AC Level 2 Pedestal Charging System Installation Manual Model Numbers: PE-30 Series Simply Smart. 2014 by Blink Network, LLC. All rights reserved. No part of the contents of this document may be reproduced or transmitted in any form or by any means without the express written permission of Blink Network, LLC (“Blink”). The contents of this document have been verified by the manufacturer to be consistent with the described components; however, inconsistencies sometimes occur. Such inconsistencies should be brought to the attention of a Blink representative. Changes to this manual may be made at any time without notice. Disclaimer of Consequential Damages Blink is not responsible for the use or application by any person of the materials in this manual. Blink is not responsible for damages, either direct or consequential, arising out of or relating to the use or application of these materials. ® Blink, Blink Network, and the logo are registered trademarks of Blink Network, LLC. ANSI® is a registered trademark of the American National Standards Institute. Fluke® is a registered trademark of Fluke Corporation. IEC® is a registered trademark of the International Electrotechnical Commission. IEEE™ is a trademark of the Institute of Electrical and Electronics Engineers, Inc. SAE J1772™ is a trademark of SAE International®. Rev # Date Changes Made 2.0 Updated cover art and trademark information and fixed screen images 2.1 Inserted conduit routing instructions and added CDMA instructions 2.2 Updated unit diagram with three model dimensions 2.3 Deleted any reference to PE48 in the manual 3.0 Complete revision to update format and several technical issues. 3.1 Updated for Blink Network, LLC. Blink Network, LLC a CarCharging Company 435 S 3rd Ave. Phoenix, AZ 85003 Tel: +1 (602) 716-9576 Fax: +1 (602) 256-2606 http://www.carcharging.com ii Model PE-30Kice Rev 3.0 Table of Contents 1 IMPORTANT SAFETY INSTRUCTIONS ......................................... 6 2 Federal Communications Commission (FCC) Statements and Notices.................................................................................................. 8 3 Guidelines and Specifications....................................................... 9 3.1 Applicable Codes and Standards ............................................................................ 9 3.2 Installer/Contractor Notes ....................................................................................... 9 3.3 Customer Responsibility ....................................................................................... 10 3.4 Tools Required for Installation .............................................................................. 11 3.5 Blink Features and Specifications ......................................................................... 11 3.5.1 Features ..................................................................................................... 11 3.5.2 Specifications ............................................................................................. 12 4 Charger assembly layout ............................................................. 13 4.1 Shipping Box Contents ......................................................................................... 15 4.2 Charger Housing Assembly .................................................................................. 16 5 Installation .................................................................................... 18 5.1 Unpack the Charger Housing ................................................................................ 18 5.2 Mount the Pedestal ............................................................................................... 20 5.3 Connect Power to the Blink Unit............................................................................ 25 5.3.1 Route Circuits into the Blink Unit ................................................................ 25 5.4 Connect the Blink to a LAN via Ethernet (optional)................................................ 27 5.4.1 Connect the Blink unit to a LAN via Ethernet .............................................. 27 5.5 Connect the Blink using the Wi-Fi adapter ............................................................ 27 5.5.1 Connect the Blink unit using the Wi-Fi: ....................................................... 27 5.6 Connect the Blink using the Cellular Modem ......................................................... 27 5.6.1 Connect the Blink unit using the cellular modem: ....................................... 28 5.7 Finish Assembly .................................................................................................... 28 5.8 Attach the Beacon Light ........................................................................................ 29 Appendix A – Concrete Base Drawing ............................................... 1 Appendix B – Input Conduits .............................................................. 1 Appendix C – Optional Input Power Access ...................................... 1 Model PE-30Kice Rev 3.0 iii List of Figures Figure 1. Blink Installations, TypicalPre-Installation guidelines .................................................13 Figure 2. Shipping Box .............................................................................................................15 Figure 3. Shipping Box Contents ..............................................................................................15 Figure 4. Charger Housing Assembly .......................................................................................16 Figure 5. Blink Shipping Box ....................................................................................................18 Figure 6. Cord Reel Base Recessed Areas ..............................................................................18 Figure 7. Removing the Front Panel Assembly ........................................................................19 Figure 8. Front Panel Assembly Removed ...............................................................................19 Figure 9 – Security and Mounting Bolts .....................................................................................20 Figure 10. Base Assembly with Frame Extended .....................................................................20 Figure 11. Insert Temporary Securing Bolt ...............................................................................21 Figure 12. Malleable FS Box ....................................................................................................21 Figure 13. Position Wooden 2x4 Perpindicularly ......................................................................22 Figure 14. Remove the Malleable FS Box ................................................................................23 Figure 15. Remove the Wooden 2x4 ........................................................................................24 Figure 16. Use Conduit and Connectors Certified for Use in a Wet Location ............................25 Figure 17. Location of RJ45 (Ethernet) Port .............................................................................27 Figure 18. Closed RJ45 (Ethernet) Port ...................................................................................27 Figure 19. Open RJ45 (Ethernet) Port ......................................................................................27 Figure 20. Align Cord Reel Front Panel ....................................................................................28 Figure 21. Cord Reel Recessed Areas .....................................................................................29 Figure 22. Mate the Beacon Light Connectors .........................................................................29 Figure 23. Beacon Light Security Bolts ....................................................................................30 Figure 24. Beacon Light Assembly Installation .........................................................................30 iv Model PE-30Kice Rev 3.0 List of Acronyms A Amps SAE Society of Automotive Engineers AC Alternating Current UBC Uniform Building Code ADA Americans with Disabilities Act UL Underwriter Laboratory ANSI American National Standards Institute V Volt C Celsius VAC Volt Alternating Current CCID Charge Current Interrupting Device WLAN Wirelass Local Area Network CDMA Code Division Mutiple Access CEC California Energy Commission DC Direct Current EV Electric Vehicle EVSE Electric Vehicle Supply Equipment F Fahrenheit FCC Federal Communications Commission GND Ground GUID Globally Unique Identifier Hz Hertz IEC International Electrical Commission IEEE Institute of Electrical and Electronics Engineers MAC Maintenance Access Code MM Millimeters NEC National Electric Code NOC Network Operating Center OSHA Occupational Safety and Health Act POS Point of Sale RF Radio Frequency RFID Radio Frequency Identification Model PE-30Kice Rev 3.0 v 1 IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS Before using the electric vehicle supply equipment (EVSE) Blink unit, read all of these instructions, as well as the WARNING and CAUTION markings in this document, on the Blink unit, and on your electric vehicle (EV). Consult the following symbols and related instructions for the actions necessary to avoid hazards. Legend WARNING: Used when there is a risk of personal injury WARNING: RISK OF ELECTRIC SHOCK – Used when there is a risk of electric shock WARNING: RISK OF FIRE – Used when there is a risk of fire CAUTION: Used when there is a risk of damage to the equipment WARNING: RISK OF ELECTRIC SHOCK Basic precautions should always be followed when using electrical products, including the following: a. Read all the instructions before using this product. b. This device should be supervised when used around children. c. Do not put fingers into the EV connector. d. Do not use this product if the flexible power cord or EV cable is frayed, has broken insulation, or any other signs of damage. e. Do not use this product if the enclosure or the EV connector is broken, cracked, open, or shows any other indication of damage. WARNING: RISK OF ELECTRIC SHOCK Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. 6 GROUNDING INSTRUCTIONS: This product must be connected to a grounded, metal, permanent wiring system; or an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the product. WARNING: RISK OF ELECTRIC SHOCK Do not touch live electrical parts. Properly install and ground this equipment according to this installation manual, as well as national, state, and local codes. Incorrect connections may cause electric shock. Disconnect input power before installing or servicing the equipment. WARNING: This equipment is intended only for charging vehicles that do not require ventilation during charging. Please refer to your vehicle’s owner’s manual to determine its ventilation requirements. WARNING: Do not use extender cables to increase the length of the charging cable. Maximum length is limited to 25 feet by the National Fire Protection Agency. CAUTION: Incorrect connection may cause damage to the Blink charging system. Use 8AWG, 167Fahrenheit (F) (75Celsius (C)) copper wire only. Ground Blink unit properly using equipment ground conductor. CAUTION: EV Coupler Installation Height. To maintain compliance with the National Electric Code (NEC), the 40” version of the Blink PE-30Kice EVSE must be mounted on a curb at least six inches above the vehicle parking surface. CAUTION: EV Coupler Use. Before using the Blink charging system, ensure that the EV coupler and pins are undamaged and clear of obstructions. Model PE-30Kice Rev 3.0 7 2 Federal Communications Commission (FCC) Statements and Notices This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with these instructions, may cause harmful interference to radio communications. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the antenna. Increase the separation between the equipment and the receiver. Connect the equipment to an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received, including interference that may cause undesired operation. 8 Model PE-30Kice Rev 3.0 3 Guidelines and Specifications This Installation Manual describes how to properly install the Blink Model PE-30 EVSE, referred to as the “Blink” throughout this document. Contact the Blink Network Operation Center (NOC) at 1480-525-7710 for troubleshooting and more detailed technical questions. 3.1 Applicable Codes and Standards The installer or contractor is responsible for obtaining and becoming familiar with the following publications. Installer or contractor work and material shall comply with the local municipality’s currently adopted versions of: National Electric Code (NEC) Municipal, county, and state building codes and standards Occupational Safety and Health Administration (OSHA) Uniform Building Code (UBC) Other relevant codes and standards that apply to the installation of structural components and electrical equipment 3.2 Installer/Contractor Notes The installer or contractor selected to install the Blink Model PE-30 and charging systems, including electrical connections, shall conform to the following general notes: More than one installer is required to install the EVSE unit. There should be 2-3 installers available to assist with the installation. Installation shall be performed as described in the electrical plans and approved drawings. All work shall comply with the local municipality’s currently adopted version of the NEC and UBC. Labor and materials not specifically described, which are incidental to installations and without which a satisfactory job cannot reasonably be completed, are a part of this installation work. All materials used in the installation shall be new and Underwriter Laboratory (UL)-listed and labeled where required. The installation of alternatic current (AC) power circuits and circuit disconnects is not included in this work. Such work must be performed by a certified electrical contractor (CEC). It shall be the installer’s or contractor’s responsibility to carefully read this entire installation manual and associated drawings and sketches to determine his/her responsibilities. Failure to do so shall not release the installer or contractor from doing the work in complete accordance with this document. Installation location of the EVSE unit can affect the view of the Point of Sale (POS) screen. Preference is to insall the EVSE unit in a shady area or have north/south exposure to improve view of the POS screen. Model PE-30Kice Rev 3.0 9 Installation location of the EVSE unit should not be located near heavy industrial equipment or power and/or ground lines that support heavy equipment. Heavy industrial equipment could create noise on the lines that would create a Power Fault or Out of Service message when the EVSE unit has power turned on. Installation location of the EVSE should not be located near a radio transmitter tower. A radio transmitter tower could cause interference with the EVSE unit and the vehicle that is being charged. During performance of the work and after all requirements of this installation manual and associated details are fully completed, Blink and/or the customer shall have the option to inspect the work. The installer or contractor shall not modify or otherwise alter Blink equipment in any manner other than specifically authorized by this installation manual. Unauthorized modification to the Blink equipment voids the manufacturer’s warranty. 3.3 Customer Responsibility The customer is responsible for contracting with a CEC to perform all electrical work, including connections at the Blink unit, supply circuit, and main service panel. 10 Model PE-30Kice Rev 3.0 3.4 Tools Required for Installation Following are the tools required to install the Blink unit: Tool Size Manufacturer Current Clamp Meter 600 A MAX AC/DC Fluke 336 or similar Digital Multimeter 1000 V MAX AC/DC Fluke 87V or similar Level N/A Commercialy available Pencil / Marker N/A Commercially available Security Hex key or bit 4 mm Commercially available Wrench 14 mm Commercially available Wrench 10 mm (with magnetic socket) Commercially available Service wiring N/A Conduit and fittings 3/4” trade size Commercialy available Malleable FS Box N/A Supplied with EVSE unit Wooden 2x4 with rope N/A N/A Commercially available CAUTION: Using a drill or an electric screwdriver improperly can cause the hex heads to be damaged and unusable. 3.5 Blink Features and Specifications 3.5.1 Features EVSE unit certified to UL 2594 Charge circuit interruption device (CCID20) Ground monitoring circuit Nuisance-tripping avoidance and auto re-closure Cold load pickup (randomized auto-restart following power outage) Certified energy and demand metering Wireless Institute of Electrical and Electronics Engineers (IEEE) 802.11b/g (Wi-Fi) Ethernet Local Area Network (LAN) capable Radio Frequency Identification (RFID)-based user verification system Web-based bi-directional data flow Cord management system Model PE-30Kice Rev 3.0 11 3.5.2 Specifications WARNING: Do not use extender cables to increase the length of the charging cable. Maximum length is limited to 25 feet by the National Fire Protection Agency. Model Input Voltage PE-30Kice 208Y-240 volts alternating current (VAC) +/-10% (120 VAC to ground (GND) Input Phase Single (3-wire) Frequency 60 Hertz (Hz) Input Current Output Voltage 30 Amps (A) (maximum); configurable to 12A, 16A, 24A, or 30A 208Y-240 VAC +/-10% (120 VAC to GND) Output Phase Pilot Connector/Cable Single SAE J1772™ Compliant SAE J1772™ compliant ; UL-rated at 30A maximum Cord Length (Output) 25 Feet (approximate) Exterior Dimensions Charger assembly: 19” wide x 5” deep with adjustable heights (40”, 48”, 60”) available to meet Americans w/ Disabilities Act ADA) requirements Base: 24” wide x 1-1/2” high x 8” deep Cord reel: 18” diameter Temperature Rating -22°F to +122°F (-30°C to +50°C) Enclosure National Electrical Manufacturers Association (NEMA) type 3R sun- and heat-resistant Mounting Pedestal 12 Model PE-30Kice Rev 3.0 4 Charger assembly layout The charger assembly should be mounted in close proximity to the vehicle stall and at a location where the 25-foot charging cord can be easily connected to the vehicle charging port without the cord stretching taut and/or presenting a trip hazard. WARNING: RISK OF FIRE This equipment has arcing or sparking parts that must not be exposed to flammable vapors. This equipment should be located at least 18 inches (460 mm) above the floor. Model Number Part Number(s) Dimension A Dimension B Dimension C PE-30Kice60 01-0131-0000 70” 60” 31.5” PE-30Kice48 01-0135-0000 58” 48” 19.5” PE-30Kice40 01-0136-0000 50” 40” 11.5” Figure 1. Blink Installations, Typical Model PE-30Kice Rev 3.0 13 Pre-Installation guidelines Before the Blink unit arrives, the following should occur: Installation site should be selected. One 1” electrical conduit should be installed according to local code. Method of EVSE unit communication should be determined (a site survey should be performed to determine the most appropriate data communications method.). There are three data communication methods: o Cellular Modem o Wi-Fi o Ethernet LAN - One 1” data conduit should be installed according to local code If applicable, consider locating the Blink charging system to be accessible from multiple parking spaces. Note: If conduits cannot be installed through the base of the unit, provisions should be made to penetrate the Blink housing. Refer to Section 5.3.1, Optional Method, for instructions. The foundation / mounting pad must be poured or installed with anchors in place before EVSE unit installation. Refer to Appendix A for the concrete base drawing. Refer to Appendix B for input conduit locations. The design of the foundation / mounting pad should be designed by a Professional Mechanical Engineer to meet the requirements of local codes and conditions. WARNING: RISK OF FIRE To reduce the risk of fire, install the Blink unit on a fire resistant surface, free of combustible materials. 14 Model PE-30Kice Rev 3.0 4.1 Shipping Box Contents The Blink charging system is shipped in a corrugated box (see sizes below) lined with foam pads, containing all of the components pre-assembled with the 25-foot charging cord attached. 40” Pedestal Unit – 55” x 28” x 13” 48” & 60” Pedestal Units – 75” x 28” x 13” Figure 2. Shipping Box 1 2 3 4 1. Cord reel 2. Cord reel cover 3. Charger housing assembly 4. Cord (in separate box) 5 5. Beacon light (in separate box) Figure 3. Shipping Box Contents Model PE-30Kice Rev 3.0 15 4.2 Charger Housing Assembly 29 7 28 9 2 17 10 2 16 60 27 1 8 14 18 10 6 2 26 17 20 31 25 15 23 8 30 6 24 8 22 4 6 21 3 27 4 8 10 19 13 5 Figure 4. Charger Housing Assembly 16 Model PE-30Kice Rev 3.0 Charger Housing Assembly Illustrated Parts List (IPL) Item No. Part Quantity 1. Frame Assembly – Upper Weldment 1 2. Nut – M6 x 1 U-Type 6 3. Junction box 1 4. Rivet – 3/16” Aluminum 10 5. Base Assembly Frame 1 6. Bolt – 3/8” x 1” Thread Rolling 5 7. Panel – Rear Large 1 8. Isolator – Rear Panel 8 9. Cover – Rear Panel Wi-Fi 1 10. Screw – #10 x 3/8” 6 13. Base Cover 1 14. Wall Mount Main Assembly 1 15. Jumper Wire – Proximity Sensor (If Applicable) 1 16. Jumper Wire – Power Supply to Beacon Light 1 17. Wire Ties – 4” Secure to Frame and Cord Reel 4 18. Nut – M6 x 1 Hex Flange Head 4 19. Grommet – Pass thru 1 20. Panel Assembly – Front Weld Large 1 21. Cord Reel Base Machined 1 22. Proximity Sensor (If Applicable) 1 23. Cord Reel Front Panel 1 24. Cord Reel Cover 1 25. Conduit Assembly – Liquid tight 1 26. Wire Ties – 8” 1 27. Screw – M6 x 1 x 20 Hex Head w/Spinning Washer 4 28. Light Assembly – Beacon 1 29. Screw – M6 x 1 x 50 flat Head Pin-In Allen 2 30. Power Cord Out 1 31. Blink Logo (Adhesive Back Decal) 1 Note: Verify that all parts on the Charger Housing Assembly Parts List have been received. Model PE-30Kice Rev 3.0 17 5 Installation CAUTION: It is recommended that 2-3 installers complete this operation. 5.1 Unpack the Charger Housing To unpack the Blink charger housing: 1. Open the Blink shipping box. Check the contents, as listed in Section 0. Figure 5. Blink Shipping Box 2. Carefully lift the Blink unit from the box and lay the unit flat on its back. 3. Remove the frame assembly (Item 1): a) Remove the top screws (2 each, Item 27) to release the frame assembly (Item 1). b) Remove the screws (2 each, Item 27) in the recessed areas in the cord reel base (Item 21). Recessed areas Figure 6. Cord Reel Base Recessed Areas 4. Open the cord box and remove the J1772 cord. 18 Model PE-30Kice Rev 3.0 5. Carefully remove the front panel assembly (Item 20) by tilting up the unit and sliding out. Figure 7. Removing the Front Panel Assembly 6. Feed the EV cable through the passthru grommet (Item 19) so that the front panel assembly (Item 20) can be removed and set aside. Note: Ensure that the passthru grommet (Item 19) stays in place. This is very important. Figure 8. Front Panel Assembly Removed Model PE-30Kice Rev 3.0 19 5.2 Mount the Pedestal CAUTION: It is recommended that 2-3 installers complete this operation. To mount the pedestal to concrete: 1. While the pedestal is lying on its back on a protective surface, remove the five 3/8” bolts (Item 6) from the frame assembly (Item 1) using a 14 mm wrench. Securing Bolt Hole Mounting Bolt Figure 9 – Security and Mounting Bolts 2. Slide the base assembly (Item 5) out approximately 12” until the bottom frame strap is aligned with the middle hole in the bottom frame post. Figure 10. Base Assembly with Frame Extended 20 Model PE-30Kice Rev 3.0 3. To keep the upper frame and back panel in the raised position, insert one of the 3/8” bolts (Item 6) securely through the bottom strap and the middle hole. Figure 11. Insert Temporary Securing Bolt CAUTION: Make sure bolt is secure to prevent Blink housing from sliding during installation. 4. Place the malleable FS box on top of the side rail. This adds additional protection to prevent the side rail from moving. Refer to Figure 12. Figure 12. Malleable FS Box Model PE-30Kice Rev 3.0 21 5. Position and place the frame assembly (Item 1) over the six pre-installed ½’’concrete bolts or ½’’ threaded inserts, electric conduits and data conduit, if provided. Note: Refer to Appendix A for the approved engineering concrete base drawing. 6. Raise and support the base cover (Item 13) while the six ½ “washers and bolts or nuts are put in place and secured. 7. Position the wooden 2x4 with an attached rope perpindicularly across the base cover. This prevents the unit from falling into place before the installer is prepared. Refer to Figure 13. Figure 13. Position Wooden 2x4 Perpindicularly 22 Model PE-30Kice Rev 3.0 8. Hold the unit in place (first installer). Remove the temporary 3/8” securing bolt and malleable FS box (second installer). Refer to Figure 14. Figure 14. Remove the Malleable FS Box Model PE-30Kice Rev 3.0 23 CAUTION: Do not let the Blink unit fall or slide uncontrolled. This could cause serious personal injury and damage to the Blink unit. 9. Have the first installer carefully lower the base cover and upper frame (including the rear panel and electronics) while the second installer removes the wooden 2x4 using the attached rope. Lower the upper frame until the four 3/8” mounting holes are aligned. Refer to Figure 14. Figure 15. Remove the Wooden 2x4 10. Re-install the four 3/8’’ bolts in the mounting frame assembly. 24 Model PE-30Kice Rev 3.0 5.3 Connect Power to the Blink Unit IMPORTANT: Electrical power to the Blink unit must be installed by a certified electrical contractor (CEC) who is familiar with local codes and standards that apply to the installation of structural components and electrical equipment. Minimum size and color-coding requirements must be in accordance with any applicable state or local code, and the NEC. Voltage/Phase Rated Current 208-240 VAC/1 phase (120 VAC to GND) 30 Amps (maximum); 12A, 16A, and 24A available Circuit Rating 40 Amps; settings at 15A, 20A, and 30A available CAUTION: The Blink EVSE unit’s factory default current setting is 30 amps. If the device is connected to a lower current setting, a qualified Blink technician must adjust the device settings and reset the unit before use. WARNING: RISK OF ELECTRIC SHOCK Verify that electrical power to the Blink input power wiring is disconnected. Electric shock can kill! The Blink Pedestal unit contains a junction box that is pre-wired to the EVSE unit. 5.3.1 Route Circuits into the Blink Unit Preferred method: This method utilizes a conduit stub-up through the bottom of the unit. 1. Using liquid-tight fittings, complete conduit run to junction box (Item 3), inside the unit. 2. Connect liquid-tight conduit to provided junction box (Item 3). 3. Using the 1” electrical conduit, pull wire through conduit using recognized practices. Figure 16. Use Conduit and Connectors Certified for Use in a Wet Location 4. Connect field wiring to factory wiring in the provided junction box (Item 3) using grease-filled (preferred, but not required) wire nuts sized appropriately for the conductors (typically #8 wire). 5. Replace the cover for the weather-proof junction box (Item 3), ensuring gasket remains in place. Model PE-30Kice Rev 3.0 25 6. Test the Blink unit using an electric vehicle simulator. Refer to the Blink Car-in-a-Box Operator’s Manual for more information. If a Car-in-a-Box is not available, an Electric Vehicle can be used to test the Blink unit. Note: The Blink unit will make an audible “click” each time that power starts flowing from the Blink unit to the Car-in-a-Box, and again when power stops flowing. This is a normal sound for the Blink unit to make. Optional method: Penetrate the enclosure of the unit Penetrating the Blink housing is allowed when access is not available through the base of the unit (existing concrete, parking structures, etc.), using the following steps: 1. Ensure that placement of the Blink unit and surface mount conduit do not create a hazard. Install conduit per local code and ordinances. 2. Using appropriate methods (punch, drill, etc.) create a penetration point in the back of unit only between the mounting foot and the bottom of the junction box. Refer to Appendix C. Note: Under no circumstances, attempt to penetrate directly into the back of the junction box (Item 3). 3. Using liquid-tight fittings, complete conduit run to junction box (Item 3), inside the unit. 4. Connect liquid-tight conduit to provided junction box (Item 3). 5. Using the 1” electrical conduit, pull wire through conduit using recognized practices. 6. Connect field wiring to factory wiring in the provided junction box (Item 3) using grease-filled (preferred, but not required) wire nuts sized appropriately for the conductors (typically #8 wire). 7. Replace the cover for the weather-proof junction box (Item 3), ensuring gasket remains in place. 8. Test the Blink unit using an electric vehicle simulator. Refer to the Blink Car-in-a-Box Operator’s Manual for more information. Note: This penetration must be sealed using liquid-tight fittings. 26 Model PE-30Kice Rev 3.0 5.4 Connect the Blink to a LAN via Ethernet (optional) The Blink unit includes an RJ45 (Ethernet) port for a physical LAN connection. The connection is configured during the Network setup process, which will generally be performed by the Blink owner. Refer to the Blink Wall Mount Charging System Owner’s Manual for more information about configuring a Blink network connection. Figure 17. Location of RJ45 (Ethernet) Port Figure 18. Closed RJ45 (Ethernet) Port Figure 19. Open RJ45 (Ethernet) Port 5.4.1 Connect the Blink unit to a LAN via Ethernet 1. Disconnect the black plastic cap on the RJ45 port, located on the bottom of the charger assembly between the two knockouts. Refer to Figures 18 and 19, above. 2. Plug in the customer-supplied Ethernet cable. 5.5 Connect the Blink using the Wi-Fi adapter The Blink commercial (Pedestal) EVSE unit is equipped with a Wi-Fi adapter that allows connectivity to the Blink Network using a Wi-Fi network. 5.5.1 Connect the Blink unit using the Wi-Fi: 1. Ensure that the Blink unit is within the range of a known Wi-Fi network. 2. Refer to the Charging System Owner’s Manual to learn how to connect the Blink unit to a Wi-Fi network. 5.6 Connect the Blink using the Cellular Modem The Blink commercial (Pedestal) EVSE unit is equipped with a cellular modem that allows connectivity to the Blink Network where no LAN or Wi-Fi is available. Model PE-30Kice Rev 3.0 27 5.6.1 Connect the Blink unit using the cellular modem: 1. Write down the unit’s serial number (located on the label on the side of the unit) and GUID (Refer to the Charging System Owner’s Manual to learn how to use a Maintainer InCard to access the Device Info screen and retrieve the GUID).). 2. Call the Blink Network Operation Center (NOC) at 1-480-525-7710and request for the cellular modem to be activated for the unit. 3. Follow the instructions provided by the customer service representative. Note: Additional costs may apply if the cellular modem is used to connect the Blink unit to the Blink Network. 5.7 Finish Assembly 1. Replace cord reel front panel (Item 23) using the bottom alignment tabs to ensure proper fit into the base assembly (Item 5). Figure 20. Align Cord Reel Front Panel Note: Ensure that the rubber grommet is still in place. 2. Install the top bolts (Item 27) to secure the front panel assembly (Item 20). 28 Model PE-30Kice Rev 3.0 3. Use the magnetic 10 mm socket and install the screws (2 each, Item 27) in the recessed areas in the cord reel base (Item 21). Recessed areas Figure 21. Cord Reel Recessed Areas 4. Install cord reel cover (Item 24) by aligning the cover’s locking tabs with the slots in the cord reel front panel (Item 23) and snapping the tabs into place. 5.8 Attach the Beacon Light 1. Mate the connectors. Figure 22. Mate the Beacon Light Connectors Model PE-30Kice Rev 3.0 29 2. Attach the beacon light assembly (Item 28) using supplied security bolts and the 4 mm (5/32”) short arm tamper-resistant hex wrench. CAUTION: Using a drill or an electric screwdriver improperly can cause the hex heads to be damaged and unusable. Figure 23. Beacon Light Security Bolts Figure 24. Beacon Light Assembly Installation 3. Remove the protective covering on the light. Refer to the Charging System Owner’s Manual to learn how to configure and use the Blink charging system. 30 Model PE-30Kice Rev 3.0 Appendix A – Concrete Base Drawing The Level 2 EVSE Pedestal Mounting Instructions (page 2 of 4) drawing contain the dimensions for the concrete base. Model PE-30Kice Rev 3.0 A-1 This Page Intentionally Left Blank A-2 Model PE-30Kice Rev 3.0 Appendix B – Input Conduits The Level 2 EVSE Pedestal Mounting Instructions (page 3 of 4) drawing contain the electrical and data conduit specifications, as shown below. Model PE-30Kice Rev 3.0 B-1 This Page Intentionally Left Blank B-2 Model Rev 3.0 Appendix C – Optional Input Power Access The Level 2 EVSE Pedestal Mounting Instructions (page 4 of 4) drawing display the various views of the pedestal charging stations, including the location for optional input power access. Model Rev 3.0 C-1 This Page Intentionally Left Blank C-2 Model Rev 3.0 Index Pre-installation · 14 A I Assembly Complete · 29 Input power Optional connection · 27 Input power access Drawing · 1 Optional · 1 Input power conduits drawing · 1 Installation charger housing · 19 Charger housing assembly · 17 Required tools · 11 Shipping box contents · 15 B Beacon light Attaching · 30 Blink beacon light · 30 charger assembly · 13 charger housing · 19 Connect Power · 26 features · 11 Features and specifications · 11 Housing · 27 Mount the Pedestal · 21 Specifications · 12 Blink housing · 27 Building codes · 9 L LAN · 28 Local area network · 28 C M CDMA connection · 28 Charger assembly · 13 Charger housing · 19 Unpack · 19 Charger housing assembly · 17 Codes and standards · 9 Complete Assembly · 29 concrete base specifications · 1 Connect Blink Cellular modem · 28 Connecting power Optional method · 27 Meters · 11 N NEC · 9 O OSHA · 9 P Pedestal Mount · 21 Power Connect to Blink · 26 Pre-installation Guidelines · 14 D Drawing Concrete base · 1 Input conduits · 1 Optional input power access · 1 R RJ45 port · 28 E S Electric shock · 6 Ethernet · 28 Safety instructions · 6 Service wiring terminals · 26, 27 Shipping box · 16 Shipping box contents Installation · 15 G Guidelines Model Rev 3.0 Index-1 T Temporary securing bolt · 22 Tools Installation · 11 U Uniform Building Code · 9 W Warnings · 6