Electrical Diagrams 309731E 230Vac 3 Phase, Electric, Heated, Plural Component Proportioner Part No. 246036, Model E-XP2 Part No. 246035, Model E-30 Part No. 248658, Model E-30 with 15.3KW of heat Related Manuals The following manuals are shipped with the Reactor™. Refer to these manuals for detailed equipment information. Reactor Electric Proportioner Part No. Description 309551 Reactor Electric Proportioner, Operation Manual (English) 309574 Reactor Electric Proportioner, Repair-Parts Manual (English) TI3764a-1 Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001 Simplified Schematic, Motor Controls Simplified Schematic, Motor Controls 230Vac, 3 Phase FA N GND LUG 50A H O SE A B PU M P 1 &4 SW ITC H O N = E-30 O FF = X P2 2 3 SW ITC H (SEE M A N U A L) - PRESSU RE IM BA LA N C E O N = A LA RM O FF = W A RN IN G 2A FU SES C IRC U IT BREA KERS LIN E SW ITC H N O T U SED TO O PTIO N A L D A TA REPO RTIN G E-30/X P2 M O TO R BO A RD TO D ISPLA Y FILTER IN D U C TO R 1 2 3 4 SW 2 "B" J 5 J 12 15C866 "A " J 3 JUMPER PO W ER C O N N EC TIO N LO A D N ELEC TRIC M O TO R C A PA C ITO R L BRU SH W EA R/ O VER TEM P SW ITC H J 13 J7 J1 FLU ID M A N IFO LD TRA N SD U C ER A TRA N SD U C ER B TI4201b 2 309731E Simplified Schematic, Heater Controls Simplified Schematic, Heater Controls 230Vac, 3 Phase TI4198b 309731E 3 Simplified Schematic, Heated Hose Hookup Simplified Schematic, Heated Hose Hookup 230Vac, 3 Phase &2/-4%-0 #/.42/,"/!2$ &2/-! #)2#5)4"2%!+%2 3%%$%4!), ! 3%,%#402/0%24!0&/2 (%!4%$(/3%,%.'4(53%$ $%4!),! &2/-4%-0 #/.42/,"/!2$ 4/ (%!4%$(/3% &2/-4%-0 #/.42/,"/!2$ (/3%3%.3/2 #!",% TI4202a 4 309731E Simplified Schematic, Power Connections Simplified Schematic, Power Connections 230Vac, 3 Phase L3 L2 L1 L2 L2 AC POWER IN L3 L3 50A HOSE A B PUMP GND DISCONNECT CIRCUITBREAKERMAIN 2A FUSES GROUND TERMINAL TI4204a 309731E 5 Detailed Schematic, Power Connections and Motor Controls Detailed Schematic, Power Connections and Motor Controls Voltage (phase) Part No. Model 246035 246036 248658 E-30 E-XP2 E-30 with 15.3KW 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 GND Full Load Peak Amps 230V (3) 230V (3) 230V (3) L2 L1 T1 50 62 62 L3 T2 T3 HARNESS 15B385 L2 L3 HARNESS 117674 20A PUMP CONNECTION - POWER OPTIONAL DATA REPORTING 246122 L 1091 N J1 2A FU112 L3 150 1071 HARNESS 15B382 1120 1130 L2 150 1160 1 CAP - 1170 2 CAP + 1131 2A FU113 HARNESS 15B379 3 MOTOR + 1140 4 MOTOR - FAN J6 - + 1200 1 1210 MOTOR HARNESS 2 1220 INDUCCTOR 15C007 3 4 2B ORG 1270 207 1 2 1 +12 BLU 1260 NO J10 REMOTE BRN 1250 CYCLE SWITCH HARNESS 15B408 THERMAL OVERLOAD 3 BRUSH WEAR J13 MOTOR RS485 3A YEL 1280 J12 4 COM 1 5 COM 20 AUX RS-485 J7 1 22 2 3 4 } SPARE 2 3 4 1390 1400 1410 1420 1430 1440 SPARE 5 6 7 CYCLE SWITCH OVER PRESS SW B 8 9 OVER PRESS SW A 10 J5 150 150 150 L1 L2 L3 MANIFOLD BLOCK 6 246196 PUMP CONTROL CIRCUIT BOARD 107 PRESSURE TRANSDUCER B PRESSURE TRANSDUCER A J3 CONNECTION OPTIONAL DATA REPORTING 246122 309731E Detailed Schematic, Heater Controls Detailed Schematic, Heater Controls , , , (!2.%33 " , , #" , * ** , 6!# 40A + (%!4%2! .# * .# 7 (%!4%2! 4#! #/..%#4)/. /04)/.!, $!4!2%0/24).' (!2.%33 3#2 #)2#5)4 * * 7 , , #" ! .# ** * ! #" (!2.%33 " 4 6! 42!.3&/2-%2 3%.3/2 6 02)-!29 6 ).253( ,)-)4%2 6 6 6 * 3#2 #)2#5)4 6 23 6 " ! #/- /4! ",+ 7(4 2%$ '2. #/- #/- * ] !58 23 ! * #" , 7 , 7 (%!4%2" 4#" 3#2 #)2#5)4 * 3%.3/24# 2%-/4% 7 (%!4%2" .# + .# (%!4%2" /4" #522%.4 42!.3&/2-%2 4#! '.$ 4#" '.$ 4#(/3% &43 * Only E-XP2 and E-30, with 15.3KW of heat, Models use 3 heaters per side. 309731E * .# /4! 4%-0%2!452% #/.42/,#)2#5)4"/!2$ , 7 (%!4%2! , (%!4%$(/3% ** E-30 Models use 25A heater circuit breakers; E-XP2 and E-30, with 15.3KW of heat, Models use 40A. 7 Detailed Schematic, Display Detailed Schematic, Display 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 8 128 180 20 GND HARNESS 15B386 J13 1 2 3 4 J13 1790 BLK 1250 BRN 1800 WHT 1260 BLU 1811 RED 1270 ORG 1821 GRN 1280 YEL 1 2 3 4 5 5 245977 TEMPERATURE DISPLAY 245978 PUMP DISPLAY J1 1 2 J1 2280 BLK 2281 BLK 2290 WHT 2291 RED 1 2 HARNESS W/STOP 246287 2280 BLK 2290 RED NC 2281 BLK 2291 RED NC STOP 309731E Detailed Schematic, Display 309731E 9 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation. THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale. GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise. FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées. Graco Information TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you: 1-800-328-0211Toll Free 612-623-6921 612-378-3505 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Sales Office: Minneapolis International Offices: Belgium , Korea, China, Japan GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 www.graco.com Printed in USA 309731E 10/2004