Discovery, Volume 19, Number 58, May 14, 2014 Design of Cosine Control Firing Scheme for Single Phase Fully Controlled Bridge Rectifier Dnyanesh Shirpurkar1, Kushal Raut2, Sagar Warambhe3 1 B.C.Y.R.C’s Umrer College of Engineering /Electronics Engineering, Umrer, Nagpur, India Email: shirpurkard@gmail.com 2 B.C.Y.R.C’s Umrer College of Engineering/Electronics Engineering, Umrer, Nagpur, India Email: kushal.raut16@gmail.com 3 B.C.Y.R.C’s Umrer College of Engineering/Electronics Engineering, Umrer, Nagpur, India Email: sagarwarambhe7715@yahoo.com Mobile: 17276410421, 27774952888,3 8446355549 I INTRODUCTION Single phase bridge rectifiers utilize thyristor or silicon controlled rectifier (S.C.R.) as switching devices. To turn on a thyristor, various control schemes are used to generate gate pulses or firing pulses which are supplied between gate and cathode of the thyristor. The number of degrees from the beginning of the cycle when the thyristor is ted or switched on is referred to as the firing angle, α and when the thyristor is turned off is known as extinction angle, The thyristors of bridge rectifier are switched on and off in proper sequence by using control electronics and gate driver circuits to get a controlled dc output voltage. For this a sinusoidal ac voltage is supplied to control circuit and the same supply is given to bridge rectifier circuit through isolation and synchronization block. This paper implements control electronics circuit by using the cosine control firing scheme and the controlled dc output voltage thus obtained from the bridge rectifier is effectively utilized for resistive and motor loads. Conventionally, ramp and cosine firing schemes are used for generating the gate pulses [5], [7]. The cosine control firing scheme has an advantage that it linearizes the transfer characteristic of bridge rectifier by using an indirect control variable as a substitute for firing angle, α as given in (1) and (2). This scheme also provides automatic negative feedback to the change in input ac supply. The input ac voltage of peak value, Vm is transformed to alow level ac voltage, Vao of 9 V is obtained by using a 230/9 V, and 50 Hz step down transformer. The cosine wave generator integrates Vao to obtain a cosine wave of peak value, Emwhich is compared with a variable dc control voltage, EC by using a comparator. The comparator output is fed to mono-stable block. The mono-stable output is modulated at high frequency to obtain the firing pulses. After proper amplification and isolation, these firing pulses are supplied to the thyristors of the bridge rectifier circuit. The firing angle, α is given by cos 1(E/Em) (1) The output voltage of the converter is V 0 2Vm /( *cos ) V 0 2Vm/( *(EC/Em)) V 0 EC 69 Index Terms—Comparator, cosine control firing scheme, fully controlled bridge rectifier, isolation circuit, mono stable multi-vibrator. II COSINE CONTROL SCHEME Fig. 2 Block diagram of cosine control scheme. Dnyanesh Shirpurkar et al. Design of Cosine Control Firing Scheme for Single Phase Fully Controlled Bridge Rectifier, Discovery, 2014, 19(58), 69-72, http://www.discovery.org.in/d.htm www.discovery.org.in © 2014 Discovery Publication. All Rights Reserved Page Abstract—As per the industrial needs, regulated dc voltage with linear transfer characteristics is important in many applications such as dc magnet power supplies in a beam line system. To accomplish this motto, cosine control firing scheme is suggested to get the output voltage which is proportional to control voltage. Present paper deals with design and implementation ofcosine control firing scheme for single phase fully controlled rectifier with desired results simulated in MATLAB/Simulink and simulation results are verified experimentally. Discovery, Volume 19, Number 58, May 14, 2014 The block diagram of implemented cosine control firing scheme is shown in Fig. 2 and the utility of each module is explain below [8], [9]. The gate pulses obtained from AND operation may not beable to turn on the thyristor [10]. It is therefore common tofeed these gate pulses to a pulse amplification and isolationcircuitry to meet the two objectives of strengthening thesepulses and providing proper isolation. A. Cosine wave generator III BRIDGE RECTIFIER Cosine wave generator uses an op-amp along with resistors and capacitors to realize the integrator function. It provides a phase shift of 900 to the input voltage Va0 and thus a cosine wave is obtained. B. DC control voltage The dc control voltage, EC that can be varied between ± 12V is used to vary the firing angle, α ranging from 00 to 1800.The ground point of the dc supply is connected to the common ground point zero of the transformer. C. Comparator The typical single phase bridge rectifier circuit consists offour thyristors T1, T2, T3 and T4 as shown in Thegenerated gate pulses are supplied between gate, G andcathode, K to trigger T1 & T3 during positive half cycle and T2& T4 during negative half cycle of ac supply voltage Thetypical controlled dc output voltage waveforms for resistiveand motor loads are shown in Fig. 4 and Fig. 5. Theexpression of average output voltage, V0 as a function offiring angle, and extinction angle, with resistive load andmotor load are given in (4) and (5) respectively. An op-amp is used as comparator. The variable dc voltage is applied to the non-inverting terminal and the cosine wave is applied to the inverting terminal of the comparator. D. Monostable Fig. 3 Typical single phase bridge rectifier circuit diagram. E. Carrier wave V0 Pulse gating of thyristor is not suitable for RL loads, thisdifficulty can be overcome by using continuous gating.However, continuous gating may lead to increased thyristorlosses and distortion of output pulse. So, a pulse traingenerated by modulating the pulse gate at high frequency isused to trigger the thyristor. This high frequency wave isknown as carrier wave and is generated by using astablemultivibrator. F. AND V0 ) Vm cos (1/ ) [Vm(cos cos ) E( )] (5) AND operation is performed between monostable outputsand carrier wave thus pulses required for triggering thethyristors called firing pulses or gate pulses are obtained. G. Pulse amplification and isolation circuitry Fig. 4 Typical output waveform of single phase bridgerectifier with resistive load. Dnyanesh Shirpurkar et al. Design of Cosine Control Firing Scheme for Single Phase Fully Controlled Bridge Rectifier, Discovery, 2014, 19(58), 69-72, http://www.discovery.org.in/d.htm www.discovery.org.in © 2014 Discovery Publication. All Rights Reserved 70 ‘E’ is back e.m.f. of the motor. Page The square wave output of the comparator is fed as input tothe monostable multivibrator which gives two complementary outputs, Q and Q’ each of 10 ms duration. These complementary outputs are primary firing pulses which are modulated to trigger the thyristors. The time period, T of monostable multivibrator is given in T 0.33 * R *C (2)Where R and C are the resistance and capacitance used. Discovery, Volume 19, Number 58, May 14, 2014 Fig. 5 Typical output waveform of single phase bridge rectifier with motor load. Fig. 6(b) Experimental results for Input and output to fcosine wave generator. IV RESULTS a) Cosine wave generator The simulation results and experimental outputs of the cosine wave generator are shown in Fig. 6 (a) and Fig. 6(b) respectively. The upper half shows an input sine wave and lower half indicates the cosine wave. b) Comparator The simulation results and experimental outputs of the comparator are shown in Fig. 7 (a) and Fig. 7 (b) respectively. The lower half shows the square output voltage which is obtained by comparing cosine wave and DC control voltage. Gate pulses obtained by cosine control scheme have been effectively utilized to control the dc output single phase fully controlled bridge rectifier on both resistive load and motor load. The present control scheme provides linear control transfer characteristics between input and output i.e., firing angle is directly proportional to the dc control voltage. The experimental results are in coordination with the simulation results. Thus, presented control scheme can be successfully utilized to get the controlled dc voltage for industrial applications. In order to produce steady and smooth DC, a filter may be introduced at the output[7]. Pulse amplification and isolation circuit may be replaced by driver ICs. Monostable are may be replaced by zero-crossing detector and gates to avoid the false triggering due to output bouncing[11]. VI REFERENCES 1. c) Monostable The square wave output of the comparator is fed to the monostable multivibrator. The simulation results andexperimental outputs of the monostable multivibrator are shown in below respectively. The lower and upper halves indicate two output waves each of 10 ms duration and are complement to each other. 2. 3. 4. 5. 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 . Dnyanesh Shirpurkar et al. Design of Cosine Control Firing Scheme for Single Phase Fully Controlled Bridge Rectifier, Discovery, 2014, 19(58), 69-72, http://www.discovery.org.in/d.htm P.S.Bimbhra,“PowerElectronics,”KhannaPublishe rs,3rd edition pp. 62-72and176-179, 2006. P.C. Sen,“ Power Electronics,” Tata McGraw Hill Publishers, 4theditionpp. 21-49and83-91, 1987. Muhammad H. Rashid, “Power Electronics, ”Prentice Hall of India Publication, 4thedition, 2009. N.Mohan,T.M. Undel and W. P. Robbins, “Power Electronics: Converters. Applications, and Design,” New York:Wiley, 3rdeditionpp. 122128, 2006. TirtharajSen, Pijush Kanti Bhattacharjee and Manjima Bhattacharya, “Design And Implementation Of Firing Circuit For SinglePhase Converter,” International Journal of ComputerandElectricalEngineering,vol.3,pp.368www.discovery.org.in © 2014 Discovery Publication. All Rights Reserved 71 A. Cosine Control Scheme V.CONCLUSION Page cosine control firing pulses are supplied to single phase bridge rectifier circuit and the controlled dc output voltage issued to drive the resistive and motor loads. The voltage waveforms at different stages of control circuit and output of the bridge rectifier circuit as simulated in MATLAB/Simulink are discussed. Afterwards the experimental results are also compared with simulation results. Discovery, Volume 19, Number 58, May 14, 2014 6. 7. 8. 9. 374,June 2011. PhilipT.Krein,“ElementsofPowerElectronics,”4the dition Oxford University Press, 2003. Ahmad Azhar Bin Awang, “Single Phase Controlled Rectifier Using Thyristor,” undergraduate thesis, Universiti Teknologi Malaysia, 2009-10. Geno Peter,“ Design Of Single Phase Fully Controlled Converter Using Cosine Wave Crossing Control With Various Protections, ”International Journal of Engineering Science and Technology, vol. 2(9), pp4222-4227, 2010. Paul B. Zbarand Albert P.Malvino, “Basic Electronics: A Text Lab Manual,” Tata McGrawHill Publisher, 7th edition, 2001. Page 72 . Dnyanesh Shirpurkar et al. Design of Cosine Control Firing Scheme for Single Phase Fully Controlled Bridge Rectifier, Discovery, 2014, 19(58), 69-72, http://www.discovery.org.in/d.htm www.discovery.org.in © 2014 Discovery Publication. All Rights Reserved