewed and reported to senior management at the monthly Select Management Review meetings. 8. Process 8.1 Legislation Relating to Plant Legislation relating to plant is contained within various states' legislation. All personnel using plant, or with responsibility relating to plant, are to ensure that they are familiar with the requirements contained within the respective state legislation. With the introduction of revised Work Health and Safety legislation there are also a number of supporting Codes of Practice that need to be referenced and applied in certain circumstances. In addition to the legislation and Codes of Practice, there is a considerable amount of guidance relating to plant, its use, worker competency, training and other matters, produced by the Australian Safety and Compensation Council, and State WH&S authorities, published as guidance notes. Australian Standards also produce substantial useful documentation on plant safety, as does the Rail Industry Safety Standards Board (RISSB). This guidance material and standards are not legally binding however they have the force of law if specifically referred to in State legislation and may be used in evidence in legal proceedings. 8.2 Identification of Plant/Equipment All plant and equipment shall be identified with a unique asset number which shall be displayed clearly in a prominent position on the plant or equipment. All plant at each worksite shall be recorded and identified on a register. 8.3 Plant and Equipment Movement in a Yard or Branch There will be times when plant and equipment is required to be moved in, around and out of a yard or Branch and it is essential that a risk assessment is undertaken to determine how these movements will be controlled. For rolling stock to be operated in the Maitland Branch, the risk assessment has resulted in the development of a Shunting Permit which requires the following to be applied: • Pre-shunt checks • Machine pre-start has been carried out and documented • Yard gate has been locked with shunting danger lock • All personnel have been informed of shunt • Rail track has been cleared of all obstructions • Shunt warning lights have been initiated Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 7/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety • Points have been checked for correct direction • Authorised person to drive machine • Spotter required • Post-shunt checks • Machine has been shut down, isolated and chocked • Shunting warning lights have been turned off • Yard gate has been unlocked and danger lock removed This Permit Form shall be signed by all who are required to be in the shunt area at the time of the planned movement. 8.4 Maintenance and Repair The routine maintenance of plant and equipment shall be undertaken in compliance with the criteria set down in E-P-8-1917B Maintenance and Repair of rolling Stock and is recorded by the Select representative in the MEX system. Any changes of location and hire details shall be recorded by the Select Depot Manager who ensures that all machines receive maintenance on frequencies at the least in accordance with the manufacturer’s specification. Routine daily maintenance and pre-start inspections are the responsibility of the Operator. The Track Supervisor or other equivalent that has the day to day control of the plant shall ensure the plant pre-start check list forms are forwarded to the Select Depot Manager on a weekly basis. Such daily maintenance for mobile plant is recorded by the operator on a Pre-Start Inspection form. This form shall be submitted to the Select Depot Manager The Select Depot Manager shall record the daily engine hours on a weekly basis with the hours recorded for servicing purposes. In the event that a piece of plant requires non-scheduled maintenance (as per the flow chart in Element 17B) then a MEX work instruction will be raised. This work instruction remains open in MEX until the job is completed. Once completed, the maintenance record will be saved in MEX and hard copy plant asset. On completion of the necessary repairs the relevant details are entered onto the relevant work order and processed in to MEX. This form is completed by the Select representative and a copy is provided to the Select Depot Manager. In addition to the above a suitable isolation system of ‘danger tagging’ and ‘out of service tagging’ shall be used to ensure that plant is not used when it is in an unfit condition or is being repaired by a competent person. For full details refer to the Primary Standards PS 40 Plant and Equipment Isolation and PS 41 Tagging Testing and Lockout. .Where the RIM have their own isolation procedures, these must be followed in addition to Laing O'Rourke procedures. 8.5 Guarding All pieces of operating equipment irrespective of type have dangerous moving parts which can cause serious harm or even death to persons coming into contact with the moving parts. In some cases there may be considerable machine noise which requires noise protection or sensitive parts of the equipment which require protection from the weather and dirt ingress. For this reason guarding and screens are fitted. These guards are specifically designed and fitted so as to provide protection to persons who may be at risk of injury from the operation of the Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 8/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety equipment and are a legal requirement. Where such guards are fitted they are to be kept in place, in good order and used at all times. There are no circumstances in which it is acceptable or permissible for plant and equipment to be used without guards firmly in place. Any intentional usage in such circumstances shall be regarded as serious misconduct and will result in disciplinary action up to and including dismissal. Similarly where a machine or rolling stock is fitted with shields and or screens to reduce environmental noise or to keep dirt and weather away from engines, hydraulic systems and the like, they are to be kept in place at all times. They may be temporarily removed where necessary for essential maintenance or daily checks with the plant off in accordance with the Isolation and Tagging Procedure. In these circumstances they are to be replaced immediately when checks and/or repairs are complete. 8.6 Plant Operator Competency Only employees trained and assessed competent to operate plant and equipment will be permitted to do so unless under training, in which case they will be under constant and close supervision of the trainer or other qualified person. Laing O’Rourke has developed a competency matrix to align with the rail safety worker competency requirement determined by the respective State’s legislation which allows only those persons assessed as competent to be permitted to operate the equipment. All personnel competencies shall be recorded and made available to relevant personnel (both internal and external) to ensure that only authorised personnel are utilised in the relevant tasks or operations. No supervisor shall permit or allow an employee to operate plant or equipment unless they have satisfied themselves that the person is permitted to undertake the function allocated. Legislation details items of plant which require specific standards and certification of employees to operate them. In addition many States have additional local legislation/regulations covering such aspects. Where such exists, only personnel duly assessed as competent in accordance with the legislation will be assigned to the respective activity. 8.7 Rolling Stock Travel Requirements Whilst travelling rolling stock the minimum standard shall apply: • No person is to drive a Laing O’Rourke item of rolling stock/mobile plant unless they have the competence for the type of vehicle and approval from Laing O’Rourke. • No person is permitted to ride on the machine outside of a protected area. • Only the operator shall ride on rolling stock unless there is equivalent protection provided for additional person. If the rolling stock is capable of carrying passengers, the operator of the rolling stock is responsible for ensuring that all passengers are seated before moving. • If a person’s authority to operate has been revoked / suspended for any reason they must advise their supervisor and cease operations immediately. Strict adherence to posted and temporary speed limits is demanded at all times • Maintain minimum and maximum distances at all times whilst traveling in consist of separate, uncoupled machines as required by respective Network Owners rules • All insulated machines shall slow and be prepared to stop on approach to level crossings or as otherwise required by the Network Owners rules, e.g. flagging on level crossing, manual operation of systems Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 9/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety NOTE: At no time shall the vehicle be loaded with more than the legal number of passengers allowed. 8.8 Security and Stabling of Plant On completion of the working shift or while stowed in the Select Branch all plant is to be left in a secure manner and/or stabled in such a way that there is no risk to the safety and health of any persons, the railway infrastructure or railway operators by the unauthorised use of plant by third parties. Methods by which this can be achieved are: • Locked in a secure fenced compound • Mechanically immobilised e.g. fuel system isolation • Electrically isolated • Stabled in a well-lit area • Stabled in Branch's in a secure mode with keys removed and doors locked. In high risk areas consideration should be given to employment of security personnel or any combination of the above or other method which achieves the objective. When stabling the plant, such as heavyweight main line track machines, the plant should be stabled in a suitable manner given the local facilities and should be as a minimum: • Have park brakes applied • Operating parts lowered to the track to act as an anchor • In some circumstances it may be necessary to fit wheel chocks • Engine immobilised Note: That in all circumstances if the track machine has train air brakes (e.g. “Westinghouse”), then the air must be “built up” prior to removal of the wheel chocks and or disengaging the park brakes or the machine may roll away without adequate air to operate the main brakes. Note: Always ensure wheel chocks are removed before attempting to move the machine or derailment may result. 8.9 Mobile Plant and Equipment The variety of mobile plant in use in railway operations means that the range of hazards posed by each to the operators, bystanders and the rail infrastructure is broad. Each piece of plant will require a specific assessment on its usage to establish the risks and controls needed. This will include the operational risks, as well as the competencies required by the operators and maintainers. In addition to the requirements that may be identified by the risk assessment, the following general requirements are to be applied irrespective of the risk identified by the assessment: • Where there is any risk that a piece of plant/equipment could overturn or another object could contact the operator or the operator could be ejected from the seat, then suitable means of protection will be provided, maintained and implemented • If the risk of a collision with other plant, persons or structure exists then suitable warning devices shall be provided, installed or erected as the case requires. Examples of such Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 10/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety include flashing lights, reversing/movement alarms, physical barriers (such as bollards) and similar should be used dependent on the works and the risk to normal traffic and operations • The carrying of passengers on mobile plant is strictly forbidden. The only exception to this is where suitable additional provision for passengers has been made in the design of the machine e.g. additional seating and seat belts • Irrespective of any project specific requirements that may be identified by the project risk assessment, under no circumstances is any track machine to approach another track machine, work team or “on-track” worker, to a distance of closer than 20 metres within a possession. Where it is necessary to do so the machine is to stop, sound its horn and remain stationary until the other machine/track team have acknowledged the signal and given the all clear to proceed/approach • Suitable first aid and firefighting apparatus shall be provided on all mobile plant. Alternatively suitable means for firefighting should be provided near the vicinity of its work envelope. Note: A risk assessment shall be undertaken when employees may be required to enter the area between two closing items of rolling stock as previously in NSW there was an industry prohibition notice issued by the then rail regulator banning personnel from being between 2 pieces of “closing rolling stock”. This notice was intended to ensure the safety of personnel whilst being between rolling stock for the purposes of “coupling them” together, e.g. tamper and regulator. The risk assessment will determine the process to be applied when there is a need to couple 2 items of rolling stock. 8.10 Risk Assessment of Plant The requirement to carry out a risk assessment is covered in various pieces of State legislation in all Australian States and Territories. A detailed risk assessment needs to be undertaken on those tasks involving rolling stock and machinery. In considering this assessment the following aspects should be evaluated: Hazard Identification by: • Visual inspection of the rolling stock, plant or equipment • Testing • Technical evaluation of the rolling stock, plant or equipment • Analysis of injury/dangerous occurrence data • Discussion with relevant ‘experts’ such as designers, importers, suppliers, manufacturers, installers, erectors, operators and others • Means of quantitative risk assessment as the case may require These risk assessments may be carried out on an individual basis at a particular worksite or on a ‘generic’ basis of a class of machine generally. Where generic assessment is used the assessment is to be clearly identified as such so that the user can carry out modification as may be necessary for the particular circumstance in which it is being used. For a generic assessment to be valid all use parameters must be demonstrably the same as when the original assessment was carried out. 8.11 Means of Control The hierarchy of controls described in E-P-8-1914 Risk Management must be applied when determining controls but it is also important to determine controls that can be applied so far as is Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 11/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety reasonably practicable. Guidance material to assist in determining this process is contained in material issued by the National Transport Commission and the Office of National Rail Safety. Only where each control has been applied so far as is reasonably practicable can the progress down the control hierarchy commence. Any identified hazards shall be entered into relevant Project Risk Register and if significant passed to the Rail safety & Compliance Manager for inclusion in the Risk Register for Railway Operations. PS 20 Change Management shall be applied when considering any changes or modifications to any rolling stock to ensure all hazards are identified and appropriate controls applied. 8.12 Third Party Plant and Equipment Where rolling stock is to be provided by a third party a determination shall be made by the Project Leader in consultation with the Rail Safety and Compliance Manager as to the accreditation criteria that will apply. Before any subcontractor brings any plant or equipment into use at a Project the subcontractor shall demonstrate that all plant and equipment so required for use is in a safe and fit condition. This will require the sub-contractor completes the Potential Supplier and Subcontractor Questionnaire and the E-T-8-0522 Pre-Mobilisation Plant Operator Checklist which is subsequently checked by a site representative. Where the plant is engaged on a "Wet Hire" basis, the equipment will be hired through Select Plant. Select will ensure that the supplier has been verified through the Wet Hire Vendor Engagement process. Where the plant is to be hired on a “Dry Hire” basis, the equipment will be hired through Select Plant. Select will ensure the supplier has been verified through the New Supplier Engagement Process. Evidence of the competency of the operator(s) of the plant and equipment shall be provided before being permitted to commence work. Where the type of plant to be used requires formal training with a certificate of competency, a copy of the individual’s certificate is to be provided and shall be maintained for the duration of the contract. All personnel to be engaged by Laing O’Rourke to undertake rail safety work must also be the holder of a Rail Industry Worker Identification Card. (Refer to E-P-8-1922 Rail Safety Worker Competence) Laing O’Rourke reserves the right to have any piece of plant, equipment and/or its operator removed from the work site at any time for a failure to comply with the contract conditions, safety legislation, Worksite Protection rules, or for machinery safety transgressions. 8.13 “Dry Hired” Plant It is critical to understand that the obligations for “dry hired” plant are no less than the obligations for Laing O’Rourke rolling stock. Once these items are on hire Laing O’Rourke is responsible for all aspects of their safety and maintenance. However, the organisation(s) responsible for hiring them to Laing O’Rourke also have clear obligations defined in law. There are subtle differences in legislation/regulations between States and it is essential to verify the requirements applying to the State/ Territory in which the work is occurring and to ensure that these obligations are included in any contract documents which are generated for the purposes of plant hire agreements before taking possession of the items. The process as to how this will be achieved will need to be defined in the respective Project Rail Safety Management Plan. The following items are required to be provided with the plant as a minimum: • Operators manual/handbook Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 12/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety • Evidence of maintenance • Sufficient information to enable the user to adequately assess the risk as a result of their use of the plant/equipment • Equipment supplier is required to provide certification documentation for compliancy requirements to relevant work areas • All information must be in English 8.14 Inspection of Non-Laing O’Rourke Rolling Stock Before any plant that is not owned by Laing O’Rourke is taken into use on any project works, whether it is “dry” or “wet” hired or subcontractor supplied, the supplier is to complete the premobilisation checklist and provide to Laing O’Rourke for analysis and completion on delivery if all requirements have been met. Projects are required to ensure that the equipment provided meets the Laing O’Rourke plant hire minimum standards for safe use and operation and ensure the operator has been deemed competent to operate the equipment and have knowledge of the safety systems and capabilities of the equipment. Once the piece of equipment has been inspected and the minimum items identified above are all present to the satisfaction of the inspecting person, an approval to operate shall be granted to the plant and the plant recorded in the project Plant Register. The following details shall be recorded as a minimum: • Owner of the plant • Type of plant and model • Date pass issued • Name of person issuing the authorisation • Registration number (if applicable) • Plant identifying number. 8.15 Modification/Change to Plant One of the greatest risks which can arise in the use of plant is its modification. This can include “in the field” modifications to try and finish the job. Other examples include using a machine for a purpose other than for which it was designed or putting attachments on it “after-market” to try to make it more versatile. It is vital that any changes to plant are done only by authorised personnel with knowledge and understanding of the effect that such changes may cause to the operation of the plant. Even then there is a risk that there may be underlying subtle changes to the plant that are not foreseen and cause harm or other damage. If it is required that a piece of plant be changed or the maintenance regime relating to it be altered, it is vital that it be put through a formal and structured process to carefully and critically examine the requested change. This way the change can be fully explored to identify all the potential effects the change may have on the plant and its safe, efficient and economic use. There is a specific process to be followed in these instances and this is prescribed in Laing O’Rourke’s Primary Standard PS20 Change Management. This process sets out the steps to be followed and the checks and examinations to be performed for the change to proceed and Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 13/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety ensure the safety and reliability is not compromised. The process to manage the change must have all aspects documented and signed off by the respective people. 9. Related Documents The following are related RSMS documents • E-P-8-1903 Governance • E-P-8-1904 Management Responsibilities • E-P-8-1905 Regulatory Compliance • E-P-8-1914 Risk Management • E-P-8-1916A Procurement of Rolling Stock • E-P-8-1917 Engineering and Operational Systems • E-P-8-1918 Process Control • E-P-8-1919A Asset Management of Rolling Stock • E-P-8-1922 Rail Safety Worker Competence • PS 20 Change Management 10. Reference Material The following reference material should be referenced prior to, the procurement and subsequent operation of rolling stock. RISSB Standards relating to rolling stock as summarised below: • AS 7507.4 - Rolling Stock Outline • AS 7510.4 – Braking Systems • AS 7514.4 - Wheels • AS 7523.4 – Emergency Equipment • AS 7527.4 – Event Recorders • AS 7531.4 – Lighting and Rolling Stock Visibility • Rail Infrastructure Managers Rolling Stock Standards • Rail Infrastructure Managers Train Operating Conditions • Manufacturers standards and operators manual • Safety legislation relevant to the State or Territory where the item of rolling stock is to operate. 11. Records The following Records will be retained / produced in accordance with this Procedure: • Manufacturers standards and specifications • Change management documents relative to the change • Inspection and test Plans • Commissioning Checklists and reports • Engineers Reports as required Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012 Element 17 E-P-8-1917L 14/14 Rail Safety Management Procedure General Engineering and Operational Systems - Rolling Stock Plant and Equipment Safety • Rail Infrastructure Managers Registration • Accreditation certification documents • Machine Assessment Report • Pre Mobilisation Checklist • Pre-start Checklist for Rail track machines (relevant to the respective item of rolling stock) Custodian: Rail Safety and Compliance Manager © Laing O’Rourke 2013, all rights reserved UNCONTROLLED COPY WHEN PRINTED Issue Date: 01/02/2012