© Siemens AG 2010
Spot on with distributed drive technology:
Motor Starter Applications
Motor Starters
Answers for industry.
© Siemens AG 2010
Motor Starters SIRIUS MCU:
versatile and profitable – in different variants for a distributed design
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Motor Starters SIRIUS M200D for AS-Interface:
plenty of useful functions and easy to operate – for spatially extended distributed drives
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Motor Starters SIRIUS M200D for PROFIBUS and PROFINET:
intelligent and highly flexible – for spatially expanded distributed assemblies
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Motor Starters ECOFAST:
fast and space-saving – for line-shaped power and information distribution
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Motor Starters ET 200pro:
compact and modular – for spatially concentrated distributed drive solutions
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Motor Starters ET 200S:
highly modular and flexible – the multitalent for spatially concentrated designs
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Software Motor Starter ES:
the parameterization tool for communication-capable motor starters
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Support
26
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© Siemens AG 2010
Motor starters for all
fields of application
Whether for use in a control cabinet or for a distributed arrangement in the field: our
comprehensive portfolio of powerful, communication-capable motor starters is the answer to
the great trends in drive technology. Our products and systems cover the most diverse fields of
application. They are the first choice both for clustered groups of drives and distributed groups;
they are suitable for solutions featuring distributed control cabinets and control boxes as well as
for systems that do without control cabinets and come in high degree of protection. In any case,
they are a synonym for maximum reliability and profitability. Owing to its integration into Totally
Integrated Automation, the end-to-end product range is part of the SIMATIC systems spectrum –
thus you benefit from all advantages of a groundbreaking system. On the following pages, we
would like to give you an overview of our comprehensive product range of motor starters and
demonstrate with application examples which specific advantages our products can offer.
■ Motor starters for any requirement:
ranging from cost-effective products with a basic
functionality to high-feature solutions with versatile
diagnosis options
■ End-to-end use of the globally proven bus systems
AS-Interface, PROFIBUS DP and PROFINET –
for reliable and universal communication
■ Automation systems in distributed design –
for the most diverse industrial tasks
■ Added value thanks to integrated safety technology:
both at the equipment and the super ordinate
control level
■ Integration into Totally Integrated Automation,
the comprehensive end-to-end product and
systems range by Siemens – for all automation
tasks in any industry
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© Siemens AG 2010
Motor Starters SIRIUS MCU:
versatile and profitable –
in different variants for a distributed design
The ready-to-connect motor starters SIRIUS MCU for a distributed design cover a
wide spectrum from simple motor control to highly demanding applications. The
devices are available in cost-effective plastic or robust metal enclosures with or without bus communication – as required. Their high degree of protection enables distributed field use close to the motor. Whether in baggage handling systems at the
airport, in storage or logistics centers, in materials handling systems or assembly
lines in the automotive industry: motor starters SIRIUS MCU prove themselves day in,
day out in numerous applications.
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© Siemens AG 2010
Plastic or metal enclosure
Motor starters SIRIUS MCU are offered in
two enclosure variants: the especially costeffective version comes with a plastic enclosure in the high degree of protection IP55,
a robust metal enclosure in the high degree
of protection IP54 is the other option – either with or without bus communication.
Both variants are equipped with an isolator module (black/gray), can be locked with
3 locks (multilevel service) and are either
available as direct-on-line or reversing
starters – for three-phase motors up
to 5.5 kW. In addition to the electro mechanically switching versions of the metal
enclosure variant, there is also an electronic variant for high switching frequencies.
Special highlight: built-in short-circuit
protection for motor starter and motor
as standard. Optionally, motor starters
enable controlled stops – by driving the
motor brakes integrated in the motor.
Prewired and tested, all versions of our
turnkey motor starters offer considerable
time savings both in terms of mounting
and commissioning as well as with regard
to device replacement in fault cases.Last
but not least there are two M-screw connections for the feeder cable, which enables the power bus to be looped through
(daisy chain).
Besides all these reliable standard variants,
we would of course be happy to implement
solutions that are perfectly tailored to your
specific requirements.
Advantages at a glance
■ Comprehensive motor protection due to integrated overload and short-circuit protection using
SIRIUS 3RV circuit-breakers (option for metal enclosures: full motor protection using temperature
sensor (TH) or thermo-click evaluation (TC))
■ Wide-range setting for the motor current by means of an electronic overload relay (optional)
■ Cost-effective cable connection with M-glands (for metal enclosures optionally available with
M12 plug design)
■ Communication via AS-Interface
Plastic enclosure: 2I/2O (standard slaves), metal enclosure: 4I/3O (slaves with A/B addressing)
■ All free digital inputs and outputs with rugged M12 plug-in technology
■ Higher flexibility in the plant design owing to a free sensor input (plastic enclosure);
two digital sensor inputs and one digital output with integrated M12 sockets (metal enclosure)
■ Integrated isolator module
■ Available as direct-on-line or reversing starters in mechanically or electronically switching design
■ Diagnostics and status display via LED lights on the AS-Interface module (plastic enclosure) or
via LED in the enclosure cover (metal enclosure)
■ Customer-specific variants of motor starters SIRIUS MCU are available upon request
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© Siemens AG 2010
Motor Starters
SIRIUS MCU in use
From small to widely spread plants, from simple to
I/O-controlled commissioning
demanding functional requirements: a wide spectrum
In commissioning plants, employees compile the
goods which come from the warehouse sorted by
qualities according to the orders made and forward
them to the outgoing goods department.
What is typical for these plants: they are usually
rather manageable and limited to a certain space.
Thus the conveying distances also are relatively
short. Regarding their design, the packing stations arranged in parallel are identically planned.
Depending on the order quantities, more or fewer
packing stations can be employed. Owing to this redundant plant design, very simple starters are fully
sufficient to ensure plant availability. Ideal for the
purpose: our I/O-controlled variant of motor starters
SIRIUS MCU. The prewired and readily tested encapsulated motor starters offer complete on-site motor
control as well as a lockable maintenance switch for
service cases. Due to the minimized spatial expansion, the MCUs’ control via I/O wiring is recommendable. This additionally facilitates cost-efficient system assemblies.
of plants is implemented in conveyor engineering to
suit any industry. Often very specific customer
requirements must also be met.
The motor starter family SIRIUS MCU provides the
ideal solution in any case. The flexible design concept
regarding the connection technology, outfit and functionality as well as the use of SIRIUS standard components allow for an optimal adaptation to any plant.
Application areas
■ Sector-spanning conveyor technology
■ Intra-logistics
Flow of goods
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© Siemens AG 2010
Bottling plant with AS-Interface
Typical stations in the dry area of a beverage bottling plant are: dismantling of the pallets, separation of bottles and crates, cleaning and intermediate storage of the crates, joining of refilled bottles
and crates, palleting and dispatch.
Furthermore, the conveyor technology represents
the link between these stations and the wet area,
where the actual bottling process takes place.
A bus system is used to synchronize the entire
process and to provide communication among the
spatially separated stations. The demanding ambient conditions call for equipment in robust design.
This is a clear case for the motor starters SIRIUS MCU.
Their robust metal enclosure and the connection
technology without plugs lets them master the
great challenges in bottling plants perfectly. They
are connected to the controllers via AS-Interface,
which enables easy communication and monitoring.
Bottling plant
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© Siemens AG 2010
Motor Starters SIRIUS M200D
for AS-Interface:
plenty of useful functions and easy to operate –
for spatially extended distributed drives
The motor starters M200D Basic and M200D standard are cost-favorable motor starters
from the SIRIUS range for communication via AS-Interface. These particularly rugged
and highly functional devices in high degree of protection IP65 are characterized
by their ease of commissioning as well as by their seamless integration with other
products such as frequency converters and the I/O system SIMATIC ET 200pro. The
motor starters M200D are predestined for spatially expanded distributed drive
solutions without control cabinet, which are for example typically applied in the
field of conveyor technology.
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© Siemens AG 2010
The simple distributed solution
without control cabinet
The intelligent motor starter M200D
starts and protects motors and loads
up to 5.5 kW. For AS-Interface, it is available in the basic and standard versions
as direct-on-line or reversing starter with
mechanical or electronic switching. The
electronic version of the M200D standard device is additionally equipped with
an integrated soft starting function.
Parameterization of the M200D basic is
easily and comfortably realized via DIP
switches, while the rated operating current is set via a rotary potentiometer. In
contrast, the standard version utilizes
AS-Interface for parameterization, readout of measured values and statistical
data as well as diagnostics – a global
novelty!
Availability is increased by the main current functions (overload protection, zero
current detection, in connection with diagnostics supported by AS-Interface). The
low variance and the uniform footprint
provide the advantage that the configuring expense and the expense for the entire ordering process is reduced. This increases the availability of your production
facilities in a sustainable manner.
Particularities of the M200D standard
The standard version of the M200D
for AS-Interface provides users with
comprehensive diagnostics options
based on data records – via AS-Interface.
Moreover, all functions of the motor
starter can be parameterized highly
flexibly – for example digital inputs
and outputs, limit values for motor
protection functions, etc. The read-out
of statistical data represents a further
useful feature.
Fast installation, easy parameterization
and precise diagnosis
the availability of the drive as much as
reliable signaling when set-points are exceeded or undershot. All motor protection functions can be defined by simple
parameterization.
Local control for a drive can be performed using the optionally available
variant with integrated manual mode.
LEDs permit a comprehensive diagnosis
of the device on site. Besides diagnostics
via the process image PII, up to 15 different diagnostics messages can be generated by the device per every motor starter M200D and read out via AS-Interface:
A genuine highlight and a contribution to
maximum availability and transparency.
Motor starters M200D can be installed
with just a few flicks of the wrist. The
integrated plug technology allows for a
substantial reduction of the wiring overhead: power feed and motor connection
cables can be directly plugged onto the
motor starter module. The connection to
AS-Interface is made in a low-priced way
via an M12 connection at the device. The
device detects the actual current flow,
thus reliably monitoring the entire main
circuit. The evaluation of the parameterizable electronic overload protection ensures reliable motor protection (thus protecting your investment) and increases
Advantages at a glance
■ High plant availability thanks to pluggability throughout and comprehensive
diagnostic concept via AS-Interface
■ Fast device swapping owing to fail-safe wiring of power cable and
motor cable
■ Rugged and commonly used M12 connection system for digital inputs and
outputs as well as AS-Interface
■ Integrated isolator module – lockable for graded service
■ Integrated wiring to SINAMICS G110D, to the distributed I/O
SIMATIC ET 200pro and to the motor starters ET 200pro
■ Low variance owing to wide range – only two device variants up to 5.5 kW
for an optimized stock-keeping and order expense
■ Integrated conveyor engineering functions such as Quick Stop and
Quick Stop Lock
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© Siemens AG 2010
Motor Starters SIRIUS M200D
for PROFIBUS and PROFINET:
intelligent and highly flexible –
for spatially expanded distributed assemblies
The motor starters M200D PROFIBUS and PROFINET are highly functional motor
starters from the SIRIUS system range for PROFIBUS and PROFINET communication.
They are characterized by their multitude of flexibly parameterizable functions and
feature a modular design – consisting of a motor starter module and the respective
communication module. The motor starters M200D are predestined for spatially expanded distributed drive solutions featuring a high degree of automation without
control cabinets, which are for example typically employed in the field of automotive conveyor systems.
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© Siemens AG 2010
The highly functional distributed
solution in high degree of protection
The intelligent and highly flexible motor starters M200D for PROFIBUS and
PROFINET start and protect motors and
consumers up to 5.5 kW. They are available as PROFIBUS and PROFINET versions
as direct-on-line and reversing starters
with mechanical or electronic switching.
The electronic version also features a soft
starting function.
The minimum variance and the uniform
footprint ensure considerably reduced
configuration expenditures throughout
the entire ordering process.
Fast and fault-free mounting
The motor starters M200D can be
mounted with a few flicks of the wrist.
The integrated plug-in technology
facilitates considerably reduced wiring
expenditures: The power infeed and
motor connection lines can be directly
plugged onto the motor starter module.
Connection to PROFIBUS/PROFINET as
well as bus routing are directly realized
via an M12 connection on the device.
The device detects the actual current flow
and thus reliably monitors the complete
main circuit. The evaluation of the
parameterizable solid-state overload relay
ensures reliable motor protection (and
thus provides investment protection) –
and generates reliable messages in case
of setpoint value exceedance or shortfall.
Flexible parameterization,
comprehensive and precise diagnostics
Several comfortable options are available for the parameterization of all device
functions: Integrated in Totally Integrated
Automation (TIA) – via PROFIBUS or
PROFINET from STEP 7, with optional
automatic reparameterization in case of
device replacement – or by means of the
commissioning software Motor Starter ES,
which features an innovative data recording function (trace).
The new generation of motor starters is
characterized by its maximum functionality, flexibility and degree of automation.
PROFIBUS is especially recommendable
for spatially expanded and highly automated system sections as the device and
system monitoring option (statistical
data, measured values and device diagnostics) guarantees a deep insight from
the control station – and thus supports
increased system availability in the long
run. Preventive maintenance can be realized with the help of the integrated maintenance timer for the pro-active prevention of system downtimes.
Advantages at a glance
■ Modular design consisting of motor starter and communication module
facilitates fast and cost-favorable device replacement during ongoing operation
■ Comprehensive diagnostics concept based on data records via bus protocol
■ Complete system monitoring via statistical data record, drag indicator and
current value monitoring based on data records
■ Comfortable parameterization via PROFIBUS/PROFINET from STEP 7 and based
on data records from the user program – automatic reparameterization in case
of device replacement thanks to neighborhood detection (only with M200D
PROFINET)
■ Three logs: device faults, motor starter tripping events, events assigned to a
time stamp
■ Integrated wiring to SINAMICS G120D, to the distributed I/O
SIMATIC ET 200pro and to the motor starters ET 200pro
■ Integrated conveyor technology functions such as quick stop and quick stop
blocking
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© Siemens AG 2010
Motor Starters
SIRIUS M200D
in use
Whether in industry, airports or in logistics cent-
Conveyor technology in the automotive industry
ers: conveyor engineering enables distances to be
In the automotive industry, system and production
downtimes generally entail enormous costs. This is
why the aspects of high availability, preventive maintenance and comprehensive diagnostics are focused
throughout the entire system.
A modular design, high degree of protection IP65 and
powerful bus systems frequently represent the backbone of conveyor technology systems. In the final assembly and paint shop sections, such systems for example consist of few basic modules (switch, turntable,
horizontal conveyor, lift) which can be combined as desired and each of which represents a technological unit
consisting of mechanical and electronic components.
The frequently branched and spatially expanded assembly of these systems requires a large number of drives,
which are interlinked via a high-performance bus system such as PROFIBUS or PROFINET:
bridged efficiently and goods to be transported as
fast as possible from A to B. Such plants, which often
are a highly complex matter, must meet ever greater
requirements in terms of availability, reliability and
performance. A task which can only be solved if all
conveyor components interact perfectly around the
clock.
Key industries and fields of application
■ Logistics/distribution
■ Airports
■ Automotive industry
■ Food, beverages and tobacco industry
Whether in direct-on-line or reversing operation,
whether for quick stopping or the detection and
processing of corresponding sensor data: Thanks to
their comprehensive functionality (e.g. wide setting
range), our rugged motor starters M200D for PROFIBUS
and PROFINET meet the specific requirements in the
field of conveyor technology.
The highly flexible motor starters M200D are equipped
for all contingencies in the automotive industry. They
provide you with a soundly matched concept for mature conveyor system assembly:
■ Fast and fault-free mounting and commissioning
thanks to plug-in technology and preassembled
cables
■ Comfortable on-site operation in case of faults
■ Considerably increased system availability thanks
to comprehensive diagnostics concept and mature
system monitoring
■ Cost-favorable and fast device replacement in service cases thanks to modular starter concept and
automatic reparameterization
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© Siemens AG 2010
Baggage handling
With baggage handling systems at airports, the
focus is always on the overall concept. In this context, plant availability has the highest priority. Every
unscheduled breakdown would have far-reaching
consequences – for passengers, airlines and airports.
As such a plant often stretches across many miles and
baggage must be transported over long dis-tances, a
large number of widely branched drive lines (motors
and motor starters) is required. Here, we recommend
the use of motor starters M200D.
Items of baggage are simultaneously handed in at
several check-in points, they are weighed and supplied with a badge. The baggage is then joined and
runs through an automatic multistage X-ray check
before it reaches the actual heart of the plant: the
sorter – a kind of oversized roundabout with discharge points for the different gates. According to
their destination code, the individual items of baggage are then guided over conveying routes to the
respective gates.
With their functionalities like preventive diagnoses
and extended diagnostic options via AS-Interface,
they decisively contribute to an increased plant availability. The risk of an unscheduled breakdown is minimized, this is a benefit for everyone involved.
Baggage Handling
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© Siemens AG 2010
Motor Starters ECOFAST:
fast and space-saving –
for line-shaped power and information distribution
The energy and communication field installation system ECOFAST with its motor starters
ECOFAST represents the ideal solution for spatially distributed drives. Furthermore, thanks
to their optional motor-attached installation, motor starters ECOFAST offer a space-saving
alternative in high degree of protection IP65. Power and information data are distributed
and transmitted in line form. The key sectors and main application areas of motor starters
ECOFAST include the automotive industry and supplying industry as well as baggage conveyance in airports.
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© Siemens AG 2010
ECOFAST: Combined data
transportation and power supply
With ECOFAST, an integral part of Totally
Integrated Automation, all interfaces
meet the specification in accordance with
ISO 23570, the standard for distributed
assemblies. The standardized connection
system as well as the power infeed and
distribution option down to the field device further ease mounting and considerably reduce commissioning times. The
rugged device technology also facilitates
motor-attached mounting – and thus supports space-saving concepts without control cabinet.
Thanks to the integrated plug-in connection system with standardized plug connections for data and power, all ECOFAST
components are perfectly matched. In
combination with the preassembled lines,
the entire routing can be realized rapidly,
easily and without faults. This substantially reduces the overall wiring and mounting expenditures.
Motor starters ECOFAST
Besides control, switching and detection
functions, motor starters ECOFAST
also realize data exchange. They are
diagnostics-capable and communicate
via standardized field bus systems such
as AS-Interface and PROFIBUS DP. The
devices are supplied with a voltage of
400 V AC.
Fast and future-proof
With the motor starters ECOFAST,
you opt for maximum comfort and
investment protection – for example
with regard to motor protection with
thermistor evaluation, full motor
protection and soft start-up and rampdown. Furthermore, integration in
Totally Integrated Automation supports
the DP-V1 functionality (PROFIBUS) –
e.g. of the present motor current
of every phase in the PLC down to
extended statistics, evaluation and
diagnostics.
Motor starters ECOFAST are recommendable for spatially distributed (individual)
drives, which are for example commonly
applied in the field of conveyor technology. They are applicable directly on the
motor via PROFIBUS DP connection or
AS-Interface as direct-on-line and reversing starters with mechanical or electronic
switching with soft starting function. Replacement of the intelligent motor starters is effortlessly possible during ongoing
operation. In addition, two or four digital
onboard inputs respectively support even
more options.
Advantages at a glance
■ Reduced system configuration times
■ Reduced mounting and commissioning times
■ Reduced wiring expenditures
■ Increased system availability thanks to preventive diagnostics and reduced
service times
■ Reduced space requirements thanks to motor-attached mounting
■ Increased installation flexibility
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© Siemens AG 2010
Motor Starters ET 200pro:
compact and modular –
for spatially concentrated distributed drive solutions
SIMATIC ET 200pro is the very compact and powerful peripheral system in the
high degree of protection IP65/67 for PROFIBUS DP. Thanks to its modular design,
it excels by a unique multifunctionality. Whether motor starter, integration of
safety technology, connectivity to PROFIBUS, or respectively PROFINET, or just
the transmission of digital and analog signals: the module spectrum permits the
design of tailored stations – simply ideal for spatially concentrated distributed
drives without a control cabinet.
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© Siemens AG 2010
Without a control cabinet
for better availability
The compact and intelligent motor starters ET 200pro start and protect motors
and loads up to 5.5 kW. They are available in the “Standard” and “High Feature”
variants – both of them as direct-on-line
and reversing starters. Their parameterization is easy and user-friendly with
SIMATIC Manager. They convince by a
high functionality at a small footprint
and tangibly less expense for configuration and installation. In addition, they
considerably contribute to increasing the
availability of production facilities in a
sustainable manner.
Safety Integrated: integrated safety concept with PROFIsafe
Fast installation,
precise diagnosis
With just a few flicks of the wrist, these
motor starters can be installed in the
SIMATIC ET 200pro station. Their integrated plug technology enables a substantial reduction of the wiring overhead. Thanks to their compact design,
up to eight motor starters can be integrated into only one meter of station
width.
That certain extra:
integrated safety technology
Basically, you can choose from two different safety concepts:
■ Safety motor starters Solution local
are the ideal systems for locally
limited safety applications. They
function autonomously and don’t
need a safe controller.
■ Safety motor starters Solution
PROFIsafe, when combined with a
safe controller and the PROFIBUS
or PROFINET bus systems, provide
optimal solutions for very demanding,
networked safety applications.
Two in one –
with integrated functionalities
Besides the tried and tested properties
of electromechanical motor starters, the
High Feature variant offers a host of further advantages. It is an electronic motor
starter plus a full-fledged soft starter in
one device. As motor starter, this variant is particularly suited to applications
with a high switching frequency – wherever wear-free switching shall ensure
a high service life. As soft starter, it caters for soft starting and coasting, as it
is required for pumps, stirrers, mixers or
fans. This is gentle on the motor and protects the mechanics against knocks and
bumps, which has a positive impact on
the service life of the entire plant as well
as its components. To convert the motor
starter to a soft starter, simply reparameterize it in SIMATIC Manager.
Thanks to an integrated electronic overload and thermistor motor protection
relay, the motor starters command of full
motor protection. Both protective functions
can be parameterized independently.
Advantages at a glance:
■ Optimization of stock-keeping cost through low variance
■ High flexibility thanks to modular and compact design of the prewired
load feeders
■ Comprehensive diagnostic options (current value transmission, tripping
frequencies, etc.)
■ Integrated safety concept
■ Cost reduction due to fast configuration and installation
■ High plant availability through hot swapping and preconfigured wiring
■ Versatile use due to numerous integrated functionalities
■ High engineering and expansion flexibility thanks to well-proven
parameterization and commissioning tools, such as SIZER, SIMATIC ET 200
Configurator and Motor Starter ES
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© Siemens AG 2010
Motor Starters
ET 200pro in use
A clear trend can be observed in many industries:
towards distributed concepts in designs without
control cabinets. Here, the typical requirements
are a high plant availability and the seamless
interlinking of individual machines or areas. Strict
modularization therefore plays as much a part as
detailed preventive diagnostic capability of the
components and fast installation and dismantling.
The answer to all these requirements are motor
starters ET 200pro. What is more, these systems can
be integrated into a comprehensive safety concept –
for reliably high-performing plants and machinery.
Key industries and fields of application
■ Automotive industry
■ Assembly lines
■ Transfer lines
■ Machine tools
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© Siemens AG 2010
Assembly line
Various work steps are carried out in assembly lines – each in its own assembly
cell, in which the infeed of the workpiece
and material and the actual assembly
process take place. Every cell must process an abundance of signals: for pneumatic control, for precise positioning
tasks of the workpiece and tool etc.
Conveyor technology ensures the interlinking of the individual assembly cells
into an assembly line.
Motor starters ET 200pro are used both
in the individual cells and for interlinking
the individual stations into an assembly
line. Data is exchanged between the stations via PROFIBUS/PROFINET.
The compact starters can be positioned
in an optimal way without requiring additional space or further control cabi-
nets. Here, the modular concept of the
ET 200pro allows numerous signals and
drives to be controlled as required.
Be it a braking function, on-site operation, high switching frequencies, safe
shutdown or reproducible shutdown
times: motor starters ET 200pro meet
the most diverse requirements in drive
technology. Their high diagnostic capability considerably contributes to smooth
operation and high plant availability.
What is more, the individual motor starter can be flexibly set (e.g. for shutdown
classes, response to overload or overcurrent, etc.) and can thus be optimally
tuned to the respective motor or process.
Integrated digital inputs can be used to
enable other functions which are typical
for conveyor engineering which in turn
relieves the controller.
As a further highlight, both local as well
as system-spanning safety concepts can
be realized with Safety Integrated – for
the seamless protection of persons and
machines.
Assembly line
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© Siemens AG 2010
Motor Starters ET 200S:
highly modular and flexible –
the multitalent for spatially concentrated designs
SIMATIC ET 200S, the finely modular, distributed peripheral system in degree of
protection IP20, also comprises, besides digital and analog I/O modules and
frequency converters a comprehensive spectrum of motor starters. These motor
starters are perfectly suited for protecting and switching any three-phase load.
SIMATIC ET 200S is ideal for spatially concentrated distributed drives where several
motors, sensors and actuators are addressed from a distributed control cabinet or
control box.
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© Siemens AG 2010
Sophisticated down to the
last detail
Significant saving potential
in every application
F-SPS and ET 200S Station (without F-CPU) –
integrated safety technology
Via PROFIBUS and PROFINET, motor starters ET 200S can be directly connected to
the controller and parameterized. They
are available as direct-on-line, reversing
or soft starters in different performance
classes:
Thanks to the finely modular design of
our mature system, you can perfectly
adapt the number of channels and motor starters to the specific requirements
of your application. Superfluous channels
and unnecessary costs thus are a matter
of the past. Even if requirements change
frequently, the replacement, or respectively the combination of peripheral modules, allows you to reduce plant set-up
times noticeably. You will save up to 80%
of the wiring overhead with these completely prewired motor starters ET 200S.
For example, all supply voltages are connected only once and are automatically
connected to the next module when they
are lined up. A vigorous power bus with
an amperage of up to 50 A feeds the individual motor starters. An integral part
– and thus also prewired – is the safety
technology. Last but not least,
SIMATIC ET 200S also saves a lot of space
in the control cabinet or control box.
With a strictly distributed design directly
on the machine, it is for the most part
merely the feed-in unit and the higherlevel control which remain in the control
cabinet, this provides for space savings
up to 50%.
From the economical entry variant with
PROFIsafe, which can be used in combination
with a safe controller, to the high-end variant for external safety systems: we provide a
matching solution for every safety application
with the safety-oriented, communicationcapable motor starters SIMATIC ET 200S.
They enable the safety-oriented shutdown
of motors and are predestined
for all applications up to category 4 or SIL 3
(certified in compliance with EN 954-1 or
IEC 61508). In any case, the graded safety
concept provides for maximum flexibility in
all safety matters.
■ Standard motor starters up to 5.5 kW
(direct-on-line and reversing starters)
■ High Feature motor starters up to
7.5 kW (direct-on-line, reversing or
soft starter)
■ Motor starters failsafe up to 7.5 kW
(direct-on-line and reversing starters)
When devices are replaced, which is very
easily feasible thanks to the preconfigured wiring, a reparameterization is automatically performed. In addition, hot
swapping is possible when the plant is
running. In conjunction with comprehensive diagnostic information, this ensures
a considerable increase of plant availability.
Advantages at a glance
Safety Integrated: Integrated safety
concept with PROFIsafe
■ Fast configuration and start-up
■ Up to 80% less wiring overhead
■ Fast module replacement due to hot swapping
■ Modular design for more flexibility in the control cabinet – and thus
noticeably lower cost
■ Reduction of maintenance and repair cost owing to fast and precise
diagnostic options
■ Optimal plant monitoring through current measurements that can be read out
■ High plant availability due to hot swapping and full diagnostic capability for
active monitoring of protective and switching functions
■ Part of Safety Integrated: innovative control cabinet concepts on the basis of
integrated motor starters and safety technology for Solutions local/PROFIsafe
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© Siemens AG 2010
Motor Starters
ET 200S in use
Wherever special ambient conditions (temperature,
cinder, cleaning agents, etc.) are prevailing and a
tendency can be observed towards the concentration in a few control cabinets, we can recommend
the use of motor starters ET 200S. They form part
of the comprehensive module range of our distributed, highly flexible I/O system ET 200S – and thus
represent the first choice for spatially concentrated
distributed drive solutions in degree of protection
IP20. Our complete supply provides the ideal solution for all sectors of production and process automation – this is exactly where maximum availability
and flexibility are of crucial importance.
Key industries and fields of application
■ Food, beverage and tobacco industry
■ Water and waste water management
■ Cement industry
■ Steel industry
■ Glass industry
■ Greenhouses
22
© Siemens AG 2010
Greenhouse
Constant ambient conditions have a top priority in
greenhouses. It must therefore be possible to control air, temperature, humidity and CO2 conditions
precisely. All of these requirements as well as the
necessary conveyor technology make greenhouses
complex, highly automated plants. What is predestined for such applications is the ET 200S automation system and motor starters ET 200S.
Whether it is a matter of regulating the energy,
CO2 content, fresh air supply or heat: motor starters
ET 200S are the first choice for controlling specific
applications such as energy shields, vents or lighting. With them, the numerous drives in the individual greenhouse cells can be arranged in a spacesaving manner. The modularity of ET 200S offers
you a host of advantages: you will save up to 80% of
wiring, up to 60% of configuration and documentation expense and up to 50% of space in the control
cabinet. This simplifies the design, minimizes fault
risks and provides considerable cost savings for you.
What’s more, modules can quickly and easily be hotswapped, even by untrained employees. Last but not
least, fast diagnostic options with channel precision
ensure central monitoring of the widely stretched
greenhouses, thus reducing maintenance costs.
Even lighting around the clock is the ideal prerequisite for perfect plant growth. This is only ensured by
special high-pressure discharge lamps, which however burst when exceeding a certain service life –
a potential source of danger for persons and plants.
In order to avoid this, motor starters ET 200S are
the choice for lamp controlling and monitoring. The
motor starters ET 200S High Feature acquire current
values and statistic data, such as operating hours,
thus enabling preventive lamp replacement during
normal operation. The resulting advantage is obvious: operators can be sure of constant lighting without interruptions.
23
© Siemens AG 2010
Motor Starter ES software:
the parameterization tool for communication-capable motor starters
The Motor Starter ES software supports the easy parameterization, commissioning, diagnostics as well
as preventive maintenance of communication-capable motor starters M200D Standard, PROFIBUS and
PROFINET, SIMATIC ET 200pro as well as SIMATIC ET 200S motor starters High Feature and ECOFAST.
Handy variants, simple
licensing
Motor Starter ES is available in three
variants which can be distinguished
according to ease of operation, scope of
functionality and price.
Whether Basic, Standard or Premium –
via online download, you will quickly
obtain the matching license. You
will only have to pay the scope of
performance that you actually use,
upgrades are possible at favorable
charges. The Trial License allows you
to test the software functionality for 14
days without any risk. A floating license
allows you to activate any number of
users – independent of the number of
program installations.
Easy preparation of templates
For devices with small differences, the
central modification of few parameters
in many identical devices or for the easy
parameterization in many identical ap-
plications, Motor Starter ES is a powerful
tool for the simplified generation of
parameter files. The template file contains all possible parameters which can
be influenced by the user. The files can
also be easily and quickly transferred to
other devices.
Teleservice via MPI
The Premium variants of Motor Starter ES
support the use of MPI Teleservice for
remote device diagnosis. This facilitates
diagnosis and maintenance and shortens
response times for servicing.
Printouts conforming to standards
Motor Starter ES clearly facilitates
machine documentation. The software
tool enables parameterizations to be
printed out in compliance with DIN
EN ISO 7200. The elements to be printed
can be easily selected and compiled as
required.
The advantages of Motor Starter ES
■ User-friendly handling due to graphic visualization and a clear
menu structure
■ Reparameterizations possible during normal operation
■ Time savings thanks to shorter start-up times
■ Preventive maintenance
■ Easy and fast diagnosis
■ Remote access to the motor starters via all standard communication services
■ Trace function for fast and transparent commissioning (only with M200D)
24
© Siemens AG 2010
Parameterization
Start-up
Diagnostics / maintenance
Devices are either accessed via the serial
device interface or with PROFIBUS DPV1capable motor starters from any node in
the PROFIBUS. In addition, the Premium
version permits an integration into STEP 7
HW-Config.
It is also possible to test and control the motor
starters without DP-Master. In this case,
the software can either be linked with the
motor starters by means of a point-to-point
connection (serial) or communicate with
the individual devices from any node in the
PROFIBUS (DPV1).
Statistic data (e.g. operating hours,
shutdown currents, etc.) can be read out for
preventive maintenance.
Program variants:
Our scope of delivery:
1. Basic
• Local interface
• Basic functions for device
parameterization
Floating license
Full version of the software on CD incl.
license.
2. Standard
• Local interface
• Extended functionality
3. Premium
• Local and PROFIBUS interface
• Full functionality
• More convenience
Upgrade
Upgrade from an old to a new, functionally
expanded version, e.g. upgrade from Motor
Starter ES 2006 to Motor Starter ES 2007.
Software update service
To keep you always up-to-date, we offer a
special service which automatically furnishes
you with all service packs and upgrades.
License download
Convenient license key download from
the A&D Mall, which enables you to obtain
additional licenses for your software in a
quick and easy way.
Powerpack
Special package, to change to a more
powerful variant with enhanced functionality
within the same software version, e.g.
Powerpack Motor Starter ES 2007 for
changing from Standard to Premium.
Siemens Solution Partners
Our portfolio is rounded off by a multitude of additional components in order to completely serve
every sub-aspect of complex systems above all in terms of connection systems and power bus systems. Products for these areas are defined, developed and sold by our Siemens Solution Partners.
These system partners are highly qualified and specifically certified experts in their respective fields
of activity. This ensures maximum product quality and compatibility.
www.automation.siemens.com/_de/solutionpartner/partnerprog.htm
25
p Access to all important and up-to-date information: From the website to the newsletter, down to
the download of complete brochures
p Ordering and information platform for all products and systems
p Efficient tools for increased productivity, e.g.
CAx DVD for your configuration process
p Service & Support Portal for comprehensive
technical information on configuration and system documentation
Promotion website
Newsletter portal
Service
Operation
Commissioning
Ordering
Planning
As competent and reliable partner, we not only offer tried-and-tested products and systems, but also
comprehensive support – from initial information to
planning, configuration and ordering, down to commissioning, ongoing operation and technical service:
Information
Support
Configuration
© Siemens AG 2010
Product
information
Information and Download
Center
Product selection
Industry Mall
Software
for Low-Voltage Controls and
Distribution
Product & system engineering
Service & Support Portal
CAx DVD
Product documentation
Image database
We thus provide you with a comfortable basis for
optimizing your processes. In short:
Support for improved efficiency!
SITRAIN Portal
Product training
Technical Assistance
Product hotline
Product information
Comprehensive information on Low-Voltage Controls and Power
Distribution
Amongst others, rapid and targeted provision of information on:
■ SIRIUS industrial controls
■ SIVACON and SENTRON Low-Voltage power distribution
Ensure your success with our trendsetting system solutions!
www.siemens.com/industrial-controls
Newsletter: Always up to date
Constantly updated information on the subjects of industrial controls
and low-voltage power distribution
www.siemens.com/industrial-controls/
newsletter
Product information
Product selection
Easy download of catalogs and information material
Our Information and Download Center offers all current
■ Catalogs
■ Customer magazines
■ Brochures
■ Demo software
■ Promotion packages
for download.
www.siemens.com/industrial-controls/
infomaterial
Industry Mall: Platform for e-business and product information
Benefit from 24/7 access to our comprehensive information and
ordering platform for the complete Low-Voltage Controls and
Distribution portfolio, including:
■ Selection tools, product and system configurators
■ Availability check
■ Order tracking
www.siemens.com/industrial-controls/
mall
Product selection
26
© Siemens AG 2010
Product & system engineering
Software for Low-Voltage Controls and Distribution:
Easy, fast and safe
Our software supports you throughout all project phases – from
planning to parametrization, down to operation.
■ Parametrization and Configuration with SIRIUS industrial controls
■ Configuration, Visualizing and Controlling
with SENTRON switching and protection devices
■ Configuration, Visualizing and Controlling
with SIMATIC power management
■ Planning and Dimensioning of electrical power distribution systems
with SIMARIS
www.siemens.com/industrial-controls/
mall
Online support: Full-range technical product information
24/7 access to comprehensive technical information on our products
and systems to support you from the planning to the configuration
down to the operation phase.
■ Product data sheets, manuals / operating instructions
■ Certificates, characteristic curves, downloads
■ FAQs
www.siemens.com/industrial-controls/
support
Technical Product Data for CAx Applications:
Immediate availability of configuration-relevant CAx data types
for your CAD/CAE system
This DVD provides you with a comprehensive pool of configurationrelevant CAx data types.
■ Commercial and technical product master data
■ 2D dimension drawings, 3D models, device circuit diagrams
■ Product data sheets, characteristic curves, certificates
■ Tender specifications
Subjects: SIRIUS (industrial controls, transformers and power supplies)
and SENTRON (switching and protection devices)
Order number
E86060-D1000-A207-*
(via Industry Mall)
Easy download of product image material
Our image database contains all current
■ Product images
■ 2D dimension drawings, isometric illustrations and 3D models
■ Internal circuit diagrams
■ Symbols
in diverse versions for free download.
www.siemens.com/industrial-controls/
picdb
Training: Knowledge expansion
Our Low-Voltage Controls and Distribution training offer both
comprises an overview as well as detailed competencies regarding
selected products and systems. Amongst others, you can expand your
product and system know-how of:
■ SIRIUS industrial controls
■ SIMATIC power management
■ SIVACON power distribution boards and busbar trunking systems
■ SENTRON circuit breakers
■ SIMARIS design dimensioning software
www.siemens.com/industrial-controls/
training
Or contact us personally
via the information hotline:
via infoline telephone:
+49 1805 23 56 11*
or via fax:
+49 1805 23 56 12*
Technical Assistance: Competent Low-Voltage Controls and
Distribution expert consulting
We support you with all technical enquiries regarding our products and
systems – both before and after delivery.
■ Product selection
■ Old/new conversions, competitor conversions
■ Special versions, special requirements
■ Commissioning, operation
Tip: The Service & Support Portal, including the FAQ database, can be
called up via www.siemens.com/lowvoltage/technical-assistance. You can
also directly submit your support request to a technical consultant.
www.siemens.com/industrial-controls/
technical-assistance
www.siemens.com/simaris
Product documentation
Product training
*0.14 €/min. from German landline network, deviating
mobile communications prices are possible
Product hotline
Personally from Mo. through Fr.
8.00 am to 5.00 pm (CET)
via telephone: +49 911 895 5900
via e-mail:
technical-assistance@siemens.com
via fax: +49 911 895 5907
27
© Siemens AG 2010
Siemens AG
Industry Sector
Industry Automation
Control Components and Systems Engineering
P.O. Box 23 55
90713 FÜRTH, GERMANY
www.siemens.com/sirius-motorstarter
Subject to change without prior notice 02/10
Order No. E20001-A880-P305-V1-7600
DISPO 27602
WÜ/23019 FGEF.52.9.02 WS 09093.0
Printed in Germany
© Siemens AG 2010
The information provided in this brochure contains merely
general descriptions or characteristics of performance
which in case of actual use do not always apply as described
or which may change as a result of further development
of the products. An obligation to provide the respective
characteristics shall only exist if expressly agreed in the
terms of contract.
All product designations may be trademarks or product
names of Siemens AG or supplier companies whose use by
third parties for their own purposes could violate the rights
of the owners.
© Siemens AG 2010
Technical Data
Motor Starters
Answers for industry.
© Siemens AG 2010
Type
ET 200S Standard
Switching function
Electromechanical switching
Direct-on-line/reversing starter
ET 200S High Feature
Electronic switching
Soft starting function
Mechanics and environment
Installation dimensions (W x H x D) in mm
---
Direct-on-line starter
Direct-on-line starter
45 x 306 x 152 (DS + TM modules)
90 x 306 x 152 (RS + TM modules)
65 x 332 x 180 (DS + TM modules)
130 x 332 x 180 (RS + TM modules)
Permissible temperature during operation in °C
0 … +60, from +40 with derating
0 … +60, horizontal installation up
to +40
Degree of protection in acc. with IEC 529
Electrical data
IP20
Control circuit
Control voltage V DC
24 V
Main circuit
Maximum power three-phase motors with
400 V AC in V DC
5.5
7.5
Maximum rated operating current for starters Ie
with 400 V AC in A
12
16
Connection system – power infeed
Connection system – motor feeder
Screw-type connection internal
Screw-type connection internal
Motor Brake Specification
Operating voltage V AC/V DC
Device functions
Communication
24 V DC/500 V DC
Bus connection
✓ PROFIBUS/PROFINET
Sub-D/SCRJFO/RJ45 via head module
Process image
3I/3O
Local setting elements
Via bus
Rotary potentiometer
--
Via software
Automatic reparameterization
---
Digital inputs for
connection of sensors
Number
Connection system
Parameterization option
----
Digital outputs for
connection of actuators
Number
Connection system
---
Parameterization option
--
Short-circuit protection
✓ Circuit breaker
Overload protection (thermal)
✓ Bimetal
--
Parameterization of
functions
Motor and line protection
Field bus
Overload protection (electronic)
Diagnostics
Device function
✓ Function available
14I/5O
15I/5O (with soft starter)
-✓ PROFIBUS/PROFINET
Motor Starter ES/STEP 7
✓
4 (via DI modules + brake module)
Screw-type connection internal
-✓ Wide-range
Measured values
Statistical data, log
Maintenance information
Repair switch
✓
✓
-----
Manual on-site operation
--
✓ Pluggable
Current limit monitoring value
--
✓
Zero current detection
--
✓
Blocking current
--
✓
Asymmetry
Emergency start
✓
--
✓
Quick stop
--
Plug monitoring
--
LEDs, fault messages
Alarms, system diagnostics
Motor heating warning limit value
--
TIA integration
--
--
Function not available
1) Only with electronically switching starters
Local/via bus (reduced)
✓
© Siemens AG 2010
ET 200pro Standard ET 200pro High Feature ET 200pro High Feature
M200D Basic
(for AS-Interface)
M200D Standard
(for AS-Interface)
Direct-on-line/reversing starter
--
Direct-on-line/reversing starter
---
Direct-on-line/reversing starter Direct-on-line/reversing starter
Direct-on-line/reversing starter -Direct-on-line/reversing starter
110 x 230 x 150
110 x 230 x 160
–25 … +55
IP65
IP65
24 V
30 V (AS-Interface) and 24 V (aux)
5.5/4 1)
24 V
5.5/4 1)
5.5
12
12/9 (electronic)
12
Q4/2
Q8/0
Q4/2
Q8/0
Optional, 400 V AC
Optional, 230 V AC/400 V AC/180 V DC
✓ PROFIBUS/PROFINET
M-type screw connection/M12/SCRJFO/RJ45/hybrid via head module
✓ AS-Interface
M12
16I/7O
4I/3O
6I/4O
--
Dip switch/potentiometer
--
-AS-Interface
PROFIBUS
---
Motor Starter ES
Motor Starter ES/STEP 7
4 (2 of which in PII)
M12
--
4
✓ PROFIBUS/PROFINET
Motor Starter ES/STEP 7
✓
-M12
4
✓
---
✓ PROFIBUS
✓
2
✓
--
--
✓ Motor starter protector
--
✓ Motor starter protector
✓ Thermistor PTC/TC
✓ Wide-range
✓ Wide-range
✓
✓
Local/via bus
Local/via bus
Local/via bus
✓
--
✓
✓
✓ Pluggable
✓ Integrated/pluggable
-✓
----
✓
✓
--
✓
✓
✓
✓
✓
✓
✓
✓
✓
✓
-✓
✓
Local/via bus
Local/via bus
Local
✓
✓
✓
--
✓
✓ PROFINET
16I/9O
✓
1
M12
✓ Thermistor PTC/TC
M200D PROFINET
294 x 215 x 159
–25 … +55, from +40 with derating
5.5
M200D PROFIBUS
Local/via bus
PROFINET
© Siemens AG 2010
MCU I/O controlled
MCU with AS-Interface
(plastic enclosure)
MCU with AS-Interface
(metal enclosure)
MCU with AS-Interface
(metal enclosure)
ECOFAST AS-Interface
ECOFAST PROFIBUS
Direct-on-line/reversing starter
--
Reversing starter
---
Direct-on-line/reversing starter
Reversing starter
Reversing starter
290 x 215 x 205
130 x 91 x 250/130 x 107 x 250
182 x 220 x 145
245 x 215 x 205
–25 ... +35
–25 to + 65, from +50 with derating
–20 to + 55, from +40 with derating
IP55
IP54
IP65
24 V
30 V (AS-i) and 24 V (aux)
30 V (AS-i) and 24 V
(aux)
5.5
5.5
12
3/9/12
M-type screw connection
M-type screw connection
Q4/2
10E
--
400 V AC/230 V
--
✓ AS-Interface
--
M12
--
2I/2O
24 V
400 V AC
✓ AS-Interface
Insulation displacement
method
✓ PROFIBUS
ISO 23570-2 hybrid
connection
4I/4O
16I/11O
---
---
✓ PROFIBUS
---
Motor Starter ES
--
✓
4I/3O
----
1 with DS, 0 with RS
Screw-type connection internal
2
M12 – A encoded
4
M12/Y-plug
---
1 with DS, 0 with RS
Screw-type connection internal
1
M12 – A encoded
✓
---
--
--
✓ Motor starter protector
✓ Fuse
✓ Bimetal
----
✓ TC/bimetal
✓
✓ Thermistor PTC/TC
✓ Wide-range
✓ Wide-range
✓
--
---✓
--
✓ TC
Local
Local
Local
-✓ Integrated
✓ Integrated/plug-in option
--
✓
--
✓
--
✓
--
✓
✓
---
Option
--
✓
✓
Local/via bus
Local/via bus
Local/via bus
✓
--
--
--
--
✓
© Siemens AG 2010
Motor Starters for
All Application Areas
Motor Starters SIRIUS MCU:
versatile and efficient –
in different versions for distributed
installation
Motor Starters SIRUS M200D
for AS-Interface:
highly functional and comfortable –
for expanded distributed drive solutions
Motor Starters SIRIUS M200D
for PROFIBUS and PROFINET:
intelligent and highly flexible –
for spatially expanded distributed
installation
Motor Starters ECOFAST:
fast and space-saving –
for line-shaped power and information
distribution
Motor Starters ET 200pro:
compact and modular –
for spatially concentrated distributed
drive solutions
Motor Starters ET 200S:
finely modular and flexible –
the all-rounder for spatially concentrated
assemblies
© Siemens AG 2010
Siemens AG
Industry Sector
Industry Automation
Control Components and Systems Engineering
P.O. Box 23 55
90713 FÜRTH, GERMANY
www.siemens.com/sirius-motorstarter
Subject to change without prior notice 02/10
Order No. E20001-A880-P305-V1-7600
DISPO 27602
WÜ/23019 FGEF.52.9.02 WS 09093.0
Printed in Germany
© Siemens AG 2010
The information provided in this brochure contains merely
general descriptions or characteristics of performance
which in case of actual use do not always apply as described
or which may change as a result of further development
of the products. An obligation to provide the respective
characteristics shall only exist if expressly agreed in the
terms of contract.
All product designations may be trademarks or product
names of Siemens AG or supplier companies whose use by
third parties for their own purposes could violate the rights
of the owners.