APPLICATION NOTE Integrated Overcurrent / Overvoltage Protection Device Helps Protect Telecommunications Equipment Customer premise telecom equipment must meet the requirements of UL/IEC 60950, ATIS/TIA-968B and ITU-T K.21 as specified by network operators and consumer safety agencies. Central office and network equipment must comply with regional telecom requirements standards such as Telcordia GR-1089 and ITU-T Recommendation K.20. These standards have performance requirements. To meet these performance requirements may require the use of protection. The use of overvoltage and overcurrent circuit protection assists in providing reliable equipment performance and personnel safety. Damage by surge anomalies to telecommunications equipment may occur as a result of lightning and ESD (electrostatic discharge) surges, power contact and induction with AC lines. Metal Oxide Varistors (MOVs) are typically used for transient overvoltage suppression, but in many line-voltage applications there also exists the potential for a sustained abnormal overvoltage/limited current condition that may cause the MOV to go into thermal runaway, resulting in overheating, outgassing and possibly a more sever outcome. TE’s 2Pro device helps protect telecom equipment from damage caused by overcurrent and overvoltage events. An integrated-device approach was developed by TE Circuit Protection to help manufacturers meet industry test requirements, technology with the MOV, the 2Pro device helps improve reduce component count, and improve equipment reliability. The overcurrent and thermal protection under conditions where the 2Pro device combines a polymeric positive temperature MOV is exposed to prolonged continuous overvoltage events. coefficient (PPTC) overcurrent component with an MOV In the event of an overvoltage transient, such as a loss of component into one thermally protected device, helping to neutral event, the PPTC element of the 2Pro device heats up, provide resettable current limiting for overcurrent conditions trips and goes into a high-resistance state, helping to reduce and voltage clamping during overvoltage events. the risk of MOV device failure. The 2Pro device helps manufacturers comply with UL/IEC 60950 How It Works and IEC 60335 and helps equipment remain operational after Although the AC line voltage applied to an MOV is not specified lightning tests according to IEC 61000-4-5. Also, generally expected to exceed the device’s maximum because the PPTC element is in series with the MOV, no continuous operating voltage rating, overvoltage transients may additional overcurrent protection is required, which helps occur that exceed these limits. By integrating PPTC reduce component count and optimize board space. www.circuitprotection.com Figures 1 and 2 below show how the 2Pro TM2P10-271 device, Benefits which utilizes a 260VDC varistor, helps provide overcurrent and • Helps provide overcurrent, overvoltage and ESD protection overvoltage protection in both grounded and ungrounded • Helps reduce component count and footprint telephony applications. • Helps reduce warranty returns • Helps equipment comply with surge tests per: TIA-968-B, 2 Pro Device UL/IEC 60950, ITU-T K.20/K.21 • Helps simplify UL/IEC 60950 testing Telecom Line Telecom Equipment (T) 2 Pro Device (R) • Helps equipment comply with UL/IEC 60950 Applications • VoIP gateways • Data modems • Set-top boxes • Cordless phones Figure 1 2Pro device in grounded system. • Security systems • MDF (Main Distribution Frame) modules 2 Pro Device • Analog linecards • ISDN (Integrated Services Digital Network) linecards Telecom Equipment (T) Telecom Line (R) Figure 2 2Pro device in ungrounded system. TE Circuit Protection 308 Constitution Drive Menlo Park, CA USA 94025-1164 Tel : (800) 227-7040, (650) 361-6900 Fax : (650) 361-4600 www.circuitprotection.com www.circuitprotection.com.hk (Chinese) www.te.com/japan/bu/circuitprotection (Japanese) 2Pro, TE Connectivity, TE connectivity (Logo) and TE (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and company names mentioned herein may be trademarks of their respective owners. All information, including illustrations, is believed to be accurate and reliable. However, users should independently evaluate the suitability of each product for their application. Tyco Electronics Corporation and/or its Affiliates in the TE Connectivity Ltd. family of companies (“TE”) makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. TE’s only obligations are those in the TE Standard Terms and Conditions of Sale and in no case will TE be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition, TE reserves the right to make changes without notification to Buyer — to materials or processing that do not affect compliance with any applicable specification. ©2011 Tyco Electronics Corporation, a TE Connectivity Ltd. company. All rights reserved. RCP0082E.0810