Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
TECHNICAL SPECIFICATIONS
Rod Breakdown Machine for Copper
HT– 450 – 13D
Date: 28th Oct, 2013.
No.:HT-20131028001
Contents
I.
Technical data
II.
Short description
III.
Process sequence
1.
2.
3.
4.
5.
6.
Pay-off
Drawing machine
Copper powder filter
Online annealer
Pneumatic vertical dancer
Basket coiler
IV.
Electric equipment
V.
Scope of supply
VI.
Performances by customer
VII.
Entire equipment and commissioning
VIII.
Price breakdown
Machine pictures are attached in the end.
Add: Room 7-D, Dong'an Building, No.208 Qianjin East Road, Kunshan City, Jiangsu Province, China
Tel:+86-512-57077818 Fax: +86-512-57077808-803 Mobile: 008613584964600 Ms. Cherry
Factory: Jiangsu Xin Hongtai Machinery & Electric Equipment Co., Ltd.
Add: No. 9-20, Weiliu road, Economic Development Zone, Dongtai City, Jiangsu Province, China
Tel:+86-515-85391158 Fax:+86-515-85391199 skype no.: Cherry.wang1019
Page 1 of 9
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
I. TECHNICAL DATA
Inlet diameter
Outlet diameter
Drawing speed
Drawing passes
Diameter of finished capstan
Max. wire length in dancer
Speed ratio of capstans
Max. die dimension
installed power
normal electricity consumption
cooling water consumption
Compressed air
Basket
Bobbins
Operation direction
Noise level
Line dimension (L X W X H)
Colour/painting
Page 2 of 9
: Φ 8.0 mm
: Φ1.2-Φ 3.5mm
: Max. 25 m/s (hard wire)
: Max.13, each die with emulsion spraying
: Φ 450mm
: 7m
: 1.278((1st -12th dies), 13th die is adjustable
: Φ 43 dia. × Φ35 thickness
: 860 KVA
: approx. 360 kWh
: approx. 40 m3 /hr
:12 -18 m3 /hr
: Inner φ580×outside φ1050×Height 1800mm
Or according to customer’s drawing.
: DIN 630 and DIN500
( Drawings shall be provided by users)
: left to right
:< 85 dbA (Except for main motor )
: approx.35000×4600×4500
: Machine
K7RAL5012
(Light blue)
interior
K7RAL7037
(Dusty grey)
noise enclosure
K7RAL5012
(Light blue)
Electrical control cabinet K7RAL7035
(Light grey)
Rotate portion
K7RAL1004 (Golden yellow)
or according to customer’s request.
Performace with annealing:
Dia. Produced
1.20mm
1.40mm
1.80mm
2. 20mm
2.60mm
3.00mm
3. 50mm
Line speed
23m/s
21m/s
19m/s
17m/s
16m/s
13m/s
9m/s
Elongation
≥ 32%
≥ 35%
≥ 35%
≥ 35%
≥ 36%
≥ 38%
≥ 38%
If without annealing, the line speed can be abt. 10% faster than the above speed.
II. SHORT DESCRIPTION
Structure
HT-450-13D Rod Breakdown Machine for Copper is used to draw Φ8.0mm copper rod into φ1.2 3.5mm.
The line is consisted of the following main parts, i.e. the drawing machine, the annealer, the dancer,
the double take-up / basket coiler, emulsion system, tooth wheel lubricating system, electrical control
cabinet. The drawing machine is in fast die change design.
Wire run
Wire supplied from the jumbo coil (3 to 5 tons) through the pay-off, drawn by the drawing machine, via
the annealer and the dancer, finally rewinded on DIN 630 bobbins by the double take-up / falls into
the coil basket.
Add: Room 7-D, Dong'an Building, No.208 Qianjin East Road, Kunshan City, Jiangsu Province, China
Tel:+86-512-57077818 Fax: +86-512-57077808-803 Mobile: 008613584964600 Ms. Cherry
Factory: Jiangsu Xin Hongtai Machinery & Electric Equipment Co., Ltd.
Add: No. 9-20, Weiliu road, Economic Development Zone, Dongtai City, Jiangsu Province, China
Tel:+86-515-85391158 Fax:+86-515-85391199 skype no.: Cherry.wang1019
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
Page 3 of 9
III. PROCESS SEQUENCE
1. Pay-off
Structure
: pillar type; pulleys; 2 coils type
Copper jumbo coil diameter
: abt. 2000mm (3 to 5 tons)
Height
: 4500mm
With stairs, the operators can go up easily to do maintenance.
2. Drawing machine
Structure
: three gear boxes, an emulsion tank, double layer
covers, die holders, rotating die holders, finished
capstan and box, shaft joint and main motor, etc..
Drawing capstans
: alloysteel, coated tungsten carbide on surface,
processed by heating treatment.
Hardness of drawing capstans
: ≥850, long service life.
Machine body
: casted in one piece; HT200
Main motor
: Z4-315-22,280kw,1000r/min; DC
Motor of finished capstan
: Z4-200-21,75kw,1500r/min; DC
Helical tooth wheel
: marterial 20CrMnTi; carburizing and quenching
Cooling type
: capstans fully immerged
The last die holder
: rotational
Transmission motor and finished capstan
: by helical toothed belts
Lubricating oil tank
: L×W×H=1.4×1.4×1.2=2.35m3
It is isolated, not included in the machine casing.
Pump for lubricating oil
: CBZ-70A
1.3Mpa 3kw
Heat exchanger for lubricating oil
: BR0.1-1.6-3-N; Path 25; area 3 m2
Emulsion pump lubricating oil
: IS-single-stage centrifugal pump; IS65-40-200;
7.5kw; flow 25 m3 / h; lift 50 m
heat exchanger for emulsion
: BR0.2-1.6-15-N; Path 65; dual-channel; area 15 m2
Filter
: SLQ-65; accuracy of 0.08; area 0.52 m2, capacity 760 l / min
Sprag clutches are fixed at main shafts of gearbox and finished capstan gearbox.
A stop rod is set at lower rignt side of the finished capstan, if wire broken, the line will stop
automatically.
Emulsion system is isolated, users can set it at a proper position according to on site conditions.
Driven by a gear pump, the emulsion finally enters into the drawing machine via the heater, the filter,
and the cooler. The emulsion tank on drawing machine is covered by 2 layers stailess steel covers,
ourside 6 pieces, inside 4 pieces.
The heater: when the tempterature of emulsion is lower than the lowest set tempterature, it starts to
heat emulsion automatically.
The cooler: when the tempterature of emulsion is higher than the set tempterature, the cooling water
is connected automatically (the temperature of cooling water is not higher than 25℃).
The gear boxes is isolated, users can set it at a proper position according to on site conditions. Like
the emulsion system, it is with a heater and cooler, which can control the temp. Of lubricating oil
between 40－50℃. We suggest users choose 20＃ and 30＃ machine oil, and mix them at the
proportion of 1:1 into viscidity 15ºE (at the temperature of 50℃) as gearbox lubricating oil, and
change it and clear the gearbox regularly.
Add: Room 7-D, Dong'an Building, No.208 Qianjin East Road, Kunshan City, Jiangsu Province, China
Tel:+86-512-57077818 Fax: +86-512-57077808-803 Mobile: 008613584964600 Ms. Cherry
Factory: Jiangsu Xin Hongtai Machinery & Electric Equipment Co., Ltd.
Add: No. 9-20, Weiliu road, Economic Development Zone, Dongtai City, Jiangsu Province, China
Tel:+86-515-85391158 Fax:+86-515-85391199 skype no.: Cherry.wang1019
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
Page 4 of 9
3. Copper powder filter
Usage: to filter, remove, and recycle copper powder floating on the emulsion, to ensure the emulsion
clearly. It can make sure the useful time of drawing dies and reduce blocks in emulsion pipe and
abrasion of drawing capstans, so that make the drawing oil used in better conditions.
Exterior dimension
Voltage
Emulsion inlet diameter
Emulsion inlet
Applicable
Operation
Motor
Filtration fabric
: 1600 (L)×1200 (W)×1100 (H) mm;
: 433V (50Hz)
: 4 – 6 inches
: directly and indirectly;
: 1 set of copper rod breakdown machine.
: level control is driven by chain, (both instantly and continuously);
:180W motor slowdown;
:Unwoven cloth filter medium (width: 102cm; length: 100 feet)
4. Onlone annealer
Wire diameter
Line speed
Max. Annealing current
Max. Annealing Voltage
Diameter of contact wheel
Annealing type
Cooling water tank volume
Water consumption of heat exchanger
Power of water pump
Steam pressure required
Compressed air consumption
Compressed air pressure
Dimension
: Φ1.20 – Φ3.5mm
: 25m/s
: 6000A
: 60DCV
: Φ 355mm
: resistance; 2 sections
: About 1800L
: 30 m3/h
: 7.5Kw
: ≥0.2 MPa
: 18 m3/h
: 0.4-0.6 MPa
: 4200×1200×2600mm
5. Pneumatic vertical dancer
Structure
Wire stored in
Surface treatment of pulleys
Tension control
Height
: by welding of steel plates, pulleys in upper and lower positions
: abt. 7m
: coated ceramic
: by air
: abt. 2750mm
6. Basket coiler (HT-800C)
6.1. Short description
HT-800C coiler is consisted of the framework, the coiling device, the wire down device, the wire
storing organization, the basket conveyor for take up and the electric control system. The main
electrical machinery is controlled by alternate current. The coiling organization is adopted eccentric
rotary design style to make falling wire to form plum blossom form. It has the characteristic of high
loading density and easy to put wires. The take up machine has the function of counting setting.
Accept the line machine and count to establish the production function. When reaching the
established value in production, the electric system will send out sound and light warning. The
operator can control the accumulator and the transporting organization through the operation desk.
The operator can cut off the wire and change the basket manually to achieve continuous production
without stop.
Add: Room 7-D, Dong'an Building, No.208 Qianjin East Road, Kunshan City, Jiangsu Province, China
Tel:+86-512-57077818 Fax: +86-512-57077808-803 Mobile: 008613584964600 Ms. Cherry
Factory: Jiangsu Xin Hongtai Machinery & Electric Equipment Co., Ltd.
Add: No. 9-20, Weiliu road, Economic Development Zone, Dongtai City, Jiangsu Province, China
Tel:+86-515-85391158 Fax:+86-515-85391199 skype no.: Cherry.wang1019
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
6. 2. Technical data
Max. line speed
wire diameter
capstan diameter
Basket capacity
Compressed air pressure
flow rate of compressed air
power of main motor
power of the other motor
Overall size L×W×H
Net weight of the machine
Page 5 of 9
: 1800m/min
: 1.2 ~3.5mm
: 800mm
: Max 2000kg
: 0.6- 0.7Mpa
: 50L/min
: AC18.5kw
: 750 W
: 3000×2600×4650 mm
: About 7000 kg
6. 3. Compressed air
Working pressure
: 0.6 ~ 0.7Mpa
Fluctuating value
: ±0.02Mpa
Dew point
: -25℃
Flow rate
: 50L/min
Notice: the Compressed air must be clean without greasy dirt.
IV. ELECTRIC EQUIPMENT
1. Power supply
- 3-phase voltage ~3×380VAC (±10%)
- Single-phase voltage ~220VAC (±10%)
- Frequency 50Hz (±2%)
2. Switch cabinet
All facilities required for the control of the drawing, annealing etc. are installed in the switch cabinet.
- 10.4 " human-computer interface is WEINVIEW from Taiwan;
- PLC is Janpanese ORMON;
- Speed governors:
For drawing machine motor
: 280Kw Siemens 6 RA28 DC
For motor of finished capstan
: 75Kw Siemens 6 RA28 DC
For coiler
: 30Kw Siemens 6 RA28 DC
- annealing transformer
: 360KVA (5 columns rectifier transformer)
- Low-voltage electrical components are LG,
- All bearings are from Japan NSK;
- Grease seal and pneumatic components are from Taiwan.
In addition, the control devices for driving and the linkage of all sets of the electrical equipment
providing for the function of the whole line.
3. Control panel
The operation of the line is carried out via Touch-Panel. Optimum visualisation of the production –
and process data.
4. General
The electric control of the whole line is completely cabled and connected.
Add: Room 7-D, Dong'an Building, No.208 Qianjin East Road, Kunshan City, Jiangsu Province, China
Tel:+86-512-57077818 Fax: +86-512-57077808-803 Mobile: 008613584964600 Ms. Cherry
Factory: Jiangsu Xin Hongtai Machinery & Electric Equipment Co., Ltd.
Add: No. 9-20, Weiliu road, Economic Development Zone, Dongtai City, Jiangsu Province, China
Tel:+86-515-85391158 Fax:+86-515-85391199 skype no.: Cherry.wang1019
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
Page 6 of 9
To prevent transport damages, the switch cabinet and the control panel are to be connected when the
line is installed.
The cable connections are already prepared to comply with the necessities at the erection site.
Before shipment the complete electric equipment will be checked in our works and be subject to a test
run (without wire)
V. SCOPE of SUPPLY
-
Pay-off
Drawing machine
Online annealer
Heat exchangers
Pneumatic vertical dancer
Pointing and threading machine
Basket coiler
Electrical control cabinet
Steam generator
Copper powder filter
Foundation anchors for installation
Spears: tension regulation resistant; proximity switch, idler pulley for traverse (one no for each),
Two nos of nickel loops.
- All internal cables, pipes, valves, supports, guides, guards, fixtures and fittings etc..
VI．PERFORMANCES by CUSTOMER
The following is not included in our scope of supply:
-
8mm copper rod;
Drawing dies;
Emulsion and emulsion supply system and cooling system for tooth wheels;
Lubricating oil for tooth wheels;
Compressed air and supply system;
Annealing liquid (Antioxidant) and cooing water;
Bobbins used on the double take-up;
-
Coil basket;
Air compressor;
Cooling water;
Welding machine for connecting of 8mm copper rod;
Emulsion tank (provided by users, abt. 20m3),
Power cable from source to the electrical control cabinet;
Installation (Foundation drawings offered by HONTA).
Please pay attention
The factory-provided connections, as e.g.
- Compressed air
- Cooling water (Water will be recycled through a closed circuit.)
VII. ENTIRE EQUIPMENT AND COMMISSIONING
Add: Room 7-D, Dong'an Building, No.208 Qianjin East Road, Kunshan City, Jiangsu Province, China
Tel:+86-512-57077818 Fax: +86-512-57077808-803 Mobile: 008613584964600 Ms. Cherry
Factory: Jiangsu Xin Hongtai Machinery & Electric Equipment Co., Ltd.
Add: No. 9-20, Weiliu road, Economic Development Zone, Dongtai City, Jiangsu Province, China
Tel:+86-515-85391158 Fax:+86-515-85391199 skype no.: Cherry.wang1019
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
Page 7 of 9
Item 1 HT - 450-13D Rod Breakdown Machine for Copper
Scope of supply as described under section V
Item 2 Commissioning
- Inspection and acceptance of customer's assembly
- Training / introduction of the operating and maintenance personnel
- Acceptance / handing over of the complete line
- Commissioning (2 persons, one electrical engneer; one mechanical engneer, users will provide
interpreter if necessary).
- Duration of commissioning: abt. 30 working days, 6 weeks.
- Daily working time: 8 -10 hours
- Round-trip air tickets; local board & lodging; working meals at the user’s site and in hotel as well as
transfer between hotel and company should be paid by the user. And the user shall pay
USD100.00/person/day as allowance to our engineers.
If the commissioning is delayed for reasons which are beyond HONTA's control, the additional
commissioning costs are to be borne by the customer.
Condition for the commissioning is that the line is completely assembled by the customer, and all
required operating material is placed at disposal.
VIII. PRICE BREAKDOWN
Price: RMB 1,400, 000.00 = USD 233,400.00
Note: the above prices is based on FOB/Shanghai conditions.
Validity: 60 days
Delivery: 120 – 150 days
Packing: packed by wooden pallets in 1x 40′ container and 2x 40′ high cube container.
Suitable for long distance ocean freight transportation and to change of climate, well protected against
moisture and shocks.
Terms of payment:
- 40% at contract, 55% before shipment, 5% after acceptance test at user site in 1 month by T/T.
- Payment by irrevocable L/C is acceptable.
Pictures:
1. 13 dies drawing machine
Add: Room 7-D, Dong'an Building, No.208 Qianjin East Road, Kunshan City, Jiangsu Province, China
Tel:+86-512-57077818 Fax: +86-512-57077808-803 Mobile: 008613584964600 Ms. Cherry
Factory: Jiangsu Xin Hongtai Machinery & Electric Equipment Co., Ltd.
Add: No. 9-20, Weiliu road, Economic Development Zone, Dongtai City, Jiangsu Province, China
Tel:+86-515-85391158 Fax:+86-515-85391199 skype no.: Cherry.wang1019
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
2. Online annealer
3. Basket coiler
Add: Room 7-D, Dong'an Building, No.208 Qianjin East Road, Kunshan City, Jiangsu Province, China
Tel:+86-512-57077818 Fax: +86-512-57077808-803 Mobile: 008613584964600 Ms. Cherry
Factory: Jiangsu Xin Hongtai Machinery & Electric Equipment Co., Ltd.
Add: No. 9-20, Weiliu road, Economic Development Zone, Dongtai City, Jiangsu Province, China
Tel:+86-515-85391158 Fax:+86-515-85391199 skype no.: Cherry.wang1019
Page 8 of 9
Kunshan City Hongtai Machinery &
Electric Equipment Co., Ltd.
4. copper power filter
Add: Room 7-D, Dong'an Building, No.208 Qianjin East Road, Kunshan City, Jiangsu Province, China
Tel:+86-512-57077818 Fax: +86-512-57077808-803 Mobile: 008613584964600 Ms. Cherry
Factory: Jiangsu Xin Hongtai Machinery & Electric Equipment Co., Ltd.
Add: No. 9-20, Weiliu road, Economic Development Zone, Dongtai City, Jiangsu Province, China
Tel:+86-515-85391158 Fax:+86-515-85391199 skype no.: Cherry.wang1019
Page 9 of 9