Tips and Tricks for Estimating Energy Savings Celeste Cizik, P.E. Project Manager E M C Engineers, Inc. AIA Quality Assurance Learning Objectives 1. Understand the pros and cons of various energy calculation approaches. 2. Learn how to use trend data and utility bills to match calculations with actual operation. 3. Learn the issues, errors, and limitations associated with spreadsheet calculations. 4. Get tips on estimating savings for common RCx measures. Getting Started with Analysis Overview of steps so far: • • • • • Utility Analysis Field Survey and Data Collection Data Trending and Analysis Identification of Measures Analyze Energy and Cost Savings Getting Started with Analysis Defining the scope - Match the effort and detail with project requirements • Expense of implementation, economic evaluation • Potential rebates and program requirements • Performance guarantees • Client expectations Getting Started with Analysis Putting savings in perspective • Project potential savings – base on total utility bill • Energy Conservation Measure potential savings – base on total equipment energy use • Spending $1,000 in consulting fees to save $100 in energy costs Getting Started with Analysis Degree Day Calculations • Simplified form of historical weather data • Heating Degree Days (HDD), Cooling Degree Days (CDD) ○ How much (in degrees), and for how long (in days), the outside temperature was below (or above) the base temperature. ○ Base temp - 65F typical, varies with building properties and internal loads (building “balance point”) ○ Source for degree day data: http://www.degreedays.net/ Degree Day Calculations Applications • Monitoring and targeting energy consumption • Rough calculation for energy savings ○ Efficiency improvements ○ Changes in heat transfer (envelope properties) ○ Temperature setpoint adjustments ○ Not applicable for most EBCx measures Degree Day Calculations Weather normalization - Monitoring • Like-for-like energy comparison – different periods or places • Is there really savings? Average degree days: 2,027 Total energy Normalized consumption Total heating kWh per kWh/yr (Avg Year (kWh/yr.) degree days/yr degree day Deg Days) 2005 175,441 2,075 84.5 171,383 2006 164,312 1,929 85.2 172,660 % Difference: 6% % Difference: -1% Degree Day Calculations Weather normalization - Targeting • Weekly or monthly energy data from past 1-2 yrs, corresponding degree days • Linear regression of energy consumption • New set of degree days, what is the expected energy use? Degree Day Calculations Advantages • Easy to get, easy to work with – basic equations • Good for normalization Disadvantages • Approximate calculations ○ Base temperature varies - internal gains, setpoints ○ Assumes 24/7 operation, only heating or cooling at any given time, no detailed control • Not good basis for most EBCx energy savings measures Disaggregation and Percent Savings Overview • Annual utility data • Allocate energy use and demand ○ Power measurements, trend data or estimates and hours of operation ○ Commercial Buildings Energy Consumption Survey (CBECS): http://www.eia.doe.gov/ emeu/cbecs/ Disaggregation and Percent Savings Benchmarking overall energy use • Benchmark performance with EnergyStar (or other source), check against CBECS categories Disaggregation and Percent Savings Energy Disaggregation • Measured or estimated equipment demand (kW, btuh) and operating hours per year • Check against CBECS Disaggregation and Percent Savings • Estimate % savings for equipment – overall energy savings Equipment Fans Mech Cooling Heating Lighting Kitchen Pumps Plug Loads Misc % of Total Demand 22% 30% 0% 22% 0% 10% 10% 6% 100% Pk kW 30 41 30 14 14 8 138 Demand % of Cost Total ($/month) Energy $ 463 20% $ 631 16% $ 0% $ 463 26% $ 0% $ 210 10% $ 210 18% $ 126 10% $ 2,104 100% Total kWh 179,400 143,520 233,220 89,700 161,460 89,700 897,000 Annual Energy Cost ($/yr) $ 6,346 $ 5,076 $ $ 8,249 $ $ 3,173 $ 5,711 $ 3,173 $ 31,728 % Savings 35% 25% 0% 15% 0% 15% 5% 5% % Savings: kWh Savings $ Savings 62,790 35,880 0 34,983 0 13,455 8,073 4,485 159,666 18% $ $ $ $ $ $ $ $ $ 4,165 3,162 2,070 855 412 234 10,898 19% Disaggregation and Percent Savings • Estimate % savings by measure • Example - Chilled Water Plant Run Time Reduction, Hawaii State Capitol Building Disaggregation and Percent Savings • Chilled Water Plant Run Time Reduction Chilled water plant run time baseline: Proposed: % Hours Reduction: 6,300 hrs 2,860 hrs 55% Electric - Demand Savings Allocated Estimated Demand Demand % Demand Savings (kW) Savings (kW) Equip. Measure #1 - Reduce Chilled Water Plant Run Time Chillers 250 0% 0.0 CHW Pumps 31.0 0% 0.0 0.0 Energy Savings: Honolulu Electricity Cost: $ Energy Cost Savings: $ Electric - Energy Savings Elec Allocated Estimated Energy Energy Use % Energy Savings (kWh/ yr) Savings (kWh/Yr) 938,413 164,438 35% 55% 328,445 90,441 1,102,851 38% 418,885 418,885 kwh/yr 0.2340 $/kWh 98,019 $/Yr Disaggregation and Percent Savings Fast Savings Estimates: Energy Management Handbook, Turner and Doty • Chilled water/condenser water temperature reset: 1-1.5% chiller energy (kW/ton) reduction per degree the chilled water temperature is raised or condenser water temperature is lowered • Night setback: 1% savings per degree of setback, if kept there for at least 8 hours. • Occupied setpoint adjustment: 2% savings per degree of setback for continuous operation • Heating Water System Lockout: 30% gas savings compared with boilers idling all summer Disaggregation and Percent Savings Advantages • • • • Good starting point for savings in general Gets within range of savings with limited effort Utility bill basis keeps estimates in check Works for projects/measures with: ○ Limited savings justification requirements ○ Low cost implementation, fast payback ○ Phased approach – rough estimate then detail Disaggregation and Percent Savings Disadvantages • Rough estimates • No detail on specific equipment operation or measure interaction • Often not acceptable for utility EBCx rebate programs • Takes experience to appropriately disaggregate energy and assign appropriate savings Weather Bin Calculations • Common approach for EBCx analysis ○ Detailed equipment control can be analyzed ○ Not extensive effort • Column by column calculations for equipment load at each temperature bin • Hours in each bin used to get energy use and savings (Bin hour source: http://www.interenergysoftware.com/) Bin Inputs Dry Bulb Bin (F) 99 97 95 93 91 89 87 85 83 81 79 System Temps and Airflow Bin Hours 1 6 10 23 64 41 70 110 103 123 148 Perimeter Average Core Total Total Zone Core Zone 1 1 Zone Zone Load Load Airflow Temp (F) (Btuh) (Btuh) (CFM) 72.0 (56,512) (28,256) 4,500 72.0 (53,845) (26,923) 4,500 72.0 (51,179) (25,589) 4,500 72.0 (48,512) (24,256) 4,500 72.0 (45,845) (22,923) 4,500 72.0 (43,179) (21,589) 4,500 72.0 (40,512) (20,256) 4,500 72.0 (37,845) (18,923) 4,500 72.0 (35,179) (17,589) 4,500 72.0 (32,512) (16,256) 4,500 72.0 (29,845) (14,923) 4,500 Perimeter Zone Airflow (CFM) 2,250 2,250 2,250 2,250 2,250 2,250 2,250 2,250 2,250 2,250 2,250 OSA Damper Control (1) Perimeter Zone Fixed Mixed Outside Total Core Zone Airflow Supply Air Supply Air Mixed Air Temp Airflow (CFM) Temp (F) Temp (F) Temp (F) Used (F) (CFM) 6,750 57.8 57.8 74.7 74.7 675 6,750 58.5 58.5 74.5 74.5 675 6,750 59.2 59.2 74.3 74.3 675 6,750 59.9 59.9 74.1 74.1 675 6,750 60.5 60.5 73.9 73.9 675 6,750 61.2 61.2 73.7 73.7 675 6,750 61.9 61.9 73.5 73.5 675 6,750 62.5 62.5 73.3 73.3 675 6,750 63.2 63.2 73.1 73.1 675 6,750 63.9 63.9 72.9 72.9 675 6,750 64.5 64.5 72.7 72.7 675 Outside Airflow (%) 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% 10% Energy Totals Cooling Total Heating Sensible Total Load Cooling Load (Btuh) kW (Btuh) (100,940) 9.25 (95,742) 8.78 (90,544) 8.30 (85,346) 7.82 (80,148) 7.35 (74,950) 6.87 (69,753) 6.39 (64,555) 5.92 (59,357) 5.44 (54,159) 4.96 (48,961) 4.49 - Weather Bin Calculations Trend data regression • Correlate parameter with outside air temperature ○ Fan, pump, chiller power ○ System temperatures – air/water supply and return, mixed air • Use correlation equations in bin calculations ○ Y=mX+B ○ Parameter =slope*(OAT)+y-intercept R2 = 1: Perfect Correlation Beware of using relationships that don’t correlate Weather Bin Calculations Documented correlations • Fan/pump power vs. % flow (not just fan/pump laws) ○ ASHRAE 90.1 curves ○ DOE-2 curves ○ Manufacturer’s Data • Use correlations for measures affecting motor variation and power ○ ○ ○ ○ Adjust min or operating % flow Correct VFD operation Adjust/reset static pressure setpoint Reduce loads Fan Curve Constants - ASHRAE Standard 90.1-1989 User's Manual A AFor BI Inlet Guide Vanes 0.584345 AF or BI riding curve 0.227143 Constant Volume 1.000000 FC riding curve 0.190667 FC Inlet Guide Vanes 0.339619 Variable Speed Drive 0.219762 Vane Axial Variable Pitch Blades 0.212048 % Fan Power = A + B * %CFM + C * %CFM^2 B (0.579167) 1.178929 0.000000 0.310000 (0.848139) (0.874784) (0.569286) C 0.970238 (0.410714) 0.000000 0.500000 1.495671 1.652597 1.345238 Min Turndown 30% 45% 100% 10% 20% 10% 20% Weather Bin Calculations Documented correlations • Boiler and chiller efficiency vs. % load or operating temperatures ○ Varies with chiller type ○ DOE-2 curves ○ Manufacturer’s data (hard to get) • Measures affecting efficiency or part load ○ Chilled water/condenser water setpoint adjust/reset, load reductions DOE-2 Performance Curves - Centrifugal Chiller Constant CHWT CHWT^2 CWT CWT^2 CHWT*CWT 1 45 2025 85 7225 3825 a b c d e f Capacity Correction -0.49737 -0.00956 -0.00060 0.04352 -0.00058 0.00096 CAPCOR1_* Performance Correction (Temp) PERCOR1_T_* 1.15362 -0.03068 0.00031 0.00671 0.00005 -0.00009 ∆T ∆T^2 PLR - % of total load Constant PLR PLR^2 PLR*∆T ∆ T - delta between CHWT and CWT 1 1.00 1.00 40 1,600 40 Performance Correction (PLR) 0.2797 0.5738 0.2569 -0.0058 0.0001 -0.0035 PERCOR1_P_* 2 2 1.02 0.99 0.97 Capacity/Temp Performance Correction (%) = a + b*CHWT + c*CHWT + d*CWT + e*CWT + f*CHWT*CWT Part Load (PLR) Performance Correction (%) = a + b*PLR + c*PLR2 + d*∆ T + e*∆ T2 + f*PLR*∆ T Weather Bin Calculations EXAMPLE – Optimize Economizer Operation • 53,000 sq.ft. office building in Denver • Occupied 3,380 hours/yr. (7am-8pm M-F) • Outside damper control broken - fixed at 10% of 43,000 CFM (constant volume) • Chiller operating year round Weather Bin Calculations Optimize Economizer Operation – Baseline • All cooling from chiller, no outside air free cooling • Outside air measures good for weather bin calcs Bin Temps and System Calculations General Inputs Dry Bulb Bin (F) 45 47 49 51 53 55 57 59 61 63 65 67 69 71 Zone Temp (F) 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 Air Flow (cfm) 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 Air Flow Supply Air Fraction Setpoint (%) (F) 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 Baseline Calculations Baseline Load Calculations OSA % MAT Supply Min, No OSA With Air Temp Airflow Fraction OSA Mon. Used %Used Actual (%) (%) (F) (F) 10% 10% 69 55 10% 10% 70 55 10% 10% 70 55 10% 10% 70 55 10% 10% 70 55 10% 10% 70 55 10% 10% 71 55 10% 10% 71 55 10% 10% 71 55 10% 10% 71 55 10% 10% 71 55 10% 10% 72 55 10% 10% 72 55 10% 10% 72 55 Unit Heat/Cool Load (Btuh) (545,630) (553,261) (560,892) (568,524) (576,155) (583,786) (591,417) (599,048) (606,680) (614,311) (621,942) (629,573) (637,204) (644,836) Unit Heating Load (Btuh) - Unit Cooling Cooling Load Input (Btuh) (kW) (545,630) 31.83 (553,261) 32.27 (560,892) 32.72 (568,524) 33.16 (576,155) 33.61 (583,786) 34.05 (591,417) 34.50 (599,048) 34.94 (606,680) 35.39 (614,311) 35.83 (621,942) 36.28 (629,573) 36.73 (637,204) 37.17 (644,836) 37.62 Weather Bin Calculations Optimize Economizer Operation – Proposed • Reduced cooling - zone temp to supply air temp • No mechanical cooling below supply air temperature Bin Temps and System Calculations General Inputs Dry Bulb Bin (F) 45 47 49 51 53 55 57 59 61 63 65 67 69 71 Zone Temp (F) 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 72.0 Air Flow (cfm) 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 43,000 Air Flow Supply Air Fraction Setpoint (%) (F) 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 100% 55 Proposed System Calculations Proposed Load Calculations OSA % Min No OSA MAT Supply Air Unit Airflow Fraction With OSA Temp Heat/Cool Mon. Used %Used Actual Load (%) (%) (F) (F) (Btuh) 10% 63% 55 55 10% 68% 55 55 10% 74% 55 55 10% 81% 55 55 10% 89% 55 55 10% 100% 55 55 10% 100% 57 55 (76,312) 10% 100% 59 55 (152,624) 10% 100% 61 55 (228,936) 10% 100% 63 55 (305,248) 10% 100% 65 55 (381,560) 10% 100% 67 55 (457,871) 10% 100% 69 55 (534,183) 10% 10% 72 55 (644,836) Unit Heating Load (Btuh) - Unit Cooling Load (Btuh) (76,312) (152,624) (228,936) (305,248) (381,560) (457,871) (534,183) (644,836) Cooling Input (kW) 4.45 8.90 13.35 17.81 22.26 26.71 31.16 37.62 Weather Bin Calculations Optimize Economizer Operation - Results • Savings of 69,604 kWh/yr; 61% reduction in cooling energy • Cost savings of $2,840/yr. (cooling energy and winter demand) • Considerations for economizer measure: o Match mixed air temperature setpoint with supply air temperature setpoint o Possible humidity concerns above 55F OAT Weather Bin Calculations Checks and errors • Use utility data and disaggregation to check savings • Consider measure interaction – stack proposed changes and/or use factors • Beware ERRORS ○ Most spreadsheets have errors – check carefully ○ Organized, labeled inputs and equations, named cells – no hard coded values in equations ○ Calculation templates Equations Used: Eq 1a Eq 1b Eq 1c Load Model Eq 1d Eq 1e Eq 1f Eq 1g Legend Input ECM Parameter Pasted Value Calculated/Output Dry Bulb Wet Bulb Temp Temp F F 68.0 66.0 68.0 65.3 Day of Week RH % 90 87 2 2 Internal Envelope Cooling Ambient Cooling Cooling System Enthalpy Load Load Flag Btu/lbm tons tons ON=1 30.7 106 0 0 30.2 106 0 0 Cooling Load tons 0 0 Cooling Load Fraction 0% 0% Load Delta-T (2-way Valves) 2.5 2.5 Weather Bin Calculations Advantages • System level detailed calculations with operating parameters • General accuracy around 20%, improves with higher outside air correlation • Flexible, usable for most EBCx measures • Accepted by utility EBCx rebate programs • Manageable effort – less time than hourly spreadsheet or energy model Weather Bin Calculations Disadvantages • Loads and energy have to vary with outside air dry bulb temperature only ○ Assumes constant internal gains – multiple bin models may be needed ○ Humidity/solar loads can’t vary independently – not good for mild humid climates or solar driven loads • Load response not well captured • No exact time of day peaks 8,760 Hourly Models Spreadsheet hourly models - Advantages • Similar to bin model, all hours of the year • Multiple schedules possible – internal loads, equipment operation, setpoints, etc. • Humidity, solar loads can be included – better for mild humid climates • Actual time of day peaks 8,760 Hourly Models Spreadsheet hourly models - Disadvantages • Time consuming to create – more inputs and calculations • Difficult to verify calculations with 8,760 lines – more errors, need charts to check MODEL - System Temperatures, Power, and Load 100.0 800 90.0 700 80.0 Temperature (deg F) 500 60.0 50.0 400 40.0 300 30.0 200 20.0 100 10.0 0.0 - Date/Time Dry Bulb Temp Condenser Water Supply Temp All Chillers Power Condenser Pumps Power Chilled Water Supply Temp RH Evaporator Pumps Power Chilled Water Return Temp Total Chiller Load Cooling Tower Fans Power Power (kW) and Load (Tons) 600 70.0 8,760 Hourly Models Full Building Energy Model (DOE-2/EQuest, Energy Plus, etc.) – Advantages • Detailed and accurate load modeling • Allows measure interaction • Can be used for ongoing Cx – expected operating correlations (kWh relative to cooling degree days) Weekly Building kWh Versus Cooling Degree-Days 40000 Deviant Operation Weekly Building kWh 38000 36000 34000 32000 30000 28000 26000 24000 Projected Normal Operation 22000 Museum of Space History, Alamogordo, NM 20000 10 30 50 70 90 Cooling Degree Days 110 130 150 8,760 Hourly Models Full Building Energy Model - Disadvantages • Detailed building envelope and equipment inputs – not analysis of one system • Difficult to calibrate to utility bills • Not as flexible – designed for systems that work • Most time consuming option, beyond typical EBCx Museum of Natural History, Albuquerque, NM Summary Statements Key Tips • Select appropriate calculation approach – match the effort with requirements • Use utility bills and disaggregation for benchmarking and savings estimates/limits • Incorporate operating characteristics and correlations • Stay careful and organized, beware of ERRORS • Be creative and continue to save energy and reduce operating costs! AIA Quality Assurance Portland Energy Conservation, Inc is a registered provider with The American Institute of Architects Continuing Education Systems. Credit earned on completion of this program will be reported to CES Records for AIA members. Certificates of Completion for non-AIA members are available on request. This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation. Thank You! Celeste Cizik, P.E. ccizik@emcengineers.com 303-974-1200