water tank coatings guide - Induron Protective Coatings

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WATE R TAN K COATI NG S G U I DE
WATER TANK COATINGS GUIDE
PRODUCT
TYPE
COMMENTS
VOL SOLIDS
VOC
RECOMMENDED
FILM THICKNESS
AC 403
Acrylic Elastomeric
Acrylic coating which will bridge small cracks and
reduce freeze-thaw damage.
44%
<75 g/l
6.0-12.0
Aquanaut Primer
Acrylic
Rust Inhibitive Primer
37%
<110 g/l
1.5-3.0
Aquanaut II
Acrylic Enamel
Gloss Finishes in a unique high performance,
user-friendly water based system.
36%
<192 g/l
2.0-4.0
Armorlux Aluminum
Aluminum Alkyd
Uniform Metallic Finish
43%
<450 g/l
1.0-2.0
Armorlux Color
Chrome Aluminum
Aluminum Alkyd
Uniform Colored Metallic Finish
32%
<540 g/l
1.0-1.5
Ceramapure TL70
Polyamide Epoxy
A unique high build NSF Std 61 Certified Tank Lining.
Incorporates ceramic pigment for maximum corrosion
protection of immersed substrates.
70%
< 255 g/l
10.0-15.0
Induraguard
Polyamidoamine
Epoxy
High Solids, Surface Tolerant Epoxy that meets
OTC/VOC restrictions that is available in a wide
range of colors.
75%
<240 g/l
3.0-7.0
Induramastic 85
Epoxy Mastic
Surface Tolerant Epoxy available in Tan or Off White.
73%
<240 g/l
3.0-7.0
Indurazinc MC67
Zinc Rich MCU
NSF Std 61 Certified Tank Lining. Zinc provides
galvanic protection, MCU provides durability,
toughness and quick cure.
67%
<238 g/l
2.5-3.5
Indurazinc DF 67
Zinc Rich MCU
Zinc provides galvanic protection, MCU provides
durability, toughness, quick dry times and dry
fall characteristics.
67%
<238 g/l
2.5-3.5
Indurethane 6600
Plus
Acrylic Polyurethane
High Solids, High Gloss polyurethane that meets OTC
requirements for VOC and provides up to 50%
extended protection from ultra-violet light
64%
<336 g/l
2.0-3.0
Indurethane 6700
Flat Urethane
Acrylic Polyurethane
High Solids, Flat polyurethane that meets OTC
requirements for VOC
67%
<324 g/l
2.0-3.0
Indurethane 5000
Clear Coat
Acrylic Polyurethane
Excellent roller application properties. Significantly
extends the color retention of darker colors.
45%
<440 g/l
1.0-2.0
P-30 Universal
Primer
Phenolic Alkyd
Primer
Excellent one package corrosion protection and may
be recoated with most Induron finishes including,
alkyds, acrylics, polyurethanes and epoxies.
51%
<380 g/l
2.0-3.5
PE-70
Polyamide Epoxy
NSF Std 61 Certified Tank Lining. Available in Tan,
Gray or Aqua White.
70%
<252 g/l
3.0-6.0
RC-70
Polyamide Epoxy
NSF Std 61 Certified Tank Lining for rapid cure
applications. Available in Tan, Gray or Aqua White.
70%
<264 g/l
3.0-6.0
Perma-Clean 100
Ceramic Epoxy
Amine Epoxy
NSF Std 61 Certified Tank Lining. A solvent free,
ZERO VOC immersion grade lining incorporating
ceramic pigment for maximum corrosion protection
of immersed substrates.
100%
0.0 g/l
Perma-Clear
Fluorourethane
Fluorourethane
Provides extended color and gloss retention beyond
the normal life of conventional polyurethane, clear
urethanes and even fluorourethane finishes.
52%
<300 g/l
15.0-30.0
2.0-3.0
SYSTEM
FIRST COAT
MILS
SECOND COAT
MILS
THIRD COAT
MILS
TOTAL DFT
––––––
20.0-30.0
7.0-11.0
7.0-11.0
STEEL INTERIOR, WET-SURFACE PREPARATION SSPC-SP10
Ceramapure TL70
PE-70
RC-70
10.0-15.0
3.0-5.0
3.0-5.0
Ceramapure TL70
PE-70
RC-70
10.0-15.0
4.0-6.0
4.0-6.0
N/A
Epoxy: ICS-2
PE-70
RC-70
3.0-5.0
PE-70
RC-70
3.0-5.0
PE-70
RC-70
3.0-5.0
9.0-15.0
Epoxy: ICS-3
Perma-Clean 100
20.0-25.0
N/A
––––––
N/A
––––––
20.0-25.0
Zinc/Epoxy: ICS-5
Indurazinc MC67
2.5-3.5
PE-70
RC-70
3.0-5.0
PE-70
RC-70
3.0-5.0
8.5-13.5
Epoxy: ICS-1
STEEL INTERIOR, DRY - SURFACE PREPARATION SSPC-SP6
Epoxy
PE-70
RC-70
3.0-5.0
Induraguard
4.0-6.0
N/A
––––––
7.0-11.0
Zinc/Epoxy
Indurazinc MC67
or DF67
2.5-3.5
Induraguard
4.0-6.0
N/A
––––––
6.5-9.5
STEEL EXTERIOR, BLASTED - SURFACE PREPARATION SSPC-SP6
Alkyd: OCS-1A
P30 Universal Primer
2.0-3.0
Armorlux Aluminum
1.0-2.0
Armorlux Aluminum
1.0-2.0
4.0-7.0
Alkyd: OCS-1B
P30 Universal Primer
2.0-3.0
Armorlux Color Chrome
1.0-1.5
Armorlux Color Chrome
1.0-1.5
4.0-6.0
Zinc/Acrylic: OCS-3
Indurazinc MC67
or DF67
2.5-3.5
Aquanaut Primer
2.0-4.0
Aquanaut II
2.0-4.0
6.5-11.5
Zinc/Fluorourethane:
OCS-4
Indurazinc MC 67
or DF67
2.5-3.5
Indurethane 6700
Flat Urethane
2.0-3.0
Perma-Clear
Fluorourethane
2.0-3.0
6.5-9.5
Epoxy/Urethane:
OCS-5
PE-70 or RC-70
Induraguard
3.0-5.0
Induraguard
3.0-5.0
Indurethane 6600 Plus
Indurethane 6700 Flat
2.0-3.0
8.0-13.0
Zinc/Epoxy/Urethane:
OCS-6
Indurazinc MC 67
or DF67
2.5-3.5
Induraguard
3.0-5.0
Indurethane 6600 Plus
Indurethane 6700 Flat
2.0-3.0
7.5-11.5
STEEL EXTERIOR, OVERCOATING - SURFACE PREPARATION DEPENDS ON CONDITION OF SURFACE
Acrylic
Aquanaut II
2.0-4.0
Aquanaut II
2.0-4.0
N/A
––––––
4.0-8.0
Epoxy Mastic/
Urethane
Induramastic 85
Induraguard
3.0-5.0
Indurethane 6600 Plus
Indurethane 6700 Flat
2.0-3.0
N/A
––––––
5.0-8.0
Aluminum
Armorlux Aluminum
1.0-2.0
Armorlux Aluminum
1.0-2.0
N/A
––––––
2.0-4.0
Color Chrome
Aluminum
Armorlux Color
Chrome
1.0-1.5
Armorlux Color
Chrome
1.0-1.5
N/A
––––––
2.0-3.0
Penetrating Epoxy
Spot: Induramastic 85
E-Bond 100
1.0-2.0
Optional:
Induraguard
PE-70
RC-70
Aquanaut II
3.0-4.0
Indurethane 6600 Plus
Aquanaut II
2.0-3.0
6.0-9.0
CONCRETE - SURFACE PREPARATION CLEAN, FULLY CURED AND DRY
Interior
PE-70
RC-70
3.0-5.0
PE-70
RC-70
3.0-5.0
PE-70
RC-70
3.0-5.0
9.0-15.0
Interior
Ceramapure TL70
10.0-15.0
Ceramapure TL70
10.0-15.0
N/A
––––––
20.0-30.0
Interior
Perma-Clean 100
20.0-25.0
N/A
––––––
N/A
––––––
20.0-25.0
Exterior
AC403 Acrylic
Elastomeric
6.0-12.0
AC403 Acrylic
Elastomeric
6.0-12.0
N/A
––––––
12.0-24.0
NOTES:
1. Brush or roller application may require additional coat(s) to achieve recommended film thickness and/or complete hiding.
2. When using heavily pigmented colors it is recommended to use Perma-Clear Fluorourethane over Indurethane 6700 Flat to maximize color and gloss retention.
3. All ICS and OCS designated systems correspond with the ANSI/AWWA D102 Latest Version System Number.
WATER TANK COATINGS GUIDE
ESTIMATING TANK SURFACE AREAS
ELEVATED TANKS
Capacity (Gals.)
50,000 100,000 150,000 200,000 250,000 500,000 750,000 1,000,000 Riser Diameter
4 ft. 4 ft. 5 ft. 6 ft. 7 ft. 5 ft. Dry 8 ft. Dry 8 ft. Inside Area (Sq.Ft.)
3,150 4,300 5,100 5,900 6,700 10,000 13,600 17,000 Outside Area (Sq. Ft.)
6,500
8,000
9,900
11,100
12,700
19,600
29,100
36,900
Inside Area (Sq. Ft.)
PEDESTAL COLUMN
SPHERICAL TANKS
Capacity (Gals.) Wet 50,000 2,200 100,000 3,350 150,000 4,150 200,000 5,000 250,000 5,700 500,000 9,000 750,000 11,750 1,000,000 14,750 Dry
2,700 2,950 3,450 4,100 4,500 5,500 7,100 8,900 Outside Area (Sq. Ft.)
3,950
5,350
6,500
7,750
8,700
12,750
16,500
20,450
Inside Area (Sq. Ft.)
SINGLE FLUTED COLUMN TANKS
SINGLE PEDESTAL COLUMN TANK Capacity (Gals.) Wet 500,000 12,000 750,000 15,900 1,000,000 19,850 1,500,000 27,850 2,000,000 31,000 Dry
17,500 26,750 31,850 35,975 54,250 Outside Area (Sq. Ft.)
19,300
27,675
33,250
39,750
47,750
Inside Area (Sq. Ft.)
COMPOSITE
ELEVATED TANK
Capacity (Gals.) Wet 500,000 11,000 1,000,000 18,000 1,500,000 25,000 2,000,000 30,900 2,500,000 35,100 Dry
1,400 1,600 1,900 2,000 2,300 Outside Area (Sq. Ft.)
9,500
15,200
20,200
25,100
28,500
STANDPIPES AND RESERVOIRS
Flat Roof or Floor Area = .7854 x diameter²
Roof and Framing Area = 1.22 x diameter²
Cone Roof Area = .85 x diameter² Shell Area = 3.1416 x diameter x height
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