Volkswagen Golf 5 - Windshield Wiper System
Page 1 / 15
Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info
92 - 1
Windshield Wiper System
General information
The windshield wiper system is controlled by the Wiper
Motor Control Module J400 which is integrated with
Windshield Wiper Motor V .
To remove wiper blades, wiper arms must be set to
"service/winter position" . The "service/winter position" is
activated by operating windshield wiper lever in "touch
sweep" position within 10 seconds after switching off
ignition Owners Manual .
Note:
„
In order to prevent potential damage to wiper arms,
the windshield wipers will not function, or will cease
functioning should the front hood be opened.
„
Additional information:
Owners Manual
Self Study Program - Course Number 892503 "VW 2006
GTI Introduction"
Wiring Diagrams Component Locations
Caution!
When disconnecting and reconnecting battery
terminals, observe all applicable Notes and torque
specifications, as well as instructions on performing
OBD program and electrical system function checks as
specified in this Repair Manual 27-4, Battery,
disconnecting and connecting .
Windshield Wiper System
On Board Diagnostic (OBD), functions
Wiper Motor Control Module J400 and Vehicle Electrical
System Control Module J519 have On Board Diagnostic
(OBD) capability. If malfunctions occur in monitored
components, Diagnostic Trouble Codes (DTC) will be
stored in memory.
Troubleshoot windshield wiper malfunctions by performing
OBD program using Vehicle Diagnostic, Testing and
Information System VAS 5051/5052 in operating mode
"Guided Fault Finding" .
Windshield wiper system, checking with Output
Diagnostic Test Mode (DTM)
Windshield wiper system operation can be checked via
output Diagnostic Test Mode (DTM) of Vehicle Electrical
System Control Module J519 .
- Connect Vehicle Diagnostic, Testing and Information
System VAS 5051/5052
97-1, VAS 5051 / 5052
- Select operating mode "Guided Fault Finding"
- Enter information as prompted and press ">" to confirm.
After the DTC memory of all control modules has been
checked:
- Use "Go to" button to select "Function / Component
Selection"
- Select "Body (Repair Group 01; 27; 50-97)"
- Select "Electrical system int/ext (Repair Group 01; 27;
90-97)"
- Select "01 - Self-diagnosis"
- Select "Vehicle Electrical System Control Module"
- Select "Vehicle Electrical System Control Module
functions"
- Select "J519 - output DTM, sequential (Repair Group
97)"
- Press ">" to confirm.
- Select "1 - Output Diagnostic Test Mode (DTM) for an
individual component"
- Select "Another actuator" until selection for "Wiper" is
displayed
Page 2 / 15
Windshield Wiper System
- Follow tester prompts
Windshield wiper - Alternating Park Position (APP)
function, deactivating
Special tools, testers and auxiliary items required
„
Vehicle Diagnostic, Testing and Information System
VAS 5051/5052 (VAS 5051 A version shown as
example only)
„
Diagnostic cable VAS 5051/6A (or length
appropriate alternative)
Windshield wiper system is equipped with Alternating Park
Position (APP) function).
Every other time the wipers are witched off, the APP
function causes the wiper arms to move upward slightly
from the lowest position, causing the wiper blade rubbers
to "flip" or tilt in a manner that "alternates" from the
previous switch-off event.
APP function serves to increase wiper blade service life by
alternating the wiper rubber contact angle at the windshield
after use.
Page 3 / 15
Windshield Wiper System
In order to install the crank on the wiper motor in the proper
position, it is necessary to shut off the motor in the lowest
park position. This is done by deactivating the APP
function in the coding of Wiper Motor Control Module
J400 .
Note:
„
Activating APP function is not possible.
„
APP function is automatically activated after 100
wiping cycles. This applies to wiper motors in which
the APP function was deactivated as well as for new
wiper motors.
- Connect Vehicle Diagnostic, Testing and Information
System VAS 5051/5052
97-1, VAS 5051 / 5052
- Select operating mode "Guided Fault Finding"
- Enter information as prompted and press ">" to confirm.
After the DTC memory of all control modules has been
checked:
- Use "Go to" button to select "Function / Component
Selection"
- Select "Body (Repair Group 01; 27; 50-97)"
- Select "Electrical system int/ext (Repair Group 01; 27;
90-97)"
- Select "01 - Self-diagnosis"
- Select "Vehicle Electrical System Control Module"
- Select "Vehicle Electrical System Control Module
functions"
- Select "Coding control module for wiper
electronics/deactivating APP"
- Press ">" to confirm.
- Follow tester prompts
Windshield wiper assembly, removing and installing
Caution!
When disconnecting and reconnecting battery
terminals, observe all applicable Notes and torque
specifications as well as instructions on performing
Page 4 / 15
Windshield Wiper System
Page 5 / 15
OBD program and electrical system function checks as
specified in this Repair Manual 27-4, Battery,
disconnecting and connecting .
Special tools, testers and auxiliary items required
„
Torque wrench VAG 1331 (or equivalent 5 - 50
Nm)
„
Pry lever 80-200
Windshield wiper system, removing - preparation
- Deactivate APP function 92-1, Windshield wiper Alternating Park Position (APP) function, deactivating .
- Operate wipers briefly and allow to move to park position.
Switch off ignition.
- Disconnect battery
connecting .
27-4, Battery, disconnecting and
Note:
„
In order to be able to remove wiper frames with
linkages and wiper motor, wiper arms plenum
chamber cover, and air guide trim must be removed.
Windshield Wiper System
Wiper arms, removing
- Pry off caps - arrows - from wiper arms.
- Loosen nuts - arrows - (do not remove).
- Lift wiper arm and loosen by gently rocking back and
forth on shaft until felt to release.
- Remove nut and wiper arm.
Plenum chamber cover, removing
Plenum chamber cover, removing and installing
Repair Manual, Body Exterior, Repair Group 64,
.
Plenum chamber bulkhead trim, removing
Page 6 / 15
Windshield Wiper System
- Remove screw - 1 - and nut - 2 - from trim - 3 - .
- Remove trim - 3 - upward and from vehicle.
Wiper assembly, removing
- Disconnect electrical connection - 1 - .
- Remove screws - arrows - and swing wiper arms - 2 upward and from vehicle.
Wiper motor, removing from frame
- Pry off ball head - arrow - of linkage - 1 - from motor
crank using pry lever 80-200 .
Page 7 / 15
Windshield Wiper System
Page 8 / 15
- Remove nut - 1 - .
- Remove motor crank - 2 - from wiper motor shaft.
- Remove screws - arrows - and remove wiper motor with
control module from wiper frame.
Wiper motor, installing in frame
- Insert wiper motor with control module into frame and
secure with screws - arrows - .
- Tighten all fasteners according to values in table
Wiper and Washer Systems, tightening torques .
92-8,
- Place motor crank - 1 - onto wiper motor shaft. Distance
Windshield Wiper System
- a - to stop - 2 - must be 3
Page 9 / 15
1 mm.
- Install crank to wiper motor shaft using nut - 3 - .
- Tighten all fasteners according to values in table
Wiper and Washer Systems, tightening torques .
92-8,
- Press ball head - arrow - of linkage - 1 - onto crank.
Windshield wiper assembly, installing
- Install wiper frame in reverse sequence. While installing,
securing pin - 2 - of wiper frame must be inserted into
grommet - 1 - on bulkhead.
- Tighten all fasteners according to values in table
Wiper and Washer Systems, tightening torques .
92-8,
- Connect electrical connection to wiper motor connection
and engage it.
- Install air duct trim in reversed sequence.
- Install plenum chamber cover
Repair Manual, Body Exterior, Repair Group 64, Gravity
bonded windows; Plenum chamber cover, assembly
Windshield Wiper System
Page 10 / 15
overview
.
- Reconnect battery
connecting .
- Install wiper arms
installing .
27-4, Battery, disconnecting and
92-1, Wiper arms, removing and
Wiper arms, removing and installing
Removing:
- Wiper arms, removing
92-1, Wiper arms, removing .
Installing:
Note:
„
Wiper arm nuts must only be torqued after wiper
blade park position is checked and adjusted.
- Deactivate APP function 92-1, Windshield wiper Alternating Park Position (APP) function, deactivating if not
already done by this time.
- Operate wipers briefly, allow to run to park position and
then switch off ignition.
- Mount wiper arms to wiper shaft and loosely install nuts arrows - (do not tighten).
- Adjust wiper blade park position 92-1, Wiper blade
park position, checking and adjusting .
Wiper blade park position, checking and adjusting
Special tools, testers and auxiliary items required
Windshield Wiper System
„
Page 11 / 15
Torque wrench VAG 1331 (or equivalent 5 - 50
Nm)
- Deactivate APP function 92-1, Windshield wiper Alternating Park Position (APP) function, deactivating if not
already done by this time.
- Operate wipers briefly, allow to run to park position and
then switch off ignition.
- If necessary, loosen wiper arm nut and adjust wiper
blade park position as illustrated below:
Drivers side:
Distance - A - between tips of wiper lips and upper edge
of cowl panel must be 10 mm.
- If necessary, set end position of windshield wiper blades
by offsetting wiper arms.
Wiper arms, removing
92-1, Wiper arms, removing .
- Tighten all fasteners according to values in table
Wiper and Washer Systems, tightening torques .
92-8,
Windshield Wiper System
Page 12 / 15
Passengers side:
Distance - B - between tips of wiper lips and upper edge
of cowl panel must be 10 mm.
- If necessary, set end position of windshield wiper blades
by offsetting wiper arms.
Removing wiper arms
92-1, Wiper arms, removing .
Wiper arms, removing
92-1, Wiper arms, removing .
- Tighten all fasteners according to values in table
Wiper and Washer Systems, tightening torques .
92-8,
"Aero-wiper" blades, removing and installing
Removing:
Note:
„
Driver and passenger wiper blades are different
lengths. Damage will result if wiper blades are
interchanged.
„
To ensure proper wiper performance, only grab/lift
Aero-wiper blades at the mounting pivot on wiper
arm when removing and installing.
„
To remove wiper blades, wiper arms must be set to
"service/winter position" . The "service/winter
position" is activated by operating windshield wiper
lever in "touch sweep" position within 10 seconds
after switching off ignition.
- Set wiper arms to "service/winter position" by operating
windshield wiper lever in "touch sweep" position within 10
seconds after switching off ignition.
Windshield Wiper System
- Fold wiper arm away from windshield.
- Turn wiper blade - 1 - on wiper arm until it reaches stop arrow A - .
- Pull off wiper blade - 1 - from wiper arm pivot - arrow B
- .
Installing:
- Slide wiper blade onto axle of wiper arm.
- Turn wiper blade on wiper arm axle until it reaches stop.
- Carefully fold wiper arm back onto windshield.
Rain/Light Recognition Sensor G397 , removing and
installing
In the event a Rain/Light Recognition Sensor G397 is bale
to be removed intact from the bracket (for example, upon
windshield replacement), it can be reinstalled. Ensure
sensor is stored free from dust and debris, and that the
contact pads are not damaged.
Special tools, testers and auxiliary items required
„
Trim removal wedge 3409
Page 13 / 15
Windshield Wiper System
Removing:
Caution!
„
Switch off all electrical consumers.
„
Switch ignition off and remove ignition key.
- Remove interior mirror
Repair Manual, Body Interior, Repair Group 68,
removing and installing interior mirror
.
- Disconnect electrical connection - 1 - from Rain/Lamp
Recognition Sensor G397 - 2 - .
- Using trim removal wedge 3409 , pry Rain/Lamp
Recognition Sensor G397 - 1 - from bracket - 2 - .
Note:
„
While removing, the complete Rain/Lamp
Recognition Sensor G397 and not only the upper
Page 14 / 15
Windshield Wiper System
shell of the sensor must be pried off.
Installing:
Install in reverse order of removal, noting the following:
Note:
„
Always clean windshield surface inside bracket for
Rain/Lamp Recognition Sensor G397 before
installing.
„
Surface (connecting pads) of Rain/Lamp
Recognition Sensor G397 must not be soiled when
installing.
„
If the surface (connecting pads) of Rain/Lamp
Recognition Sensor G397 is soiled, it can be
potentially cleaned by "applying" and then "pulling
off" one or more adhesive strips.
„
After installing Rain/Lamp Recognition Sensor
G397 , there must be no air bubbles between
windshield and surface (connecting pads).
Page 15 / 15
Volkswagen Golf 5 - Windshield Washer System
Page 1 / 13
Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info
92 - 2
Windshield Washer System
General information
Note:
„
Additional information:
Owners Manual
Wiring Diagrams Component Locations
Caution!
When disconnecting and reconnecting battery
terminals, observe all applicable Notes and torque
specifications as well as instructions on performing
OBD program and electrical system function checks as
specified in this Repair Manual 27-4, Battery,
disconnecting and connecting .
On Board Diagnostic (OBD), functions
Windshield washer functions are controlled by the Vehicle
Electrical System Control Module J519 which has On
Board Diagnostic (OBD) capability. If malfunctions occur in
monitored components, Diagnostic Trouble Codes (DTC)
will be stored in memory.
Troubleshoot windshield washer malfunctions by
performing OBD program using Vehicle Diagnostic, Testing
and Information System VAS 5051/5052 in operating
mode "Guided Fault Finding" .
Windshield washer system, checking with Output
Diagnostic Test Mode (DTM)
Windshield washer system operation can be checked via
output Diagnostic Test Mode (DTM) of Vehicle Electrical
System Control Module J519 .
- Connect Vehicle Diagnostic, Testing and Information
System VAS 5051/5052
97-1, VAS 5051 / 5052
- Select operating mode "Guided Fault Finding"
- Enter information as prompted and press ">" to confirm.
After the DTC memory of all control modules has been
checked:
Windshield Washer System
- Use "Go to" button to select "Function / Component
Selection"
- Select "Body (Repair Group 01; 27; 50-97)"
- Select "Electrical system int/ext (Repair Group 01; 27;
90-97)"
- Select "01 - Self-diagnosis"
- Select "Vehicle Electrical System Control Module"
- Select "Vehicle Electrical System Control Module
functions"
- Select "J519 - output DTM, sequential (Repair Group
97)"
- Select "1 - Output Diagnostic Test Mode (DTM) for an
individual component"
- Select "Another actuator" until selection for "Dual
windshield washer pump" is displayed
- Follow tester prompts
Windshield washer system, component overview
Page 2 / 13
Windshield Washer System
„
Y-piece
„
„
„
Routes washer hoses to
washer jets
Right windshield washer jet
„
Removing and installing
92-2, Windshield washer
jets, removing and installing
„
Adjusting 92-2,
Windshield washer jets,
checking and adjusting
Left windshield washer jet
„
Removing and installing
92-2, Windshield washer
jets, removing and installing
Page 3 / 13
Windshield Washer System
„
„
„
Angle coupling
„
Washer hose coupling to left
washer jet
„
Overview 92-6, Washer
Hose Couplings
Washer hose
„
„
„
„
Washer hose coupling to
right washer jet
„
Overview 92-6, Washer
Hose Couplings
Washer fluid reservoir filling
tube
removed and installed
together with reservoir
Washer fluid reservoir
„
„
Removing and installing
92-2, Washer fluid reservoir
filling tube, removing and
installing
Washer fluid reservoir
connecting tube
„
„
Repairing 92-7, Washer
Hose Repair
Angle coupling
„
„
Adjusting 92-2,
Windshield washer jets,
checking and adjusting
Removing and installing
92-2, Washer fluid reservoir,
removing and installing
Windshield and Rear Window
Washer Pump V59
„
Removing and installing
Page 4 / 13
Windshield Washer System
92-2, Windshield and Rear
Window Washer Pump V59 ,
removing and installing
„
„
Angle coupling
„
Connection to Windshield
and Rear Window Washer
Pump V59
„
Overview 92-6, Washer
Hose Couplings
Windshield Washer Fluid Level
Sensor G33
„
Removing and installing
92-2, Windshield Washer
Fluid Level Sensor G33 ,
removing and installing
Washer fluid reservoir, removing and installing
Washer fluid reservoir is made of three parts connected
together. In order to guarantee the correct position of the
parts to each other, make sure that the guides present on
the individual components engage in each other while
assembling.
1 - Filling tube
2 - Connecting tube (removed and installed together with
Page 5 / 13
Windshield Washer System
reservoir)
3 - Washer fluid reservoir
Washer fluid reservoir filling tube, removing and installing
Removing:
- Pull off connecting tube - 1 - from washer fluid reservoir
filler tube - 3 - .
- Remove screw - 2 - .
- Unclip hose bracket from filling tube - 3 - and remove.
Installing:
Install in reverse order of removal, noting the following:
Locating pin on underside of filler tube must be inserted
into hole - arrow - .
Page 6 / 13
Windshield Washer System
Connecting tube - 1 - and filling tube - 2 - must be joined
so that the guides - arrows - engage in each other.
Washer fluid reservoir, removing and installing
Removing:
Caution!
„
Switch off all electrical consumers.
„
Switch ignition off and remove ignition key.
- Remove filling tube 92-2, Washer fluid reservoir filling
tube, removing and installing .
- Remove front bumper cover
Repair Manual, Body Exterior, Repair Group 63, Front
bumper
.
Note:
„
In order to prevent interchanging washer fluid line
connections at Windshield and Rear Window
Washer Pump V59 , connections at pump and hose
lines are color-coded. Hose connector pieces must
be connected to the corresponding colored pump
connections during installation.
Page 7 / 13
Windshield Washer System
- To release, twist securing clips at hose connections - 3 and - 5 - and disconnect from Windshield and Rear
Window Washer Pump V59 - 4 - .
- If necessary, retain washer fluid using suitable container.
- Disconnect electrical connection - 6 - at sensor - 7 - .
- Pull Windshield and Rear Window Washer Pump V59 4 - upward from reservoir and disconnect electrical
connection - 2 - .
- Where applicable, pull Headlamp Washer Pump V11 - 9
- upward from reservoir and disconnect electrical
connection - 10 - .
Page 8 / 13
Windshield Washer System
Page 9 / 13
- Remove screws - arrows - and remove reservoir with
filling tube and connector tube from vehicle.
Installing:
Install in reverse order of removal, noting the following:
- Tighten all fasteners according to values in table
Wiper and Washer Systems, tightening torques .
92-8,
- Where applicable, bleed headlamp washer system after
completing assembly work 92-5, Headlamp washer
system, bleeding .
Windshield and Rear Window Washer Pump V59 ,
removing and installing
Note:
„
Depending on equipment, location of Windshield and
Rear Window Washer Pump V59 may differ slightly
from illustrations. Removal is similar.
Removing:
Caution!
„
Switch off all electrical consumers.
„
Switch ignition off and remove ignition key.
- Remove front bumper cover
Repair Manual, Body Exterior, Repair Group 63, Front
bumper
.
Note:
„
In order to prevent interchanging washer fluid line
connections at Windshield and Rear Window
Washer Pump V59 , connections at pump and hose
lines are color-coded. Hose connector pieces must
be connected to the corresponding colored pump
connections during installation.
Windshield Washer System
Page 10 / 13
- To release, twist securing clips at hose connections - 3 and - 5 - and disconnect from Windshield and Rear
Window Washer Pump V59 - 4 - .
- If necessary, retain washer fluid using suitable container.
- Remove Windshield and Rear Window Washer Pump
V59 - 4 - upward from reservoir.
- Disconnect electrical connection - 2 - .
Installing:
Install in reverse order of removal, noting the following:
- Tighten all fasteners according to values in table
Wiper and Washer Systems, tightening torques .
92-8,
- Where applicable, bleed headlamp washer system after
completing assembly work 92-5, Headlamp washer
system, bleeding .
Windshield Washer Fluid Level Sensor G33 , removing
and installing
Note:
„
Depending on equipment, location of Windshield and
Rear Window Washer Pump G33 may differ slightly
from illustrations. Removal is similar.
Removing:
Caution!
Windshield Washer System
„
Switch off all electrical consumers.
„
Switch ignition off and remove ignition key.
- Remove front bumper cover
Repair Manual, Body Exterior, Repair Group 63, Front
bumper
.
- Disconnect electrical connection - 1 - at sensor - 2 - .
- Pull Windshield Washer Fluid Level Sensor G33 - 2 out from rubber grommet.
- If necessary, retain washer fluid using suitable container.
Installing:
Install in reverse order of removal, noting the following:
- Where applicable, bleed headlamp washer system after
completing assembly work 92-5, Headlamp washer
system, bleeding .
Windshield washer jets, removing and installing
Removing:
Page 11 / 13
Windshield Washer System
- Press nozzle upward - arrow A - and pull out flap at rear
- arrow B - .
- Disconnect hose - 1 - from washer jet and disconnect
electrical connection - 2 - .
Installing:
- Connect electrical connection - 2 - and hose - 1 - to
washer jet.
- Slide washer jet into installation opening until it engages
audibly.
- Check jets and adjust if necessary 92-2, Windshield
washer jets, checking and adjusting .
Windshield washer jets, checking and adjusting
Note:
„
In the event contamination in washer jet produces an
uneven spray pattern, remove washer jet and rinse it
with water in the opposite direction of spray. It is
permissible to further blow through in opposite
direction of spray with compressed air. Do not use
solid objects to clean washer jets
Page 12 / 13
Windshield Washer System
Repair Manual, Maintenance, Repair Group 00,
Page 13 / 13
Volkswagen Golf 5 - Rear Window Wiper System
Page 1 / 9
92 - 3
Rear Window Wiper System
General information
Note:
„
Additional information:
Owners Manual
Wiring Diagrams Component Locations
Caution!
When disconnecting and reconnecting battery
terminals, observe all applicable Notes and torque
specifications as well as instructions on performing
OBD program and electrical system function checks as
specified in this Repair Manual 27-4, Battery,
disconnecting and connecting .
On Board Diagnostic (OBD), functions
Rear window wiper functions are controlled by the Vehicle
Electrical System Control Module J519 which has On
Board Diagnostic (OBD) capability. If malfunctions occur in
monitored components, Diagnostic Trouble Codes (DTC)
will be stored in memory.
Troubleshoot rear window wiper malfunctions by
performing OBD program using Vehicle Diagnostic, Testing
and Information System VAS 5051/5052 in operating
mode "Guided Fault Finding" .
Rear window wiper system, checking with Output
Diagnostic Test Mode (DTM)
Rear window wiper system operation can be checked via
output Diagnostic Test Mode (DTM) of Vehicle Electrical
System Control Module J519 .
- Connect Vehicle Diagnostic, Testing and Information
System VAS 5051/5052
97-1, VAS 5051 / 5052
- Select operating mode "Guided Fault Finding"
- Enter information as prompted and press ">" to confirm.
After the DTC memory of all control modules has been
checked:
Rear Window Wiper System
- Use "Go to" button to select "Function / Component
Selection"
- Select "Body (Repair Group 01; 27; 50-97)"
- Select "Electrical system int/ext (Repair Group 01; 27;
90-97)"
- Select "01 - Self-diagnosis"
- Select "Vehicle Electrical System Control Module"
- Select "Vehicle Electrical System Control Module
functions"
- Select "J519 - output DTM, sequential (Repair Group
97)"
- Select "1 - Output Diagnostic Test Mode (DTM) for an
individual component"
- Select "Another actuator" until selection for "Rear window
wiper" is displayed
- Follow tester prompts
Rear window wiper system, assembly overview
Page 2 / 9
Rear Window Wiper System
Page 3 / 9
1 - Cap
2 - Nut SW 13
„
12 Nm
3 - Wiper arm
„
Removing 92-3, Rear window
wiper arm, removing
„
Installing 92-3, Rear window
wiper arm, installing
„
Adjusting park position 92-3,
Rear window wiper park position,
checking and adjusting
4 - Gasket
5 - Rear window washer jet
„
Removing and installing
92-4,
Rear Window Wiper System
Rear window washer jet, removing
and installing
„
Checking and adjusting
92-4,
Rear window washer jet, checking
and adjusting
6 - Sealing ring
7 - Rear Window Wiper Motor V12
„
Removing and installing 92-3,
Rear Window Wiper Motor V12 ,
removing and installing
8 - M6 nut with washer
„
8 Nm
9 - Rubber ring
10 - Spacer
11 - "Aero-wiper" blade
„
Removing and installing 92-3,
Aero-wiper blade, removing and
installing
Rear window wiper assembly, removing and installing
Special tools, testers and auxiliary items required
„
Torque wrench VAG 1331 (or equivalent 5 - 50
Nm)
Rear window wiper arm, removing
- Switch ignition on and momentarily activate rear wiper in
order to ensure wiper returns to park position.
Page 4 / 9
Rear Window Wiper System
Page 5 / 9
Caution!
„
Switch off all electrical consumers.
„
Switch ignition off and remove ignition key.
- Fold back cap - 1 - and unclip from wiper arm.
- Loosen nut - arrow - (do not remove).
Caution!
Aero-wipers are very flexible. Grasp wiper blades only
in area of wiper blade mount to lift them from rear
window.
- Lift wiper arm and loosen by gently rocking back and
forth on shaft until felt to release.
- Remove nut - arrow - and remove wiper arm.
Rear Window Wiper Motor V12 , removing and installing
Removing:
- Remove rear window wiper arm
wiper arm, removing
- Disconnect battery
connecting .
92-3, Rear window
27-4, Battery, disconnecting and
- Remove rear lid trim
Repair Manual, Body - Interior, Repair Group 70, Rear
lid trim
.
Rear Window Wiper System
- Release and disconnect electrical connection - 1 - .
- Release and disconnect hose coupling - 2 - by pulling up
on securing ring, and remove hose from motor.
- Remove nuts - arrows - .
- Remove motor from rear lid.
Installing:
Install in reverse order of removal, noting the following:
- Ensure correct fitting and orientation of gasket. Position
mark - 1 - on gasket must align with mark - 2 - in rear
window.
- Reconnect battery
connecting .
27-4, Battery, disconnecting and
Rear window wiper arm, installing
- Switch ignition on and momentarily activate rear wiper in
order to ensure wiper motor returns to park position.
Caution!
„
Switch off all electrical consumers.
Page 6 / 9
Rear Window Wiper System
„
Switch ignition off and remove ignition key.
- Place wiper arm onto wiper shaft in the approximate park
position and tighten nut - arrow - by hand.
Note:
„
Only tighten/torque nut - arrow - after adjusting rear
window wiper park position.
- Adjust rear window wiper park position 92-3, Rear
window wiper park position, checking and adjusting .
Rear window wiper park position, checking and
adjusting
Special tools, testers and auxiliary items required
„
Torque wrench VAG 1331 (or equivalent 5 - 5- Nm)
Page 7 / 9
Rear Window Wiper System
Page 8 / 9
Gap dimension - a - between wiper blade and lower edge
of rear window must be 23 mm.
- If necessary, reset park position of rear window wiper by
loosening arms 92-3, Rear window wiper arm,
removing .
- Tighten all fasteners according to values in table
Wiper and Washer Systems, tightening torques .
92-8,
"Aero-wiper" blade, removing and installing
Caution!
Aero-wipers are very flexible. Grasp wiper blades only
in area of wiper blade mount to lift them from rear
window.
Removing:
- Fold up wiper arm.
- Release wiper blade mounting - 1 - from wiper arm in
direction of - arrow - .
Rear Window Wiper System
- Separate wiper blade - 1 - from wiper arm - arrow - .
Installing:
Install in reverse order of removal, noting the following:
- Engage wiper arm mounting fully onto wiper arm.
- Carefully fold wiper arm/blade onto rear window.
Page 9 / 9
Volkswagen Golf 5 - Rear Window Washer System
Page 1 / 5
92 - 4
Rear Window Washer System
General information
Note:
„
Additional information:
Owners Manual
Wiring Diagrams Component Locations
Caution!
When disconnecting and reconnecting battery
terminals, observe all applicable Notes and torque
specifications as well as instructions on performing
OBD program and electrical system function checks as
specified in this Repair Manual 27-4, Battery,
disconnecting and connecting .
On Board Diagnostic (OBD), functions
Rear window washer functions are controlled by the
Vehicle Electrical System Control Module J519 which has
On Board Diagnostic (OBD) capability. If malfunctions
occur in monitored components, Diagnostic Trouble Codes
(DTC) will be stored in memory.
Troubleshoot rear window washer malfunctions by
performing OBD program using Vehicle Diagnostic, Testing
and Information System VAS 5051/5052 in operating
mode "Guided Fault Finding" .
Rear window washer system, checking with Output
Diagnostic Test Mode (DTM)
Rear window wiper system operation can be checked via
output Diagnostic Test Mode (DTM) of Vehicle Electrical
System Control Module J519 .
- Connect Vehicle Diagnostic, Testing and Information
System VAS 5051/5052
97-1, VAS 5051 / 5052
- Select operating mode "Guided Fault Finding"
- Enter information as prompted and press ">" to confirm.
After the DTC memory of all control modules has been
checked:
Rear Window Washer System
- Use "Go to" button to select "Function / Component
Selection"
- Select "Body (Repair Group 01; 27; 50-97)"
- Select "Electrical system int/ext (Repair Group 01; 27;
90-97)"
- Select "01 - Self-diagnosis"
- Select "Vehicle Electrical System Control Module"
- Select "Vehicle Electrical System Control Module
functions"
- Select "J519 - output DTM, sequential (Repair Group
97)"
- Select "1 - Output Diagnostic Test Mode (DTM) for an
individual component"
- Select "Another actuator" until selection for "Rear window
washer" is displayed
- Follow tester prompts
Rear window washer system, component overview
Page 2 / 5
Rear Window Washer System
„
„
„
Coupling
„
Washer hose coupling
between passenger
compartment and rear lid
„
Overview 92-6, Washer
Hose Couplings
Coupling
„
Washer hose coupling to
rear window washer jet
„
Overview 92-6, Washer
Hose Couplings
Rear window washer jet
„
Removing and installing
92-4, Rear window washer
Page 3 / 5
Rear Window Washer System
jet, removing and installing
„
„
Washer fluid reservoir filling
tube
„
„
„
„
Connection to Windshield
and Rear Window Washer
Pump V59
„
Overview 92-6, Washer
Hose Couplings
Windshield and Rear Window
Washer Pump V59
Removing and installing
92-2, Windshield and Rear
Window Washer Pump V59 ,
removing and installing
Windshield Washer Fluid Level
Sensor G33
„
„
Removing and installing
92-2, Washer fluid reservoir,
removing and installing
Angle coupling
„
„
Removing and installing
92-2, Washer fluid reservoir,
removing and installing
Washer fluid reservoir
„
„
Checking and adjusting
92-4, Rear window washer
jet, checking and adjusting
Removing and installing
92-2, Windshield Washer
Fluid Level Sensor G33 ,
removing and installing
Washer hose
„
Hose repair
Hose Repair
92-7, Washer
Page 4 / 5
Rear Window Washer System
Rear window washer jet, removing and installing
Removing:
- Switch ignition on and momentarily activate rear wiper in
order to ensure wiper returns to park position.
Caution!
„
Switch off all electrical consumers.
„
Switch ignition off and remove ignition key.
- Fold back cap on rear window wiper arm.
- Use appropriate pliers to pull washer jet out from wiper
shaft - arrow - .
Installing:
- Insert washer jet with (washer jet opening facing
upwards) into wiper shaft as far as possible.
- Adjust washer jet 92-4, Rear window washer jet,
checking and adjusting .
Rear window washer jet, checking and adjusting
Repair Manual, Maintenance, Repair Group 00,
Page 5 / 5
Volkswagen Golf 5 - Headlamp Washer System
Page 1 / 9
Volkswagen Technical Site: http://volkswagen.msk.ru http://vwts.info
92 - 5
Headlamp Washer System
General information
Every fifth time the windshield washers are used, the
headlamp washers are activated automatically when the
windshield washer switch is operated and held for at least
1.5 seconds (headlamps must be turned on - low or high
beam).
The activation time delay of the headlamp washer system
can be adjusted between 0 and 12.75 seconds 97-5,
Headlamp washer system, adaptation .
After any disassembly/reassembly operations are
performed to the headlamp washer system, the system
must be bled and operation confirmed 92-5, Headlamp
washer system, bleeding .
Note:
„
Additional information:
Owners Manual
Wiring Diagrams Component Locations
On Board Diagnostic, functions
Headlamp washer system functions are controlled by the
Vehicle Electrical System Control Module J519 which has
On Board Diagnostic (OBD) capability. If malfunctions
occur in monitored components, Diagnostic Trouble Codes
(DTC) will be stored in memory.
Troubleshoot headlamp washer system malfunctions by
performing OBD program using Vehicle Diagnostic, Testing
and Information System VAS 5051/5052 in operating
mode "Guided Fault Finding" .
Headlamp washer system, component overview
Headlamp Washer System
„
„
Right headlamp washer jet with
telescoping cylinder
„
Washer jet retainer,
removing and installing
92-5, Headlamp washer jet
retainer, removing and
installing
„
Washer jets, adjusting 925, Headlamp washer jets,
checking and adjusting
„
Telescoping cylinder,
removing and installing
92-5, Headlamp washer jet
telescoping cylinder,
removing and installing
Left headlamp washer jet with
telescoping cylinder
Page 2 / 9
Headlamp Washer System
„
„
Washer jet retainer,
removing and installing
92-5, Headlamp washer jet
retainer, removing and
installing
„
Washer jets, adjusting 925, Headlamp washer jets,
checking and adjusting
„
Telescoping cylinder,
removing and installing
92-5, Headlamp washer jet
telescoping cylinder,
removing and installing
Angle coupling
„
Washer hose coupling to left
washer jet
„
Overview 92-6, Washer
Hose Couplings
„
Hose
„
Angle coupling
„
„
Coupling to right washer jet
telescoping cylinder
„
Divides washer fluid line to
washer jets of headlamp
cleaning system
„
Overview 92-6, Washer
Hose Couplings
T-piece
„
Divides washer fluid line to
washer jets of headlamp
cleaning system
„
Angle coupling
„
Washer fluid reservoir filling
tube
„
Removing and installing
92-2, Washer fluid reservoir,
removing and installing
Page 3 / 9
Headlamp Washer System
„
Washer fluid reservoir
„
„
„
Angle coupling
„
Connection to Headlamp
Washer Pump V11
„
Overview 92-6, Washer
Hose Couplings
Headlamp Washer Pump V11
„
„
Removing and installing
92-2, Washer fluid reservoir,
removing and installing
Removing and installing
92-5, Headlamp Washer
Pump V11 , removing and
installing
Windshield Washer Fluid Level
Sensor G33
„
Removing and installing
92-2, Windshield Washer
Fluid Level Sensor G33 ,
removing and installing
Headlamp Washer Pump V11 , removing and installing
Headlamp Washer Pump V11 is installed in washer fluid
reservoir in right wheel housing.
Removing:
Caution!
„
Switch off all electrical consumers.
„
Switch ignition off and remove ignition key.
- Remove front bumper cover
Repair Manual, Body Exterior, Repair Group 63, Front
Page 4 / 9
Headlamp Washer System
Page 5 / 9
bumper
.
- Remove Headlamp Washer Pump V11 - 9 - upward
from reservoir.
- Disconnect electrical connection - 10 - .
- To disassemble connecting tube - 8 - , pull securing clip
at connection and pull connecting tube - 8 - from
Headlamp Washer Pump V11 .
Installing:
Install in reverse order of removal, noting the following:
- Tighten all fasteners according to values in table
Wiper and Washer Systems, tightening torques .
92-8,
- Bleed headlamp washer system after completing
assembly work 92-5, Headlamp washer system,
bleeding .
Headlamp washer jet telescoping cylinder, removing and
installing
Removing:
Caution!
„
Switch off all electrical consumers.
„
Switch ignition off and remove ignition key.
Headlamp Washer System
- Remove washer jets with cover - 1 - up to stop from
bumper cover.
- Unclip cover - 1 - from retainers - arrows - on
telescoping cylinder.
- Remove front bumper cover
Repair Manual, Body Exterior, Repair Group 63, Front
bumper
.
- Pull off securing clip - 4 - from hose connection.
- Disconnect hose connection from telescoping cylinder 2- .
- Remove screw - 1 - .
- Unclip telescoping cylinder - 2 - from bracket - 3 - .
Installing:
Install in reverse order of removal, noting the following:
- Washer hose to telescoping cylinder must be clipped into
bracket.
Page 6 / 9
Headlamp Washer System
- Tighten all fasteners according to values in table
Wiper and Washer Systems, tightening torques .
Page 7 / 9
92-8,
- Bleed headlamp washer system after completing
assembly work 92-5, Headlamp washer system,
bleeding .
Headlamp washer jet retainer, removing and installing
Removing:
Caution!
„
Switch off all electrical consumers.
„
Switch ignition off and remove ignition key.
- Remove washer jet with cover - 1 - up to stop from
bumper cover.
- Unclip cover - 1 - from retainer - arrows - .
Headlamp Washer System
- Lift lug - arrow - slightly and pull out washer jet holder.
Installing:
Note:
„
With the lugs on the washer jet holder, it can be
adjusted how strongly the washer jet cover is
fastened onto bumper cover. If washer jet holder is
not slid in far enough, cover does not close. If
washer jet holder is slid in too forcefully, cover and
bumper cover may be deformed.
- Slide washer jet holder into telescoping cylinder until it
engages.
- Install cover onto washer jet holder and let down
telescoping cylinder.
- Check cover for correct seating on bumper cover.
- Adjust cover if necessary by shifting washer jet holder
into a higher or lower catch on the telescoping cylinder.
- Bleed headlamp washer system after completing
assembly work 92-5, Headlamp washer system,
bleeding .
- Check washer jets for headlamp cleaning system and
adjust if necessary 92-5, Headlamp washer jets,
checking and adjusting .
Headlamp washer jets, checking and adjusting
Page 8 / 9
Headlamp Washer System
Repair Manual, Maintenance, Repair Group 00,
Headlamp washer system, bleeding
After any disassembly/reassembly operations are
performed to the headlamp washer system, the system
must be bled and operation confirmed.
Proceed as follows:
- Fill washer fluid reservoir.
Warning!
Engage handbrake and ensure transmission is in
range "P" .
- Switch on ignition.
- Switch on headlamps.
- Operate windshield washer switch intermittently, with 3 5 impulses over a 3 second period (washer jet cylinder
should momentarily engage/raise/lower).
- Repeat procedure until all air has been bled from system
and washer jet cylinder engages/raises immediately and
consistently.
Page 9 / 9
Volkswagen Golf 5 - Washer Hose Couplings
Page 1 / 2
92 - 6
Washer Hose Couplings
General information
Several different designs of washer hose couplings are
used in the windshield, rear window (where applicable) and
headlamp washer systems.
Each coupling requires specific actions in order to
disconnect and reconnect.
Windshield and rear window washer system
- Disconnect by pulling apart both halves of coupling.
- Reconnect by pushing both halves of coupling together
until felt and heard to engage.
- Disconnect by turning lock ring - 1 - through 90 arrow - and then pulling apart both halves of coupling.
- Reconnect by pushing both halves of coupling together
and rotating locking ring - 1 - - arrow - until it engages.
Washer Hose Couplings
- Disconnect by lifting lock ring - 1 - approx. 1 mm arrow - and then pulling apart both halves of coupling.
- Reconnect by pushing both halves of coupling together
and clipping locking ring - 1 - until it engages.
Headlamp washer pump
- Disconnect by depressing clip - 1 - in direction of arrow - and then separating coupling from jet.
- Reconnect by keeping clip - arrow - depressed while
pushing coupling onto jet until it engages.
- Check for proper fit by attempting to separate coupling
without depressing clip.
Page 2 / 2
Volkswagen Golf 5 - Washer Hose Repair
Page 1 / 3
92 - 7
Washer Hose Repair
General information
A concept has been developed to facilitate the repair of
washer hoses.
Various individual hose connectors, adaptors, Ethylene
Propylene Diene Methylene (EPDM) rubber hoses and
shrink tubing will be offered as replacement parts.
Note:
„
For part numbers, see Parts Catalog.
„
Repair parts will be available for both smooth and
corrugated hoses.
Smooth hoses, repairing
Smooth hoses with a diameter of 5 x 1 mm or 6 x 1 mm
can be repaired with a EPDM repair hose section.
- Trim and remove damaged sections of hose.
- Choose matching EPDM repair hose - 2 - and cable ties
from Parts Catalog
- Insert hose - 1 - and - 3 - into ends of EPDM repair
hose - 2 - to a depth of at least 10 mm - 2 - .
Washer Hose Repair
- Secure with cable ties - 1 - as illustrated.
Corrugated hoses, repairing
Special tools, testers and auxiliary items required
„
Hot air gun VAS 1978/14 or
„
Hot air gun kit VAS 5179 as illustrated
Note:
„
Area to be repaired must not be under stress of
stretching or bending.
„
If damaged area is longer than 20 mm, a new
section of corrugated hose must be obtained, and
two sets of adapters inserted using following the
following procedure.
- Trim and remove damaged sections of hose.
Page 2 / 3
Washer Hose Repair
- Choose matching repair adapters - 2 - and - 3 - and
appropriate shrink tubing from Parts Catalog.
- Carefully warm end of hose - 1 - .
- Insert repair adapter - 2 - into hose - 2 - - arrow A - .
- Carefully warm end of hose - 4 - .
- Insert repair adapter - 3 - into hose - 4 - - arrow B - .
- Trim shrink tubing sections so that corrugated hose is
covered a minimum of 20 mm - dimension x - .
- Slide shrink tubing over corrugated hose, attach adapters
together and secure repair with shrink tubing.
Page 3 / 3
Volkswagen Golf 5 - Wiper and Washer Systems, tightening torques
Page 1 / 1
92 - 8
Wiper and Washer Systems, tightening torques
Location / fastener
Tightening torque
Wiper motor to wiper frame / bolts
M6 8 Nm
Motor crank to wiper motor shaft / nut
M8 18 Nm
Wiper assembly to body / bolts
M6 8 Nm
Front wiper arm to wiper motor shaft / nuts
M8 20 Nm
Washer fluid reservoir to body / bolts
M6 8 Nm
Rear wiper arm to rear wiper motor shaft / nut
M8 12 Nm
Rear wiper motor assembly to rear lid / bolts
M6 8 Nm
Headlamp washer telescoping cylinder to front bumper cover / bolts
4.5 Nm