TATA INSTITUTE OF FUNDAMENTAL RESEARCH Autonomous Institution of the Department of Atomic Energy, Government of India (A Deemed University) Homi Bhabha Road, Navy Nagar, Colaba, Mumbai–400005 Tel. No. 22782890,22782588, Purchase Fax : 22782885 Email: sgk@tifr.res.in ,cvsamuel@tifr.res.in Website : www.tifr.res.in REF: TFR/PD/CF14-058/ September 10, 2014 Please submit your quotation for the following items/works: Qty. ITEM Unit (TWO PART TENDER) Design, Fabrication, Supply, Installation, Testing and Commissioning of Internal Electrification and all related 1 works etc. at TIFR Balloon Facility, Hyderabad as per attached Tender Document. JOB Note: • The bid shall be in two part i.e. TECHNICAL BID “Part – I” and PRICE BID “Part – II” • Estimated Cost of Tender : Rs. 93 Lakhs • Cost of EMD: Rs. 1,86,000/- in favour of Registrar, Tata Institute of Fundamental Research, Mumbai. • Job Completion Period : Three (3) Months • Tender should reach us on or before 13.10.2014 at 13:00 hrs • Tender will be opened on the same day at 14:00 hrs. (Only Technical Bid) • For further details, specifications, terms and conditions etc. please visit our website : www.tifr.res.in/tenders or www.eprocure.gov.in/cppp/ for download Tender Documents. The quotation should indicate make, delivery period,exact taxes applicable, installation charges, warranty etc. Please mention your VAT/ST/CST Registration numbers on the quotation, proforma invoice and bills. Due Date for submitting your offer is on or before 1300 hrs on 13.10.2014. Tenders will be opened on the same day at 1400 hrs. (Only Technical Bid) Yours faithfully, Admn. Officer (Purchase) TATA INSTITUTE OF FUNDAMENTAL RESEARCH ILGTI-HPC Facility TENDER DOCUMENT Design, Fabrication, Supply, Installation, Testing & Commissioning of Internal Electrification and all related works, etc. as per Enclosed Specifications & Drawings & Schedule of Quantities for ILGTI-HPC at TIFR Balloon Facility, TIFR, Hyderabad PART – I TECHNICAL BID Contractor’s Signature 0 Date: ______________ TATA INSTITUTE OF FUNDAMENTAL RESEARCH ILGTI-HPC Facility Tender Notice: Name of Work: Design, Fabrication, Supply, Installation, Testing & Commissioning of Internal Electrification and all related works, etc Location: Balloon Facility Tata Institute of Fundamental Research ECIL P.O., Hyderabad, AP. Estimated Cost: Rs 93,00,000/- EMD: Rs 1,86 ,000/- Delivery Period: Three (3) months Validity: Ninety (90) days after opening of Part-I, Technical Bid Contractor’s Signature 1 Date: ______________ INDEX 1. General Condition of Contract 2. Technical Specifications 3. Guaranteed Technical Particulars To Be Filled By Bidder 4. List of Approved Make of Materials 5. Drawings 6. Price Bid/BOQ 7. Instructions to Bidder Contractor’s Signature 2 Date: ______________ GENERAL CONDITIONS OF CONTRACT 1.0 Definition of Terms : 1.1. In constructing these general conditions and the specifications the following works shall have the meanings herein assigned to them unless there is something in the subject or context inconsistent with such construction. 1.2 The `Purchaser’ shall mean Tata Institute of Fundamental Research, Homi Bhabha Road, Colaba, Mumbai – 400 005 and shall include the Purchaser’s heirs, successors and assigns. 1.3 The term ‘Engineer In-Charge’ and `Engineer’ shall mean Engineer InCharge, Tata Institute of Fundamental Research, Colaba, Mumbai or some other person for the time being or from time to time duly appointed in writing by the Purchaser to act as Engineer In-Charge for the purpose of the Contract or in default of such appointment the Purchaser. 1.4 The term `Contractor’/`Supplier’/`Bidder’/`Vender’ shall mean the Bidder whose tender has been accepted by the Owner and shall include the Bidder’s heirs, successors and assigns approved by the Purchaser: 1.5 The term `Sub-Contractor’ shall mean the firm or persons named in the contract for any part of the work or any person to whom any part of the work has been sublet with the consent in writing of the Engineer In-Charge and shall include his heirs, successors and assigns approved by the Purchaser. 1.6 The Term `Inspector’ shall mean any person appointed by or on behalf of the Purchaser to inspect supplies, stores or work under the contract or any person deputed by the Inspector for the purpose. 1.7 The term `Particulars’ shall mean, the following : a) Specifications b) Drawing c) Sealed Pattern denoting a pattern sealed and signed by the Inspector. d) Proprietary make denoting the produce of an individual firm. e) Any other details governing the construction, manufacture and/or supply as existing for the contract. 1.8 The term `Specification’ shall mean the specifications annexed to or issued with these Conditions of Contract. 1.9 The term `Site’ shall mean the place or places at which the Equipment is to be delivered or work done by the Contractor; and shall include, where applicable, the lands and buildings upon or in which the works are to be executed and shall also include the place or places at which fabrication and other work is being carried out by the Contractor. Contractor’s Signature 3 Date: ______________ 1.10 `Electrical Equipment’, `Stores’, `Work’ or `Works’ shall mean and include equipment and materials to be provided and work to be done by the Contractor under the Contract. 1.11 The `Contract’ shall mean acceptance of the work order placed on contractor/supplier under section (2) of these conditions and shall include these conditions of Contract, Specifications, Schedule, Drawing, Letter of Intent of the Purchaser and any subsequent amendments mutually agreed upon. 1.12 `Tests on Completion’ shall mean such tests which are prescribed by the specifications or have been mutually agreed to between the Contractor/Supplier and the Purchaser to be made before the equipment is taken over by the Purchaser. 1.13 `Writing’ shall include any manuscript, typewritten or printed statement under or over signature or seal as the case may be. Words importing `person’ shall include firms, companies, corporations and association of individuals whether incorporate or not. 1.14 Words importing singular shall also include plural and vice versa where context requires. 1.15 Bidders are advised to visit and inspect the work-site to make themselves fully conversant with the site conditions and nature of work. Any claim by them after the opening of bids on account of themselves being unaware of any site condition shall not be entertained. 2.0 Contract: 2.1 Contractor/Supplier/Manufacturer should send their acceptance letter on receipt of `Letter of Intent’ or ‘Work Order’ or ‘Purchase Order’ within stipulated period. On expiry of said period or exorbitant delay in commencing or executing the work, the Purchaser shall not be liable to any claim from the Contractor/ Supplier for work entrusted to and may revoke the contract. 3.0 Work at Site 3.1 Access to the works shall be allowed only to the Contractor/Supplier, SubContractors or his duly appointed representatives. The Contractor/ Supplier shall not object to the execution of other works by other contractors or tradesmen and shall afford them every facility for execution of their several works simultaneously with his own. 3.2 Work at the Purchaser’s premises shall be carried out at such time as the Purchaser may approve but the Purchaser shall give the Contractor/ Supplier all reasonable facilities for the same. The Contractor/Supplier shall provide sufficient fencing, notice boards etc. to guard the works and warn the public. 3.3 The Contractor shall obey Central, Local and State regulations and enactments pertaining to workmen and labour and the Engineer In-Charge shall have the right to enquire into and decide all complaints on such matters. The Contractor’s Signature 4 Date: ______________ Contractor should comply with the Minimum Wages Act and should also ensure that safe practices are followed by his people at site. 4.0 Delays: 4.1 The Contractor/Supplier shall not be entitled to any compensation for any loss suffered by him on account of delays in commencing or executing the work, whatever the cause for such delays may be, including delays in procuring Government controlled or other materials and delay in obtaining instructions and decisions from the Engineer In-Charge. The Contractor shall, however, merit extension of time as hereinafter mentioned. 5.0 Taking Over: The equipment when erected at site shall be deemed to have been taken over by the Purchaser when the Engineer In-Charge will have certified in writing that the equipment has fulfilled the contract conditions. 6.0 Extension of Time: 6.1 If the Contractor/Supplier is delayed in the progress of work by changes ordered in the work, or by any cause, which the Engineer In-Charge shall decide to justify the delay, then the time of completion shall be extended by a reasonable time. No such extension shall be allowed unless requested for extension is made in writing by the Contractor/Supplier to the Engineer In-Charge within 15 days from the date of occurrence of the delay. 7.0 Liquidated Damages: 7.1 For all delays, which do not, merit any extension of time, the Contractor/ Supplier shall attract 1% penalty per week for the first 4 weeks of delay and 2% penalty per week for the next 4 weeks of the total contract value. The amount of liquidated damages shall be recoverable from the payment due to the Contractor/Supplier. 7.2 The deduction of liquidated damages shall not, however, absolve the Contractor/Supplier of his responsibility and obligations under the contract to complete the work in its entirety and shall also be without prejudice to action by the Purchaser under clause: `Termination of Contract by the Purchaser’. After that the same shall be completed by the Purchaser at the Contractor’s/Supplier’s risk and cost. 8.0 Other Damages: 8.1 The Contractor/Supplier/Manufacturer shall be responsible for all injury to persons, animals or things and for all damage to the works, structure of, and decorative work in the property which may arise from operation or neglect of himself or any of his Sub-Contractor or of his or Sub-Contractor’s employees, whether such injury or damage may arise from carelessness, accident or any other cause whatever in any way connected with the carrying out of this contract. This clause shall be held to include any damage to buildings, whether immediately adjacent or otherwise, any damage to roads, streets, foot paths, as well as all damage caused to the works forming the subject of this contract by frost or other inclemency of weather. The Contractor/Supplier shall indemnify the Purchaser and hold him harmless in respect of all and any expenses on property as aforesaid Contractor’s Signature 5 Date: ______________ and also in respect of any claim made in respect of injury or damage under any acts of Government or otherwise and also in respect of any award of compensation or damages consequent upon such claim. 8.2 The Contractor/Supplier/Manufacturer shall reinstate all damage of every sort mentioned in this clause, so as to deliver up the whole of the contract works complete and perfect in every respect and so as to make good or otherwise satisfy all claims for damage to the property of the Owner/third parties. 8.3 The Contractor/Supplier/Manufacturer shall indemnify the Purchaser against all claims which may be made against the Purchaser, by any member of the public or other party, in respect of anything which may arise in respect of the works or in consequence thereof and shall, at his own expense, effect and maintain, until the work has been ‘Taken Over’ under clause 5.0. 8.4 The Contractor/Supplier/Manufacturer shall also indemnify the Purchaser against all claims which may be made upon the Purchaser whether under the Workmen’s Compensation Act or any other statute in force during the currency of this contract or at common law in respect of any employee of the Contractor/Supplier or of any of his sub-contractor and shall at his own expense effect and maintain until the work has been `Taken Over’, with an approved office. 8.5 The Purchaser, with the concurrence of the Engineer In-Charge, shall be at liberty and is hereby empowered to deduct the amount of any damages compensation costs, charges and expenses arising or accruing from or in respect of any such claims or damages from any sums due to or become due to the Contractor/Supplier. 9.0 Earnest Money Deposit and Security Deposit: 9.1 Earnest Money Deposit (EMD): Every Bidder has to pay EMD of amount as specified elsewhere in this tender by Demand Draft in favour of the Registrar, Tata Institute of Fundamental Research along with the offer. Quotation received without EMD shall be rejected and no correspondence whatsoever will be entertained. For successful bidder the EMD will be refunded after completion of work /supply of material at site and for unsuccessful bidders EMD will be refunded after placing the order to successful bidder. 9.2 Security Deposit (SD): Deductions towards Security Deposit shall be made from all running bills @ 5% of the billed amount. The Security Deposit shall be released after the Defect Liability Period reckoned from the date of completion as certified by the Engineer InCharge. 10.0 Guarantee and Defects Liability Period : 10.1 The Contractor/Supplier/Manufacturer shall guarantee that all equipments shall be free from any defect due to the defective materials and bad Contractor’s Signature 6 Date: ______________ workmanship and that the equipment shall operate satisfactorily and that the performance and efficiencies of the equipment shall be not less than the guaranteed values. The guarantee shall be valid for a period of 12 months after the date of commissioning as certified by the Engineer In-Charge. Any parts found defective shall be replaced free of all costs by the Contractor/Supplier. The services of the Contractor’s/Supplier’s personnel if requisitioned during this period for such work shall be made available free of any cost to the Purchaser. 10.2 If the defects be not remedied within a reasonable time, the Purchaser may proceed to do so at the Contractor’s/Supplier’s risk and expense without prejudice to any other rights. 11.0 Terms of Payment : 11.1 Unless otherwise agreed to in writing between the Purchaser and the Contractor/Supplier, payment for the delivery/commissioning of the equipment/works approved by the Inspector shall be made as follows: a) 65% of the contract price of each consignment delivered as soon as possible after site inspection. b) 25% of contract price after erection. c) 10% of the contract price after testing and commissioning, as soon as possible after final inspection and test. d) In addition to his other remedies under the law and those conditions, the Purchaser shall have lien on each consignment in respect of which 65% has been paid to secure refund of this amount in the event of the same becoming refundable under the terms of the contract or under the law and to secure payment of any other dues under the contract or under the law. e) In a, b and c above, Security Deposit @ 5% of the billed value shall be deducted. 12.0 Special conditions of Contract governing supplies of the Equipments of this Tender: 12.1 Scope: 12.1.1 This specification covers the supply of material as per the enclosed details and quantities and supervision of erection and commissioning of the material. 12.1.2 The Contractor/Manufacturer/Supplier shall quote for all the materials along with accessories as mentioned in the enquiry. 12.1.3 All the supply shall be in accordance with relevant I.S. Specifications and recognized standards. 12.2 Technical Data Sheet: Contractor’s Signature 7 Date: ______________ All the bidders are instructed to fill up the enclosed Technical Data Sheet of materials. 12.3 Inspection & Testing of Material: 12.3.1 Contractor/Manufacturer/Supplier shall submit the lists of Type Tests and Routine Tests to be conducted on the material in Technical Data Sheet. 12.3.2 All the materials shall be tested at factory as per IS Specifications of material by Purchaser’s Engineer In-Charge/Engineers before dispatch at the cost of Contractor/Manufacturer/Supplier. 12.3.3 Contractor/Manufacturer/Supplier shall inform the concerned Engineer In-Charge for inspection and testing in accordance and fix up suitable date for the same. 12.4 Test Certificates: Contractor/Manufacturer/Supplier shall submit the Test Certificates of all materials. 12.5 Taxes & Duty: 12.5.1 Contractor/Manufacturer/Supplier shall quote the basic price of material. Excise Duty, Custom Duty, Sales Tax, Octroi, Delivery Charges, Transit Insurance and/or any other charges, if any, must be indicated separately. 12.5.2 TIFR being a research institute of Govt. of India, is eligible for Excise Duty Exemption on equipment supplies. Necessary exemption certificate will be provided by TIFR. 12.5.3 Transit Insurance: The Transit Insurance from the point of dispatch to the site of erection shall be in the scope of Supplier and the cost shall be indicated separately. 12.6 Delivery of Material: 12.6.1 Packing: The Contractor/Manufacturer/Supplier shall be held responsible for loading of all equipments and for the stores being sufficiently and properly packed for transport by rail, road, sea or air so as to ensure their being free from any loss or damage on arrival at destination. The packing and marking of packages shall be done by and at the expenses of Manufacturer/Supplier. Each package shall contain a packing note quoting purchase order number and detail of the contents. 12.6.2 All the materials must be delivered at site i.e. National Balloon Facility, Tata Institute of Fundamental Research, Hyderabad. The unloading and positioning of all equipments at the designated locations specified by the Engineer In-Charge shall be in the scope of the Supplier. The Supplier shall arrange for handling equipments, labour for rigging, etc. as required. 12.6.3 Material must be delivered at site in all respects as mentioned in the Purchase Order. 12.7 Guarantee: Contractor’s Signature 8 Date: ______________ If during the period of guarantee any fault or defect arises, the material shall be replaced/repaired immediately free of cost, as well as any replacement of accessories required shall be done free of cost. 12.8 Mistake in Drawing: The Contractor/Supplier shall be responsible for and shall pay for any alterations in works due to any discrepancies, errors or omissions the drawings or other particulars supplied by him whether such drawings or particulars have been approved by the Purchaser or not. 12.9 Responsibility for Completeness: Any fittings or accessories which may not be specifically mentioned in the specifications but which are usual or necessary are to be provided by the Contractor/Supplier without extra charge and the equipment must be complete in all details. 12.10 Rejection of Defective Equipment: If the equipment after the acceptance thereof is discovered to be defective, notwithstanding that such defects could have been discovered at the time of inspection or found to have failed to fulfill the requirements of the contract or developed defects after the erection within a period of 12 months from the date of erection, even if such erection is done by the Purchaser, he shall be entitled to give a notice on the Contractor/Supplier setting forth details of such defects or failure and the Contractor/Supplier shall, provided such notice is given within a period of 14 months from the date of such erection or acceptance, forthwith make the defective equipment good or alter the same to make it comply with the requirements of the contract at his own cost and further if in the opinion of the Purchaser, the defects are of such a nature that the defects cannot be made good or required without impairing the efficiency or workability of the equipment or if in the opinion of the Purchaser the Equipment cannot be repaired or altered to make it comply with the requirements of the Contract, the Contractor/Supplier shall, provided a notice given by the Purchaser in this behalf within a period of 14 months from the date of erection or acceptance thereof, remove and replace the same with the equipment conforming to the stipulated particulars, in all respects at the Contractor’s/Supplier’s own cost. Should he fail to do so within a reasonable time, the Purchaser may reject and replace, at the cost of the Contractor/Supplier, with equipment of the same particulars or if equipment conforming to the stipulated particulars are not in the opinion of the Purchaser readily procurable, such opinion being final, then with the nearest substitutes. In the event of such rejection the Purchaser shall be entitled to use the Equipment in a reasonable and proper manner for a time reasonably sufficient to enable him to obtain replacement equipment as herein before provided. 12.11 Inspection and Final Tests: All tests necessary to ensure that the Equipment complies with the particulars and guarantee shall be carried out at such place or places as may be determined by the Inspector. Should, however, it be necessary for the final test as Contractor’s Signature 9 Date: ______________ to performance or guarantee to be held over until the Equipment is erected at site they shall be carried out within one month of completion of erection. 12.12 Intimation about Delivery: If the Purchaser shall have notified the Contractor/Supplier in writing that the former is not ready to take delivery, no equipment or materials shall be forwarded until an intimation in writing shall have been given to the Contractor/Supplier by the Purchaser that he is ready to take delivery. 12.13 Delay in erection: Wherever erection of an equipment or machinery is the responsibility of the Contractor/Supplier as a term of the contract and in case the Contractor fails to carry out the erection as and when called upon as to do within the period specified by the Purchaser, the Purchaser shall have right to get the erection done through any source of his choice. In such an event, the Contractor/Supplier shall be liable to bear any additional expenditure that the Purchaser may incur towards erection. The Contractor/Supplier shall, however not be entitled to any gain due to such an action by the Purchaser. 12.14 Definition of Equipment: The work `Equipment’ wherever, it appears in these `Special Conditions of Contract’ governing supplier of Equipments in this Tender shall mean all switchgears, panels, etc. or parts thereof or what the Contractor/Supplier agrees to supply under Contract as specified in the work order. 12.15 Force Majeure: Normally Force Majeure shall cover only act of God, fire, wars, strike, riots and civil commotion, floods, epidemic, quarantine related strikes, freight embargoes, etc. The contractor shall not be liable for any liquidated damages for delay or any failure to perform the contract arising out of Force Majeure conditions, provided that the contractor shall within ten days from the beginning of such delay notify to the department in writing the cause of delay along with convincing supporting evidence. The department once convinced and accepted the reason may extend the supply completion period by a suitable / reasonable margin. 13.0 Termination of Contract by the Purchaser: 13.1 If the Contractor/Supplier commits any `Act of Insolvency’ or shall be adjudged an Insolvent or shall have an order for compulsory winding up made against him or pass effective resolution for winding up voluntarily, or if the Contractor/Supplier shall suffer any payment under this contract to be attached by or on behalf of any of the creditors of the Contractor/ Supplier, or shall assign the Contract without the prior consent in writing of the Engineer In-Charge, or shall charge or encumber this Contract or any payments due or which may become due to the Contractor/Supplier there under, or if the Engineer In-Charge shall certify in writing to the Purchaser that the Contractor/Supplier – a) has abandoned the Contract, or Contractor’s Signature 10 Date: ______________ b) has failed to commence the works, or has without any lawful excuse these conditions suspended the progress of the works for seven days after receiving from the Engineer In-Charge written notice to proceed, or c) has failed to proceed with the work with such due diligence and failed to make such due progress as would enable the works to be completed in accordance with the approved programme of work, or d) has failed to remove materials from the site or to pull down and replace work for seven days after receiving from the Engineer In-Charge written notice that the said materials or work were condemned and rejected by the Engineer InCharge under these conditions, or e) has neglected or failed persistently to observe and perform all or any of the acts matters or things by this contract to be observed and performed by the Contractor for seven days after written notice shall have been given to the Contractor/ Supplier requiring the Contractor/Supplier to observe or perform the same, or f) has to the detriment of good workmanship or in defiance of the Engineer In-Charge’s instructions to the contrary sub-let any part of the contract, then and in any of the above said causes, the Purchaser with the written consent of the Engineer In-Charge may, notwithstanding any previous waiver, after giving seven days notice in writing under the provisions of this clause to the Contractor/Supplier, determine the contract but without prejudice to the powers of the Engineer In-Charge or the obligations and liabilities of the Contract, the whole of which shall continue to be in force as if the contract has not been so determined and as if the work subsequently executed has been executed by and on behalf of the Contractor/ Supplier. 13.2 After the issue of such notice, the Contractor/Supplier shall not be at liberty to remove from site any equipment, tools and materials belonging to him which shall have been placed thereon for the purpose of the works and the Purchaser shall have lien upon such equipments, tools or materials to subsist from the date of such notice and until the notice shall have been complied with. 13.3 If the Contractor/Supplier shall fail to comply with the requirements of said notice for seven days after such notice has been given, the Purchaser shall have the power to enter upon and take possession of the works and site and all equipment, tools and materials thereon, and to engage any other person, firm or agency to complete the works, utilizing the equipment, tools and materials to the extent possible. The Purchaser shall not in any way be responsible for damage or loss of the tools, equipment and materials and the Contractor/Supplier shall not have any compensation therefore. 13.4 Upon completion of the works, the Engineer In-Charge shall certify the amount of expenditure properly incurred consequent on and incidental to the default of the Contractor/Supplier as aforesaid and such amount shall be deducted from the payments due to the Contractor/Supplier, including the Contractor’s Signature 11 Date: ______________ Security Deposit. If the said amount exceeds the payment due to the Contractor/Supplier, the Purchaser shall be at liberty to dispose off any of the Contractor’s/Supplier’s materials, tools or equipment and apply the proceeds for the payments due from the Contractor/Supplier and recover the balance by process of law. 13.5 After the works have been completed after the amounts due to the Contractor/Supplier, the Engineer In-Charge shall give notice in writing to the Contractor/Supplier to remove the surplus equipment and material from site. If such equipment and materials are not removed within a period of 14 days after such notice, the Purchaser shall have the power to remove and sell the same holding the proceed less the cost of removal and sale, to the credit of the Contractor/Supplier. The Purchaser shall not be responsible for any loss sustained by the Contractor/Supplier from the sale of the equipment and material. 14.0 Contractor’s Representative: 14.1 The Contractor/Supplier shall employ at least one qualified representative whose name shall have previously been communicated in writing to the Engineer In-Charge and approved by him to supervise the erection. Any written order or instructions given to the representative shall be deemed to have been given to the Contractor/Supplier. The Engineer In-Charge shall be at liberty to object to any particular representative/or any persons employed by the Contractor/Supplier on the work and the Contractor/Supplier shall remove the person objected to, on the receipt of the Engineer In-Charge, in writing, a request requiring him to do so and shall provide in his place another competent representative acceptable to the Engineer In-Charge. The Contractor’s/Supplier’s representative shall be a qualified electrical/ mechanical engineer and possessing adequate site experience in similar nature of works. 15.0 Completion Time: Unless otherwise agreed in writing between the Purchaser and the Contractor/Supplier, the work contract shall be completed within the stipulated period mentioned elsewhere in this tender document from the date of Work/Purchase Order issued to Contractor/Supplier by the Purchaser. 16.0 Delivery of Material at Site: The Contractor/Supplier/Manufacturer shall arrange for safe transit and delivery of material at site and unloading the material at site. 17.0 Validity of Tender: The quotation should be valid for 90 days after opening of the Part—I : Technical Bids. 18.0 Measurements: All the measurements of quantities shall be done by the Contractor at his own cost in the presence of the Engineer In-Charge or any authorized person deputed Contractor’s Signature 12 Date: ______________ by him who will certify the routes, length and quantities etc. for the purpose of determination of the amount payable. 19.0 Spare Parts & Manuals: Manufacturer/Contractor/Supplier should submit operation, maintenance and spare part list and manuals for all equipments. 20.0 Training: Manufacturer/Contractor/Supplier should provide training for operation and maintenance free of cost for equipments supplied. 21.0 Past Execution Experience: The Bidder must qualify the following criteria of satisfactory execution of works in the last 7 years ending on the last day of the month previous to the one in which tenders are invited: a) Three similar works each of value not less than Rs. 30,00,000/-, or b) Two similar works each of value not less than Rs. 45,00,000/-, or c) One similar work of value not less than Rs. 80,00,000/All supporting documents to this effect must be submitted by the contractor along with the Technical Bid. 22.0 22.1 Contractor: Contractor should submit following documents along with quotation: a) Xerox of Income Tax Returns for last three years. b) Xerox of Service Tax /Works Contract Tax Registration. c) Xerox of Sales Tax/VAT Registration. d) Xerox of PAN Card. e) Xerox of Electrical Contractor License. 22.2 The contractor should be the manufacturer or the authorized sales agent or authorized alliance partner or authorized integrator of the manufacturer for all major high value items and equipments. Otherwise, the major items or equipments should be procured directly from the manufacturer. All supporting document of such authorization must be submitted by the contractor along with the Technical Bid. 23.0 All the equipments supplied shall be new, first class and should not have been manufactured on or before 6 (six) months from the date of issue of Work/Purchase Order to the Contractor/Manufacturer/Supplier. 24.0 Special Instruction for bidding process This tender is a two part tender. The Part-I: Technical Bid and Part-II: Price Bid. Bidder shall seal each bid separately with a clear label on the envelope about its content. Both the bids should be submitted in single drop two cover method. Any pricing details must not appear in the Part-I: Technical Bid. 25.0 Drawings and Documentation: As-built drawings as specified in this technical specifications shall be submitted by the Contractor. Contractor’s Signature 13 Date: ______________ 26.0 Permissions and Approvals: All statutory permissions and approvals from Electricity authority as may be required for commissioning of the entire system shall be carried out by the contractor. All necessary documentation for obtaining such permissions and approvals shall be done by the contractor. Purchaser shall assist in providing required declarations. Statutory fees shall be paid by the purchaser. 27.0 Guarantee: The equipments shall be guaranteed against all design and manufacturing defects, poor workmanship etc. for a period of 12 months from the date of commissioning or 18 months from the date of supply, whichever is earlier. Any defects discovered during this period shall be rectified by the vendor free of cost to purchaser. 28.0 Annual maintenance contract At the discretion of the purchaser, it shall be binding on the contractor to enter into an annual maintenance contract (AMC) for regular servicing and maintenance of the equipments for a period of four years after expiry of the free guarantee period of first 12 months from the date of commissioning. The contractor must quote for the charges of such AMC separately in the schedule of quantities. The entire bid may be ignored if AMC charge is not specified in the price bid. The scope of AMC work shall be servicing / labour for breakdown maintenance, repair, routine maintenance, schedule maintenance and regular checking to ensure trouble-free operation of the entire system. Contractor’s Signature 14 Date: ______________ TECHNICAL SPECIFICATIONS 1.0 Scope of Work The following works are in the scope of work of this tender: 1.1 LT Cubicle panel: Supply, installation, testing and commissioning of 415V LT cubicle panel with incoming ACB, outgoing MCCB, Bus coupler isolator and built-in distribution board with MCB. Spare space for installation of additional ACB / MCCB for future expansion shall be provided. 1.2 LT XLPE Aluminium conductor, armoured cable: Supply, installation, testing and commissioning of 3 ½ core X 400 sq mm, 3 ½ core X 240 sq mm XLPE insulated aluminium conductor armoured cable, to be laid directly in soil / in trench / cable tray with termination at substation LT panel and at Data centre LT Panel and at Services Panel and Chiller plants. 1.3 FRLS PVC Copper Cable: Supply, installation, testing and commissioning of 3 ½ core / 4 core / 3 core / 2 core FRLS PVC insulated copper conductor cable for power distribution to various equipments. 1.4 Earth Station: Supply, installation, testing and commissioning of 300 x 300 x 6 mm tinned copper plate earth pits and laying of earthing conductors for grounding system and related works. 1.5 Lightning Protection System: Supply, installation, testing and commissioning of horizontal and down conductors and providing of test link boxes for connecting to earth pits and related works. 1.6 Power and Lighting system: Supply, installation, testing and commissioning of power and lighting wiring, socket outlets, lighting fixtures, etc. 1.7 Boundary and Security Lighting: Supply, installation, testing and commissioning of street light poles, lighting fixtures for boundary and security lighting, Automatic Twilight switch, etc and related works. 1.8 Communication System: Supply, installation, testing and commissioning of OFC and CAT6 cables and termination on patch panels and related works. 1.9 Documentation: Preparation of As-Built drawings, supply of Service Manuals, etc. Contractor’s Signature 15 Date: ______________ 1.10 Liasion Work: All liaison work with documentation, test certificates, co-ordination with concerned authorities for obtaining permission to commission the entire system. 1.11 Other Works: All other works which might not have been specifically mentioned in the specifications and in schedule of quantities but are essential for operational requirement of the entire system shall be in the scope of work. Bidder shall specifically brought out such items in Technical bid and submit quote in separate sheet alongwith the Price Bid. 2.0 2.1 General: All the supply and work shall be in accordance with the relevant I.S. Specification and recognized standards and modern approved practice and shall meet the requirement of the latest issue of applicable codes, factory rates and regulations, supply codes and all standard accepted practice in locality where the installation is to be made. 2.2 All the materials and accessories provided by Contractor under terms of this contract shall conform to the relevant Indian Standard Specifications. Samples of all equipment, materials and accessories to be supplied by the Contractor shall be submitted for the approval of the Engineer before they are supplied and used. 2.3 Contractor shall provide all necessary labour, tools, and other requisite work like drilling, cutting, welding etc. at his own cost. 2.4 Good workmanship is the essence of this contract and shall be complied with at all time. The Contractor shall have the works supervised by qualified and experienced engineers. All the defects pointed out by the engineer shall be rectified immediately by the Contractor free of cost. 2.5 The installation shall generally be carried out strictly in conformity with the requirement of latest edition of the Indian Electricity Act, 1910 as amended and the Indian Electricity Rules, 1956 framed there under and all others statutory regulations that may be relevant to the installation. 2.6 No alteration which may affect the structures and architecture of building shall be done without the prior approval of the engineer. All work shall be carried out in such a manner that it should not cause any inconvenience to other works which are under progress. The Contractor shall cooperate with other agencies in the area for the smooth execution of all works. 2.7 Accidental damage to any property shall be reported immediately to site engineers and letter confirmed in writing. 3.0 3.1 Cable: XLPE Cable and FRLS PVC Cable Contractor’s Signature 16 Date: ______________ 3.1.1 XLPE Aluminium Conductor cable mentioned in the schedule shall be heavy duty, armoured, power cable with circular stranded Aluminium conductor, XLPE insulated and with galvanized round/strip armoured. XLPE cable must conform to IS 7098 with latest amendment. 3.1.2 All PVC cables shall be of FRLS PVC insulated conforming to relevant IS and with IS certification mark. 3.1.3 All cabling jointing materials, such as cable compound cable lugs, tapes, sand, bricks, jointing material etc. shall be of approved quality and acceptable to Engineer In-Charge. 3.2 General Rules for Cable Laying: 3.2.1 Work shall be carried out in neat workman like manner by skilled, experienced and competent workmen in accordance with standard practice. 3.2.2 Cable shall be laid in one piece length between supply and feeding point. 3.2.3 Method of work, routing of cable etc. shall in every case be as per schedule and subject to the approval of Engineer In-Charge. 3.2.4 All new cables shall be megger tested before laying. 3.2.5 Care shall be exercised by providing suitable props for supporting other service lines in ground at the time of excavation. Where cutting of a road/lawn becomes necessary it should be done with the approval of the Engineer In-Charge. 3.2.6 Excavation of trenches shall be executed wherever necessary and the vertical sides of the trenches are kept as straight as possible. The exact location of each trench shall be settled by the Engineer In-Charge on the site, when Contractor is in position to commence the work. 3.2.7 The bottom of trench should be carefully leveled and free from stones but if ingredients and changes of depth are unavoidable, it should be gradual. 3.2.8 When more than one multi core cables are laid in same trench, horizontal inter axial spacing of cables should be taken care of and also assure that fault occurring on one cable will not damage the adjacent cable. 3.2.9 After the cables are laid the trench shall be filled in layer the earth in each layer being well rammed by spraying water and sufficient allowance made for settlement. Extra earth should be removed from the place of trench to the place as decided by Engineer In-Charge. 3.2.10 Before laying cable through existing cable trench, cable trench should be cleaned properly. It is required existing cables to be recharged. Contractor’s Signature 17 Date: ______________ 3.2.11 All XLPE/PVC Cables should be supported on their horizontal and vertical run on wall/ceiling, with G.I. saddles, 5 mm thick galvanized M.S. spacers with S.S. screws. The spacers shall be firmly fixed by means of PVC rawl plugs/fill plugs and nettle fold screws. The interval between supports shall not exceed 400 mm for horizontal run and 500 mm for vertical run. 3.2.12 All the cable running through trenches shall be fixed as per Clause No. 3.2.11 wherever possible. 3.2.13 All the cable routes to be marked at the both sides of cable termination with brass plate and letter to be imposed. 3.2.14 Supply & fixing of clamps for cable routes and making holes in walls/slab for cable route are part of cable laying and cost should be included in cable laying. Proper slab cutting machine should be used for making holes in slab. 3.2.15 Wherever cables are laid across wall, the sleeves / cut-outs through which the cables pass shall be appropriately sealed in approved manner so as to prevent water seepage / rodent entry and shall also be suitable as fire-seal. 3.2.16 When laid on trays or inside trench, multiple cables shall be appropriately spaced as per manufacturer’s recommendation and as directed by the Engineer in-charge. 3.2.17 Supporting arrangements with brackets, etc shall be used while terminating the cables. The cables shall not hang or remain unsupported under any circumstances at the termination points. 3.2.18 Wherever Aluminium cables are terminated on copper bus / extender, utmost care shall be taken so as to prevent corrosive joints. 4.0 4.1 Panel: Contractor shall make suitable arrangements using MS channels, etc on existing trenches for mounting of panels. Modification of trench-covers, if required, shall also be in the scope of work of the contractor. 4.2 All necessary arrangements eg extenders, cable boxes, etc shall be provided by the contractor, if required, for termination of cables to the panels. 4.3 All panels shall be subjected to, but not limited to, Meggar test and Heat Run test (full load test) in presence of the purchaser’s representative at the manufacturer’s premises. 4.4 All ACBs shall be with micro-processor based protection, 65 kA, draw-out type and shall be suitable for remote monitoring. All ACBs shall of same type. Contractor’s Signature 18 Date: ______________ 4.5 All MCCBs shall be with micro-processor based protection, fixed type and shall be suitable for remote monitoring. All MCCBs shall be of same type. 4.6 All meters shall be digital with selection facility. 4.7 All built-in DBs shall be double door type, with outer doors having easy openable mechanism. 4.8 Contractor shall submit GA drawings of panels within two weeks of placing order by TIFR for approval. Fabrication of panel shall be started only after the approval of GA drawings. 5.0 5.1 Lightning Protection System: The contractor shall submit general layout drawing of the horizontal and down conductors together with earth pits, designed based on relevant IS and codes, within two weeks of placing order by TIFR for approval. 5.2 Test links shall be provided wherever the down conductor is connected to the earth pit. 6.0 6.1 Lighting Fixtures: Contractor shall make all necessary arrangements for fixing of fixtures on false ceiling, streetlight poles, etc. For wall or ceiling mounting, all necessary fixing arrangements, eg brackets, conduit-drops, etc if required as per site condition, shall be provided by the contractor within the scope of work. 7.0 7.1 Completeness of work: Contractor shall include and provide all necessary materials and labour for completing the job in approved manner following all applicable standards and code of practices. Contractor’s Signature 19 Date: ______________ ANNEXURE - I TECHNICAL SPECIFICATIONS LT CUBICLE DISTRIBUTION PANEL, 2000A, 415V And OTHER LT PANELS 1.0 Scope 1.1 This specification covers the following as stipulated in Schedule of Quantities in Part – II : Price Bid. 1.1.1 LT Panel: Design, manufacture, inspection and testing at factory before delivery, supply, delivery at site, positioning at site, pre-commissioning tests and final commissioning or part thereof of 2000A, 415V, LT Cubicle Distribution Panel and other LT panels as mentioned in this technical specifications. 1.1.2 Installation: Positioning at site, installation, testing, commissioning of the LT Cubicle Distribution Panel as mentioned in the drawing and as per I.S. specification and I.E. Rules including incidental minor civil work required for installation. 1.1.3 Statutory Permissions: All statutory permissions, if required, for installation and commissioning of the equipment and associated work from statutory authorities. 1.1.4 The scope of work of LT Panel does not include foundation, termination of incoming power cables and connection to earth pits. These works are included separately in the tender. However, while other agencies would be carrying out related and connected jobs, the purchaser, if so desires, may ask the services of the successful bidder to supervise the same. 1.1.5 All fittings and accessories which may not be specifically mentioned in this specification but those are usually necessary for the equipment shall be specified and shall be deemed to be included in the specification and shall be furnished by the bidder without extra charges. 1.1.8 Delivery (including unloading) shall be made to the destination / location as specified in this tender document. The contractor shall arrange all road clearances / permit etc. as may be necessary for transportation. TIFR may assist in arranging Road Permit wherever possible. 2.0 Codes and Standards 2.1 The equipment shall comply with the requirement of latest revision of following standard issued by BIS (Bureau of Indian Standards), unless otherwise specified. IS-2147 Contractor’s Signature - Degree of Protection provided by enclosures for low voltage switch gear exceeding 1000 V 20 Date: ______________ IS-0237 - IS-3043 IS-3618 IS-6005 (1979) IS-0375 (1963) - IS-5578 (1970) - IS-8626 IS-3914 IS-4604 - IS-1882 IS-2959 IS-0694 (1977) IS-8130 (1976) IS-1248 IS-2208 IS-9224 (1979) IS-2705 IS-2516 IS-6875 IS-0722 IS-3231 IS-1554 IS-7098 IS- - General requirement of switch gear & control gear for voltage not exceeding 1000 V Code of Practice for earthing Method of pre-treatment of MS Sheets for phosphetizing Method of pre-treatment of MS Sheets for phosphetizing Marking & arrangement of Bus Bars, Power & Control/ Auxiliary wiring Marking & arrangement of Bus Bars, Power & Control/ Auxiliary wiring Factory Built Assemblies of Switch Boards Code of Practice for selection of A.C. Induction Motor Starter Specification for heavy duty Air Break Switches & composite units of Air Break Switches & fuses for voltage not exceeding 1000 V A.C. Motor Starters of voltage not exceeding 1100 V A.C. Contactors of voltage not exceeding 1000 V PVC insulated cable & Aluminium conductor PVC insulated cable & Aluminium conductor Direct acting Electrical Indicating Instruments Low voltage fuses Low voltage fuses Current Transformer A.C. Breakers Control Switches & Push Buttons Integrating Instruments Relays PVC Armoured Cable XLPE cable Lightning protection 2.2 All the supply and work shall be in accordance with the relevant I.S. Specification and recognized standards and modern approved practice and shall meet the requirement of the latest issue of applicable codes, factory rates and regulations, supply codes and all standard accepted practice in locality where the installation is to be made. 2.3 All the materials and accessories provided by Contractor under terms of this contract shall conform to the relevant Indian Standard Specifications. Samples of all equipment, materials and accessories to be supplied by the Contractor shall be submitted for the approval of the Engineer In-Charge before they are used. 2.4 The installation shall generally be carried out strictly in conformity with the requirement of latest edition of the Indian Electricity Act, 1910, as amended from time to time, and the Indian Electricity Rules, 1956, framed therein and all other statutory regulations that may be relevant to the installation. 2.5 In case of any contradiction between various referred standards/specifications/data sheet and statutory regulations, the following order of priority shall govern. a) Statutory Regulation b) These Specification c) Relevant Codes & Standards Contractor’s Signature 21 Date: ______________ 3.0 Site/Climate Conditions: 3.1 The Equipment shall be suitable for installation and satisfactory continuous operation in a sub-station in a generally hot and humid atmosphere. The equipment shall be designed to operate continuous under site condition as specified below. i) Location ii) Max. ambient air temperature, 0C iii) Min. ambient air temperature, 0C iv) Max. average daily ambient air temp., 0C v) Max. yearly weighed average ambient temp, 0C vi) Max. relative humidity, % vii) Average Annual rainfall, mm viii) Max. altitude above mean sea level (Meters) : Hyderabad : 50 0C : 10 0C : 40 0C : 32 0C : 95 % : 800 mm : 540 m 4.0 General Conditions 4.1 Contractor shall provide all necessary labour, tools, and other requisite work like drilling, cutting, welding etc. as may be necessary for the work at his own cost. 4.2 Good workmanship is the essence of this contract and shall be complied with at all time. The Contractor shall have the works supervised by his qualified and experienced engineers. All the defects pointed out by the Engineer In-Charge shall be rectified immediately by the Contractor free of cost. 4.3 No alteration which may affect the structures and architecture of building shall be done without the prior approval of the Engineer In-Charge. All work shall be carried out in such a manner that it should not cause any inconvenience to other works which are under progress. The Contractor shall cooperate with other agencies in the area for the smooth execution of all works. 4.4 Contractor shall bring all roads, pathways, ground and other surfaces and installations which were affected during the execution of this work by the contractor to the original state and finish to the satisfaction of the Engineer InCharge. 4.5 Accidental damage to any property shall be reported immediately to site engineers and latter confirmed in writing to the Engineer In-Charge. 5.0 Drawings 5.1 The Contractor must submit all required GA drawing and necessary design details to the Purchaser for approval. However, it shall be noted that such approval by the purchaser shall not relieve the Contractor of his liabilities as mentioned in this Tender Document. 6.0 Technical Data, Routine and Type Test Certificates 6.1 Each tender shall be accompanied by the following information with sufficient details to enable the purchaser to make an appraisal of the quality and suitability of the material and equipment offered: Contractor’s Signature 22 Date: ______________ a) Complete information required in the form of “Guaranteed Technical particulars to be filled by the bidder” of this specification. b) Type test certificates of similar equipment offered or of similar design and capacity from a Govt. recognized laboratory. Type test certificates should not be more than 5 (five) years old. c) Manufacturer’s literature, brochures, catalogues etc. d) List of customers to whom similar such equipment has been supplied. e) Detail lists of successfully commissioned similar equipments of equivalent rating during the last three years. Contractor should note that failure to comply with the provision of this clause might be sufficient reason to reject the bid. 6.2 The equipment shall conform to the provisions of Indian Electricity Rules and other Statutory Regulations currently in force in the country. 6.3 In case Indian Standards are not available for any equipment, standards issued by IEC/BS/VDE/IEEE/NEMA or equivalent agency shall be applicable. 6.4 Inspection & Testing 6.4.1 For all type and acceptance tests, the acceptance values shall be the value guaranteed by the supplier in the proforma for “Guaranteed Technical Particulars” furnished in this specification or acceptance value specified in this specification, which is more strengthen for that particular test. 6.4.2 TIFR reserves the right to witness any or all the tests. 6.4.3 TIFR reserves the right to witness any stage of manufacturing of the equipments. 6.4.4 Makes for all the testing equipments installed in the work of the bidder/manufacturer shall be furnished along with the calibration/latest test results carried out on these equipments from a Govt. approved Test House. 6.4.5 TIFR shall have the option to check the input of material including weights, dimension, current density, flux density, etc anytime during the manufacturing process or at final inspection. 6.5 Drawing & Documents: 6.5.1 Vendor shall submit following information/drawing along with bid. 6.5.2 Within two weeks of the Letter of Intent /Purchase Order, vendor shall submit 4 sets of the following drawing for approval of TIFR. 1. GA drawing 2. Wiring diagram 3. Control circuit drawing 4. Foundation drawings Contractor’s Signature 23 Date: ______________ 7.0 Standard Specification of 2000A, 415V and Other LT Distribution Panels 7.1 ACB : 1. Operation 2. Poles, Incomer 3. Poles, Outgoing 4. Protection type 5. Protection, Incomer : : : : : 6. Protection, Outgoing : 7. Mounting 8. Remote Monitoring : : MCCB : 1. Operation 2. Poles, Incoming 3. Poles, Outgoing 4. Protection type 5. Protection, Incoming : : : : : 6. Protection, Outgoing : 7. Remote Monitoring : 7.2 7.3 2000A, 415V, 65 kA Make: Schneider Motorized 4 pole 3 pole / 4 pole Micro-processor based Over-current, Short-time, Instanteneous, Earth fault Over-current, Instanteneous Draw-out type Yes 1000A/630A/160A/100A, 415V Make: Schneider Manual 4 pole 3 pole / 4 pole Micro-processor based Over-current, short-time, Instanteneous, Earth fault Over-current, Instanteneous Yes Terminal Arrangement ii) Incoming, 2000A ACB : 9 No. 3½C x 400 sq mm XLPE, Armoured Aluminium Cable iii) Outgoing, other ratings : FRLS PVC Armoured Copper Conductor Cable of varying sizes 7.4 Bus Bar : 2000 A, Copper 7.5 Indication Lamps : RYB OFF/TRIP/ON 7.6 Remote Control Monitoring : Signal I/O interface or Contacts for ACB / MCCB Status monitoring and control from remote location Contractor’s Signature 24 Date: ______________ 8.0 It should be noted that general arrangement shown in drawing may be modified by the contractor subject to the approval by purchaser before manufacturing. 9.0 Fabrication Process 9.1 Shearing, bending and straightening shall be done on machines only. 9.2 Nut, bolts, washer, screws shall be of SS 304 (Stainless Steel SS304). 9.3 Suitable brackets and clamps shall be provided inside the cable alley and cable chamber to hold cable and earthing strip. 9.4 Compartment having MCCB should have 4 mm Bakelite sheet partition between MCCB terminals. 9.5 Proper identification marking shall be provided. 9.6 Bus bar shall be of hard drawn electrolytic high conductivity tinned Copper and shall be fixed on supports constructed from Epoxy cast resin insulator/Porcelain insulators suitable for 11 kV. The supports must be sufficiently close and robust to withstand short circuit current as per IS specifications. 9.7 The bus bar shall be properly spaced in cubicle and shall be insulated with heat shrinkable bus bar insulating tubing etc. with proper colour code. 9.8 Two bolt type earthing terminals shall be provided on panels as per IS Specifications. 9.9 Each feeder should be provided with openable door with pivot type hinges to access the cable terminals & setting device. 9.10 The cable alley to be provided with screwed, openable doors. 10.0 Testing & Inspection: 10.1 Contractor shall have all the testing facilities for testing at Factory & site mentioned below including any other test as specified in IS Specification. Contractor shall arrange for all the tests and inspection at factory and site at his own cost. Contractor should arrange for the visit of two engineers deputed by purchaser for factory inspection. 10.2 The successful bidder shall furnish to the purchaser Routine test certificates for prior approval before despatch of any equipment from the works and the approval in writing from the purchaser is essential to affect the despatch of the equipment. The test reports shall be submitted completed with identification data including serial number of equipments. 10.3 Test shall be performed in presence of purchaser’s representative, if so desired by the purchaser. The successful bidder should give at least thirty days’ advance notice of the date when the tests are to be carried out. Contractor’s Signature 25 Date: ______________ 11.0 11.1 Inspection/Testing at Factory: Following tests shall be carried out at on the equipment at factory: 1) Physical inspection of Switch Boards frame. 2) High Voltage Test at 2500 V for one minute. 3) Insulation Resistance Test at 1000 V Megger. 4) Phase Sequence Test. 5) Continuity Test. 6) Temperature Rise test 12.0 Inspection/Testing at Site/Stores: 12.1 All tests mentioned above at Sr. Nos. 2, 3, 4, 5 shall also be conducted at site after delivery of material at site along with the physical inspection before commissioning. 12.2 Contractor has to provide 2 sets of approved drawings and Test Certificates of all the components after completion of job. 13.0 Panel Fabrication Details 13.1 Switchboard Configuration 1. The Switchboard shall be configured with Air Circuit Breakers, MCCB's, MCB’s and other equipment as called for in the schedule of quantities. 2. The MCCBs shall be arranged in multi-tier formation whereas the Air Circuit Breakers shall be arranged in Single or Double tier formation only to facilitate operation and maintenance. 3. The Switchboards shall be of adequate size with a provision of spare space to accommodate possible future additional switch gear. 13.2 Constructional Features 1. The Switchboards shall be metal clad totally enclosed, floor mounted free standing type of modular extensible design suitable for indoor mounting. 2. Incomer and bus section panels or sections shall be separate and independent and shall not be wired with sections required for feeder. The incomer panel shall be suitable for receiving bus trunking or MV cable of size specified. 3. Switchboards shall be made up of requisite vertical sections, which when coupled together, shall form continuous dead front switchboards. 4. Switchboard shall be readily extensible on both sides by addition of vertical sections after removal of the end covers. Contractor’s Signature 26 Date: ______________ 5. The switchboards shall be designed for use in high ambient temperature and humid tropical conditions as specified. Ease of inspections, cleaning and repairs while maintaining continuity of operation shall be provided in the design. 6. Metal based neoprene gaskets between all adjacent units and beneath all covers shall be provided to render the joints dust and vermin proof to provide a degree of protection of IP 42 or as stipulated in schedule of quantities. The unused openings within the switchboards shall be closed using suitable grommets. 7. Special care to be taken to ensure effective earthing of the frame and doors of the switchboards 8. Each vertical section shall be provided with a rear or side cable chamber housing the cable end connections and power/control cable terminations. There should be generous availability of space for ease of installation and maintenance with adequate safety for working in one vertical section without coming into contract with any live parts. The design of the switchboard shall allow standard extension chambers if required to accommodate cables. 9. Switchboard panels and cubicles shall be fabricated with CRCA Sheet Steel of thickness not less than 2.0 mm and shall be folded and braced as necessary to provide a rigid support for all components. The doors and covers shall be fabricated from CRCA sheet steel of thickness not less than 2 mm. Joints of any kind in sheet metal shall be seam welded and all welding slag ground off and welding pits wiped smooth with plumber metal. 10. All panels and covers shall be properly fitted and square with the frame. The holes in the panel shall be correctly positioned. 11. Switchboard shall be provided with “Danger Notice Plate” conforming to relevant Indian Standards. 12. The enclosures shall be designed to take care of normal stress as well as abnormal electro-mechanical stress due to short circuit conditions. All covers and doors provided shall offer adequate safety to operating persons and provide ingress protection of IP 42 unless otherwise stated. Ventilating openings and vent outlets, if provided, shall be arranged such that same ingress protection of IP 42 is retained. Suitable pressure relief devices shall be provided to minimize danger to operator during internal fault conditions 13.3 Switchboard Dimensional Limitations 1. The overall height of the switchboard shall be limited to 2400 mm for all the Busbar ratings and type of switchboards. Panel should have integral Contractor’s Signature 27 Date: ______________ base frame of 75mm, hence total panel height should not be more than 2475mm. 2. The height of the operating handle, push buttons etc shall be restricted between 300 mm and 2000 mm from finished floor level. 3. Other dimensional limits if any are specified separately. 13.4 Switchboard Compartmentalization 1. For compartmentalized switchboards, separate totally enclosed compartments shall be provided for horizontal busbars, vertical busbars, ACBs, MCCBs, and cable alloys. 2. The main board shall be with Form 4b Construction. 3. Earthed metal or insulated shutters shall be provided between drawout and fixed portion of the switchgear such that no lives parts are accessible with equipment drawn out. 4. Sheet steel hinged lockable doors for each separate compartment shall be provided and duly interlocked with the breaker in "ON" and "OFF" position. 5. For all Circuit Breakers separate and adequate compartments shall be provided for accommodating instruments, indicating lamps, control contactors and control MCB etc. These shall be accessible for testing and maintenance without any danger of accidental contact with live parts of the circuit breaker, busbars and connections. 6. Each switchgear cubicles shall be fitted with label in front and back identifying the circuit, switchgear type, rating and duty. All operating device shall be located in front of switchgear only. 7. Cable compartments shall be of adequate size for easy termination of all incoming and outgoing cables entering from bottom or top. The construction shall include necessary and adequate and proper support shall be provided in cable compartments to support and clamping the cable in the cable alley / cable chamber. 13.5 Switchboard Bus Bars 1. Busbars shall be made of high conductivity, 99.9% purity, high strength Copper. Busbars shall be of rectangular cross sections, not more than 5mm thickness suitable for full load current for phase bus bars and half/ full-rated current for neutral bus bar or as stipulated in schedule of quantities. Busbar shall be suitable to withstand the stresses of fault level as specified in schedule of quantities. Contractor’s Signature 28 Date: ______________ 2. The bus bars shall be supported on non-breakable, non-hygroscopic epoxy resin or glass fiber reinforced polymer insulated supports able to withstand operating temperature of 110O C at regular intervals, to withstand the forces arising from a fault level as stipulated in schedule of quantities. The material and the spacing of the Busbar supports should be same as per the type tested assembly 3. Auxiliary buses for control power supply, space heater power supply or any other specified service shall be provided. These buses shall be insulated, adequately supported and sized to suit specific requirement. The material for auxiliary supply bus will be insulated electrolytic copper. 4. Clearances between phases should be in line with IEC. 13.6 Switchboard Interconnection 1. All connection and tap offs shall be through adequately sized connectors appropriate for fault level at location. This shall include tap off to feeders and instrument/control transformers. 2. For unit ratings upto 250 amps, PVC insulated 105 dg withstand, copper conductor wires of adequate size to carry full load current shall be used. The terminations of such interconnections shall be crimped. Solid connections shall be used for all rating of above 250 amps.. 3. All connections, tappings, clamping, shall be made in an approved manner to ensure minimum contact resistance. All connections shall be firmly bolted and clamp with .even tension. Before assembly joint surfaces shall be filed or finished to remove burrs, dents and oxides and silvered to maintain good continuity at all joints. All screws, bolts, washers shall be zinc plated. 4. Starters, if any, shall also be wired for remote control operation by providing cabling upto cable alley with terminal strip. 13.7 Draw-out Features Air Circuit Breakers shall be provided in fully drawout cubicles, unless otherwise stated. These cubicles shall be such that drawout is possible without disconnection of the wires and cables. The power and control circuits shall have self-aligning and self-isolating contacts. Mechanical latches shall be integrated in ACB at service, test and isolated position to ensure that Breaker is firmly latched in respective position. It shall not be possible to move the breaker from the position unless latch is manually operated. 13.8 Instrument Accommodation Contractor’s Signature 29 Date: ______________ 1. All voltmeter and ammeter and other instruments shall be flushed mounted type with digital read-out. All voltmeter shall be protected with MCBs. 2. Instruments and indicating lamps shall not be mounted on the Circuit Breaker Compartment door for which a separate and adequate compartment shall be provided and the instrumentation shall be accessible for testing and maintenance without danger of accidental contact with live parts of the Switchboard. 3. For MCCBs, instruments and indicating lamps can be provided on the compartment doors. 4. The current transformers for metering and for protection shall be mounted on the solid busbars with proper supports. 5. On all the incomers of switch boards ON/OFF indicators lamps shall be provided suitable for operation on AC 240 volts supply. All lamps shall be protected by MCBs. 6. For Incomer and important outgoing feeders, comprehensive power meters shall be provided which shall display A , V, Pf , Hz ,Kw , KVA,KVAr, KWH, KVARH , average and maximum values , demand values. Also add on modules for RS485 port, programmable contacts, analogue output etc to link to SCADA system. 13.9 Wiring All wiring for relays and meters shall be with PVC insulated copper conductor wires. The wiring shall be coded and labeled with approved ferrules for identification. The minimum size of copper conductor control wires shall be 2.5 sq. mm. Runs of wires shall be neatly bunched and suitably supported and clamped. Means shall be provided for easy identification of wires. Identification ferrules shall be used at both end of wires. All control wires meant for external connections are to be brought out on a terminal board. 13.10 Earthing Continuous earth bus sized for prospective fault current to be provided with arrangement for connecting to station earth at two points. Hinged doors / frames are to be connected to earth through adequately sized flexible braids. 13.11 Sheet Steel Treatment And Painting Sheet steel used in the fabrication of switchboards shall undergo a rigorous cleaning and surface treatment seven tank process comprising of alkaline degreasing, descaling in dilute sulphuric acid and a recognised phosphating process after which a coat of primer paint compactively with the final paint shall be applied over the treated surface. Final paint coat of oven baked powder coating, of minimum 50 micron thickness, of shade approved by Engineer-inCharge shall then be provided. 13.12 Name Plates And Labels Suitable engraved white on black name plates and identification labels of metal for all Switchboards and Circuits shall be provided. These shall indicate the feeder number and feeder designation. Contractor’s Signature 30 Date: ______________ 14.0 Switchgear 14.1 LT Air Circuit Breakers 14.1.1 General 1. The circuit breakers shall be of the air break type, robust and compact design suitable for indoor mounting and shall comply with the requirement IEC 60947-1 and 2. Rupturing capacity shall be as stipulated in Schedule of quantities. Heat loss per pole shall be low. 2. The breaker shall comply with the isolation function requirement of IEC 60 947-2 section 7.12 to be marked as suitable for isolation / disconnection to facilitate safety of operating personal while the breaker is in use. 3. The breaker shall provide class II insulation between the front panel and internal power circuits to avoid any accidental contact with the live main current carrying path with the front cover open. 4. Protective devices, metering, CTs, PTs, push buttons and indicating lamps shall be provided as per schedule of quantities. 14.1.2 Constructional Features 1. The Circuit Breaker shall be flush front, metal clad, horizontal draw-out pattern, three/four pole as required and fully interlocked. Each Circuit Breaker shall be housed in a separate compartment enclosed on all sides. 2. The Circuit Breaker cradle shall be designed and constructed to permit smooth withdrawal and insertion. The movement shall be free of jerks, easy to operate. Mechanical Latch to be provided to identify the Isolated , test & service position of breaker to prevent over racking. 3. All current carrying parts in the breaker shall be silver plated and suitable arcing contacts shall be provided to protect the main contacts which shall be separate from the main contacts and easily replaceable. In addition, Arc chutes shall be provided for each pole, and these shall be suitable for being lifted out for the inspection of the main and the arcing contacts. 4. The circuit breaker shall have indication of mechanical wear of contacts enabling visible indication of contact life. 5. Self aligning cluster type isolating contacts shall be provided for the Circuit Breaker, with automatically operated shutters to screen live cluster contacts when the Breaker is withdrawn from the cubicle. Sliding connections including those for the auxiliary contacts and control wiring shall also be of the self aligning type. The fixed portion Contractor’s Signature 31 Date: ______________ of the sliding connections shall have easy access for maintenance purposes. 6. There shall be flexibility in changing the types of terminals at site to suit the bus bar orientation if required. 7. The cubicle for housing the Breaker shall be free standing dead front pattern, fabricated from the best quality sheet steel. 14.1.3 Operating Mechanism 1. The Circuit Breaker shall be trip free with independent motor wound spring operated mechanism as specified and with mechanical ON/OFF indication. The operating mechanism shall be such that the circuit breaker is at all times free to open immediately the trip coil is energized. The breaker shall be provided with in-built anti-pumping mechanism. 2. The closing time shall be less than or equal to 70 ms to ensure faster closing of the breaker. And tripping time should be less than 30 ms to reduce the let through energy in the event of fault. 3. The operating handle and mechanical trip push button shall be at the front of and integral with the Circuit Breaker. 4. There shall be mechanical indicator on the front panel for ‘Ready to close’ situation for the breaker by checking all interlocks. 5. The Circuit Breaker shall have the following four distinct and separate positions which shall be indicated on the face of the panel. The breaker shall get latched in each of three position namely Service , Test and Isolated, operator to de latch before racking in/out to other position "Service" -- "Test" -- "Isolated" -- "Maintenance" -- Both main and secondary isolating contacts closed Main isolating contacts open and secondary isolating contacts closed Both main and secondary isolating contacts open Circuit Breaker fully outside the panel ready for maintenance 14.1.4 Circuit Breaker Interlocking 1. Sequence type strain free interlocks shall be provided to ensure the following: 2. It shall not be possible for the Breaker to be withdrawn from the cubicle when in the "ON" position. To achieve this, suitable mechanism shall be provided to lock the Breaker in the tripped position before the Breaker is isolated. Contractor’s Signature 32 Date: ______________ 3. It shall not be possible for the Breaker to be switched "ON" until it is either in the fully inserted position or, for testing purposes, it is in the fully isolated position. 4. It shall not be possible for the Circuit Breaker to be plugged in unless it is in the OFF position. 5. A safety latch shall be provided to ensure that the movement of the Breaker, as it is withdrawn, is checked before it is completely out of the cubicle, thus preventing its accidental fall due to its weight. 6. Mechanical and electrical anti-pumping devices shall be incorporated in the ACBs as required. 7. Mechanical interlock using two cables shall be provided connecting both incoming ACBs. 14.1.5 Circuit Breaker Auxiliary Contacts The Circuit Breaker shall have suitable free / minimum 6 NO/NC auxiliary contacts rated at 10 amps 415 volts 50 Hz. These contacts shall be approachable from the front for connecting all external wiring from the front. They shall close before the main contacts when the Circuit Breaker is plugged in and vice versa when the Circuit Breaker is Drawn Out of the cubicle. 14.1.6 Electrical Auxiliaries All electrical auxiliaries, including the spring charging gear motor shall be installable at site without requiring adjustment or any tools other than a screw driver. The auxiliaries shall be placed in a compartment which under normal operating conditions, shall not contain any conducting parts capable of entering into electrical contact with the circuit breaker poles. It shall be possible to connect all auxiliary wiring from the front of the circuit breaker. 14.1.7 Circuit breaker Releases The Incoming circuit breaker to be equipped with the microprocessor based release with adjustable short circuit protection with adjustable time delay, Overcurrent protection, and adjustable earth fault protection with adjustable time dely. The release should have graphical display showing the IDMT curve. It should have bar graph display of all electrical parameters like V , A , W , VAR, VA , Wh, VARh, Vah It should be possible to store tripping history of last ten faults with time and date of fault and the type of fault with values. The outgoing ACBs should have microprocessor based Release with Short circuit and overload protections with Display of current. The bar graph to show percentage loading of the breaker should be available. On line setting of the parameters should be possible. The setting of the ACB should be possible digitally as well as with dial settings with the help of screwdriver. Contractor’s Signature 33 Date: ______________ Option of communication port should be available on all types of the releases, even if the same is not specified at the time of ordering. As an option it should be possible to have programmable contacts if required at later date. 14.1.8 Earthing The frame of the Circuit Breaker shall be positively earthed when the Circuit Breaker is racked into the cubicle. 14.1.9 Automatic Source Changeover System This module shall supervise the power management of the incoming sources. The system shall automatically switch OFF and switch ON the respective ACBs depending on the source availability. The following features must be available in the system: 1. Designating the “Normal” source 2. Monitoring of “Normal” source & “Automatic” transfer 3. ACB status indication on front of controller: On, Off & Trip 4. Voluntary transfer to “Replacement” source 5. Acceptance of remote command for operation 6. Mechanical interlock using two cables between two incomer ACBs 7. Electrical interlock 8. All necessary control units 9. Control voltage: 240V AC 15.0 Moulded Case Circuit Breaker (MCCB) 15.1 General 1. The circuit breakers shall comply with the requirement of IEC 60 947 / IS 13947 : 1993. MCCBs shall be suitable for nominal voltage of 3 phase 690 Volts AC 50 HZ supply. 2. The circuit breaker shall comply with the isolation function requirement of IEC 60 947-2 section 7.1.2 to be marked as suitable for isolation / disconnection to facilitate safety of operating personnel while the breaker is in use. 3. The circuit breaker shall provide class II insulation between the front cover and internal power circuits to avoid any accidental contact with the live main current carrying path with the front cover open. 4. The MCCBs shall be of double break contacts. 5. The MCCB shall be fixed type, manually operated with rotary handle. Contractor’s Signature 34 Date: ______________ 6. All MCCBs shall have micro-processor based protection and trip system. 15.2 Constructional features 1. Three/four pole MCCBs shall have a common handle for simultaneous operation and tripping of all the poles. 2. The contact tips shall be made of suitable arc resistant sintered alloy. Terminals shall be of liberal design with adequate clearances 3. Suitable arc extinguishing devices shall be provided for each contact. 15.3 Operating mechanism 1. The operating handle of the MCCBs shall be quick make / break, trip free type. 2. The operating handle of the MCCBs shall have suitable, ON, OFF and TRIP indicators. 3. The operating handle and mechanical trip push button shall be at the front of and integral with the circuit breaker 4. MCCBs shall comprise of the mechanism designed to trip the circuit breaker in the event of high value short circuit currents. 5. Earth fault protection if specified should be an integral part of the breaker, direct operating type and adjustable 6. MCCBs range shall have established and documented discrimination charts readily available. 7. MCCBs should be of the same family. 15.4 Circuit Breaker Interlocking MCCBs shall be provided with following interlocking devices. 1. Handle interlock to prevent unnecessary manipulations of the breaker. 2. Door interlock to prevent door being opened when the breaker is in ON position 3. De-interlocking device to open the door even if the breaker is in ON position. 15.5 Circuit breaker auxiliaries The circuit breaker shall be provided with following accessories, if specified in drawings/ schedule of quantities 1. Under voltage trip 2. Shunt trip Contractor’s Signature 35 Date: ______________ 3. Alarm switch 4. Auxiliary switch 15.6 Type test certificate The contractor shall submit type test certificate from a international recognized test house for the circuit breakers offered. 16.0 MCB 16.1 The MCB's shall be of the completely moulded design suitable for operation at 240/415 Volts 50 Hz system. 16.2 The MCB's shall have a rupturing capacity of 10 KA at 0.5 pf. 16.3 The MCB's shall have inverse time delayed thermal overload and instantaneous magnetic short circuit protection.. 17.0 Manufacturing Facilities 17.1 Sheet steel manufacturing shall be done according to the drawings on inhouse CNC cutting and bending machines. 17.2 The manufacturer must have established stores with proper procedures for checking incoming material, stocking, rejection etc so that non-Quality material does not enter the shop. 17.3 In house facility for routine testing of the switchboards 17.4 The complete facility should have ISO 9001 certification. 18.0 Inspection & Testing 18.1 Test shall be made at any ambient air temperature below 500C. Where it is required, test results shall be corrected to a reference temperature of 750C. 18.2 For all type and acceptance tests, the acceptance values shall be the value guaranteed by the supplier in the proforma for “Guaranteed Technical Particulars” furnished in this specification or acceptance value specified in this specification, which is more strengthen for that particular test. 18.3 Purchaser reserves the right to witness any or all the tests. 18.4 Purchaser reserves the right to witness any stage of manufacturing of the equipment. 18.5 Makes for all the testing equipments installed in the work of the bidder/manufacturer shall be furnished along with the calibration/latest test results carried out on these equipments from a Govt. approved Test House. 18.6 Purchaser shall have the option to check the input of material including weights, dimension, current density, flux density, etc anytime during the manufacturing process or at final inspection. Contractor’s Signature 36 Date: ______________ 19.0 Drawing & Documents: Within two weeks of the Letter of Intent /Purchase Order, vendor shall submit 2 sets of the GA and detailed drawings for approval by purchaser prior to manufacture. 20.0 Packing: Panels with all accessories shall be dispatched to site packed in wooden crates wherever applicable. It shall be wrapped in Polyethylene sheets before putting in crates and it shall be ensured that damage to the equipment does not occur during handling/transportation. 21.0 Guarantee: The Panels shall be guaranteed against all design and manufacturing defects, poor workmanship etc. for a period of 12 months from the date of commissioning or 18 months from the date of supply, whichever is earlier. Any defects discovered during this period shall be rectified by the vendor free of cost to purchaser. 22.0 As Built Drawings Contractor shall submit 4 sets of hardcopy As-Built drawings for the entire works carried out in this tender. Separate drawings shall be prepared for all sub-systems describing all details of the system. All drawings shall of same size or minimum A1 size. In addition, softcopy of the said drawings, compatible to Autocad or in standard/approved format, shall also be submitted by the contractor for purchaser approval and record. Contractor’s Signature 37 Date: ______________ GUARANTEED TECHNICAL PARTICULARS TO BE FILLED BY BIDDER LT CUBICLE DISTRIBUTION PANEL 1.0 1.1 Switchgear Assembly ACB / MCCB Make : 1.2 Reference Standard : 1.3 Voltage : 1.4 Phase, Frequency No. (Hz) : 1.5 Short Circuit Rating Schneider / Siemens 415 V, 3phase, AC 3 phase, 50 Hz a) Short Circuit time for 1 Sec. (KA rms.) 1.6 Insulation Level a) Impulse Withstand (kVp): b) 1 min. 50 Hz voltage withstand kV rms : 1.7 Degree of Protection : 1.8 Min. thickness of sheet Metal used mm. : 1.9 Switchgear completely : Assembled, wired & tested at factory? YES/NO 2.0 All meters, switch & relays : Flush mounted type? YES/NO 3.0 Bus Bar 3.1 Make : 3.2 Material & Grade : 3.3 Reference, Standard : 3.4 Cross Sectional area mm2 : Size 3.5 mm : Continuous Current (at : 0 Site condition, 50 C Ambient & within cubicle) Contractor’s Signature 38 Date: ______________ 3.6 Maximum temperature : 0C Rise over 500C 3.7 Short time current for 1 sec. kA rms 3.8 Minimum clearance of bare Bus bar and connection : 3.9 : a) Phase to Phase mm : b) Phase to ground mm : Bus bar provided with a) Insulating Sleeve : b) Phase barriers : c) Cast Resin Shrouds for : joints 3.10 Bus bar support spacing mm. 4.0 4.1 Control & Indications: Push Buttons : a) Make : b) Type & Cat. No. : c) Contact rating at 240 V AC : d) Make & continuous Amp: 1.1 Lamps a) Make : b) Type & Cat. No. : c) Watts/Voltage : d) Series resistance, ohm : e) Lamp & Lens replaceable from front Yes/No : Contractor’s Signature 39 Date: ______________ 5.0 Current Transformer 5.1 Make : 5.2 Type : 5.3 Reference standard : 5.4 CT ratios : 5.5 Rated frequency : 5.6 Short circuit withstand a) Short-time current for 1 sec. kA rms. : b) Dynamic current kA peak: 5.7 Class of insulation : 5.8 Temp. rise over 500C ambient : 5.9 Basic insulation level kV Peak : 5.10 CT magnetization curve Furnished : 5.11 Metering C.T. VA burden : Class/ALF or ISF a) Incomer : b) Outgoing Feeder : 6.0 Multi-functional Energy Meter: 6.1 Make : 6.2 Type : 6.3 Reference standard : 6.4 Size : 6.5 Scale : Contractor’s Signature VA burden 40 Class ALF or ISF Date: ______________ 6.6 Accuracy Class : 7.0 7.1 Secondary Wiring Type & Insulation : 7.2 Voltage grade : 7.3 Conductor material : 7.4 Conductor size (min.) a) Potential circuit : b) Control & current circuit: 7.5 Wires identified at both Ends with markers 8.0 8.1 Terminal Block Make : 8.2 Type : 8.3 Cat. No. : 8.4 10% spare terminals Furnished : 9.0 9.1 Cable Termination Cable termination and Connection arrangement Furnished as specified : 9.2 Cable Gland a) Type : b) Material : c) With tapered washer : d) With armour clamp : 9.3 : Removable Gland Plate a) Material for multi core : cable b) Material for single core : cable Contractor’s Signature 41 Date: ______________ c) Thickness of the plate : 10.0 10.1 Ground Bus Ground Bus furnished : 10.2 Material : 10.3 Size : 11.0 11.1 Name Plate Material : 11.2 Thickness : 11.3 Size for mm : a) Panel : b) Equipment/devices : 12.0 12.1 AC/DC Supply Isolating Switches fuse unit For incoming supply a) A.C. 13.0 - type & rating: List of Test Offered at the time of Inspection at Suppliers premises a) Type Test b) Routine Test 14.0 Supplier/Contractor have complete Fabrication facility including sharing & bending machines for fabrication of panels : Yes / No Note: Model/Cat No. of all ACBs / MCCBs shall be mentioned Contractor’s Signature 42 Date: ______________ ANNEXURE - II TECHNICAL SPECIFICATIONS LT XLPE Cable, 3.5 Core X 400 sq mm, 1100 V grade, Aluminium Conductor and other sizes 1.0 Scope 1.1 This specification covers the following as stipulated in Schedule of Quantities in Part – II : Price Bid. 1.1.1 LT XLPE Cable: Design, manufacture, inspection and testing at factory before delivery, supply, delivery at site, laying direct in soil / in trench, precommissioning tests and final commissioning or part thereof of LT XLPE Cable, 3.5 Core X 400 sq mm, 1100 V grade, Aluminium conductor cable, as mentioned in this technical specifications. 1.1.2 The cable shall conform to IS-7098 with latest amendments and any other relevant standards wherever applicable. 2.0 Laying 2.1 The cable shall be laid directly in soil at a depth of not less than 750 mm. Wherever trench is provided, the cable shall be laid with appropriate brackets / trays, etc. 2.2 When laid in soil, the cables shall be laid at a depth of 750 mm in single layer on sand bed. A gap of 150 mm between two adjacent cables shall be maintained. The gaps between the cables shall be filled with brick and sand. All the cables shall be covered with brick on top. The trench shall be backfilled with soil free from stone or hard substances, adequately compacted and watered to fill the voids. The trench shall be filled 100 mm (approx) above the surrounding ground level to compensate for subsequent subsiding after rainy season. 2.3 No cable joints shall be permitted. Cables shall be of single length and free from any external signs of damage. In case of damaged cable during supply or during laying, the contractor shall replace the cable with new cable. 3.0 Termination 3.1 Appropriate precaution must be taken for termination of the cable. The cable being of Aluminium conductor and the bus bars / switchgear terminals being copper, all necessary precaution and materials for lugs / termination kits shall be undertaken by the contractor to ensure efficient contacts. 3.2 If any additional arrangements eg spacers, extenders, etc are required for termination of the cables at the panels, the same shall be included in the scope of termination of the cables along with termination kits. 4.0 Inspection & Testing Contractor’s Signature 43 Date: ______________ 4.1 Inspection and testing at factory by the purchaser shall be carried out at manufacturer’s premises before delivery of cables. Contractor shall specifically mention about the routine and type tests which are offered at manufacturer’s premises. Contractor shall include costs, if any, for all these offered tests in their bid. 4.2 Two complete set of test certificates of all routine tests and type tests, whether witnessed by the purchaser or not, shall be submitted by the contractor. 4.3 Contractor shall inform the purchaser well in advance, atleast three weeks, for witnessing the test at factory. Tests shall be carried out on the lot meant for supplying to the purchaser for this tender. 5.0 Cable Marker Cable marker shall be provided at every 20 metre along the cable route and also at the points of bends. Cable markers shall be as per the satisfaction of the Engineer in-charge. 6.0 Measurement The quantity mentioned in the Schedule of Quantities is approximate. The route of the cable shall be decided considering all site constraints and as per various other factors eg building, drainage, trees, earth pits, etc. Therefore, the contractor shall supply only such quantity after finalizing and marking of the cable trench route. Payment shall be made only for the actually used quantity. Contractor’s Signature 44 Date: ______________ GUARANTEED TECHNICAL PARTICULARS TO BE FILLED BY BIDDER LT XLPE Cable, 1100 V Grade, Aluminium Conductor Make CCI/Finolex/NICCO/Polycab Conductor Aluminium Size 3 ½ core X 400 sq mm, Armoured Type of armour Flat strip / Wire Insulation XLPE Overall dimension / diameter Weight per km DC resistance at 30 deg C AC resistance at 90 deg C Tests at Factory for witnessing Routine tests Type tests Contractor’s Signature 45 Date: ______________ ANNEXURE - III TECHNICAL SPECIFICATIONS General Electrification 1.0 Scope 1.1 This specification covers the following as stipulated in Schedule of Quantities in Part – II : Price Bid. 2.0 FRLS PVC cable: Design, manufacture, inspection and testing at factory before delivery, supply, delivery at site, laying direct in soil / in trench, precommissioning tests and final commissioning of FRLS PVC insulated, armoured, 1100V grade, copper conductor, cable as mentioned in this technical specifications and schedule of quantities. 3.0 Earth Stations: All earth stations shall conform to IS-3043 and all other relevant standards and as per approved methods to the satisfaction of the Engineer in-charge. 3.1 Resistance of all earthing stations shall be measured individually and in isolation. Value of earth resistance shall be submitted to the Engineer in-charge. 3.2 All earth stations shall be marked with name plates made of brass, describing its identification number etched prominently on the plate. The earth stations shall be complete with salt, charcoal, watering arrangement, and CI cover plate on the masonry pit. 4.0 Lightning Protection System: All lightning protection system shall conform to IS-2309 and all other relevant standards and as per approved methods to the satisfaction of the Engineer in-charge. 4.1 Contractor shall submit detailed scheme of horizontal and vertical conductors as well as spike-rods for both sub-station building and data centre building. 4.2 Test links shall be provided to isolate the connected earth pit for testing purpose. 4.3 Test links and spike-rods shall be included in the scope of work and cost shall be included accordingly. 5.0 General Wiring: 5.1 All wiring shall be carried out with copper conductor. Standard / approved wiring practices shall be adopted by the contractor to the satisfaction of the Engineer in-charge. 5.2 All necessary materials eg conduits, spacers, saddles, clips, joints, etc for completion of the job shall be included by the contractor in scope of work Contractor’s Signature 46 Date: ______________ irrespective of whether these are mentioned in the schedule or not. Wherever PVC DLP trunking is used, it shall be of approved make only. 5.3 Switch boxes shall be suitable for modular type plates and shall be made of MS / GI. All boxes shall be appropriately earthed. Switch boxes mounted on DLP trunking shall be of approved make only. 5.4 Contractor shall submit schematic layout drawings for approval before starting the job. 6.0 Lighting and Power DB: All internal arrangement of the DBs shall be approved by the Engineer in-charge prior to supply. All stand-alone wall mounted DBs shall factory manufactured standard type only of approved make. 7.0 Boundary & Security Lighting: All lighting fixtures shall be approved by the Engineer in-charge prior to supply. Automatic Twilight switch shall be provided. 5.0 5.1 Earthing Station:Installation of Earthing Plate Installation of earthing plate shall conform to I.E.E. rules and I.S. Specifications. The Copper earth plate of size mentioned in schedule should be buried at the depth necessary to reach moist earth surface, but not less than 2.5 mtrs. Earth plate should be properly brazed and bolted with 50 x 6 mm Copper strip. Earth plate should be provided with 25 mm GI pipe funnel for watering and brick masonry/PCC chamber with heavy duty cast iron cover over it. The excavated pit should be filled with alternate layer of charcoal and salt till the earth plate is submerged. Above this the earth should be filled back. Each layer of Earth shall be rammed properly including spraying of water and allowing sufficient time for settlement. Extra earth shall be removed from the place as decided by Engineer In-Charge and carried away to the designated location. 5.2 Earthing Resistance should be less than or equal to 1 ohm. 5.3 General Rules for laying Copper strip: 5.3.1 Installation shall be carried out in neat workman like manner by skilled, experienced and competent workmen in accordance with standard practice. 5.3.2 Copper strip shall be laid in one piece length. 5.3.3 Method of installation, routing of Copper strip etc. shall in every case be as per schedule and subject to approval of Engineer-In-Charge. Contractor’s Signature 47 Date: ______________ 5.3.4 Care shall be exercised by providing suitable props for supporting other service lines in ground at the time of excavation where cutting of road/lawn becomes necessary it should be done with the approval of Engineer-In-Charge. 5.3.5 Excavation of the trenches shall be executed and the vertical side of the trenches are kept as straight as possible. The exact location of the trench shall be settled by the Engineer-In-Charge on the site, when contractor is in the position to commence the work. 5.3.6 After the Copper strip is laid the trench shall be filled in layer, the earth in each layer shall be well rammed by spraying water and sufficient allowance made for settlement. 5.3.7 The interval between the supports shall not exceed 400 mm for horizontal, 500 mm for vertical run. 5.3.8 Wherever Copper strip joint is necessary it should be done with 6” overlap, proper soldering and bolting. 5.3.9 Proper tapping holes should be provided on the Copper strip at an interval of 300 mm. while laying inside the room. 5.4 Earthing Station Labeling: Each Earthing Station shall be provided with labeling made from Brass plate of size 150x100x1.5 mm with following details: Earthing Station No. : Fed to : Dt. of Commissioning: Resistance at Commissioning : Next Testing Dt. : Resistance : ______________________ ______________________ ______________________ ______________________ ______________________ ______________________ The same shall be properly fixed inside the Earthing Station Chamber. 8.0 Drawings and Documentation: As-built drawings as specified in this technical specifications shall be submitted by the Contractor. 9.0 All statutory permissions and approvals from Electricity authority as may be required for commissioning of the entire system shall be carried out by the contractor. All necessary documentation for obtaining such permissions and approvals shall be done by the contractor. Contractor’s Signature 48 Date: ______________ LIST OF APPROVED MAKE OF MATERIALS 1. PVC Cable, 1.1kV armoured/unarmoured CCI/Finolex/NICCO/Polycab 2. XLPE Cable, 1.1 kV, armoured CCI/Finolex/NICCO/Polycab 3. XLPE Termination Kit Raychem 4. PVC copper control wire Finolex/Polycab 5. Voltmeter (Analog) AE/MECO 6. Ammeter (Analog) AE/MECO 7. Ammeter / Voltmeter (Digital) Consery, type EM 3259 Class 1.0 8. Selector Switch L&T 9. Energy meter, multipurpose Schneider, type PM800 10. HRC / HBC Fuse GE 11. Bakelite Fuse Base & Carrier GE 12. Indicating Lamp, LED type Teknic/GE/Siemens 13. Copper lugs, heavy duty Dowell/Comet/Hex 14. Crimping Compound for lugs Dowell/Comet 15. Terminal Strip Connect Well/ELMAX 16. Brass Gland Dowell/Comet 17. HT Insulating Tape 3M (Scrotch 26) 18. Copper Plate/Copper Strip Electrolytic, 99.99% pure 19. Bakelite Sheet Hylum or equivalent 20. Bolt, Nut, Washer, Screw SS-304 21. Lighting fixtures Philips 22. DB , double door type Schneider / Legrand 23. Switches, sockets Legrand 24. ACB, MCCB Schneider / Siemens 25. Starter- Star/Delta, DOL Siemens, L&T 26. Note: Bidder must specify the Model / Cat No. of all major items eg ACB, MCCB, MCB, DB, Lighting Fixtures, Sockets and Switches, etc. Contractor’s Signature 49 Date: ______________ Contractor’s Signature 50 Date: ______________ Contractor’s Signature 51 Date: ______________ Contractor’s Signature 52 Date: ______________ Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit Rate/Unit Amount 2000A, 415V, Electrical Distribution Panels 1.0 Design, fabrication, manufacture, assembly, testing at factory and supply of 2000A, 415V, LT Cubicle Distribution Panel, indoor, (Panel MP 2.0) as per technical specifications in the tender document, including earthing conductor, cable alleys for incoming and outgoing cables, detachable gland plates, cable glands for incoming and outgoing cables, terminal blocks, RYB indication lamps, complete with all necessary control circuits and wiring, as per technical specifications, conforming to all relevant standards and codes, and assembled and wired with the following circuit breakers, MCCBs and components of item 1.1 to 1.18. 1 Set Note: 1. All component costs of item 1.1 to 1.18 for this panel shall be included in this item. 2. Panel MP 2.0 and MP 3.0 shall be coupled with Bus Coupler Isolator included in this item 1.1 Bus bar, copper, RYBN, 2000A, 415V as per technical specifications 1 Set __ __ Data Centre Panel Section: MP 2.0 1.2 Incoming ACB, 2000A, 415V, 65kA, 4 pole, with microprocessor based over-current, short-time, instantaneous short-circuit and earth-fault protection (LSIG), motorized operation, draw-out type mounting, as per technical specifications 1 No. __ __ 1.3 Outgoing MCCB, 1000A, 415V, 50kA, 4 pole, with microprocessor based over-current and instantaneous short circuit protection (LI), manual operation with rotary handle, fixed type mounting, as per technical specifications 2 No. __ __ 1.4 Outgoing MCCB, 160A, 415V, 36kA, 4 pole, with microprocessor based over-current and instantaneous short circuit protection (LI), manual operation with rotary handle, fixed type mounting, as per technical specifications 2 No. __ __ Signature of Bidder Page 1 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit Rate/Unit Amount 1.5 Digital Voltmeter, Digital Ammeter, CTs and indication lamps, protective fuese/MCBs, as per technical specifications 1 Set __ __ 1.6 Bus coupler Isolator, 2000A, 50kA, 1s, 4-pole, visible break type, compact, INV 2000 or equivalent, complete with operating handle, indicators, etc, between MP 2.0 and MP 3.0, as per technical specifications 1 No. __ __ 1.7 Spare cubicle space suitable for outgoing MCCB, 1000A. 4 pole, similar to item 1.3 Note: Only space for cubicle shall be provided. MCCB shall not be included in the item. 1 No. __ __ Services Panel Section: MP 3.0 1.8 Outgoing MCCB, 630A, 415V, 50kA, 3 pole, with microprocessor based over-current and instantaneous short circuit protection (LI), manual operation with rotary handle, fixed type mounting, as per technical specifications 3 No. __ __ 1.9 Outgoing MCCB, 160A, 415V, 36kA, 3 pole, with microprocessor based over-current and instantaneous short circuit protection (LI), manual operation with rotary handle, fixed type mounting, as per technical specifications 2 No. __ __ 1.10 DB, 3-phase & neutral (TPN), built-in within the panel with double door cubicle, complete with earth strip, with following MCBs: MCB, 32A, 4 pole, 10kA, 3-phase, outgoing - 6 No. MCB, 16A, 4-pole, 10kA, 3-phase, outgoing - 3 No. Note: This DB shall be fed from one of the 160A outgoing MCCBs of the panel in item 1.9 1 No. __ __ 1.11 Outgoing MCCB, 100A, 415V, 36kA, 3 pole, with microprocessor based over-current and instantaneous short circuit protection (LI), manual operation with rotary handle, fixed type mounting, as per technical specifications 5 No. __ __ Signature of Bidder Page 2 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit Rate/Unit Amount 1.12 DB, 3-phase & neutral (TPN), built-in within the panel with double door cubicle, complete with earth strip, with following MCBs: MCB, 32A, 4 pole, 10kA, 3-phase, outgoing - 6 No. Note: This DB shall be fed from one of the 100A outgoing MCCBs of the panel in item 1.11 1 No. __ __ 1.13 DOL Starter, 3-phase, of suitable rating for 3.7 kW motor, built-in within the panel in separate cubicle, complete with Overload trip, Single phasing preventer, Start/Stop/Reset button on cubicle door, ON/OFF/Trip indication lamps. Note: The DOL starter shall be fed from one of the 32A MCB of item 1.12 3 No. __ __ 1.14 DB, 3-phase and neutral (TPN), built-in within the panel with double door cubicle, complete with earth strip, with following MCBs: MCB, 32A, 4 pole, 10kA, 3-phase, outgoing - 3 No. MCB, 32A, 1 pole, 10kA, 1-phase, outgoing - 9 No. Note: This DB shall be fed from one of the 100A outgoing MCCB of the panel in item 1.11 1 No. __ __ 1.15 Spare cubicle and metering space for incoming ACB, 1250A, 415V, 50kA, 4 pole, motorized operation, draw-out type mounting, with all necessary arrangements in the existing layout for future expansion / modification and incoming cable termination space Note: 1. Only space for separate incoming ACB, separate set of CTs, Digital Voltmeter and Ammeter, indication lamps, protective fuses/MCBs, etc for future expansion shall be provided in panel. 2. ACB and Metering devices for future expansion are not included in this item. 1 No. __ __ 1.16 Spare cubicle suitable for Outgoing MCCB, 630A. 3 pole, similar to item 1.8 Note: Only space for cubicle for future expansion shall be provided. MCCB shall not be included in the item. 1 No. __ __ Signature of Bidder Page 3 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit 1.17 Blank 1.18 Fabrication of the entire panel MP 2.0 and MP 3.0 2.0 Blank 3.0 Installation, testing, and commissioning of the complete assembled and combined electrical distribution panels MP 2.0 and MP 3.0 under item 1.0, including minor civil works, providing MS channels over trench as per site condition, for positioning and fixing on floor / trench as per site condition ans as directed by Engineer in-charge 1 Job Rate/Unit Amount __ __ 1 Job HPC Panel: MP 4.0 4.0 Design, fabrication, manufacture, assembly, testing at factory and supply of 1000A, 415V, LT Cubicle Distribution Panel, indoor, (Panel MP 4.0) as per technical specifications in the tender document, including earthing conductor, cable alleys for incoming and outgoing cables, detachable gland plates, cable glands for incoming and outgoing cables, terminal blocks, RYB indication lamps, complete with all necessary control circuits and wiring, as per technical specifications, conforming to all relevant standards and codes, and assembled and wired with the following circuit breakers, MCCBs and components of item 4.1 to 4.9. 1 No. Note: 1. All component costs of item 4.1 to 4.9 for this panel shall be included in this item. 4.1 Bus bar, copper, RYBN, 1000A, 415V as per tender specifications 1 Set __ __ 4.2 Incoming MCCB, 1000A, 415V, 50kA, 4 pole, with microprocessor based over-current and instantaneous short circuit protection (LI), manual operation with rotary handle, fixed type mounting, as per technical specifications 1 No. __ __ Signature of Bidder Page 4 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit Rate/Unit Amount 4.3 Outgoing MCCB, 125A, 415V, 36kA, 3 pole, with microprocessor based over-current and instantaneous short circuit protection (LI), manual operation with rotary handle, fixed type mounting, as per technical specifications 10 No. __ __ 4.4 DB, 3-phase and neutral (TPN), built-in within the panel with double door cubicle, complete with earth strip, with following MCBs: MCB, 32A, 3 pole, 10kA, 3-phase, outgoing - 3 No. MCB, 16A, 3 pole, 10kA, 3-phase, outgoing - 1 No. MCB, 32A, 1 pole, 10kA, 1-phase, outgoing - 12 No. 1 No. __ __ 1 No. __ __ 1 No. __ __ 1 Set __ __ 1 Job __ __ Note: This DB shall be fed from one of the 125A outgoing MCCBs of the panel in item 4.3 4.5 DB, 3-phase and neutral (TPN), built-in within the panel with double door cubicle, complete with earth strip, with following MCBs: MCB, 32A, 3 pole, 10kA, 3-phase, outgoing - 3 No. MCB, 16A, 3 pole, 10kA, 3-phase, outgoing - 3 No. MCB, 16A, 1 pole, 10kA, 1-phase, outgoing - 6 No. Note: This DB shall be fed from one of the 125A outgoing MCCBs of the panel in item 4.3 4.6 DB, 3-phase and neutral (TPN), built-in within the panel with double door cubicle, complete with earth strip, with following MCBs: MCB, 32A, 3 pole, 10kA, 3-phase, outgoing - 4 No. MCB, 32A, 1 pole, 10kA, 1-phase, outgoing - 6 No. MCB, 16A, 1 pole, 10kA, 1-phase, outgoing - 6 No. Note: This DB shall be fed from one of the 125A outgoing MCCBs of the panel in item 4.3 4.7 Digital Voltmeter, Digital Ammeter, CTs and indication lamps, protective fuese/MCBs, as per technical specifications 4.8 Blank 4.9 Fabrication of the entire panel MP 4.0 Signature of Bidder Page 5 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit 5.0 Installation, testing, and commissioning of the complete and assembled electrical distribution panel 4.0 under item 4.0 to 4.9, including minor civil works and providing MS channels over trench as per site condition, for positioning and fixing on floor / trench. 1 Job 6.0 Blank 7.0 Emergency Panel EP-5.0 Design, fabrication, manufacture, assembly, testing at factory and supply of 415V, LT Cubicle Distribution Panel, indoor, (Panel EP 5.0) as per technical specifications in the tender document, including earthing conductor, cable alleys for incoming and outgoing cables, detachable gland plates, cable glands for incoming and outgoing cables, terminal blocks, RYB indication lamps, complete with all necessary control circuits and wiring, as per technical specifications, and assembled and wired with the following components of item 7.1 to 7.6 Note: 1. The component costs of item 7.1 to 7.6 for this panel shall be included in this item. 2. This panel shall be suitable for wall mounting. Required mounting arrangement shall be included in the fabrication for suitably mounting on the wall as per site condition. Rate/Unit Amount 1 No. 7.1 Bus bar, copper, RYBN, 100A, 415V as per technical specifications 1 Set __ __ 7.2 Incoming MCCB, 50A, 415V, 36kA, 4 pole, with microprocessor based over-current and instantaneous short circuit protection (LI), manual operation with rotary handle, fixed type mounting, as per technical specifications 1 No. __ __ 7.3 DB, 3-phase and neutral (TPN), built-in within the panel with double door cubicle, complete with earth strip, with following MCBs: MCB, 32A, 4 pole, 10kA, 3-phase, incoming - 1 No. MCB, 16A, 3 pole, 10kA, 3-phase, outgoing - 1 No. MCB, 16A, 1 pole, 10kA, 1-phase, outgoing - 9 No. 2 No. __ __ Signature of Bidder Page 6 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit 7.4 Combined Digital ammeter, voltmeter and frequency meter, CTs, RYB indication lamps with protective fuses/MCBs 1 Set __ __ 7.5 Blank 7.6 Fabrication of the Emergency panel EP 5.0 1 Job __ __ 8.0 UPS Panel EP-6.0 Design, fabrication, manufacture, assembly, testing at factory and supply of 415V, LT Cubicle Distribution Panel, indoor, (Panel MP 2.3) as per technical specifications in the tender document, including earthing conductor, cable alleys for incoming and outgoing cables, detachable gland plates, cable glands for incoming and outgoing cables, terminal blocks, RYB indication lamps, complete with all necessary control circuits and wiring, as per technical specifications, and assembled and wired with the following components of item 8.1 to 8.6 Note: 1. The component costs of item 8.1 to 8.6 for this panel shall be included in this item. 2. This panel shall be suitable for wall mounting. Required mounting arrangement shall be included in the fabrication for suitably mounting on the wall as per site condition. Rate/Unit Amount 1 No. 8.1 Bus bar, copper, RYBN, 100A, 415V as per technical specifications 1 Set __ __ 8.2 Incoming MCCB, 125A, 415V, 36kA, 4 pole, with microprocessor based over-current and instantaneous short circuit protection (LI), manual operation with rotary handle, fixed type mounting, as per technical specifications 1 No. __ __ 8.3 DB, 3-phase and neutral (TPN), built-in within the panel with double door cubicle, complete with earth strip, with following MCBs: MCB, 63A, 4 pole, 10kA, 3-phase, incoming - 1 No. MCB, 63A, 3 pole, 10kA, 3-phase, outgoing - 4 No. MCB, 32A, 3 pole, 10kA, 3-phase, outgoing - 4 No. 1 No. __ __ Signature of Bidder Page 7 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit Rate/Unit Amount 8.4 Star-Delta Starter, 3-phase, of suitable rating for 7.5 kW motor, built-in within the panel in separate cubicle, complete with Overload trip, Single phasing preventer, Start/Stop/Reset button on cubicle door, ON/OFF/Trip indication lamps. Note: The Star-Delta starter shall be fed from one of the 63A MCB of item 8.3 3 No. __ __ 8.5 DB, 3-phase and neutral (TPN), built-in within the panel with double door cubicle, complete with earth strip, with following MCBs: MCB, 63A, 4 pole, 10kA, 3-phase, incoming - 1 No. MCB, 32A, 3 pole, 10kA, 3-phase, outgoing - 4 No. MCB, 16A, 3 pole, 10kA, 3-phase, outgoing - 4 No. 1 No. __ __ 8.6 Combined Digital ammeter, voltmeter and frequency meter, CTs, RYB indication lamps with protective fuses/MCBs 1 Set __ __ 8.7 Blank 8.8 Fabrication of the UPS panel EP 6.0 1 Job __ __ 9.0 Installation, testing and commissioning of the complete Emergency Panel EP-5.0 in item 7.0 including minor civil works as per the site condition 1 Job 10.0 DB, 3 phase, Lighting and Power Supply installation, testing and commissioning of lighting / power distribution board, 3P+N, double cover, surface/concealed mount type as per site condition, necessary entry/termination box for cable / metal conduit / PVC conduit, labelling, etc, of approved make and as per technical specifications, with following combination: a) Incoming MCB, 63A, 10kA, 3 phase, 4 pole - 1 No. b) Outgoing MCB, 32A, 10kA, 3 phase, 3 pole - 4 No. c) Outgoing MCB, 16A, 10kA, 1 phase, 1 pole - 9 No. 10.1 10.2 Supply Installation __ __ __ __ 3 No. 3 No. DB, 3 phase, DG Set Signature of Bidder Page 8 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit 11.0 Supply installation, testing and commissioning of power distribution board, 3P+N, double cover, surface/concealed mount type as per site condition, necessary entry/termination box for cable / metal conduit / PVC conduit, labelling, etc, of approved make and as per technical specifications, with following combination: a) Incoming MCB, 100A, 10kA, 4 phase, 4pole - 1 No. b) Outgoing MCB, 63A, 10kA, 4 phase, 3 pole - 1 No. c) Outgoing MCB, 32A, 10kA, 3 phase, 3 pole - 3 No. d)Outgoing MCB, 16A, 10kA, 3 phase, 3 pole - 3 No. __ __ 11.1 11.2 Supply Installation 12.0 13.0 XLPE cable, 3.5 core x 400 sq mm, Aluminium Supply and installation of 3.5 core x 400 sq mm LT XLPE cable, aluminium conductor, armoured as per technical specifications. Note: 1. Billing shall be done on actual quantity used at site depending on site condition. Contractor shall assess the quantity before supplying. 2. Excavation of trench and backfilling shall not be included under this item Laying, testing and commissioning of the above 3.5 core x 400 sq mm LT XLPE cable, direct in soil, partially in existing trench inside rooms / hume pipes, excluding excavation and backfilling, and as per technical specifications Note: 1. Bunching of cables shall be of 9 cables in single layer, each one separated by minimum 150mm or as recommended by manufacturer of cable or as per approved method and as directed by the Engineer in-charge Signature of Bidder Page 9 / 20 Rate/Unit Amount __ __ 1 No. 1 No. 800 Mtr 800 Mtr Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit 14.0 Supply and installation of of 3.5 core x 240 sq mm LT XLPE cable, aluminium conductor, armoured, in trench /on wall / cable tray as per technical specifications and as per site condition and as directed by the Engineer in-charge. Note: 1. Billing shall be done on actual quantity used at site depending on site condition. Contractor shall assess the quantity before supplying. 14.1 14.2 Supply Laying 15.1 18 No. 15.2 400 sq mm, Installation 18 No. 15.3 240 sq mm, Supply 4 No. 15.4 240 sq mm, Installation 4 No. 16.0 Excavation of Trench Excavation of cable laying trench in soil, minimum depth 750 mm, minimum width adequate for 9 cables bunched together in single layer, each cable separated by atleast 150mm or as per approved method, and backfilling with good soil after cable laying, with sand, brick, etc as per approved method and as per technical specifications and as directed by the Engineer in-charge Note: 1. All tags, cable marker on surface every 20m and at bends along the route shall be included in the scope of work. 16.1 16.2 17.0 Supply Installation Amount __ __ __ __ 100 Mtr 100 Mtr XLPE Cable Termination Supply, installation, testing and commissioning of cable termination kit with double compression glands and lugs, for the above 3.5 core x 400 sq mm and 3.5 core x 240 sq mm LT XLPE cable 400 sq mm, Supply 15.0 Rate/Unit __ __ __ __ 80 Mtr 80 Mtr Blank Hume Pipe Signature of Bidder Page 10 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit 18.0 Supply and laying of 150mm dia hume pipe direct in soil or at road crossing at minimum 750mm depth as per approved method, for above XLPE cable protection Note: 1. Rate shall be quoted for running metre of pipes to be laid in single trench. 18.1 18.2 Supply Laying 19.0 PVC Cables and Wires, 1100V, Copper / Aluminium Supply, installation, testing and commissioning of 1100V grade cable, FRLS PVC insulated, Copper / Aluminium conductor, multi-strand, armoured, on existing walls/ceiling/ existing trench/existing (proposed) cable Truncking/ underground sleeves with 5 mm thick galvanized M.S. supports and G.I. saddles and other accessories (wherever cable running on wall or on floor then providing & fixing of Aluminium cover of 2 mm thick over cables are to be included), sealing of cable entry through wall, trench, etc, and as per technical specifications and as directed by the Engineer in-charge, of following sizes: Note: 1. Billing shall be done on actual quantity used at site depending on site condition. Contractor shall assess the quantity before supplying. 19.1 19.1.1 19.1.2 3.5 core x 300 sq mm, Aluminium, AYFY 19.2 19.2.1 19.2.2 3.5 core x 50 sq mm, Aluminium, AYFY 19.3 19.3.1 19.3.2 3.5 core x 35 sq mm, Copper, YFY 19.4 19.4.1 19.4.2 3.5 core x 25 sq mm, Copper, YFY 19.5 19.5.1 19.5.2 4 core x 10 sq mm, Copper, YFY Signature of Bidder __ __ Rate/Unit Amount __ __ __ __ 100 Mtr 100 Mtr __ __ Supply Installation RO Mtr RO Mtr Supply Installation 150 Mtr 150 Mtr Supply Installation RO Mtr RO Mtr __ __ Supply Installation RO Mtr RO Mtr __ __ Supply Installation 100 Mtr 100 Mtr Page 11 / 20 __ __ Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief 19.6 19.6.1 19.6.2 3 core x 6 sq mm, Copper, YWY 19.7 19.7.1 19.7.2 4 core x 6 sq mm, Copper, YWY 19.8 19.8.1 19.8.2 4 core x 4 sq mm, Copper, YWY 19.9 19.9.1 19.9.2 4 core x 2.5 sq mm, Copper, YWY Qty Unit Supply Installation 150 Mtr 150 Mtr Supply Installation 100 Mtr 100 Mtr Supply Installation 150 Mtr 150 Mtr Supply Installation 200 Mtr 200 Mtr 19.10 2 core x 4 sq mm, Copper, YWY 19.10.1 19.10.2 Supply Installation 200 Mtr 200 Mtr 19.11 2 core x 2.5 sq mm, Copper, YWY 19.11.1 19.11.2 Supply Installation 250 Mtr 250 Mtr 19.12 4 core x 50 sq mm, Copper, unarmoured 19.12.1 19.12.2 Supply Installation 100 Mtr 100 Mtr 20.0 21.0 Rate/Unit Amount __ __ Blank PVC Cable Termination Supply and installation of Cable termination kit complete with gland, lugs, etc for following sizes of armoured 1100v grade PVC cables, Copper / Aluminium as per above items under 19.0 21.1 21.1.1 21.1.2 3.5 core x 300 sq mm 21.2 21.2.1 21.2.2 3.5 core x 50 sq mm 21.3 21.3.1 21.3.2 3.5 core x 35 sq mm Signature of Bidder __ __ Supply Installation RO No. RO No. Supply Installation 2 No. 2 No. Supply Installation RO No. RO No. Page 12 / 20 __ __ __ __ Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief 21.4 21.4.1 21.4.2 3.5 core x 25 sq mm 21.5 21.5.1 21.5.2 4 core x 10 sq mm 21.6 21.6.1 21.6.2 3 core x 6 sq mm 21.7 21.7.1 21.7.2 4 core x 6 sq mm 21.8 21.8.1 21.8.2 4 core x 4 sq mm 21.9 21.9.1 21.9.2 4 core x 2.5 sq mm Qty Unit Supply Installation RO No. RO No. Supply Installation 4 No. 4 No. Supply Installation 10 No. 10 No. Supply Installation 4 No. 4 No. Supply Installation 20 No. 20 No. Supply Installation 20 No. 20 No. 21.10 2 core x 4 sq mm 21.10.1 21.10.2 Supply Installation 20 No. 20 No. 21.11 2 core x 2.5 sq mm 21.11.1 21.11.2 Supply Installation 30 No. 30 No. 21.12 4 core x 50 sq mm, unarmoured 21.12.1 21.12.2 Supply Installation 12 No. 12 No. 22.0 Rate/Unit Amount __ __ Blank PVC Wire Signature of Bidder Page 13 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit 23.0 Supply, installation, testing and commissioning of 1100V grade wire, FRLS PVC insulated, copper conductor, single core, multi-strand, in suitable R,Y,B, G and Bk colors to identify circuit/ phase as per site condition, laid in MS conduit / PVC conduit, with all lugs, termination, labelling, numbering, etc, complete as per technical specifications, of following sizes: Note: 1. Billing shall be done on actual quantity used at site depending on site condition. Contractor shall assess the quantity before supplying. 2. Cost of MS conduit / PVC conduit shall not be included here., and shall be quoted separately under separate item. __ __ 23.1 23.1.1 23.1.2 1.5 sq mm 23.2 23.2.1 23.2.2 2.5 sq mm 23.3 23.3.1 23.3.2 4.0 sq mm 23.4 23.4.1 23.4.2 6.0 sq mm 24.0 Blank 25.0 Rate/Unit Amount __ __ __ __ Supply 1500 Mtr Installation 1500 Mtr Supply 1000 Mtr Installation 1000 Mtr Supply 1000 Mtr Installation 1000 Mtr Supply 1000 Mtr Installation 1000 Mtr GI Pipe, Cable Tray, MS/PVC Conduit, PVC Trunking Supply and laying of GI pipe, 50 mm dia, directly in soil/ through wall for road crossing or other protection for earthing strip/ cable at a depth as required for earthing strip/ cable as per approved method and as per site condition 25.1 25.2 Signature of Bidder Supply Installation Page 14 / 20 __ __ 50 Mtr 50 Mtr Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit 26.0 Supply and laying of heavy duty GI cable tray, 300x50 mm, perforated type, with cover, on wall/ trench for cable/conduits, complete with all necessary brackets, fixing arrangements, etc. as per site condition and as per technical specifications. __ __ 26.1 26.2 Supply Installation 27.0 Supply and laying of heavy duty MS / PVC conduit, on wall/ceiling/false ceiling/false flooring, complete with all necessary spacers, saddles, joints, inspection box, brackets, fixing arrangements, etc. as per site condition and as per approved method and as per technical specifications, of various sizes: Note: Billing shall be done on actual amount used. Contractor shall assess the quantity required before supplying. 27.1 27.2 MS, 25 mm dia, Supply MS, 25 mm dia, Laying 100 Mtr 100 Mtr 27.3 27.4 MS, 19 mm dia, Supply MS, 19 mm dia, Laying 100 Mtr 100 Mtr 27.5 27.6 PVC, 25 mm dia, Supply PVC, 25 mm dia, Laying RO Mtr RO Mtr 27.7 27.8 PVC, 19 mm dia, Supply PVC, 19 mm dia, Laying RO Mtr RO Mtr 28.0 DLP Trunking Supply and laying of heavy duty PVC DLP Trunking, make Legrand, along wall, complete with all joints, elbows, as necessary as per site condition 28.1 28.2 Supply Installation 29.1 29.2 Flexible Conduit Supply and laying of Galvanized Eletrical Flexible Conduit tube / PILCA conduit, 19mm, complete with all jointing couplers, clamps, brackets, as per site condition and as per approved method Supply Installation 30.0 Blank 29.0 Signature of Bidder Page 15 / 20 Rate/Unit Amount __ __ __ __ 100 Mtr 100 Mtr __ __ __ __ __ __ __ __ __ __ __ __ __ 100 Mtr 100 Mtr __ __ 100 Mtr 100 Mtr Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. 31.0 Description in brief Qty Unit Earthing and Lightning Protection System Supply, installation, testing and commissioning of plate electrode electrical earting pits conforming to IS, IE rules and as per technical specifications and drawings, with 300x300x6 mm smooth surface tinned electrolytic copper plate at a depth of not less than 2.5 metre, with all necessary materials, salt, charcoal, other required accessories, etc complete with brick masonary and PCC chamber with heavy duty CI cover, funnel, 25 mm C class GI pipe for watering, and tinned copper earthing bus of size 50x6 mm, for electrical earthing and lightning protection system as per technical specifications and approved method Charcoal: 80 kg/earthing station Salt: 80 kg/earthing station 31.1 31.2 Supply Installation 32.0 Supply, installation, testing and commissioning of Copper/Aluminium strip / wire, bare uninsulated, for earthing and lightning protection work, complete with jointing, tinning wherever required, laid on existing cable tray/ wall/ trench/ roof with spacers and saddles, or laid direct in soil, for connecting to earth pits / connecting to electrical panels/DBs/devices etc as per approved method and as per technical specifications, of following sizes: 32.1 32.1.1 32.1.2 37x6 mm flat strip, Copper 32.2 32.2.1 32.2.2 25x3 mm flat strip, Copper 32.3 32.3.1 32.3.2 10 SWG round wire, Copper 32.4 32.4.1 32.4.2 14 SWG round wire, Copper 32.5 32.5.1 10 SWG round wire, GI __ __ Rate/Unit Amount __ __ __ __ 14 No. 14 No. __ __ Supply Installation 100 Mtr 100 Mtr Supply Installation 800 Mtr 800 Mtr Supply Installation 500 Mtr 500 Mtr Supply 1000 Mtr Installation 1000 Mtr Signature of Bidder Supply Page 16 / 20 RO Mtr __ Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief 32.5.2 33.0 33.1 33.2 Qty Unit Installation Supply and installation of 50 sqmm, copper, single core, multistrand, PVC sheathed, Grey colored, unarmoured, cable for clean earthing conductor Supply Installation 34.0 Supply and installation of Spike rods, for lightning protection, copper, with base plates, as per approved design 34.1 34.2 Supply Installation 35.0 Supply and installation of test link with box, for lightning protection system conforming to relevant IS specifications 35.1 35.2 Supply Installation 36.0 37.0 Rate/Unit RO Mtr __ __ Amount __ __ __ __ __ __ __ __ __ __ __ 150 Mtr 150 Mtr __ __ 8 No. 8 No. __ __ 4 No. 4 No. Blank General Electrification Supply, installation, testing and commissioning of heavy duty 1x6 amp, 5 pin and 1x16 amp, 6 pin socket outlet with switches, with face plate, bezel, etc, for mounting on GI/MS box / DLP Trunking as per technical specifications, as per site condition Note: GI/MS box / DLP trunking shall not be included in this item 37.1 37.2 Supply Installation 38.0 Supply and installation of GI/MS box for socket outlets, 1x6A and 1X16A with switches combination Note: Sockets and switches shall not be included in this item 38.1 38.2 Supply Installation __ __ 30 No. 30 No. __ __ 20 No. 20 No. Internal Lighting Fixture Signature of Bidder Page 17 / 20 Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit 39.0 Supply, installation, testing and commissioning of TBS088 4xTL5-14W EBP C5, make Philips, recessed false ceiling mounting type lighting, complete with lamps and all components and fixing arrangements, as per technical specifications and as per site condition 39.1 39.2 Supply Installation 40.0 Blank 41.0 41.1 41.2 Supply, installation, testing and commissioning of TCS350 2xTL5-28W EBE M1, make Philips, lighting fixture, surface mounted on ceiling/ wall, complete with lamps and all components as per technical specifications and as per site condition Supply Installation 42.0 Blank 43.0 Terrace Light Supply, installation, testing and commissioning of wetherproof lighting fixture, FXC101 1xPL-S/2P11W ACO GR, make Philips, including lamps, mounted with GI brackets on parapet wall, as per site condition, for boundary and security lighting as per technical specifications and as per approved method. 43.1 43.2 44.0 Supply Installation Street Light Pole Supply, installation, testing and commissioning of pole for boundary / security lighting, 3 metre high, including necessary earthing arrangement, cable termination box, and all necessary civil works, digging, grouting, base concreting, as per approved method and as per technical specifications. Note: Lighting fixture shall not be included under this item. 44.1 44.2 Signature of Bidder Supply Installation Page 18 / 20 __ Rate/Unit Amount __ __ __ __ __ __ __ 30 No. 30 No. __ __ 20 No. 20 No. __ __ 16 No. 16 No. __ __ 16 No. 16 No. Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. 44.3 45.0 Description in brief Qty Unit Laying of cable, 4Cx4 sq mm copper armoured, directly in ground, including excavation, backfilling, termination of cable in terminal box, complete as per technical specifications and as per approved method and as directed by the Engineer incharge Note: Cable shall not be included in this item 100 Mtr Pole Mounted Pathway Lighting Supply, installation, testing and commissioning of SGS452 CPO-T90W K EB 240V I OC PC FM GR lighting fixture, make Philips, including lamps and mounting brackets on poles for pole mounted lighting and as per technical specifications. 45.1 45.2 Supply Installation 46.0 Blank 47.0 Automatic Twilight Switch, complete with required contactor, adjustable sensors, weaterproof enclosure, etc suitable for streelight operation Supply Installation 47.1 47.2 48.0 49.0 Communication System Supply of Optical Fibre Cable (OFC), single mode, 12 core, armoured, for outdoor use and patch panels at both ends for termination as per technical specifications Supply of CAT6 STP cable and patch panels at both ends for termination __ __ Rate/Unit Amount __ __ __ __ 16 No. 16 No. __ __ 2 No. 2 No. 200 Mtr 400 Mtr - 50.0 Supply and Laying of LDPE pipe, 32mm OD x 2mm Wall thickness, in existing trench in soil with approved protection Note: 1. Excavation of trench cost shall not be included under this item. This will be laid inside the main cable trench for XLPE power cables. 50.1 50.2 Supply Laying Signature of Bidder Page 19 / 20 __ __ __ __ 100 Mtr 100 Mtr Seal of Company Internal Electrification of ILGTI / HPC Data Centre at BF, TIFR, Hyderabad Part - 2, Price Bid Item No. Description in brief Qty Unit 51.0 Laying, installation and termination on patch panels at both ends of one OFC (12 core) and two CAT6 cables in single LDPE pipe laid directly in soil in existing trench Note: 1. Supply of OFC and CAT6 cables shall not be included under this item. 2. Supply and laying of LDPE pipe shall not be included in this item 51.1 51.2 Supply Installation 100 Mtr 100 Mtr 53.0 Preparation and supply Documentation comprising of AsBuilt drawings, cable laying diagrams, earth station locations, details of panels, complete set of service manuals and warranty certificates of all equipments, etc in 4 sets. 1 Job 54.0 Documentation, Liasion charges and obtaining all statutory permissions, inspection and approvals of Electricity authority for commissioning of the entire system 1 Job 52.0 __ __ Rate/Unit Amount __ __ Blank Documentation, Drawings AMC Annual Maintenance Charges (AMC) for 4 years after guarrantee period of one year Note: Rate shall be quoted for 4 years period 55.0 RO Job __ Total 1 2 3 4 5 6 7 8 9 - Discount Excise Duty Sales Tax Service Tax CST WCT Octroi Freight Insurance Total Signature of Bidder Page 20 / 20 Seal of Company TATA INSTITUTE OF FUNDAMENTAL RESEARCH Autonomous Institution of the Department of Atomic Energy, Government of India (A Deemed University) HOMI BHABHA ROAD, COLABA, MUMBAI – 400 005 (PURCHASE SECTION) Instructions to Bidder 1. PART “I” (Technical Bid) consisting of Technical Bid & Commercial Terms and PART “II” (Price Bid) consisting of only Price shall be submitted in separate sealed envelopes duly super scribed with the tender enquiry number, and the due date in bold letters, addressed to the Admn. Officer (Purchase), Tata Institute of Fundamental Research, Homi Bhabha Road, Colaba, Mumbai – 400 005. The envelopes should be clearly marked on top as either PART “I” or PART “II”. The two sealed covers should be further put in a master cover super scribed with the Tender Enquiry No., Due Date in bold letters, addressed to the Admn. Officer (Purchase), Tata Institute of Fundamental Research, Homi Bhabha Road, Colaba, Mumbai – 400 005. The sealed master envelop has to be delivered by hand/courier at the security Gate Officer of TIFR on or before 13.00 hrs on the due date specified. The technical bid will be opened in the presence of attending tenderers at 14.00 hrs on the due date at Purchase Section, TIFR Mumbai. Tenders submitted after 13.00 hrs. on due date will not be considered. 2. In case the PART ‘I’ and Part ‘II’ bids are not sealed in separate envelopes the tender will be rejected. 3. The technical bid should not contain any indication of the price. 4. After scrutiny of Technical Bids, Price bids of only those bidders who are shortlisted on technical basis will be opened at on later date. The opening date, time and venue will be intimated to the technically successful bidder. 5. After downloading the documents please inform your company details such as name, address, telephone nos., contact person and email address etc. by email to us. (sgk@tifr.res.in, cvsamuel@tifr.res.in) to enable us to inform prospective bidder for any corrigendum/changes if any; in the Tender document before due date. 6. Tenders containing correction, overwriting will not be considered. Late or delayed/Unsolicited quotations/offers shall not be considered at all. These will be returned to the firms as it is. Post tender revisions/corrections shall also not be considered. TATA INSTITUTE OF FUNDAMENTAL RESEARCH 7. Tenderer should sign on all the pages of the technical bid and the price bid. 8. In case of any interpretational issues in this tender, the interpretational decision of the TIFR shall be Final binding on the bidder. 9. TIFR reserve the right to ask for or to provide any clarification, changes after the release of this tender. 10. TIFR reserve the right to cancel the tender even after the receipt of tender, and in such case the EMD would be refunded without any interest to the bidding parties. 11. If equipment offered is to be imported, arrangements for import will be made by us. 12. The Institute shall be under no obligation to accept the lowest or any other tender received in response to this tender notice and shall be entitled to reject any tender without assigning any reason whatsoever. 13. TIFR reserves the right to place the order for part/reduced quantity than what is specified in the tender. 14. We are exempted from payment of Excise Duty under notification number 10/97 dated 01.03.1997 and Customs Duty under notification No.51/96 dated 23.07.1996 for all procurements/supply meant exclusively for scientific and research purposes. Whenever the exemption certificate not honored by the authorities, the applicable excise duty will have to be paid. Hence Excise Duty and Customs Duty, if any, should be shown separately. No other charges than those mentioned clearly in the quotation will be paid. 15. Sales Tax: TIFR does not have any exemption/concession on payment of Sales Tax/VAT and we are not authorized to issue any Sales Tax Form ‘C’ & ‘D’ 16. Specifications are basic essence of the product. It must be ensured that the offers must be strictly as per our specifications. At the same time it must be kept in mind that merely copying our specifications in the quotation shall not make the parties eligible for consideration of the quotation. A quotation has to be supported with the printed technical leaflet/literature of the quoted model of the item by the quoting party/manufacturer. ADMINISTRATIVE OFFICER (PURCHASE SECTION) TIFR, MUMBAI