Liberty Mutual lifting, lowering, pushing, pulling and carrying guidelines Introduction Since the late 1970’s, Liberty Mutual Group Loss Prevention field organization has been analyzing and evaluating lifting, lowering, pushing, pulling and carrying tasks using “Psychophysical Tables” (hereafter called “Tables”). These Tables are based on research by Drs. Stover Snook, and Vincent Ciriello at the Liberty Mutual Research Institute for Safety. Their research used psychophysical methodology and provided important information about capability and limitations of workers and design of manual handling tasks to reduce low back disability. Psychophysical methodology includes measurements of oxygen consumption, heart rate, and anthropometric characteristics. Subjects were given control of either the weight or force variable. All other task variables such as frequency, size, height, distance, etc., were controlled by the experimenter. The subject then monitored his or her own feelings of exertion or fatigue, and adjusted the weight or force of the object accordingly. Details of the experimental designs are found in the individual papers (Ciriello and Snook 1983, Ciriello et al. 1990, Ciriello et al. 1993). The Tables used by Loss Prevention were much different from those in the published literature. Some have referred to those in the published literature as “Snook Tables” (Snook, 1978) and later “Snook and Ciriello Tables” (Snook and Ciriello, 1991). Tables used by Loss Prevention provide the male and female population percentages able to perform these tasks while the published articles provided Maximum Acceptable Weights and Forces for 10, 25, 50, 75, 90 percent of the male and female population. Tables used by Loss Prevention are called “Liberty Mutual Tables” and were later developed into an ergonomic software analysis program called CompuTask™. These Tables were developed with the goal of controlling costs associated with manual handling operations. These costs can be attributed to high low back disability costs, reduced productivity and quality due to poor job design. These Tables provide the user with an objective risk assessment of a problem manual handling job and the foundation on which to build a solution by: 1) helping recognize risk factors associated with manual handling activity and, 2) helping make good business decisions on implementing cost effective ergonomic solutions that offer the highest degree of control. Using these Tables effectively requires basic level training in ergonomics and manual handling task analysis and evaluation. Users should be knowledgeable of biomechanical, physiological and psychophysical workload criteria (Waters, 1994) and evaluation methods. Training should include developing an analysis strategy and collection of basic measurements including weights, initial and sustained forces, distances (lifting, lowering, carrying, hand distance from body) and task frequency. The illustrations, instructions, and principles contained in the material are based on published research and, to the best of our knowledge, current at the time of publication. No attempt has been made to interpret any referenced codes, standards, or regulations. Please refer to the appropriate code, standard, or regulation-making authority for interpretation or clarification. Liberty Mutual Manual Materials Handling Guidelines Using the Tables: Population Percentage Criteria As a general rule of thumb, designing manual tasks for greater than 75% of the female work population will offer the best protection from manual handling injuries. Studies have shown that two-thirds of low back claims from low percentage tasks (tasks capable of being performed by a small percentage of the population) can be prevented if the tasks are designed to accommodate at least 75% of the female work population (Snook et al., 1978). Tasks having population percentages of less than 10% should be prioritized for task redesign. However, for certain jobs and industries, it is very difficult to design jobs that can be performed by 75% of the female work population. These tables are very often used to perform what-if scenarios of various ergonomic interventions to help determine the most cost effective and practical solution that offers the highest degree of control. The tables are self-explanatory and easy to use. Here’s an example; suppose you want to find the female population percentage for lifting tote pans. Your measurements show: • • • • Tote pan weight of 29 lb.(Object Weight) Hand distance of 7 in. (Hand Distance Away from Body) An initial hand height of 30 in. (Hand Height at Start) A final hand height of 50 in. (Hand Height at End), and pans are lifted once every 5 min. (Task Frequency) First you must find the correct table. Since this is a lifting task ending between knuckle and shoulder height (≥28" and ≤53") and you are looking for female population percentage, go to Table C.2-3. Using the object weight of 29 lb. to select the row and hand distance of 7 in. to select the column, locate the large cell, for example: Lifting Distance Frequency 15s 30s 1m 5m 8h 30 12 18 33 45 75 20 34 39 49 60 83 10 34 45 62 71 89 Lifting Distance is 20 in. and frequency is once every 5 minutes, therefore, this task is acceptable to 60% of the female work population. Since measurements seldom correspond exactly to the data points used in the tables, it will often be necessary to estimate the population percentage. For example, if the object weighed 30 lb., it would fall between the 29 lb. cell as shown above and the 32 lb. cell. Interpolation gives a population percentage of 55. One dimension that is occasionally confusing is Hand Distance. Hand Distance is the distance from the front of the body to the hands. (Note that this is a different measurement from the one used for the NIOSH model.). Hand Distance will normally be half the width of the object being handled unless the object is purposely held away from the body. ©Liberty Mutual Group-All Rights Reserved i Liberty Mutual Manual Materials Handling Guidelines For Pushing and Pulling Tasks you will need to obtain a spring scale, a load cell or other force measurement device and enter the initial force, in pounds, needed to start the object moving. Take several measurements and enter the highest value particularly when floor or wheel conditions are poor. For pushing tasks, if you only have a spring scale device, you can measure the force by pulling. However, while the effect on the worker may be different between a push and pull, the measured force will be the same. Also obtain the sustained force measurement to keep the object moving. All measurements should be taken at an acceleration representative of the task as performed in the actual operating environment. Frequency can also be confusing when more than one task component is present, for example, lifting an object, carrying it a distance and putting it back down. Frequency is defined as the average time between handling individual objects. In our example, if objects are lifted, carried, and lowered within a job cycle time of 30 seconds, the frequency would be 30 seconds for the lift, 30 seconds for the carry and 30 seconds for the lower. A word of caution on using the tables: Tasks should not be evaluated based solely on population percentages. Other important considerations are: • • • • • • • Injuries - Any job that is producing injuries is a good candidate for redesign. Bending - Any task that begins or ends with the hands below knuckle height presents some degree of risk. The deeper the bending motion, the greater is the physical stress on the low back. Frequent bending regardless of weight is not recommended. Twisting - This motion puts uneven forces on the back thereby presenting additional physical stress. The greater the twist, the more physically stressful the task. Reaching - The distance away from the body that a load is held greatly affects the forces on the back, shoulders, and arms. The farther the reach, the more physically stressful the task One-Handed Lifts - The tables cannot be used to evaluate one-handed tasks. By nature, these tasks place uneven loads on the back and present a greater physical stress than two-handed lifts Hand-holds - Inability to get a good grip on the load presents a greater physical stress. Catching or Throwing Items - The tables cannot be used to evaluate these types of tasks. Any tasks involving catching or throwing items are physically stressful and, therefore, are good candidates for redesign. Population percentages: The population percentages in these tables are based on weights selected by subjects in the laboratory working as hard as they could without straining themselves, or without becoming unusually tired, weakened, overheated, or out of breath. Jobs designed ergonomically should fit most workers and that’s why 75% of the female work population is selected as a design starting point. Do not use population percentages in these tables to determine whether male or female workers can perform certain jobs and then place workers accordingly. Use these tables only for designing manual handling jobs with physical requirements such that as many workers as possible can perform them without risk of injury. As mentioned, to effectively use these Tables requires training in ergonomics and task evaluation methods. Users of these Tables should be trained in how to collect the hand distance, lifting distance and task frequency measurement. Liberty Mutual Group workers compensation insured customers can call their Loss Prevention Consultant for details. ii ©Liberty Mutual Group-All Rights Reserved Table of Contents TABLE 1 F - Female Population Percentages for Lifting Tasks Ending Below Knuckle Height (<28")………………………………………………………………………………………………………. 1 TABLE 1 M - Male Population Percentages for Lifting Tasks Ending Below Knuckle Height (<31")………………………………………………………………………………………………………. 2 TABLE 2F - Female Population Percentages for Lifting Tasks Ending Between Knuckle and Shoulder Height (≥28" and ≤53") ……………………………………………………………………… 3 TABLE 2M - Male Population Percentages for Lifting Tasks Ending Between Knuckle and Shoulder Height (≥31" and ≤57")………………………………………………………………………. 4 TABLE 3F - Female Population Percentages for Lifting Tasks Ending Above Shoulder Height (>53") ……………………………………………………………………………………………………… 5 TABLE 3M - Male Population Percentages for Lifting Tasks Ending Above Shoulder Height (>57") …………………………..…………………………………………………………………………. 6 TABLE 4F - Female Population Percentages for Lowering Tasks Beginning Below Knuckle Height (<28") …………………………………………………………………………………………….. 7 TABLE 4M - Male Population Percentages for Lowering Tasks Beginning Below Knuckle Height (<31") ……………………………………………………………………………………………………… 8 TABLE 5F - Female Population Percentages for Lowering Tasks Beginning Between Knuckle and Shoulder Heights (≥28" and ≤53") ………………………………………………………………… 9 TABLE 5M - Male Population Percentages for Lowering Tasks Beginning Between Knuckle and Shoulder Height (≥31" and ≤57") …………………………………………………………………. 10 TABLE 6F - Female Population Percentages for Lowering Tasks Beginning Above Shoulder Height (>53") …………………………………………………………………………………………….. 11 TABLE 6M - Male Population Percentages for Lowering Tasks Beginning Above Shoulder Height (>57") ……………………………………………………………………………………….…….. 12 TABLE 7 - Population Percentages for Pushing Tasks Initial Forces …………………………….. 13 TABLE 8F - Female Population Percentages for Pushing Tasks Sustained Force ………….…… 15 TABLE 8M - Male Population Percentages for Pushing Tasks Sustained Force ……………….… 16 TABLE 9 - Population Percentages for Pulling Tasks Initial Forces ………………………….…... 17 TABLE 10F - Female Population Percentages for Pulling Tasks Sustained Force …………….… 19 TABLE 10M - Male Population Percentages for Pulling Tasks Sustained Force ……………….… 20 TABLE 11F - Female Population Percentages for Carrying Tasks ……………………………….... 21 TABLE 11M - Male Population Percentages for Carrying Tasks ……………………………….…... 22 References ………………………………………………………………………………………………... 23 Worksheet ………………………………………………………………………………………………… 24 Liberty Mutual Manual Materials Handling Guidelines TABLE 1 F - FEMALE POPULATION PERCENTAGES FOR LIFTING TASKS ENDING BELOW KNUCKLE HEIGHT (<28") HAND DISTANCE FREQUENCY ONE LIFT EVERY 65 62 59 56 50 47 44 41 38 35 32 29 26 23 20 17 14 LIFTING DISTANCE (INCHES) OBJECT WEIGHT (POUNDS) 53 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 28 20 10 7 INCHES 10 INCHES 15 INCHES 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 14 21 16 30 17 25 40 27 36 51 39 49 63 53 61 73 66 73 81 78 82 88 87 89 + + + + 16 14 23 12 22 33 19 32 43 30 43 54 43 55 65 56 67 75 69 77 83 79 85 89 88 + + + + + 14 16 20 24 29 16 33 38 25 44 49 36 55 59 49 65 69 61 75 78 73 83 85 82 89 + 89 + + + + + 12 13 17 19 24 11 27 32 18 36 41 26 46 50 37 56 60 48 65 69 60 74 77 70 81 83 80 87 89 87 + + + + + + + + 13 29 34 17 35 40 22 41 46 29 48 53 35 54 59 43 61 65 51 67 71 58 73 76 66 78 81 73 83 85 79 87 88 84 + + 88 + + + + + + + + + + + + + + + + + - 16 16 25 14 25 37 25 38 49 38 51 62 54 65 73 69 77 82 81 86 89 89 + + 11 14 18 22 11 27 32 20 38 43 32 51 55 46 63 67 60 74 77 73 83 85 84 + + + + + 11 13 17 20 24 13 29 34 21 39 44 31 50 55 44 62 66 57 72 75 70 81 83 80 88 89 88 + + + + + 14 20 19 26 25 32 14 31 38 20 38 45 26 45 53 34 53 60 42 60 67 51 68 73 60 74 78 68 80 83 76 85 87 82 89 + 87 + + + + + + + + + + + + + + 11 21 14 22 36 29 39 54 50 59 71 71 77 84 14 16 26 18 30 42 35 48 59 55 66 74 74 81 86 12 18 22 14 31 36 27 46 51 45 63 66 64 77 79 80 87 89 13 18 22 13 29 34 24 43 48 39 58 62 57 72 75 73 83 85 85 + + 13 18 14 25 20 32 12 28 41 18 36 50 27 46 58 37 56 67 49 66 75 60 74 81 71 82 87 80 87 + 87 + + + + + + + + 14 11 22 12 19 33 21 30 46 35 44 59 50 59 71 66 72 81 79 83 88 88 + + + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved - = LESS THAN 10% 1 Liberty Mutual Manual Materials Handling Guidelines TABLE 1 M - MALE POPULATION PERCENTAGES FOR LIFTING TASKS ENDING BELOW KNUCKLE HEIGHT (<31") HAND DISTANCE FREQUENCY ONE LIFT EVERY 96 92 88 84 76 72 68 64 60 56 52 48 44 40 36 32 28 LIFTING DISTANCE (INCHES) OBJECT WEIGHT (POUNDS) 80 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 7 INCHES 10 INCHES 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 11 15 20 11 25 15 31 15 20 37 20 26 44 27 34 51 35 41 58 43 49 65 52 58 71 60 65 76 68 73 81 76 79 86 82 84 89 87 89 + 11 15 19 11 23 14 28 14 19 34 19 24 40 25 31 46 31 37 53 39 45 59 46 52 65 54 59 71 62 66 76 69 73 81 76 79 85 81 84 88 86 88 + + + + 13 25 14 17 30 17 21 34 22 26 40 27 31 45 33 37 51 39 43 56 45 50 62 52 56 67 58 62 72 64 68 76 70 73 80 76 78 84 80 82 87 85 86 + 88 89 + + + + + + + 30 34 48 34 39 52 39 44 57 45 49 61 50 54 65 55 59 69 60 64 73 65 69 77 70 73 80 75 77 83 79 81 86 82 84 88 85 87 + 88 89 + + + + + + + + + + + + + 49 54 65 54 58 69 58 62 72 63 66 75 67 70 78 71 73 80 74 77 83 78 80 85 81 83 87 84 85 89 86 88 + 89 + + + + + + + + + + + + + + + + + + + + - 11 15 19 12 25 12 16 31 17 22 38 23 29 45 31 37 52 39 45 60 48 53 66 57 62 73 66 70 79 73 77 84 80 83 88 86 87 + 13 16 20 14 25 14 18 30 19 23 36 24 29 42 30 35 48 37 42 55 44 49 61 52 56 67 59 63 72 66 69 77 73 75 82 78 81 86 83 85 89 88 89 + + + + 16 20 33 20 24 38 25 29 43 30 34 48 35 40 53 41 46 58 47 51 63 53 57 68 59 63 72 65 68 76 70 73 80 75 78 84 80 82 87 84 85 89 87 88 + + + + + + + + + + 35 39 53 40 44 57 45 49 61 50 54 65 55 59 69 60 63 73 64 68 76 69 72 79 73 76 82 77 80 85 81 83 87 84 86 89 87 88 + 89 + + + + + + + + + + + + + + 12 18 11 26 14 19 35 23 29 46 35 40 57 48 53 67 61 66 77 14 21 11 14 28 17 22 37 26 31 47 37 42 57 48 53 66 60 64 75 71 74 82 14 19 11 14 25 16 20 33 22 27 40 30 35 48 39 44 57 49 53 65 59 62 72 68 71 78 76 78 84 83 84 88 11 15 19 13 24 13 17 29 18 22 35 24 28 42 30 35 48 37 42 55 45 50 62 53 57 68 61 64 74 68 71 79 75 77 83 81 83 87 86 87 + + + + 12 23 12 16 28 16 20 33 20 25 38 25 30 43 31 36 49 37 42 55 43 48 60 50 54 66 57 60 71 63 66 75 69 72 79 75 77 83 80 82 86 84 85 89 88 89 + + + + + + + 12 16 21 13 28 13 18 35 19 25 42 27 33 51 36 42 59 45 52 66 56 61 73 65 70 80 74 77 85 81 84 89 + = GREATER THAN 90% 2 15 INCHES - = LESS THAN 10% ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines TABLE 2F - FEMALE POPULATION PERCENTAGES FOR LIFTING TASKS ENDING BETWEEN KNUCKLE AND SHOULDER HEIGHT (≥28" AND ≤ 53") HAND DISTANCE FREQUENCY ONE LIFT EVERY 59 56 53 50 44 41 38 35 32 29 26 23 20 17 14 11 8 LIFTING DISTANCE (INCHES) OBJECT WEIGHT (POUNDS) 47 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 7 INCHES 10 INCHES 15 INCHES 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h - 14 18 25 30 18 39 45 33 55 60 52 70 74 70 83 85 84 + + + + + + + + + + + 14 12 23 22 35 20 34 49 33 49 62 50 64 75 66 77 84 80 87 + + + + + + + + + + + + + 15 12 23 21 34 18 32 47 30 46 60 45 60 71 60 73 81 74 83 88 85 + + + + + + + + + + + + + + 15 11 21 17 29 12 24 38 19 34 48 29 44 58 40 56 68 52 66 76 64 76 83 75 83 89 84 89 + + + + + + + + + + + + + + + + + + + - 11 14 22 27 17 38 43 34 56 61 54 73 76 74 86 88 88 + + + + + + + + 18 18 31 17 31 45 32 47 61 50 64 75 68 79 85 83 89 + + + + + + + + + + 18 16 29 15 28 42 27 43 56 43 58 70 61 73 81 76 84 89 88 + + + + + + + + + + + 14 11 21 17 30 14 26 41 22 38 52 34 50 63 48 62 73 61 74 82 74 83 88 84 89 + + + + + + + + + + + + + + + + 17 18 14 37 37 35 60 61 63 80 81 85 + + + + + 12 21 26 20 41 47 44 64 69 70 83 85 88 + + + + + 13 14 26 16 30 44 35 51 64 59 71 80 80 87 + + + + + + + 11 11 22 11 23 37 26 41 55 46 61 72 68 79 85 85 + + + + + + + + 17 16 28 14 28 42 27 42 56 43 58 70 60 73 81 76 84 89 87 + + + + + + + + + + + 11 20 20 12 34 34 25 50 50 43 66 67 62 80 80 79 + + + + + + + + + + + 18 18 11 32 33 25 51 51 46 69 69 68 83 84 85 + + + + + + + + + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved - = LESS THAN 10% 3 Liberty Mutual Manual Materials Handling Guidelines TABLE 2M - MALE POPULATION PERCENTAGES FOR LIFTING TASKS ENDING BETWEEN KNUCKLE AND SHOULDER HEIGHT (≥31" AND ≤57") HAND DISTANCE FREQUENCY ONE LIFT EVERY 96 92 88 84 76 72 68 64 60 56 52 48 44 40 36 32 28 LIFTING DISTANCE (INCHES) OBJECT WEIGHT (POUNDS) 80 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 7 INCHES 10 INCHES 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 12 17 23 12 30 12 18 38 18 25 47 26 34 56 36 44 64 46 54 72 57 64 79 68 73 85 77 81 89 84 87 + + + + 11 15 20 26 14 33 11 20 41 17 27 49 25 35 57 33 45 65 43 54 72 54 63 78 64 72 84 73 79 88 81 85 + 87 + + + + + 16 20 25 12 31 17 38 11 23 45 16 30 52 22 37 59 30 45 65 38 54 72 48 62 77 57 69 82 66 76 86 74 82 + 81 87 + 87 + + + + + + + + 21 26 13 32 17 38 11 23 44 16 29 51 21 36 58 28 44 64 36 52 70 45 60 76 54 67 81 63 74 85 71 80 88 78 85 + 84 89 + 89 + + + + + + + + 12 25 46 16 30 52 21 36 57 27 42 63 33 49 68 40 55 72 47 61 77 54 67 81 61 73 84 68 78 87 74 83 + 80 86 + 85 + + 88 + + + + + + + + + + + + + + - 13 19 25 14 33 12 20 42 19 29 51 28 39 60 38 49 68 50 60 76 61 70 82 72 78 88 81 85 + 88 + + 12 17 22 11 29 16 36 22 43 16 29 51 23 38 59 32 47 67 41 56 73 52 65 80 62 74 85 72 81 89 80 86 + 86 + + + + + 13 17 22 11 28 15 35 21 42 15 28 50 21 36 57 29 44 64 38 53 71 48 62 77 58 70 83 67 77 87 76 84 + 83 88 + 88 + + + + + 12 30 16 36 21 42 13 26 48 18 32 54 24 39 60 31 47 66 39 54 72 47 61 77 55 68 81 63 74 85 70 80 88 77 84 + 83 88 + 87 + + + + + + + + + + + 13 20 12 30 14 20 42 24 32 54 38 46 66 53 61 76 68 74 85 13 20 11 29 11 19 40 19 29 51 31 42 63 45 56 73 60 69 82 73 79 88 14 20 28 17 37 13 25 47 21 36 57 32 47 67 44 59 75 58 70 82 70 79 88 81 87 + 13 19 26 15 34 22 44 17 31 53 27 42 63 38 53 71 51 64 79 63 74 85 74 83 + 84 89 + 13 17 23 11 29 16 36 11 23 44 16 30 52 24 39 60 32 48 67 42 57 74 53 66 80 63 74 85 72 81 89 80 87 + 87 + + + + + 11 16 23 13 31 13 20 41 21 28 50 31 39 60 42 51 69 55 62 77 66 72 84 77 81 89 85 88 + + = GREATER THAN 90% 4 15 INCHES - = LESS THAN 10% ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines TABLE 3F - FEMALE POPULATION PERCENTAGES FOR LIFTING TASKS ENDING ABOVE SHOULDER HEIGHT (>53") HAND DISTANCE FREQUENCY ONE LIFT EVERY 40 38 36 34 30 28 26 24 22 20 18 16 14 12 10 8 6 LIFTING DISTANCE (INCHES) OBJECT WEIGHT (POUNDS) 32 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 7 INCHES 10 INCHES 15 INCHES 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 11 11 18 18 28 28 16 40 40 27 53 53 41 65 66 57 76 77 71 85 85 83 + + + + + + + + + + + + + + 11 14 18 22 27 14 33 38 23 45 50 36 58 62 50 69 73 64 79 82 77 87 89 86 + + + + + + + + + + + + + + 12 18 15 26 11 22 36 18 32 46 27 43 57 39 55 67 52 66 76 65 76 84 76 84 89 85 + + + + + + + + + + + + + + + + + 15 11 21 18 29 12 24 38 19 33 47 28 44 57 39 54 67 51 65 75 63 74 82 73 82 88 82 88 + 89 + + + + + + + + + + + + + + + + + 13 26 40 19 33 48 26 41 55 34 50 63 43 59 70 53 67 77 62 74 82 71 81 87 79 86 + 85 + + + + + + + + + + + + + + + + + + + + + + + + + + - 13 17 21 27 33 19 40 46 32 54 59 48 68 72 64 79 82 78 88 + 88 + + + + + + + + + + + 12 19 16 28 13 25 39 22 37 51 34 50 63 49 63 74 63 75 83 76 84 89 86 + + + + + + + + + + + + + + 14 21 17 29 13 26 40 21 37 51 33 49 62 46 61 72 59 72 81 72 81 87 82 88 + + + + + + + + + + + + + + + + 12 22 17 30 12 24 38 18 32 46 26 41 55 35 51 64 45 60 72 56 69 79 66 77 84 76 84 89 83 89 + 89 + + + + + + + + + + + + + + + + + + + + 16 16 30 30 22 48 48 42 66 66 64 81 81 82 + + + + + + + + 13 20 25 15 35 40 30 52 57 50 70 73 70 83 85 85 + + + + + + + + 17 16 28 15 28 43 28 44 58 46 61 72 64 76 83 80 87 + + + + + + + + + + 17 15 27 13 26 40 24 40 54 40 55 68 57 70 79 73 82 88 85 + + + + + + + + + + + 13 20 17 29 13 25 39 21 36 50 32 48 61 45 60 72 59 72 80 72 81 87 82 88 + + + + + + + + + + + + + + + + 13 13 23 23 13 35 35 24 49 50 39 64 64 57 76 77 73 86 86 85 + + + + + + + + + + + + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved - = LESS THAN 10% 5 Liberty Mutual Manual Materials Handling Guidelines TABLE 3M - MALE POPULATION PERCENTAGES FOR LIFTING TASKS ENDING ABOVE SHOULDER HEIGHT (>57") HAND DISTANCE FREQUENCY ONE LIFT EVERY 77 74 71 68 62 59 56 53 50 47 44 41 38 35 32 29 26 LIFTING DISTANCE (INCHES) OBJECT WEIGHT (POUNDS) 65 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 7 INCHES 10 INCHES 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 12 16 21 27 13 33 12 18 39 17 24 46 23 31 53 31 39 60 39 47 67 48 56 73 57 64 79 65 71 83 73 78 87 80 84 + 85 88 + + + + 16 20 25 12 31 16 37 13 22 43 18 28 50 24 34 56 31 42 62 38 50 68 47 57 74 55 65 79 63 72 83 71 78 87 78 83 + 83 87 + 88 + + + + + 14 33 17 38 22 44 14 27 49 19 33 55 24 40 60 31 46 66 38 53 71 45 59 76 52 66 80 60 72 84 67 77 87 74 82 + 79 86 + 84 89 + 88 + + + + + + + + 18 39 11 23 45 15 28 50 19 34 55 25 40 61 31 46 66 37 52 71 44 59 75 51 65 79 58 77 83 65 76 86 72 81 89 77 85 + 82 88 + 87 + + + + + + + + + + + 28 44 64 33 49 68 39 54 72 45 59 75 50 64 79 56 69 82 62 73 85 68 78 87 73 81 89 77 85 + 82 87 + 85 + + 88 + + + + + + + + + + + + + + + + + - 12 17 22 27 14 34 11 20 41 17 26 48 23 34 55 31 42 63 40 51 69 49 59 75 58 67 81 67 75 85 75 81 89 82 86 + 88 + + 18 22 28 14 33 18 39 12 24 46 16 30 52 22 37 58 29 44 64 37 52 70 45 59 76 53 67 80 62 73 84 70 79 88 77 84 + 83 88 + 87 + + + + + 24 11 29 14 34 19 40 12 24 46 16 30 52 22 37 58 28 44 64 35 51 69 43 58 74 51 65 79 59 71 83 67 77 87 74 82 + 80 86 + 85 + + 89 + + + + + 14 28 49 18 33 54 23 38 59 29 44 64 35 50 69 41 56 73 47 62 77 54 67 81 61 72 84 67 77 87 73 81 89 78 85 + 82 88 + 86 + + + + + + + + + + + + + + 11 16 23 13 31 13 20 41 21 29 51 31 40 61 43 52 70 56 63 78 68 74 85 12 18 25 13 33 12 20 41 19 29 51 28 39 60 39 50 69 50 61 76 62 71 83 73 79 88 11 16 21 27 15 34 21 42 15 28 50 22 37 58 31 46 66 41 56 73 52 65 79 62 74 85 72 81 89 81 87 + 11 16 21 27 14 33 20 41 14 27 49 20 35 56 28 44 64 37 53 71 48 62 77 58 70 83 68 78 87 76 84 + 83 89 + 19 23 11 28 14 34 19 40 12 25 46 17 31 53 23 38 59 30 45 65 37 53 71 46 60 76 54 67 81 62 74 85 70 79 88 77 84 + 83 88 + 88 + + + + + 13 18 24 12 30 11 17 38 17 24 46 24 32 54 32 41 61 42 50 69 51 59 75 61 68 81 70 76 86 78 83 + 85 88 + + = GREATER THAN 90% 6 15 INCHES - = LESS THAN 10% ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines TABLE 4F - FEMALE POPULATION PERCENTAGES FOR LOWERING TASKS BEGINNING BELOW KNUCKLE HEIGHT (<28") HAND DISTANCE FREQUENCY ONE LOWER EVERY 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 14 20 12 27 18 35 15 25 44 23 34 53 32 44 62 43 55 71 54 65 78 65 74 84 75 81 89 83 88 + + + + + + + + + + 12 17 12 24 18 31 12 25 39 19 34 48 27 43 57 37 53 66 47 63 74 58 72 80 69 79 86 78 85 + 85 + + + + + + + + + + + 11 14 18 19 24 25 31 13 33 39 19 41 48 26 50 56 36 59 64 46 67 72 56 75 79 66 81 84 75 87 89 82 + + 88 + + + + + + + + + + + 17 22 25 31 14 35 41 20 42 49 26 50 56 34 58 63 42 65 70 51 72 76 60 78 81 68 83 86 76 87 89 82 + + 87 + + + + + + + + + + + + + + + + + 47 69 73 56 75 79 65 81 84 71 84 87 76 87 89 80 + + 84 + + 88 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + - 12 18 14 26 22 35 16 31 45 25 41 55 36 53 65 49 64 74 61 74 82 72 82 88 86 + + + + + + + + 14 15 20 21 27 29 35 17 39 45 25 49 55 35 59 64 47 68 73 58 77 80 69 84 86 79 89 + 89 + + + + + + + + 14 16 21 22 28 29 35 15 37 43 22 45 52 30 54 60 40 63 68 50 70 75 60 77 81 69 83 86 77 88 + 84 + + 89 + + + + + + + + + + + 26 50 56 36 59 64 46 68 72 53 73 77 60 78 81 67 82 85 73 86 88 78 89 + 83 + + 87 + + + + + + + + + + + + + + + + + + + + + + + + + + 16 11 26 12 21 39 23 34 53 47 59 74 72 80 88 89 + + 13 11 22 20 33 17 32 46 30 46 60 54 68 78 77 85 + + + + 11 15 18 23 28 34 18 40 46 29 53 59 44 66 71 66 82 85 84 + + + + + 13 14 19 22 27 11 31 37 19 41 48 29 53 59 41 64 69 54 74 78 67 82 85 82 + + + + + + + + 12 16 18 24 27 33 14 34 41 19 42 48 26 50 56 34 58 63 43 66 70 52 73 77 62 79 82 70 84 87 78 88 + 84 + + 89 + + + + + + + + + + + + + + 51 48 43 OBJECT WEIGHT (POUNDS) 41 39 37 35 33 31 29 27 25 23 21 18 15 12 LOWERING DISTANCE (INCHES) 45 7 INCHES 10 INCHES 15 22 14 30 13 22 40 21 32 51 31 43 61 43 55 71 56 67 79 69 77 86 83 88 + + + + + + + + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved 15 INCHES - = LESS THAN 10% 7 Liberty Mutual Manual Materials Handling Guidelines TABLE 4M - MALE POPULATION PERCENTAGES FOR LOWERING TASKS BEGINNING BELOW KNUCKLE HEIGHT (<31") HAND DISTANCE FREQUENCY ONE LOWER EVERY 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 21 24 13 29 13 16 33 16 20 37 20 24 42 24 29 47 29 34 52 35 40 57 40 45 62 46 51 66 52 57 71 58 62 75 64 68 78 70 73 82 75 77 85 79 81 88 83 85 + 14 28 13 17 32 16 20 36 20 24 40 24 28 45 28 33 50 33 38 54 38 43 59 44 49 63 49 54 67 55 59 72 60 64 75 66 69 79 71 74 82 75 78 85 79 81 87 83 85 + + + + 23 28 42 27 32 46 31 36 50 35 40 54 40 45 58 45 49 62 50 54 66 54 59 69 59 63 73 64 67 76 68 71 79 72 75 82 76 79 85 80 82 87 83 85 89 86 87 + 88 89 + + + + 47 51 64 51 55 67 55 59 70 58 62 72 62 66 75 66 69 78 69 72 80 73 76 82 76 78 84 79 81 86 82 83 88 84 86 + 86 88 + 88 89 + + + + + + + + + + + + + 73 76 83 75 78 84 78 80 86 80 82 87 82 84 88 84 85 89 85 87 + 87 88 + 89 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 11 14 17 21 11 25 11 14 30 15 18 35 19 23 41 24 28 46 29 34 52 36 40 58 42 47 63 49 54 68 56 60 73 63 67 78 69 72 82 75 78 85 14 17 20 11 24 11 14 29 14 18 33 18 22 38 23 27 44 28 32 49 33 38 54 39 44 59 45 50 64 52 56 69 58 62 74 64 68 78 70 73 82 75 78 85 80 82 88 11 14 26 14 17 30 17 21 35 21 25 39 25 29 44 29 34 48 34 39 53 39 44 58 45 49 62 50 55 66 56 60 71 61 65 74 66 70 78 71 74 81 76 78 84 80 82 87 83 85 89 87 88 + 31 36 50 35 40 54 40 44 58 44 49 61 49 53 65 53 57 68 57 61 72 62 66 75 66 69 78 70 73 80 74 76 83 77 80 85 80 82 87 83 85 89 86 87 + 88 89 + + + + + + + 62 66 75 65 69 77 69 72 80 71 74 81 74 77 83 77 79 85 79 81 87 82 84 88 84 85 89 86 87 + 88 89 + 89 + + + + + + + + + + + + + + + + + + + + 14 18 24 11 14 30 16 20 37 22 26 44 30 34 52 38 43 60 47 52 67 13 17 21 13 27 14 18 33 19 23 40 26 30 47 33 38 54 41 46 61 49 54 67 58 62 74 11 15 18 11 23 12 15 27 15 19 33 20 24 38 26 30 44 32 36 50 38 43 56 45 50 62 52 57 68 60 63 73 66 70 78 73 75 82 20 12 24 12 15 28 15 19 32 19 23 36 23 27 41 27 32 46 32 37 51 38 43 56 43 48 61 49 54 66 55 59 70 61 65 74 66 70 78 71 74 81 76 79 85 80 82 87 84 86 + 33 38 52 37 42 55 41 46 59 46 50 63 50 54 66 54 59 70 59 63 73 63 67 76 67 70 79 71 74 81 75 77 84 78 80 86 81 83 88 84 86 + 86 88 + 89 + + + + + + + + 87 84 78 OBJECT WEIGHT (POUNDS) 75 72 69 66 63 60 57 54 51 48 45 42 39 36 LOWERING DISTANCE (INCHES) 81 7 INCHES 10 INCHES + = GREATER THAN 90% 8 15 INCHES - = LESS THAN 10% ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines TABLE 5F - FEMALE POPULATION PERCENTAGES FOR LOWERING TASKS BEGINNING BETWEEN KNUCKLE AND SHOULDER HEIGHTS (≥28" AND ≤53") HAND DISTANCE FREQUENCY ONE LOWER EVERY 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 14 14 21 21 29 30 14 40 40 23 51 51 34 62 62 47 72 72 60 81 81 72 87 88 86 + + + + + + + + 11 14 16 21 24 30 13 33 39 20 44 50 30 55 60 42 65 70 55 75 79 67 83 85 78 89 + 89 + + + + + + + + 11 15 22 16 29 23 38 16 31 47 24 41 57 34 52 66 45 62 74 57 71 81 68 80 87 77 86 + 85 + + + + + + + + + + + 21 17 30 12 26 41 17 33 49 24 41 57 32 49 64 40 58 71 50 66 77 59 73 82 68 80 87 76 85 + 82 89 + 88 + + + + + + + + + + + + + + + + + 25 43 58 35 53 67 46 63 75 54 69 79 61 75 83 68 80 87 74 84 + 80 88 + 85 + + 89 + + + + + + + + + + + + + + + + + + + + + + + + + + - 13 16 21 24 30 14 35 41 23 47 53 35 59 65 49 71 75 63 80 83 81 + + + + + + + + 13 19 14 27 22 37 16 31 47 25 43 58 37 54 68 50 66 77 63 76 84 74 84 + 87 + + + + + + + + 14 22 15 29 22 37 14 29 45 21 38 54 30 47 62 39 57 70 50 66 77 60 74 83 70 81 88 79 87 + 85 + + + + + + + + + + + + + + 23 38 17 33 49 26 44 59 33 51 65 41 59 72 50 66 77 58 72 82 66 78 86 74 83 89 80 88 + 85 + + 89 + + + + + + + + + + + + + + + + + + + + 18 19 31 31 19 46 46 43 69 70 70 86 87 89 + + 12 16 21 27 13 34 40 25 50 55 50 72 76 76 88 + + + + 12 20 16 30 13 27 43 24 41 57 39 56 70 63 76 85 83 + + + + + 16 11 23 18 33 13 27 43 22 38 54 33 50 65 46 62 74 59 73 82 71 82 89 86 + + + + + + + + 12 20 14 27 20 35 13 27 43 20 36 52 28 45 61 37 55 69 48 64 76 59 73 82 69 80 87 77 86 + 85 + + + + + + + + + + + + + + 51 48 43 OBJECT WEIGHT (POUNDS) 41 39 37 35 33 31 29 27 25 23 21 18 15 12 LOWERING DISTANCE (INCHES) 45 7 INCHES 10 INCHES 13 13 21 21 31 32 16 43 44 27 56 56 41 68 68 56 78 78 76 89 89 + + + + + + + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved 15 INCHES - = LESS THAN 10% 9 Liberty Mutual Manual Materials Handling Guidelines TABLE 5M - MALE POPULATION PERCENTAGES FOR LOWERING TASKS BEGINNING BETWEEN KNUCKLE AND SHOULDER HEIGHT (≥31" AND ≤57") HAND DISTANCE FREQUENCY ONE LOWER EVERY 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 15 21 41 19 26 46 24 31 51 29 36 56 34 42 61 40 48 68 47 54 71 53 60 75 60 66 79 66 71 82 71 76 85 76 80 88 81 84 + 85 88 + 88 + + + + + + + + + + + 17 25 46 21 30 50 25 35 55 31 41 60 36 47 65 43 52 69 49 58 73 55 64 77 61 69 81 67 74 84 73 78 87 78 82 89 82 86 + 86 89 + 89 + + + + + + + + + + + 20 33 54 24 38 58 29 44 63 35 49 67 41 55 71 47 60 75 53 65 78 59 70 81 65 74 84 70 79 87 75 82 89 80 86 + 84 88 + 87 + + + + + + + + + + + + + + 36 51 68 41 55 71 47 60 75 52 64 78 57 69 81 62 73 83 67 76 86 72 80 88 76 83 + 80 86 + 83 88 + 87 + + 89 + + + + + + + + + + + + + + + + + 62 73 83 66 76 85 70 79 87 74 81 89 77 84 + 80 86 + 83 88 + 85 + + 88 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 27 14 32 12 18 37 16 22 42 21 28 48 26 34 54 32 40 59 39 47 65 46 53 70 53 60 75 60 67 79 67 72 83 73 78 86 79 82 89 84 86 + 88 + + + + + + + + 13 31 17 36 13 21 41 17 26 47 22 32 52 28 38 58 34 44 63 41 51 68 48 57 73 55 64 77 62 70 81 68 75 85 74 80 88 80 84 + 84 88 + 88 + + + + + + + + 19 39 12 24 44 16 29 49 21 34 54 26 40 59 32 46 64 38 52 69 45 58 74 52 64 78 58 70 81 65 75 84 71 79 87 77 83 + 82 87 + 86 + + 89 + + + + + + + + 22 36 56 26 41 60 32 46 64 37 51 69 43 57 72 49 62 76 55 67 79 61 71 82 66 76 85 72 80 88 76 83 + 81 86 + 85 89 + 88 + + + + + + + + + + + + + + 49 62 76 54 66 79 59 70 81 63 73 84 68 77 86 72 80 88 76 83 89 79 85 + 82 88 + 85 + + 88 + + + + + + + + + + + + + + + + + + + + + + + 12 15 20 25 14 32 13 19 38 18 25 45 25 32 53 32 40 60 41 49 67 50 57 73 59 65 78 68 73 83 75 80 87 82 85 + 87 89 + 11 14 18 23 12 29 17 35 14 22 42 20 29 49 26 36 56 34 44 63 43 53 69 52 61 75 61 68 80 69 75 85 76 81 89 83 86 + 88 + + 12 16 20 25 13 31 18 37 12 23 43 16 29 50 22 36 56 29 44 63 37 52 69 46 59 74 55 67 79 63 73 84 71 79 87 78 84 + 84 89 + 89 + + 27 14 31 18 37 11 22 42 15 28 48 20 34 54 26 40 59 32 47 65 39 53 70 47 60 75 54 66 79 62 72 83 69 78 86 75 82 89 81 86 + 85 + + 89 + + + + + 20 34 54 25 39 58 30 44 63 35 50 67 41 55 71 47 60 75 53 65 78 59 70 82 65 75 84 70 79 87 75 82 89 80 86 + 84 88 + 87 + + + + + + + + + + + + + + 75 72 66 OBJECT WEIGHT (POUNDS) 63 60 57 54 51 48 45 42 39 36 33 30 27 24 LOWERING DISTANCE (INCHES) 69 7 INCHES 10 INCHES + = GREATER THAN 90% 10 15 INCHES - = LESS THAN 10%+ ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines TABLE 6F - FEMALE POPULATION PERCENTAGES FOR LOWERING TASKS BEGINNING ABOVE SHOULDER HEIGHT (>53") HAND DISTANCE FROM BODY FREQUENCY ONE LOWER EVERY 51 48 43 OBJECT WEIGHT (POUNDS) 41 39 37 35 33 31 29 27 25 23 21 18 15 12 LOWERING DISTANCE (INCHES) 45 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 7 INCHES 10 INCHES 15 INCHES 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h - 12 16 19 24 29 35 18 41 47 29 54 59 43 66 71 58 77 80 78 89 + + + + + + + 15 11 22 17 31 12 26 42 20 37 53 31 49 64 44 61 73 58 72 82 70 81 88 85 + + + + + + + + 17 12 23 17 31 11 24 39 17 32 48 24 41 57 34 51 66 44 61 73 55 70 80 66 78 86 75 85 + 83 + + 89 + + + + + + + + + + + 18 33 13 27 43 21 38 53 28 45 61 36 53 67 44 61 73 53 68 79 61 75 84 69 81 88 77 86 + 83 89 + 88 + + + + + + + + + + + + + + + + + + + + - 13 16 22 27 13 34 39 24 48 53 38 62 66 63 80 83 83 + + + + + 13 11 20 18 30 14 29 42 24 42 55 38 55 67 53 68 78 74 84 89 89 + + + + + 12 18 15 26 22 35 16 31 45 24 42 55 35 53 65 47 64 74 59 73 81 71 82 87 80 88 + + + + + + + + + + 14 11 21 19 31 12 26 39 17 33 47 24 42 55 33 50 63 42 59 70 52 67 77 62 75 83 71 81 87 78 87 + 85 + + + + + + + + + + + + + + + + + 11 21 21 19 46 46 48 73 73 78 + + 12 14 24 27 25 50 52 55 75 77 82 + + 13 17 24 15 31 38 39 56 63 67 79 83 88 + + 13 15 21 11 25 32 21 37 45 34 51 59 49 65 71 71 82 85 87 + + + + + 13 14 19 21 27 15 29 37 23 40 47 33 51 58 45 62 68 58 72 77 69 81 84 79 87 + + + + + + + + + + 16 17 25 26 12 37 37 22 50 50 35 63 63 50 74 75 72 87 87 88 + + + + + 11 11 19 19 30 31 17 44 44 31 59 59 56 78 78 79 + + + + + + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved - = LESS THAN 10% 11 Liberty Mutual Manual Materials Handling Guidelines TABLE 6M - MALE POPULATION PERCENTAGES FOR LOWERING TASKS BEGINNING ABOVE SHOULDER HEIGHT (>57") HAND DISTANCE FREQUENCY ONE LOWER EVERY 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 30 20 10 20 24 12 29 11 16 35 15 21 41 20 27 47 26 33 53 32 40 60 40 48 66 48 55 71 55 62 76 63 69 81 70 75 85 77 81 88 82 85 + 87 89 + + + + + + + 23 11 28 15 34 12 20 39 16 25 45 22 31 51 28 38 57 34 45 63 42 52 69 50 59 74 57 66 79 65 72 83 72 78 86 78 83 89 83 87 + 87 + + + + + + + + 14 31 17 37 11 22 42 15 27 48 20 33 53 25 39 59 32 46 64 38 53 69 46 59 74 53 66 79 61 72 82 68 77 86 74 82 89 80 86 + 85 89 + 89 + + + + + + + + 16 28 49 20 33 54 25 39 58 30 45 63 36 50 68 42 56 72 49 62 76 55 67 80 62 72 83 68 77 86 73 81 88 78 85 + 83 88 + 87 + + + + + + + + + + + + + + 42 56 72 47 60 75 52 65 78 57 69 81 62 73 83 67 76 86 72 80 88 76 83 89 80 86 + 83 88 + 86 + + 89 + + + + + + + + + + + + + + + + + + + + 12 16 21 26 14 33 13 20 39 19 26 46 25 33 53 33 41 60 41 49 67 50 57 73 59 65 78 67 73 83 75 79 87 81 85 + 87 89 + + + + 12 15 20 25 13 31 18 37 15 23 43 20 30 50 27 37 57 35 45 64 43 53 70 52 61 75 61 68 80 69 75 85 76 81 88 82 86 + 87 + + + + + 18 22 11 27 15 33 19 39 13 25 45 18 31 51 24 38 58 31 45 64 39 53 70 47 60 75 56 67 80 64 74 84 71 80 87 78 84 + 84 88 + 88 + + + + + 15 34 19 39 13 24 44 17 30 50 22 36 56 27 42 61 34 48 66 41 55 71 48 61 76 56 67 80 63 73 83 69 78 87 76 83 89 81 86 + 85 + + 89 + + + + + + + + 27 41 60 32 46 65 37 52 69 43 57 72 49 62 76 55 67 79 61 71 82 66 76 85 71 80 87 76 83 + 80 86 + 84 89 + 87 + + + + + + + + + + + + + + + + + 13 18 25 14 32 15 21 41 22 29 49 31 39 58 41 49 67 53 60 74 64 69 81 73 78 86 82 85 + 11 16 22 12 29 17 36 16 24 45 23 33 53 33 43 62 43 53 70 54 63 77 65 72 83 74 80 88 82 86 + 12 17 22 12 29 17 36 12 24 44 18 32 52 26 41 60 36 50 68 46 60 75 57 69 81 67 77 86 76 83 + 84 88 + 12 16 21 26 14 32 19 39 14 26 46 19 33 53 26 41 60 35 49 67 44 57 73 53 65 78 62 73 83 71 79 87 78 84 + 84 89 + 89 + + 14 32 18 37 11 22 42 15 28 48 20 34 54 26 40 59 32 46 65 39 53 70 46 60 75 54 66 79 61 72 83 68 77 86 74 82 89 80 86 + 85 89 + 89 + + + + + + + + 73 70 64 OBJECT WEIGHT (POUNDS) 61 58 55 52 49 46 43 40 37 34 31 28 25 22 LOWERING DISTANCE (INCHES) 67 7 INCHES 10 INCHES + = GREATER THAN 90% 12 15 INCHES - = LESS THAN 10% ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines TABLE 7 - POPULATION PERCENTAGES FOR PUSHING TASKS INITIAL FORCES FREQUENCY ONE PUSH EVERY 130 127 121 118 115 112 109 106 103 100 97 94 91 88 85 82 79 HAND HEIGHT (INCHES) - MALES INITIAL PUSHING FORCE (POUNDS) 124 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 FEMALE 30s 1m 5m 30m 8h 11 13 16 12 19 14 23 12 17 26 14 21 30 17 25 35 21 29 39 25 33 44 29 38 49 34 43 53 39 48 58 44 12 14 17 12 19 14 23 12 17 26 15 20 30 18 23 34 21 27 38 24 31 42 28 36 46 33 40 51 37 45 55 42 50 59 47 54 64 51 59 68 56 13 15 18 12 20 15 23 13 17 27 15 20 30 18 24 34 21 27 38 24 31 42 28 35 46 32 39 50 36 44 54 41 48 58 45 53 62 50 57 66 54 62 70 59 66 73 63 14 16 11 19 13 21 11 16 25 13 18 28 16 21 31 19 25 35 22 28 39 26 32 43 29 36 47 33 41 51 38 45 55 42 49 59 46 54 63 51 58 67 56 63 71 60 67 74 64 25 36 22 28 39 25 31 42 29 35 46 32 38 49 35 42 52 39 46 56 43 49 59 46 53 63 50 57 66 54 60 69 58 64 72 61 67 75 65 71 77 68 74 80 72 77 82 75 79 84 78 82 86 80 + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved HAND HEIGHT (INCHES) - FEMALES MALE 53 35 22 53 35 22 53 35 22 53 35 22 53 35 25 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 30s 1m 5m 30m 8h - - 14 14 - 11 11 14 15 19 20 - 13 13 17 17 22 22 27 28 - - = LESS THAN 10% 13 Liberty Mutual Manual Materials Handling Guidelines TABLE 7 (CONTINUED) - POPULATION PERCENTAGES FOR PUSHING TASKS INITIAL FORCES FREQUENCY ONE PUSH EVERY 76 73 67 64 61 58 55 52 49 46 43 40 37 34 31 28 25 HAND HEIGHT (INCHES) - MALES INITIAL PUSHING FORCE (POUNDS) 70 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 FEMALE 30s 1m 5m 30m 8h 53 63 50 59 67 55 63 71 60 68 75 65 73 79 70 77 82 74 80 85 78 84 88 82 87 + 85 89 + 88 + + + + + + + + + + + + + + + + + + + + + + + + 64 72 61 68 75 66 72 78 70 76 82 74 79 84 78 83 87 81 85 89 84 88 + 87 + + 89 + + + + + + + + + + + + + + + + + + + + + + + + + + + 70 77 68 74 80 72 77 82 75 80 85 79 83 87 82 86 89 85 88 + 87 + + 89 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 71 77 68 74 80 72 78 83 76 81 85 79 84 88 82 86 + 85 89 + 88 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 84 88 83 86 + 85 88 + 87 + + 89 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + = GREATER THAN 90% 14 HAND HEIGHT (INCHES) - FEMALES MALE 53 35 22 53 35 22 53 35 22 53 35 22 53 35 25 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 30s 1m 5m 30m 8h 14 13 20 19 27 26 36 34 45 44 12 55 54 19 64 63 28 73 72 39 80 79 51 86 86 63 + + 74 + + 83 + + 89 + + + 12 12 17 17 23 24 30 31 39 39 48 48 15 57 57 23 65 66 32 73 74 42 80 80 54 86 86 64 + + 74 + + 82 + + 88 + + + + + + 19 19 24 25 31 31 38 39 46 46 14 54 54 20 61 62 27 69 69 36 75 76 45 81 81 55 86 86 64 + + 73 + + 80 + + 86 + + + + + + + + + + + + 25 25 31 31 38 38 45 46 14 53 53 19 60 61 26 67 68 34 74 74 43 79 80 52 84 85 61 88 89 70 + + 78 + + 84 + + 89 + + + + + + + + + + + + 34 34 40 41 11 47 48 15 54 55 21 61 62 27 68 68 35 74 74 44 80 80 52 84 84 61 88 88 69 + + 76 + + 83 + + 88 + + + + + + + + + + + + + + + - = LESS THAN 10% ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines TABLE 8F - FEMALE POPULATION PERCENTAGES FOR PUSHING TASKS SUSTAINED FORCE PUSHING DISTANCE FREQUENCY ONE PUSH EVERY 76 72 68 64 60 56 52 48 44 40 36 32 28 24 20 16 12 HAND HEIGHT (INCHES) SUSTAINED PUSHING FORCE (POUNDS) 80 53 35 22 53 35 22 53 35 22 53 35 22 53 35 25 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 7 FEET 25 FEET 50 FEET 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 16 23 16 32 24 12 43 34 20 54 46 30 64 57 43 74 69 57 82 78 70 88 86 80 + + 88 + + + 13 19 13 26 19 35 27 14 44 36 21 54 46 31 64 57 43 73 67 55 80 76 67 86 83 77 + 89 85 + + + + + + 13 18 12 24 17 31 23 11 40 31 17 48 40 25 57 49 34 65 59 45 73 67 55 80 75 66 85 82 75 89 87 83 + + 89 + + + + + + 14 19 12 25 17 31 23 11 39 30 17 47 39 24 55 47 32 63 56 42 70 65 52 77 72 62 83 79 71 87 85 79 + 89 85 + + + + + + + + + 23 16 28 21 34 26 13 40 32 18 47 39 24 54 46 30 60 53 38 66 60 46 72 67 54 77 73 62 82 78 70 86 83 77 89 87 82 + + 87 + + + + + + + + + + + + - 12 15 20 13 24 29 22 35 41 33 48 53 46 61 65 59 73 76 71 82 84 81 89 + 89 + + + 12 16 18 23 16 27 32 25 37 43 35 48 54 46 60 64 58 71 74 69 80 82 79 87 88 86 + + + + + + - 12 12 16 11 17 22 15 23 29 21 30 36 28 39 44 36 47 53 45 56 61 54 65 69 63 72 75 71 79 82 78 85 86 84 89 + 89 + + + + + + + + + 16 14 13 29 26 25 46 43 42 64 61 60 79 77 76 89 88 88 13 17 22 16 29 35 27 44 49 41 59 64 57 73 76 72 84 86 83 + + + 11 15 19 24 17 30 35 27 42 48 40 56 61 54 69 73 68 80 82 79 88 89 88 + + + 14 17 21 15 26 31 23 37 43 35 50 55 47 62 67 60 74 77 72 83 85 82 + + 89 + + + 12 14 18 12 20 25 18 28 34 26 38 43 35 48 53 46 58 63 57 68 72 67 77 80 76 84 86 83 89 + 89 + + + + + + 13 12 21 20 18 32 31 28 45 44 41 58 57 55 71 70 68 81 81 79 89 88 88 + + + + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved 11 15 17 22 15 25 30 23 34 40 32 44 50 42 55 60 53 66 70 64 75 78 74 83 85 82 89 + 88 + + + + + + - = LESS THAN 10% 15 Liberty Mutual Manual Materials Handling Guidelines TABLE 8M - MALE POPULATION PERCENTAGES FOR PUSHING TASKS SUSTAINED FORCE PUSHING DISTANCE FREQUENCY ONE PUSH EVERY 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 HAND HEIGHT (INCHES) SUSTAINED PUSHING FORCE (POUNDS) 105 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 7 FEET 25 FEET 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 13 12 16 20 19 23 28 27 33 38 37 44 49 47 55 59 58 66 70 69 76 78 78 84 85 85 + + + + + + + + + 13 12 14 18 17 21 25 24 29 33 32 38 43 42 48 52 51 58 62 61 67 71 70 76 78 78 83 85 84 88 + 89 + + + + + + + + + 12 11 13 17 16 18 22 21 24 29 28 31 36 35 39 44 43 48 53 52 57 61 60 65 69 68 72 76 75 79 82 81 85 86 86 89 + + + + + + + + + + + + + + 11 12 15 14 16 20 19 22 26 25 28 33 32 36 41 39 44 49 47 52 57 55 60 64 63 68 71 71 75 78 77 81 83 83 86 88 87 + + + + + + + + + + + + + + + 23 28 27 29 34 32 35 40 39 42 47 45 49 53 52 56 60 59 63 67 66 69 72 72 75 78 77 80 82 82 85 86 86 88 + 89 + + + + + + + + + + + + + + + + + + - 11 18 16 13 26 25 21 37 36 31 49 47 43 61 59 55 72 71 67 81 80 78 88 87 86 + + + + + + 13 12 19 18 14 27 25 21 36 34 29 46 44 39 56 55 50 66 65 61 75 74 71 82 81 79 88 87 86 + + + + + + + + + 11 - 11 16 14 11 21 20 16 27 26 22 35 33 29 43 41 37 51 50 45 60 58 54 67 66 63 75 74 71 81 80 78 86 85 84 + + 88 + + + + + + + + + + + + 15 19 20 28 33 34 44 49 50 62 66 67 77 80 80 88 + + 12 11 20 19 15 32 30 25 45 43 38 58 57 53 71 70 67 82 81 79 89 89 88 + + + 12 12 19 18 14 28 27 23 39 38 33 51 50 45 62 61 57 73 72 69 82 81 79 88 88 87 + + + + + + 15 14 11 23 22 18 33 31 26 43 42 37 55 53 49 66 65 61 76 75 72 83 83 81 89 89 88 + + + + + + 13 12 19 18 14 26 24 20 34 33 28 43 42 37 53 52 47 62 61 57 71 70 67 79 78 75 85 85 83 + + 88 + + + + + + 11 14 13 20 23 23 32 36 35 47 50 50 62 65 65 75 77 77 86 87 87 + + + + = GREATER THAN 90% 16 50 FEET 16 15 12 23 21 17 31 29 25 40 38 34 50 48 44 60 58 54 69 68 64 77 76 73 84 83 81 89 89 87 + + + + + + + + + - = LESS THAN 10% ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines TABLE 9 - POPULATION PERCENTAGES FOR PULLING TASKS INITIAL FORCES FREQUENCY ONE PULL EVERY 130 124 121 118 115 112 109 106 103 100 97 94 91 88 85 82 79 HAND HEIGHT (INCHES) - MALES INITIAL PULLING FORCE (POUNDS) 127 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 FEMALE 30s 1m 5m 30m 8h 11 14 17 21 11 26 14 31 19 37 23 42 29 48 35 54 12 15 18 22 11 27 15 31 18 36 23 42 28 47 33 53 39 58 45 63 51 68 13 16 19 23 12 27 15 31 18 36 22 41 27 46 32 51 37 56 43 61 49 66 54 71 60 75 11 14 17 20 24 13 28 16 33 19 38 24 43 28 48 33 53 39 58 44 63 50 68 56 72 11 62 76 13 29 16 33 19 37 22 41 26 45 30 49 34 53 39 58 43 62 48 66 53 70 58 73 12 62 77 16 67 80 20 71 83 25 75 85 30 79 88 37 82 + + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved HAND HEIGHT (INCHES) - FEMALES MALE 53 35 22 53 35 22 53 35 22 53 35 22 53 35 25 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 30s 1m 5m 30m 8h - - 13 12 18 14 12 19 12 17 24 13 11 17 15 22 14 20 28 19 26 34 - = LESS THAN 10% 17 Liberty Mutual Manual Materials Handling Guidelines TABLE 9 (CONTINUED) - POPULATION PERCENTAGES FOR PULLING TASKS INITIAL FORCES FREQUENCY ONE PULL EVERY 76 70 67 64 61 58 55 52 49 46 43 40 37 34 31 28 25 HAND HEIGHT (INCHES) - MALES INITIAL PULLING FORCE (POUNDS) 73 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 FEMALE 30s 1m 5m 30m 8h 42 60 48 66 55 71 12 62 76 17 68 81 23 74 84 31 79 88 40 83 + 49 87 + 59 + + 68 + + 76 + + 82 + + 88 + + + + + + + + + + + + + + 57 73 13 63 77 17 69 81 24 74 85 31 79 88 39 83 + 47 86 + 56 89 + 64 + + 72 + + 78 + + 84 + + 89 + + + + + + + + + + + + + + + + + 15 66 79 20 71 83 26 76 86 33 80 88 40 84 + 48 87 + 56 + + 64 + + 72 + + 78 + + 83 + + 88 + + + + + + + + + + + + + + + + + + + + 16 67 80 21 72 83 27 77 86 34 81 89 42 84 + 50 88 + 58 + + 66 + + 73 + + 79 + + 84 + + 88 + + + + + + + + + + + + + + + + + + + + 43 85 + 50 88 + 56 + + 63 + + 69 + + 75 + + 80 + + 84 + + 88 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + = GREATER THAN 90% 18 HAND HEIGHT (INCHES) - FEMALES MALE 53 35 22 53 35 22 53 35 22 53 35 22 53 35 25 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 30s 1m 5m 30m 8h 13 13 19 14 19 27 21 27 36 29 37 46 40 47 56 50 58 65 61 68 74 71 76 82 80 84 87 87 89 + + + + + + + + + + + + + 11 15 15 22 15 21 29 22 29 38 31 38 47 40 48 57 51 58 66 61 67 74 70 76 81 79 83 87 85 88 + + + + + + + + + + + + + + + + 12 17 24 17 22 31 23 29 38 30 37 46 38 46 54 47 54 63 56 63 70 65 71 77 73 78 82 80 83 87 85 88 + + + + + + + + + + + + + + + + + + + + + + 17 23 31 23 30 38 30 37 46 38 45 54 46 53 62 55 62 69 63 69 76 71 76 81 78 82 86 84 87 + 88 + + + + + + + + + + + + + + + + + + + + + + + 25 32 41 32 40 49 40 47 56 48 55 63 56 63 70 64 70 76 71 76 82 78 82 86 83 87 + 88 + + + + + + + + + + + + + + + + + + + + + + + + + + - = LESS THAN 10% ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines TABLE 10F - FEMALE POPULATION PERCENTAGES FOR PULLING TASKS SUSTAINED FORCE PULLING DISTANCE FREQUENCY ONE PULL EVERY 72 68 64 60 56 52 48 44 40 36 32 28 24 20 16 12 8 HAND HEIGHT (INCHES) SUSTAINED PULLING FORCE (POUNDS) 76 53 35 22 53 35 22 53 35 22 53 35 22 53 35 25 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 53 35 22 7 FEET 30s 14 12 23 20 12 35 31 21 48 45 34 62 59 49 74 72 64 84 82 77 + + 87 + + + + + + + + + 25 FEET 50 FEET 1m 5m 30m 8h 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 12 19 16 29 26 17 41 38 27 54 51 40 67 64 55 78 76 69 86 85 80 + + 89 + + + + + + + + + 16 13 24 21 12 34 30 20 45 41 30 56 53 43 67 65 55 77 75 68 85 83 78 + + 87 + + + + + + + + + + + + 16 13 23 20 12 32 29 19 42 39 28 53 50 39 64 61 51 73 71 63 81 80 74 88 86 82 + + 89 + + + + + + + + + + + + 13 11 19 16 25 21 13 32 29 19 41 37 26 49 46 35 58 55 44 66 63 54 74 72 64 80 79 73 86 85 80 + 89 86 + + + + + + + + + + + + + + + + + + - 16 13 27 23 15 40 36 26 55 51 41 69 66 57 80 78 72 89 88 84 + + + + + + + + + 12 20 17 30 26 17 42 38 28 55 52 41 67 65 56 78 76 69 86 85 81 + + 89 + + + + + + + + + - 13 19 16 26 22 14 34 31 21 44 40 30 54 50 40 63 60 51 72 70 62 80 78 72 86 85 80 + + 87 + + + + + + + + + + + + + + + 23 20 12 43 39 28 64 61 51 81 80 74 + + 89 + + + 19 16 33 29 19 50 46 35 67 64 55 81 79 73 + 89 86 + + + + + + 12 21 18 33 30 20 48 45 34 64 60 51 77 75 68 87 85 81 + + + + + + + + + 18 15 29 25 16 42 38 28 56 53 43 70 67 59 81 79 73 89 88 85 + + + + + + + + + 15 12 22 19 11 32 28 19 43 39 29 55 51 41 66 63 54 74 74 66 84 83 77 + 89 86 + + + + + + + + + + + + 17 14 28 25 16 43 40 29 59 56 46 74 71 64 85 84 79 + + 89 + + + + + + + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved 12 19 16 28 24 15 39 35 25 51 47 36 63 59 50 73 71 63 82 81 75 89 88 84 + + + + + + + + + + + + - = LESS THAN 10% 19 Liberty Mutual Manual Materials Handling Guidelines TABLE 10M - MALE POPULATION PERCENTAGES FOR PULLING TASKS SUSTAINED FORCE PULLING DISTANCE FREQUENCY ONE PULL EVERY 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 HAND HEIGHT (INCHES) SUSTAINED PULLING FORCE (POUNDS) 105 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 57 37 25 7 FEET 25 FEET 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 30s 1m 5m 30m 8h 16 18 25 29 37 43 50 20 57 64 35 70 76 54 81 85 71 89 + 85 + + + + + 11 16 18 25 28 36 40 48 17 53 61 30 66 72 46 77 81 63 86 89 78 + + 89 + + + + + 15 16 22 24 31 34 41 11 45 53 19 57 63 32 68 73 46 78 82 62 85 88 75 + + 86 + + + + + + + + 13 13 19 19 26 27 34 35 43 11 45 53 18 55 62 28 65 71 40 74 78 53 81 85 66 87 + 77 + + 86 + + + + + + + + + + + 18 25 24 31 31 38 38 46 11 46 54 17 54 61 25 62 69 34 70 75 45 77 81 56 83 86 66 87 + 76 + + 83 + + 89 + + + + + + + + + + + + + + - 12 16 23 29 37 11 46 53 26 63 69 47 78 82 70 89 + 86 + + 16 18 25 29 37 42 50 20 56 64 35 70 76 54 81 85 71 89 + 85 + + + + + 11 12 17 19 25 28 36 39 47 15 51 58 26 63 69 41 74 79 57 83 86 72 89 + 84 + + + + + + + + 13 13 19 19 26 27 35 36 44 11 46 53 18 56 63 28 65 71 41 74 79 54 81 85 67 87 + 78 + + 86 + + + + + + + + + + + 12 18 26 33 44 52 27 64 70 53 81 84 77 + + 13 19 23 31 38 46 17 54 61 34 70 75 56 82 86 75 + + 89 + + 14 17 23 29 36 43 51 22 59 66 40 74 78 61 85 88 79 + + + + + 12 18 20 27 32 40 11 45 53 22 59 66 37 72 77 56 83 86 73 + + 86 + + + + + 11 11 17 18 24 26 34 36 44 12 48 55 22 59 66 34 70 75 49 79 83 64 86 89 77 + + 87 + + + + + + + + 14 21 29 39 47 23 60 67 48 78 82 74 + + + = GREATER THAN 90% 20 50 FEET - = LESS THAN 10% ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines TABLE 11F - FEMALE POPULATION PERCENTAGES FOR CARRYING TASKS CARRYING DISTANCE FREQUENCY ONE CARRY EVERY 73 70 67 64 58 55 52 49 46 43 HAND HEIGHT (INCHES) OBJECT WEIGHT (POUNDS) 61 7 FEET 14 FEET 28 FEET 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 15s 30 s 1m 5m 8h 40 - - - - - - - - - - - - - - - 31 - - - - 21 - - - - - - - - - - 40 - - - - - - - - - - - - - - - 31 - - - - 28 - - - - 70 - - - - 12 40 - - - - 15 - - - - 13 - - - - - 31 - - - - 36 - - - - 21 - - - - 18 40 - - - - 22 - - - - 19 - - - - - 31 - - - - 45 - - - - 29 - - - - 25 40 - - - - 30 - - - - 27 - - - - 13 31 - - - - 54 - - - - 38 - - - - 34 40 - - - - 40 - - - - 36 - - - - 20 31 - - - 11 63 - - - - 47 - - - - 43 40 - - - - 50 - - - - 46 - - - - 29 31 - - 14 18 71 - - - - 57 - - - - 54 40 - - - - 60 - - - - 57 - - - - 39 31 - 14 22 27 79 - - 11 14 67 - - - 12 63 40 - - 13 17 70 - - 11 14 67 - - - - 51 31 18 22 33 39 85 - - 18 23 75 - 15 15 20 73 40 - 13 22 27 78 - - 19 24 76 - - - 11 62 31 28 34 45 51 89 - - 29 34 82 12 25 25 30 80 40 17 23 34 40 85 - - 31 36 83 - 15 15 20 73 31 41 47 58 63 + - 13 42 47 88 22 37 37 43 86 40 29 36 48 54 + - 15 44 50 89 18 27 27 32 81 31 55 60 70 74 + - 23 55 61 + 35 51 51 57 + 37 40 44 51 62 67 + 11 27 59 64 + 31 41 41 47 88 31 68 72 80 83 + 19 38 69 73 + 50 65 65 70 + 34 40 60 66 75 79 + 23 43 72 76 + 47 57 57 63 + 31 79 82 87 89 + 34 54 80 83 + 65 77 77 81 + 40 74 79 85 87 + 40 60 83 86 + 64 72 72 76 + 31 88 + + + + 51 70 88 + + 78 86 86 88 + 40 85 88 + + + 59 76 + + + 78 84 84 86 + 31 + + + + + 69 82 + + + 87 + + + + 40 + + + + + 77 87 + + + 88 + + + + 31 + + + + + 83 + + + + + + + + + 40 31 28 25 + = GREATER THAN 90% ©Liberty Mutual Group-All Rights Reserved - = LESS THAN 10% 21 Liberty Mutual Manual Materials Handling Guidelines TABLE 11M - MALE POPULATION PERCENTAGES FOR CARRYING TASKS CARRYING DISTANCE FREQUENCY ONE CARRY EVERY 99 15s 30 s 1m 14 FEET 5m 8h 15s 1m 5m 8h 15s 30 s 1m 5m 8h 43 - - - 18 50 - - - - 36 - - - - 22 - 11 22 36 67 - - 11 21 54 - - - 15 47 43 - - 12 23 56 - - - 12 42 - - - - 28 33 - 15 28 42 71 - - 15 27 60 - - 11 20 53 89 43 - - 17 29 62 - - - 17 49 - - - - 34 33 14 20 35 49 75 - - 21 34 65 - 15 16 26 59 85 43 - - 22 35 66 - - 11 21 54 - - - - 40 33 18 25 40 54 78 - - 26 39 70 - 19 20 32 64 43 - 14 27 41 70 - - 15 27 60 - - - 14 46 33 23 31 46 59 81 - 13 31 45 73 11 24 25 38 68 43 13 19 33 47 74 - - 20 33 65 - - - 19 52 33 29 37 52 64 84 - 17 38 51 77 15 30 31 44 73 43 18 25 40 53 78 - - 26 39 69 - 13 14 25 58 33 35 44 58 69 86 11 23 44 57 80 21 37 38 50 76 43 24 32 46 59 81 - 13 32 46 74 - 18 19 31 63 33 42 50 64 74 88 16 29 51 63 83 27 44 45 57 80 77 73 69 65 61 57 53 49 45 41 36 31 HAND HEIGHT (INCHES) 81 43 31 39 53 65 84 - 19 40 53 78 - 25 26 38 69 33 49 57 69 78 + 22 37 58 69 86 34 51 52 63 83 43 39 47 60 71 87 13 26 47 60 82 16 32 34 46 74 33 57 64 74 82 + 29 44 64 74 88 42 58 59 69 86 43 47 55 67 76 89 19 34 55 67 85 23 41 42 54 79 33 64 70 79 85 + 37 52 70 78 + 50 65 66 74 88 43 56 62 73 80 + 27 43 63 73 88 31 50 51 62 83 33 70 75 83 88 + 46 60 76 83 + 58 71 72 79 + 43 64 70 78 84 + 37 52 70 78 + 41 58 59 69 86 33 76 80 86 + + 55 68 81 86 + 66 77 78 83 + 43 71 76 83 88 + 47 61 76 83 + 51 67 68 76 89 33 81 85 89 + + 64 75 85 89 + 73 82 82 87 + 43 78 82 87 + + 58 70 82 87 + 61 74 75 82 + 33 86 88 + + + 72 81 88 + + 80 86 87 + + 43 85 87 + + + 70 79 88 + + 73 82 83 87 + 33 + + + + + 81 87 + + + 86 + + + + 43 + + + + + 81 87 + + + 82 89 89 + + 33 + + + + + 88 + + + + + + + + + + = GREATER THAN 90% 22 30 s 28 FEET 33 94 OBJECT WEIGHT (POUNDS) 7 FEET - = LESS THAN 10% ©Liberty Mutual Group-All Rights Reserved Liberty Mutual Manual Materials Handling Guidelines References Ciriello, V. M., The effects of box size, vertical distance, and height on lowering tasks. International Journal of Industrial Ergonomics, 28:61-67, 2001. Ciriello, V. M. and Snook, S. H., A study of size, distance, height, and frequency effects on manual handling tasks, Human Factors, 25:5, 1983. Ciriello, V. M., Snook, S. H. and Hughes, G., Further studies of psychophysically determined maximum acceptable weights and forces. Human Factors, 35:11, 175-186, 1993. Ciriello, V. M., Snook, S. H., Blick, A. C. and Wilkinson, P. L., The effects of task duration on psychophysically-determined maximum acceptable weights and forces, Ergonomics, 33:2, 187-200, 1990. Ciriello, V.M., McGorry, R.W., Martin, S., and Bezverkhny, I.B., Maximum acceptable forces of dynamic pushing: comparison of two techniques. Ergonomics, 42:1, 32-39, 1999a. Snook, S.H., The design of manual handling tasks, Ergonomics, 21:12-963-985, 1978. Snook, S. H. and Ciriello, V. M.; The design of manual handling tasks: revised tables of maximum acceptable weights and forces, Ergonomics, 34:9 1197-1213, 199l. Waters, T.R., Putz-Anderson, V., Garg, A., (1994), Applications Manual for the Revised NIOSH Lifting Equation, U.S. Department of Health and Human Services, Centers for Disease Control, Cincinnati, OH, DHHS (NIOSH) Publication No. 94-110. ©Liberty Mutual Group-All Rights Reserved 23 Manual Handling Task Evaluation Worksheet Instructions: Use this worksheet to record measurements when using the Liberty Mutual Tables. Customer Task Description (include Location department and job title) Filename Evaluated By Office Date Continous Duration (hrs) Total workers exposed Period From: Mininum Rest Period (mins.) Total injuries produced by task Coupling To: (Good, Fair or Poor) Component Lift, Lower, Push, Pull, Carry LP 397 R8 Hand Height at start (in.) Lift, Lower Distance (in.) Push, Pull, Carry Distance (ft.) Lift, Lower Hand Dist. from Body (in.) Lift, Lower, Weight Carry Push, Pull Object Wt. Initial Force (pounds) (pounds) Push, Pull Sustain Force (pounds) Task Unit of Frequency Time One every: (Sec, Twisting (in (S,M,H) Min,Hr) degrees) ©2004 Liberty Mutual Group — All Rights Reserved. Comments 1 of 1 Copyright 2012 Liberty Mutual Group || www.libertymutual.com