INSTALLATION INSTRUCTIONS
Sex bolts or through bolts are required for composite
SURFACE VERTICAL ROD EXIT DEVICE - REVERSIBLE
SERIES 2200 , FL2200, 2200LBR & FL2200LBR
INSTRUCTIONS TO CHANGE FUNCTION
INSTRUCTIONS TO CHANGE HAND
FIRE EXIT DEVICES SERIES FL2200 & FL2200LBR
(Wood, Plastic and Steel covered), wood core, sheet
metal
and
RHRB - SHOWN
hollow metal doors without reinforcement
unless door manufacturer has an alternate mounting
LARGE END
method. Fire doors with steel reinforcement, mount
STRIKE SHIM
1. Remove
BACK PLATE ASSEMBLY
2. Remove
CAM
LIFT ASSEMBLY
LIFT LEVER
devices with machine screws
DOWN
2203/FL2203
2203LBR/FL2203LBR
ROD CARRIAGE
DEVICE
TOP STRIKE
S300 OR S301
(4 screws)
ROD CARRIAGE FLAT
NOTE:
CHASSIS
KEY RETRACTS
Fire rated device with less bottom rod applications
LATCH
must use FIRE BOLT
FLAT HEAD SCREW
#10-24 x 3/4" MS OR
#10 x 1" SMS
PAN HEAD SCREWS
LEVER
1/4 -20 x 3/4" MS OR
#14 x 1" SMS
CAM must be toward
OVAL HEAD SCREWS
TOP
LATCH
1
1/4-20 x 1/2" MS OR
#14 x 1" SMS
"TOP" marked on
the
4
ROD CARRIAGE
BACK PLATE ASSEMBLY
-Remove
ASSEMBLY
LIFT ASSEMBLY
-Insert
(4 Screws)
ROD CARRIAGE
DEVICE
-Place device on a bench so the
CHASSIS
is off the edge.
LARGE END
that the
LEVER
FLAT HEAD SCREWS
(2 Screws)
FLAT
of the
UP
2208/FL2208
2208LBR/FL2208LBR
is on top of the
and the other end is
KEY LOCKS AND
ROD CARRIAGE
against the
#8-32 x 3/8" MS
into the
, making sure
LIFT LEVER
LIFT ASSEMBLY
-Remove
CAM
BACK PLATE
UNLOCKS TRIM
. Attach it with 2 screws.
BACK PLATE ASSEMBLY
-Secure
with 4 screws
BOTTOM END OF
ROD CARRIAGE
LATCH COVER
PAN HEAD SCREWS
SPRING CLIP
3
2
#10-24 x 1/2" MS OR
#10 x 1" SMS
ROD PIN
RHRB SHOWN
LHRB SHOWN
ROD CARRIAGE
-Rotate
LEVER
LEVER
until
it falls out.
END CAP
ROD
-Insert bottom end of
CARRIAGE
MOUNTING BRACKET
ROD GUIDE STRAP
#10-24 x 1-1/2" MS OR
#10 x 1-1/2" SMS
-Slide
marked
ROD GUIDE
ROD CARRIAGE
TOP ROD
SQUARE HOLE.
Rotate
ROD CARRIAGE
will begin to fall.
CHASSIS
LEVER in the
-With the
end
TOP toward lever,
ROD CARRIAGE
AS SHOWN.
side of the chassis
LEVER
OVAL HEAD SCREWS
into the opposite
so it
STEP 2.
is in the same position as
TOUCHBAR ASSEMBLY
SQUARE
HOLE
-Push up and slide the
ROD CARRIAGE
onto the chassis.
DEVICE PREPARATION
B AC K S E T
D I ME NS I ON Z
FLAT HEAD SCREWS
LHRB SHOWN
#10-24 x 3/8" MS
HEX DOGGING KEY
(DOGGING IS NOT PERMITTED
ON SERIES FL2200, FL2200LBR)
OVAL HEAD SCREWS
#10-24 x 1" MS OR
#10 x 1" SMS
BOTTOM ROD
OVAL HEAD SCREWS
#10-24 x 1-1/2" MS OR
#10 x 1-1/2" SMS
1-3/32"
ROD GUIDE STRAP
2-3/16" RECOMMENDED
1-11/16" MINIMUM
END OF CHANNEL
CHANNEL LENGTH
COVER
ROD GUIDE
ROD PIN
CUT DEVICE: - If Required
1. Determine proper channel length by subtracting 3-1/4" from dimension Z.
SPRING CLIP
2 . Ma r k c u t o f f p o i n t ( h i n g e s i d e f i l l e r mu s t b e a l l t h e wa y i n s i d e o f
FLAT HEAD SCREWS
c hannel ) .
3. Cut off channel and hinge side filler and deburr.
#8-32 x 3/8" MS
COVER PLUG FOR BOTTOM ROD
CUTOUT ON LBR APPLICATIONS
(PROVIDED IN SCREW PACK)
FLAT HEAD SCREWS
#8-32 x 3/8" MS
HINGE SIDE
FILLER
LATCH COVER
- CAUTION -
OVAL HEAD SCREWS
BOTTOM LATCH
FLAT HEAD SCREWS
PROTECT INSIDE OF DEVICE
1/4-20 x 1/2" MS OR
#14 x 1" SMS
FROM METAL SHAVINGS
B OT T OM S T R I K E S C R E WS / A NC H OR S
1 / 4 - 2 0 X 1 / 2 " , F L A T H E A D MS
BOTTOM STRIKE
S460
DRWG
QT Y .
2
# 1 4 X 1 " , F L A T H E A D S MS
2
A NC H OR , P L A S T I C P L U G
2
D R OP - I N A NC H OR , 1 / 4 - 2 0
2
SURFACE VERTICAL ROD EXIT DEVICE - REVERSIBLE
SERIES 2200 , FL2200, 2200LBR & FL2200LBR
CHANNEL
DATE
REVISION
Precision Hardware
a Division of Stanley Security Solutions, Inc.
www.stanleysecuritysolutions.com
SHEET 1 OF 2
DOOR PREPARATION
1
3 APPLY LATCHES AND RODS
1. Circle the
on the
TRIM NUMBER .
TRIM TEMPLATE.
(if specified) at various locations (holes B and C)
TOP STRIKE
S300 OR S301
HORIZONTAL CENTERLINE
2. Mark
on inside face of door 39-15/16"
DOOR STOP
from finished floor as shown. (Continue horizontal centerline to
VERTICAL CENTERLINE
per
BACKSET
Adjust strike so that device latches without binding. Strike shims are
TOP LATCH
TEMPLATE
indicated at lock side
on full height of door and carry it onto the under side of the
DOOR STOP .
(If trim is specified mark vertical centerline at lock side using
A
Vertical centerlines on both sides of the door should be the
LOCK STILE CASE, TOP LATCH, and BOTTOM LATCH
4. Tape
required holes as indicated on the templates.
complete.
3. Determine rod lengths as shown. Cut rod if necessary:
Cut end of rod with holes; NOT THE THREADED END.
See ILLUSTRATION 1.
Drill 3/16 diameter hole thru rod.
A
HORIZONTAL
CENTERLINE
SPRING CLIP
4. With rod carriage down, thread top rod onto stud in rod carriage
until hole in top rod aligns with bottom of slot in top channel.
Template if Trim specified) to the door so that the centerlines on the
39-15/16 TO
FINISHED
FLOOR
TOP CHANNEL
LINK
Templates (and Trim
Template line up with centerlines on the door. Mark centers and drill the
provided if an excessive gap is apparent between latchbolt and strike
SLOT
B
same dimension from the edge of the door.
TOP LATCH ASS'Y
Apply third screw in center hole of strike once adjustment is
SEX BOLTS
REQUIRED FOR
HC DEVICES
LOCK STILE CASE
TEMPLATE
Backset dimension on outside face of door).
CAUTION:
2. Fasten top strike to frame with 2 screws and star washers.
LATCHBOLT
outside face of door if Trim is specified).
3. Mark
1. Mount top latch assembly with 2 pan head screws.
C
ROD PIN
Pull link down so the hole in the link is at the bottom of the slot
CAUTION:
in the channel. Insert rod pin thru channel, link and rod.
PIN MUST BE IN
Push spring clip onto rod pin until it snaps into place.
BOTTOM OF SLOT
A
A
A. Pushing on touchbar will retract the latchbolt and open
HOLDBACK.
the door. Latchbolt will stay retracted and device is in
TOP ROD
INSIDE FACE
B. IF NO HOLDBACK:
OF DOOR
Remove spring clip and rod pin, Turn rod counter clockwise
one half turn, insert rod pin and check holdback. Repeat if
necessary.
VERTICAL
CENTERLINE
ROD GUIDE STRAP
C. When top latch is in holdback, extend latchbolt by rotating
ROD GUIDE
DEADLOCKED
It. Fully extended latchbolt should be in deadlock.
BACKSET
Latchbolt can not be pushed down into the latch channel.
2-3/4" OR CENTERED
BOTTOM LATCH
TEMPLATE
ON EXPOSED LOCK STILE
D. IF NO DEADLOCK:
ROD STUD
Remove rod pin. Turn rod clockwise one half turn, insert rod
pin and check deadlock. Repeat if necessary and install spring
TOP OF ROD CARRIAGE
clip.
CAUTION:
For
LBR
FINISH FLOOR
devices, omit prep for
5. For "LBR" devices attach latch and lock stile case covers.
Undog the device, measure from the
FL2200LBR devices see
01297-11-000
installation sheet
bottom latch, for
fire bolt
TO DETERMINE TOP ROD LENGTH:
top of the rod carriage to the bottom
of the latch channel and add 1-1/4"
6. Mount bottom channel with 2 pan head screws.
7. With the rod carriage down, thread the
bottom rod
onto the stud in the rod carriage until the appropriate
hole (see
ILLUSTRATION 1
below) in the rod aligns with
bottom of slot in the bottom channel, insert rod into
the bolt by lifting it up. Insert rod pin thru channel,
2
APPLY DEVICE
bolt and then rod.
TO DETERMINE BOTTOM ROD LENGTH:
Undog the device, measure from the
8. Place device in holdback by pushing on touchbar.
bottom of the rod carriage to the top
LOCK STILE
CASE
LOCKING
SLIDE
Clearance between the bottom of the bolt and the surface
of the latch channel and add 1-1/2"
1/4"
where strike will be mounted should be
LEVEL
If clearance is not
LIFT
MARK HOLE
LOCATION
1/4" ,
remove rod pin and thread rod
1/4"
into the rod carriage to achieve
BOTTOM OF ROD CARRIAGE
CAM
clearance. Install
rod pin and spring clip.
ROD STUD
9A.
FOR FLOOR APPLICATION:
Center strike around
bolt. Mark floor for fasteners, prepare floor according to
the type of fastener furnished. Provide clearance in floor for bolt.
CAUTION:
BOTTOM ROD
For 1715, 2015 and
9B.
MOUNTING
BRACKET
4914 trim the lift
must be unlocked.
FOR THRESHOLD APPLICATION:
around bolt.
Center strike
Provide hole in threshold to accept the bolt.
Mark threshold for fasteners. Prepare the threshold according to type
The cam will move
of fasteners furnished.
locking slide away
from lift to unlock.
10. Position rod guides midway between latches and lock stile
CYLINDER ONLY INSTALLATION
RIM CYLINDER
(BY OTHERS)
case,
ROD GUIDE
STRAP
centered on rods. Mark, drill and fasten guides
with 2 screws - Snap rod guide straps into position.
11. Attach all covers with screws. For LBR applications, install cover
ROD GUIDE
plug (provided in screw pack) for bottom rod cutout in chassis cover
prior to securing cover with screws.
TAILPIECE
SLOT
ILLUSTRATION 1
NOTE:
If Trim is specified: See the Trim installation instructions packaged
with the trim. If the Exit Device has Electrical or other options see
specific
option instructions packaged in exit device carton.
12-24 MS
(BY OTHERS)
ROD PIN
CYLINDER
BACKPLATE
CA-03
ILLUSTRATION 2
THRESHOLD APPLICATION
CAUTION:
PIN
MUST BE
IN
BOTTOM OF SLOT
3/16 DIA
TYP.
3/4
THRESHOLD
PIN HOLE
1. Lock Stile Case Mounting
DEVICE WITH TRIM - See
CYLINDER ONLY - Install
Trim instructions
SPRING CLIP
TOP ROD
cylinder with cylinder back plate as shown. Make sure
the tailpiece is extending 1/2" to 7/8" from the inside face of door.
Insert tailpiece into
CAM
in the lock stile case and mount it to the
with 4 screws.
EXIT ONLY
2. Insert
- Mount Lock Stile Case to the door with 4 screws.
MOUNTING BRACKET
TIGHT
AGAINST
CHANNEL
SEX BOLTS
REQUIRED FOR
HC DEVICES
#10-24 machine screws. Fasten
with 2 flat head screws.
MOUNTING BRACKET
to door and attach
BOTTOM CHANNEL
BOTTOM ROD
BOLT
BOTTOM STRIKE
S460
into touch bar assembly tight against
channel. Level device, mark and drill 2 holes for #10 sheet metal screws or
ENDCAP
door
MOUNTING
BRACKET
FINISHED FLOOR
3/4" BOLT
CLEARANCE
THRESHOLD
APPLICATION
PIN HOLE
STANDARD
FLOOR
PIN HOLE
3/8"
3/4"
FINISHED FLOOR
01768-11-000
SHEET 2 OF 2