Suspended Ceiling Grid Systems and Accessories Knauf AMF has for decades been one of the leading manufacturers of suspended Ceiling systems in Europe. Knauf AMF develops, manufactures and distributes innovative ceiling systems, Made in Germany. Through the acquisition of the succesful and proven DONN® DX® technology and the associated renowned brand name, Knauf AMF has further strengthened its competitive position. With more skills, greater system compatibility, wider availability and even better service and advice, we provide powerful and certified solutions to specialist contractors, Architects & Distribution. You are always ahead with Knauf AMF ceilings solutions! The modified DX3® technology with the patented rib design results in greater rigidity of the featured main runners and cross tees. The tees are more dimensionally stable and give a greater torsional strength to the profile and reduce “twist” which leads to an easier and therefore faster installation as well as a stable and secure ceiling substructure. 4 The locked end-splice detail is integral to the design, allowing an accurate, simple and secure push fit connection, even from a distance. The double-end detail bead ensures high strength of the connection points. The patented DX clip installs with the same self-aligning “stab-in” action but now with an even louder “click”, offering immediate audible reassurance that the cross tee is securely inserted. Additionally, DX cross tees will cantilever during installation, enabling insertion from above and below the ceiling plane – ideal for tight and cramped conditions. Other advantages of the DX3® product innovation include: - The 3 rib design is easier to cut, leading to significant savings in time and effort over the working day. - The overall weight of each main runner carton is reduced by 20% to 20 kg, making it easier for one man to carry and reducing the chance of injury. The increased rigidity of the main runners also makes the cartons easier to handle. Contents DX3-DX24 06-08 Exposed visible face 24mm DX KB 10-11 Exposed visible face 24mm, corrosion protected DX Fineline 12-13 Innovative, slim profile with 6.5 mm groove DX15 14-15 Exposed visible face 15mm DX35 16-17 Exposed visible face 35mm VM 18-19 Concealed grid system VM-DX 20-21 Concealed grid system VM-DCS 22-23 Concealed grid system DX Espace 24-25 Wide span profile 70mm high, visible face 24 mm DC Corridor 26-27 Corridor profile 70mm high, visible face 24mm VIC 120 28-29 Long Span System (primary structure) VIC 80 / VIC 88 30-31 Long Span System (primary structure) DP Bandraster 32-33 Exposed visible face 50 – 150mm Rapid‘ Fix 34-35 Concealed grid for plasterboard ceilings Wall angle (Perimeter trim) 36-37 L-angle, Shadow-line, F-Type, C-angle Hangers 38-41 Hangers, Nonius hangers, direct hangers Further information 42-47 Installation Instructions, Technical Details & FAQs 5 DONN® DX3-DX24 System Description ɵ Exposed grid with 24mm visible face ɵ The world’s most widely installed grid system ɵ Joggled cross tees for a professional look with no visible steel edges ɵ Suitable for fire protecting ceiling assemblies ɵ 4 2 1 Colour options available on request 5 3 New DX3® technology ɵ More stability, more security, faster installation ɵ 3 rib design ɵ New end connection detail ɵ Clearly audible click system ɵ Tool-free disassembly ɵ Suitable for all common acoustic panels Ref. A B C D Distance (mm) 800 - 1500 1250 (1200) max. 400 625 (600) Material needed for DX24 construction (per m2 ceiling area) 1) Details Module Module Module Module No. Description Item reference 625 x 625 625 x 1250 600 x 600 600 x 1200 1 Main runner DX3-24 XH 375 0.80 m 0.80 m 0.83 m 0.83 m 2 Long cross tee DX3-24 XM 125 1.60 m 1.60 m 1.67 m 1.67 m DX3-24 XH 370 DX3-24 XM 120 3 Short cross tee DX24 XS 62.5 0.80 m DX24 XS 60 4 5 1) 0.83 m Hanger 0.70 piece 0.70 piece 0.70 piece Wall angle depending on the room dimensions (approx. 0.4 lin.m./m2) 0.70 piece All information is approximate - Information provided without guarantee Load table - maximum permissible weight in kg per m2 ceiling area Main runner distance 1250 mm 1250 mm 625 mm 625 mm Distance of hanger A [mm] Module 625 x 625 Module 625 x 1250 Module 625 x 625 Module 625 x 1250 800 12.7 14.0 30.0 30.0 1000 10.4 11.3 30.0 26.2 1200 7.6 8.2 19.8 17.7 1500 4.5 4.5 10.0 9.7 Note: The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts, loads or hanger distances. 6 DONN® DX24 Main runner Order details Code Module Length Standard White 10 Piece/ m/ kg/ [m] carton carton carton Carton/ Notes pallet DX3-DX24 XH 375 W 1) 00316277 625 3.75 20 75 23 70 DX3-DX24 XH 370 W 1) 00316273 600 3.70 20 74 22 70 1) Also available in black matt LM, metal 06 D, Alu nature A, chrome M, gold Q and RAL colours with an additional cost. Long cross tee Order details Code Module Length Standard White 10 Piece/ m/ kg/ [m] carton carton carton Carton/ Notes pallet 21 75 DX3-DX24 XM 125 W 1) 00316282 625 1.250 60 75 DX3-DX24 XM 120 W 1) 00316279 600 1.200 60 72 17 75 DX24 XH 187.5 W 1) 2) 00316235 625 1.875 20 37.5 14 70 DX24 XH 180 W 1) 2) 00316234 600 1.800 20 36 13 70 DX24 XM 90 W 1) 00316251 600 0.900 60 54 16 75 1) 2) Also available in black matt LM, metal 06 D, Alu nature A, chrome M, gold Q and RAL colours with an additional cost. Ridge height 38 mm Short cross tee Order details Code Module Length [m] carton carton carton pallet DX24 XS 62.5 W 1) 00316268 625 0.625 60 37.5 8 144 DX24 XS 60 W 1) ) 00316260 600 0.600 60 36 7 144 DX24 XS 31.25 W 1) ) 00316253 625 0.3125 60 18.75 4 100 DX24 XS 30 W 1) 00316252 600 0.300 60 18 4 100 DX24 XS 18.5 W 1) 00316232 625 0.185 20 3.70 1 150 Standard White 10 1) Piece/ m/ kg/ Carton/ Notes Also available in black matt LM, metal 06 D, Alu nature A, chrome M, gold Q and RAL colours with an additional cost. 7 DONN® DX3-DX24 Perimeter Trim MIE Order details MIE2121 W 1) Code 00316328 Length Piece/ m/ kg/ [m] carton carton carton Carton/ Notes pallet 3.00 25 75 13 80 21mm 1) 21mm Material thickness 0.5 mm, 21 mm x 21 mm Also available in black matt LM., metal 06 D, chrome M, gold Q and RAL colours with an additional cost. Perimeter Trim MS Order details 20mm Code 20mm Length Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet MS14 W 00316332 3.00 15 45 21 56 Material thickness 0.7 mm, 20 x 20 x 20 x 20 mm MS15 W 1) 00316335 3.00 30 90 25 98 Material thickness 0.5 mm, 25 x 15 x 8 x 15 mm 20mm 25mm 20mm 15mm 8mm 1) 15mm Also available in black matt LM, metal 06 D, chrome M and RAL colours with an additional cost. Fast hanger Order details Code Piece/ kg/ Carton/ Notes carton carton pallet SAH10-Plus 00316376 100 3 112 Order details Code Piece/ kg/ Carton/ Notes carton carton pallet SA50/10/30 cm (example) 00109059 100 5 Length Piece/ kg/ Carton/ Notes [m] carton carton pallet 190 100 4 with tension spring load 200N, F90 Fast hanger galvanized with eyelet and hook, load 150N, F90 Nonius hanger Order details No.228 Code 00103379 Other suitable accessories can be found on pages 36 ff. 8 lower part galvanized, load 300N, F90 9 DONN® DX KB System description ɵ Increased corrosion protection in accordance with EN 13964, class C. ɵ Joggled cross tees overlap the visible table of the grid. This prevents rotation of the cross tees and results in a professional look with no visible steel edges ɵ The patented DX „Quick-Release™ Clip“ enables demountability of the grid without tools ɵ For applications that are permanently exposed to high humidity (> 95% RH) ɵ Corrosion protected accessories available 4 5 2 3 1 Ref. A B C D Distance (mm) 800 - 1500 1250 (1200) max. 400 625 (600) Material needed for DX KB construction (per m2 ceiling area) 1) Details Module Module Module Module 625 x 625 625 x 1250 600 x 600 600 x 1200 0.83 m 0.83 m 1.67 m 1.67 m No. Description Item reference 1 Main runner KB-DX24 XH 375 WK 0.80 m 2 Long cross tee KB-DX24 XM 125 WK 1.60 m 0.80 m KB-DX24 XH 370 WK 1.60 m KB-DX24 XM 120 WK Short cross tee KB-DX24 XS 62,5 WK 0.80 m 4 5 Hanger Nr. 228 KB 3 KB-DX24 XS 60 WK 1) 0.83 m 0.70 piece 0.70 piece 0.70 piece 0.70 piece depending on the room dimensions (approx. 0.4 lin.m./m2) Wall angle All information is approximate - Information provided without guarantee Load table - maximum permissible weight in kg per m2 ceiling area Main runner distance 1250 mm 1250 mm 625 mm 625 mm Distance of hanger A [mm] Module 625 x 625 Module 625 x 1250 Module 625 x 625 Module 625 x 1250 800 12.7 14.0 30.0 30.0 1000 10.4 11.3 30.0 26.2 1200 7.6 8.2 19.8 17.7 1500 4.5 4.5 10.0 9.7 Note: The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts, loads or hanger distances. 10 DONN® DX KB Main runner Order details Code Module Length Standard White 10 Piece/ m/ kg/ Carton/ Notes [m] carton carton carton Palette KB-DX24 XH 375 WK 00316240 625 3.75 20 75 27 70 corrosion protected KB-DX24 XH 370 WK 00316236 600 3.70 20 74 25 70 corrosion protected Code Module Length Long cross tee Order details Standard White 10 Piece/ m/ kg/ Carton/ Notes [m] carton carton carton Palette KB-DX24 XM 125 WK 00316248 625 1.250 60 75 23 75 corrosion protected KB-DX24 XM 120 WK 00316244 600 1.200 60 72 22 75 corrosion protected Code Module Length Short cross tee Order details Standard White 10 Piece/ m/ kg/ Carton/ Notes [m] carton carton carton Palette KB-DX24 XS 62.5 WK 00316262 625 0.625 60 37.5 9 144 corrosion protected KB-DX24 XS 60 WK 00316256 600 0.600 60 36 9 144 corrosion protected Other corrosion protected accessories can be found on pages 36 ff. 11 DONN® DX Fineline System description ɵ Innovative, slim profile with 6.5 mm notch ɵ Patented DX „Quick-Release™“ cross tee connection ɵ Easy installation of relocatable partitions or signage directly to the grid ɵ 4 2 1 Compatible with ceiling panels from different manufacturers 5 3 Ref. A B C D Distance (mm) 800-1500 1200 max. 400 600 Material needed for DX Fineline construction (per m2 ceiling area) 1) Details Module No. Description Item reference 600 x 600 1 2 3 4 5 DXF 360 W 0.83 m 1) Main runner Long cross tee DXF 120 W 1.67 m Short cross tee DXF 60 W 0.83 m Hanger 0.70 piece Perimeter trim depending on the room dimensions (approx. 0.4 lin.m./m2) All information is approximate - Information provided without guarantee Load table - maximum permissible weight in kg per m2 ceiling area Main runner distance 1200 mm 600 mm Distance of hanger A [mm] Module 600 x 600 Module 600 x 600 800 17.3 20.0 1000 13.1 20.0 1200 9.1 20.0 1500 6.0 10.1 Note: The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts, loads or hanger distances. 12 DONN® DX Fineline Main runner Order details Code Module Length 00316295 600 Code Module Length Standard White 10 DXF 360 W Piece/ m/ kg/ [m] carton carton carton 3.60 20 72 28 Notes Long cross tee Order details Standard White 10 DXF 120 W Piece/ m/ kg/ [m] carton carton carton 1.20 50 60 25 00316294 600 Code Module Length Notes Short cross tee Order details Standard White 10 DXF 60 W 00316296 600 Piece/ m/ kg/ [m] carton carton carton 0.60 50 30 12 Notes Other suitable accessories can be found on pages 36 ff. 13 DONN® DX15 System description ɵ Exposed grid with 15mm visible face for an elegant look ɵ Joggled cross tees for a professional look with no visible steel edges ɵ Compatible with SK (square edge) and VT (recessed edge) ceiling tiles ɵ Colour options available ɵ Quicker installation due due Fast hanger SAH150 4 5 2 3 1 Ref. A B C D Distance (mm) 800 - 1500 1250 (1200) max. 400 625 (600) Material needed for DX15 substructure (per m2 ceiling area) 1) Details Module Module Module Module 600 x 600 600 x 1200 0.83 m 0.83 m 1.67 m 1.67 m No. Description Item reference 625 x 625 625 x 1250 1 Main runner DX15 XM 375 W 0.80 m 0.80 m 2 Long cross tee DX15 XM 125 W 1.60 m 1.60 m 3 Short cross tee DX15 XM 62.5 W 4 5 Hanger SAH150 DX15 XM 370 W DX15 XM 120 W 0.80 m DX15 XM 60 W 1) 0.83 m 0.70 piece 0.70 piece 0.70 piece 0.70 piece depending on the room dimensions (approx. 0.4 lin.m./m2) Perimeter trim All information is approximate - Information provided without guarantee Load table - maximum permissible weight in kg per m2 ceiling area Main runner distance 1250 mm 1250 mm 625 mm 625 mm Distance of hanger A [mm] Module 625 x 625 Module 625 x 1250 Module 625 x 625 Module 625 x 1250 800 11.3 12.1 20.0 20.0 1000 8.8 9.4 20.0 20.0 1200 6.2 6.6 15.1 15.1 1500 3.0 3.0 7.2 7.5 Note: The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts, loads or hanger distances. 14 DONN® DX15 Main runner Order details Code Module Length Standard White 10 Piece/ m/ kg/ [m] carton carton carton Carton/ Notes pallet DX15 XM 375 W 1) 00316221 625 3.75 20 75 21 90 DX15 XM 370 W 1) 00422724 600 3.70 20 74 20 90 Carton/ Notes 1) Other standard colors available at extra cost. Special colors on request. Long cross tee Order details Code Module Length Standard White 10 Piece/ m/ kg/ [m] carton carton carton pallet DX15 XM 125 W 1) 00316213 625 1.25 60 75 17 112 DX15 XM 120 W 1) 00422726 600 1.20 60 72 16 112 Carton/ Notes 1) Other standard colors available at extra cost. Special colors on request. Short cross tee Order details Code Module Length Standard White 10 Piece/ m/ kg/ [m] carton carton carton pallet DX15 XM 62.5 W 1) 00316228 625 0.625 60 37.5 8 112 DX15 XM 60 W 1) 00316224 600 0.60 60 36 8 112 1) Other standard colors available at extra cost. Special colors on request. Other suitable accessories can be found on pages 36 ff. 15 DONN® DX35 System description ɵ Exposed grid with 35mm wide visible face for use in connection with woodwool panels and industrial ceiling panels ɵ Joggled cross tees for a professional look with no visible steel edges ɵ The patented DX „Quick-Release™ Clip“ allows for easy disassembly without tools 4 2 5 3 1 Ref. A B C D Distance (mm) 800-1500 1200 max. 400 600 Material needed for DX35 substructure (per m2 ceiling area) 1) Details Module Module No. Description Item reference 600 x 600 600 x 1200 1 2 3 4 5 Main runner DX35 XH 370 W 0.83 m 0.83 m 1.67 m 1) Long cross tee DX35 XH 120 W 1.67 m Short cross tee DX35 XH 60 W 0.83 m Hanger 0.70 piece Perimeter trim depending on the room dimensions (approx. 0.4 lin.m./m2) 0.70 piece All information is approximate - Information provided without guarantee Load table - maximum permissible weight in kg per m2 ceiling area Main runner distance 1200 mm 1200 mm 600 mm 600 mm Distance of hanger A [mm] Module 600 x 600 Module 600 x 1200 Module 600 x 600 Module 600 x 1200 800 18.6 19.0 30.0 30.0 1000 14.1 15.0 30.0 30.0 1200 9.6 10.2 22.6 22.9 1500 5.0 5.0 10.7 11.1 Note: The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts., loads or hanger distances. 16 DONN® DX35 Main runner Order details Code Module Length 00316286 600 Standard White 10 DX35 XH 370 W Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet 3.70 15 5.5 23 50 Long cross tee 600 mm (500 mm) Order details Code 1200 mm (1000 mm) Module Length Standard White 10 Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet DX35 XH 150 W 00316285 500 1.50 40 60 26 50 DX35 XH 120 W 00316284 600 1.20 40 48 19 56 DX35 XH 100 W 00316283 500 1.00 40 40 18 50 Code Module Length Short cross tee Order details Standard White 10 DX35 XH 60 W 00316287 600 Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet 0.60 40 24 9 50 Other suitable accessories can be found on pages 36 ff. 17 DONN® VM System description ɵ Concealed installation (no visible substructure / lower ceiling) ɵ Allows easy removal of almost every ceiling panel ɵ Monolithic ceiling appearances 4 5 1 2 3 Ref. A B C D Distance (mm) max.1200 1250 (1500) max. 400 625 (600) Material needed for VM substructure (per m2 ceiling area) 1) Details Module Module No. Description Item reference 600 x 600 625 x 625 1 2 3 4 5 Main runner VM/DX24 1.67 m 1.60 m Short cross tee DCK 3.34 m 3.20 m Spacer DMK 0.83 piece 0.80 piece Hanger 1.4 piece 1.4 piece Perimeter trim depending on the room dimensions (approx. 0.4 lin.m./m2) 1) All information is approximate - Information provided without guarantee Load table - maximum permissible weight in kg per m2 ceiling area Main runner distance 600 mm 625 mm Distance of hanger A [mm] Module 600 x 600 Module 625 x 625 800 30.0 30.0 1000 30.0 26.2 1200 19.8 17.7 1500 10.0 9.7 Note: The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts, loads or hanger distances. 18 DONN® VM Main runner Order details Code Module Length Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet VM/DX24 XH 375 00316393 625 3.75 20 75 23 70 VM/DX24 XH 370 00316392 600 3.70 20 74 22 70 DX3 XH 375 W 00316277 625 3.75 20 75 23 70 DX3 XH 370 W 00316273 600 3.70 20 74 22 70 Accessible Spline 621 mm (596 mm) Order details Code Module Length Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet DCK 62.5 00316182 625 0.625 200 125 10 64 DCK 60 00316181 600 0.60 200 12 10 64 Piece/ m/ kg/ Carton/ Notes carton carton carton pallet 100 62.5 16 64 Spacer 22 mm 19 mm 625 / 600 mm Order details Code Module Length [m] DMK 00316190 625/600 Other suitable accessories can be found on pages 36 ff. 19 DONN® VM-DX System description ɵ Concealed installation (no visible lower ceiling) ɵ Ensures accessibility to the ceiling void ɵ Monolithic appearance of the ceiling ɵ DX24 main runners as the primary and secondary construction ɵ Every second ceiling panel can be removed without any problems 5 3 6 2 1 4 Ref. A B C D Material needed for VM-DX construction (per m2 ceiling area) 1) Details Module 600 x 600 No. Description Item reference 625 x 625 1 Main runner DX3-24 XH 375 0.80 m Primary construction DX3-24 XH 370 Main runner VM/DX3-24 2 Secondary construct. 3 4 a Module Connecting clips 1.67 m 1.60 m PS2 2) 1.28 piece Reinforcement profile VA/K62.5 b 0.83 m 3.20 m VA/K60 5 6 1) 1.40 piece 3.34 m Hanger 0.70 piece Perimeter trim depending on the room dimensions (approx. 0.4 lin.m./m2) All information is approximate - Information provided without guarantee 2) 0.70 piece with screws e.g SBS9, 5.5 x 13 mm, DIN 7981 ZN Load table - maximum permissible weight in kg per m2 ceiling area a Main runner distance / Primary construction 1250 mm 1500 mm Distance of hanger A [mm] Module 600 x 600 Module 600 x 600 800 9.8 5.4 1000 7.1 4.3 1200 4.7 - 1500 - - Note: b The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts, loads or hanger distances. 20 Distance (mm) max.1200 1250 (1500) max. 400 625 (600) DONN® VM-DX Main runner primary construction Order details Code Module Length Standard White 10 Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet DX3 XH 375 W 00316277 625 3.75 20 75 23 70 DX3 XH 370 W 00316273 600 3.70 20 74 22 70 Main runner secondary construction Order details Code Module Length Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet VM/DX24 XH 375 00316393 625 3.75 20 75 23 70 VM/DX24 XH 370 00316392 600 3.70 20 74 22 70 Reinforcement profile 600 mm (575 mm) Order details Code Module Length Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet VA /K 62.5 00316381 625 0.625 200 125 10 64 VA /K 60 00316380 600 0.60 200 120 9 64 Other suitable accessories can be found on pages 36 ff. 21 DONN® VM-DCS System description ɵ Concealed installation (no visible lower ceiling/ substructure) ɵ The use of a stepped Z-profile provides full accessibility to the ceiling void ɵ ɵ 5 All ceiling panels can easily be removed 3 Monolithic appearances of the ceiling 6 2 1 4 Ref. A B C D Distance (mm) max.1200 1250 (1500) max. 400 625 (600) Material needed for VM-DCS construction (per m2 ceiling area) 1) Details Module Module 600 x 600 No. Description Item reference 625 x 625 1 Main runner DX3-24 XH 375 0.80 m Primary construction DX3-24 XH 370 Main runner DCS57 1.60 m 1.67 m DCC15 2.56 piece 2.66 piece 2 0.83 m Secondary construction a 3 4 Connecting clips Reinforcement profile DCK62.5 3.20 m DCK60 5 Hanger Splice 6 1) DCC5 3.34 m 0.70 piece 0.70 piece 0.40 piece 0.43 piece depending on the room dimensions (approx. 0.4 lin.m./m2) Perimeter trim All information is approximate - Information provided without guarantee. a Load table - maximum permissible weight in kg per m2 ceiling area Main runner distance 1250 mm 1500 mm Distance of hanger A [mm] Module 600 x 600 Module 600 x 600 800 15.9 12.5 1000 8.2 6.4 1200 4.6 – 1500 – – Note: The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts, loads or hanger distances. 22 DONN® VM-DCS Main runner primary construction Order details Code Module Length Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet DX3 XH 375 W 00316277 625 3.75 20 75 23 70 DX3 XH 370 W 00316273 600 3.70 20 74 22 70 Main runner secondary construction Order details DCS 57 Code Module Length 00108975 Piece/ m/ kg/ [m] carton carton carton Notes 4 10 40 27 Z-profile Piece/ m/ kg/ Notes carton carton carton Connector Order details Code Module Length [m] DCC 5 00316178 100 6 Splice DCC 15 00108967 250 4 Connecting clips Notes Reinforcement profile Order details Code Module Length Piece/ m/ kg/ [m] carton carton carton DCK 62.5 00316182 625 0.625 200 125 10 DCK 60 00316181 600 0.60 200 120 10 L reinforcement profile, galvanized Other suitable accessories can be found on pages 36 ff. 23 DONN® DX Espace System description ɵ Exposed grid with 24 mm wide visible face ɵ 70 mm high main runners enable longer span between hangers or higher loading capacities ɵ Less hangers, span up to 2.5 m ɵ Full compatibility with standard DONN® DX® cross tees ɵ 35 mm wide visible face available on request 4 2 5 1 3 Ref. A B C D Distance (mm) max.2500 1250 (1200) max. 400 625 (600) Material needed for DX Espace construction (per m2 ceiling area) 1) Details Module Module Module Module 600 x 600 600 x 1200 0.83 m 0.83 m 1.67 m 1.67 m No. Description Item reference 625 x 625 625 x 1250 1 Main runner DXE 312.5 W 0.80 m 0.80 m 2 Cross tee long DX3-24 XM 125 W 1.60 m 1.60 m 3 Cross tee short DX24 XS 62.5 W 4 5 Hanger Nr. 240 DXE 360 W DX3-24 XM 120 W 0.80 m DX24 XS 60 W 1) 0.83 m 0.35 piece 0.35 piece 0.35 piece 0.35 piece depending on the room dimensions (approx. 0.4 lin.m./m2) Perimeter trim All information is approximate - Information provided without guarantee Load table - maximum permissible weight in kg per m2 ceiling area Main runner distance 1250 mm 1250 mm 625 mm 625 mm Distance of hanger A [mm] Module 625 x 625 Module 625 x 1250 Module 625 x 625 Module 625 x 1250 1500 14.9 15.3 30.0 30.0 1800 12.0 13.0 30.0 30.0 2100 8.4 9.0 27.3 24.6 2400 4.7 5.1 13.5 13.0 Note: The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts, loads or hanger distances. 24 DONN® DX Espace Main runner Order details Code Module Length DXE24 ZG 312.5 W 00316292 625 DXE24 ZG 360 W 00316293 600 Code Module Length Standard White 10 Piece/ m/ kg/ [m] carton carton carton 3.125 10 31.25 30 3.60 10 36 33 Notes Long cross tee Order details Standard White 10 Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet DX3-24 XM 125 W 00316282 625 1,25 60 75 21 75 DX3-24 XM 120 W 00316279 600 1,20 60 72 17 75 Code Module Length Short cross tee Order details Standard White 10 Piece/ m/ kg/ Carton/ Notes [m] carton carton carton pallet DX24 XS 62.5 W 00316268 625 0.625 60 37.5 8 144 DX24 XS 60 W 00316260 600 0.60 60 36 7 144 Other suitable accessories can be found on pages 36 ff. 25 DONN® DC Corridor System description ɵ Exposed grid with 24mm wide visible face ɵ Corridor system with a span up to 2.5 m ɵ No ceiling mounting or hangers required ɵ Use in conjunction with ceiling planks ɵ Optional mounting to the wall using a wall connector bracket ɵ Perfect to use where services prevent the installation of hanger to the structural soffit 2 3 1 Ref. A B Distance (mm) max. 600 max. 2500 Material needed for DX Corridor construction (per m2 ceiling area) 1) Details Module Module No. Description Item reference 400 x 1800 312.5 x 2000 300 x 2400 1 2 3 Main runner DCE (Length) W 2.50 m 3.21 m 3.40 m Hanger (optional) PSS2 2.8 piece 3.2 piece 2.8 piece 1) Module depending on the room dimensions (approx. 0.4 lin.m./m2) Perimeter trim All information is approximate - Information provided without guarantee Load table - maximum permissible weight in kg per m2 ceiling area Width ceiling tiles [mm] Width of the corridors [mm] 300 312.5 400 625 1800 20.0 20.0 20.0 20.0 2100 20.0 18.0 18.0 11.5 2400 14.1 13.5 10.6 6.7 2500 11.9 11.5 9.0 5.7 Note: The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts, loads or hanger distances. 26 DONN® DC Corridor Corridor profile Order details Code Module Length Pieces/ m/ kg/ [m] carton carton carton DCE24 200 W 00316179 2.00 10 20 17 DCE24 250 W 00316180 2.50 10 25 24 Notes Alternative corridor profiles Order details Code Length Profile Material Max. span for ceilings [m] height [mm] thickness Module 3001) Module 4001) Notes VA/L50 Length – Fix 50 0.50 1.80 1.70 L-profile, galvanized, spans up to 1.80 m DCU38/88 400 cm 00316185 4,0 38 0,88 2,20 2,00 C-profile, galvanized, spans up to 2.20 m DCU38/88 200 cm 00434534 2,0 38 0,88 2,20 2,00 DCU38/88 Length – Fix 38 0.88 2.20 2.00 DC24 Length – Fix 38 0.40 1.80 1.70 T-profile, butt-cut, spans up to 1.80 m DCZ40 400 cm – 4.0 40 0.60 1.70 1.60 Z-profile, galvanized, spans up to 1.70 m DCZ40 Length – Fix 40 0.60 1.70 1.60 DCZ70 400 cm 00316186 4.0 70 0.60 2.20 2.00 DCZ70 Length – Fix 70 0.60 2.20 2.00 1) Z-profile, galvanized, spans up to 2.20 m applicable for standard mineral ceiling tiles Other suitable accessories can be found on pages 36 ff. 27 DONN® VIC 120 2 6 System description Wide span system ɵ Span up to 6.5 m ɵ The use of reinforcement profiles is mandatory ɵ Cross connectors allow for simple system spacing ɵ For rooms with high ceiling height ɵ Innovative accessories available ɵ With appropriate bearing load DONN® DX® Espace can be used 5 1 3 4 7 8 120 ɵ 1.2 mm Height Width Details Material needed for VIC 120 construction Description Article description 1 No. Wide span profile VIC120 2 3 4 5 6 7 8 Wall connector VIC1230-Plus Reinforcement profile DE16 Connecting clips CV11 Splice VIC1220 Hanger to structural soffit PSF160 Hanger to lower ceiling PSF70 Lower ceiling DX24 Load table VIC 120 1) max. allowed weight [kg/m 2], deflection L/300 Distance of Hanger distance wide span profiles (m) 6.5 6.25 6.0 5.75 5.5 5.25 5.0 4.75 4.5 4.25 4.0 0.6 15.8 18.3 20.8 23.3 26.7 31.7 35.8 41.7 49.2 58.3 66.7 0.7 13.6 15.7 17.9 20.0 22.9 27.1 30.7 35.7 42.1 50.0 57.1 0.8 11.9 13.8 15.6 17.5 20.0 23.8 26.9 31.3 36.9 43.8 50.0 0.9 10.6 12.2 13.9 15.6 17.8 21.1 23.9 27.8 32.8 38.9 44.4 1.0 9.5 11.0 12.5 14.0 16.0 19.0 21.5 25.0 29.5 35.0 40.0 1.2 7.5 9.0 10.5 11.5 13.5 16.0 18.0 20.5 24.5 29.0 34.0 1.3 7.0 8.5 9.5 10.5 12.5 14.5 16.5 19.0 22.5 26.5 – 1.4 6.5 7.0 8.0 10.0 11.5 13.5 15.5 17.5 21.0 25.0 – – 1.6 5.5 6.5 7.0 8.0 10.0 11.0 13.0 15.0 18.0 – 1.8 5.0 6.0 6.5 7.5 9.0 10.0 11.5 13.5 16.0 – – 2.0 4.5 5.5 6.0 7.0 8.0 9.5 10.5 12.0 14.5 – – 2.2 4.0 5.0 5.5 6.0 7.0 8.0 9.5 11.0 13.0 – – 2.4 3.5 4.5 5.0 5.5 6.5 7.5 8.5 10.0 12.0 – – Number of cross connectors / reinforcement profiles 3x Regarding other applications please contact the Knauf AMF technical department. 1) With all constructions,2 or 3 reinforcement profiles have to be used between fixing points in order to ensure stability (see drawing). 28 2x DONN® VIC 120 VIC120 Order details Code Length Piece/ m/ kg/ [m] carton carton carton VIC120-6500 1) 00316384 6.5 10 65 162 VIC120-5000 1) 00316383 5.0 10 50 124 VIC120-4000 1) 00316382 4.0 10 40 100 1) Notes Special lengths on request Accessories Order details Code Length Piece/ m/ kg/ [m] carton carton carton VIC1210 00316386 2 x 0.15 50 19 VIC1220 00316387 0.30 50 19 VIC1230-Plus 00316388 DE16 00316187 CV11 00316173 25 4.0 20 Notes 11 80 100 32 1 Hanger Order details Code kg/ kg/ load 1) Max.bearing Piece/ carton carton pallet Notes PSF160 to structural soffit for thread rod M8 00316369 160 kg 50 pair 5 – hanger, galvanised, two-parts PSF70 to structural soffit / suspended ceiling for threaded rod/ screw M6 00316373 70 kg 100 5 – hanger, galvanised PSF25-Plus for DX24, DX Espace and CD-60/27 00316371 25 kg 50 pair 3 – direct hanger, two-part PSF20 for fixing of hook wire 00316370 20 kg 100 pair 3 – hanger connection, two-part 29 DONN® VIC 80 / VIC 88 4 System description ɵ Wide span system ɵ Easy installation with spans of up to 5 m. The use of reinforcement profiles is mandatory. ɵ System with a wide range of accessories ɵ Use as a complete system instead of a UA100 construction ɵ Use with suspension options (e.g high ceiling hall) ɵ 5 3 6 2 1 7 For higher loads and bigger spans up to 6.5 m the system DONN® VIC 120 should be used Height Thickness 0.6/0.8 mm Width Details Material needed for VIC 80 / VIC 88 construction Description Article description 1 No. Wide span profile VIC80 / VIC88 2 Splice VIC1820 3 4 5 6 7 Wall connector VIC1230-Plus Hanger to structural soffit PSF70 Reinforcement profile DE16 Connecting clips CV11 Hanger to lower ceiling PSF40 Load table VIC 80 / 88 1) (material thickness 0.6 / 0.8 mm) max. allowed weight [kg/m 2], deflection L/300 Distance of 5.0 4.75 4.5 4.25 4.0 3.75 3.5 600 10.0 / 13.3 11.7 / 15.8 13.3 / 18.3 15.8 / 21.7 19.2 / 26.7 22.5 / 30.8 41.7 / 33.3 750 8.0 / 10.7 9.3 / 12.7 10.7 / 14.7 12.7 / 17.3 15.3 / 21.3 18.0 / 24.7 33.3 / 26.7 900 6.7 / 8.9 7.8 / 10.6 8.9 / 12.2 10.6 / 14.4 12.8 / 17.8 15.0 / 20.6 27.8 / 22.2 1000 6.0 / 8.0 7.0 / 9.5 8.0 / 11.0 9.5 / 13.0 11.5 / 16.0 13.5 / 18.5 25.0 / 20.0 1200 5.0 / 6.5 6.0 / 8.0 6.5 / 9.0 8.0 / 10.5 9.5 / 13.0 11.0 / 15.00 22.0 / 16.5 1400 4.0 / 5.5 5.0 / 6.5 5.5 / 7.5 6.5 / 9.0 8.0 / 11.5 9.0 / 13.0 19.0 / 14.0 1600 3.0 / 4.5 4.0 / 5.5 5.0 / 6.5 6.0 / 7.5 7.0 / 10.0 8.0 / 11.0 16.0 / 12.0 1) 30 Hanger or wall mounting distance wide span profiles (m) With all constructions, 2 or 3 reinforcement profiles have to be used between fixing points in order to ensure stability (see drawing). DONN® VIC 80 / VIC 88 VIC 80 / VIC 88 Order details Code Length Pieces/ m/ kg/ [m] carton carton carton 5.0 8 40 46 VIC80-5000 00316390 VIC80-Fix – VIC88-5000 00316391 5.0 6 30 45 Order details Code Length Pieces/ m/ kg/ [m] carton carton VIC1820 00316389 0.20 100 14 VIC1810 – 2 x 0.1 100 14 VIC1230-Plus 00316388 DE16 00316187 CV11 00316173 Notes Accessories 25 4.0 20 Notes carton 11 80 100 32 1 Hanger / Wall fasteners Order details Code Max. Pieces/ kg/ Carton/ bearing load carton carton pallet Notes PSF70 to structural soffit / suspended ceiling for threaded rod/ screw M6 00316373 70 kg 100 5 – hanger, galvanised PSF40 for fixing of hook wire 00316372 – 50 pair 4 – Hanger connection, two-part PSF25-Plus for DX24. DX Espace and CD-60/27 00316371 25 kg 50 pair 3 – Direct hanger, two-part PSF20 for fixing of hook wire 00316370 20 kg 100 pair 3 – Hanger connection, two-part 31 DONN® DP Bandraster System description ɵ Available in different widths: 50, 75,100, 125 and 150 mm ɵ Exposed and semi-concealed installation possible ɵ Parallel and cross installation possible ɵ Optional punches in the Bandraster profiles allow for quick and easy connection with DONN® DX24® ɵ Allows easy installation of partition heads ɵ Alternative cross tees for the semi-concealed installation see DONN® DC® Espace 4 5 1 2 7 Ref. A B C D Visible installation Distance (mm) z. B. 1200 max. 2500 max. 600 min. 100 (300) Material needed for DP100 construction (per m2 ceiling area) 1) Details 3 No. Description Item reference Module 1800 x 300 1 2 3 4 5 6 7 8 9 Main runner DP100-60 0.56 m Cross tee DX24 3.18 m Cross tee VM/DX 2) / VA/L 3) 3.18 m / 6.37 m 1) Wall connection P313 c. 0.18 pieces Hanger P18 0.70 pieces Spacer DM 0.53 m depending on the room dimensions (approx. 0.4 lin.m./m2) Perimeter trim Splice P31 Connector P813 0.20 pieces All information is approximate - Information provided without guarantee 2) for edge option SK. VT 3) for edge option GN. AW 4 4 5 8 6 7 1 3 9 32 Semi-concealed installation Ref. A B C D Distance (mm) max. 1200 max. 2500 max. 600 min. 100 (300) DONN® DP Bandraster DP 50 Order details Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet 00316203 00316204 – 00316349 00316355 00316362 00316350 3.60 4.20 Fix – – – 0.20 4 4 4 100 100 100 100 14.4 16.8 – – – – – 13 15 – 9 6 6 5 80 80 – – – – – Splice Wall connection Cross Connector Hanger Order details Code Length Pieces/ m/ kg/ Carton/ Notes [m] carton carton carton pallet DP75/60 360 cm DP75/60 420 cm DP75/60 Length P21 P312 P812 P14 00316205 00316206 – 00430236 00316356 00316363 00316351 3.60 4.20 Fix – – – 0.14 4 4 4 100 100 100 100 14.4 16.8 – – – – – 14 17 – 11 9 9 5 64 64 – – – – – Splice Wall connection Cross Connector Hanger Notes DP50/60 360 cm DP50/60 420 cm DP50/60 Length P11 P311 P811 P12 Code Notes Main runner white, visible face 50 mm, with 12 mm bearing table DP 75 Main runner white, visible face 75 mm, with 12 mm bearing table DP 100 Order details DP100/60 360 cm DP100/60 420 cm DP100/60 600 cm DP100/60 Length DP100/60 360cm R DP100/60 375cm R P31 P313 P813 P18 Code 00316192 00316195 00316196 – 00316193 00316194 00430237 00316357 00316364 00316352 Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet 3.60 4.20 6.00 Fix 3.60 3.75 – – – 0.15 4 4 4 4 4 4 100 100 100 100 14.40 16.80 24.00 – 14.40 15.00 – – – – 18 18 26 – 16 16 14 11 10 5 48 48 48 – 48 48 – – – – Main runner white incl. Raster punches 30.0 / 31.25 mm Splice Wall connection Cross Connector Hanger Notes Main runner white, visible face 100 mm, material thickness 0.60 mm, with 12 mm bearing table DP 125 Order details DP125/75 360cm DP125/75 420cm DP125/75 600cm DP125/75 Length P41 P314 P814 P22 Code 00316197 00316198 00316199 – 00316360 00316358 00316365 00316353 Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet 3.60 4.20 6.00 Fix – – – 0.15 4 4 4 4 100 100 100 100 14.40 16.80 24.00 – – – – – 22 26 37 – 15 14 12 6 40 40 40 – – – – – Splice Wall connection Cross Connector Hanger Notes Main runner white, visible face 125 mm, material thickness 0.75 mm, with 12 mm bearing table DP 150 Order details DP150/75 360cm DP150/75 420cm DP150/75 600cm DP150/75 Length P51 P315 P815 P24 Code 00316200 00316201 00316202 – 00316361 00316359 00316366 00316354 Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet 3.60 4.20 6.00 Fix – – – 0.15 4 4 4 4 100 100 100 100 14.40 16.80 24.00 – – – – – 24 29 41 – 18 15 15 8 32 32 32 – – – – – Main runner white, visible face 150 mm, material thickness 0.75 mm, with 12 mm bearing table Splice Wall connection Cross Connector Hanger 33 DONN® Rapid’ Fix System description ɵ Concealed grid system for fixing of Gypsum and other boards ɵ Proven & tested DONN® DX® technology ɵ Extra-wide (40 mm) table with a knurled face pattern for easy screw fixing of gypsum boards ɵ CE marking according to EN 13964 and 14195 ɵ Wide range of hangers and accessories ɵ 30% time savings over traditional plasterboard suspension grids 3 4 1 2 5 Ref. A B C D E Distance (mm) 1100 2) (max. 1200) 1200 / 600 4) max. 400 max. 450 max. 400 Material needed for Rapid Fix construction (per m2 ceiling area) 1) Details Module Module No. Description Item reference 500 x 1200 4) 500 x 600 4) 1 2 Main runner DXSF40 XH 370 X 0.83 m 1.67 m Cross tee long DXSF40 XH 120 X 2.00 m Cross tee short (alternativly) DXSF40 XH 60 X Hanger 2) z. B. Nr. 228 3 4 5 Perimeter trim 3) 2.00 m 0.76 piece 1.51 piece MUSF40 Gypsum board 1) All information is approximate - Information provided without guarantee 2) Spacing of the hangers on the main runner 1100 mm (corresponding maximum surface load.,see table „Maximum allowed weight per m2 ceiling“) 3) This value is substantially dependent on the room size and may vary according to construction projects differ significantly from that indicated above. 4) Spacing of the main runner is derived from the load table (see page 5). taking into account the defined area loads. Load table - maximum permissible weight in kg per m2 ceiling area Main runner distance 1200 mm 600 mm Distance of hanger A (mm) 500 x 1200 500 x 600 800 22 40 1000 16 35 1100 13 29 1200 10 22 Note: The load per m² must be distributed uniformly (no point loads) over the ceiling area. After loading, the deflection of any grid component will be less than or equal to the maximum deflection as per class 1 (L/500) stated in EN 13964, provided the grid layout is as presented in the sketch. Please contact Knauf AMF directly about more ceiling layouts, loads or hanger distances. 34 DONN® Rapid’ Fix Main runner Order details Code Length Pieces/ m/ kg/ Carton/ Notes [m] carton carton carton pallet DXSF40X H370 X 00316298 3.70 12 44.4 21 50 galvanized, 100 grid-punching Notes Long cross tee Order details DXSF40X H120 X Code 00316297 Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet 1.20 34 40.8 20 60 3 Module punching Notes Short cross tee Order details DXSF40X H60 X Code 00316299 Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet 0.60 34 20.4 11 120 1 Module punching Notes Perimeter trim Order details MUSF40X Code 00316346 Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet 3.00 10 30 12 32 32 x 41 x 32 mm, galvanized, material thickness 0.5 mm Notes Connectors Order details Code Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet DGSC180 00316188 50 2.5 Longitudinal and corner connectors, galvanized, modifiable DGTC90 00316189 50 3.3 Connector, galvanized, modifiable Other suitable accessories can be found on pages 36 ff. 35 Perimeter trim Note ɵ Perimeter trim The fixing of the perimeter trim to structural wall should be at a max. distance of 350 mm. ɵ Grid and ceiling tile must rest on at least 2/3 of the depth (a) of the perimeter trim. ɵ Perimeter trim with greater material thickness (0.6 - 1.0 mm) should be used for uneven wall surfaces. ɵ Installation should take place with flat head screws; installation with drywall screws is not recommended. 1 MI / MIE 2 MS/MSG 3 MF Color options Type Order No. see footer 1) Dimensions (mm) a b c d Material thickness Length [mm] [mm] 1 MI2424 W 24 24 0.5 3000 1 MIE2024 W 20 24 0.5 3000 1 MIE2121 W, WK, D, LM 21 21 0.5 3000 1 MI2121 M, Q 21 21 0.5 3000 1 MIE24 W 21 21 0.6 3000 1 MI3030 W 30 30 0.7 3000 1 MI31 W 30 30 1.0 3000 1 MI3035 W 30 35 0.7 3000 1 MI4035 W 40 35 0.7 3000 1 MI5035 W, LM 50 35 0.7 3000 1 MI4020 W 40 20 0.7 3000 1 MI4030 W 40 30 0.7 3000 2 MS10 W 19 11 13 19 0.5 3000 2 MS12 W 20 12 20 20 0.7 3000 2 MS14 W 20 20 20 20 0.7 3000 2 MSG14 W 2) 20 20 20 20 0.7 3000 2 MS15 3) W, M, D 15 15 8 25 0.5 3000 3 MF8 W 13 16 27 46 0.5 3000 3 MF10 W 16 16 30 43 0.5 3000 4 MUS8 W 25 13 13 13+ 0.5 3000 4 MUS10 W 25 16 13 16+ 0.5 3000 4 MUS12 W 25 19 13 19+ 0.5 3000 4 MUS16 W 25 25 13 25+ 0.5 3000 4 MUS25 W 25 40 13 40+ 0.5 3000 4 MUS31 W 19 49 19 49+ 0.5 3000 4 MUS 1) color code: W = white 10; D = metall 06; LM = black matt; M = chrome; Q = Gold; A = alu nature; WK = protected against corrosion; special colors on request 2) with ventilation punch: size 5 mm x 50 mm (3330 mm2/m) 3) for acoustic ceiling tiles with shiplap. 8 mm (VT / VTSF) 36 Perimeter trim L- trim (MI and MIE) Order no. Code Length Pieces/ m/ kg/ Carton/ Notes [m] carton carton carton pallet different order reference MI2424W MI2424 W 00316321 3 20 60 12 80 MIE2024 W 00316325 3 40 120 26 80 MIE20W MIE2121 W 00316328 3 25 75 13 80 MIE22W MIE2121 WK 00316326 3 25 75 13 80 MIE22WK MIE2121 D 00316327 3 25 75 13 80 MIE22D MIE2121 LM 00430175 3 25 75 13 80 MIE22LM MI2121 M 00316319 3 25 75 5 80 MI22M MI2121 Q 00316320 3 25 75 5 80 MI22Q MIE24 W 00316329 3 25 75 17 80 MIE24W MI3030 W 00316322 3 13 39 15 64 MI30 MI31 W 00316323 3 12 36 20 80 MI31 MI3035 W 00430212 3 20 60 25 64 M44 MI4035 W 00430223 3 20 60 29 64 M46 MI5035 W 00430224 3 16 48 26 64 M48W MI5035 LM 00316324 3 16 48 26 64 M48LM MI4020 W 00430226 3 20 60 23 80 M60W MI4030 W 00430230 3 20 60 23 84 M62W Notes Shadow trim MS Order no. Code Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet MS10 W 00316330 3 30 90 24 98 MS12 W 00316331 3 25 75 33 64 MS14 W 00316332 3 15 45 24 - MSG14 W 00316337 3 15 45 24 - with ventilation punching Notes Shadow trim MS15 Order no. Code Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet MS15 W 00316335 3 30 90 23 98 MS15 D 00316333 3 30 90 23 98 MS15 M 00316334 3 15 45 5 120 F-trim Order no. Code Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet MF8 W 00316318 3 20 60 22 48 MF10 W 00316316 3 20 60 22 48 Notes C-Perimeter trim Order no. Code Length Pieces/ m/ kg/ Carton/ [m] carton carton carton pallet MUS8 W 00316345 3 50 150 35 50 MUS10 W 00316338 3 50 150 37 50 MUS12 W 00316339 3 50 150 39 50 MUS16 W 00316340 3 50 150 42 50 MUS25 W 00316342 3 30 90 30 50 EFP12.5 00316300 3 36 108 30 60 Notes 37 Hangers Code Max. bearing Min. hanger Stück/ kg/ Carton/ Notes SAH10-Plus Combination with 1/5A or 1/5B hanging rod, for DX24, DX35, DXF 00316376 load 1) 200 N height 2) 175 mm carton 100 carton 3 112 Quick hanger with tension spring, galvanized SAH150 Combination with 1/5A or 1/5B hanging rod, for DX15 00430742 150 N 180 mm 100 2 75 Quick hanger with tension spring, galvanized SHU100 00040513 Combination with 1/5A or 1/5B hanging rod, for DX24, DX35, DXF 300 N 140 mm 100 2 80 Quick hanger with tension spring, galvanized SHU200 00040514 Combination with 1/5A or 1/5B hanging rod, for DX24, DX35, DXF 300 N 220 mm 100 3 80 Quick hanger with tension spring, galvanized SF1 00437475 Combination with 1/5A or 1/5B hanging rod 250 3 Double tension spring for rod, diameter 4 mm 1/5A 125 mm 00003416 Combination with SAH10-Plus, SAH150, SHU100, SHU200, 100 2 4 mm thick suspension rod with eyelet, galvanized Order details 1/5A 250 mm 1/5A 375 mm 1/5A 500 mm 1/5A 750 mm 1/5A 1000 mm 1/5A + Length 00003417 00003418 00003419 00003420 00003421 – – – – – – – – – – – – – 100 100 100 100 100 3 4 5 7 10 1/5B 125 mm Combination with SAH10-Plus, SAH150, SHU100, SHU200, SF1 00008707 – – 100 2 1/5B 250 mm 1/5B 375 mm 1/5B 500 mm 1/5B 750 mm 1/5B 1000 mm 1/5B + Length 00003427 00003428 00003429 00003430 00316172 – – – – – – – – – – – – – 100 100 100 100 100 – 3 4 5 7 10 – pallet 4 mm thick suspension rod with hook, galvanized 1) according to EN 13964 2) space between soffit and bottom of the design (with sharp-edged ceiling tiles) Code Max. bearing Min. hanger Pieces/ kg/ Carton/ Notes SA50/10/30 cm for DX24, DX35, DXF 00109059 load 1) 150 N height 2) 220 mm carton 100 carton 5 48 SA50/30/60 cm SA50/60/100 cm SA50/100/125 cm SA50/125/150 cm 00073096 00073093 00109058 00109060 100 100 100 100 8 12 15 19 32 24 12 10 SB50/10/30 cm for DX24, DX35, DXF 00109055 100 5 SB50/30/60 cm SB50/60/100 cm SB50/100/125 cm SB50/125/150 cm SB50/150/175 cm SB50/175/200 cm 00109056 00109057 00122341 00146273 00173811 00265115 100 100 100 100 100 100 8 12 15 19 21 24 Order details 150 N 220 mm 1) according to EN 13964 2) space between soffit and bottom of the design (with sharp-edged ceiling tiles) 38 pallet Hangers with eyelet Hangers with hooks Nonius hanger Order details Code Max. Min. bearing load 1)) hanger height 2)) carton Pieces/ kg/ 300 N 240 mm Carton/ Notes pallet 100 carton 4 00414424 100 4 Nonius hanger, bottom part, galvanized No. 242 Combination with No. 115-200 Nonius tops + DPK607 (safety pin) for ceiling system-transverse reinforcement 00109111 100 5 Nonius hanger, bottom part, galvanized, 45° No. 240 Combination with No. 115-200 Nonius tops + DPK607 (safety pin) for DX24 Espace 00316348 350 N 100 5 Nonius hanger, bottom part, galvanized SAH5 40/80 mm Combination with DPK607 (safety pin) for DX24, DX35, DXF 00109115 300 N 100 3 135 SAH5 60/100 mm SAH5 80/120 mm 00137997 00123376 100 100 3 4 135 135 No. 228 Combination with No. 115-200 Nonius tops + DPK607 (safety pin) for DX24, DX35, DXF 00103379 No. 220 Combination with No. 115-200 Nonius tops + DPK607 (safety pin) for wood panels gland 80 mm Nonius hanger, bottom part, galvanized, KB on request (corrosion protected) Nonius hanger, top and bottom part, galvanized 1) according to EN 13964 2) space between soffit and bottom of the design (with sharp-edged ceiling tiles) 39 Nonius accessories, direct and wall hanger Order details Code Max. bearing Min. hanger Pieces/ kg/ Carton/ Notes load 1) height 2) carton 100 carton 2.3 pallet – – – – – – – – – No. 115 Combination with Nonius tops No. 220, 228, 240, 242 00136539 No. 120 No. 130 No. 140 No. 150 No. 160 No. 170 No. 180 No. 190 No. 200 ... 00073100 00073101 00073102 00058559 00073104 00073105 00073106 00073107 00073109 – 100 100 100 100 100 100 100 100 100 2.5 4.2 5.8 7.5 9.2 10.8 12.6 14.3 16.0 No. 100 Combination with Nonius top part for extension 00316347 100 3 Nonius coupling part, galvanized DPK607 Safety pin for Nonius hanger 00088792 100 1 Safety pin for Nonius hanger, KB on request (corrosion protected) Nonius hanger upper part, galvanized, length 110 mm, KB on request (corrosion protected) Length 155 mm Length 253 mm Length 351 mm Length 448 mm Length 546 mm Length 650 mm Length 750 mm Length 850 mm Length 950 mm Length > 1 m 1) according to EN 13964 2) space between soffit and bottom of the design (with sharp-edged ceiling tiles) Code Max. bearing Min. hanger Pieces/ kg/ Carton/ Notes 00431912 height 2) 50 mm carton 100 carton 3 pallet GFV50 for DX24, DX35, DXF load 1) 200 N GFV60 GFV80 GFV100 00316303 00316304 00316302 100 100 100 3 4 4 PS2 for DX24, DX35, DXF 00316367 100 2 Connector, galvanized, moved in the cross tee PS3 for DX24, DX35, DXF 00316368 100 1 Direct hanger, galvanized Order details 65 mm Clip for direct hanging, galvanized 1) according to EN 13964 2) space between soffit and bottom of the design (with sharp-edged ceiling tiles) Code Max. bearing Min. hanger Pieces/ kg/ Carton/ Notes height 2) 00316375 carton 50 carton 3 pallet PSS2 for DX24 Espace load 1) 450 N SAH20 for DX24, DX35, DXF 00123508 280 mm 100 2 Slit band hanger, galvanized DST1 for DX24, DX15, DX35, DXF 00316207 80 mm 100 30 wire rod Order details 150 N 1) according to EN 13964 2) space between soffit and bottom of the design (with sharp-edged ceiling tiles) 40 Wall hanger, galvanized Accessories Order details Code Max. bearing Min. hanger Pieces/ kg/ Carton/ Notes load 1) height 2) carton 1 pallet L15 for 15 and 16 mm thickness 00316313 carton 500 V15 for max. 20 mm thickness 00076016 500 2 pressure DCL 150/1 for fixing a layer of insulation 00316183 100 2 Compression spring, two part, total thickness 40-100 mm, diameter 2.5 mm, please order together with clamp! EP25 retaining clip 00316301 100 2 DCC8 Spring wedge for use with channel trims 00108961 300 2 pressure spring JS14 W for MI2121 00316306 100 1 Outside corner, white JS14 M for MI2121 00316305 20 1 Outside corner, chrome, high glossy, with protective film JS16 W for MI2121 00316308 100 1 Inside corner, white JS16 M for MI2121 00316307 20 1 Inside corner, chrome, high glossy, with protective film JS20 W for MS14, MSG14 00128797 100 1 Inside corner, white JS22 W for MS14, MSG14 00128798 100 1 Outside corner, white JS24 W for MS15 00316310 100 1 Outside corner, white JS24 M for MS15 00316309 20 1 Outside corner, chrome, high glossy, with protective film JS28 W for MS15 00316312 100 1 Inside corner, white JS28 M for MS15 00316311 20 1 Inside corner, chrome, high glossy, with protective film DB1 For joggled DX tees with DX24 mainrunner 00316174 100 2 Connector 38 mm web height DB2 for intersection of joggled DX tees with DX 24 mainrunner 00316175 100 2 Connector 2 x 38 mm web height DB3 For joggled DX tees with DX24 mainrunner 00316176 100 2 T-connector 2 x 38 mm web height DB4 For joggled DX tees with DP bandrasters profiles 00316177 100 2 T-connector 2 x 38 mm web height pressure 41 Installation instructions The appearance of a suspended acoustical ceiling is dependent on the materials used as well as the quality of the installation. Knauf AMF manufactures building products that meet EN 13964 and comply with current quality standards. The installation of the ceiling 3200 1200 400 600 450 must also comply with EN 13964 assuring proper level and secure attachment as prescribed. Very good installation conditions are priority on site for successful installation of a suspended ceiling. The temperature at the site should be between 14° and 25° C, at a relative humidity less than 75%. Store materials in a protected area and have mineral tiles in particular stored on site for at least 3 days prior to installation. 3900 Step 1 The planning and measuring of the ceiling are the first key factors in the installation process. The Planning begins with the drawing of the room showing all walls including wall openings and existing columns. Note the direction in which for example beams or joists run or if architectural drawings necessitate working in one direction or another. Determine the lines for main runners and cross tees in such a way that the tiles that abut the wall are at least half a tile (300mm). Mainrunner Cross tee 1200 mm Cross tee 600 mm Step 2 Mark the desired ceiling height (maintaining at least 70mm clearance below the lowest duct, pipe or beam.) Measure and mark the walls at all corners above the installation level (=-add the height of the wall angle to the desired ceiling height.) Snap a chalk line and test for level. pre-punched holes to be aligned lk ha C Measuring down from joists or up from the floor is not recommended, since neither may be level. Install wall angle with top edge of angle at the chalk line, spacing appropriate fixings 450mm o.c. or closer. Cut and mitre outside and inside angles at 45°, fitting them snugly together. Alternatively, simply butt angles at corner (as in system illustration). e lin Step 3 To confirm level, stretch a string until taut along the positions which the main tee will occupy. Inserting a nail between the wall and the wall angle at marked locations serves as a good anchor for this purpose. Stretch another string across the room where the first row of cross tees will be located. This identifies where the first prepunched slots need to fall. Check to be sure the cross tee string is at 90° to the main tee string via the 3-4-5 method. Install the hangers at 1200mm o.c. above the lines of the main runners. Fix to the structure above using appropriate plugs, screws or other devices. Position of the hangers 42 Step 4 Attach the main runners to the hangers. In each row, trim the main tee so that the cross-tee slot will line up with the cross-tee string. Mount main tees, resting the cut end of the main tee on the wall angle. The cut end of the main runner should be about 5mm away from the wall. Step 5 Install cross tees, assuring that they are adequately connected to main tees (they „click“ in place when properly seated). Where two cross tees intersect in the same slot, insert second cross-tee end to the left of the first. Where a cross-tee is installed without an opposing cross-tee, a nail should be slipped into the opening of the cross-tee clip to maintain the pull-out value for the cross-tee. Step 6 Lay in panels, beginning at one comer and completing row by row. Tilt each panel up through the opening and lower it to rest squarely on all four tees Step 7 Removal as easy as installation. Just grasp the main tee with one thumb under the main tee-cross tee connection and, pushing up with the thumb, give the main tee a quick, short twist. That‘s all it takes - no tools needed. The strong clip means that the grid can be reinstalled straightaway with no tearing or bending of the clip. Step 8 Main tee demounting Using a straight shearing motion, push with your left hand and pull with your right hand to disconnect the main runner splice. Note: do not twist the splice during the removal procedure. Further Installation tips 1. Install suspension wires and the mounting of lighting fixtures before you begin with the installation of the substructure. 2. Cut mineral fibre panels with utility knife and straight edge, cutting the face first. Cut panels should be at least 15mm larger than the opening. (Applies to 24 mm wide table grid). 3. Cut tees with aviation snips, first the stem and then the flanges. 4. To cut a perimeter tile for a ceiling system with recessed edge use a utility knife and straight edge. Start by marking and cutting the face of the ceiling tile cutting to a depth equal to the factory formed rebate edge. Thereafter cut into the edge of the tile so that all four sides of the tile rest level on the ceiling grid. 43 Technical details Ceiling suspension systems are one of the interior elements in building construction where architects can make their design ideas happen. However beautiful and elegant modern ceilings can be, they also need to meet specific technical requirements. The most important are: fire protection, acoustical behaviour, humidity/moisture resistance, impact resistance, load bearing capacity and last, but not least, colour and light reflection. 1 Fire Protection For requirements for fire protection specific features and criteria are of great importance. 1.1 Fire Protection The material class is the classification of building materials related to the fire behavior according to EN 13501-1. In assessing the material class the spread of fire within a room (e.g. a habitable room or for an escape route) and the behavior of the building material during the fire will be assessed. The building material is marked by the letters A, B, C, D and E. Criteria of building materials are: - Spread of flame / ignitability - Heat release and smoke production - Burning droplets All ceiling products from Knauf AMF are rated worldwide in terms of combustibility. This is based on testing to all respective national valid test methods. Due to the worldwide supply, Knauf AMF offer the most frequently tested products for lightweight suspended ceilings. the state building regulations of the individual states regulate the requirements for fire protection in buildings Reference should be made to the most recent edition of the local Building Regulations or codes and consideration must also be given to specific regulations relating to different types of buildings. For example, in the UK buildings in the Healthcare field are required to comply with their own specific codes known as Health Technical Memorandums or Health Building Notes. Ceilings must be able to achieve the periods of fire resistance specified in Health Technical Memorandum 05-02 when subjected to tests in accordance with BS 476 Parts 20–23. 1.2 Fire resistance classification Fire resistance classes are used to grade components with respect to their resistance to fire exposure. With the assessment of the fire resistance classes according to EN 13501 - 2 the evaluation of the fire transition between two adjacent rooms is the focus. Knauf AMF Ceiling products as part of the „overall ceiling assembly“ can contribute to the protection of the room above the ceiling. With the use of suspended ceiling the protective component consists of floor structure + suspended ceiling or suspended ceiling + roof. When tested in accordance with EN requirements the complete construction is evaluated. The marking of a fire resistance rating occurs in case of ceiling structures (as well as loadbearing walls, columns, beams and stairs) with the capital letter REI which identifies the component and numbers (30, 60, 90, 120 and 180) that describe the minimum resistance of the component (in minutes) with respect to the fire in the fire test. 2 Acoustics Acoustics is the science of sound. Sound, in the true sense, is defined as mechanical vibrations and waves and as such a form of energy which can be measured. However, the sound is also a subjective awareness. The best example of the subjective awareness is the sound of music. What some would consider an irritating noise is a soothing sound for others. A balanced room acoustics alongside other environmental influences such as light and temperature is an important factor of an optimal living and working environment. As a manufacturer of acoustical ceilings systems Knauf AMF provides products to builders and architects to create an optimal acoustical environment in a room. To ensure this,two criteria are required to indicate the sound in a building (used in the design of products): The following parameters are measured and evaluated during a fire resistance test: - Load capacity R of the ceiling (claiming the ceiling with maximum load) - Passage of fire E - Temperature increase I on the unexposed face of construction (maximum 140 K are allowed) A rating of e.g. 90 means that a component has a fire resistance period of 90 minutes. Knauf AMF provides test certificates on demand for evidence of fire resistance class of its products. In addition to the test certificates for ceiling assemblies Knauf AMF has tests of independent fire protection elements available. 2.1 Sound absorption _W and NRC (Noise Reduction Coefficient) _W or NRC give the sound absorption properties of a ceiling or ceiling tile. The absorbent properties of a ceiling (tile) are reproduced with the help of the absorption coefficient _S which is between 0 (no absorption) to 1 (complete absorption). Since no material can absorb the sound evenly across all frequencies, tests are performed at 125, 250, 500, 1000, 2000 and 4000 Hz. The sound absorption coefficient _W or the NRC is a weighted average of the absorption coefficient of the entire tested range. The use of the right materials for sound absorption reduces annoying reverberation effects and improves the communication in the room itself (see also 2.3.) Too much absorption, however, can quickly result in a „dead space“ in which all sounds are swallowed and hearing is impossible since no sound waves are reflected. Inadequate 1.3 Other criteria Some materials spread toxic gases when burning or inflamed. In general they may not be used as structural or integral parts of a building. It is possible that contents of rooms in a building may contain such materials, brought in by occupants. However, Knauf AMF ceiling systems, factory or pre-painted elements, do not emit hazardous fumes and thus present no risk for occupants or fire fighters. The fire safety legislation in Europe relating to Building material classification and fire resistance is in national hands. In addition to the EN 13501 Classification of the fire behavior of building materials (without flooring) Building inspection requirements additional requirements no smoke no burning Waste / droplets European class as per DIN EN 13501-1 class as per DIN 4102-1 Non-flammable building material s s A1 A1 at least s s A2 - s1,d0 A2 Flame retardant building material s s B, C - s1,d0 B1 s s A2 - s2,d0 A2, B, C - s3,d0 A2, B, C - s1,d1 A2, B, C - s1,d2 at least normally flammable building materials A2, B, C - s3,d2 s D - s1,d0 / s2,d0 / s3,d0 B2 E D - s1,d2 / s2,d2 / s3,d2 44 at least E - d2 light flammable building material F B3 absorption reflects too many sound waves causing to be bothersome. Depending on the room size and room facilities, the reverberation time can be determined and the appropriate absorption coefficient can be identified using the Sabinesian formula. Because of only marginal differences in the calculation _W and NRC values are almost identical. The sound absorption is governed by the international standards ISO 20354 and ISO 11654. These standards find recognition in both European as well as national standards in most countries. 2.2 Attenuation Dn,c,w bzw. Dn,f,w If sound is absorbed in an area (see 2.1.) it must remain somewhere. In buildings unabsorbed portions of the sound travel in most cases from room to room and cause unwanted interference. Ceiling systems have therefore the task not only to ensure a balanced sound absorption in a room, but also to minimize the transfer of sound from one room to the other via the ceiling cavity. This is known as the function of the longitudinal sound insulation. The sound attenuation can be simplified as a measure of insulation for the transmission of sound from room to room. The reduction of the sound level is expressed in decibels (dB). The sound attenuation Dn,c,w is regulated in the European standard EN 20140-9 (Dn,f,w in EN ISO 10848) and in most European countries recognized as binding at the same time. 3. Moisture resistance DONN® Suspended ceiling systems were developed for indoor installation where a maximum relative humidity of 90% at 30°C should not be exceeded. Knauf AMF Ceiling systems are able to withstand more extreme conditions than this so long as these only occur occasionally. In general, higher levels of relative humidity in a room require the use of a corrosion resistant construction incorporating the DONN® DX KB system. For severe environments where chemicals are used, or in outdoor applications please consult our Technical Department. Although DONN® ceiling suspension grids will not deflect as a result of high humidity you should be aware that a relative humidity over 90% could result in a normal mineral fibre ceiling tile absorbing moisture from the air. The resultant additional weight of the tile, up to 3.0 kg/m² should be considered when planning the design and installation of the grid system. DONN® ceiling suspension systems meet the requirements of EN 13964, classification of ceiling exposure as Class B. The corrosion protected system DONN® DX KB meets the requirements of EN 13964, classification of ceiling exposure as Class C. For questions about accordance with other standards please contact our Technical Department. 4. Ball impact resistant Ball impact resistant ceilings are mainly used in indoor Sports facilites. This is mainly a matter to absorb the impact of sports equipment (e.g. balls) on the ceiling. The only current regulation, which is also accepted all over Europe, is the DIN 18032. Although the clip connecting of our DX substructures is ideal for such applications. Knauf AMF currently has no relevant test certificates. 5. Load capacity In connection with any system that is listed in this catalog you will find a load table for standard modules. The values from the tables result from a combination of practical tests and theoretical calculations. The load capacity of a ceiling structure is limited by two main factors: the deflection due to the weight and the twisting of the substructure during installation. For the tables, the requirements of EN 13964 have been considered. This means an allowable deflection of L/500. An exception is the VIC Long Span system where the limit is set at L/300. All calculations indicate the extreme case, thus the deflections are below the maximum that is permitted. For other structures, other than described in this catalog, please contact our Technical Department. 6. Colour, gloss and light reflection 6.1 Colour The most commonly used colour determination is done by a RAL number. The entire RAL range includes approximately 9000 predefined colours. The Knauf AMF ceilings system default colour for the ceiling substructure can however not exactly be described by any RAL colour. All colours are currently measured in accordance with ISO 7724 worldwide. The norm defines LAB values, where „L“ covers the spectrum dark / light (black-white), „A“ the spectrum red-green and „B“ blue-yellow. Each colour can be defined by using this system. The newer NCS (Natural Colour System), which receives more and more recognition among paint manufacturers, defines the colours by the LAB format. The colour difference is expressed as a direct relation to the measured colour with the original pattern - the deviation of all three spectrums is included. The value of the deviation is called Delta E and should not be greater than 1. awareness is reflected in the development and distribution of products. Negative impacts on the environment are minimized through waste reduction, conservation of natural resources and the recycling of materials. Knauf AMF ceiling systems also produces products that are environmentally sound and safe and efficient if they are applied according to the specifications. On average, the recycling percentage of our ceiling substructures and their packaging (information from year 2000) lies by: - Steel: +/– 25% - Aluminium: over 50% - Cardboard: over 75% In addition, we apply great importance to an environmentally friendly production and recycle the total waste wherever possible. Also you as our valued customer can help in protecting the environment by making sure that residual material of steel and aluminum, as well as the packaging are properly fed to the recycling process. 6.2 Gloss level The gloss level defines how shiny or dull a colour is. The spectrum ranges from 1 (extremely dull) to 100 (extremely mirror). The standard white of DONN® grid systems lies in its gloss level between 10 and 15, DONN® grid systems are relatively dull. Other colours have different levels of gloss and can range from glossy 70 to a low gloss level of 8 in black. Please contact our Technical Department for further information. 6.3 Light reflection Since light is reflected from any object (in fact we see the reflection, not the object) reflection can be tested. The range of light reflectance ranges from 0% (no reflection) to 100% (total reflection). The white standard ceiling grid from Knauf AMF have a light reflection of +/– 85%. Ask our Technical department for more information. 7. Quality and international standards All Knauf AMF production plants for ceiling substructure in Europe are certified to ISO 9001 or ISO 9002 and are currently working on certification to the new standard ISO 9000. Knauf AMF produced products that meet or even exceed both – technical requirements of local laws and the requirements of the international product and building standards. 8. Environmental As a manufacturer Knauf AMF recognizes the importance and necessity of environmental protection. Our environmental 45 FAQ – Frequently Asked Questions 1. Load bearing capacity of ceiling systems 1.1 If the maximum permissable loads for a standard ceiling construction are to be exceeded how should the ceiling be installed? Two ways are evident from the load tables in the catalog: Reduction of the distances between the main runners or decreasing the distances between the hangers. The smaller the distance, the greater the load, which the main runners can accommodate. If the Knauf AMF load tables do not provide enough detail then please contact the Technical Department of Knauf AMF directly. 1.2 What weight does the suspended ceiling construction carry? The load capacity depends on the distance of hangers, the distance of main runners and of course the grid system itself. For the most frequently used suspended ceiling systems, main runners and hanger distances the information about the capacity (weight) can be found in this brochure (please refer back to load tables for each individual system). 1.3 What is the maximum weight for lighting fixtures that can be installed in Knauf AMF Standard Ceilings systems? Are additional hangers required? lt all depends on which grid system, which ceiling tile and what light will be used. Precautionary, additional hangers can be installed in case of doubt (no more than 150 mm from each corner of the light fixture). Alternatively, the lighting fixtures can be attached to the soffit independantly. 46 2. Fire protection ceilings 2.1 Are hold down clips required? Hold-down clips are recommended for all fire rated ceiling installations. Whilst tests can be and are passed without the use of clips, what can be achieved under laboratory conditions and what actually happens in a real fire are completely different. Hold-down clips will provide resistance to the air pressures that will be present in the event of a fire thus maintaining an unbroken membrane. 2.2 What is the recommended ceiling layout for a particular structural soffit? Make sure that a copy of the relevant fire test certificate(s) is obtained BEFORE you start with the installation, as any construction depending on the sub-structure, the ceiling tile and the structure of the soffit are assessed differently. 2.3 How large must the ceiling cavity be between the soffit and the suspended ceiling? The depth of the ceiling cavity is an indispensable and important value for fire protection ceilings. Before commencing the installation the test certificate should be taken into account, it indicates the minimum suspension height. 2.4 Can fire protection ceilings be equipped with insulation on the back? No. The use of insulation on a fire protection ceiling worsens its performance rather than improving. Insulations are required for some constructions in order to create an independent fire control unit (F30 lower ceiling only). Stick to the information in the certificate. Insulation is only used when specified in the test report. 2.5 How do you protect the ceiling when services are installed? Light fittings and other services that cause a break in the integrity of the ceiling membrane must be protected to maintain the integrity. It is usual to provide some kind of a proprietary hood or box of some description to cover the services unit. These must be tested to the same standard and in a similar construction in order to be approved. If too many services are introduced into the ceiling system then it will become very difficult to maintain the integrity and other means of providing fire protection should be sought. 2.6 Can DONN grid be used with a competitor’s tile to achieve a certain fire rating? Testing with competitors’ products has confirmed that grid and tiles from different manufacturers can be mixed to provide a fire rated construction. This is generally termed ‘Mix and Match’. Care must be taken however as ‘Mix and Match’ is largely theory based upon selected product tests. Usually it is not possible to provide specific fire test reports for the exact combination so it is vitally important that the relevant authority grants approval for the mix and match ceiling prior to installation. It may be necessary to obtain some kind of assessment from the fire test laboratory to confirm suitability of the mix and match combination but this must be done with the permission of both suppliers involved. 3. Acoustics, lighting & color 3.1 How does it affect the sound absorption when ceiling tiles are replaced with lighting fixtures? Under the assumption that lighting fixtures do not have an absorption effect (in the worst case) the degree of sound absorption decreases with the proportionate area taken by the lighting fixtures. Taking into account that the lighting takes in general about 10% of the entire ceiling area the sound absorption reduces by more than 10%. 3.2 Although I ordered the substructure and the ceiling tiles in standard white, the ceiling seems to have a different colour. How is that possible? Probably the colour of the floor or walls is not white. If the floor and walls have a uniform colour then this colour reflects on the ceiling again and creates the impression that the ceiling is not white. 3.3 The same RAL colours have been used for all elements in the ceiling. The elements, however show different shades of white. How is that possible? It is very difficult to find the precise matching colours. A standard deviation of 6E ) 1, however is acceptable. In most color palettes the legal deviation is smaller than the colour deviation which a human eye sees. In some white areas the human eye is however very sensitive and can detect a colour difference of 6E 5 0.3. Colour differences can also occur due to gloss, light reflection and/or base material on which the colour has been applied. 4. Miscellaneous 4.1 What is the maximum suspension height with galvanized suspension wires? This is dependent upon the ability of the fixer to pre-straighten the wire efficiently without causing undue stress in the steel. As a rule of thumb, 4-5 m should be considered the maximum effective depth. 4.2 How should both the grid and tile be finished at the perimeter to suit certain edge details? Please refer to the edge detail options shown in this brochure. There are many combinations and features that can be achieved using different materials and trims. 4.3 What is the maximum splay on 2 mm galvanised wire supporting a suspended ceiling grid? Hangers should, wherever possible, be maintained in a vertical position. If it is necessary to splay a hanger for any reason, this should be kept to a maximum of 15° from vertical and must always run in the direction of the main runner. 4.4 What are the recommendations for suspending a corrosion resistant ceiling? Corrosion resistant grids must be suspended using the corrosion resistant perimeter trim as a rigid angle suspension. This is because the trim is treated with the same protection as the rest of the grid. All fixings should be roofing quality galvanised steel. The fixing centres of the main runners and 5. Maintenance 5.1 How can I clean the substructure? Remove the ceiling tiles and clean the substructure with a non-corrosive, commercial detergent. Please contact Customer Services to obtain our full cleaning and maintenance recommendations 5.2 Do I need a tool to dismantle the DONN® DX® grid systems? No. DONN® DX® grid systems are so designed that they can be quickly disassembled by using a simple technique without tools (refer back to step 7 on page 39 in this brochure). hangers should be considered to suit the tile being installed. Certain tiles will absorb moisture in high humidity environments and thus will increase in weight as a result. The grid must be able to support the maximum potential weight of the tile, which should be determined before installation. 4.5 How can a cross tee be connected to the grid off module? Knauf AMF provides a range of brackets, e.g. DB3 that can be used to connect tees off module. For more details please contact Knauf AMF Customer Service. 4.6 What hold down clips should be used for various ceiling thicknesses? Knauf AMF offers a range of hold down clips for different ceiling thicknesses and applications. Please refer to our current catalog for more information. 4.7 How do I install a partition to the ceiling substructure? – When using DONN® DP bandrasters, it is possible to screw the lightweight partition directly to the profiles (see page 31). – When using DONN® DX® Fineline system, use a M6 „T“ screw and insert in the groove of the DONN® DX® Fineline profile (see page 13). Brace the grid construction with additional hangers (at a 45° angle). 4.8 How do I install a ceiling with inclination? If the inclination is less than 15°, the ceiling will be installed exactly the same way as the standard system. If the inclination is greater than 15°, install the main runners in the direction of inclination. Secure the main runners with rigid hangers (e.g. wall angle) which will be fixed with a self drilling screw or nut and bolt fixing on the substructure. If the angle of inclination is greater than 30°, please contact the Knauf AMF Technical Department. 47 Knauf AMF GmbH & Co. KG Elsenthal 15 D-94481 Grafenau Germany Tel.: +49 (0) 85 52 / 422 - 0 Fax: +49 (0) 85 52 / 422 - 30 info@knaufamf.de www.amf-grafenau.de Betriebsstätte: Knauf AMF GmbH & Co. KG Metallstraße 1, 41751 Viersen Deutschland Tel.: +49 2162 957-0 info-de@knaufamf.eu HERADESIGN® – a brand of Knauf AMF Deckensysteme GmbH 9702 Ferndorf 29, Austria Tel.: +43 4245 2001-0 office@heradesign.com www.heradesign.com With its strong brands, THERMATEX®, HERADESIGN®, VENTATEC® and DONN®, the ceiling specialist Knauf AMF offers a sophisticated product range, as well as an excellent worldwide distribution and consultancy service for architects, trade specialists, building owners and builders’ merchants. With us you’re always one ceiling solution ahead! No responsibility is taken for the correctness of the information provided. Subject to change. 05/2014 Knauf AMF Plafonds et Systémes 9, rue des Livraindières, 28100 Dreux France Tel.: +33 2373850 6573 info@knaufamf.fr Knauf AMF Ceilings Ltd 1 Swan Road, South West Industrial Estate, Peterlee Co. Durham, SR8 2 HS England Tel.: +44 191 5188600 sales@amfceilings.co.uk