INSTRUCTIONS TO CHANGE HAND
FIRE EXIT DEVICES SERIES FL22, FL22LBR
INSTALLATION INSTRUCTIONS
Sex bolts or through bolts are required for composite
(Wood, Plastic and Steel covered), wood core, sheet
SURFACE VERTICAL ROD EXIT DEVICE - REVERSIBLE
SERIES 22, FL22, 22LBR, FL22LBR
metal
and
hollow metal doors without reinforcement
unless door manufacturer has an alternate mounting
STRIKE SHIM
method. Fire doors with steel reinforcement, mount
devices with machine screws
TOP STRIKE
S300 OR S301
WHEN INSTALLING
RHRB - SHOWN
BACKPLATE
ROD CARRIAGE FLAT
ASSEMBLY CAM
LARGE END
FLAT HEAD SCREW
Fire rated device with less bottom rod applications
#10-24 x 3/4" MS OR
THE LEVER
CAM
(AS SHOWN)
ROD CARRIAGE
must use FIRE BOLT
#10 x 1" SMS
MUST BE UNDER
LIFT ASSEMBLY
LIFT LEVER
NOTE:
DEVICE
CHASSIS
PAN HEAD SCREWS
LEVER
1/4 -20 x 3/4" MS OR
#14 x 1" SMS
OVAL HEAD SCREWS
TOP LATCH
1/4-20 x 1/2" MS
LEVER
#14 x 1" SMS
BACKPLATE ASSEMBLY
FOR 22 SERIES DEVICES
FLAT HEAD SCREWS
#8-32 x 3/8"
1
-Remove
-Remove
LATCH COVER
(4 Screws)
DEVICE
-Place device on a bench so the
CHASSIS
SPRING
CLIP
BACK PLATE ASSEMBLY
4
is off the edge.
LIFT ASSEMBLY
(2 Screws)
ROD PIN
LIFT ASSEMBLY
into the
ROD CARRIAGE
, making sure
LARGE END of the
that the
LIFT LEVER
is on top of the
LEVER
and the other end is
ROD CARRIAGE
against the
FLAT . Attach it with 2 screws.
-Insert
-Secure
PAN HEAD SCREWS
BACK PLATE ASSEMBLY
BOTTOM END OF
with 4 screws
ROD CARRIAGE
#10-24 x 1/2" MS OR
#10 x 1" SMS
ROD GUIDE STRAP
3
2
END CAP
OVAL HEAD SCREWS
ROD GUIDE
-Rotate
ROD CARRIAGE
until
CARRIAGE
#10 x 1-1/2" SMS
ROD
into the opposite
as shown.
side of the chassis
TOP ROD
LEVER
LEVER
it falls out.
-Insert bottom end of
MOUNTING BRACKET
#10-24 x 1-1/2" MS OR
RHRB SHOWN
LHRB SHOWN
LEVER in the
SQUARE HOLE.
Rotate
ROD CARRIAGE
-With the
LEVER
TOUCHBAR ASSEMBLY
end
ROD CARRIAGE
TOP toward lever,
marked
will begin to fall.
ROD CARRIAGE
CHASSIS
so it
STEP 2.
is in the same position as
-Slide
FLAT HEAD SCREWS
#10-24 x 3/8" MS
-Push up and slide the
ROD CARRIAGE
SQUARE
HOLE
onto the chassis.
DEVICE PREPARATION
LHRB SHOWN
HEX DOGGING KEY
(DOGGING IS NOT PERMITTED ON SERIES
FL22, FL22LBR)
OVAL HEAD SCREWS
B AC K S E T
D I ME NS I ON Z
#10-24 x 1" MS OR
#10 x 1" SMS
BOTTOM ROD
OVAL HEAD SCREWS
#10-24 x 1-1/2" MS OR
#10 x 1-1/2" SMS
ROD GUIDE
ROD GUIDE STRAP
2-3/16" RECOMMENDED
1-11/16" MINIMUM
END OF CHANNEL
CHANNEL LENGTH
ROD PIN
1-3/32"
SPRING CLIP
CUT DEVICE: - If Required
FLAT HEAD SCREWS
1. Determine proper
#8-32 x 3/8" MS
CHANNEL LENGTH
Z.
by subtracting 3-1/4" from dimension
2 . Ma r k c u t o f f p o i n t ( h i n g e s i d e f i l l e r mu s t b e a l l t h e wa y i n s i d e o f
c hannel ) .
3. Cut off channel and hinge side filler and deburr.
COVER
HINGE SIDE
FILLER
FLAT HEAD SCREWS
#8-32 x 3/8" MS
LATCH COVER
OVAL HEAD SCREWS
BOTTOM LATCH
1/4-20 x 1/2" MS
#14 x 1" SMS
SURFACE VERTICAL ROD EXIT DEVICE - REVERSIBLE
SERIES 22, FL22, 22LBR, FL22LBR
FLAT HEAD SCREWS
BOTTOM STRIKE SCREWS/ANCHORS
BOTTOM STRIKE
S460
1 / 4 - 2 0 x 1 / 2 " , F L A T H E A D MS
- CAUTION -
QTY.
PROTECT INSIDE OF DEVICE
2
# 1 4 X 1 " , F L A T H E A D S MS
2
A NC H OR , P L A S T I C P L U G
2
D R OP - I N A NC H OR , 1 / 4 - 2 0
2
CHANNEL
FROM METAL SHAVINGS
DRWG
DATE
REVISION
Precision Hardware
a Division of Stanley Security Solutions, Inc.
www.stanleysecuritysolutions.com
SHEET 1 OF 2
1 DOOR PREPARATION
3
1. Circle the
on the
TRIM NUMBER .
TRIM TRMPLATE.
(if specified) at various locations (hole B)
HORIZONTAL CENTERLINE
2. Mark
TOP STRIKE
S300 OR S301
on inside face of door 39-15/16"
1. Mount top latch assembly with (2) 1/4-20 pan head screws
from finished floor as shown. (Continue horizontal centerline to
or #14 X 1 SMS.
LATCHBOLT
DOOR STOP
outside face of door if Trim is specified).
TOP LATCH ASS'Y
VERTICAL CENTERLINE
3. Mark
per
BACKSET
indicated at lock side
TOP LATCH
TEMPLATE
on full height of door and carry it onto the under side of the
DOOR STOP .
(If trim is specified, Mark vertical centerline
at lock side using backset dimension on outside face of door).
CAUTION:
provided if an excessive gap is apparent between latchbolt and strike
TOP CHANNEL
LINK
3. Determine rod lengths as shown. Cut rod if necessary:
A
and
BOTTOM LATCH
Apply third screw in center hole of strike once adjustment is
complete.
Vertical centerlines on both sides of the door should be the
LOCK STILE CASE, TOP LATCH
2. Fasten top strike to frame with 2 screws and star washers.
Adjust strike so that device latches without binding. Strike shims are
SEX BOLTS
REQUIRED FOR
HC DEVICES
ACTIVE CASE
TEMPLATE
same dimension from the edge of the door.
4. Tape
APPLY LATCHES AND RODS
SLOT
A
Templates (and Trim
4. With rod carriage down, thread top rod onto stud in rod carriage
Template line up with centerlines on the door. Mark centers and drill the
required holes as indicated on the templates.
39-15/16 TO
FINISHED
FLOOR
until hole in top rod aligns with bottom of slot in top channel.
ROD PIN
CAUTION:
Pull link down so the hole in the link is at the bottom of the slot
in the channel. Insert rod pin thru channel, link and rod.
PIN MUST BE IN
A
See ILLUSTRATION 1.
SPRING CLIP
B
Template if Trim specified) to the door so that the centerlines on the
Cut end of rod with holes; NOT THE THREADED END.
Drill 3/16 diameter hole thru rod.
HORIZONTAL
CENTERLINE
A
BOTTOM OF SLOT
Push spring clip onto rod pin until it snaps into place.
A. Pushing on touchbar will retract the latchbolt and open
TOP ROD
INSIDE FACE
HOLDBACK.
the door. Latchbolt will stay retracted and device is in
OF DOOR
B. If no holdback:
Remove spring clip and rod pin, Turn rod counter clockwise
VERTICAL
CENTERLINE
ROD GUIDE STRAP
one half turn, insert rod pin and check holdback. Repeat if
necessary.
BACKSET
ROD GUIDE
2-3/4" OR CENTERED
C. When top latch is in holdback, extend latchbolt by rotating
ON EXPOSED LOCK STILE
Latchbolt can not be pushed down into the latch channel.
ROD STUD
TOP OF ROD CARRIAGE
D. If no deadlock:
Remove rod pin. Turn rod clockwise one half turn, insert rod
TO DETERMINE TOP ROD LENGTH:
CAUTION :
For
LBR
bottom latch. For
FINISH FLOOR
device, omit prep for
FL22LBR
fire bolt installation sheet
pin and check deadlock. Repeat if necessary and install spring
Undog the device, measure from the
clip.
top of the rod carriage to the bottom
devices see
DEADLOCKED
It. Fully extended latchbolt should be in deadlock.
BOTTOM LATCH
TEMPLATE
of the latch channel and add 1-1/4"
01297-11-000
5. For "LBR" devices attach latch and lock stile case covers.
6. Mount bottom channel with (2) 1/4-20 pan head screws
or #14 X 1 SMS.
7. With the rod carriage down, thread the
2 APPLY DEVICE
bottom rod
TO DETERMINE BOTTOM ROD LENGTH:
onto the stud in the rod carriage until the appropriate
ILLUSTRATION 1
below) in the rod aligns with
Undog the device, measure from the
hole (see
bottom of the rod carriage to the top
bottom of slot in the bottom channel, insert rod into
of the latch channel and add 1-1/2"
the bolt by lifting it up. Insert rod pin thru channel,
bolt and then rod.
LEVEL
8. Place device in holdback by pushing on touchbar.
MARK HOLE
LOCATION
Clearance between the bottom of the bolt and the surface
BOTTOM OF ROD CARRIAGE
1/4"
where strike will be mounted should be
If clearance is not
ROD STUD
1/4" ,
remove rod pin and thread rod
1/4"
into the rod carriage to achieve
clearance. Install
rod pin and spring clip.
FOR FLOOR APPLICATION:
9A.
the type of fastener furnished. Provide clearance in floor for bolt.
MOUNTING
BRACKET
FOR THRESHOLD APPLICATION:
9B.
LOCK STILE
CASE
around bolt.
Center strike
Provide hole in threshold to accept the bolt.
Mark threshold for fasteners. Prepare the threshold according to type
CYLINDER ONLY INSTALLATION
of fasteners furnished.
RIM CYLINDER
(BY OTHERS)
ROD
GUIDE
STRAP
10. Position rod guides midway between latches and lock stile
case,
12-24 M.S.
(BY OTHERS)
ROD GUIDE
centered on rods. Mark, drill and fasten guides
with 2 screws - Snap rod guide straps into position.
11.
Attach all covers with screws.
ILLUSTRATION 1
SLOT
NOTE:
Center strike around
bolt. Mark floor for fasteners, prepare floor according to
BOTTOM ROD
If Trim is specified: See the Trim installation instructions packaged
with the trim. If the Exit Device has Electrical or other options see
option instructions packaged in exit device carton.
specific
RETRO FIT
INSTALLATION
ROD PIN
CAUTION:
CYLINDER
BACKPLATE
CA-03
PIN
MUST BE
ILLUSTRATION 2
THRESHOLD APPLICATION
IN
5/16"
3/4"
BOTTOM OF SLOT
DEVICE WITH TRIM - See
CYLINDER ONLY - Install
Trim instructions
TIGHT
AGAINST
CHANNEL
cylinder with cylinder backplate as shown. Make sure
the tailpiece is extending 1/4" to 5/16 from the inside face of door.
Insert tailpiece into
CAM
in the lock stile case and mount it to the door
SEX BOLTS
REQUIRED FOR
HC DEVICES
MOUNTING BRACKET
BOTTOM ROD
BOLT
BOTTOM STRIKE
S460
into touch bar assembly tight against
channel. Level device, mark and drill 2 holes for #10 sheet metal screws or
#10-24 machine screws. Fasten
ENDCAP
TOP ROD
- Mount Lock Stile Case to the door with 4 screws.
FINISHED FLOOR
2. Insert
SPRING CLIP
BOTTOM CHANNEL
with 4 screws.
EXIT ONLY
THRESHOLD
PIN HOLE
3/16 DIA
TYP.
1. Lock Stile Case Mounting
with 2 flat head screws.
MOUNTING BRACKET
to door and attach
MOUNTING
BRACKET
3/4" BOLT
CLEARANCE
THRESHOLD
APPLICATION
PIN HOLE
STANDARD
FLOOR
PIN HOLE
3/8"
3/4"
FINISHED FLOOR
01816-11-000
SHEET 2 OF 2