GE Consumer & Industrial Power Protection Control and Automation For industrial applications Everything is under control GE imagination at work Control and Automation A C D Auxiliary contactors and Plug-in relays Contactors and Thermal overload relays Motorstarters Series PRC - Plug-in relays Series M - Minicontactors Coordination Miniature plug-in relays Standard 8-11 pin plug-in relays 3 and 4P (4NO, 2NO+2NC, 4NC) 6,9 and 12A (AC-3) 20A (AC-1) Control circuit AC and DC ! A.2 ! C.2 Series M - Auxiliary minicontactors Extended index lth = 16A ! A.16 Series RL - Auxiliary contactors lth = 20A ! A.22 Series CL - Contactors 3 and 4P (4NO, 2NO+2NC) 9 to 105A (AC-3) 25 to 140A (AC-1) AC, DC and with electronic module ! C.10 Series CK - Contactors 3 and 4P (4NO) 150 to 825A (AC-3) 200 to 1250A (AC-1) AC, DC and with electronic module ! C.18 Series MTO - Thermal overload relays For minicontactors series M from 0.11 to 14A B Motor protection devices Series SFK Motor protection circuit breaker Thermal and magnetic protection of AC and DC motors Setting ranges from 0.1 to 25A ! B.2 Surion - Manual motor starter Thermal and magnetic protection - Magnetic protection ! C.60 Series RT - Thermal overload relays For contactors series CL and CK from 0.16 to 850A Class 10A, 10, 20, 30 ! C.62 Series CSC Contactors for capacitors switching ! D.2 Direct-on-line starters Series M: 6 to 12A (AC-3) Series CL: 9 to 105A (AC-3) Series CK: 150 to 825A (AC-3) ! D.18 Reversing starters Series M: 6 to 12A (AC-3) Series CL: 9 to 105A (AC-3) Series CK: 150 to 825A (AC-3) ! D.20 Star-delta starters Series CL Series CK ! D.22 ASTAT S - Soft starter Small soft starter with integral by-pass ! D.66 ASTAT SD - Soft starter Soft starter for 3ph AC motors up to 850 kW Setting ranges from 0.1 to 63A ! B.8 Link modules for mechanical and electrical connection of the manual motor starter and the M/CL contactor ranges ! C.74 Series 390.R - Clapper contactors ! D.72 ASTATplus - Soft starter Solid state soft starter for 3ph AC motors up to 850 kW ! C.80 2 ! D.78 Control and Automation E F Control and signalling units Electronic relays Series P9 - Panel mounting Units Ø 22 mm Series 101 - Palm push-buttons Series DM - Single voltage relays 22.5mm module Direct supply voltage With transformer ! E.10 Series P9 - Base mounting ! E.82 Series IP - Foot switches ! F.3 Series NMV - Multivoltage relays ! E.25 Series P9 - Push-button stations ! E.84 Safety foot switches Extended index 22.5mm module Direct supply voltage (24240V AC/DC) With transformer ! F.4 Series D - Single voltage relays 45mm module Direct supply voltage With transformer ! E.28 Series P9 - Equipped boxes ! E.86 Series 105 - Signalling devices ! F.6 Liquid level detectors 45 mm module With transformer DIN mounting ! E.31 Series P9 - Common accessories ! E.87 ! F.7 Earth leakage relays 45 mm module Direct supply voltage With transformer ! E.34 Series 077 - Units Ø 30 mm ! F.8 Protection relays 45 mm module Direct supply voltage With transformer ! E.48 Series NLT - Light towers ! F.9 Detection relays Direct supply voltage With transformer ! E.76 ! F.10 Control and protection relays ! F.11 3 Control and Automation G H I Limit switches Speed drive units Main switches Series IS and IM VAT20 Series ML - standard programme Metal and Thermoplastic EN 50041 Positive opening Single-phase or three-phase digital inverters for controlling the speed of threephase induction AC motors from 0.2 to 2.2 kW ! G.2 Series IUG and IUC Extended index Thermoplastic EN 50047 Positive opening ! H.2 Series ML - enclosed switches From 0.4 to 2.2kW at 200V, single phase power supply From 0.4 to 7.5kW at 200V, three phase power supply From 0.75 to 11kW at 400V, three phase power supply Series IZ ! H.8 Thermoplastic miniature VAT2000 Series 114FCT Three pole limit switches Thermoplastic Positive opening ! G.8 Three phase variable speed drives for AC motors 220240V or 380-480V power source 0.4 to 315kW in constant torque and up to 370kW in variable torque applications ! H.14 AV300i - Adjustable frequency flux vector drive Series 115 - Pressure switches Bellows type Piston type ! H.38 ! G.16 Safety switches ! G.22 Pull rope switches ! G.26 4 ! I.4 VAT200 ! G.4 ! G.6 Main switches and Emergency-stop switches for machinery ! I.7 Motorstarters D.2 D.4 D.5 D.14 SURION - Fuseless starters Fuseless starters Busbar adapter plates Coordination tables Dimensions D.19 D.24 D.32 Series M, CL, CK - Direct-on-line starters Order codes Diagrams Dimensions D.20 D.28 D.34 Series M, CL, CK - Reversing starters Order codes Diagrams Dimensions D.22 D.30 D.37 Series CL, CK - Star-delta starters Order codes Diagrams Dimensions D.39 D.42 D.46 Applications Utilisation categories Electrical endurance DC utilisation categories D.49 D.53 D.57 Selection tables Direct-on-line starters Star-delta starters Autotransformer starters D.59 D.60 D.62 D.63 D.64 Contactors for rotor starters Contactors for rotor speed drives Contactors for connection of power transformers Contactors for capacitors (category AC6b) Contactors for control lighting circuits D.67 D.68 D.69 D.70 ASTAT S - Softstarters Order codes Diagrams Performance Dimensions D.73 D.74 D.76 ASTAT SD - Softstarters Order codes Diagrams Dimensions D.80 D.81 D.82 D.84 D.88 ASTATplus - Softstarters Order codes I/O terminal board stpecifications Installation Diagrams Dimensions Plug-in relays and Auxiliary contactors A Motor protection devices B Contactors and Thermal overload relays C Motorstarters D Control and signalling units E Electronic relays F Limit switches G Speed drive units H Main switches I Numerical index X D.1 Surion Manual motorstarter Fuseless starters and busbar adapter plates Product range A • Link modules for mechanical and electrical connection of the manual motor starter and the M / CL contactor range • Base plates for Din rail and busbar adapters • Wiring kits for reversing applications • Link connection for two base plates for three phase busbar system with 40 and 60mm center line spacing and 5 to 10mm thickness • Accessories B C D Technical performances E • Compact and high performance solution • Easy accessibility to the contactor coil terminal A1-A2 • Save spacing only using 45 and 55mm width base plates for busbar adapters • Quick “clip on” and secure connections • Minimum 50kA short-circuit breaking capacity applies throughout F G H Thermal and magnetic protection GPS1B GPS2B GPS1M GPS2M I X ! ! ! ! pg. B.8 pg. B.10 pg. B.12 pg. B.14 Contactors Serie M ! pg. C.2 Serie CL ! pg. C.10 Coordination tables ! pg. D.5 Dimensions ! pg. D.14 D.2 For fuseless starter application turn the contactor 180° to have direct accessibility to the A1-A2 coil terminals when contactor is assembled to the manual motor starter. Then fit the contactor plastic cover into the contactor front to have the terminal numbering in the correct position. Note: when turning the contactor 180° the built-in auxiliary contact (in case) will be located on the first left side terminal. Surion Fuseless starters Frame size Cat. no. Ref. no. Pack. Link modules ac/dc ac dc ac dc ac dc GPS1 GPS1 GPS1 GPS1 GPS1 GPS1 GPS1 GPF1LMCBA GPF1L02AA GPF1L02DA GPF1L25AA GPF1L25DA GPF1L04AA GPF1L04DA 101410 101411 101412 101413 101414 107165 107166 5 5 5 5 5 5 5 CL03A.., CL04A.. CL45A.. CL03D.., CL04D.. CL45D.. CL06A.., CL07A.. - ac ac dc dc ac - GPS2 GPS2 GPS2 GPS2 GPS2 - GPF2L04AA GPF2L45AA GPF2L04DA GPF2L45DA GPF2L07AA GPF3L09AA 107190 101415 107191 101416 101417 107252 5 5 5 5 5 1 CL00.. - CL25 CL03.. - CL45 ac/dc ac/dc GPS1 GPS2 GPF1L25CT1 101512 GPF1L45CT1 101513 5 5 ac/dc ac/dc ac/dc ac/dc GPS1 GPS2 GPS2 GP GPF1B1A GPF2B2A GPF2B3A GPF1B4A 101418 101419 101420 107163 5 5 5 5 For use with contactor For mechanical and electrical MC0.., MC1.. connection between contactors CL00A.., CL01A.., CL02A.. and manual motor starters CL00D.., CL01D.., CL02D.. CL25A.. CL25D.. CL03A.., CL04A CL03D.., CL04D For use with MCCB Record Plus withCL09/10A For mechanical and electrical connection between contactor and thermal overload relays RT1 Base plates Base plates Link connector Plastic plates for mounting the CL00.., CL01..,CL02..,CL25.. fuseless starter in panels or in 35 CL03..,CL04... and CL45.. mm DIN rail CL06..,CL07.. CL03.., CL04.. For use with MCCB Record Plus - - - GPF3B5A 107253 1 For two base plates for reversing applications - - - GPF1CBA 101427 10 Suitable to be usd with link modules Upper and lower connections without overload relays MC0.., MC1.., MC2.. CL00.., CL01.., CL02.. CL25.. CL03.., CL04... CL45.. CL06A.., CL07A. ac/dc ac/dc ac/dc ac/dc ac/dc ac WKMIU WKLI02P WKLI25P WKLI04P WKLI45P WKLI07P 101421 101422 101423 101424 101425 101426 1 1 1 1 1 1 Cat. no. Ref. no. Pack. GPF00C02 107098 5 GPF10C02 107099 5 GPF01C02 107100 5 GPF00C25 GPF00C04 107101 107102 2 5 GPF10C04 107103 5 GPF01C04 107105 5 GPF00C45 GPF00C08 107106 107107 5 5 Order codes ac/dc Description A Wiring kits for reversing starters Description Plastic cover Fit the plastic cover into the front of the correspondent contactor to allow a clear identification of the terminal numbering For use with contactor CL00.., CL01.. and CL02 without built-in auxiliary contact CL00.., CL01.. and CL02 with built-in 1NO auxiliary contact CL00.., CL01.. and CL02 with built-in 1NC auxiliary contact CL25.. CL03.., CL04.. without built-in auxiliary contact CL03.., CL04.. with built-in 1NO auxiliary contact CL03.., CL04.. with built-in 1NC auxiliary contact CL45.. CL06.., CL07.. B C D E F G H I X D.3 Surion Busbar adapter plates Description Manual motorstarter For manual motor starter mounted alone For fuseless starter applications For reversing applications A Cat. no. Width/length (mm) 45/139 54/139 54/139 Rating (A) 32 32 63 Frame size Contactor GPS1 GPS2 GPS2 - PBF13ECBA 107138 PBF13FCBA 107139 PBF13FDBA 107140 1 1 1 60 mm centre line spacing 45/182 54/182 54/182 32 32 63 GPS1 GPS2 GPS2 - PBF23ECBA 107142 PBF23FCBA 107143 PBF23FDBA 107145 1 1 1 40 mm centre line spacing 45/182 45/182 55/182+60 (1) 55/182+60 (1) 63/182 32 32 32 63 63 GPS1 GPS1 GPS1 GPS2 GPS2 MC0/MC1 CL00/01/02/25 CL03/04 CL04/45 CL06/07 PBF13EBCA PBF13EBDA PBF13ECDA PBF13FDEA PBF13GDFA 107146 107147 107148 107149 107150 1 1 1 1 1 60 mm centre line spacing 45/182 45/182 55/182+60 (1) 55/182+60 (1) 63/228 32 32 32 63 63 GPS1 GPS1 GPS1 GPS2 GPS2 MCO/MC1 CL00/25 CL03/04 CL04/45 CL06/07 PBF23EBCA PBF23EBDA PBF23ECDA PBF23FDEA PBF23GDFA 107151 107152 107153 107155 107156 1 1 1 1 1 60 mm centre line spacing base without contacts 45/182 - - 1 55/182 63/182 - - MCO/MC1/CL00 PBF2AEAHA 107157 CL01/CL02/CL25 CL03/CL04/CL45 PBF2AFAHA 107158 PBF2AGAHA 107159 CL06/CL07 40 mm centre line spacing Ref. no. Pack. 1 1 B C (1) Using 60 mm extension base. Accessories for busbar adapters D Side module Description Width For adapter shoes extension (10 mm) 13.5 mm Cat. no. Ref. no. Pack. PBFAABALA 107160 1 To couple 2 plates easily (Set of 20 pcs) PBFAAAAMA 107161 1 Including screws PBFAAAANA 107162 1 40 mm centre line spacing 60 mm centre line spacing PBF1AAAPA 107380 PBF2AAAQA 107381 2 2 PBFCAFAN-A 107382 1 PBF2AAARA 107383 2 E Plastic clip F G Spacer H Busbar support 3 poles I Cover cap 40/60 mm X End cover D.4 Surion Technical data Surion GPS-B: Coordination Type 1 65kA at 380/400V and 415V MOTOR (1) Rated power Rated current (A) 380/400V 0.23 0.34 0.44 0.65 0.9 1.25 1.6 2 2.6 3.5 5 7 9 12 16 22.5 30 22.5 30 37 44 60 415V 0.21 0.31 0.4 0.63 0.8 1.1 1.5 1.9 2.5 3.4 4.5 6.5 8 11 14 21 28 21 28 35 41 55 Rated current In Cat. no. GPS1BSAB GPS1BSAC GPS1BSAD GPS1BSAE GPS1BSAE GPS1BSAF GPS1BSAF GPS1BSAG GPS1BSAH GPS1BSAH GPS1BSAJ GPS1BSAK GPS1BSAK GPS1BHAL GPS1BHAM GPS1BHAP GPS1BHAR GPS2BHAP GPS2BHAR GPS2BHAS GPS2BHAT GPS2BHAU (A) 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 25 32 25 32 40 50 63 CONTACTOR Thermal current Magnetic current Setting range (A) 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 0.63 - 1 1 - 1.6 1 - 1.6 1.6 - 2.5 2.5 - 4 2.5 - 4 4 - 6.3 6.3 - 10 6.3 - 10 9 - 13 11 - 16 19 - 25 24 - 32 19 - 25 24 - 32 28 - 40 35 - 50 45 - 63 (A) 3.2 5.2 8.2 13 13 20.5 20.5 32.5 52 52 82 130 130 169 208 325 416 325 416 520 650 820 Series MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC1 / CL00 MC1 / CL00 CL01 CL02 CL25 CL04 CL04 CL04 CL45 CL06 CL07 LINKS Smallest Minimum Cat. no. wire (3) frontal Cu electrical (PVC)(2) safety 380/415V clearance 2 (mm ) (mm) GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1.5 20 GPF1LMCBA / GPF1L02* 1.5 20 GPF1L02* 2.5 20 GPF1L02* 2.5 20 GPF1L25* 4 20 GPF1L04* 6 20 GPF2L04* 4 20 GPF2L04* 6 20 GPF2L45* 10 25 GPF2L07AA 10 25 GPF2L07AA 16 Technical data (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 11 15 18.5 22 30 MANUAL MOTOR STARTER A B Surion GPS-B: Coordination Type 2 65kA at 380/400V and 415V MOTOR (1) Rated power (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 11 15 18.5 22 30 MANUAL MOTOR STARTER Rated current (A) 380/400V 0.23 0.34 0.44 0.65 0.9 1.25 1.6 2 2.6 3.5 5 7 9 12 16 22.5 30 22.5 30 37 44 60 415V 0.21 0.31 0.4 0.63 0.8 1.1 1.5 1.9 2.5 3.4 4.5 6.5 8 11 14 21 28 21 28 35 41 55 Cat. no. GPS1BHAB GPS1BHAC GPS1BHAD GPS1BHAE GPS1BHAE GPS1BHAF GPS1BHAF GPS1BHAG GPS1BHAH GPS1BHAH GPS1BHAJ GPS1BHAK GPS1BHAK GPS1BHAL GPS1BHAM GPS1BHAP GPS1BHAR GPS2BHAP (4) GPS2BHAR (4) GPS2BHAS (4) GPS2BHAT (4) GPS2BHAU (4) Rated current In (A) 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 25 32 25 32 40 50 63 Thermal current Setting range (A) 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 0.63 - 1 1 - 1.6 1 - 1.6 1.6 - 2.5 2.5 - 4 2.5 - 4 4 - 6.3 6.3 - 10 6.3 - 10 9 - 13 11 - 16 19 - 25 24 - 32 19 - 25 24 - 32 28 - 40 35 - 50 45 - 63 CONTACTOR Magnetic current (A) 3.2 5.2 8.2 13 13 20.5 20.5 32.5 52 52 82 130 130 169 208 325 416 325 416 520 650 820 Series CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL45 CL06 CL07 C LINKS Smallest Minimum wire frontal Cu electrical (PVC)(2) safety 380/415V clearance 2 (mm ) (mm) 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 1.5 20 2.5 20 2.5 20 4 20 6 20 4 20 6 20 10 25 10 25 16 Cat. no. (3) D GPF1L02* GPF1L02* GPF1L02* GPF1L02* GPF1L02* GPF1L02* GPF1L02* GPF1L02* GPF1L25* GPF1L25* GPF1L25* GPF1L25* GPF1L25* GPF1L25* GPF1L25* GPF1L25* GPF1L04* GPF2L04* GPF2L04* GPF2L45* GPF2L07* GPF2L07* E F G H I X (1) Currents are relevant to four pole motors not having special characteristics of torque. Inrush currents: 8 time rated current for 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30°C max. in free air. Cables are to withstand the maximum let-through energy and the motor rated current. Besides the user should consider the drop voltage on the cables, the type of laying and the ambient temperature. (3) Complete cat. nrs., see page D.3 (4) Test running. D.5 Surion Surion GPS-B: Coordination Type 1 50kA at 500V and 525V MOTOR (1) Manual motorstarter Rated power A B (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 10 11 15 18.5 11 15 18.5 22 30 37 MANUAL MOTOR STARTER Rated current (A) 500V 0.17 0.24 0.33 0.48 0.66 0.9 1.2 1.5 2.1 2.8 3.9 5.3 6.8 9.1 12 15.5 17.6 23 28.5 17.6 23 28.5 33 45 53 525V 0.16 0.22 0.3 0.46 0.64 0.85 1.15 1.45 1.9 2.6 3.6 5 6.5 8.6 11.4 14.8 17 22 27 17 22 27 31.5 43 52 Rated current In Cat. no. GPS1BSAB GPS1BSAB GPS1BSAC GPS1BSAD GPS1BSAE GPS1BSAE GPS1BSAF GPS1BSAF GPS1BSAG GPS1BSAH GPS1BSAH GPS1BSAJ GPS1BHAK GPS1BHAK GPS1BHAL GPS1BHAM GPS1BHAN GPS1BHAP GPS1BHAR GPS2BHAN GPS2BHAP GPS2BHAR GPS2BHAS GPS2BHAT GPS2BHAU (A) 0.25 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 20 25 32 20 25 32 40 50 63 CONTACTOR Thermal current Magnetic current Setting range (A) 0.16 - 0.25 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 0.63 - 1 1 - 1.6 1 - 1.6 1.6 - 2.5 2.5 - 4 2.5 - 4 4 - 6.3 6.3 - 10 6.3 - 10 9 - 13 11 - 16 14 - 20 19 - 25 24 - 32 14 - 20 19 - 25 24 - 32 28 - 40 35 - 50 45 - 63 (A) 3.2 3.2 5.2 8.2 13 13 20.5 20.5 32.5 52 52 82 130 130 169 208 260 325 416 260 325 416 520 650 820 Series MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC1 / CL00 CL00 CL01 CL02 CL25 CL25 CL04 CL04 CL04 CL04 CL45 CL06 CL07 LINKS Smallest Minimum Cat. no. wire (3) frontal Cu electrical (PVC)(2) safety 380/415V clearance 2 (mm ) (mm) GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1L02* 20 1.5 GPF1L02* 20 2.5 GPF1L02* 20 2.5 GPF1L25* 20 2.5 GPF2L25* 20 4 GPF1L04* 20 6 GPF2L04* 20 2.5 GPF2L04* 20 4 GPF2L04* 20 6 GPF2L45* 20 6/10 GPF2L07* 25 10 GPF2L07* 25 16 Surion GPS-B: Coordination Type 2 50kA at 500V and 525V C MOTOR (1) Rated power D (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 10 11 15 18.5 11 15 18.5 22 30 37 E F G H I X MANUAL MOTOR STARTER Rated current (A) 500V 0.17 0.24 0.33 0.48 0.66 0.9 1.2 1.5 2.1 2.8 3.9 5.3 6.8 9.1 12 15.5 17.6 23 28.5 17.6 23 28.5 33 45 53 525V 0.16 0.22 0.3 0.46 0.64 0.85 1.15 1.45 1.9 2.6 3.6 5 6.5 8.6 11.4 14.8 17 22 27 17 22 27 31.5 43 52 Cat. no. GPS1BS/HAB GPS1BS/HAB GPS1BS/HAC GPS1BS/HAD GPS1BS/HAE GPS1BS/HAE GPS1BS/HAF GPS1BS/HAF GPS1BS/HAG GPS1BS/HAH GPS1BS/HAH GPS1BS/HAJ GPS1BHAK GPS1BHAK GPS1BHAL GPS1BHAM GPS1BHAN GPS1BHAP GPS1BHAR GPS2BHAN GPS2BHAP GPS2BHAR GPS2BHAS GPS2BHAT GPS2BHAU Rated current In (A) 0.25 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 20 25 32 20 25 32 40 50 63 CONTACTOR Thermal current Magnetic current Setting range (A) 0.16- 0.25 0.16 - 0.25 0.25 - 0.4 0.4– 0.63 0.63 - 1 0.63 - 1 1 - 1.6 1 - 1.6 1.6 – 2.5 2.5 - 4 2.5 - 4 4 - 6.3 6.3 – 10 6.3 – 10 9 – 13 11 – 16 14 - 20 19 - 25 24 - 32 14 - 20 19 - 25 24 - 32 28 – 40 35– 50 45 - 63 (A) 3.2 3.2 5.2 8.2 13 13 20.5 20.5 32.5 52 52 82 130 130 169 208 260 325 416 260 325 416 520 650 820 Series MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 CL00 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL04 CL45 CL06 CL06 CL07 LINKS Smallest Minimum Cat. no. wire (3) frontal Cu electrical (PVC)(2) safety 380/415V clearance 2 (mm ) (mm) GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1L02* 20 1 GPF1L25* 20 1 GPF1L25* 20 1 GPF1L25* 20 1 GPF1L25* 20 1 GPF1L25* 20 1.5 GPF1L25* 20 2.5 GPF1L25* 20 2.5 GPF1L25* 20 2.5 GPF1L04* 20 4 GPF1L04* 20 6 GPF2L04* 20 2.5 GPF2L04* 20 4 GPF2L45* 20 6 GPF2L07* 25 6/10 GPF2L07* 25 10 GPF2L07* 25 16 (1) Currents are relevant to four pole motors not having special characteristics of torque. Inrush currents: 8 time rated current for 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30°C max. in free air. Cables are to withstand the maximum let-through energy and the motor rated current. Besides the user should consider the drop voltage on the cables, the type of laying and the ambient temperature. (3) Complete cat. nrs., see page D.3 D.6 Surion Surion GPS-M and Record Plus: Coordination Type 1 65kA at 380/400V and 415V MOTOR (1) Rated power Rated current (A) 380/400V 0.23 0.34 0.44 0.65 0.9 1.25 1.6 2 2.6 3.5 5 7 9 12 16 22.5 30 22.5 30 37 44 60 85 105 415V 0.21 0.31 0.4 0.63 0.8 1.1 1.5 1.9 2.5 3.4 4.5 6.5 8 11 14 21 28 21 28 35 40 55 80 100 - Cat. no. GPS1MSAB GPS1MSAC GPS1MSAD GPS1MSAE GPS1MSAE GPS1MSAF GPS1MSAF GPS1MSAG GPS1MSAH GPS1MSAH GPS1MSAJ GPS1MSAK GPS1MSAK GPS1MHAL GPS1MHAM GPS1MHAM GPS1MHAP GPS1MHAR GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAT GPS2MHAU FDH36MC100GD FDH36MC160JF FDH36MC160JF Magnetic Magnetic Rated current current setting Im Pick-up band In ± 20% Im (A) (A) (A) 3.3 0.25 5.2 0.4 8.2 0.63 13 1 13 1 20.8 1.6 20.8 1.6 32.5 2.5 52 4 52 4 81.9 6.3 130 10 130 10 169 13 208 16 208 16 325 25 416 32 325 25 416 32 520 40 650 50 650 50 819 63 1140 1000 - 1500 100 1400 1600 - 2400 160 1400 1600 - 240 160 CONTACTOR OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL02 CL02 CL25 CL04 CL04 CL04 CL45 CL06 CL06 CL07 CL09 CL10 CL10 RT1B RT1C RT1D RT1D RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1P RT1S RT1U RT1V RT1U RT1V RT1W RT2E RT2G RT2H RT2L RT2M RT2M 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 1-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4-6.3 5.5-8.5 8-12 10-16 10-16 14.5-18 21-26 25-32 21-26 25-32 30-40 30-43 42-55 54-65 78 – 97 90 - 110 90 - 110 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance 2 (mm ) (mm) 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 1.5 20 2.5 20 2.5 20 2.5 20 4 20 6 20 4 20 6 20 10 25 10 25 10 25 16 30 35 30 35 30 35 Technical data (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 7.5 11 15 11 15 18.5 22 22 30 45 55 55 BREAKER A B C Surion GPS-M and Record Plus: Coordination Type 2 65kA at 380/400V and 415V MOTOR (1) Rated power (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 7.5 11 15 11 15 18.5 22 22 30 45 55 55 BREAKER Rated current (A) 380/400V 0.23 0.34 0.44 0.65 0.9 1.25 1.6 2 2.6 3.5 5 7 9 12 16 22.5 30 22.5 30 37 44 60 85 105 415V 0.21 0.31 0.4 0.63 0.8 1.1 1.5 1.9 2.5 3.4 4.5 6.5 8 11 14 21 28 21 28 35 40 55 80 100 - Cat. no. GPS1MHAB GPS1MHAC GPS1MHAD GPS1MHAE GPS1MHAE GPS1MHAF GPS1MHAF GPS1MHAG GPS1MHAH GPS1MHAH GPS1MHAJ GPS1MHAK GPS1MHAK GPS1MHAL GPS1MHAM GPS1MHAM GPS2MHAP GPS2MHAR GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAT GPS2MHAU FDH36MC100GD FDH36MC100GD FDH36MC160JF Magnetic Magnetic Rated current current setting Im Pick-up band In ± 20% Im (A) (A) (A) 3.3 0.25 5.2 0.4 8.2 0.63 13 1 13 1 20.8 1.6 20.8 1.6 32.5 2.5 52 4 52 4 81.9 6.3 130 10 130 10 169 13 208 16 208 16 325 25 416 32 325 25 416 32 520 40 650 50 650 50 819 63 1140 1000 - 1500 100 1400 1000 - 1500 100 1400 1600 - 2400 160 CONTACTOR OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL45 CL06 CL06 CL07 CL09 CL10 CL10 RT1B RT1C RT1D RT1D RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1P RT1S RT1U RT1V RT1U RT1V RT1W RT2E RT2G RT2H RT2L RT2M RT2M 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 1-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4-6.3 5.5-8.5 8-12 10-16 10-16 14.5-18 21-26 25-32 21-26 25-32 30-40 30-43 42-55 54-65 78 – 97 90 - 110 90 - 110 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance (mm2) (mm) 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 1.5 20 2.5 20 2.5 20 2.5 20 4 20 6 20 4 20 6 20 10 25 10 25 10 25 16 30 35 30 35 30 35 D E F G H I X (1) Current are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 time rated current for H 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30ºC max. in free air and are selected to withstand the maximum let-through energy and the motor rated current. Besides the user has to consider the drop voltage, the type of laying and ambient temperature. D.7 Surion Surion GPS-B: Coordination Type 2 50kA at 380/400V and 415V MOTOR (1) Manual motorstarter Rated power A (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 11 15 18.5 22 30 MANUAL MOTOR STARTER Rated current (A) 380/400V 0.23 0.34 0.44 0.65 0.9 1.25 1.6 2 2.6 3.5 5 7 9 12 16 22.5 30 22.5 30 37 44 60 415V 0.21 0.31 0.4 0.63 0.8 1.1 1.5 1.9 2.5 3.4 4.5 6.5 8 11 14 21 28 21 28 35 41 55 Cat. no. GPS1BS/HAB GPS1BS/HAC GPS1BS/HAD GPS1BS/HAE GPS1BS/HAE GPS1BS/HAF GPS1BS/HAF GPS1BS/HAG GPS1BS/HAH GPS1BS/HAH GPS1BS/HAJ GPS1BS/HAK GPS1BS/HAK GPS1BHAL GPS1BHAM GPS1BHAP GPS1BHAR GPS2BHAP GPS2BHAR GPS2BHAS GPS2BHAT GPS2BHAU Rated current In (A) 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 25 32 25 32 40 50 63 CONTACTOR Thermal current Magnetic current Setting range (A) 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 0.63 - 1 1 - 1.6 1 - 1.6 1.6 - 2.5 2.5 - 4 2.5 - 4 4 - 6.3 6.3 - 10 6.3 - 10 9 - 13 11 - 16 19 - 25 24 - 32 19 - 25 24 - 32 28 - 40 35 - 50 45 - 63 (A) 3.2 5.2 8.2 13 13 20.5 20.5 32.5 52 52 82 130 130 169 208 325 416 325 416 520 650 820 Series MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 CL01 CL01 CL02 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL45 CL06 CL07 LINKS Smallest Minimum Cat. no. wire (3) frontal Cu electrical (PVC)(2) safety 380/415V clearance 2 (mm ) (mm) GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1LMCBA / GPF1L02* 20 1 GPF1L02* 20 1 GPF1L02* 20 1 GPF1L02* 20 1 GPF1L25* 20 1.5 GPF1L25* 20 1.5 GPF1L25* 20 2.5 GPF1L25* 20 2.5 GPF1L25* 20 4 GPF1L04* 20 6 GPF2L04* 20 4 GPF2L04* 20 6 GPF2L45* 20 10 GPF2L07* 25 10 GPF2L07* 25 16 (1) Currents are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 time rated current for H 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30°C max. in free air. Cables are to withstand the maximum let-through energy and the motor rated current. Besides the user should consider the drop voltage on the cables, the type of laying and the ambient temperature. (3) Complete cat. nrs., see page D.3 B C D E F G H I X D.8 Surion Surion GPS-M and Record Plus: Coordination Type 1 65kA at 380/400V and 415V MOTOR (1) Rated power Rated current (A) 380/400V 0.23 0.34 0.44 0.65 0.9 1.25 1.6 2 2.6 3.5 5 7 9 12 16 22.5 30 22.5 30 37 44 60 72 85 105 415V 0.21 0.31 0.4 0.63 0.8 1.1 1.5 1.9 2.5 3.4 4.5 6.5 8 11 14 21 28 21 28 35 40 55 68 80 100 Cat. no. GPS1MS/HAB GPS1MS/HAC GPS1MS/HAD GPS1MS/HAE GPS1MS/HAE GPS1MS/HAF GPS1MS/HAF GPS1MS/HAG GPS1MS/HAH GPS1MS/HAH GPS1MS/HAJ GPS1MS/HAK GPS1MS/HAK GPS1MHAL GPS1MHAM GPS1MHAM GPS1MHAP GPS1MHAR GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAT GPS2MHAU FDN36MC080GD FDN36MC100GD FDN36MC100GD CONTACTOR Rated current In Thermal current Magnetic current (A) 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 16 25 32 25 32 40 50 50 63 80 100 100 (A) - (A) 3.3 5.2 8.2 13 13 20.8 20.8 32.5 52 52 81.9 130 130 169 208 208 325 416 325 416 520 650 650 819 950 1140 1400 OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL02 CL02 CL25 CL04 CL25 CL04 CL45 CL06 CL06 CL07 CL08 CL09 CL10 RT1B RT1C RT1D RT1D RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1P RT1S RT1U RT1V RT1U RT1V RT1W RT2E RT2G RT2H RT2J RT2L RT2M 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 1-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4-6.3 5.5-8.5 8-12 10-16 10-16 14.5-18 21-26 25-32 21-26 25-32 30-40 30-43 42-55 54-65 64-82 78-97 90-110 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance 2 (mm ) (mm) 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 1.5 20 2.5 20 2.5 20 2.5 20 4 20 6 20 4 20 6 20 10 25 10 25 10 25 16 25 25 30 35 30 35 Technical data (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 7.5 11 15 11 15 18.5 22 22 30 37 45 55 BREAKER A B C Surion GPS-M and Record Plus: Coordination Type 2 50kA at 380/400V and 415V MOTOR (1) Rated power (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 7.5 11 15 11 15 18.5 22 22 30 37 45 55 BREAKER Rated current (A) 380/400V 0.23 0.34 0.44 0.65 0.9 1.25 1.6 2 2.6 3.5 5 7 9 12 16 22.5 30 22.5 30 37 44 60 72 85 105 415V 0.21 0.31 0.4 0.63 0.8 1.1 1.5 1.9 2.5 3.4 4.5 6.5 8 11 14 21 28 21 28 35 40 55 68 80 100 Cat. no. GPS1MS/HAB GPS1MS/HAC GPS1MS/HAD GPS1MS/HAE GPS1MS/HAE GPS1MS/HAF GPS1MS/HAF GPS1MS/HAG GPS1MS/HAH GPS1MS/HAH GPS1MS/HAJ GPS1MS/HAK GPS1MS/HAK GPS1MHAL GPS1MHAM GPS1MHAM GPS1MHAP GPS1MHAR GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAT GPS2MHAU FDN36MC080GD FDN36MC100GD FDN36MC100GD CONTACTOR Rated current In Thermal current Magnetic current (A) 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 16 25 32 25 32 40 50 50 63 80 100 100 (A) - (A) 3.3 5.2 8.2 13 13 20.8 20.8 32.5 52 52 81.9 130 130 169 208 208 325 416 325 416 520 650 650 819 950 1140 1400 OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL01 CL02 CL25 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL45 CL06 CL06 CL07 CL08 CL09 CL10 RT1B RT1C RT1D RT1D RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1P RT1S RT1U RT1V RT1U RT1V RT1W RT2E RT2G RT2H RT2J RT2L RT2M 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 1-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4-6.3 5.5-8.5 8-12 10-16 10-16 14.5-18 21-26 25-32 21-26 25-32 30-40 30-43 42-55 54-65 64-82 78-97 90-110 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance (mm2) (mm) 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 1.5 20 1.5 20 2.5 20 2.5 20 4 20 6 20 4 20 6 20 6 25 10 25 10 25 16 25 25 30 35 30 35 D E F G H I X (1) Current are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 time rated current for H 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30ºC max. in free air and are selected to withstand the maximum let-through energy and the motor rated current. Besides the user has to consider the drop voltage, the type of laying and ambient temperature. D.9 Surion Surion GPS-M and Record Plus: Coordination Type 1 50kA at 500 and 525V MOTOR (1) Manual motorstarter Rated power A B (kW) 0.06 0.09 0.12 0.18 0.25 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 10 11 15 18.5 11 15 18.5 22 30 37 45 45 55 BREAKER Rated current (A) 500V 0.17 0.24 0.33 0.48 0.66 0.9 1.2 1.5 2.1 2.8 3.9 5.3 6.8 9.1 12 15.5 17.6 23 28.5 17.6 23 28.5 33 45 53 65 80 525V 0.16 0.22 0.3 0.46 0.64 0.85 1.15 1.45 1.9 2.6 3.6 5 6.5 8.6 11.4 14.8 17 22 27 17 22 27 31.5 43 52 62 76 Cat. no. GPS1MSAB GPS1MSAB GPS1MSAC GPS1MSAD GPS1MSAE GPS1MSAE GPS1MSAE GPS1MSAF GPS1MSAF GPS1MSAG GPS1MSAH GPS1MSAH GPS1MSAJ GPS1MHAK GPS1MHAK GPS1MHAL GPS1MHAM GPS1MHAN GPS1MHAP GPS1MHAR GPS2MHAN GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAU FDN36MC080GD FDN36MC080GD FDN36MC100GD Magnetic Magnetic Rated current current setting Im Pick-up band In ± 20% Im (A) (A) (A) 3.2 0.25 3.2 0.25 5.2 0.4 8.2 0.63 13 1 13 1 13 1 20.5 1.6 20.5 1.6 32.5 2.5 52 4 52 4 82 6.3 130 10 130 10 169 13 208 16 260 20 325 25 416 32 260 20 325 25 416 32 520 40 650 50 820 63 1000 800 - 1200 80 1000 800 - 1200 80 1200 1000 - 150 100 CONTACTOR OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL02 CL25 CL25 CL04 CL04 CL04 CL04 CL45 CL06 CL07 CL08 CL08 CL09 RT1B RT1B RT1C RT1D RT1D RT1F RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1S RT1S RT1U RT1V RT1S RT1U RT1V RT2E RT2G RT2G RT2H RT2J RT2J 0.16-0.26 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 0.65-1.1 1.0-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4.0-6.3 5.5-8.5 8.0-12.0 10-16 14.5-18 14.5-18 21-26 25-32 14.5-18 21-26 25-32 30-43 42-55 42-55 54 – 65 64 – 82 64 – 82 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance 2 (mm ) (mm) 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 2.5 20 2.5 20 2.5 20 4 20 6 20 2.5 20 4 20 6 20 6/10 25 10 25 16 30 16 30 25 30 25 C Surion GPS-M and Record Plus: Coordination Type 2 50kA at 500 and 525V D E F G H I X D.10 MOTOR (1) Rated power (kW) 0.06 0.09 0.12 0.18 0.25 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 10 11 15 18.5 11 15 18.5 22 30 37 45 45 55 BREAKER Rated current (A) 500V 0.17 0.24 0.33 0.48 0.66 0.9 1.2 1.5 2.1 2.8 3.9 5.3 6.8 9.1 12 15.5 17.6 23 28.5 17.6 23 28.5 33 45 53 65 80 525V 0.16 0.22 0.3 0.46 0.64 0.85 1.15 1.45 1.9 2.6 3.6 5 6.5 8.6 11.4 14.8 17 22 27 17 22 27 31.5 43 52 62 76 Cat. no. GPS1MS/HAB GPS1MS/HAB GPS1MS/HAC GPS1MS/HAD GPS1MS/HAE GPS1MS/HAE GPS1MS/HAE GPS1MS/HAF GPS1MS/HAF GPS1MS/HAG GPS1MS/HAH GPS1MS/HAH GPS1MS/HAJ GPS1MHAK GPS1MHAK GPS1MHAL GPS1MHAM GPS1MHAN GPS1MHAP GPS1MHAR GPS2MHAN GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAU FDN36MC080GD FDN36MC080GD FDN36MC100GD Magnetic Magnetic Rated current current setting Im Pick-up band In ± 20% Im (A) (A) (A) 3.2 0.25 3.2 0.25 5.2 0.4 8.2 0.63 13 1 13 1 13 1 20.5 1.6 20.5 1.6 32.5 2.5 52 4 52 4 82 6.3 130 10 130 10 169 13 208 16 260 20 325 25 416 32 260 20 325 25 416 32 520 40 650 50 820 63 1000 800 - 1200 80 1000 800 - 1200 80 1200 1000 - 1500 100 CONTACTOR OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL04 CL45 CL06 CL06 CL07 CL09 CL09 CL10 RT1B RT1B RT1C RT1D RT1D RT1F RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1S RT1S RT1U RT1V RT1S RT1U RT1V RT2E RT2G RT2G RT2H RT2J RT2J 0.16-0.26 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 0.65-1.1 1.0-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4.0-6.3 5.5-8.5 8.0-12 10-16 14.5-18 14.5-18 21-26 25-32 14.5-18 21-26 25-32 30-43 42-55 42-55 54 – 65 64 – 82 64 – 82 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance 2 (mm ) (mm) 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 2.5 20 2.5 20 2.5 20 4 20 6 20 2.5 20 4 20 6 25 6/10 25 10 25 16 30 16 30 25 30 25 Surion Surion GPS-B and Record Plus: Coordination Type 2 65kA at 380/400V and 415V MOTOR Rated power Ie (A) MOTOR PROTECTION CIRCUITBREAKER Ie (A) Cat. no. CONTACTOR THERMAL RELAY Setting range In Magnetic setting Im Series Class 10 380/400V 0.9 1.25 1.6 2 415V 0.8 1.1 1.5 1.9 GPS1BHAE GPS1BHAF GPS1BHAF GPS1BHAG (A) 0.63-1 1-1.6 1-1.6 1.6-2.5 (A) 13 20.5 20.5 32.5 (A) CL00 CL00 CL00 CL00 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 1.1 1.5 2.2 2.6 3.5 5 2.5 3.45 4.7 GPS1BHAH GPS1BHAH GPS1BHAJ 2.5-4 2.5-4 4-6.3 52 52 82 CL25 CL25 CL25 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 3 4 5.5 7.5 11 7 9 12 16 22.5 6.5 8 11 14 21 GPS1BHAK GPS1BHAK GPS1BHAL GPS1BHAM GPS1BHAP 6.3-10 6.3-10 9.0-13 11.0-16 19-25 130 130 169 208 325 CL25 CL25 CL25 CL25 CL25 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 15 18.5 30 37 28 35 GPS1BHAR GPS2BHAS 24-32 28-40 416 520 CL04 CL45 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 22 30 44 60 41 55 GPS2BHAT GPS2BHAU 25-50 45-63 650 820 CL06 CL07 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 37 45 72.5 85 65 79 FDH36MC080 FDH36MC100 80 100 950 1140 CL08 CL09 RT2J (64-82A) RT2L (78-97A) Surion GPS-B and Record Plus: Coordination Type 2 80kA at 380/400V and 415V MOTOR Rated power Ie (A) MOTOR PROTECTION CIRCUITBREAKER Ie (A) Cat. no. CONTACTOR THERMAL RELAY Class 10 Setting range In Magnetic setting Im Series (A) 13 20.5 20.5 32.5 (A) CL00 CL00 CL00 CL00 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Technical data (kW) 0.25 0.37 0.55 0.75 A B C (kW) 0.25 0.37 0.55 0.75 380/400V 0.9 1.25 1.6 2 415V 0.8 1.1 1.5 1.9 GPS1BHAE GPS1BHAF GPS1BHAF GPS1BHAG (A) 0.63-1 1-1.6 1-1.6 1.6-2.5 1.1 1.5 2.2 2.6 3.5 5 2.5 3.45 4.7 GPS1BHAH GPS1BHAH GPS1BHAJ 2.5-4 2.5-4 4-6.3 52 52 82 CL25 CL25 CL25 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 3 4 5.5 7.5 11 7 9 12 16 22.5 6.5 8 11 14 21 GPS1BHAK GPS1BHAK GPS1BHAL FDH36MC020 FDH36MC030 6.3-10 6.3-10 9.0-13 20 30 130 130 169 210 300 CL25 CL25 CL05 CL04 CL45 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker RT1S (14.5-18A) RT1U (21-26A) 15 18.5 30 37 28 35 FDH36MC030 FDH36MC050 30 50 450 500 CL45 CL45 RT1V (25-32A) RT1W (30-40A) 22 30 44 66 41 55 FDH36MC050 FDH36MC080 50 80 580 800 CL06 CL07 RT2G (42-55A) RT2H (54-65A) 37 45 72.5 85 65 79 FDH36MC080 FDH36MC100 80 100 950 1140 CL08 CL09 RT2J (64-82A) RT2L (78-97A) D E F G H I X (1) Current are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 time rated current for H 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30ºC max. in free air and are selected to withstand the maximum let-through energy and the motor rated current. Besides the user has to consider the drop voltage, the type of laying and ambient temperature. D.11 Surion Record Plus: Coordination Type 2 150kA at 380/400V and 415V MOTOR (1) Manual motorstarter Rated power A B C D E F G H I X D.12 (kW) 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 THERMAL-MAGNETIC CIRCUIT BREAKER Rated current (A) 380/400V 16 22.5 30 37 44 60 72 85 105 138 170 211 245 415V 14 21 28 35 40 55 68 80 100 135 165 200 240 Cat. no. (3) FD*36TD016ED FD*36TD025ED FD*36TD032ED FD*36TD040ED FD*36TD050ED FD*36TD063ED FD*36TD080GD FD*36TD100GD FD*36TD125GD FD*36TD160GD FE*36TD200KF FE*36TD250KF FE*36TD250KF Magnetic setting Im pick-up band ± 20% Im Magnetic current (A) 160 250 320 400 500 630 800 1000 1250 1280 1000 – 2000 1250 – 2500 1250 – 2500 (A) 160 250 320 400 500 630 800 1000 1250 1280 1700 2100 2500 (Class 10 protection) CONTACTOR Thermal setting range Thermal setpoint (400V) (A) 12.8 - 16 20 – 25 26 – 32 32 – 40 40 – 50 50 – 63 64 – 80 80 – 100 100 – 125 128 – 160 160 – 200 200 – 250 200 - 250 (A) 16 22.5 30 37 40 55 68 80 100 135 165 200 240 Series Setpoint CL45 CL45 CL45 CL45 CL06 CL07 CL08 CL09 CL10 CK75 CK08 CK85 CK09 Smallest wire Cu (PVC) (2) 380/415V Min frontal safety clearance (mm2) 2.5 4 6 10 10 16 25 35 35 50 70 95 120 (mm) 20 20 20 20 25 25 25 30 30 40 40 40 40 (*) Max Iq rating in kA: type N = 50 kA, type H = 80 kA, type L = 150 kA. (1) Current are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 times rated current for H 1s (Normal starting) or H 5s (Heavy starting). (2) The minimum cycle cross-sections are referred to an ambient temperature of 30ºC max. in free air and are selected to withstand the maximum let-through energy and the motor rated current. Besides the user has to consider the drop voltage, the type of laying and ambient temperature. (3) Foreseen values for E-frame. Surion Record Plus: Coordination Type 2 Up to 150kA at 380/400V and 415V MOTOR (1) Rated power Rated current (A) 380/400V 9 12 16 22.5 30 37 44 60 72 85 105 138 170 211 245 415V 8 11 14 21 28 35 40 55 68 80 100 135 165 200 240 Cat. no. (3) FD*36MC012ED FD*36MC012ED FD*36MC020ED FD*36MC020ED FD*36MC030ED FD*36MC030ED FD*36MC050ED FD*36MC050ED FD*36MC050ED FD*36MC080GD FD*36MC080GD FD*36MC100GD FD*36MC100GD FE*36MC160JF FE*36MC160JF FE*36MC250KF FE*36MC250KF FE*36MC250KF Magnetic setting Im pick-up band ± 20% Im Magnetic current (A) 125 - 188 125 - 188 200 - 300 200 - 300 300 - 450 300 - 450 500 - 750 500 - 750 500 - 750 800 - 1200 800 - 1200 1000 - 1500 1000 - 1500 1600 - 2400 1600 - 2400 2500 - 3750 2500 - 3750 2500 - 3750 (A) 120 150 200 210 450 500 500 540 580 800 950 1140 1400 1400 1900 2500 2800 3150 CONTACTOR OVERLOAD RELAY Series Series CL04 CL04 CL04 CL04 CL45 CL45 CL45 CL06 CL06 CL07 CL08 CL09 CL10 CL10 CK75 CK08 CK85 CK09 RT1N RT1P RT1P RT1S RT1U RT1V RT1W RT2E RT2G RT2H RT2J RT2L RT2M RT2M RT3E RT3F RT4P RT4P Setting range Smallest wire Cu (PVC) (2) 380/415V Min frontal safety clearance (A) 8 - 12 10 - 16 10 - 16 14.5 - 18 21 - 26 25 - 32 30 - 40 30 - 43 42 - 55 54 - 65 64 - 82 78 - 97 90 - 110 90 - 110 110 - 140 140 - 190 175 - 280 175 - 280 (mm2) 1.5 2.5 2.5 2.5 4 6 10 10 10 16 25 35 35 35 50 70 95 120 (mm) 20 20 20 20 20 20 20 25 25 25 25 30 30 30 40 40 40 40 Setpoint Record Plus: Coordination Type 2 Up to 150kA at 380/400V and 415V MOTOR (1) Rated power (kW) 2.2 3 4 5.5 7.5 7.5 11 15 18.5 22 22 30 37 45 55 55 75 90 110 132 ONLY MAGNETIC CIRCUIT BREAKER Rated current (A) 380/400V 5 7 9 12 16 22.5 30 37 44 60 72 85 105 138 170 211 245 415V 4.5 6.5 8 11 14 21 28 35 40 55 68 80 100 135 165 200 240 Cat. no. (3) FD*36MC008ED FD*36MC008ED FD*36MC012ED FD*36MCa012ED FD*36MC020EaD FD*36MC020ED FD*36MC030ED FD*36MC030ED FD*36MC050ED FD*36MC050ED FD*36MC050ED FD*36MC080GD FD*36MC080GD FD*36MC100GD FD*36MC100GD FE*36MC160JF FE*36MC160JF FE*36MC250KF FE*36MC250KF FE*36MC250KF Magnetic setting Im pick-up band ± 20% Im Magnetic current (A) 80 - 120 80 - 120 125 - 188 125 - 188 200 - 300 200 - 300 300 - 450 300 - 450 500 - 750 500 - 750 500 - 750 800 - 1200 800 - 1200 1000 - 1500 1000 - 1500 1600 - 2400 1600 - 2400 2500 - 3750 2500 - 3750 2500 - 3750 (A) 80 90 120 150 200 210 450 500 500 540 580 800 950 1140 1400 1400 1900 2500 2800 3150 CONTACTOR Series (Class 30 protection) A OVERLOAD RELAY Series Setting range Smallest wire Cu (PVC) (2) 380/415V Min frontal safety clearance (A) 4 - 6.5 5.5 - 8.5 7.5 - 11 10 - 16 10 - 16 12.5 - 20 17 - 27 26 - 40 26 - 40 32 - 52 32 - 52 45 - 70 60 - 90 60 - 90 80 - 125 80 - 125 120 - 190 120 - 190 200 - 310 200 - 310 (mm2) 1.5 1.5 1.5 2.5 2.5 2.5 4 6 10 10 10 16 25 35 35 35 50 70 95 120 (mm) 20 20 20 20 20 20 20 20 25 25 25 25 25 30 30 30 40a 40 40 40 Setpoint CL25 CL04 CL04 CL45 CL45 CL45 CL45 CL45 CL06 CL06 CL06 CL07 CL08 CL09 CL10 CL10 CK75 CK08 CK85 CK09 Technical data (kW) 4 5.5 7.5 7.5 11 15 18.5 22 22 30 37 45 55 55 75 90 110 132 ONLY MAGNETIC CIRCUIT BREAKER (Class 10 protection) RT4LB RT4LC RT4aLD RT4LE RT4LE RT4LF RT4LG RT4LH RT4LH RT4LJ RT4LJ RT4LK RT4LL RT4LL RT4LM RT4LM RT4LN RT4LN RT4LR RT4LR B C D E F G H (*) Max Iq rating in kA: type N = 50 kA, type H = 80 kA, type L = 150 kA. (1) Current are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 times rated current for H 1s (Normal starting) or H 5s (Heavy starting). (2) The minimum cycle cross-sections are referred to an ambient temperature of 30ºC max. in free air and are selected to withstand the maximum let-through energy and the motor rated current. Besides the user has to consider the drop voltage, the type of laying and ambient temperature. (3) Foreseen values for E-frame. I X D.13 Surion Dimensional drawings Manual motorstarter Fuseless starter - GPS1 rocker + Minicontactor MC A B MC...A MC...C C Fuseless starter - GPS1 rocker + Contactor CL00-CL01-CL02 D E F G H I X CL00A-CL01A-CL02A D.14 CL00D-CL01D-CL02D Surion Fuseless starter - GPS1 rocker + Contactor CL25 Dimensions A CL25A CL25D B C Fuseless starter - GPS2 + Contactor CL03-CL04 D E F G H I X CL03A-CL04A CL03D-CL04D D.15 Surion Dimensional drawings Manual motorstarter Fuseless starter - GPS2 + Contactor CL45 A B CL45A CL45D C Fuseless starter - GPS2 + Contactor CL06-CL08 D E F G H I X CL06A-CL08A D.16 Surion Fuseless starter - Record Plus + Contactor CL09 + Thermal overload relay RT2 Dimensions A B C D E F G H I X D.17 Series M, CL, CK Direct-on-line starters Motorstarters Series M 6 to 12A (AC-3) • Power circuit: up to 690V AC • Control circuit: up to 600V AC • Polycarbonate enclosure (IP40 - IP65) - Shock resistance - Total insulation § - 4 knock-out input holes PG13.5 - Cable entry in the base • Terminals protected against accidental contact • 16 setting ranges from 0.11 up to 14A • Start contact block Order codes ! page D.19 Wiring diagrams ! page D.24 Dimensions ! page D.32 Series CL 9 to 105A (AC-3) A • • • • Power circuit: up to 690V AC Control circuit: up to 690V AC IP00 version Polycarbonate enclosure (IP40 - IP65) - Shock resistance - Total insulation § - 4 knock-out input holes • Empty enclosures version • Start contact block B C D E Order codes ! page D.19 Wiring diagrams ! page D.25 Dimensions ! page D.32 F Series CK 150 to 825A (AC-3) G • • • • H I X Order codes ! page D.19 Wiring diagrams ! page D.26 Dimensions ! page D.33 D.18 Power circuit: up to 1000V AC Control circuit: up to 690V AC Protection degree IP00 Terminals protected against accidental contact: IP20 - KG75 to KG12: Coil and auxiliary terminals with built-in protection Main terminals protector on request - KG13: Coil and auxiliary terminals with built-in protection Series M, CL, CK Series M - Direct-on-line starters Empty boxes Protection degree Cat. no. Start/Stop + Reset IP40 IP65 IP40 IP65 IP40 IP65 MG0004PAT0 MG0006PAT0 MG0004RAT0 MG0006RAT0 MG0004QAT0 MG0006QAT0 209780 209781 137567 116402 137566 116074 1 1 1 1 1 1 MAGL110AT 100608 1 Reset only Start/Emergency stop Start contact block Laterally mounted to the contactor, allowing the electrical operation the box push-button which incises on it. Ref. no Pack Series CL - Direct-on-line starters Empty boxes For use with Push-buttons CL00, CL01,CL02 Start/Stop + Reset Without push-buttons Only Reset CL25 Start/Stop + Reset Only Reset CL04 Start/Stop + Reset Only Reset CL25, CL04 Without push-buttons Protection degree IP40 IP65 IP40 IP65 IP40 IP65 IP40 IP65 IP40 IP65 IP40 IP65 IP40 IP65 IP40 IP65 Neutral terminal Cat. no. LG0004P1B0 LG0006P1B0 LG0004S1B0 LG0006S1B0 LG0004R1B0 LG0006R1B0 LG2504P1B0 LG2506P1B0 LG2504R1B0 LG2506R1B0 LG0404P1B0 LG0406P1B0 LG0404R1B0 LG0406R1B0 LG0404S1B0 LG0406S1B0 BNL Ref. no Pack 209344 200004 209347 116011 116651 116652 100885 101095 116226 133611 116653 116656 133264 133265 116996 116997 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 104797 10 Direct-on-line starters Push-buttons A B C Conversion to permanent control Pressure-fixed between push-buttons in direct-on-line enclosures for mechanical interlocking into permanent control. EPL 104798 10 D E Start contact block Pressure-fixed onto the front of direct-on-line starters allowing electrical operation using the start push-button on the enclosure BMLF 104800 10 F G Series CK - Direct-on-line starters. IP00 Connection sets Plate Busbar set for power circuit Metallic plate Cat. no. Ref. no. Pack CK85,CK09,CK95 CK10,CK11 CK12 KVP85G KVP10G KVP12G 104770 104771 104767 1 1 1 CK85, CK09, CK95 CK10, CK11 CK12 PVP85G PVP10G PCP12G 241747 241748 241749 1 1 1 H I X D.19 Series M, CL, CK Reversing starters Motorstarters Series M 6 to 12A (AC-3) • Power circuit: up to 690V AC • Control circuit: up to 600V AC up to 250V DC • Assembled versions on request. • Screw and push-on terminals protected against accidental contact. • Protection degree IP20 in accordance with EN 60529. • Facility to mount instant and timed auxiliary contact blocks and voltage suppressor blocks. Order codes ! page D.21 Wiring diagrams ! page D.28 Dimensions ! page D.34 Series CL 9 to 105A (AC-3) A • Power circuit: up to 690V AC • Control circuit: up to 690V AC • Protection degree IP00 B C D E Order codes ! page D.21 Wiring diagrams ! page D.28 Dimensions ! page D.34 F Series CK 150 to 825A (AC-3) G • Power circuit: up to 1000V AC • Control circuit: up to 660V AC • Protection degree IP00 H I X Order codes ! page D.21 Wiring diagrams ! page D.29 Dimensions ! page D.35 D.20 Series M, CL, CK Series M and CL - Reversing starters Description Wiring kits for reversing starters Plate Suitable to be usd with link modules Upper and lower connections without overload relays Metallic plate Cat. no. Ref. no. Pack. ac/dc ac/dc ac/dc ac/dc ac/dc ac WKMIU WKLI02P WKLI25P WKLI04P WKLI45P WKLI07P 101421 101422 101423 101424 101425 101426 1 1 1 1 1 1 WKI0910 WKI0608 241751 241752 1 1 For use with contactor KI75, KI08 KI85, KI09, KI95 KI10, KI11 KI12 KI75, KI08 KI85, KI09, KI95 KI10, KI11 KI12 Cat. no. Ref. no. Pack. KVP75U KVP85U KVP10U KVP12U KVP75I KVP85I KVP10I KVP12I 113627 113628 133374 113630 133370 113631 133371 113633 1 1 1 1 1 1 1 1 CK75, CK08 CK85, CK95 CK10, CK11 CK12 KVB75I KVB95I KVB10I KVB12I 104690 104691 104692 104693 1 1 1 1 CL06, CL07, CL08 CL08, CL09, CL10 Series CK - Reversing starters. IP00 Description Connection sets Busbar set for power circuit Busbar set for power circuit For assembly with thermal overload relay. Plate Metallic plate Reversing starters ac/dc For use with contactor MC0.., MC1.., MC2.. CL00.., CL01.., CL02.. CL25.. CL03.., CL04... CL45.. CL06A.., CL07A. A B C D E F G H I X D.21 Series CL, CK Star-delta starters Series CL Motorstarters • • • • • Order codes ! page D.23 Wiring diagrams ! page D.30 Dimensions ! page D.37 Series CK • • • • A B C D E F G H I X D.22 Power circuit: up to 1000V AC Control circuit: up to 690V AC Protection degree IP00 Use delay setting by electronic relay NMET Terminals protected against accidental contact Order codes ! page D.23 Wiring diagrams ! page D.30 Dimensions ! page D.37 Power circuit: up to 1000V AC Control circuit: up to 690V AC Protection degree IP00 Protection against accidental contacts: IP20 - KE75: Built-in protection - KE08 - KE12: Coil and auxiliary terminals with built-in protection Main terminals protector on request - KE13: Coil and auxiliary terminals with built-in protection Series CL, CK Series CL - Star-delta starters Line-delta Cat. no. Ref. no. Pack CL00 CL01, CL02 CL25 WKLE00 WKLE02 WKLE25 103238 103241 103243 1 1 1 CL06, CL07, CL08 CL09, CL10 WLSD WLSD1 103247 241750 1 1 Star contactor Cat. no. Ref. no. Pack CK75, CK08 CK75, CK08 CK85, CK09, CK95 CK85, CK09, CK95 CK10, CK11 CK10, CK11 KVP75E KVP08E KVP85E KVP95E KVP10E KVP12E 133378 116212 133379 113637 133380 116235 1 1 1 1 1 1 KVB75E KVB95E KVB10E KVB12E 104694 104695 104597 104587 1 1 1 1 contactor Busbar sets for power circuit Plate Metallic plate Line-delta contactor Busbar sets for power circuit Plate CK75, CK08 CK85, CK09, CK95 CK95 CK10, CK11 CK10, CK11 CK12 Metallic plate CK75, CK08 CK85, CK95 CK10, CK11 CK12 Star-delta starters Series CK - Star-delta starters. IP00 A B C D E F G H I X D.23 Series M, CL Wiring diagrams Series M. Direct-on-line starter with reset Control circuit Power circuit Three phase Motorstarters Use of two phases (single phase) Control by two or more push-buttons A Series M. Direct-on-line starter with start/emergency stop push-button Power circuit B C D E F G H I X D.24 Use of two phases (single phase) Control circuit Three phase Control by two or more push-buttons Series M, CL Series CL. Direct-on-line starter Control circuit Power circuit Control by two or more push-buttons (float, thermostat, pressure switch, ...) Series CL. Direct-on-line starter with reset push-button Power circuit Single phase Control circuit Direct-on-line starters Control by permanent contact Control by two or more push-buttons A Three phase (connection K1-95 must be removed) B Control by permanent contact C (float, thermostat, pressure switch, ...) E Series CL. Direct-on-line starter with start/stop/reset push-button Control circuit Power circuit Single phase D Control by two or more push-buttons F Three phase G (connection 95-13 must be removed) H Control by permanent contact I (float, thermostat, pressure switch, ...) X D.25 Series CK Wiring diagrams Series CK. Direct-on-line starter Power circuit KG75 ... KG12 Control by permanent contact (float, thermostat, pressure switch, ...) KG13 A B C D E F G H I X D.26 Control by two or more push-buttons Three phase Motorstarters Use of two phases (single phase) Control circuit Series M, CL, CK Wiring diagrams Series M. Reversing starter without thermal overload relay Control circuit Control by two or more push-buttons Motorstarters Power circuit A B Series CL. Reversing starter without thermal overload relay Power circuit Control circuit Control by two or more push-buttons C D E F G Series CL. Reversing starter with thermal overload relay Power circuit H I X D.28 Control circuit Control by two or more push-buttons Series CK Series CK. Reversing starter without thermal overload relay Power circuit Control circuit KI75 ... KI12 KI13 Reversing starters Control by two or more push-buttons A B C Series CK. Direct-on-line starters with thermal overload relay Power circuit D Control circuit KI75 ... KI12 KI13 E F G H Control by two or more push-buttons I X D.29 Series CL, CK Wiring diagrams Star-delta starters Motorstarters Power circuit A B C D E F G H I X D.30 Control circuit Series M, CL, CK Dimensional drawings Direct-on-line starters. IP40 / IP65 Series CL Series M Motorstarters . . . A B C D LG00... - LG02... 87 180 124.5 162 20 49 8 21 21 21 21 A B C D E F G ØH ØJ ØK ØL Series CL - Direct-on-line starters LG00_0SB ... LG25_0SB . E LG04_0S . . . F G H LG45_0S ... LG08_0S LG09_0S ... LG10_0S . . I . X D.32 LG25... - LG04... 101 195 136 177 23 57 8 23 21 23 23 . Series M, CL, CK Series CK - Direct-on-line starters KG75_0S ... KG08_0S KG85_0S ... KG95_0S Direct-on-line starters . . . . A KG10_0S ... KG11_0S KG12_0S B C D E F G H I X D.33 Series M, CL, CK Dimensional drawings Series M. Direct-on-line reversing starters MJ_S00SAT_ MJ_S00SAT_ . . . . . . . . . . . . . . . . . . . . . . . . MJ_S00SAI_ MJ_S00SAJ_ . Motorstarters . MI_S00SAI_ MI_S00SAJ_ . . MI_S00SAT_ MI_S00SAU_ A B C Series CL. Direct-on-line reversing starters without thermal overload relay LI00... - LI25... LI03... - LI45... A 130 150 B 116 136 C 87.5 100.5 D 81 87 Ø 5.5 5.5 LI06... - LI08... LI09... - LI10... A 171 186 B 135 150 C 160 167 D 155 155 E 133 133 D E F G H I X D.34 Series CL. Direct-on-line reversing starters with thermal overload relay LI00... - LI25... LI03... - LI45... A 130 150 B 116 136 C 110.5 103.5 D 81 87 E 135 145 Ø 5.5 5.5 LI06... - LI08... LI09... - LI10... A 171 186 B 135 150 C 160 167 D 155 155 E 133 133 F 205 258 Series M, CL, CK Series CK. Direct-on-line reversing starters without thermal overload relay KI75 .... KI08 . . . Reversing starters . . KI85 .... KI95 A Series CK. Direct-on-line reversing starters with thermal overload relay B KI75 .... KI08 . C D E . . F KI85 .... KI95 G H I X D.35 Series CL, CK Dimensional drawings Series CK - Direct-on-line reversing starters without thermal overload relay Motorstarters KI10 .... KI11 KI12 A B C Series CK - Direct-on-line reversing starters with thermal overload relay KI10 .... KI11 D E F G H I X D.36 KI12 Series CL, CK A LE00... - LE25... 190 LE03... - LE04... 220 B 180 210 C 110.5 103.5 D 135 145 A LE06... - LE08... 253 LE09... 263 LE10... 283 B 217 247 247 C 129 138 151 D 205 247 247 E 155 155 155 F 133 133 133 D.O.L. reversing/Star-delta starters Series CL - Star-delta starters A B Series CK - Star-delta starters C KE75 ... KE08 . D E F KE85 ... KE95 G H I X D.37 Series M, CL, CK Dimensional drawings Series CK - Star-delta starters Motorstarters KE10 ... KE11 A B C D E F G H I X D.38 KE12 Series M, CL, CK Utilisation categories according to IEC 947-4-1 Making and breaking capacity IEC 947-4-1 Standard utilisation categories AC Category AC-1 AC-2 AC-3 AC-4 AC-8 b Standard utilisation categories DC Category DC-1 DC-3 DC-5 DC-6 Typical applications Non-inductive or slightly inductive loads. Resistance furnaces Shunt motors: starting, plugging, inching Series motors: starting, plugging, inching Incandescent lamps Values given for closing and opening by intermittent use Cat. Rated Closing (3) Opening current Ic/Ie Ur/Ue cosϕ(4) Ic/Ie Ur/Ue cosϕ (4) AC-1 All values 1.5 1.05 0.80 1.5 1.05 0.80 AC-2 All values 4 1.05 0.65 4 1.05 0.65 AC-3 Ie ≤ 100A 10 1.05 0.45 8 1.05 0.45 Ie > 100A 10 1.05 0.35 8 1.05 0.35 AC-4 Ie ≤ 100A 12 1.05 0.45 10 1.05 0.45 Ie > 100A 12 1.05 0.35 10 1.05 0.35 Cat. Rated Closing Opening current Ic/Ie Ur/Ue L/R(5) (ms) Ic/Ie Ur/Ue L/R(5) (ms) DC-1 All values 1.5 1.05 1 1.5 1.05 1 DC-3 All values 4 1.05 2.5 4 1.05 2.5 DC-5 All values 4 1.05 15 4 1.05 15 Electrical endurance A B IEC 947-4-1 C Values given for closing and opening intermittent use Cat. Rated Closing (3) Opening current Ic/Ie AC-1 All values 1 1 0.95 1 1 0.95 AC-2 All values 2.5 1 0.65 2.5 1 0.65 AC-3 Ie ≤ 17A 6 1 0.65 1 0.17 0.65 Ie > 17A 6 1 0.35 1 0.17 0.35 Ie ≤ 17A 6 1 0.65 6 1 0.65 Ie > 17A 6 1 0.35 6 1 0.35 AC-4 Cat. (1) Category AC-3 can be used for accidental not continuous short period service, while mounting and testing machines. The number of operations shall not be greater than 5 per minute or 10 per 10 minutes. (2) The drive motor of a hermetic cooling compressor is an assembly of a motor and compressor in the same housing, without any axle; the motor is working in the cooling liquid. (3) Making conditions in alternating current are expressed by effective value. Moreover the asymmetrical current high value, referred to cos ϕ, can assume a higher value. (4) Tolerance for cos ϕ = ± 0.05 (5) Tolerance for L/R = ± 15% Applications AC-5 a AC-5 b AC-6 a AC-6 b AC-7 a AC-7 b AC-8 a Typical applications Non-inductive or slightly loads. Resistance furnaces Slip-ring motors: starting, plugging Squirrel-cage motors (1): starting, switching off motors during running. Squirrel-cage motors: starting, plugging, inching. Discharge lamps Incandescent lamps Transformers Cos ϕ capacitors Slightly inductive loads for domestic applications Motors in domestic applications Drive motors for cooling compressors (2) with manual reset and thermal overload relay Drive motors for cooling compressors (2) with manual reset and automatic reset Rated Ur/Ue cosϕ(4) Ic/Ie Closing Ur/Ue cosϕ(4) E F Opening current Ic/Ie Ur/Ue (ms) L/R(5) Ic/Ie Ur/Ue (ms) L/R(5) DC-1 All values 1 1 1 1 1 1 DC-3 All values 2.5 1 2 2.5 1 2 DC-5 All values 2.5 1 7.5 2.5 1 7.5 Ue Ie Ur Ic D Rated operational voltage Rated operational current Feed-back voltage Current made or broken G H I X D.39 Series M, CL, CK Utilisation category AC-1 Three pole contactors Motorstarters Type Max. operat. current at ambient temp. of (for all voltages) Max. operat. power Three-phase resistors (A) (A) (A) (kW) (kW) (kW) (kW) (kW) Cable size (mm2) Percentage of the max. 120 ops./h (%) operational current at 300 ops./h (%) 600 ops./h (%) 1200 ops./h (%) 3000 ops./h (%) Type Max. operat. power Three-phase resistors A 40ºC 55ºC 70ºC 230/220V 400/380V 440/415V 500V 690/660V 1000V Cable size B C D E F G H I X (A) (A) (A) (kW) (kW) (kW) (kW) (kW) (kW) (mm2) Percentage of the max. 120 ops./h operational current at 300 ops./h 600 ops./h 1200 ops./h 3000 ops./h (%) (%) (%) (%) (%) MC1 20 20 16 7.5 13 15 17 22.5 2.5 100 100 100 100 50 MC2 20 20 16 7.5 13 13 17 22.5 2.5 100 100 100 100 50 CL00 CL01 25 25 25 25 20 20 9.5 9.5 16.5 16.5 18 18 21.5 21.5 28.5 28.5 4 4 100 100 100 100 100 100 100 100 50 50 CL02 CL25 CL03 32 45 45 32 45 45 25 32 32 12 17 17 22 29 29 23 32 32 27.5 39 39 38 51 51 6 10 10 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 CL04 CL45 60 60 60 60 48 48 22.5 22.5 39.5 39.5 43 43 52 52 68.5 68.5 16 16 100 100 100 100 100 100 100 100 50 50 CL06 CL07 90 110 90 110 72 88 30 42 55 72.5 57 79 69 95 95 125 35 35 100 100 100 100 100 100 100 100 50 50 CL08 110 110 88 42 72.5 79 95 125 35 100 100 100 100 50 CL09 140 140 110 53 92 100 121 160 50 100 100 100 80 40 CL10 140 140 110 53 92 100 121 160 50 100 100 100 80 40 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B 250 250 315 315 450 600 700 1000 1250 200 200 252 252 382 510 546 736 1125 155 155 195 195 300 402 468 680 1060 90 90 114 114 170 191 234 289 450 155 155 196 196 310 329 406 500 780 180 180 227 227 343 329 470 578 904 200 200 259 259 389 415 533 657 1027 270 270 341 341 537 572 705 867 1354 400 400 517 517 780 866 1060 1314 2054 120 120 185 185 2x 2x 2x 2x 2x (30X5) (30X8) (30X8) (30X10) (30X10) 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 90 100 100 100 100 100 80 80 80 70 80 80 80 80 80 – – – – 40 40 40 40 – – – – – Four pole contactors Type Max. operat. current at ambient temp. of: (for all voltages) Max. operat. power Three-phase resistors 40ºC 55ºC 70ºC 230/220V 400/380V 440/415V 500V 690/660V Cable size Percentage of the max. 120 ops./h operational current at 300 ops./h 600 ops./h 1200 ops./h 3000 ops./h Type Max. operat. current at ambient temp. of: (for all voltages) Max. operat. power Three-phase resistors 40ºC 55ºC 70ºC 230/220V 400/380V 440/415V 500V 690/660V 1000V Cable size Percentage of the max. 120 ops./h operational current at 300 ops./h 600 ops./h 1200 ops./h 3000 ops./h D.40 MC0 20 20 16 7.5 13 15 17 22.5 2.5 100 100 100 100 50 40ºC 55ºC 70ºC 230/220V 400/380V 440/415V 500V 690/660V (A) (A) (A) (kW) (kW) (kW) (kW) (kW) (mm2) (%) (%) (%) (%) (%) MC0 20 20 16 7.5 13 15 17 22.5 2.5 100 100 100 100 50 MC1 20 20 16 7.5 13 15 17 22.5 2.5 100 100 100 100 50 (A) (A) (A) (kW) (kW) (kW) (kW) (kW) (kW) (mm2) CK07B 200 170 140 76 131 143 173 228 – 95 CK08B 325 260 201 123 214 233 281 371 562 185 (%) (%) (%) (%) (%) MC2 20 20 16 7.5 13 15 17 22.5 2.5 100 100 100 100 50 CL01 25 25 20 9.5 16.5 18 21.5 28.5 4 100 100 100 100 50 CK09B CK95B 400 500 320 425 272 335 152 191 263 329 287 359 346 415 457 572 692 866 2x 2x (25X5) (30X5) 100 100 100 100 100 100 100 100 100 100 100 100 80 80 80 80 40 40 40 40 Increase in maximum operational current through connection poles in parallel: – 2 poles in parallel: Ie x 1.8 – 3 poles in parallel: Ie x 2.4 – 4 poles in parallel: Ie x 3.2 CL02 32 32 25 12 22 23 27.5 38 6 100 100 100 100 50 CL03 45 45 32 17 29 32 39 51 10 100 100 100 100 50 CL04 60 60 48 22.5 39.5 43 52 68.5 16 100 100 100 100 50 CL05 90 90 72 30 55 57 69 95 35 100 100 100 100 50 CK10C 600 510 402 228 395 431 519 686 1039 2x (30X8) 100 100 80 – – CK11C 700 546 468 266 460 503 606 800 1212 2x (30X8) 100 100 80 – – CK12B 1000 736 680 381 658 719 866 1143 1732 2x (30X10) 100 100 80 – – CK13B 1250 1125 1060 476 822 898 1082 1428 2165 2x (40X10) 100 90 70 – – CL07 110 110 88 42 72.5 79 95 125 35 100 100 100 100 50 CL08(1) 110 110 88 42 72.5 79 95 25 35 100 100 100 100 50 CL09(2) 140 140 110 53 92 100 121 160 50 100 100 100 80 40 (1) Only types (2NO + 2NC) (2) Only types (4NO) Series M, CL, CK Utilisation category AC-3 Three pole contactors Types Operational current Ie for Ue ≤ 400V Max. operat. power 230/220V Three-phase motors 50/60Hz 400/380V 440/415V 500V 690/660V Type Operational current Ie for Ue ≤ 400V Max. operat. power 230/220V Three-phase motors 50/60Hz 400/380V 440/415V 500V 690/660V 1000V Percentage of the max. 120 ops./h operational current 300 ops./h 600 ops./h 1200 ops./h 3000 ops./h MC0 6 MC1 9 MC2 12 CL00 9 CL01 12 CL02 18 CL25 25 CL03 25 CL04 32 CL45 40 CL06 50 CL07 65 CL08 80 CL09 95 CL10 105 (kW) (HP) (kW) (HP) (kW) (HP) (kW) (HP) (kW) (HP) (%) (%) (%) (%) (%) 1.5 2 2.2 3 2.2 3 3 4 3 4 100 100 100 100 35 3 4 4 5.5 4 5.5 4 5.5 4 5.5 100 100 100 100 35 3 4 5.5 7.3 5.5 7.3 5.5 7.3 5.5 7.3 100 100 100 100 35 2.2 3 4 5.5 4 5.5 5.5 7.5 5.5 7.5 100 100 100 100 35 3 4 5.5 7.5 5.5 7.5 7.5 10 7.5 10 100 100 100 100 35 4 5.5 7.5 10 7.5 10 10 13.5 10 13.5 100 100 100 100 35 7.5 10 12 16 12 16 15 20 15 20 100 100 100 100 35 7.5 10 12 16 12 16 15 20 15 20 100 100 100 100 35 9 12 16 22 16 22 18.5 25 18.5 25 100 100 100 100 35 11 15 18.5 25 22 30 25 34 30 40 100 100 100 100 35 15 20 22 30 25 34 30 40 35 48 100 100 100 100 35 18.5 25 30 40 37 50 40 55 45 60 100 100 100 100 35 22 30 37 50 45 60 45 60 45 60 100 100 100 100 35 25 34 45 60 50 68 55 75 55 75 100 100 100 75 25 30 40 55 75 55 75 65 88 65 88 100 100 100 75 25 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B 150 185 205 250 309 420 550 700 825 (A) (kW) (HP) (kW) (HP) (kW) (HP) (kW) (HP) (kW) (HP) (kW) (HP) (%) (%) (%) (%) (%) 45 60 75 100 80 108 100 135 100 135 65 88 100 100 100 75 25 55 75 90 125 100 135 110 150 132 180 100 135 100 100 100 75 25 65 88 110 150 125 170 132 180 155 205 110 150 100 100 100 75 25 75 100 132 180 132 180 160 220 200 270 150 205 100 100 100 75 25 90 125 160 220 185 250 200 270 250 335 200 270 100 100 100 75 – 125 170 220 300 230 312 300 405 375 510 300 405 100 100 75 – – 160 220 280 380 315 425 400 540 450 610 375 510 100 100 75 – – 220 300 375 510 400 540 480 650 500 680 450 610 100 100 75 – – 250 340 450 610 450 610 500 680 550 750 500 680 100 80 65 – – A B C D Utilisation category AC-4 E Three pole contactors Type Operational current Ue ≤ 690V Operational power 230/220V (200.000 operations) 400/380V 500V 690/660V Max. operational current ≤ 400V (35.000 operations) Max. operational power 400/380V Type Operational current Ue ≤ 400V Operational power 230/220V Three-phase motors 50/60Hz 400/380V (200.000 operations) 500V 690/660V Max. operational current ≤ 400V (35.000 operations) Max. operational power 400/380V Applications Percentage of the max. 120 ops./h operational current at 300 ops./h 600 ops./h 1200 ops./h 3000 ops./h (A) (A) (kW) (HP) (kW) (HP) (kW) (HP) (kW) (HP) (A) MC0 2.75 0.55 0.73 1.1 1.5 1.5 2 2.2 3 6 MC1 3.5 0.75 1 1.5 2 2.2 3 3 4 9 MC2 3.5 0.75 1 1.5 2 2.2 3 3 4 9 CL00 5 1.1 1.5 2.2 3 3 4 4 5.3 9 CL01 7 1.5 2 3 4 4 5.3 5.5 7.3 12 CL02 8 1.8 2.4 3.7 5 5.5 7.3 7.5 9.7 18 CL25 12 3 4 5.5 7.3 7.5 9.7 10 13 25 CL03 12 3 4 5.5 7.3 7.5 9.7 10 13 25 CL04 16 3.7 5 7.5 9.7 10 13 11 14.6 32 CL45 18.5 4 5.3 9 12 11 14.6 15 20 40 CL06 23 5.5 7.3 11 14.6 15 20 18.5 24.6 50 CL07 30 7.5 9.7 15 20 18.5 24.6 22 29.2 65 CL08 37 10 13 18.5 24.6 22 29.2 25 33 80 CL09 44 11 14.6 22 29.2 25 33 30 40 95 CL10 50 13 17.3 25 33 30 40 37 49 105 (kW) 2.2 4 4 4 5.5 7.5 11 12 16 18.5 22 30 37 45 55 (A) (kW) (HP) (kW) (HP) (kW) (HP) (kW) (HP) (A) CK75C 65 18.5 24.6 33 44 45 60 55 73 150 (kW) 75 CK08C CK85B CK09B CK95B CK10C CK11C 75 90 110 125 150 165 22 25 33 37 45 50 29.2 33 44 49 60 66.5 40 45 55 63 80 90 53 60 73 83.8 106 119 50 63 75 90 100 110 66.5 83.8 100 119 133 146 63 80 100 110 132 150 83.8 106 133 146 175 200 185 205 250 309 420 550 90 110 132 160 220 280 CK12B CK13B 250 350 80 110 106 146 132 165 175 219 225 250 300 332 250 315 332 419 700 825 375 F G H I X 450 D.41 Series M, CL, CK Electrical endurance Category AC1 Motorstarters Number of operations A Currrent Ic = Ie all voltages Category AC2 B C D E F Number of operations Current Ic = 2.5 Ie (Ue ≤ 400V) H I X D.42 Rated motor power (Ic = 2.5 Ie) G Series M, CL, CK Category AC3 Number of operations Rated motor power (Ic = Ie) Applications Current Ic = Ie (Ue ≤ 400V) A B C Category AC4 D Number of operations E F G Current Ic = 6 Ie (Ue ≤ 400V) H Rated motor power (Ic = 6 Ie) I X D.43 Series M, CL, CK Motorstarters Electrical endurance A B C D E F G H I X D.44 Mixed category AC2 / AC’2 Mixed category AC4 / AC3 Graph to determine the coefficient which when multiplied by the contactor electrical endurance in category AC’2, will give the electrical endurance in mixed category AC2/AC’2. Electrical endurance for mixed category (AC3/ AC4) is calculated with the following formula: Example: – % of operations in AC2: 35% (or 65% as AC’2) – Breaking current Ic = 2.54 Ie – Contactor considered: CK08BA Resultant coefficient from the graph: 0.35 Electrical endurance in AC’2 for contactor CK085A , to drive a motor of 45kW at 380V: le = 85A; 5.5 x 106operations. Resultant electrical endurance for mixed service considered: 0.35 x 5.5 x 106 = 1.92 x 106 operations. Electrical endurance (AC3/AC4) = Electrical endurance (AC3) 1 + % ops. AC4 100 X ( Electr. endur. (AC3) _ 1 Electr. endur. (AC4) ) Series M, CL, CK Series M and CL. Max. operational current Ie (A) - DC utilisation categories Category DC1. L/R H 1ms Ue Poles in serie MC0 MC1 MC2 CL00 CL01 CL02 CL25 CL03 CL04 CL45 CL05 CL06 CL07 CL08 CL09 CL10 24V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 6 8 15 15 5 8 12 15 4 6 12 15 1.6 4 5 5 0.2 1.7 4 4 0.09 0.26 0.5 0.5 - 9 12 20 20 7.5 12 16 20 6 9 16 20 2.5 6 10 10 0.36 2.6 8 8 0.13 0.4 1 1 - 9 12 20 20 7.5 12 16 20 6 9 16 20 2.5 6 10 10 0.36 2.6 8 8 0.13 0.4 1 1 - 18 25 25 15 25 25 12 25 25 6 18 25 0.8 7.5 25 0.4 0.8 8 0.4 4 - 18 25 25 25 15 25 25 25 12 25 25 25 6 18 25 25 0.8 7.5 25 25 0.4 0.8 8 15 0.4 4 8 18 32 32 32 15 32 32 32 12 32 32 32 6 18 25 32 0.8 7.5 25 32 0.4 0.8 8 15 0.4 4 10 25 45 45 20 45 45 18 45 45 8 25 32 0.8 7.5 32 0.4 0.8 10 0.4 5 - 25 45 45 45 20 45 45 45 18 45 45 45 8 25 45 45 1 8 45 45 0.5 1 10 20 0.5 5 12 32 60 60 60 25 60 60 60 18 60 60 60 8 45 60 60 1 8 50 60 0.5 1 10 25 0.5 5 12 40 60 60 35 60 60 32 60 60 8 45 60 1 8 50 0.5 1 10 0.5 5 - 50 90 90 90 45 90 90 90 40 90 90 90 16 80 90 90 2 20 90 90 0.8 2 15 80 1 7.5 50 50 90 90 45 90 90 40 90 90 16 80 90 2 20 90 0.8 2 15 1 7.5 - 65 110 110 110 55 110 110 110 50 110 110 110 16 90 110 110 2 20 110 110 0.8 2 15 90 1 7.5 65 65 110 110 55 110 110 50 110 110 16 90 110 2 20 110 0.8 2 15 1 7.5 - 80 140 140 140 70 140 140 140 65 140 140 140 16 110 140 140 2 20 140 140 0.8 2 15 110 1 7.5 75 80 140 140 70 140 140 65 140 140 16 110 140 2 20 140 0.8 2 15 1 7.5 - 48V 60V Motorstarters 125V A B C 220V 440V 600V Category DC3. L/R H 2.5ms Ue Poles in serie MC0 MC1 MC2 CL00 CL01 CL02 CL25 CL03 CL04 CL45 CL05 CL06 CL07 CL08 CL09 CL10 24V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 4 8 3 6 3 6 0.85 1.7 0.35 0.7 0.05 0.13 - 9 12 6 9 6 9 4.5 6 1.2 2.5 0.15 0.3 - 9 12 6 9 6 9 4.5 6 1.2 2.5 0.15 0.3 - 12 18 18 9 18 18 7.5 18 18 2 10 15 0.6 2 12 0.3 1.5 0.8 - 12 18 18 18 9 18 18 18 7.5 18 18 18 2 10 15 15 0.6 2 12 15 0.3 1.5 6 0.8 2.5 12 18 18 18 9 18 18 18 7.5 18 18 18 2 12 18 18 0.6 2 12 18 0.3 1.5 6 0.8 2.5 18 25 25 12 25 25 10 25 25 2 18 25 0.6 2 18 0.3 1.5 0.8 - 18 25 25 25 12 25 25 25 10 25 25 25 3 18 25 25 0.6 2 18 32 0.5 3 6 1.5 2.5 25 40 40 40 18 40 40 40 15 40 40 40 3 25 32 32 0.6 2 25 32 0.5 3 6 1.5 2.5 32 40 40 20 40 40 15 40 40 3 32 40 0.6 2 32 0.5 3 1.5 - 40 65 65 65 30 65 65 65 25 65 65 65 3 50 35 35 0.8 7 50 65 1 3 50 1.5 25 40 65 65 30 65 65 25 65 65 3 50 35 0.8 7 50 1 3 1.5 - 50 80 80 80 35 80 80 80 30 80 80 80 3 60 80 80 0.8 7 65 80 1 3 65 1.5 30 50 80 80 35 80 80 30 80 80 3 60 80 0.8 7 65 1 3 1.5 - 65 105 105 105 45 105 105 105 35 105 105 105 3 80 105 105 0.8 7 95 105 1 3 75 1.5 35 65 105 105 45 105 105 35 105 105 3 80 105 0.8 7 95 1 3 1.5 - CL08 CL09 CL10 50 80 80 35 80 80 30 80 80 1.2 60 70 0.5 3 7 1 - 65 105 105 105 45 105 105 105 35 105 105 105 1.2 85 95 105 0.5 4 7 95 1 60 30 65 105 105 45 105 105 35 105 105 1.2 85 95 0.5 4 7 1 - 48V 60V 125V D E 220V 440V 600V F Category DC5. L/R H 15ms G H Ue Poles in serie MC0 MC1 MC2 CL00 CL01 CL02 CL25 CL03 CL04 CL45 CL05 CL06 CL07 24V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 3 6 2.5 6.5 2 5 0.65 1.3 0.16 0.5 0.4 - 4.5 9 4 8 3 7 1.5 2 0.26 0.8 0.1 - 4.5 9 4 8 3 7 1.5 2 0.26 0.8 1.1 - 12 18 18 9 18 18 7.5 18 18 0.8 5 15 0.8 3 0.5 - 12 18 18 18 9 18 18 18 7.5 18 18 18 0.8 5 15 15 0.8 3 10 0.5 2 0.75 12 18 18 18 9 18 18 18 7.5 18 18 18 0.8 5 15 18 0.8 3 10 0.5 2 0.75 18 25 25 12 25 25 10 25 25 0.8 5 20 0.8 3 0.5 - 18 25 25 25 12 25 25 25 10 25 25 25 1.2 5 20 25 0.8 3 15 0.7 4 2.5 25 40 40 40 18 40 40 40 15 40 40 40 1.2 5 25 32 0.8 3 15 0.7 4 2.5 32 40 40 20 40 40 15 40 40 1.2 5 32 0.8 3 0.7 - 40 65 65 65 30 65 65 65 25 65 65 65 1.2 50 60 65 0.5 3 7 65 1 40 20 40 65 65 30 65 65 25 65 65 1.2 50 60 0.5 3 7 1 - 50 80 80 80 35 80 80 80 30 80 80 80 1.2 60 70 80 0.5 3 7 75 1 50 25 48V 60V I 125V X 220V 440V 600V D.46 Series M, CL, CK Max. operational current Ie (A) - DC utilisation categories (continued) Category DC1. L/R H 1ms Poles in serie CK07 CK75 CK08 CK85 CK09 CK95 CK10 CK11 CK12 CK13 24V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 150 200 200 200 125 140 200 200 100 140 200 200 20 110 200 200 65 200 200 60 110 32 85 200 250 250 170 175 250 140 175 250 25 200 250 110 250 120 65 - 200 250 250 250 170 175 250 250 140 175 250 250 25 200 250 250 110 250 250 120 200 65 100 250 315 315 200 220 315 175 220 315 30 250 315 150 315 150 80 - 250 315 315 315 200 220 315 315 175 220 315 315 30 250 315 315 150 315 315 150 250 80 130 350 450 450 450 295 315 500 500 245 315 500 500 50 300 500 500 200 500 500 180 315 95 170 500 600 600 600 425 425 600 600 350 425 600 600 60 400 600 600 250 600 600 240 400 130 215 600 700 700 700 500 480 700 700 420 480 700 700 70 500 700 700 250 700 700 300 500 160 265 800 1000 1000 1000 600 700 1000 1000 560 700 1000 1000 100 600 1000 1000 300 1000 1000 400 700 215 375 1000 1250 1250 1250 850 850 1250 1250 700 850 1250 1250 125 1000 1250 1250 400 1250 1250 480 800 250 430 48V 60V 125V 220V 440V 600V Category DC3. L/R H 2.5ms Ue Poles in serie CK07 CK75 CK08 CK85 CK09 CK95 CK10 CK11 CK12 CK13 24V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 105 105 105 105 70 105 105 105 55 105 105 105 20 105 105 105 10 105 105 8 80 4 40 150 150 150 105 150 150 85 150 150 25 150 150 60 150 50 25 - 185 185 185 185 130 185 185 185 105 185 185 185 25 185 185 185 70 185 185 55 105 25 50 205 205 205 140 205 205 110 205 205 30 205 205 80 205 65 30 - 250 250 250 250 175 250 250 250 140 250 250 250 30 250 250 250 85 250 250 70 185 35 90 309 309 309 309 215 309 309 309 175 309 309 309 50 309 309 309 95 309 309 80 205 40 100 420 420 420 420 290 420 420 420 230 420 420 420 60 420 420 420 140 420 420 120 250 60 125 550 550 550 550 385 550 550 550 300 550 550 550 70 550 550 550 185 550 550 150 300 75 150 700 700 700 700 490 700 700 700 390 700 700 700 100 700 700 700 225 700 700 180 400 90 200 825 825 825 825 575 825 825 825 460 825 825 825 125 825 825 825 400 825 825 320 700 165 350 48V 60V 125V 220V 440V 600V Applications Ue A B C D E F Category DC5. L/R H 15ms Ue Poles in serie CK07 CK75 CK08 CK85 CK09 CK95 CK10 CK11 CK12 CK13 24V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 105 105 105 105 60 105 105 105 55 105 105 105 15 80 105 105 8 80 105 5 65 40 35 150 150 150 90 150 150 85 150 150 20 95 150 50 95 40 45 - 185 185 185 185 110 185 185 185 105 185 185 185 20 105 185 185 55 105 185 40 95 50 45 205 205 205 120 205 205 110 205 205 25 150 205 65 150 50 75 - 250 250 250 250 150 250 250 250 140 250 250 250 25 185 250 250 70 185 250 50 150 90 75 309 309 309 309 185 309 309 309 175 309 309 309 40 205 309 309 80 205 309 60 185 100 90 420 420 420 420 250 420 420 420 230 420 420 420 50 250 420 420 120 250 420 90 205 125 100 550 550 550 550 330 550 550 550 300 550 550 550 60 300 550 550 150 300 550 100 250 150 125 700 700 700 700 420 700 700 700 390 700 700 700 80 400 700 700 180 400 700 100 300 200 150 825 825 825 825 495 825 825 825 460 825 825 825 100 700 825 825 320 700 825 200 400 350 200 48V 60V 125V 220V 440V 600V G H I X D.47 Series M, CL, CK Direct-on-line starters • Motors connected directly on-line with a contactor and a thermal overload relay. • Symple installation with high starting torque and current. • For use with motors of medium power that do not need a progressive star Torque-speed curve F G H I X D.48 Motor torque Resisting torque C E Current-speed curve Current B D Ic = Ie Ic = 6 Ie Current A Switching off motors during running Switching off motors during starting Torque Motorstarters AC-3 AC-4 Speed Diagram Speed Series M, CL, CK Selection table Motor Contactor 400/380V kW A – – 0.06 0.23 – – 0.09 0.34 – – 0.12 0.44 0.18 0.61 – – 0.25 0.78 0.37 1.13 – – 0.55 1.6 0.75 2 1.1 2.6 – – 1.5 3.5 2.2 5 – – – – – – 3 7 – – 3.7 8 4 9 – – – – 5.5 12 440/415V kW A – – 0.06 0.21 – – 0.09 0.31 0.12 0.4 – – 0.18 0.56 – – 0.25 0.7 0.37 1.1 – – 0.55 1.5 0.75 2 1.1 2.5 – – 1.5 3.4 2.2 4.5 – – – – – – 3 6.5 3.7 7.3 4 8 – – – – – – 5.5 11 500V kW A – – 0.06 0.17 – – 0.09 0.26 0.12 0.33 0.18 0.46 0.25 0.6 – – 0.37 0.9 0.55 1.2 – – 0.75 1.5 1.1 2 1.5 2.6 – – 2.2 3.8 3 5 – – – – – – 3.7 6 4 6.5 – – – – – – 5.5 9 – – 690/660V kW A 0.06 0.13 0.09 0.2 0.12 0.25 0.18 0.35 – – 0.25 0.46 – – 0.37 0.7 0.55 0.9 0.75 1.1 – – 1.1 1.5 1.5 2 – – 2.2 2.9 3 3.5 – – – – 3.7 4.6 4 5 – – – – – – – – 5.5 6.7 – – – – – – 0.06 0.09 – – 0.12 0.18 0.25 0.37 0.55 0.75 – 1.1 1.5 – 2.2 – 3 3.7 4 – – 5.5 – 0.06 – 0.09 0.12 0.18 – 0.25 0.37 0.55 0.75 1.1 1.5 – 2.2 – 3.7 4 – 5.5 – 7.5 – – – 11 0.06 – 0.09 0.12 0.18 – 0.25 0.37 0.55 0.75 1.1 1.5 – 2.2 3.7 – 4 – 5.5 7.5 – – – 11 – 0.06 0.09 0.12 0.18 0.25 – 0.37 0.55 0.75 1.1 1.5 2.2 – – 3.7 – 5.5 – 7.5 – 10 – 11 13 15 0.09 0.12 0.18 0.25 – 0.37 0.55 0.75 1.1 1.5 2.2 – 3.7 – 5.5 – – 7.5 – – – 11 13 – – – – 0.39 0.58 – – 0.76 1.05 1.4 2 2.75 3.5 – 5 7 – 9 – 12 14 16 – – 21 – 0.23 – 0.34 0.44 0.61 – 0.78 1.13 1.6 2 2.6 3.5 – 5 – 8 9 – 12 – 16 – – – 22.5 0.21 – 0.31 0.4 0.56 – 0.7 1.1 1.5 2 2.5 3.4 – 4.5 7.3 – 9 – 11 14 – – – 21 – 0.17 0.26 0.33 0.46 0.6 – 0.9 1.2 1.5 2 2.6 3.8 – – 6 – 9 – 12 – 15.5 – 17 20 23 0.2 0.25 0.35 0.46 – 0.7 0.9 1.1 1.5 2 2.9 – 4.6 – 7 – – 9 – – – 13 16 – – 1000V kW A – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Thermal relay MC0 MC1 MC2 CL00 CL01 CL02 CL25 Fuse MT03A MT03B MT03B MT03C MT03C MT03D MT03D MT03E MT03E MT03F MT03G MT03H MT03I MT03J MT03J MT03K MT03L MT03M MT03L MT03L MT03M MT03M MT03N MT03N MT03M MT03N MT03P aM A 0.5 0.5 0.5 1 1 1 1 2 2 2 2 4 4 4 4 6 10 10 10 10 10 10 12 12 12 16 16 gG-gL A 1 1 1 2 2 2 2 4 4 4 4 6 6 6 6 10 16 16 16 16 16 16 20 20 20 20 20 RT1B RT1C RT1C RT1D RT1D RT1F RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1L RT1M RT1M RT1N RT1N RT1P RT1P RT1S RT1P RT1S RT1T RT1U 2 2 2 2 2 2 2 2 2 4 4 6 6 6 10 12 16 16 16 20 20 20 20 32 32 4 4 4 4 4 4 4 4 6 6 6 10 16 16 20 25 25 25 35 40 40 40 40 50 50 Direct-on-line starters 230/200V kW A – – – – – – 0.06 0.39 – – 0.09 0.58 – – – – 0.12 0.76 0.18 1.05 0.25 1.4 – – 0.37 2 – – 0.56 2.75 0.75 3.5 1.1 5 1.5 7 – – – – – – – – – – 2.2 9 – – – – 3 12 A B C D E F G H I X D.49 Series M, CL, CK Direct-on-line starters Selection table (continued) Motorstarters Motor A B C D E F G H I X D.50 230/200V kW A – – 7.5 27 – – – – – – – – – – 11 40 – – – – 15 50 – – – – – – 18.5 65 – – – – 22 75 – – – – – – 25 84 30 105 400/380V kW A – – 15 30 – – – – – – 18.5 37 – – – – – – 22 44 – – – – – – 30 60 – – – – 37 72 – – – – – – – – 45 85 55 105 440/415V kW A – – 15 28 – – – – – – 18.5 35 – – 22 40 – – 25 45 – – – – – – 30 55 37 66 – – – – – – 45 80 – – – – 50 88 55 100 – – – – – – – – – – – – – – – – – – – – 37 126 – – – – – 75 138 75 45 150 – – – – – – – – – – – – – – – – – – – – – – – – – 90 170 90 55 182 – – 100 – – – – – – – – – – – – – – 110 – – 110 211 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 150 – – 150 283 160 90 309 160 309 – (1) Separate mounting: type RT2XP. – – – – – 135 – – – – – 165 182 – – 200 – – – – – – – – – – – 269 285 – Contactor 500V kW A – – 17.5 26.5 – – – – 18.5 28.5 22 33 25 37.5 – – – – – – – – – – 30 45 37 55 – – – – 45 65 – – – – – – 50 73 55 80 – – 690/660V kW A 17 20 – – 18.5 23 22 25 – – – – 30 35 – – 33 38 – – – – 37 41 40 43 – – – – 45 49 – – – – – – 55 60 – – – – – – 1000V kW A – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 75 – 90 – – – – – 110 – – – 132 – – – – – – – – – – – 185 – 200 – 75 90 – – – – – – 110 132 – – – 150 – – – – 160 185 – – – – – 220 250 – – 55 – – – – – – 75 90 – – – – 110 – – – 132 150 – – 160 185 200 220 250 – – – – – – – 105 – 129 – – – – – 156 – – – 188 – – – – – – – – – – – 261 – 281 – 80 97 – – – – – – 118 141 – – – 166 – – – – 170 193 – – – – – 230 262 – – 40 – – – – – – 54 64 – – – – 78 – – – 94 105 – – 113 130 141 155 175 – – – – Thermal relay CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75 CK08 CK85 CK09 CK95 CK10 CK95 Fuse RT1T RT1V RT1U RT1V RT1V RT1W RT1W RT2E (1) RT2E RT2G RT2G RT2E RT2G RT2H RT2J RT2G RT2J RT2J RT2L RT2H RT2J RT2L RT2M aM A 32 40 32 40 40 50 50 50 50 63 63 63 63 80 80 80 100 100 100 80 100 100 125 gG-gL A 50 63 50 63 63 80 80 80 80 80 80 80 80 125 125 125 125 125 160 125 125 160 200 RT4J RT3C RT3D RT3D RT3E RT3E RT3F RT4 K RT3B RT3E RT3F RT3F RT3F RT4L (1) RT4N (1) RT4P (1) RT4P (1) RT4M (1) RT4M (1) RT4N (1) RT4P (1) RT4M (1) RT4N (1) RT4N (1) RT5A (1) RT5A (1) RT4P (1) RT4R (1) RT4R (1) RT4R (1) 63 125 125 160 160 200 200 80 100 160 200 200 200 100 250 250 250 125 160 200 250 160 160 200 200 250 315 355 400 400 80 160 160 200 200 224 224 125 160 200 250 250 250 160 315 315 315 160 200 250 315 200 200 250 250 315 400 400 425 425 Series M, CL, CK Selection table (continued) Motor 400/380V kW A – – – – – – 185 355 220 370 – – 220 408 – – – – – – – – – – – – – – – – 250 475 – – 280 530 – – – – – – – – – – – – 300 563 315 580 335 630 355 650 375 680 – – – – – – 400 720 425 763 450 800 440/415V kW A – – 185 325 – – 200 350 220 385 – – – – – – – – – – – – – – – – 250 437 – – 280 480 300 508 315 530 – – – – – – – – – – – – 335 565 355 600 375 630 – – 400 673 – – – – – – 425 714 450 756 – 500V kW A 220 310 – – – – 250 348 – – 280 385 300 409 – – – – – – – – – – – – 315 426 335 456 355 485 375 513 400 543 – – – – – – – – – – – – – – – – 450 613 475 647 – – – – – – 500 680 – – – – – – Contactor 690/660V kW A 280 292 300 307 315 322 335 344 355 366 375 390 – – – – – – – – – – – – 400 412 – – 425 442 450 462 – – – – – – – – – – – – 475 488 500 514 – – – – – – – – – – – – – – – – – – – – – – 1000V kW A – – – – – – – – – – – – – – 280 197 300 211 315 221 335 234 355 245 – – – – – – – – – – – – 375 256 400 273 425 290 450 307 – – – – – – – – – – – – – – 475 324 500 341 – – – – – – – – Thermal relay CK10 CK11 CK12 CK13 RT5C RT5C RT5C RT5D RT5D RT5D RT5D RT5B RT5B RT5B RT5B RT5B RT5D RT5D RT5D RT5E RT5E RT5E RT5B RT5C RT5C RT5C RT5E RT5E RT5E RT5E RT5E RT5E RT5E RT5C RT5C RT6A RT6A RT6A RT6A Fuse aM A 400 425 425 425 500 500 500 250 315 315 315 315 500 630 630 630 630 630 315 400 400 400 630 630 630 630 800 800 800 500 500 1000 1000 1000 1000 gG-gL A 425 500 500 500 500 500 500 315 355 355 355 355 500 630 630 630 630 630 355 425 425 425 630 630 630 630 800 800 800 630 630 1000 1000 1000 1000 Direct-on-line starters 230/200V kW A – – – – – – 110 356 – – – – – – – – – – – – – – – – – – 132 425 – – – – 150 500 160 520 – – – – – – – – – – – – – – 185 609 200 630 220 710 – – – – – – – – – – – – 250 823 A B C D E F G H I X D.51 Series M, CL, CK Star-delta starters In order to use this type of starting, the following conditions must be met: The ends of the three stator windings should terminate in a terminal box (6 terminals, see diagram). The line voltage should be the same as the motor delta connection voltage. This starting system is suitable for machines where the resisting torque during starting is less than 1/3 of the motor torque (see torque speed curves). The target of this type of starting is to reduce the current during starting to 1/3, there by reducing the linedrop (see current speed curves). Reduce the motor torque to 1/3 to smooth out mechanical stress on the machine and on the load (see torque speed curves). Torque-speed curve Current-speed curve A Current Current in ∆ Torque Motorstarters For AC squirrel cage motors 1 Current in Y B C 2 1 Torque in ∆ 2 Torque in Y 3 Resisting torque D Diagram E F G H I X D.52 3 Speed Speed Series M, CL, CK Selection table Contactors Motor 400/380V 440/415V kW 2.2 3 3.7 4 – – 5.5 – – – 7.5 – – 11 – – 15 – – 18.5 – 22 – – – – – 30 – 37 – – 40 – – – 45 – – kW 4 5.5 – 7.5 – – 11 – – – 15 – – 18.5 – 22 25 – 30 – – – 33 – 37 45 – 55 – – – – – – 75 – – – 90 kW – 5.5 – 7.5 – – 11 – – – 15 – 18.5 – – 22 – – 30 – – – 37 – – 45 – 55 – – 75 – – – – – – – 90 gG-gL RT1L RT1M RT1N RT1N RT1M RT1N RT1P RT1P RT1P RT1P RT1S RT1S RT1T RT1U RT1T RT1U RT1V RT1U RT1W RT1W RT1V RT2G RT1W RT2E RT2E RT2G RT2G RT2H RT2H RT2J RT2J RT2H RT2L RT2J RT2L RT2J RT2L RT2L RT2M A 16 16 20 20 20 20 32 32 32 32 40 40 50 50 50 63 63 50 63 80 63 100 80 100 100 100 100 125 125 160 160 125 160 160 160 160 160 200 200 A 25 35 40 40 40 40 50 50 50 50 63 63 80 63 63 80 80 80 80 125 80 160 100 160 160 160 160 160 160 200 200 160 250 250 250 250 250 250 250 – – – – – – – – 132 141 – – CK75C CL08 RT3C 160 55 182 – – – – 132 188 – – – – CK75C CL08 RT3D 200 – – – – 110 200 – – – – – – CK75C CL08 RT3D 250 – – – – – – – – 150 166 – – CK75C CL09 RT3D 200 – – – – – – – – 160 170 – – CK75C CL10 RT3D 200 – – 110 211 – – 150 218 – – – – CK75C CL10 RT3E 250 – – – – 132 240 160 228 – – – – CK75C CL10 RT3E 250 75 239 – – – – – – – – – – CK75C CL10 RT3E 250 – – – – – – – – – – 90 64 CK75C CK75C RT4LJ 80 – – – – – – – – – – 110 78 CK75C CK75C RT4LJ 108 – – 132 245 – – – – – – – – CK75C CL10 RT3F 315 – – – – – – – – 185 193 – – CK75C CK75C RT3E 250 – – 150 288 150 269 185 261 – – – – CK08C CK75C RT3F 315 – – – – 160 285 – – – – – – CK08C CK75C RT3F 315 – – – – – – – – 200 207 – – CK08C CK75C RT3E 250 – – – – – – – – 220 230 – – CK08C CK75C RT3E 250 90 309 – – – – – – – – – – CK08C CK75C RT3F 315 For electrical endurance see page C.34-44, but first divide the rated power and current values shown in the table by 1.73. The thermal overload relay should be set at 0.58 In of the motor. 200 250 315 250 250 315 315 315 125 160 355 315 355 355 315 315 355 A – 11 – 14 – – 21 – – – 28 – 35 – – 40 – – 55 – – – 66 – – 80 – 100 – – 135 – – – – – – – 165 kW 5.5 7.5 – – – 11 – – 15 – – 18.5 22 – – 30 – – – – 37 – – 45 – 55 – – 75 – – – – 90 – – – 110 – A 9 12 – – – 17 – – 23 – – 28.5 33 – – 45 – – – – 55 – – 65 – 80 – – 105 – – – – 129 – – – 156 – kW 7.5 – – – 11 – – 15 – 18.5 – 22 – – 30 – – 37 – – 45 – – 55 – – 75 – – – – 90 – – – 110 – – – A 9 – – – 13 – – 18 – 23 – 26 – – 35 – – 41 – – 49 – – 60 – – 80 – – – – 97 – – – 118 – – – 1000V kW – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – A – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Line and Delta CL00 CL00 CL00 CL01 CL01 CL01 CL02 CL02 CL02 CL25 CL25 CL25 CL25 CL25 CL03 CL03 CL04 CL45 CL45 CL45 CL45 CL06 CL06 CL06 CL06 CL06 CL07 CL07 CL08 CL08 CL08 CL09 CL09 CL09 CL09 CL10 CL10 CL10 CL10 Star Fuse aM A 9 12 – 16 – – 22.5 – – – 30 – – 37 – 44 50 – 60 – – – 65 – 72 85 – 105 – – – – – – 138 – – – 170 690/660V Thermal relay A 9 12 14 16 – – 21 – – – 27 – – 40 – – 50 – – 65 – 75 – – – – – 105 – 126 – – 138 – – – 150 – – 500V CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL01 CL01 CL02 CL02 CL02 CL02 CL25 CL25 CL25 CL03 CL03 CL03 CL03 CL03 CL04 CL04 CL04 CL04 CL04 CL06 CL06 CL06 CL06 CL06 CL06 CL07 CL07 CL07 CL07 CL07 CL08 CL08 Star-delta starters 230/200V A B C D E F G H I X D.53 Series M, CL, CK Star-delta starters Selection table (continued) Contactors Motorstarters Motor A B C D E F G H I X D.54 230/200V 400/380V 440/415V kW – – – – – – – 110 – 132 – – – – – – – – – – – – 150 – – – – – 160 – – – – 185 – – – – – – – – – – 200 – – – – – – – – 220 – – – kW – – – – 160 – – 185 – 200 220 – – – – – – – – – – – 250 – – – – – – – 280 300 315 – – – – – – – – – – – 335 355 – – – – – – 375 400 – 425 – kW – – – – – – 185 200 – 220 – – – – – – – – 250 – – – 280 – – – – 300 – – 315 355 – 355 – – – – – – – – – 375 375 – – 400 – – – 400 – 425 450 475 – A – – – – – – – 356 – 425 – – – – – – – – – – – – 500 – – – – – 520 – – – – 609 – – – – – – – – – – 630 – – – – – – – – 710 – – – A – – – – 309 – – 355 – 370 408 – – – – – – – – – – – 475 – – – – – – – 530 563 580 – – – – – – – – – – – 630 650 – – – – – – 680 720 – 763 – A – – – – – – 325 350 – 385 – – – – – – – – 437 – – – 480 – – – – 508 – – 530 561 – 600 – – – – – – – – – 587 630 – – 622 – – – 673 – 714 756 798 – 500V kW – – – – 200 220 – – – 250 280 – – – – – – – – – 300 315 – – – – – 335 355 375 – – – – – – – – – – – – 400 425 450 – – 475 – – – 425 500 530 560 – 600 A – – – – 281 310 – – – 348 385 – – – – – – – – – 409 426 – – – – – 456 485 513 – – – – – – – – – – – – 543 580 613 – – 647 – – – 659 680 725 762 – 817 690/660V kW – – – – 250 – – – 280 – – – – – 300 315 335 – – 355 375 – – – – 400 425 450 – – – – – – – – – – – – 475 500 530 560 – – 600 630 – – – – 670 710 750 – – A – – – – 262 – – – 262 – – – – – 307 322 349 – – 366 390 – – – – 412 442 462 – – – – – – – – – – – – 488 514 545 575 – – 616 646 – – – – 688 729 770 – – 1000V kW 132 150 160 185 – – – – – – – 200 220 250 – – – 280 – – – – – 300 315 – – – – – – – – – 335 355 375 400 425 450 – – – – – – – – 475 500 600 – – – – – – A 94 105 113 130 – – – – – – – 141 155 175 – – – 197 – – – – – 211 221 – – – – – – – – – 234 245 256 273 290 307 – – – – – – – – 324 341 407 – – – – – – Line and Delta CK08C CK08C CK08C CK85B CK85B CK85B CK85B CK85B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK95B CK95B CK95B CK95B CK95B CK95B CK95B CK95B CK95B CK95B CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK11C CK11C CK11C CK11C CK11C Star CK75C CK75C CK75C CK75C CK75C CK75C CK75C CK75C CK75C CK75C CK08C CK08C CK08C CK08C CK08C CK08C CK08C CK09B CK08C CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK95B CK95B CK95B CK95B CK95B CK10C CK10C CK10C CK10C CK10C CK10C Thermal MotorF Fuse relay aM gG-gL RT4LK RT3B RT3B RT4LL RT4N RT4N RT4P RT4P RT4N RT4P RT4P RT4LL RT4LM RT4LM RT4N RT4N RT4P RT4LM RT4P RT4P RT4P RT4P RT4R RT4LM RT4LM RT4R RT4R RT5C RT4C RT5C RT5C RT5C RT5C RT5C RT5A RT5A RT5A RT5A RT5A RT5A RT5C RT5C RT5C RT5C RT5D RT5D RT5D RT5D RT5B RT5B RT5B RT5D RT5D RT5D RT5E RT5E RT5E A 125 125 125 160 355 355 400 400 315 500 500 200 200 200 355 355 500 250 500 425 500 500 630 250 250 500 500 630 630 630 630 630 630 800 315 315 315 355 355 355 630 630 630 630 800 800 800 800 355 400 500 800 800 800 1000 1000 1000 A 160 160 160 200 400 400 425 425 355 500 500 250 250 250 400 400 500 315 500 500 500 500 630 315 315 500 500 630 630 630 630 630 630 800 355 355 355 400 400 400 630 630 630 630 800 800 800 800 400 425 500 800 800 800 1000 1000 1000 For electrical endurance see page C.34-44, but first divide the rated power and current values shown in the table by 1.73. The thermal overload relay should be set at 0.58 In of the motor. Series M, CL, CK Selection table (continued) Contactors Motor 400/380V kW A – – – – – – 450 800 475 846 – – 500 892 530 943 – – 560 996 – – – – – – – – 600 1074 – – – – 630 1128 670 1200 710 1270 – – 750 1342 440/415V kW A – – – – – – – – 500 840 – – 530 890 560 941 – – 600 1010 630 1058 – – – – – – – – 710 1097 – – 670 1125 710 1190 750 1255 – – – – 500V kW A – – – – – – – – – – – – 630 857 670 912 710 965 750 1020 – – – – – – 800 1088 – – – – – – – – 850 1156 – – – – – – 690/660V kW A – – – – – – – – – – 800 821 850 873 – – – – – – – – – – 900 924 950 975 – – – – – – – – – – – – – – – – 1000V kW A – – 630 428 670 455 – – – – – – – – – – – – – – – – 750 510 – – – – – – – – 800 543 – – – – – – – – – – Line and Delta CK11C CK11C CK11C CK11C CK11C CK11C CK11C CK11C CK12C CK12C CK12C CK12C CK13B CK13B CK12B CK12B CK13B CK12B CK13B CK13B CK13B CK13B Thermal Star relay CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK11C CK11C CK11C CK11C CK11C CK11C CK11C CK11C CK11C CK12C CK12C RT5E RT5B RT5C RT5E RT5E RT5E RT5E RT5E RT5E RT5E RT5E RT5C RT6A RT6A RT5E RT5E RT5C RT5E RT6A RT6A RT6A RT6A Fuse aM A 1000 500 500 1000 1000 1000 1000 2x630 2x630 2x630 2x630 630 2x630 2x630 2x630 2x630 630 2x630 2x800 2x800 2x800 2x800 gG-gL A 1000 630 630 1000 1000 1000 1000 2x630 2x630 2x630 2x630 630 2x630 2x630 2x630 2x630 800 2x630 2x800 2x800 2x800 2x800 Star-delta starters 230/200V kW A 250 823 – – – – – – – – – – – – 280 910 300 975 315 1023 335 1083 – – – – – – – – 355 1142 – – – – 375 1206 400 1286 425 1364 – – A For electrical endurance see page C.34-44, but first divide the rated power and current values shown in the table by 1.73. The thermal overload relay should be set at 0.58 In of the motor. B C D E F G H I X D.55 Series M, CL, CK Autotransformer starters Motorstarters For AC squirrel cage motors This type of starting is used for machines where the resisting torque during starting is less than the motor torque (see torque speed curves): – Reduce current during starting to the required value (this will depend on the autotransformer voltage ratio selected). – Reduce motor torque to smooth out mechanical stress on the machine and on the load (see torque speed curves). Reduction of the motor will depend on the autotransformer voltage ratio. The two requirements for star-delta starting do not apply here. That is to say both end of the three windings do not have to be accessible and the line voltage does not have to be the same as the delta connection voltage. This system also has the following advantages over stardelta starting: – required current and starting torque can be selected. – starting can be effected at various points. – motor voltage continuity during network switching. Torque-speed curve Current-speed curve Current B Torque A C D Speed Speed E Diagram F G H I X D.56 Line contactor Primary contactor Star contactor Series M, CL, CK Selection table Motor Contactors 400/380V kW A 4 9 – – 5.5 12 – – 7.5 16 – – – – 11 22.5 – – – – 15 30 – – – – – – 18.5 37 – – 22 44 – – – – – – 30 60 – – – – – – – – 37 72 – – 45 85 – – 55 105 – – 440/415V kW A 4 8 – – 5.5 11 7.5 14 – – – – – – 11 21 – – – – 15 28 – – – – 18.5 35 22 40 – – – – – – – – – – 30 55 37 66 – – – – – – – – 45 80 50 88 – – 55 100 – – 500V kW A 5.5 9 – – 7.5 12 – – 10 15,5 – – 11 17 13 20 – – 15 23 – – – – 18.5 22.5 22 33 – – – – – – – – 30 45 – – 37 55 – – – – – – 45 65 – – 55 80 – – – – 75 105 – – 690/660V kW A – – 7.5 9 – – – – – – 11 13 – – – – 15 18 – – – – 18.5 23 22 25 – – – – 30 35 – – – – – – 37 41 – – – – 45 49 55 60 – – – – – – – – 75 80 – – 90 97 1000V kW A – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 37 – – 45 55 – – – – – – 75 – – – – – 90 – 110 132 – – – – – 150 – – 160 – – 200 – – 220 250 75 – – 90 – – – 110 – – – 132 – – – – – 160 – 220 – – – – – – 250 – – 315 – – 335 – – 425 450 75 – – 90 – – – 110 – – – 132 – – – – – – 185 220 250 – – – – – 280 – 300 335 – – 375 – – 450 – 90 – – 110 – – – 132 – – 150 160 – – – – – 220 – 280 – – – – 300 315 335 – 375 – – – 450 – – 500 – – 110 132 – – – 150 – – 160 185 200 – – – – 220 – 300 335 – – – – 400 – – – 450 – – 475 – – 500 – – – – – – – 90 – – 110 – – – 150 160 220 250 – – – – – 280 335 355 – – – 375 – – 450 – – 500 – – – 126 – – 150 182 – – – – – – 239 – – – – – 309 – 356 425 – – – – – 500 – – 520 – – 630 – – 710 823 138 – – 170 – – – 211 – – – 245 – – – – – 309 – 408 – – – – – – 475 – – 580 – – 630 – – 762 800 135 – – 165 – – – 200 – – – 240 – – – – – – 325 385 437 – – – – – 480 – 508 565 – – 630 – – 756 – 129 – – 156 – – – 188 – – 218 228 – – – – – 310 – 285 – – – – 409 426 456 – 513 – – – 613 – – 800 – – 118 141 – – – 166 – – 170 193 207 – – – – 230 – 307 344 – – – – 412 – – – 462 – – 488 – – 514 – – – – – – – 64 – – 78 – – – 105 113 155 175 – – – – – 197 234 245 – – – 256 – – 307 – – 341 – – – Line CL00 CL01 CL01 CL02 CL02 CL25 CL25 CL25 CL03 CL04 CL04 CL45 CL45 CL45 CL06 CL06 CL06 CL06 CL07 CL07 CL07 CL07 CL08 CL08 CL08 CL08 CL08 CL09 CL09 CL10 CL10 Pr. trafo + Star CL00 CL00 CL00 CL00 CL00 CL01 CL01 CL01 CL01 CL01 CL02 CL02 CL02 CL02 CL03 CL03 CL03 CL03 CL03 CL04 CL04 CL04 CL04 CL04 CL06 CL06 CL06 CL06 CL06 CL06 CL07 CK75C CK08C CK08C CK08C CK08C CK08C CK85B CK85B CK85B CK09B CK09B CK09B CK09B CK95B CK10C CK10C CK95B CK10C CK10C CK10C CK11C CK10C CK11C CK11C CK11C CK11C CK11C CK12B CK12B CK12B CK12B CK12B CK12B CK13B CK13B CK13B CK13B CL07 CL08 CL08 CL08 CL08 CL08 CL09A CL09A CK75C CK75C CK75C CK75C CK75C CK08C CK08C CK85B CK08C CK08C CK08C CK85B CK85B CK09B CK09B CK09B CK09B CK09B CK09B CK95B CK95B CK95B CK10C CK10C CK10C CK10C CK10C CK10C CK10C Thermal relay Fuse RT1N RT1N RT1P RT1P RT1S RT1P RT1S RT1T RT1T RT1U RT1V RT1U RT1U RT1W RT2E RT2E RT2G RT2G RT2G RT2E RT2H RT2J RT2G RT2H RT2J RT2J RT2L RT2L RT2L RT2M RT2M aM A 16 16 16 20 20 20 20 32 32 32 40 32 40 50 50 50 63 63 63 63 80 80 80 80 80 80 100 100 125 160 125 gG-gL A 25 25 35 40 40 40 40 50 50 50 63 50 63 80 80 80 80 80 80 80 125 125 125 125 125 125 160 160 160 200 200 RT3E RT3E RT3F RT3F RT3F RT3B RT4N RT4P RT4N RT4N RT4P RT4R RT4M RT4M RT5A RT5A RT4P RT5C RT5C RT5D RT5D RT5B RT5B RT5B RT5D RT5D RT5E RT5B RT5E RT5E RT5C RT5D RT5E RT5C RT6A RT6A RT6A 200 160 200 200 200 100 250 250 100 200 250 315 160 160 200 250 315 400 425 425 630 250 315 315 500 630 630 315 630 630 400 630 800 500 800 1000 1000 224 200 250 250 250 160 315 315 160 250 315 355 200 200 250 315 355 425 500 500 630 315 355 355 500 630 630 355 630 630 425 630 800 630 800 1000 1000 Autotransformer starters 230/200V kW A 2.2 9 – – 3 12 3.7 14 – – – – – – 5.5 21 – – – – 7.5 27 – – – – – – 11 40 – – – – 15 50 – – – – – – 18.5 65 – – – – – – 22 75 – – 25 84 – – 30 105 – – A B C D E F G H I X D.57 Series M, CL, CK Contactors for rotor starters Whatever the application, a distinction should be made between the two electrical circuits which are used in this type of starters: – Stator circuit, present in two categories and ahving a different breaking current in each: Category AC’2: switching-off motors during running, Ic = Ie Category AC 2: switching-off motors during starting, Ic = 2.5 Ie – Rotor circuit, with similar characteristics to those in category AC1. Torque-speed curve Current-speed curve Current A This type of starter is used in machines with resisting torque of any value where it is required to: – Start with reduced peak currents without consequent motor torque reduction, as is the case with high resisting torques and when starting with reduced peak currents is required. – Control speed for different load or resisting torque values, with reduced peak currents: lifting and transport gear, flow volume control, etc. Torque Motorstarters For AC slip-ring motors B C Speed Speed D Diagram E Stator contactor Rotor contactors F End contactor G H I X D.58 Intermediate contactors Series M, CL, CK Stator circuit Rotor circuit Motor power 500V 690V 1000V 220V 380V 415V 660V Thermal tactor relay Fuse Rotor Current (1) Contactor Max. voltage Intermediate End CL00 CL00 CL00 CL01 CL02 CL02 CL25 CL25 CL03 CL04 CL45 CL45 CL06 CL06 CL06 CL07 CL07 CL08 CL08 CL09 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK10C CK11C CK11C CK12B CK13B CL00 CL01 CL01 CL02 CL25 CL03 CL04 CL45 CL45 CL06 CL06 CL06 CL06 CL07 CL07 CL08 CL09 CL10 CK75C CK75C CK08C CK85C CK09B CK95B CK95B CK10C CK10C CK11C CK12B CK12B CK12B CK13B – aM gG-gL kW kW kW kW kW kW – 5.5 – – – 7.5 – – 11 – 15 – – 18.5 – – – 22 – 25 – 30 37 – – – 45 55 – – – – 75 – – – 90 – 110 – – – – 132 150 – – – 220 – – 220 250 – 11 – – – 15 – – 18.5 22 – – 30 – – – – 37 – 45 – 55 75 – – – 90 – – – – – 132 – – – 160 – 200 – – – 220 – 250 – – – 335 – – 425 450 11 – – – – 15 – 18.5 22 25 – – 30 37 – – – 45 – 50 – 55 75 – – – 90 100 110 – – – 132 – – – 160 185 220 – – – – 250 250 – – 300 375 – – – 450 13 – – – 15 17 – 22 – 25 – 30 37 – – – 45 – 55 63 – 75 90 – – – 110 – 132 – – – 160 – – – 220 – 250 – – – 300 315 335 – – 375 – – – 450 500 – – 15 17 – – 18.5 33 – 33 – 40 – – 45 55 – – 75 – 90 – – – 110 132 – – – – 160 200 – – – 220 300 315 335 – – – 400 – – – – 475 – – 500 – – – – – – – – – – – – – – – – – – – – – – – – – 90 – – – – – 150 – – – 185 250 – – – – 280 335 355 – – – 375 450 – – 500 – – – A CL25 CL25 CL03 CL04 CL04 CL04 CL45 CL45 CL06 CL06 CL06 CL07 CL07 CL07 CL08 CL09 CL08 CL08 CL10 CL10 CK75C CK75C CK75C CK08C CK08C CK08C CK08C CK08C CK85B CK09B CK09B CK09B CK09B CK95B CK10C CK10C CK10C CK10C CK10C CK10C CK11C CK11C CK11C CK11C CK11C CK12B CK12B CK12B CK12B CK13B CK13B CK13B CK13B RT1T RT1U RT1T RT1T RT1U RT1V RT1U RT1W RT2E RT2G RT2G RT2G RT2H RT2J RT2G RT2H RT2J RT2J RT2J RT2L RT3D RT3D RT3E RT3B RT3E RT3F RT3F RT4N RT4P RT4M RT4N RT4P RT4P RT4N RT4N RT4P RT5C RT5C RT5C RT5B RT5B RT5B RT5D RT5D RT5E RT5B RT5C RT5E RT5E RT5C RT6A RT6A RT6A A 32 50 32 50 25 40 32 50 32 50 40 63 32 50 50 80 50 80 63 80 63 80 63 80 80 125 80 125 63 80 80 125 80 125 100 160 100 160 125 160 125 160 160 200 200 250 100 125 160 200 200 250 200 250 250 315 250 315 125 160 200 250 250 315 315 355 160 200 200 250 315 355 355 400 400 425 500 630 250 315 315 355 315 355 500 600 630 630 630 630 355 400 400 425 630 800 800 800 400 500 630 800 1000 1000 1000 1000 A V 28 37 42 48 55 60 75 90 98 112 120 135 147 165 180 187 202 240 247 280 315 360 390 472 525 585 660 825 945 1087 1188 1485 1956 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 (1) The currents shown relate to the delta connection of the contactors poles. If the poles are star-connected, divide the values given in the column by 1.5. Contactors for rotor starters 230V 400V 440V Con- A B C D E F G H Electrical endurance ! Stator circuit (see graph AC-2) ! Rotor circuit (see graph AC-1) I X D.59 Series M, CL, CK Contactors for rotor speed drives Stator circuit Rotor circuit Motor power (1) Contactor Rotor current (2) 230V 400V 415V 440V 500V 690V 1000V 220V 380V kW kW kW kW kW kW kW 2.4 3.7 5 7 9 10.5 13.5 18.5 21 22.5 27.5 38 40 50 55 70 85 105 124 140 4.5 6.5 8 13 16.5 19.5 23 28 34 39 49 65 75 85 96 110 147 181 215 250 5 7.5 10 15 19 24 27 32 40 47 55 70 85 90 110 115 175 220 235 260 5.5 7.5 10 15 19 24 27 32 40 47 55 70 85 90 110 115 175 220 235 260 5.5 8 10 15 19 24 27 32 40 47 55 75 85 100 110 125 175 220 257 300 6.3 9 11 15 19 27 30 35 45 50 60 75 95 100 120 125 195 233 270 280 – – – – – – – – – – – – 80 95 110 120 165 220 250 276 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B 22 30 39 60 72 87 105 127 147 177 195 220 240 280 315 360 405 525 780 885 690 690 690 690 690 750 750 750 750 750 750 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 500 500 600 600 600 600 600 600 750 750 750 750 750 750 750 750 750 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Jogging 20% AC-2 2.1 2.6 3.6 6.3 8 9.2 10.5 13 17.3 19.6 22 32 36 42 47.8 60 77 89 110 132 3.7 4.5 6.5 11 13.8 16 18.5 23 30 34 38 60 75 78 82.5 96 132 153 190 228 4.4 6.1 8.2 12.7 15.9 18.5 22 27 34.6 39 46 65 75 85 90 110 140 178 218 230 4.4 6.1 8.2 12.7 15.9 18.5 22 27 34.6 39 46 65 75 85 96 110 150 178 218 230 4.4 6.1 8.2 12.7 15.9 18.5 22 27 34.6 39 46 65 75 85 96 110 150 185 220 258 5 7 9 11 17 20 25 31 43 47 55 70 90 100 115 135 190 220 258 240 – – – – – – – – – – – 65 75 85 100 125 160 185 220 230 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B 18 25 37 48 60 72 85 106 123 147 165 190 210 240 273 305 348 453 570 750 690 690 690 690 690 750 750 750 750 750 750 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 500 500 600 600 600 600 600 600 750 750 750 750 750 750 750 750 750 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Motorstarters Jogging 10% AC-2 A B C D E F Electrical endurance 106 x 1.3 operations G H I X D.60 Rotor voltage Rotor voltage Contactor without with countercountercurrent current (1) Power values shown are not standard as they refer to intermittent service. (2) The current shown relates to the delta connection of the contactor poles. If the poles are star-connected, divide the values given in the column by 1.5. continued on D.61 Series M, CL, CK Rotor circuit (continued) Motor power (1) Contactor Rotor current (2) CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B 14 20 26 42 50 57 70 85 100 120 138 155 172 200 225 250 285 385 495 637 230V 400V 415V 440V 500V 690V 1000V 220V 380V kW kW kW kW kW kW kW Jogging 35% AC-2 1.4 2.2 3 4.9 6.7 7 9 10.5 13.5 18.5 19.6 25 30 35 40 46 63 79 91 115 2.8 3.8 5.5 9 12.8 13 15 18.5 24 29 34 45 55 78 75 83 110 136 157 200 3.4 4.5 7.5 10 14.8 15 18 22 28 33 39 47 63 80 85 100 132 157 165 200 3.4 4.5 7.5 10 14.8 15 18 22 28 33 39 47 63 80 85 100 132 157 176 200 3.4 4.5 7.5 10 14.8 15 18 22 28 33 39 47 63 80 85 100 132 160 188 220 4 5.5 7.5 11 13 17 20 25 33 40 45 55 77 90 100 135 150 190 220 205 – – – – – – – – – – 60 63 75 80 117 132 160 185 202 Electrical endurance 106 x 1.3 operations (1) Power values shown are not standard as they refer to intermittent service. (2) The current shown relates to the delta connection of the contactor poles. If the poles are star-connected, divide the values given in the column by 1.5. Rotor voltage Rotor voltage Contactor without with countercountercurrent current 660 660 660 660 660 750 750 750 750 750 750 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 500 500 600 600 600 600 600 600 750 750 750 750 750 750 750 750 750 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Contactors for rotor speed drives Stator circuit (continued) A B C D E F G H I X D.61 Series M, CL, CK Contactors for connection of power transformers In this application it is essential to ascertain the no-load inrush current of the transformer Iµ, (magnetisation current) which in the majority of cases determines the size of the contactor. Motorstarters Two cases are illustrated in the table: – No-loap inrush current up to 20 times the rated transformer current – No-loap inrush current up to 40 times the rated transformer current. A B C D E F G H I X D.62 Selection table Iµ Ie = 20 230V 240V kVA 380V 400V kVA 2 2.75 4 5.75 5.75 7.25 9 10 12 15 20 25 30 35 40 45 50 80 100 127 160 3.5 5 7 10 10 12.5 15.5 17 21 25 35 40 50 55 60 75 85 150 170 215 280 Iµ Ie 230V 240V kVA 1 1.37 2 2.85 2.85 3.65 4.50 5 6 7.5 10 12.5 15 17 20 22 25 40 50 64 80 = 40 380V 400V kVA 1.75 2.5 3.5 5 5 6.25 7.75 8.5 10.5 12.5 16 20 25 27 30 35 42.5 75 85 107 140 Contactor CL00A CL01A CL02A CL25A CL03A CL04A CL45A CL05A CL06A CL07A CL08A CL09A CL10A CK75C CK08C CK85B CK09B CK10C CK11C CK12B CK13B The contactor should not cut out the short-circuit current; if the protective devices used are fuses, this condition will be intrinsically complied with. In the case however of devices with tripping contacts the general line circuit breaker will be driven rather than the contactor coil. Series M, CL, CK Contactors for capacitors (category AC6b) Diagram Line transformer Contactors for capacitors GE Power Controls contactors are fitted with specially treated hardened alloy contacts which are highly resistent to welding and are therefore capable of withstanding high current peaks on connection. The operation conditions taken as a basis for usage are: - Near presence of other previously connected capacitors with a total power of up to eight times that of the capacitor to be connected. - Shock coils reactances with a minimum inductance of 4µH. These can be obtained by making 4 or 6 turns of 15cm windings on the conductor of each phase. - Fast discharge resistor for reconnection within 60 seconds. The most usual application of capacitors is for centralised automatic power factor (cos ϕ) correction. A characteristic of capacitors is the high overcurrent which appears as they are connected. Such overcurrents are due to: - Harmonic currents produced by saturated transformers, rectifiers, etc. - Transient currents, the frequency and amplitude of which depend on the network inductance and the capacitor size. - Additional transient currents arising where a capacitor is connected when others have already been connected, and caused by discharging of the latter. Reactances Shunt connected capacitors A Fuses B Contactor Fast discharge resistors C Capacitor bank D Selection table θ ≤ 55ºC Contactor Type Ith CL00A CL01A CL02A CL25A CL03A CL04A CL45A CL06A CL07A CL08A CL09A CL10A CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B 25 25 32 45 45 60 60 90 110 110 140 140 250 250 315 315 450 600 700 1000 1250 A 220V 230V 240V kvar 3 4.5 6.5 7.5 9 12.5 16.5 22 25 30 40 45 60 70 80 95 105 135 190 250 315 θ ≤ 70ºC 400V 415V 500V 690V 660V kvar 5 9.5 11 12.5 15 21 25 40 45 50 65 70 110 125 150 165 190 260 325 400 525 kvar 5.5 10.5 12 14 16.5 23 27 43 48 54 70 80 118 135 160 177 205 280 350 430 565 kvar 6.5 12.5 14.5 16 20 27.5 32 52 58 65 85 90 145 162 195 215 250 340 425 520 685 kvar 5.7 11 12.5 15 17.5 24 30 50 65 70 95 105 150 170 200 230 288 370 450 600 650 220V 230V 240V kvar 2.4 3.6 5.2 6.5 7.2 10 13 17 19 22 35 40 48 56 64 85 95 120 152 200 252 400V 415V 500V 690V 660V Fuse gl - gG I max. (peak) kvar 4 6 8.5 10 12 17 20 30 35 40 58 60 88 100 120 148 175 235 260 320 420 kvar 4.5 6.5 9 11 13 18 22 33 37 43 62 64 94 107 130 160 188 252 280 344 452 kvar 5.2 10 11.5 13 16 22 25 41 46 52 75 65 116 130 156 192 230 375 340 416 548 kvar 4.5 7 10 12 14 19.5 22 35 40 50 85 75 120 136 160 205 265 330 360 480 520 A 10 16 25 25 35 40 50 80 125 125 160 160 250 250 315 315 450 630 800 1000 1250 A 1000 1000 1000 1000 2500 2500 2500 3500 3500 3500 3500 3500 5000 5000 5000 5000 5500 10000 10000 12000 15000 E F G H I X Electrical endurance: 100.000 operations D.63 Series M, CL, CK Contactors for control lighting circuits The characteristics of the most usual lighting systems are as follows: 1.6 and 2 times the rated current and will hold for between 3 and 5 minutes. The power factor is of the order of 0.6 and this can be improved up to approximately unit value by means of compensating capacitors. In such cases, the connection power of the capacitor must be taken into account, the effect of which is appreciably greater on the smaller contactors. Motorstarters Incandescent lamps The connection current in very high -of the order of 15 times- rated current. Although this is a very short duration, it is only taken into account in order for the contactor connection current not to be exceeded. The power factor is always maintained at 1. A B High pressure mercury vapour lamps The connection current varies, depending on type, between Selection table TYPES Incandescent C D E F G H I Fluorescent Single arrangement Without compensation Fluorescent Single arrangement With compensation High pressure mercury vapour Without compensation High pressure mercury vapour With compensation High pressure sodium vapour Without compensation High pressure sodium vapour With compensation Metal iodide Without compensation X Metal iodide With compensation D.64 High pressure sodium vapour lamps The connection current values varies, depending on type, between 1.3 and 1.6 times the rated current and will hold between 3 and 5 minutes. The power factor is of the order of 0.45 and this can be improved up to apporximately unit value by means of compensating capacitors. In such cases, the connection power of the capacitor must be taken into account, the effect of which is appreciably greater on the smaller contactors. Fluorescent lamps The connection current is slightly higher than rated current. The power factor is about 0.5. To improve up to 0.9, compensating capacitors can be used. In such cases, the connection power of the capacitor must be taken into account, the effect of which is appreciably greater on the smaller contactors. Maximum number of lamps per phase at 230V W A 60 100 200 300 500 1000 2000 15 20 40 65 100 15 20 40 65 100 250 400 700 1000 250 400 700 1000 250 400 1000 250 400 1000 250 400 700 1000 2000 250 400 700 1000 2000 0.27 0.45 0.91 1.36 2.27 4.5 9.1 0.23 0.37 0.44 0.7 1.5 0.23 0.25 0.3 0.45 0.7 2.13 3.25 5.4 7.5 1.3 2.1 3.6 5.3 3 4.4 10.3 1.45 2.5 5.5 2,17 3,48 6,09 8,7 17,39 1,4 2,0 3,6 5,3 10,6 µF 3.5 4.5 4.5 7 18 20 25 40 60 40 45 100 32 45 65 85 100 MCR MC0 MC1 MC2 RL CL00 CL01 CL02 CL25 27 16 8 5 3 1 0 51 32 28 18 8 26 20 20 13 5 5 3 2 1 9 7 5 3 3 2 1 5 4 2 3 2 1 1 0 0 0 0 0 0 37 22 11 7 4 2 1 61 38 33 21 10 32 25 25 14 6 5 3 2 1 9 7 5 3 3 2 1 5 4 2 3 2 1 1 0 6 4 2 2 0 59 35 17 11 7 3 1 79 49 41 26 12 49 38 38 25 9 5 4 2 2 9 7 5 3 4 3 1 5 4 2 4 2 1 1 0 6 5 3 2 0 59 35 17 11 7 3 1 79 49 41 26 12 49 38 38 25 9 6 4 2 2 9 7 5 3 4 3 1 5 4 2 4 3 1 1 1 7 5 3 2 0 59 35 17 11 7 3 1 79 49 41 26 12 49 38 38 25 9 6 4 2 2 11 7 4 3 4 3 1 10 6 3 4 3 1 1 1 7 5 3 2 0 62 40 20 13 8 4 1 88 57 48 30 14 61 48 48 31 11 6 4 2 2 11 7 4 3 4 3 1 10 6 3 4 3 1 1 1 7 5 3 2 1 62 40 20 13 8 4 1 98 61 51 32 16 77 61 61 39 14 8 5 3 2 14 9 5 3 5 4 2 12 7 3 5 3 2 1 1 9 6 3 2 1 70 50 25 17 10 5 2 126 78 66 41 19 94 74 74 47 17 10 6 4 3 18 11 6 4 7 5 2 16 9 4 7 4 2 2 1 11 8 4 3 2 77 60 30 20 12 6 3 155 110 93 58 27 111 87 87 56 21 12 8 5 3 22 14 8 5 9 6 2 20 11 5 9 6 3 2 1 16 11 6 4 2 Series M, CL, CK Single-phase circuit The total number of lamps will be as shown in the table. 3-phase circuit, lamps delta-connected The total number of lamps will be as shown in the table, multiplied by 1.73 and distributed in three equal quantities. 3-phase circuit, lamps star-connected The total number of lamps will be as shown in the table, multiplied by 3 and distributed in three equal quantities. Contactors for control lighting circuits Diagrams A Maximum number of lamps per phase at 230V CL03 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK09 CK95 CK10 CK11 CK12 CK13 77 60 30 20 12 6 3 177 125 105 66 30 119 92 92 59 23 14 9 5 4 31 25 16 10 10 7 3 16 14 7 12 8 4 3 2 21 15 8 6 3 85 66 33 22 12 6 3 224 139 118 74 34 134 103 103 66 23 15 10 6 4 27 17 10 7 11 7 3 25 14 6 12 8 4 3 2 21 15 8 6 3 122 73 36 24 14 7 3 237 147 124 78 36 149 115 115 74 29 18 12 7 5 33 20 12 8 13 9 4 30 17 8 12 8 4 3 2 21 15 8 6 3 156 95 47 31 19 9 4 355 221 186 116 54 191 148 148 95 37 27 18 11 8 49 31 18 12 19 13 6 44 26 12 19 12 7 5 2 32 23 13 8 4 191 116 58 38 23 11 5 390 243 204 127 59 232 180 180 115 45 30 20 12 9 55 34 20 13 21 15 6 49 29 13 21 13 7 5 3 36 25 14 9 5 222 133 66 44 26 13 7 434 270 227 142 66 273 212 212 136 53 33 22 13 9 60 37 22 15 24 16 7 54 31 14 23 14 8 6 3 39 28 15 10 5 264 160 79 53 31 16 8 496 309 260 163 76 312 243 243 155 60 36 24 14 10 66 41 24 16 26 18 7 59 34 16 25 16 9 6 3 43 30 17 11 6 284 170 84 56 33 17 8 553 344 289 181 85 347 270 270 173 67 42 28 17 12 77 48 28 19 30 20 9 69 40 18 29 18 10 7 4 50 35 19 13 7 333 200 99 66 39 20 10 790 490 413 259 121 496 385 385 248 96 60 40 24 17 109 87 54 36 43 29 12 57 51 23 41 26 15 10 5 68 48 34 26 22 410 246 122 81 48 24 12 988 614 516 324 151 621 482 482 310 120 75 49 30 21 156 125 78 52 54 37 16 81 72 33 52 32 18 13 6 97 69 48 37 31 555 333 165 110 66 33 16 1245 774 650 409 190 786 610 610 393 152 95 62 38 27 156 125 78 52 68 46 20 81 72 33 65 41 23 16 8 97 69 48 37 31 820 490 240 165 95 50 25 1770 1090 920 570 270 900 700 700 440 170 136 89 54 39 171 137 86 57 96 66 28 90 80 36 93 58 33 23 12 107 76 53 40 34 1320 790 390 260 155 80 40 2340 1460 1220 770 360 1240 960 960 610 240 181 119 71 51 311 249 156 104 129 88 37 163 145 65 124 78 44 31 16 195 138 96 73 62 1550 930 460 300 185 90 45 2740 1700 1430 900 420 1450 1120 1120 720 280 211 138 83 60 311 249 156 104 150 102 44 163 145 65 145 91 52 36 18 195 138 96 73 62 1860 1120 550 370 220 110 55 3910 2430 2045 1280 600 1740 1350 1350 860 330 302 198 119 86 374 299 187 125 214 146 62 195 174 78 207 129 74 52 26 234 166 115 88 75 1860 1120 550 370 220 110 55 4890 3040 2550 1600 750 1740 1350 1350 860 330 377 247 149 107 467 374 234 156 268 183 78 244 217 98 259 162 92 65 32 292 208 144 110 93 B C D E F G H I X D.65