Volume 3 | Issue 3 | 2015 Power Management Solutions for Modern Electronic Devices Dan Goodhew – Applications Engineer, Central Applications, Intersil Integrated circuits (ICs) are a vital component in almost all fields of the modern world. As a result, power management in these ICs has become more and more critical. From consumer products to industrial applications such as medical equipment, portable instruments and fitness equipment, modern electronic devices require efficient power management solutions. Some of the key requirements of today’s power management solutions include less power consumption under various load conditions, less space, high reliability and wide input 1 | AXIOM Copyright © 2015 Avnet, Inc. | All rights reserved. Volume 3 | Issue 3 | 2015 voltage. These requirements are driving the need for highly efficient, wide VIN, low quiescent current (IQ) switching regulators in a broad range of applications. Device Selection: Efficiency Low dropout (LDO) voltage regulators are frequently used in low power designs due to their simplicity, low external component count, low electrical noise and low IQ. For low load currents, their power dissipation is manageable and their efficiency is approximately VOUT/VIN. If the source decreases in voltage with use, such as with a battery, the efficiency of an LDO will increase as the difference between the input voltage and output voltage reduces until the dropout voltage is reached. However, at higher load currents or when the input voltage is significantly higher than the output voltage, the power dissipation can be unmanageable due to excessive heat and too much power drain on the rest of the system. “ "Some of the key requirements of today’s power management solutions include less power consumption under various load conditions, less space, high reliability and wide input voltage." Switching regulators are traditionally known to be slightly more complex and costly to design with but have high overall efficiencies. However, switching regulators tend to have higher quiescent current than LDOs. IQ is the current necessary to maintain an active output voltage when there is no external load. Modern switching regulators have done much to improve on their historical shortcomings. Today’s product offering has developed to the point that switching regulators are available with integrated pulse width modulation (PWM) control, power MOSFET, compensation network, protection and monitoring 2 | AXIOM Copyright © 2015 Avnet, Inc. | All rights reserved. Volume 3 | Issue 3 | 2015 circuitry in tiny packages. Switching regulators provide efficient, compact and cost-effective power conversion. Designing them into a circuit is nearly as easy as with an LDO voltage regulator. More advanced devices have the ability to switch between PWM and pulse frequency modulation (PFM) mode to increase the efficiency at low load current levels and reduce their required IQ, This allows modern switching regulators to deliver superior efficiency across the entire operation range. Figures 1 and 2 contrast the efficiency levels in PWM and PFM mode on a device with 3.3 V output and several input voltages. Figure 1. ISL85410 Efficiency with PFM (VOUT=3.3V) 3 | AXIOM Copyright © 2015 Avnet, Inc. | All rights reserved. Volume 3 | Issue 3 | 2015 Figure 2. ISL85410 Efficiency with PWM (VOUT=3.3V) High Integration: Protection and Timing When looking at cost, additional consideration must be given to the integrated features. One highly valuable integrated feature set found in switching regulators is protection and control logic circuitry that features overcurrent protection (OCP), overvoltage protection (OVP) and overtemperature protection (OTP). It ensures a robust system able to run under severe operating conditions. To provide OCP for example, the device may monitor the current through the upper FET during PWM on-time and compare it to the peak over-current limit. If the current reaches the limit and persists, the regulator will begin its hiccup sequence. In this case, both FETs will be turned off to protect the device and a fault condition will be set. Ideal monitoring should detect even if the output is shorted during soft-start. If VOUT is shorted very quickly, the regulator recognizes this condition and begins to lower its switching frequency proportional to the voltage so that 4 | AXIOM Copyright © 2015 Avnet, Inc. | All rights reserved. Volume 3 | Issue 3 | 2015 under no circumstance (even with VOUT near 0 V) will the inductor experience current runaway. External circuitry to protect the system in a similar manner could cost more than the switching regulator by itself, not to mention require more board space. Similar circuitry exists to detect and discharge negative currents, and the FETs can be turned off in response to temperatures unsafe for operation. Another valuable feature found in integrated switching regulators is their power start-up and sequencing circuitry. Correct power up sequencing prevents possible system damage, and systems with digital components are particularly sensitive to power sequencing because an incorrect power up can latch up the digital devices. Adjustable soft-start avoids large in-rush currents by slowly increasing VOUT at startup to its final regulated value. The monotonic rise in voltage is especially important for devices with power-on reset. Soft-start time is determined by the capacitor placed from the given pin connection to ground. Switching regulators with soft-start may include a power good pin, which goes high when the output voltage reaches its set value, and can be used for power supply sequencing. The pin goes low when it’s outside the acceptable tolerance level, thereby providing fault detection. “ 5 | AXIOM 'Another valuable feature found in integrated switching regulators is their power start-up and sequencing circuitry.' Copyright © 2015 Avnet, Inc. | All rights reserved. “ Volume 3 | Issue 3 | 2015 Finally, highly integrated switching regulators may offer internal compensation and the option to use external compensation to achieve fast transient performance. They also provide synchronization control to minimize input voltage ripple and reduce EMI when using multiple devices, and their adjustable switching frequency enables better control over the design size and efficiency. Conclusion Power management systems for modern electronic devices require less power consumption under various load conditions, offer higher efficiency, high reliability and a wide input voltage range. Newer switching regulators on the market, such as Intersil’s ISL85410/15/18 family, offer high efficiency, flexibility, low quiescent current and robust stability over a wide range of VIN and output conditions. These devices are highly reliable with complete protection features, making them ideal for highly efficient, compact power conversions in industrial, infrastructure, consumer and automotive applications. Dan Goodhew Dan Goodhew is an Applications Engineer in Central Applications at Intersil Corp. He joined Intersil in 2010 and specializes in precision analog components as well as designing low power data-acquisition systems. Mr. Goodhew holds a B.S. in Electrical Engineering from the University of Central Florida. 6 | AXIOM Copyright © 2015 Avnet, Inc. | All rights reserved.