Operating Instructions for Thermal Reed Switch Model: TRS TRS 1. Contents 1. 2. 3. 4. 5. 6. Contents........................................................................................................ 2 Note .............................................................................................................. 3 Regulated usage ........................................................................................... 3 Operating Principle ....................................................................................... 3 Instrument Inspection.................................................................................... 5 Use in Hazardous Areas ............................................................................... 5 6.1. General ................................................................................................ 5 6.2. Electrical Contact................................................................................. 6 6.3. Equipotential Bonding ......................................................................... 6 7. Mechanical connection ................................................................................. 6 Electrical Connection .......................................................................................... 6 9. Operation ...................................................................................................... 7 10. Technical Information ................................................................................... 8 11. Order Codes ................................................................................................. 8 12. Dimensions ................................................................................................... 9 13. Declaration of Conformance ....................................................................... 10 Manufactured and sold by: Kobold Messring GmbH Nordring 22-24 D-65719 Hofheim Tel.: +49(0)6192-2990 Fax: +49(0)6192-23398 E-Mail: info.de@kobold.com Internet: www.kobold.com page 2 TRS 11/04 TRS 2. Note Please read these operating instructions before unpacking and putting the unit into operation, and follow the instructions precisely as described herein. The devices are only to be used, maintained and serviced by persons familiar with these operating instructions and with the prevailing regulation applying to procedural safety and the prevention of accidents. When used in machinery, the TRS should be used only when the machines fulfil the EWG-machine guide lines. PED 97/23/EG In acc. with Article 3 Paragraph (3), "Sound Engineering Practice", of the PED 97/23/EC no CE mark. Diagram 6, Pipe, Group 1 dangerous fluids Diagram 8, Pipe, Group 1 dangerous fluids 3. Regulated usage The Model TRS is to be installed only in specified applications. Any usage which exceeds the specifications is non-specified and should not be considered. Any damage resulting from non-specified use is not the responsibility of the manufacturer. The user assumes all risk for such usage. The application specifications include the installation, start-up and service requirements specified by the manufacturer. 4. Operating Principle Thermal reed switches are used for temperature monitoring and control. They are notable for their reliability and long service life. In addition, they have the particular advantage of high repeatability since thermal reed switches are largely unaffected by their service environment. For example, unlike bi-metallic temperature switches, reed-type switches are unaffected by the load current. Model TRS thermal reed switches are supplied in sturdy brass or stainless steel housings with female threads (1/4" to 1”) on each side as well as a 1.5 m silicone rubber insulated cable. They are thus suitable for use in rough-service applications. The temperature contacts (N/C type) have a fixed switching point (for 10 °C to TRS 11/04 page 3 TRS 50 °C in 5 °C intervals; for 50 °C to 120 °C in 10 °C intervals) page 4 TRS 11/04 TRS Application Model TRS thermal reed switches can be used in any application requiring temperature monitoring or control. 5. Instrument Inspection These devices are checked before shipping and sent out in perfect condition. Should damage to a device be visible, we recommend a thorough inspection of the delivery packing. In case of damage, please inform your parcel service/ forwarding agent immediately, since they are responsible for damages during transit. Scope of delivery: The standard delivery includes the following: � Model TRS � Operating Instructions 6. Use in Hazardous Areas 6.1. General The Thermal Reed Switch does not have a potential igniting source of its own. As a mechanical operating resource, it does not get any identification according to the guideline 94/9/EC ("ATEX 100a"). The mounted contact can be used in intrinsically safe circuits as a “simple apparatus” according to EN 60079-14. The following limit values for the switching contact should not be exceeded: U = 30 VDC, I = 100mA; P = 1,2 W. The measurement units can be used as follows: a) In the Zone 2 (Gas-Ex, Cat. 3G) into explosion group of IIA, IIB and IIC b) In the Zone 22 (Dust-Ex, Category 3D) at non-conductive dusts with a minimum igniting energy of > 3 mJ c) In the Zone 1 (Gas-Ex, Cat. 2G) into explosion group of IIA, IIB an IIC d) In the Zone 21 (Dust-Ex, Category 2D) at non-conductive dusts with a minimum igniting energy of > 3 mJ TRS 11/04 page 5 TRS 6.2. Electrical Contact In the Ex-area, the Thermal Reed Switch can be used according to Category 2G and 2D for group II; Zone 1 and 21 in connection with a switching amplifier for protection type Ex II (2)GD [EEx ia] IIC (intrinsically safe). The electrical connection is explained in section 8 6.3. Equipotential Bonding The Thermal Reed Switch will allow equipotential bonding of the equipment. This will occur only when the connection pipes are made of metal. 7. Mechanical connection The threaded joint between reed switch fitting and piping must be sealed with suitable thread sealing material. The upstream and downstream pipe straight runs can be ignored. 8. Electrical Connection BN T BU GNYE page 6 TRS 11/04 TRS 9. Operation After mechanical and electrical connections are completed, this instrument is ready to be placed in operation. TRS 11/04 page 7 TRS 10. Technical Information Materials: Housing: Gasket: Cable: Pressure: Allowed medium temperature: Tolerance: Resetting hysteresis: Contact: Contact loading: DC voltage: AC voltage: Permanent current: Making current: Ex-range: Brass or stainless steel FPM 1.5 m silicone sheathed cable (longer cable available upon request) brass PN 16 version St. st. PN 25 version - 40 °C + 120 °C � 3 °C � 7 °C N/C contact with rising temperature max. 10 W / 12 VA max. 100 V max. 120 V max. 1 A max. 0.5 A ATEX zone as “simple operator” We recommend service contact protection relays for switching with higher currents and for mains operation 230 V (see broshure Z2). 11. Order Codes Connection female thread G 1/4 G 3/8 G 1/2 G 3/4 G1 page 8 Housing Material brass TRS-1108.. TRS-1110.. TRS-1115.. TRS-1120.. TRS-1125.. stainless steel TRS-1208.. TRS-1210.. TRS-1215.. TRS-1220.. TRS-1225.. Switching Point (N/C for rising temperature) ...010 = 10 °C ...050 = 50 °C ...015 = 15 °C ...060 = 60 °C ...020 = 20 °C ...070 = 70 °C ...025 = 25 °C ...080 = 80 °C ...030 = 30 °C ...090 = 90 °C ...035 = 35 °C ...100 = 100 °C ...040 = 40 °C ...110 = 110 °C ...045 = 45 °C ...120 = 120 °C TRS 11/04 TRS 12. Dimensions 50 3 l=1500 A B E SW30 C D TRS 11/04 page 9 TRS 13. Declaration of Conformance We, KOBOLD-Messring GmbH, Hofheim-Ts, Germany, declare under our sole responsibility that the product: Thermal reed switch Model: TRS -... to which this declaration relates is in conformity with the standards noted below: DIN EN 61010-1 1994-03 Safety standards for electrical measuring/control and laboratory devices DIN VDE 0470-1 1992-11 Protection type provided by housing (IP code) The following EEC guidelines are also fulfilled: 2006/95/EC Low voltage guidelines Date: 2 January 2002 Signed: H. Peters page 10 M. Wenzel TRS 11/04 ��������������������������������������������������������������������������� ��������������������������������������������������������������������������������� �����������������������������������������������������