39584 GE Consumer & Industrial Power Protection GE Consumer & Industrial Power Protection (formerly GE Power Controls), a division of GE Consumer & Industrial, is a first class European supplier of low-voltage products including wiring devices, residential and industrial electrical distribution components, automation products, enclosures and switchboards. Demand for the company’s products comes from, wholesalers, installers, panel-board builders, contractors, OEMs and utilities worldwide. GE Consumer & Industrial Power Protection Control and Automation For industrial applications Motorstarters Control and Automation @ www.ge.com/ex/powerprotection www.ge.com/eu/powerprotection ED.02 GE INDUSTRIAL BELGIUM POWER PROTECTION Nieuwevaart 51 B-9000 Gent - Belgium Tel. +32/9 265 21 11 Fax +32/9 265 28 00 E-mail: gepcbel@gepc.ge.com GE POWER CONTROLS Ltd 129-135 Camp Road St Albans Herts AL1 5HL United Kingdom Customer Service Tel. 0800 587 1251 Fax 0800 587 1239 gepcuk@gepc.ge.com GE imagination at work GE imagination at work 680804 Ref. C/4551/E/EX 11.0 Ed. 09/07 © Copyright GE Consumer & Industrial 2007 ED.03 Motorstarters D.2 D.5 D.14 SURION - Fuseless starters Fuseless starters Coordination tables Dimensions D.19 D.24 D.32 Series M, CL, CK - Direct-on-line starters Order codes Diagrams Dimensions D.21 D.28 D.34 Series M, CL, CK - Reversing starters Order codes Diagrams Dimensions D.23 D.30 D.37 Series CL, CK - Star-delta starters Order codes Diagrams Dimensions D.39 D.42 D.46 Applications Utilisation categories Electrical endurance DC utilisation categories D.49 D.52 D.56 Selection tables Direct-on-line starters Star-delta starters Autotransformer starters Plug-in relays and Auxiliary contactors A Motor protection devices B Contactors and Thermal overload relays C Motorstarters D Control and signalling units E Electronic relays F Limit switches G Speed drive units H Main switches I Numerical index X D.58 D.60 D.62 D.63 D.64 Contactors for rotor starters Contactors for rotor speed drives Contactors for connection of power transformers Contactors for capacitors (category AC6b) Contactors for control lighting circuits D.67 D.68 D.69 D.70 ASTAT S - Softstarters Order codes Diagrams Performance Dimensions D.72 D.74 D.75 D.76 D.77 D.78 D.79 D.80 D.84 D.86 ASTAT XT Digital Soft Starters Order codes Unit configuration Technical Data Functions Overload protections I/O Wiring I/O terminal board specifications Wiring diagrams Coordination tables Dimensions and weights NEW D.1 Surion Manual motorstarter Fuseless starters and busbar adapter plates Product range A • Link modules for mechanical and electrical connection of the manual motor starter and the M / CL contactor range • Base plates for Din rail and busbar adapters • Wiring kits for reversing applications • Link connection for two base plates for three phase busbar system with 40 and 60mm center line spacing and 5 to 10mm thickness • Accessories B C D Technical performances E • Compact and high performance solution • Easy accessibility to the contactor coil terminal A1-A2 • Save spacing only using 45 and 55mm width base plates for busbar adapters • Quick “clip on” and secure connections • Minimum 50kA short-circuit breaking capacity applies throughout F G H Thermal and magnetic protection GPS1B GPS2B GPS1M GPS2M I X ! ! ! ! pg. B.8 pg. B.10 pg. B.12 pg. B.14 Contactors Serie M ! pg. C.2 Serie CL ! pg. C.10 Coordination tables ! pg. D.5 Dimensions ! pg. D.14 D.2 For fuseless starter application turn the contactor 180° to have direct accessibility to the A1-A2 coil terminals when contactor is assembled to the manual motor starter. Then fit the contactor plastic cover into the contactor front to have the terminal numbering in the correct position. Note: when turning the contactor 180° the built-in auxiliary contact (in case) will be located on the first left side terminal. Surion Fuseless starters Description Link modules Base plates Link connector Frame size Cat. no. Ref. no. Pack. ac/dc ac dc ac dc ac dc GPS1 GPS1 GPS1 GPS1 GPS1 GPS1 GPS1 GPF1LMCBA GPF1L02AA GPF1L02DA GPF1L25AA GPF1L25DA GPF1L04AA GPF1L04DA 101410 101411 101412 101413 101414 107165 107166 5 5 5 5 5 5 5 CL03A.., CL04A.. CL45A.. CL03D.., CL04D.. CL45D.. CL06A.., CL07A.. - ac ac dc dc ac - GPS2 GPS2 GPS2 GPS2 GPS2 - GPF2L04AA GPF2L45AA GPF2L04DA GPF2L45DA GPF2L07AA GPF3L09AA 107190 101415 107191 101416 101417 107252 5 5 5 5 5 1 CL00.. - CL25 CL03.. - CL45 ac/dc ac/dc GPS1 GPS2 GPF1L25CT1 101512 GPF1L45CT1 101513 5 5 ac/dc ac/dc ac/dc ac/dc GPS1 GPS2 GPS2 GP GPF1B1A GPF2B2A GPF2B3A GPF1B4A 101418 101419 101420 107163 5 5 5 5 Plastic plates for mounting the CL00.., CL01..,CL02..,CL25.. fuseless starter in panels or in 35 CL03..,CL04... and CL45.. mm DIN rail CL06..,CL07.. CL03.., CL04.. For use with MCCB Record Plus - - - GPF3B5A 107253 1 For two base plates for reversing applications - - - GPF1CBA 101427 10 Suitable to be usd with link modules Upper and lower connections without overload relays MC0.., MC1.., MC2.. CL00.., CL01.., CL02.. CL25.. CL03.., CL04... CL45.. CL06A.., CL07A. ac/dc ac/dc ac/dc ac/dc ac/dc ac WKMIU WKLI02P WKLI25P WKLI04P WKLI45P WKLI07P 101421 101422 101423 101424 101425 101426 1 1 1 1 1 1 Cat. no. Ref. no. Pack. GPF00C02 107098 5 GPF10C02 107099 5 GPF01C02 107100 5 GPF00C25 GPF00C04 107101 107102 2 5 GPF10C04 107103 5 GPF01C04 107105 5 GPF00C45 GPF00C08 107106 107107 5 5 Order codes For use with MCCB Record Plus withCL09/10A For mechanical and electrical connection between contactor and thermal overload relays RT1 Base plates ac/dc For use with contactor For mechanical and electrical MC0.., MC1.. connection between contactors CL00A.., CL01A.., CL02A.. and manual motor starters CL00D.., CL01D.., CL02D.. CL25A.. CL25D.. CL03A.., CL04A CL03D.., CL04D A Wiring kits for reversing starters Description Plastic cover Fit the plastic cover into the front of the correspondent contactor to allow a clear identification of the terminal numbering For use with contactor CL00.., CL01.. and CL02 without built-in auxiliary contact CL00.., CL01.. and CL02 with built-in 1NO auxiliary contact CL00.., CL01.. and CL02 with built-in 1NC auxiliary contact CL25.. CL03.., CL04.. without built-in auxiliary contact CL03.., CL04.. with built-in 1NO auxiliary contact CL03.., CL04.. with built-in 1NC auxiliary contact CL45.. CL06.., CL07.. B C D E F G H I X D.3 Manual motorstarter Surion A B C D E F G H I X D.4 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surion Technical data Surion GPS-B: Coordination Type 1 65kA at 380/400V and 415V MOTOR (1) Rated power Rated current Rated current In Cat. no. 380/400V 415V (A) 0.23 0.21 0.34 0.31 0.44 0.4 0.65 0.63 0.9 0.8 1.25 1.1 1.6 1.5 2 1.9 2.6 2.5 3.5 3.4 5 4.5 7 6.5 9 8 12 11 16 14 22.5 21 30 28 22.5 21 30 28 37 35 44 41 60 55 GPS1BSAB GPS1BSAC GPS1BSAD GPS1BSAE GPS1BSAE GPS1BSAF GPS1BSAF GPS1BSAG GPS1BSAH GPS1BSAH GPS1BSAJ GPS1BSAK GPS1BSAK GPS1BHAL GPS1BHAM GPS1BHAP GPS1BHAR GPS2BHAP GPS2BHAR GPS2BHAS GPS2BHAT GPS2BHAU (A) 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 25 32 25 32 40 50 63 CONTACTOR Thermal current Magnetic current Setting range (A) 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 0.63 - 1 1 - 1.6 1 - 1.6 1.6 - 2.5 2.5 - 4 2.5 - 4 4 - 6.3 6.3 - 10 6.3 - 10 9 - 13 11 - 16 19 - 25 24 - 32 19 - 25 24 - 32 28 - 40 35 - 50 45 - 63 (A) 3.2 5.2 8.2 13 13 20.5 20.5 32.5 52 52 82 130 130 169 208 325 416 325 416 520 650 820 Series MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC1 / CL00 MC1 / CL00 CL01 CL02 CL25 CL04 CL04 CL04 CL45 CL06 CL07 LINKS Smallest Minimum Cat. no. wire frontal (3) Cu electrical (PVC)(2) safety 380/415V clearance 2 (mm ) (mm) 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1.5 20 GPF1LMCBA / GPF1L02* 1.5 20 GPF1LMCBA / GPF1L02* 2.5 20 GPF1L02* 2.5 20 GPF1L02* 4 20 GPF1L25* 6 20 GPF1L04* 4 20 GPF2L04* 6 20 GPF2L04* 10 20 GPF2L45* 10 25 GPF2L07AA 16 25 GPF2L07AA Technical data (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 11 15 18.5 22 30 MANUAL MOTOR STARTER A B Surion GPS-B: Coordination Type 2 65kA at 380/400V and 415V MOTOR (1) Rated power (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 11 15 18.5 22 30 MANUAL MOTOR STARTER Rated current Cat. no. 380/400V 415V (A) 0.23 0.21 0.34 0.31 0.44 0.4 0.65 0.63 0.9 0.8 1.25 1.1 1.6 1.5 2 1.9 2.6 2.5 3.5 3.4 5 4.5 7 6.5 9 8 12 11 16 14 22.5 21 30 28 22.5 21 30 28 37 35 44 41 60 55 GPS1BHAB GPS1BHAC GPS1BHAD GPS1BHAE GPS1BHAE GPS1BHAF GPS1BHAF GPS1BHAG GPS1BHAH GPS1BHAH GPS1BHAJ GPS1BHAK GPS1BHAK GPS1BHAL GPS1BHAM GPS1BHAP GPS1BHAR GPS2BHAP (4) GPS2BHAR (4) GPS2BHAS (4) GPS2BHAT (4) GPS2BHAU (4) Rated current In (A) 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 25 32 25 32 40 50 63 Thermal current Setting range (A) 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 0.63 - 1 1 - 1.6 1 - 1.6 1.6 - 2.5 2.5 - 4 2.5 - 4 4 - 6.3 6.3 - 10 6.3 - 10 9 - 13 11 - 16 19 - 25 24 - 32 19 - 25 24 - 32 28 - 40 35 - 50 45 - 63 CONTACTOR Magnetic current (A) 3.2 5.2 8.2 13 13 20.5 20.5 32.5 52 52 82 130 130 169 208 325 416 325 416 520 650 820 Series CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL45 CL06 CL07 C LINKS Smallest Minimum wire frontal Cu electrical (PVC)(2) safety 380/415V clearance 2 (mm ) (mm) 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 1.5 20 2.5 20 2.5 20 4 20 6 20 4 20 6 20 10 20 10 25 16 25 Cat. no. (3) D GPF1L02* GPF1L02* GPF1L02* GPF1L02* GPF1L02* GPF1L02* GPF1L02* GPF1L02* GPF1L25* GPF1L25* GPF1L25* GPF1L25* GPF1L25* GPF1L25* GPF1L25* GPF1L25* GPF1L04* GPF2L04* GPF2L04* GPF2L45* GPF2L07* GPF2L07* E F G H I X (1) (2) Currents are relevant to four pole motors not having special characteristics of torque. Inrush currents: 8 time rated current for 1s. The minimum cycle cross-sections are referred to an ambient temperature of 30°C max. in free air. Cables are to withstand the maximum let-through energy and the motor rated current. Besides the user should consider the drop voltage on the cables, the type of laying and the ambient temperature. (3) Complete cat. nrs., see page D.3 (4) Test running. D.5 Surion Surion GPS-B: Coordination Type 1 50kA at 500V and 525V MOTOR (1) Rated power Rated current Manual motorstarter B Cat. no. Rated current In A MANUAL MOTOR STARTER (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 10 11 15 18.5 11 15 18.5 22 30 37 500V 525V (A) 0.17 0.24 0.33 0.48 0.66 0.9 1.2 1.5 2.1 2.8 3.9 5.3 6.8 9.1 12 15.5 17.6 23 28.5 17.6 23 28.5 33 45 53 GPS1BSAB GPS1BSAB GPS1BSAC GPS1BSAD GPS1BSAE GPS1BSAE GPS1BSAF GPS1BSAF GPS1BSAG GPS1BSAH GPS1BSAH GPS1BSAJ GPS1BHAK GPS1BHAK GPS1BHAL GPS1BHAM GPS1BHAN GPS1BHAP GPS1BHAR GPS2BHAN GPS2BHAP GPS2BHAR GPS2BHAS GPS2BHAT GPS2BHAU 0.16 0.22 0.3 0.46 0.64 0.85 1.15 1.45 1.9 2.6 3.6 5 6.5 8.6 11.4 14.8 17 22 27 17 22 27 31.5 43 52 (A) 0.25 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 20 25 32 20 25 32 40 50 63 CONTACTOR Thermal current Magnetic current Setting range (A) 0.16 - 0.25 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 0.63 - 1 1 - 1.6 1 - 1.6 1.6 - 2.5 2.5 - 4 2.5 - 4 4 - 6.3 6.3 - 10 6.3 - 10 9 - 13 11 - 16 14 - 20 19 - 25 24 - 32 14 - 20 19 - 25 24 - 32 28 - 40 35 - 50 45 - 63 (A) 3.2 3.2 5.2 8.2 13 13 20.5 20.5 32.5 52 52 82 130 130 169 208 260 325 416 260 325 416 520 650 820 Series MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC0 / CL00 MC1 / CL00 CL00 CL01 CL02 CL25 CL25 CL04 CL04 CL04 CL04 CL45 CL06 CL07 LINKS Smallest Minimum Cat. no. wire frontal (3) Cu electrical (PVC)(2) safety 380/415V clearance 2 (mm ) (mm) 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1.5 20 GPF1L02* 2.5 20 GPF1L02* 2.5 20 GPF1L02* 2.5 20 GPF1L25* 4 20 GPF2L25* 6 20 GPF1L04* 2.5 20 GPF2L04* 4 20 GPF2L04* 6 20 GPF2L04* 6/10 20 GPF2L45* 10 25 GPF2L07* 16 25 GPF2L07* Surion GPS-B: Coordination Type 2 50kA at 500V and 525V C MOTOR (1) Rated power D Rated current (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 10 11 15 18.5 11 15 18.5 22 30 37 E F G H I X MANUAL MOTOR STARTER Cat. no. 500V 525V (A) 0.17 0.24 0.33 0.48 0.66 0.9 1.2 1.5 2.1 2.8 3.9 5.3 6.8 9.1 12 15.5 17.6 23 28.5 17.6 23 28.5 33 45 53 Rated current In 0.16 0.22 0.3 0.46 0.64 0.85 1.15 1.45 1.9 2.6 3.6 5 6.5 8.6 11.4 14.8 17 22 27 17 22 27 31.5 43 52 GPS1BS/HAB GPS1BS/HAB GPS1BS/HAC GPS1BS/HAD GPS1BS/HAE GPS1BS/HAE GPS1BS/HAF GPS1BS/HAF GPS1BS/HAG GPS1BS/HAH GPS1BS/HAH GPS1BS/HAJ GPS1BHAK GPS1BHAK GPS1BHAL GPS1BHAM GPS1BHAN GPS1BHAP GPS1BHAR GPS2BHAN GPS2BHAP GPS2BHAR GPS2BHAS GPS2BHAT GPS2BHAU (A) 0.25 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 20 25 32 20 25 32 40 50 63 CONTACTOR Thermal current Magnetic current Setting range (A) 0.16- 0.25 0.16 - 0.25 0.25 - 0.4 0.4– 0.63 0.63 - 1 0.63 - 1 1 - 1.6 1 - 1.6 1.6 – 2.5 2.5 - 4 2.5 - 4 4 - 6.3 6.3 – 10 6.3 – 10 9 – 13 11 – 16 14 - 20 19 - 25 24 - 32 14 - 20 19 - 25 24 - 32 28 – 40 35– 50 45 - 63 (A) 3.2 3.2 5.2 8.2 13 13 20.5 20.5 32.5 52 52 82 130 130 169 208 260 325 416 260 325 416 520 650 820 Series MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 CL00 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL04 CL45 CL06 CL06 CL07 LINKS Smallest Minimum Cat. no. wire frontal (3) Cu electrical (PVC)(2) safety 380/415V clearance 2 (mm ) (mm) 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1L02* 1 20 GPF1L25* 1 20 GPF1L25* 1 20 GPF1L25* 1 20 GPF1L25* 1.5 20 GPF1L25* 2.5 20 GPF1L25* 2.5 20 GPF1L25* 2.5 20 GPF1L25* 4 20 GPF1L04* 6 20 GPF1L04* 2.5 20 GPF2L04* 4 20 GPF2L04* 6 20 GPF2L45* 6/10 25 GPF2L07* 10 25 GPF2L07* 16 25 GPF2L07* (1) Currents are relevant to four pole motors not having special characteristics of torque. Inrush currents: 8 time rated current for 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30°C max. in free air. Cables are to withstand the maximum let-through energy and the motor rated current. Besides the user should consider the drop voltage on the cables, the type of laying and the ambient temperature. (3) Complete cat. nrs., see page D.3 D.6 Surion Surion GPS-M and Record Plus: Coordination Type 1 65kA at 380/400V and 415V MOTOR (1) Rated power 380/400V 415V (A) 0.23 0.21 0.34 0.31 0.44 0.4 0.65 0.63 0.9 0.8 1.25 1.1 1.6 1.5 2 1.9 2.6 2.5 3.5 3.4 5 4.5 7 6.5 9 8 12 11 14 16 22.5 21 30 28 22.5 21 30 28 37 35 40 44 60 55 85 80 100 105 - Cat. no. GPS1MSAB GPS1MSAC GPS1MSAD GPS1MSAE GPS1MSAE GPS1MSAF GPS1MSAF GPS1MSAG GPS1MSAH GPS1MSAH GPS1MSAJ GPS1MSAK GPS1MSAK GPS1MHAL GPS1MHAM GPS1MHAM GPS1MHAP GPS1MHAR GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAT GPS2MHAU FDH36MC100GD FDH36MC160JF FDH36MC160JF Rated Magnetic Magnetic current setting Im current In Pick-up band ± 20% Im (A) (A) (A) 0.25 3.3 0.4 5.2 0.63 8.2 1 13 1 13 1.6 20.8 1.6 20.8 2.5 32.5 4 52 4 52 6.3 81.9 10 130 10 130 13 169 16 208 16 208 25 325 32 416 25 325 32 416 40 520 50 650 50 650 63 819 100 1000 - 1500 1140 160 1600 - 2400 1400 160 1600 - 240 1400 CONTACTOR OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL02 CL02 CL25 CL04 CL04 CL04 CL45 CL06 CL06 CL07 CL09 CL10 CL10 RT1B RT1C RT1D RT1D RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1P RT1S RT1U RT1V RT1U RT1V RT1W RT2E RT2G RT2H RT2L RT2M RT2M 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 1-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4-6.3 5.5-8.5 8-12 10-16 10-16 14.5-18 21-26 25-32 21-26 25-32 30-40 30-43 42-55 54-65 78 – 97 90 - 110 90 - 110 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance 2 (mm ) (mm) 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 1.5 20 2.5 20 2.5 20 2.5 20 4 20 6 20 4 20 6 20 10 20 10 25 10 25 16 25 35 30 35 30 35 30 Technical data (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 7.5 11 15 11 15 18.5 22 22 30 45 55 55 Rated current BREAKER A B C Surion GPS-M and Record Plus: Coordination Type 2 65kA at 380/400V and 415V MOTOR (1) Rated power (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 7.5 11 15 11 15 18.5 22 22 30 45 55 55 Rated current 380/400V 415V (A) 0.23 0.21 0.34 0.31 0.44 0.4 0.65 0.63 0.9 0.8 1.25 1.1 1.6 1.5 2 1.9 2.6 2.5 3.5 3.4 5 4.5 7 6.5 9 8 12 11 14 16 22.5 21 30 28 22.5 21 30 28 37 35 40 44 60 55 85 80 100 105 - BREAKER Cat. no. GPS1MHAB GPS1MHAC GPS1MHAD GPS1MHAE GPS1MHAE GPS1MHAF GPS1MHAF GPS1MHAG GPS1MHAH GPS1MHAH GPS1MHAJ GPS1MHAK GPS1MHAK GPS1MHAL GPS1MHAM GPS1MHAM GPS2MHAP GPS2MHAR GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAT GPS2MHAU FDH36MC100GD FDH36MC100GD FDH36MC160JF Rated Magnetic Magnetic current setting Im current In Pick-up band ± 20% Im (A) (A) (A) 0.25 3.3 0.4 5.2 0.63 8.2 1 13 1 13 1.6 20.8 1.6 20.8 2.5 32.5 4 52 4 52 6.3 81.9 10 130 10 130 13 169 16 208 16 208 25 325 32 416 25 325 32 416 40 520 50 650 50 650 63 819 100 1000 - 1500 1140 100 1000 - 1500 1400 160 1600 - 2400 1400 CONTACTOR OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL45 CL06 CL06 CL07 CL09 CL10 CL10 RT1B RT1C RT1D RT1D RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1P RT1S RT1U RT1V RT1U RT1V RT1W RT2E RT2G RT2H RT2L RT2M RT2M 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 1-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4-6.3 5.5-8.5 8-12 10-16 10-16 14.5-18 21-26 25-32 21-26 25-32 30-40 30-43 42-55 54-65 78 – 97 90 - 110 90 - 110 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance (mm2) (mm) 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 1.5 20 2.5 20 2.5 20 2.5 20 4 20 6 20 4 20 6 20 10 20 10 25 10 25 16 25 35 30 35 30 35 30 D E F G H I X (1) Current are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 time rated current for H 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30ºC max. in free air and are selected to withstand the maximum let-through energy and the motor rated current. Besides the user has to consider the drop voltage, the type of laying and ambient temperature. D.7 Surion Surion GPS-B: Coordination Type 2 50kA at 380/400V and 415V MOTOR (1) Rated power Rated current Manual motorstarter A Cat. no. (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 11 15 18.5 22 30 MANUAL MOTOR STARTER 380/400V 415V (A) 0.23 0.21 0.34 0.31 0.44 0.4 0.65 0.63 0.9 0.8 1.25 1.1 1.6 1.5 2 1.9 2.6 2.5 3.5 3.4 5 4.5 7 6.5 9 8 12 11 16 14 22.5 21 30 28 22.5 21 30 28 37 35 44 41 60 55 GPS1BS/HAB GPS1BS/HAC GPS1BS/HAD GPS1BS/HAE GPS1BS/HAE GPS1BS/HAF GPS1BS/HAF GPS1BS/HAG GPS1BS/HAH GPS1BS/HAH GPS1BS/HAJ GPS1BS/HAK GPS1BS/HAK GPS1BHAL GPS1BHAM GPS1BHAP GPS1BHAR GPS2BHAP GPS2BHAR GPS2BHAS GPS2BHAT GPS2BHAU Rated current In (A) 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 25 32 25 32 40 50 63 CONTACTOR Thermal current Magnetic current Setting range (A) 0.16 - 0.25 0.25 - 0.4 0.4 - 0.63 0.63 - 1 0.63 - 1 1 - 1.6 1 - 1.6 1.6 - 2.5 2.5 - 4 2.5 - 4 4 - 6.3 6.3 - 10 6.3 - 10 9 - 13 11 - 16 19 - 25 24 - 32 19 - 25 24 - 32 28 - 40 35 - 50 45 - 63 (A) 3.2 5.2 8.2 13 13 20.5 20.5 32.5 52 52 82 130 130 169 208 325 416 325 416 520 650 820 Series MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 MC1 / CL00 CL01 CL01 CL02 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL45 CL06 CL07 LINKS Smallest Minimum Cat. no. wire frontal (3) Cu electrical (PVC)(2) safety 380/415V clearance 2 (mm ) (mm) 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1LMCBA / GPF1L02* 1 20 GPF1L02* 1 20 GPF1L02* 1 20 GPF1L02* 1.5 20 GPF1L25* 1.5 20 GPF1L25* 2.5 20 GPF1L25* 2.5 20 GPF1L25* 4 20 GPF1L25* 6 20 GPF1L04* 4 20 GPF2L04* 6 20 GPF2L04* 10 20 GPF2L45* 10 25 GPF2L07* 16 25 GPF2L07* (1) Currents are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 time rated current for H 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30°C max. in free air. Cables are to withstand the maximum let-through energy and the motor rated current. Besides the user should consider the drop voltage on the cables, the type of laying and the ambient temperature. (3) Complete cat. nrs., see page D.3 B C D E F G H I X D.8 Surion Surion GPS-M and Record Plus: Coordination Type 1 65kA at 380/400V and 415V MOTOR (1) Rated power 380/400V 415V (A) 0.23 0.21 0.34 0.31 0.44 0.4 0.65 0.63 0.9 0.8 1.25 1.1 1.6 1.5 2 1.9 2.6 2.5 3.5 3.4 5 4.5 7 6.5 9 8 12 11 14 16 22.5 21 30 28 22.5 21 30 28 37 35 40 44 60 55 72 68 85 80 105 100 Cat. no. GPS1MS/HAB GPS1MS/HAC GPS1MS/HAD GPS1MS/HAE GPS1MS/HAE GPS1MS/HAF GPS1MS/HAF GPS1MS/HAG GPS1MS/HAH GPS1MS/HAH GPS1MS/HAJ GPS1MS/HAK GPS1MS/HAK GPS1MHAL GPS1MHAM GPS1MHAM GPS1MHAP GPS1MHAR GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAT GPS2MHAU FDN36MC080GD FDN36MC100GD FDN36MC100GD CONTACTOR Rated current In Thermal current Magnetic current (A) 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 16 25 32 25 32 40 50 50 63 80 100 100 (A) - (A) 3.3 5.2 8.2 13 13 20.8 20.8 32.5 52 52 81.9 130 130 169 208 208 325 416 325 416 520 650 650 819 950 1140 1400 OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL02 CL02 CL25 CL04 CL25 CL04 CL45 CL06 CL06 CL07 CL08 CL09 CL10 RT1B RT1C RT1D RT1D RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1P RT1S RT1U RT1V RT1U RT1V RT1W RT2E RT2G RT2H RT2J RT2L RT2M 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 1-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4-6.3 5.5-8.5 8-12 10-16 10-16 14.5-18 21-26 25-32 21-26 25-32 30-40 30-43 42-55 54-65 64-82 78-97 90-110 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance 2 (mm ) (mm) 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 1.5 20 2.5 20 2.5 20 2.5 20 4 20 6 20 4 20 6 20 10 20 10 25 10 25 16 25 25 25 35 30 35 30 Technical data (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 7.5 11 15 11 15 18.5 22 22 30 37 45 55 Rated current BREAKER A B C Surion GPS-M and Record Plus: Coordination Type 2 50kA at 380/400V and 415V MOTOR (1) Rated power (kW) 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 7.5 11 15 11 15 18.5 22 22 30 37 45 55 Rated current 380/400V 415V (A) 0.23 0.21 0.34 0.31 0.44 0.4 0.65 0.63 0.9 0.8 1.25 1.1 1.6 1.5 2 1.9 2.6 2.5 3.5 3.4 5 4.5 7 6.5 9 8 12 11 14 16 22.5 21 30 28 22.5 21 30 28 37 35 40 44 60 55 72 68 85 80 105 100 BREAKER Cat. no. GPS1MS/HAB GPS1MS/HAC GPS1MS/HAD GPS1MS/HAE GPS1MS/HAE GPS1MS/HAF GPS1MS/HAF GPS1MS/HAG GPS1MS/HAH GPS1MS/HAH GPS1MS/HAJ GPS1MS/HAK GPS1MS/HAK GPS1MHAL GPS1MHAM GPS1MHAM GPS1MHAP GPS1MHAR GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAT GPS2MHAU FDN36MC080GD FDN36MC100GD FDN36MC100GD CONTACTOR Rated current In Thermal current Magnetic current (A) 0.25 0.4 0.63 1 1 1.6 1.6 2.5 4 4 6.3 10 10 13 16 16 25 32 25 32 40 50 50 63 80 100 100 (A) - (A) 3.3 5.2 8.2 13 13 20.8 20.8 32.5 52 52 81.9 130 130 169 208 208 325 416 325 416 520 650 650 819 950 1140 1400 OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL01 CL02 CL25 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL45 CL06 CL06 CL07 CL08 CL09 CL10 RT1B RT1C RT1D RT1D RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1P RT1S RT1U RT1V RT1U RT1V RT1W RT2E RT2G RT2H RT2J RT2L RT2M 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 1-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4-6.3 5.5-8.5 8-12 10-16 10-16 14.5-18 21-26 25-32 21-26 25-32 30-40 30-43 42-55 54-65 64-82 78-97 90-110 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance (mm2) (mm) 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 1.5 20 1.5 20 2.5 20 2.5 20 4 20 6 20 4 20 6 20 6 20 10 25 10 25 16 25 25 25 35 30 35 30 D E F G H I X (1) Current are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 time rated current for H 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30ºC max. in free air and are selected to withstand the maximum let-through energy and the motor rated current. Besides the user has to consider the drop voltage, the type of laying and ambient temperature. D.9 Surion Surion GPS-M and Record Plus: Coordination Type 1 50kA at 500 and 525V MOTOR (1) Rated power BREAKER Rated current Manual motorstarter 500V A B (kW) 0.06 0.09 0.12 0.18 0.25 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 10 11 15 18.5 11 15 18.5 22 30 37 45 45 55 Cat. no. 525V (A) 0.17 0.24 0.33 0.48 0.66 0.9 1.2 1.5 2.1 2.8 3.9 5.3 6.8 9.1 12 15.5 17.6 23 28.5 17.6 23 28.5 33 45 53 65 80 0.16 0.22 0.3 0.46 0.64 0.85 1.15 1.45 1.9 2.6 3.6 5 6.5 8.6 11.4 14.8 17 22 27 17 22 27 31.5 43 52 62 76 GPS1MSAB GPS1MSAB GPS1MSAC GPS1MSAD GPS1MSAE GPS1MSAE GPS1MSAE GPS1MSAF GPS1MSAF GPS1MSAG GPS1MSAH GPS1MSAH GPS1MSAJ GPS1MHAK GPS1MHAK GPS1MHAL GPS1MHAM GPS1MHAN GPS1MHAP GPS1MHAR GPS2MHAN GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAU FDN36MC080GD FDN36MC080GD FDN36MC100GD Rated Magnetic Magnetic current setting Im current In Pick-up band ± 20% Im (A) (A) (A) 0.25 3.2 0.25 3.2 0.4 5.2 0.63 8.2 1 13 1 13 1 13 1.6 20.5 1.6 20.5 2.5 32.5 4 52 4 52 6.3 82 10 130 10 130 13 169 16 208 20 260 25 325 32 416 20 260 25 325 32 416 40 520 50 650 63 820 80 800 - 1200 1000 80 800 - 1200 1000 100 1000 - 150 1200 CONTACTOR OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL02 CL25 CL25 CL04 CL04 CL04 CL04 CL45 CL06 CL07 CL08 CL08 CL09 RT1B RT1B RT1C RT1D RT1D RT1F RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1S RT1S RT1U RT1V RT1S RT1U RT1V RT2E RT2G RT2G RT2H RT2J RT2J 0.16-0.26 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 0.65-1.1 1.0-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4.0-6.3 5.5-8.5 8.0-12.0 10-16 14.5-18 14.5-18 21-26 25-32 14.5-18 21-26 25-32 30-43 42-55 42-55 54 – 65 64 – 82 64 – 82 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance 2 (mm ) (mm) 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 2.5 20 2.5 20 2.5 20 4 20 6 20 2.5 20 4 20 6 20 6/10 20 10 25 16 25 16 30 25 30 25 30 C Surion GPS-M and Record Plus: Coordination Type 2 50kA at 500 and 525V D E F G H I X D.10 MOTOR (1) Rated power BREAKER Rated current 500V (kW) 0.06 0.09 0.12 0.18 0.25 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 10 11 15 18.5 11 15 18.5 22 30 37 45 45 55 Cat. no. 525V (A) 0.17 0.24 0.33 0.48 0.66 0.9 1.2 1.5 2.1 2.8 3.9 5.3 6.8 9.1 12 15.5 17.6 23 28.5 17.6 23 28.5 33 45 53 65 80 0.16 0.22 0.3 0.46 0.64 0.85 1.15 1.45 1.9 2.6 3.6 5 6.5 8.6 11.4 14.8 17 22 27 17 22 27 31.5 43 52 62 76 GPS1MS/HAB GPS1MS/HAB GPS1MS/HAC GPS1MS/HAD GPS1MS/HAE GPS1MS/HAE GPS1MS/HAE GPS1MS/HAF GPS1MS/HAF GPS1MS/HAG GPS1MS/HAH GPS1MS/HAH GPS1MS/HAJ GPS1MHAK GPS1MHAK GPS1MHAL GPS1MHAM GPS1MHAN GPS1MHAP GPS1MHAR GPS2MHAN GPS2MHAP GPS2MHAR GPS2MHAS GPS2MHAT GPS2MHAU FDN36MC080GD FDN36MC080GD FDN36MC100GD Rated Magnetic Magnetic current setting Im current In Pick-up band ± 20% Im (A) (A) (A) 0.25 3.2 0.25 3.2 0.4 5.2 0.63 8.2 1 13 1 13 1 13 1.6 20.5 1.6 20.5 2.5 32.5 4 52 4 52 6.3 82 10 130 10 130 13 169 16 208 20 260 25 325 32 416 20 260 25 325 32 416 40 520 50 650 63 820 80 800 - 1200 1000 80 800 - 1200 1000 100 1000 - 1500 1200 CONTACTOR OVERLOAD RELAY Series Series Setting range CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL25 CL04 CL04 CL04 CL04 CL45 CL06 CL06 CL07 CL09 CL09 CL10 RT1B RT1B RT1C RT1D RT1D RT1F RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1M RT1N RT1P RT1S RT1S RT1U RT1V RT1S RT1U RT1V RT2E RT2G RT2G RT2H RT2J RT2J 0.16-0.26 0.16-0.26 0.25-0.41 0.4-0.65 0.4-0.65 0.65-1.1 0.65-1.1 1.0-1.5 1.3-1.9 1.8-2.7 2.5-4 2.5-4 4.0-6.3 5.5-8.5 8.0-12 10-16 14.5-18 14.5-18 21-26 25-32 14.5-18 21-26 25-32 30-43 42-55 42-55 54 – 65 64 – 82 64 – 82 Smallest Min wire Cu frontal (PVC) (2) safety 380/415V clearance 2 (mm ) (mm) 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1 20 1.5 20 2.5 20 2.5 20 2.5 20 4 20 6 20 2.5 20 4 20 6 20 6/10 25 10 25 16 25 16 30 25 30 25 30 Surion Surion GPS-B and Record Plus: Coordination Type 2 65kA at 380/400V and 415V MOTOR Rated power Ie 380/400V (A) 0.9 1.25 1.6 2 (kW) 0.25 0.37 0.55 0.75 MOTOR PROTECTION CIRCUITBREAKER Ie Cat. no. CONTACTOR THERMAL RELAY Setting range In Magnetic setting Im Series Class 10 415V 0.8 1.1 1.5 1.9 GPS1BHAE GPS1BHAF GPS1BHAF GPS1BHAG (A) 0.63-1 1-1.6 1-1.6 1.6-2.5 (A) 13 20.5 20.5 32.5 (A) CL00 CL00 CL00 CL00 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 2.6 3.5 5 2.5 3.45 4.7 GPS1BHAH GPS1BHAH GPS1BHAJ 2.5-4 2.5-4 4-6.3 52 52 82 CL25 CL25 CL25 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 3 4 5.5 7.5 11 7 9 12 16 22.5 6.5 8 11 14 21 GPS1BHAK GPS1BHAK GPS1BHAL GPS1BHAM GPS1BHAP 6.3-10 6.3-10 9.0-13 11.0-16 19-25 130 130 169 208 325 CL25 CL25 CL25 CL25 CL25 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 15 18.5 30 37 28 35 GPS1BHAR GPS2BHAS 24-32 28-40 416 520 CL04 CL45 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 22 30 44 60 41 55 GPS2BHAT GPS2BHAU 25-50 45-63 650 820 CL06 CL07 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 37 45 72.5 85 65 79 FDH36MC080 FDH36MC100 80 100 950 1140 CL08 CL09 RT2J (64-82A) RT2L (78-97A) Surion GPS-B and Record Plus: Coordination Type 2 80kA at 380/400V and 415V MOTOR Rated power (kW) 0.25 0.37 0.55 0.75 Ie 380/400V (A) 0.9 1.25 1.6 2 MOTOR PROTECTION CIRCUITBREAKER Ie Cat. no. CONTACTOR THERMAL RELAY Class 10 Setting range In Magnetic setting Im Series (A) 13 20.5 20.5 32.5 (A) CL00 CL00 CL00 CL00 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 0.8 1.1 1.5 1.9 GPS1BHAE GPS1BHAF GPS1BHAF GPS1BHAG A B C 415V (A) 0.63-1 1-1.6 1-1.6 1.6-2.5 Technical data 1.1 1.5 2.2 1.1 1.5 2.2 2.6 3.5 5 2.5 3.45 4.7 GPS1BHAH GPS1BHAH GPS1BHAJ 2.5-4 2.5-4 4-6.3 52 52 82 CL25 CL25 CL25 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker 3 4 5.5 7.5 11 7 9 12 16 22.5 6.5 8 11 14 21 GPS1BHAK GPS1BHAK GPS1BHAL FDH36MC020 FDH36MC030 6.3-10 6.3-10 9.0-13 20 30 130 130 169 210 300 CL25 CL25 CL05 CL04 CL45 Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker Integrated into the motor protection circuit breaker RT1S (14.5-18A) RT1U (21-26A) 15 18.5 30 37 28 35 FDH36MC030 FDH36MC050 30 50 450 500 CL45 CL45 RT1V (25-32A) RT1W (30-40A) 22 30 44 66 41 55 FDH36MC050 FDH36MC080 50 80 580 800 CL06 CL07 RT2G (42-55A) RT2H (54-65A) 37 45 72.5 85 65 79 FDH36MC080 FDH36MC100 80 100 950 1140 CL08 CL09 RT2J (64-82A) RT2L (78-97A) (1) Current are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 time rated current for H 1s. (2) The minimum cycle cross-sections are referred to an ambient temperature of 30ºC max. in free air and are selected to withstand the maximum let-through energy and the motor rated current. Besides the user has to consider the drop voltage, the type of laying and ambient temperature. D E F G H I X D.11 Surion Record Plus: Coordination Type 2 150kA at 380/400V and 415V MOTOR (1) Rated power THERMAL-MAGNETIC CIRCUIT BREAKER Rated current Cat. no. (3) Manual motorstarter A B C D E F G H I X D.12 (kW) 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 380/400V 415V (A) 16 14 22.5 21 30 28 37 35 44 40 60 55 72 68 85 80 105 100 138 135 170 165 211 200 245 240 FD*36TD016ED FD*36TD025ED FD*36TD032ED FD*36TD040ED FD*36TD050ED FD*36TD063ED FD*36TD080GD FD*36TD100GD FD*36TD125GD FD*36TD160GD FE*36TD200KF FE*36TD250KF FE*36TD250KF Magnetic setting Im pick-up band ± 20% Im Magnetic current (A) 160 250 320 400 500 630 800 1000 1250 1280 1000 – 2000 1250 – 2500 1250 – 2500 (A) 160 250 320 400 500 630 800 1000 1250 1280 1700 2100 2500 (Class 10 protection) CONTACTOR Thermal setting range Thermal setpoint (400V) (A) 12.8 - 16 20 – 25 26 – 32 32 – 40 40 – 50 50 – 63 64 – 80 80 – 100 100 – 125 128 – 160 160 – 200 200 – 250 200 - 250 (A) 16 22.5 30 37 40 55 68 80 100 135 165 200 240 Series Setpoint CL45 CL45 CL45 CL45 CL06 CL07 CL08 CL09 CL10 CK75 CK08 CK85 CK09 Smallest wire Cu (PVC) (2) 380/415V Min frontal safety clearance (mm2) 2.5 4 6 10 10 16 25 35 35 50 70 95 120 (mm) 20 20 20 20 25 25 25 30 30 40 40 40 40 (*) Max Iq rating in kA: type N = 50 kA, type H = 80 kA, type L = 150 kA. (1) Current are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 times rated current for H 1s (Normal starting) or H 5s (Heavy starting). (2) The minimum cycle cross-sections are referred to an ambient temperature of 30ºC max. in free air and are selected to withstand the maximum let-through energy and the motor rated current. Besides the user has to consider the drop voltage, the type of laying and ambient temperature. (3) Foreseen values for E-frame. Surion Record Plus: Coordination Type 2 Up to 150kA at 380/400V and 415V MOTOR (1) Rated power ONLY MAGNETIC CIRCUIT BREAKER Rated current Cat. no. (3) FD*36MC012ED FD*36MC012ED FD*36MC020ED FD*36MC020ED FD*36MC030ED FD*36MC030ED FD*36MC050ED FD*36MC050ED FD*36MC050ED FD*36MC080GD FD*36MC080GD FD*36MC100GD FD*36MC100GD FE*36MC160JF FE*36MC160JF FE*36MC250KF FE*36MC250KF FE*36MC250KF Magnetic current (A) 125 - 188 125 - 188 200 - 300 200 - 300 300 - 450 300 - 450 500 - 750 500 - 750 500 - 750 800 - 1200 800 - 1200 1000 - 1500 1000 - 1500 1600 - 2400 1600 - 2400 2500 - 3750 2500 - 3750 2500 - 3750 (A) 120 150 200 210 450 500 500 540 580 800 950 1140 1400 1400 1900 2500 2800 3150 OVERLOAD RELAY Series Series CL04 CL04 CL04 CL04 CL45 CL45 CL45 CL06 CL06 CL07 CL08 CL09 CL10 CL10 CK75 CK08 CK85 CK09 RT1N RT1P RT1P RT1S RT1U RT1V RT1W RT2E RT2G RT2H RT2J RT2L RT2M RT2M RT3E RT3F RT4P RT4P Setting range Smallest wire Cu (PVC) (2) 380/415V Min frontal safety clearance (A) 8 - 12 10 - 16 10 - 16 14.5 - 18 21 - 26 25 - 32 30 - 40 30 - 43 42 - 55 54 - 65 64 - 82 78 - 97 90 - 110 90 - 110 110 - 140 140 - 190 175 - 280 175 - 280 (mm2) 1.5 2.5 2.5 2.5 4 6 10 10 10 16 25 35 35 35 50 70 95 120 (mm) 20 20 20 20 20 20 20 25 25 25 25 30 30 30 40 40 40 40 Setpoint Record Plus: Coordination Type 2 Up to 150kA at 380/400V and 415V MOTOR (1) Rated power ONLY MAGNETIC CIRCUIT BREAKER Rated current Cat. no. (3) (kW) 2.2 3 4 5.5 7.5 7.5 11 15 18.5 22 22 30 37 45 55 55 75 90 110 132 380/400V 415V (A) 5 4.5 7 6.5 9 8 12 11 14 16 22.5 21 30 28 37 35 40 44 60 55 72 68 85 80 100 105 138 135 170 165 211 200 245 240 FD*36MC008ED FD*36MC008ED FD*36MC012ED FD*36MCa012ED FD*36MC020EaD FD*36MC020ED FD*36MC030ED FD*36MC030ED FD*36MC050ED FD*36MC050ED FD*36MC050ED FD*36MC080GD FD*36MC080GD FD*36MC100GD FD*36MC100GD FE*36MC160JF FE*36MC160JF FE*36MC250KF FE*36MC250KF FE*36MC250KF Magnetic setting Im pick-up band ± 20% Im Magnetic current (A) 80 - 120 80 - 120 125 - 188 125 - 188 200 - 300 200 - 300 300 - 450 300 - 450 500 - 750 500 - 750 500 - 750 800 - 1200 800 - 1200 1000 - 1500 1000 - 1500 1600 - 2400 1600 - 2400 2500 - 3750 2500 - 3750 2500 - 3750 (A) 80 90 120 150 200 210 450 500 500 540 580 800 950 1140 1400 1400 1900 2500 2800 3150 CONTACTOR Series (Class 30 protection) A OVERLOAD RELAY Series Setting range Smallest wire Cu (PVC) (2) 380/415V Min frontal safety clearance (A) 4 - 6.5 5.5 - 8.5 7.5 - 11 10 - 16 10 - 16 12.5 - 20 17 - 27 26 - 40 26 - 40 32 - 52 32 - 52 45 - 70 60 - 90 60 - 90 80 - 125 80 - 125 120 - 190 120 - 190 200 - 310 200 - 310 (mm2) 1.5 1.5 1.5 2.5 2.5 2.5 4 6 10 10 10 16 25 35 35 35 50 70 95 120 (mm) 20 20 20 20 20 20 20 20 25 25 25 25 25 30 30 30 40a 40 40 40 Setpoint CL25 CL04 CL04 CL45 CL45 CL45 CL45 CL45 CL06 CL06 CL06 CL07 CL08 CL09 CL10 CL10 CK75 CK08 CK85 CK09 Technical data 380/400V 415V (A) 9 8 12 11 14 16 22.5 21 30 28 37 35 40 44 60 55 72 68 85 80 100 105 138 135 170 165 211 200 245 240 (kW) 4 5.5 7.5 7.5 11 15 18.5 22 22 30 37 45 55 55 75 90 110 132 Magnetic setting Im pick-up band ± 20% Im CONTACTOR (Class 10 protection) RT4LB RT4LC RT4aLD RT4LE RT4LE RT4LF RT4LG RT4LH RT4LH RT4LJ RT4LJ RT4LK RT4LL RT4LL RT4LM RT4LM RT4LN RT4LN RT4LR RT4LR B C D E F G H (*) Max Iq rating in kA: type N = 50 kA, type H = 80 kA, type L = 150 kA. (1) Current are relevant to four pole motors not having special characteristics of torque. Inrush currents: H 8 times rated current for H 1s (Normal starting) or H 5s (Heavy starting). (2) The minimum cycle cross-sections are referred to an ambient temperature of 30ºC max. in free air and are selected to withstand the maximum let-through energy and the motor rated current. Besides the user has to consider the drop voltage, the type of laying and ambient temperature. (3) Foreseen values for E-frame. I X D.13 Surion Dimensional drawings Manual motorstarter Fuseless starter - GPS1 rocker + Minicontactor MC A B MC...A MC...C C Fuseless starter - GPS1 rocker + Contactor CL00-CL01-CL02 D E F G H I X CL00A-CL01A-CL02A D.14 CL00D-CL01D-CL02D Surion Fuseless starter - GPS1 rocker + Contactor CL25 Dimensions A CL25A CL25D B C Fuseless starter - GPS2 + Contactor CL03-CL04 D E F G H I X CL03A-CL04A CL03D-CL04D D.15 Surion Dimensional drawings Manual motorstarter Fuseless starter - GPS2 + Contactor CL45 A B CL45A CL45D C Fuseless starter - GPS2 + Contactor CL06-CL08 D E F G H I X CL06A-CL08A D.16 Surion Fuseless starter - Record Plus + Contactor CL09 + Thermal overload relay RT2 Dimensions A B C D E F G H I X D.17 Series M, CL, CK Direct-on-line starters Motorstarters Series M 6 to 12A (AC-3) • Power circuit: up to 690V AC • Control circuit: up to 600V AC • Polycarbonate enclosure (IP40 - IP65) - Shock resistance - Total insulation § - 4 knock-out input holes PG13.5 - Cable entry in the base • Terminals protected against accidental contact • 16 setting ranges from 0.11 up to 14A • Start contact block Order codes ! page D.19 Wiring diagrams ! page D.24 Dimensions ! page D.32 Series CL 9 to 40A (AC-3) A • Power circuit: up to 690V AC • Control circuit: up to 690V AC • IP00 version • Polycarbonate enclosure (IP40 - IP65) - Shock resistance - Total insulation § - 4 knock-out input holes • Empty enclosures version • Start contact block B C D E Order codes ! page D.19 Wiring diagrams ! page D.25 Dimensions ! page D.32 F Series CK 150 to 825A (AC-3) G • Power circuit: up to 1000V AC • Control circuit: up to 690V AC • Protection degree IP00 • Terminals protected against accidental contact: IP20 - KG75 to KG12: Coil and auxiliary terminals with built-in protection Main terminals protector on request - KG13: Coil and auxiliary terminals with built-in protection H I X Order codes ! page D.19 Wiring diagrams ! page D.26 Dimensions ! page D.33 D.18 Series M, CL, CK Series M - Direct-on-line starters Empty boxes Laterally mounted to the contactor, allowing the electrical operation the box push-button which incises on it. MAGL110AT 100608 1 Series CL - Direct-on-line starters Empty boxes Neutral terminal For use with Push-buttons Protection Cat. no. Ref. no Pack degree CL00, CL01,CL02 Start/Stop + Reset IP40 LG0004P1B0 209344 1 IP65 LG0006P1B0 200004 1 Without push-buttons IP40 LG0004S1B0 209347 1 IP65 LG0006S1B0 116011 1 Only Reset IP40 LG0004R1B0 116651 1 IP65 LG0006R1B0 116652 1 CL25 Start/Stop + Reset IP40 LG2504P1B0 100885 1 IP65 LG2506P1B0 101095 1 Only Reset IP40 LG2504R1B0 116226 1 IP65 LG2506R1B0 133611 1 CL04 Start/Stop + Reset IP40 LG0404P1B0 116653 1 IP65 LG0406P1B0 116656 1 Only Reset IP40 LG0404R1B0 133264 1 IP65 LG0406R1B0 133265 1 CL25, CL04 Without push-buttons IP40 LG0404S1B0 116996 1 IP65 LG0406S1B0 116997 1 BNL 104797 10 Direct-on-line starters Start contact block Push-buttons Protection Cat. no. Ref. no Pack degree Start/Stop + Reset IP40 MG0004PAT0 209780 1 IP65 MG0006PAT0 209781 1 Reset only IP40 MG0004RAT0 137567 1 IP65 MG0006RAT0 116402 1 Start/Emergency stop IP40 MG0004QAT0 137566 1 IP65 MG0006QAT0 116074 1 A B C Conversion to permanent control Pressure-fixed between push-buttons in direct-on-line enclosures for mechanical interlocking into permanent control. EPL 104798 10 D E Start contact block Pressure-fixed onto the front of direct-on-line starters allowing electrical operation using the start push-button on the enclosure BMLF 104800 10 F G Series CK - Direct-on-line starters. IP00 Connection sets Plate H Cat. no. Ref. no. Pack Busbar set for power circuit CK85,CK09,CK95 CK10,CK11 CK12 KVP85G KVP10G KVP12G 104770 104771 104767 1 1 1 I Metallic plate CK85, CK09, CK95 CK10, CK11 CK12 PVP85G PVP10G PCP12G 241747 241748 241749 1 1 1 X D.19 Series M, CL, CK Reversing starters Motorstarters Series M 6 to 12A (AC-3) • Power circuit: up to 690V AC • Control circuit: up to 600V AC up to 250V DC • Assembled versions on request. • Screw and push-on terminals protected against accidental contact. • Protection degree IP20 in accordance with EN 60529. • Facility to mount instant and timed auxiliary contact blocks and voltage suppressor blocks. Order codes ! page D.21 Wiring diagrams ! page D.28 Dimensions ! page D.34 Series CL 9 to 105A (AC-3) A • Power circuit: up to 690V AC • Control circuit: up to 690V AC • Protection degree IP00 B C D E Order codes ! page D.21 Wiring diagrams ! page D.28 Dimensions ! page D.34 F Series CK 150 to 825A (AC-3) G • Power circuit: up to 1000V AC • Control circuit: up to 690V AC • Protection degree IP00 H I X Order codes ! page D.21 Wiring diagrams ! page D.29 Dimensions ! page D.35 D.20 Series M, CL, CK Series M and CL - Reversing starters Description Wiring kits for reversing starters Plate Suitable to be usd with link modules Upper and lower connections without overload relays Metallic plate Cat. no. Ref. no. Pack. ac/dc ac/dc ac/dc ac/dc ac/dc ac WKMIU WKLI02P WKLI25P WKLI04P WKLI45P WKLI07P 101421 101422 101423 101424 101425 101426 1 1 1 1 1 1 WKI0910 WKI0608 241751 241752 1 1 For use with contactor CK75, CK08 CK85, CK09, CK95 CK10, CK11 CK12 CK75, CK08 CK85, CK09, CK95 CK10, CK11 CK12 Cat. no. Ref. no. Pack. KVP75U KVP85U KVP10U KVP12U KVP75I KVP85I KVP10I KVP12I 113627 113628 133374 113630 133370 113631 133371 113633 1 1 1 1 1 1 1 1 CK75, CK08 CK85, CK95 CK10, CK11 CK12 KVB75I KVB95I KVB10I KVB12I 104690 104691 104692 104693 1 1 1 1 CL06, CL07, CL08 CL08, CL09, CL10 Series CK - Reversing starters. IP00 Description Connection sets Busbar set for power circuit Busbar set for power circuit For assembly with thermal overload relay. Plate Metallic plate Reversing starters ac/dc For use with contactor MC0.., MC1.., MC2.. CL00.., CL01.., CL02.. CL25.. CL03.., CL04... CL45.. CL06A.., CL07A. A B C D E F G H I X D.21 Series CL, CK Star-delta starters Series CL Motorstarters • Power circuit: up to 690V AC • Control circuit: up to 690V AC • Protection degree IP00 • Use delay setting by electronic relay NMET • Terminals protected against accidental contact Order codes ! page D.23 Wiring diagrams ! page D.30 Dimensions ! page D.37 Series CK • Power circuit: up to 1000V AC • Control circuit: up to 690V AC • Protection degree IP00 • Protection against accidental contacts: IP20 - KE75: Built-in protection - KE08 - KE12: Coil and auxiliary terminals with built-in protection Main terminals protector on request - KE13: Coil and auxiliary terminals with built-in protection A B C D E F G H I X D.22 Order codes ! page D.23 Wiring diagrams ! page D.30 Dimensions ! page D.37 Series CL, CK Series CL - Star-delta starters Busbar sets for power circuit Plate Metallic plate Line-delta Cat. no. Ref. no. Pack contactor CL00 CL01, CL02 CL25 WKLE00 WKLE02 WKLE25 103238 103241 103243 1 1 1 CL06, CL07, CL08 CL09, CL10 WLSD WLSD1 103247 241750 1 1 Busbar sets for power circuit Plate Metallic plate Line-delta contactor Star Cat. no. Ref. no. Pack contactor CK75, CK08 CK75, CK08 CK85, CK09, CK95 CK75, CK08 CK95 CK85, CK09, CK95 CK10, CK11 CK85, CK09, CK95 CK10, CK11 CK10, CK11 CK12 CK10, CK11 CK75, CK08 CK85, CK95 CK10, CK11 CK12 KVP75E KVP08E KVP85E KVP95E KVP10E KVP12E 133378 116212 133379 113637 133380 116235 1 1 1 1 1 1 KVB75E KVB95E KVB10E KVB12E 104694 104695 104597 104587 1 1 1 1 Star-delta starters Series CK - Star-delta starters. IP00 A B C D E F G H I X D.23 Series M, CL Wiring diagrams Series M. Direct-on-line starter with reset Control circuit Power circuit Three phase Motorstarters Use of two phases (single phase) Control by two or more push-buttons A Series M. Direct-on-line starter with start/emergency stop push-button Power circuit B C D E F G H I X D.24 Use of two phases (single phase) Control circuit Three phase Control by two or more push-buttons Series M, CL Series CL. Direct-on-line starter Control circuit Power circuit Control by two or more push-buttons (float, thermostat, pressure switch, ...) Series CL. Direct-on-line starter with reset push-button Power circuit Single phase Control circuit Direct-on-line starters Control by permanent contact Control by two or more push-buttons A Three phase (connection K1-95 must be removed) B Control by permanent contact C (float, thermostat, pressure switch, ...) Series CL. Direct-on-line starter with start/stop/reset push-button Control circuit Power circuit Single phase D E Control by two or more push-buttons F Three phase G (connection 95-13 must be removed) H Control by permanent contact I (float, thermostat, pressure switch, ...) X D.25 Series CK Wiring diagrams Series CK. Direct-on-line starter Power circuit CK75 ... CK12 Control by permanent contact (float, thermostat, pressure switch, ...) CK13 A B C D E F G H I X D.26 Control by two or more push-buttons Three phase Motorstarters Use of two phases (single phase) Control circuit Series CK Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct-on-line starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A B C D E F G H I X D.27 Series M, CL, CK Wiring diagrams Series M. Reversing starter without thermal overload relay Control circuit Control by two or more push-buttons Motorstarters Power circuit A B Series CL. Reversing starter without thermal overload relay Power circuit Control circuit Control by two or more push-buttons C D E F G Series CL. Reversing starter with thermal overload relay Power circuit H I X D.28 Control circuit Control by two or more push-buttons Series CK Series CK. Reversing starter without thermal overload relay Power circuit Control circuit CK75 ... CK12 CK13 Reversing starters Control by two or more push-buttons A B C Series CK. Direct-on-line starters with thermal overload relay Power circuit D Control circuit CK75 ... CK12 CK13 E F G H Control by two or more push-buttons I X D.29 Series CL, CK Wiring diagrams Series CL and CK. Star-delta starters Motorstarters Power circuit A B C D E F G H I X D.30 Control circuit Series CL, CK Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Star-delta starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A B C D E F G H I X D.31 Series M, CL, CK Dimensional drawings Direct-on-line starters. IP40 / IP65 Series CL Series M Motorstarters . . . A B C D LG00... - LG02... 87 180 124.5 162 20 49 8 21 21 21 21 A B C D E F G ØH ØJ ØK ØL Series CL - Direct-on-line starters CL00 ... CL25 CL04 . E . . . F G H CL45 ... CL08 CL09 ... CL10 . . I . X D.32 LG25... - LG04... 101 195 136 177 23 57 8 23 21 23 23 . Series M, CL, CK Series CK - Direct-on-line starters CK75 ... CK08 CK85 ... CK95 Direct-on-line starters . . . . A CK10 ... CK11 CK12 B C D E F G H I X D.33 Series M, CL, CK Dimensional drawings Series M. Direct-on-line reversing starters MC_C . . . MC_C . . . . . . . . . . . . . . . . . . . . . . MC_A . Motorstarters . . MC_A A B C Series CL. Direct-on-line reversing starters without thermal overload relay A CL00... - CL25... 130 CL03... - CL45... 150 B C 116 87.5 136 100.5 D 81 87 A CL06... - CL08... 171 CL09... - CL10... 186 Ø 5.5 5.5 B 135 150 C 160 167 D 155 155 E 133 133 D E F G H I X D.34 Series CL. Direct-on-line reversing starters with thermal overload relay A CL00... - CL25... 130 CL03... - CL45... 150 B C 116 110.5 136 103.5 D 81 87 E 135 145 Ø 5.5 5.5 A CL06... - CL08... 171 CL09... - CL10... 186 B 135 150 C 160 167 D 155 155 E 133 133 F 205 258 Series M, CL, CK Series CK. Direct-on-line reversing starters without thermal overload relay CK75 .... CK08 . . . Reversing starters . . CK85 .... CK95 A Series CK. Direct-on-line reversing starters with thermal overload relay B CK75 .... CK08 . C D E . . F CK85 .... CK95 G H I X D.35 Series CL, CK Dimensional drawings Series CK - Direct-on-line reversing starters without thermal overload relay Motorstarters CK10 .... CK11 CK12 A B C Series CK - Direct-on-line reversing starters with thermal overload relay CK10 .... CK11 D E F G H I X D.36 CK12 Series CL, CK A CL00... - CL25... 190 CL03... - CL04... 220 B C D 180 110.5 135 210 103.5 145 CL06... - CL08... CL09... CL10... B 217 247 247 A 253 263 283 C 129 138 151 D 205 247 247 E 155 155 155 F 133 133 133 D.O.L. reversing/Star-delta starters Series CL - Star-delta starters A B Series CK - Star-delta starters CK75 ... CK08 C . D E F CK85 ... CK95 G H I X D.37 Series M, CL, CK Dimensional drawings Series CK - Star-delta starters Motorstarters CK10 ... CK11 A B C D E F G H I X D.38 CK12 Series M, CL, CK Utilisation categories according to IEC 60947-4-1 Making and breaking capacity IEC 60947-4-1 Standard utilisation categories AC Values given for closing and opening by intermittent use Category AC-1 AC-2 AC-3 AC-4 AC-5 a AC-5 b AC-6 a AC-6 b AC-7 a AC-7 b AC-8 a AC-8 b Cat. Standard utilisation categories DC Category DC-1 DC-3 DC-5 DC-6 Typical applications Non-inductive or slightly inductive loads. Resistance furnaces Shunt motors: starting, plugging, inching Series motors: starting, plugging, inching Incandescent lamps Rated Closing (3) Ic/Ie Ur/Ue cosÏ•(4) Ic/Ie Opening current Ur/Ue cosÏ• (4) AC-1 All values 1.5 1.05 0.80 1.5 1.05 0.80 AC-2 All values 4 1.05 0.65 4 1.05 0.65 AC-3 Ie ≤ 100A 10 1.05 0.45 8 1.05 0.45 0.35 Ie > 100A 10 1.05 0.35 8 1.05 AC-4 Ie ≤ 100A 12 1.05 0.45 10 1.05 0.45 12 1.05 0.35 10 1.05 0.35 Ie > 100A Cat. Rated Closing Opening current Ic/Ie Ur/Ue L/R(5) Ic/Ie Ur/Ue L/R(5) (ms) (ms) DC-1 All values 1.5 1.05 1 1.5 1.05 1 DC-3 All values 4 1.05 2.5 4 1.05 2.5 DC-5 All values 4 1.05 15 4 1.05 15 Electrical endurance Applications Typical applications Non-inductive or slightly loads. Resistance furnaces Slip-ring motors: starting, plugging Squirrel-cage motors (1): starting, switching off motors during running. Squirrel-cage motors: starting, plugging, inching. Discharge lamps Incandescent lamps Transformers Cos Ï• capacitors Slightly inductive loads for domestic applications Motors in domestic applications Drive motors for cooling compressors (2) with manual reset and thermal overload relay Drive motors for cooling compressors (2) with manual reset and automatic reset A B IEC 60947-4-1 C Values given for closing and opening intermittent use Cat. Rated Closing (3) Opening current Ic/Ie AC-1 All values 1 Ur/Ue cosÏ•(4) Ic/Ie 1 0.95 1 Ur/Ue cosÏ•(4) 1 0.95 AC-2 All values 2.5 1 0.65 2.5 1 0.65 AC-3 Ie ≤ 17A 6 1 0.65 1 0.17 0.65 6 1 0.35 1 0.17 0.35 Ie > 17A AC-4 Ie ≤ 17A 6 1 0.65 6 1 0.65 6 1 0.35 6 1 0.35 Ie > 17A D E F Cat. Rated current Ic/Ie (1) Category AC-3 can be used for accidental not continuous short period service, while mounting and testing machines. The number of operations shall not be greater than 5 per minute or 10 per 10 minutes. (2) The drive motor of a hermetic cooling compressor is an assembly of a motor and compressor in the same housing, without any axle; the motor is working in the cooling liquid. (3) Making conditions in alternating current are expressed by effective value. Moreover the asymmetrical current high value, referred to cos Ï•, can assume a higher value. (4) Tolerance for cos Ï• = ± 0.05 (5) Tolerance for L/R = ± 15% Closing Ur/Ue L/R(5) Ic/Ie (ms) Opening Ur/Ue L/R(5) (ms) DC-1 All values 1 1 1 1 1 1 DC-3 All values 2.5 1 2 2.5 1 2 DC-5 All values 2.5 1 7.5 2.5 1 7.5 Ue Ie Ur Ic Rated operational voltage Rated operational current Feed-back voltage Current made or broken G H I X D.39 Series M, CL, CK Utilisation category AC-1 Motorstarters Three pole contactors A B C D E F G H I X D.40 Type MC0 MC1 Max. operat. current 40ºC (A) 20 20 at ambient temp. of 55ºC (A) 20 20 (for all voltages) 70ºC (A) 16 16 Max. operat. power 230/220V (kW) 7.5 7.5 Three-phase 400/380V (kW) 13 13 resistors 440/415V (kW) 15 15 500V (kW) 17 17 690/660V (kW) 22.5 22.5 Cable size (mm2) 2.5 2.5 Percentage of the max. 120 ops./h (%) 100 100 operational current at 300 ops./h (%) 100 100 600 ops./h (%) 100 100 1200 ops./h (%) 100 100 3000 ops./h (%) 50 50 MC2 20 20 16 7.5 13 13 17 22.5 2.5 100 100 100 100 50 CL00 25 25 20 9.5 16.5 18 21.5 28.5 4 100 100 100 100 50 CL01 25 25 20 9.5 16.5 18 21.5 28.5 4 100 100 100 100 50 CL02 CL25 CL03 32 45 45 32 45 45 25 32 32 12 17 17 22 29 29 23 32 32 27.5 39 39 38 51 51 6 10 10 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 CL04 60 60 48 22.5 39.5 43 52 68.5 16 100 100 100 100 50 CL45 60 60 48 22.5 39.5 43 52 68.5 16 100 100 100 100 50 CL06 CL07 CL08 CL09 CL10 90 110 110 140 140 90 110 110 140 140 72 88 88 110 110 30 42 42 53 53 55 72.5 72.5 92 92 57 79 79 100 100 69 95 95 121 121 95 125 125 160 160 35 35 35 50 50 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 80 80 50 50 50 40 40 Type CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Max. operat. current 40ºC (A) 250 250 315 315 450 600 700 1000 1250 at ambient temp. of: 55ºC (A) 200 200 252 252 382 510 546 736 1125 (for all voltages) 70ºC (A) 155 155 195 195 300 402 468 680 1060 Max. operat. power 230/220V (kW) 90 90 114 114 170 191 234 289 450 Three-phase 400/380V (kW) 155 155 196 196 310 329 406 500 780 resistors 440/415V (kW) 180 180 227 227 343 329 470 578 904 500V (kW) 200 200 259 259 389 415 533 657 1027 690/660V (kW) 270 270 341 341 537 572 705 867 1354 1000V (kW) 400 400 517 517 780 866 1060 1314 2054 Cable size (mm2) 120 120 185 185 2x 2x 2x 2x 2x (30X5) (30X8) (30X8) (30X10)(30X10) Percentage of the max.120 ops./h (%) 100 100 100 100 100 100 100 100 100 operational current at 300 ops./h (%) 100 100 100 100 100 100 100 100 90 600 ops./h (%) 100 100 100 100 100 80 80 80 70 1200 ops./h (%) 80 80 80 80 80 – – – – 3000 ops./h (%) 40 40 40 40 – – – – – Four pole contactors Type Max. operat. current 40ºC (A) at ambient temp. of: 55ºC (A) (for all voltages) 70ºC (A) Max. operat. power 230/220V (kW) Three-phase 400/380V (kW) resistors 440/415V (kW) 500V (kW) 690/660V (kW) Cable size (mm2) Percentage of the max.120 ops./h (%) operational current at 300 ops./h (%) 600 ops./h (%) 1200 ops./h (%) 3000 ops./h (%) MC0 20 20 16 7.5 13 15 17 22.5 2.5 100 100 100 100 50 MC1 20 20 16 7.5 13 15 17 22.5 2.5 100 100 100 100 50 MC2 20 20 16 7.5 13 15 17 22.5 2.5 100 100 100 100 50 CL01 25 25 20 9.5 16.5 18 21.5 28.5 4 100 100 100 100 50 Type CK07B CK08B CK09B CK95B Max. operat. current 40ºC (A) 200 325 400 500 at ambient temp. of: 55ºC (A) 170 260 320 425 (for all voltages) 70ºC (A) 140 201 272 335 Max. operat. power 230/220V (kW) 76 123 152 191 Three-phase 400/380V (kW) 131 214 263 329 resistors 440/415V (kW) 143 233 287 359 500V (kW) 173 281 346 415 690/660V (kW) 228 371 457 572 1000V (kW) – 562 692 866 Cable size (mm2) 95 185 2x 2x (25X5) (30X5) Percentage of the max.120 ops./h (%) 100 100 100 100 operational current at 300 ops./h (%) 100 100 100 100 600 ops./h (%) 100 100 100 100 1200 ops./h (%) 80 80 80 80 3000 ops./h (%) 40 40 40 40 Increase in maximum operational current through connection poles in parallel: – 2 poles in parallel: Ie x 1.8 – 3 poles in parallel: Ie x 2.4 – 4 poles in parallel: Ie x 3.2 CL02 32 32 25 12 22 23 27.5 38 6 100 100 100 100 50 CL03 45 45 32 17 29 32 39 51 10 100 100 100 100 50 CK10C 600 510 402 228 395 431 519 686 1039 2x (30X8) 100 100 80 – – CK11C 700 546 468 266 460 503 606 800 1212 2x (30X8) 100 100 80 – – CL04 60 60 48 22.5 39.5 43 52 68.5 16 100 100 100 100 50 CL05 90 90 72 30 55 57 69 95 35 100 100 100 100 50 CL07 110 110 88 42 72.5 79 95 125 35 100 100 100 100 50 CL08(1) CL09(2) 110 140 110 140 88 110 42 53 72.5 92 79 100 95 121 25 160 35 50 100 100 100 100 100 100 100 80 50 40 CK12B CK13B 1000 1250 736 1125 680 1060 381 476 658 822 719 898 866 1082 1143 1428 1732 2165 2x 2x (30X10) (40X10) 100 100 100 90 80 70 – – – – (1) Only types (2NO + 2NC) (2) Only types (4NO) Series M, CL, CK Utilisation category AC-3 Three pole contactors MC0 6 MC1 9 MC2 CL00 CL01 CL02 CL25 CL03 CL04 CL45 CL06 CL07 CL08 CL09 CL10 12 9 12 18 25 25 32 40 50 65 80 95 105 1.5 2 2.2 3 2.2 3 3 4 3 4 100 100 100 100 35 3 4 4 5.5 4 5.5 4 5.5 4 5.5 100 100 100 100 35 3 4 5.5 7.3 5.5 7.3 5.5 7.3 5.5 7.3 100 100 100 100 35 Type Operational current Ie (A) for Ue ≤ 400V Max. operat. power 230/220V (kW) Three-phase motors (HP) 50/60Hz 400/380V (kW) (HP) 440/415V (kW) (HP) 500V (kW) (HP) 690/660V (kW) (HP) 1000V (kW) (HP) Percentage of the max. 120 ops./h (%) operational current 300 ops./h (%) 600 ops./h (%) 1200 ops./h (%) 3000 ops./h (%) 2.2 3 4 5.5 4 5.5 5.5 7.5 5.5 7.5 100 100 100 100 35 3 4 5.5 7.5 5.5 7.5 7.5 10 7.5 10 100 100 100 100 35 4 5.5 7.5 10 7.5 10 10 13.5 10 13.5 100 100 100 100 35 7.5 10 12 16 12 16 15 20 15 20 100 100 100 100 35 7.5 10 12 16 12 16 15 20 15 20 100 100 100 100 35 9 12 16 22 16 22 18.5 25 18.5 25 100 100 100 100 35 11 15 18.5 25 22 30 25 34 30 40 100 100 100 100 35 15 20 22 30 25 34 30 40 35 48 100 100 100 100 35 18.5 25 30 40 37 50 40 55 45 60 100 100 100 100 35 22 30 37 50 45 60 45 60 45 60 100 100 100 100 35 25 34 45 60 50 68 55 75 55 75 100 100 100 75 25 30 40 55 75 55 75 65 88 65 88 100 100 100 75 25 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B 150 185 205 250 309 420 550 700 825 45 60 75 100 80 108 100 135 100 135 65 88 100 100 100 75 25 55 75 90 125 100 135 110 150 132 180 100 135 100 100 100 75 25 65 88 110 150 125 170 132 180 155 205 110 150 100 100 100 75 25 75 100 132 180 132 180 160 220 200 270 150 205 100 100 100 75 25 90 125 160 220 185 250 200 270 250 335 200 270 100 100 100 75 – 125 170 220 300 230 312 300 405 375 510 300 405 100 100 75 – – 160 220 280 380 315 425 400 540 450 610 375 510 100 100 75 – – 220 300 375 510 400 540 480 650 500 680 450 610 100 100 75 – – 250 340 450 610 450 610 500 680 550 750 500 680 100 80 65 – – A B C D Utilisation category AC-4 E Three pole contactors Type Operational current Ue ≤ 690V (A) Operational power 230/220V (kW) (200.000 operations) (HP) 400/380V (kW) (HP) 500V (kW) (HP) 690/660V (kW) (HP) Max. operational current ≤ 400V (A) (35.000 operations) Max. operational power 400/380V (kW) Applications Types Operational current Ie (A) for Ue ≤ 400V Max. operat. power 230/220V (kW) Three-phase motors (HP) 50/60Hz 400/380V (kW) (HP) 440/415V (kW) (HP) 500V (kW) (HP) 690/660V (kW) (HP) Percentage of the max. 120 ops./h (%) operational current at 300 ops./h (%) 600 ops./h (%) 1200 ops./h (%) 3000 ops./h (%) MC0 2.75 0.55 0.73 1.1 1.5 1.5 2 2.2 3 6 MC1 3.5 0.75 1 1.5 2 2.2 3 3 4 9 2.2 4 MC2 CL00 CL01 CL02 CL25 CL03 CL04 CL45 CL06 CL07 CL08 CL09 CL10 3.5 5 7 8 12 12 16 18.5 23 30 37 44 50 0.75 1.1 1.5 1.8 3 3 3.7 4 5.5 7.5 10 11 13 1 1.5 2 2.4 4 4 5 5.3 7.3 9.7 13 14.6 17.3 1.5 2.2 3 3.7 5.5 5.5 7.5 9 11 15 18.5 22 25 2 3 4 5 7.3 7.3 9.7 12 14.6 20 24.6 29.2 33 2.2 3 4 5.5 7.5 7.5 10 11 15 18.5 22 25 30 3 4 5.3 7.3 9.7 9.7 13 14.6 20 24.6 29.2 33 40 3 4 5.5 7.5 10 10 11 15 18.5 22 25 30 37 4 5.3 7.3 9.7 13 13 14.6 20 24.6 29.2 33 40 49 9 9 12 18 25 25 32 40 50 65 80 95 105 4 4 5.5 7.5 11 12 16 Type CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Operational current Ue ≤ 400V (A) 65 75 90 110 125 150 165 250 350 Operational power 230/220V (kW) 18.5 22 25 33 37 45 50 80 110 Three-phase motors (HP) 24.6 29.2 33 44 49 60 66.5 106 146 50/60Hz 400/380V (kW) 33 40 45 55 63 80 90 132 165 (200.000 operations) (HP) 44 53 60 73 83.8 106 119 175 219 500V (kW) 45 50 63 75 90 100 110 225 250 (HP) 60 66.5 83.8 100 119 133 146 300 332 690/660V (kW) 55 63 80 100 110 132 150 250 315 (HP) 73 83.8 106 133 146 175 200 332 419 Max. operational current ≤ 400V (A) 150 185 205 250 309 420 550 700 825 (35.000 operations) Max. operational power 400/380V (kW) 75 90 110 132 160 220 280 375 450 18.5 22 30 37 45 F G H 55 I X D.41 Series M, CL, CK Electrical endurance Category AC1 Motorstarters Number of operations A Currrent Ic = Ie all voltages Category AC2 B C D E F Number of operations Current Ic = 2.5 Ie (Ue ≤ 400V) H I X D.42 Rated motor power (Ic = 2.5 Ie) G Series M, CL, CK Category AC3 Number of operations Rated motor power (Ic = Ie) Applications Current Ic = Ie (Ue ≤ 400V) A B C Category AC4 D Number of operations E F G Current Ic = 6 Ie (Ue ≤ 400V) H Rated motor power (Ic = 6 Ie) I X D.43 Series M, CL, CK Motorstarters Electrical endurance A B C D E F G H I X D.44 Mixed category AC2 / AC’2 Mixed category AC4 / AC3 Graph to determine the coefficient which when multiplied by the contactor electrical endurance in category AC’2, will give the electrical endurance in mixed category AC2/AC’2. Electrical endurance for mixed category (AC3/ AC4) is calculated with the following formula: Example: – % of operations in AC2: 35% (or 65% as AC’2) – Breaking current Ic = 2.54 Ie – Contactor considered: CK08BA Resultant coefficient from the graph: 0.35 Electrical endurance in AC’2 for contactor CK085A , to drive a motor of 45kW at 380V: le = 85A; 5.5 x 106operations. Resultant electrical endurance for mixed service considered: 0.35 x 5.5 x 106 = 1.92 x 106 operations. Electrical endurance (AC3/AC4) = Electrical endurance (AC3) 1 + % ops. AC4 100 X ( Electr. endur. (AC3) _ 1 Electr. endur. (AC4) ) Series M, CL, CK Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A B C D E F G H I X D.45 Series M, CL, CK Series M and CL. Max. operational current Ie (A) - DC utilisation categories Category DC1. L/R H 1ms Motorstarters Ue 24V 48V 60V 125V 220V 440V 600V Poles in serie MC0 MC1 MC2 CL00 CL01 CL02 CL25 CL03 CL04 CL45 CL05 CL06 CL07 CL08 CL09 CL10 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 6 8 15 15 5 8 12 15 4 6 12 15 1.6 4 5 5 0.2 1.7 4 4 0.09 0.26 0.5 0.5 - - - - 9 12 20 20 7.5 12 16 20 6 9 16 20 2.5 6 10 10 0.36 2.6 8 8 0.13 0.4 1 1 - - - - 9 12 20 20 7.5 12 16 20 6 9 16 20 2.5 6 10 10 0.36 2.6 8 8 0.13 0.4 1 1 - - - - 18 25 25 - 15 25 25 - 12 25 25 - 6 18 25 - 0.8 7.5 25 - 0.4 0.8 8 - - 0.4 4 - 18 25 25 25 15 25 25 25 12 25 25 25 6 18 25 25 0.8 7.5 25 25 0.4 0.8 8 15 - 0.4 4 8 18 32 32 32 15 32 32 32 12 32 32 32 6 18 25 32 0.8 7.5 25 32 0.4 0.8 8 15 - 0.4 4 10 25 45 45 - 20 45 45 - 18 45 45 - 8 25 32 - 0.8 7.5 32 - 0.4 0.8 10 - - 0.4 5 - 25 45 45 45 20 45 45 45 18 45 45 45 8 25 45 45 1 8 45 45 0.5 1 10 20 - 0.5 5 12 32 60 60 60 25 60 60 60 18 60 60 60 8 45 60 60 1 8 50 60 0.5 1 10 25 - 0.5 5 12 40 60 60 - 35 60 60 - 32 60 60 - 8 45 60 - 1 8 50 - 0.5 1 10 - - 0.5 5 - 50 90 90 90 45 90 90 90 40 90 90 90 16 80 90 90 2 20 90 90 0.8 2 15 80 - 1 7.5 50 50 90 90 - 45 90 90 - 40 90 90 - 16 80 90 - 2 20 90 - 0.8 2 15 - - 1 7.5 - 65 110 110 110 55 110 110 110 50 110 110 110 16 90 110 110 2 20 110 110 0.8 2 15 90 - 1 7.5 65 65 110 110 - 55 110 110 - 50 110 110 - 16 90 110 - 2 20 110 - 0.8 2 15 - - 1 7.5 - 80 140 140 140 70 140 140 140 65 140 140 140 16 110 140 140 2 20 140 140 0.8 2 15 110 - 1 7.5 75 80 140 140 70 140 140 65 140 140 16 110 140 2 20 140 0.8 2 15 1 7.5 - Category DC3. L/R H 2.5ms A Ue Poles in serie MC0 MC1 MC2 CL00 CL01 CL02 CL25 CL03 CL04 CL45 CL05 CL06 CL07 CL08 CL09 CL10 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 - 4 8 - - 3 6 - - 3 6 - - 0.85 1.7 - - 0.35 0.7 - - 0.05 0.13 - - - - - - 9 12 - - 6 9 - - 6 9 - - 4.5 6 - - 1.2 2.5 - - 0.15 0.3 - - - - - - 9 12 - - 6 9 - - 6 9 - - 4.5 6 - - 1.2 2.5 - - 0.15 0.3 - - - - - 12 18 18 - 9 18 18 - 7.5 18 18 - 2 10 15 - 0.6 2 12 - - 0.3 1.5 - - - 0.8 - 12 18 18 18 9 18 18 18 7.5 18 18 18 2 10 15 15 0.6 2 12 15 - 0.3 1.5 6 - - 0.8 2.5 12 18 18 18 9 18 18 18 7.5 18 18 18 2 12 18 18 0.6 2 12 18 - 0.3 1.5 6 - - 0.8 2.5 18 25 25 - 12 25 25 - 10 25 25 - 2 18 25 - 0.6 2 18 - - 0.3 1.5 - - - 0.8 - 18 25 25 25 12 25 25 25 10 25 25 25 3 18 25 25 0.6 2 18 32 - 0.5 3 6 - - 1.5 2.5 25 40 40 40 18 40 40 40 15 40 40 40 3 25 32 32 0.6 2 25 32 - 0.5 3 6 - - 1.5 2.5 32 40 40 - 20 40 40 - 15 40 40 - 3 32 40 - 0.6 2 32 - - 0.5 3 - - - 1.5 - 40 65 65 65 30 65 65 65 25 65 65 65 3 50 35 35 0.8 7 50 65 - 1 3 50 - - 1.5 25 40 65 65 - 30 65 65 - 25 65 65 - 3 50 35 - 0.8 7 50 - - 1 3 - - - 1.5 - 50 80 80 80 35 80 80 80 30 80 80 80 3 60 80 80 0.8 7 65 80 - 1 3 65 - - 1.5 30 50 80 80 - 35 80 80 - 30 80 80 - 3 60 80 - 0.8 7 65 - - 1 3 - - - 1.5 - 65 105 105 105 45 105 105 105 35 105 105 105 3 80 105 105 0.8 7 95 105 - 1 3 75 - - 1.5 35 65 105 105 45 105 105 35 105 105 3 80 105 0.8 7 95 1 3 1.5 - CL08 CL09 CL10 50 80 80 - 35 80 80 - 30 80 80 - 1.2 60 70 - 0.5 3 7 - - - 1 - - - - - 65 105 105 105 45 105 105 105 35 105 105 105 1.2 85 95 105 0.5 4 7 95 - - 1 60 - - - 30 65 105 105 45 105 105 35 105 105 1.2 85 95 0.5 4 7 1 - F 24V 48V 60V 125V 220V 440V 600V G Ue Poles in serie MC0 MC1 MC2 CL00 CL01 CL02 CL25 CL03 CL04 CL45 CL05 CL06 CL07 24V 48V 60V 125V 220V 440V 600V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 - 3 6 - - 2.5 6.5 - - 2 5 - - 0.65 1.3 - - 0.16 0.5 - - - 0.4 - - - - - - 4.5 9 - - 4 8 - - 3 7 - - 1.5 2 - - 0.26 0.8 - - - 0.1 - - - - - - 4.5 9 - - 4 8 - - 3 7 - - 1.5 2 - - 0.26 0.8 - - - 1.1 - - - - - 12 18 18 - 9 18 18 - 7.5 18 18 - 0.8 5 15 - - 0.8 3 - - - 0.5 - - - - - 12 18 18 18 9 18 18 18 7.5 18 18 18 0.8 5 15 15 - 0.8 3 10 - - 0.5 2 - - - 0.75 12 18 18 18 9 18 18 18 7.5 18 18 18 0.8 5 15 18 - 0.8 3 10 - - 0.5 2 - - - 0.75 18 25 25 - 12 25 25 - 10 25 25 - 0.8 5 20 - - 0.8 3 - - - 0.5 - - - - - 18 25 25 25 12 25 25 25 10 25 25 25 1.2 5 20 25 - 0.8 3 15 - - 0.7 4 - - - 2.5 25 40 40 40 18 40 40 40 15 40 40 40 1.2 5 25 32 - 0.8 3 15 - - 0.7 4 - - - 2.5 32 40 40 - 20 40 40 - 15 40 40 - 1.2 5 32 - - 0.8 3 - - - 0.7 - - - - - 40 65 65 65 30 65 65 65 25 65 65 65 1.2 50 60 65 0.5 3 7 65 - - 1 40 - - - 20 40 65 65 - 30 65 65 - 25 65 65 - 1.2 50 60 - 0.5 3 7 - - - 1 - - - - - 50 80 80 80 35 80 80 80 30 80 80 80 1.2 60 70 80 0.5 3 7 75 - - 1 50 - - - 25 B C D E Category DC5. L/R H 15ms H I X D.46 Series M, CL, CK Max. operational current Ie (A) - DC utilisation categories (continued) Category DC1. L/R H 1ms Poles in serie CK07 CK75 CK08 CK85 CK09 CK95 CK10 CK11 CK12 CK13 24V 48V 60V 125V 220V 440V 600V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 150 200 200 200 125 140 200 200 100 140 200 200 20 110 200 200 - 65 200 200 - - 60 110 - - 32 85 200 250 250 - 170 175 250 - 140 175 250 - 25 200 250 - - 110 250 - - - 120 - - - 65 - 200 250 250 250 170 175 250 250 140 175 250 250 25 200 250 250 - 110 250 250 - - 120 200 - - 65 100 250 315 315 - 200 220 315 - 175 220 315 - 30 250 315 - - 150 315 - - - 150 - - - 80 - 250 315 315 315 200 220 315 315 175 220 315 315 30 250 315 315 - 150 315 315 - - 150 250 - - 80 130 350 450 450 450 295 315 500 500 245 315 500 500 50 300 500 500 - 200 500 500 - - 180 315 - - 95 170 500 600 600 600 425 425 600 600 350 425 600 600 60 400 600 600 - 250 600 600 - - 240 400 - - 130 215 600 700 700 700 500 480 700 700 420 480 700 700 70 500 700 700 - 250 700 700 - - 300 500 - - 160 265 800 1000 1000 1000 600 700 1000 1000 560 700 1000 1000 100 600 1000 1000 - 300 1000 1000 - - 400 700 - - 215 375 1000 1250 1250 1250 850 850 1250 1250 700 850 1250 1250 125 1000 1250 1250 400 1250 1250 480 800 250 430 Applications Ue Category DC3. L/R H 2.5ms Ue Poles in serie CK07 CK75 CK08 CK85 CK09 CK95 CK10 CK11 CK12 CK13 24V 48V 60V 125V 220V 440V 600V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 105 105 105 105 70 105 105 105 55 105 105 105 20 105 105 105 - 10 105 105 - - 8 80 - - 4 40 150 150 150 - 105 150 150 - 85 150 150 - 25 150 150 - - 60 150 - - - 50 - - - 25 - 185 185 185 185 130 185 185 185 105 185 185 185 25 185 185 185 - 70 185 185 - - 55 105 - - 25 50 205 205 205 - 140 205 205 - 110 205 205 - 30 205 205 - - 80 205 - - - 65 - - - 30 - 250 250 250 250 175 250 250 250 140 250 250 250 30 250 250 250 - 85 250 250 - - 70 185 - - 35 90 309 309 309 309 215 309 309 309 175 309 309 309 50 309 309 309 - 95 309 309 - - 80 205 - - 40 100 420 420 420 420 290 420 420 420 230 420 420 420 60 420 420 420 - 140 420 420 - - 120 250 - - 60 125 550 550 550 550 385 550 550 550 300 550 550 550 70 550 550 550 - 185 550 550 - - 150 300 - - 75 150 700 700 700 700 490 700 700 700 390 700 700 700 100 700 700 700 - 225 700 700 - - 180 400 - - 90 200 825 825 825 825 575 825 825 825 460 825 825 825 125 825 825 825 400 825 825 320 700 165 350 A B C D E F Category DC5. L/R H 15ms Ue Poles in serie CK07 CK75 CK08 CK85 CK09 CK95 CK10 CK11 CK12 CK13 24V 48V 60V 125V 220V 440V 600V 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 105 105 105 105 60 105 105 105 55 105 105 105 15 80 105 105 - 8 80 105 - - 5 65 - - 40 35 150 150 150 - 90 150 150 - 85 150 150 - 20 95 150 - - 50 95 - - - 40 - - - 45 - 185 185 185 185 110 185 185 185 105 185 185 185 20 105 185 185 - 55 105 185 - - 40 95 - - 50 45 205 205 205 - 120 205 205 - 110 205 205 - 25 150 205 - - 65 150 - - - 50 - - - 75 - 250 250 250 250 150 250 250 250 140 250 250 250 25 185 250 250 - 70 185 250 - - 50 150 - - 90 75 309 309 309 309 185 309 309 309 175 309 309 309 40 205 309 309 - 80 205 309 - - 60 185 - - 100 90 420 420 420 420 250 420 420 420 230 420 420 420 50 250 420 420 - 120 250 420 - - 90 205 - - 125 100 550 550 550 550 330 550 550 550 300 550 550 550 60 300 550 550 - 150 300 550 - - 100 250 - - 150 125 700 700 700 700 420 700 700 700 390 700 700 700 80 400 700 700 - 180 400 700 - - 100 300 - - 200 150 825 825 825 825 495 825 825 825 460 825 825 825 100 700 825 825 320 700 825 200 400 350 200 G H I X D.47 Series M, CL, CK Direct-on-line starters • Motors connected directly on-line with a contactor and a thermal overload relay. • Symple installation with high starting torque and current. • For use with motors of medium power that do not need a progressive star Torque-speed curve F G H I X D.48 Motor torque Resisting torque C E Current-speed curve Current B D Ic = Ie Ic = 6 Ie Current A Switching off motors during running Switching off motors during starting Torque Motorstarters AC-3 AC-4 Speed Diagram Speed Series M, CL, CK Selection table Motor 230/200V kW A – – – 0.39 – 0.58 – – 0.76 1.05 1.4 – 2 – 2.75 3.5 5 7 – – – – – 9 – – 12 – – 0.06 0.09 – – 0.12 0.18 0.25 0.37 0.55 0.75 – 1.1 1.5 – 2.2 – 3 3.7 4 – – 5.5 – – – 0.39 0.58 – – 0.76 1.05 1.4 2 2.75 3.5 – 5 7 – 9 – 12 14 16 – – 21 – 0.06 – 0.09 0.12 0.18 – 0.25 0.37 0.55 0.75 1.1 1.5 – 2.2 – 3.7 4 – 5.5 – 7.5 – – – 11 0.23 – 0.34 0.44 0.61 – 0.78 1.13 1.6 2 2.6 3.5 – 5 – 8 9 – 12 – 16 – – – 22.5 440/415V kW A – – 0.06 0.21 – – 0.09 0.31 0.12 0.4 – – 0.18 0.56 – – 0.25 0.7 0.37 1.1 – – 0.55 1.5 0.75 2 1.1 2.5 – – 1.5 3.4 2.2 4.5 – – – – – – 3 6.5 3.7 7.3 4 8 – – – – – – 5.5 11 500V kW A – – 0.06 0.17 – – 0.09 0.26 0.12 0.33 0.18 0.46 0.25 0.6 – – 0.37 0.9 0.55 1.2 – – 0.75 1.5 1.1 2 1.5 2.6 – – 2.2 3.8 3 5 – – – – – – 3.7 6 4 6.5 – – – – – – 5.5 9 – – 0.06 0.21 0.06 – – 0.09 0.09 0.31 0.12 0.12 0.4 0.18 0.18 0.56 0.25 – – – 0.25 0.7 0.37 0.37 1.1 0.55 0.55 1.5 0.75 0.75 2 1.1 1.1 2.5 1.5 1.5 3.4 2.2 – – – 2.2 4.5 – 3.7 7.3 3.7 – – – 4 9 5.5 – – – 5.5 11 7.5 7.5 14 – – – 10 – – – – – 11 11 21 13 – – 15 0.17 0.26 0.33 0.46 0.6 – 0.9 1.2 1.5 2 2.6 3.8 – – 6 – 9 – 12 – 15.5 – 17 20 23 Fuse Contactor Thermal 690/660V 1000V kW A kW A 0.06 0.13 – – MC0 0.09 0.2 – – 0.12 0.25 – – 0.18 0.35 – – – – – – 0.25 0.46 – – – – – – 0.37 0.7 – – 0.55 0.9 – – 0.75 1.1 – – – – – – 1.1 1.5 – – 1.5 2 – – – – – – 2.2 2.9 – – 3 3.5 – – – – – – – – – – 3.7 4.6 – – MC1 4 5 – – – – – – – – – – – – – – – – – – 5.5 6.7 –­– MC2 – – – – – – – – 0.09 0.2 0.12 0.25 0.18 0.35 0.25 0.46 – – 0.37 0.7 0.55 0.9 0.75 1.1 1.1 1.5 1.5 2 2.2 2.9 – – 3.7 4.6 – – 5.5 7 – – – – 7.5 9 – – – – – – 11 13 13 16 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – CL00 – – – – – – – – – – – – – – – – – CL01 – – CL02 – – CL25 – – – relay MT03A MT03B MT03B MT03C MT03C MT03D MT03D MT03E MT03E MT03F MT03G MT03H MT03I MT03J MT03J MT03K MT03L MT03M MT03L MT03L MT03M MT03M MT03N MT03N MT03M MT03N MT03P aM A 0.5 0.5 0.5 1 1 1 1 2 2 2 2 4 4 4 4 6 10 10 10 10 10 10 12 12 12 16 16 gG-gL A 1 1 1 2 2 2 2 4 4 4 4 6 6 6 6 10 16 16 16 16 16 16 20 20 20 20 20 RT1B RT1C RT1C RT1D RT1D RT1F RT1F RT1G RT1H RT1J RT1K RT1K RT1L RT1L RT1M RT1M RT1N RT1N RT1P RT1P RT1S RT1P RT1S RT1T RT1U 2 2 2 2 2 2 2 2 2 4 4 6 6 6 10 12 16 16 16 20 20 20 20 32 32 4 4 4 4 4 4 4 4 6 6 6 10 16 16 20 25 25 25 35 40 40 40 40 50 50 Direct-on-line starters – – – 0.06 – 0.09 – – 0.12 0.18 0.25 – 0.37 – 0.56 0.75 1.1 1.5 – – – – – 2.2 – – 3 400/380V kW A – – 0.06 0.23 – – 0.09 0.34 – – 0.12 0.44 0.18 0.61 – – 0.25 0.78 0.37 1.13 – – 0.55 1.6 0.75 2 1.1 2.6 – – 1.5 3.5 2.2 5 – – – – – – 3 7 – – 3.7 8 4 9 – – – – 5.5 12 A B C D E F G H I X D.49 Series M, CL, CK Direct-on-line starters Selection table (continued) Motorstarters Motor A B C D E F G H I X D.50 230/200V kW A – – 7.5 27 – – – – – – – – – – 11 40 – – – – 15 50 – – – – – – 18.5 65 – – – – 22 75 – – – – – – 25 84 30 105 400/380V kW A – – 15 30 – – – – – – 18.5 37 – – – – – – 22 44 – – – – – – 30 60 – – – – 37 72 – – – – – – – – 45 85 55 105 440/415V 500V 690/660V kW A kW A kW A – – – – 17 20 15 28 17.5 26.5 – – – – – – 18.5 23 – – – – 22 25 – – 18.5 28.5 – – 18.5 35 22 33 – – – – 25 37.5 30 35 22 40 – – – – – – – – 33 38 25 45 – – – – – – – – – – – – – – 37 41 – – 30 45 40 43 30 55 37 55 – – 37 66 – – – – – – – – 45 49 – – 45 65 – – – – – – – – 45 80 – – – – – – – – 55 60 – – 50 73 – – 50 88 55 80 – – 55 100 – – – – – – – – – – – – – – – – – – – – – – – – 37 126 – – – – – 75 138 75 45 150 – – – – – – – – – – – – – – – – – – – – – – – – – 90 170 90 55 182 – – 100 – – – – – – – – – – – – – – 110 – – 110 211 – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 150 – – 150 283 160 90 309 160 309 – (1) Separate mounting: type RT2xP. – – – – – 135 – – – – – 165 182 – – 200 – – – – – – – – – – – 269 285 – – – – 75 – 90 – – – – – 110 – – – 132 – – – – – – – – – – – 185 – 200 – – – 105 – 129 – – – – – 156 – – – 188 – – – – – – – – – – – 261 – 281 – 75 90 – – – – – – 110 132 – – – 150 – – – – 160 185 – – – – – 220 250 – – – 80 97 – – – – – – 118 141 – – – 166 – – – – 170 193 – – – – – 230 262 – – Fuse Contactor Thermal 1000V kW A – – CL04 – – – – – – CL45 – – – – – – – – – – CL06 – – – – – – CL07 – – – – – – – – CL08 – – – – – – – – CL09 – – – – – – CL10 55 – – – – – – 75 90 – – – – 110 – – – 132 150 – – 160 185 200 220 250 – – – – 40 CK75 – – – – – – 54 CK08 64 – – – – 78 CK85 – – – 94 CK09 105 – – 113 CK95 130 141 155 CK10 175 – CK95 – – – relay RT1T RT1V RT1U RT1V RT1V RT1W RT1W RT2E (1) RT2E RT2G RT2G RT2E RT2G RT2H RT2J RT2G RT2J RT2J RT2L RT2H RT2J RT2L RT2M aM A 32 40 32 40 40 50 50 50 50 63 63 63 63 80 80 80 100 100 100 80 100 100 125 gG-gL A 50 63 50 63 63 80 80 80 80 80 80 80 80 125 125 125 125 125 160 125 125 160 200 RT4J RT3C RT3D RT3D RT3E RT3E RT3F RT4 K RT3B RT3E RT3F RT3F RT3F RT4L (1) RT4N (1) RT4P (1) RT4P (1) RT4M (1) RT4M (1) RT4N (1) RT4P (1) RT4M (1) RT4N (1) RT4N (1) RT5A (1) RT5A (1) RT4P (1) RT4R (1) RT4R (1) RT4R (1) 63 125 125 160 160 200 200 80 100 160 200 200 200 100 250 250 250 125 160 200 250 160 160 200 200 250 315 355 400 400 80 160 160 200 200 224 224 125 160 200 250 250 250 160 315 315 315 160 200 250 315 200 200 250 250 315 400 400 425 425 Series M, CL, CK Selection table (continued) Motor 230/200V kW A – – – – – – 110 356 – – – – – – – – – – – – – – – – – – 132 425 – – – – 150 500 160 520 – – – – – – – – – – – – – – 185 609 200 630 220 710 – – – – – – – – – – – – 250 823 400/380V kW A – – – – – – 185 355 220 370 – – 220 408 – – – – – – – – – – – – – – – – 250 475 – – 280 530 – – – – – – – – – – – – 300 563 315 580 335 630 355 650 375 680 – – – – – – 400 720 425 763 450 800 440/415V kW A – – 185 325 – – 200 350 220 385 – – – – – – – – – – – – – – – – 250 437 – – 280 480 300 508 315 530 – – – – – – – – – – – – 335 565 355 600 375 630 – – 400 673 – – – – – – 425 714 450 756 – 500V kW A 220 310 – – – – 250 348 – – 280 385 300 409 – – – – – – – – – – – – 315 426 335 456 355 485 375 513 400 543 – – – – – – – – – – – – – – – – 450 613 475 647 – – – – – – 500 680 – – – – – – Contactor 690/660V 1000V kW A kW A 280 292 – – CK10 300 307 – – 315 322 – – 335 344 – – 355 366 – – 375 390 – – – – – – – – 280 197 CK11 – – 300 211 – – 315 221 – – 335 234 – – 355 245 400 412 – – – – – – 425 442 – – 450 462 – – – – – – – – – – – – 375 256 CK12 – – 400 273 – – 425 290 – – 450 307 475 488 – – 500 514 – – – – – – – – – – – – – – – – – – – – – – – – 475 324 CK13 – – 500 341 – – – – – – – – – – – – – – – – Fuse Thermal relay RT5C RT5C RT5C RT5D RT5D RT5D RT5D RT5B RT5B RT5B RT5B RT5B RT5D RT5D RT5D RT5E RT5E RT5E RT5B RT5C RT5C RT5C RT5E RT5E RT5E RT5E RT5E RT5E RT5E RT5C RT5C RT6A RT6A RT6A RT6A aM gG-gL A A 400 425 425 500 425 500 425 500 500 500 500 500 500 500 250 315 315 355 315 355 315 355 315 355 500 500 630 630 630 630 630 630 630 630 630 630 315 355 400 425 400 425 400 425 630 630 630 630 630 630 630 630 800 800 800 800 800 800 500 630 500 630 1000 1000 1000 1000 1000 1000 1000 1000 Direct-on-line starters A B C D E F G H I X D.51 Series M, CL, CK Star-delta starters In order to use this type of starting, the following conditions must be met: The ends of the three stator windings should terminate in a terminal box (6 terminals, see diagram). The line voltage should be the same as the motor delta connection voltage. This starting system is suitable for machines where the resisting torque during starting is less than 1/3 of the motor torque (see torque speed curves). The target of this type of starting is to reduce the current during starting to 1/3, there by reducing the linedrop (see current speed curves). Reduce the motor torque to 1/3 to smooth out mechanical stress on the machine and on the load (see torque speed curves). Torque-speed curve Current-speed curve A Current Current in ∆ Torque Motorstarters For AC squirrel cage motors 1 Current in Y B C 2 1 Torque in ∆ 2 Torque in Y 3 Resisting torque D E F G H I X D.52 3 Diagram Speed Speed Series M, CL, CK Selection table Motor 400/380V 440/415V kW 2.2 3 3.7 4 – – 5.5 – – – 7.5 – – 11 – – 15 – – 18.5 – 22 – – – – – 30 – 37 – – 40 – – – 45 – – kW 4 5.5 – 7.5 – – 11 – – – 15 – – 18.5 – 22 25 – 30 – – – 33 – 37 45 – 55 – – – – – – 75 – – – 90 kW A – – 5.5 11 – – 7.5 14 – – – – 11 21 – – – – – – 15 28 – – 18.5 35 – – – – 22 40 – – – – 30 55 – – – – – – 37 66 – – – – 45 80 – – 55 100 – – – – 75 135 – – – – – – – – – – – – – – 90 165 gG-gL RT1L RT1M RT1N RT1N RT1M RT1N RT1P RT1P RT1P RT1P RT1S RT1S RT1T RT1U RT1T RT1U RT1V RT1U RT1W RT1W RT1V RT2G RT1W RT2E RT2E RT2G RT2G RT2H RT2H RT2J RT2J RT2H RT2L RT2J RT2L RT2J RT2L RT2L RT2M A 25 35 40 40 40 40 50 50 50 50 63 63 80 63 63 80 80 80 80 125 80 160 100 160 160 160 160 160 160 200 200 160 250 250 250 250 250 250 250 – – – – – – – – 132 141 – – CK75C CL08 RT3C 160 55 182 – – – – 132 188 – – – – CK75C CL08 RT3D 200 – – – – 110 200 – – – – – – CK75C CL08 RT3D 250 – – – – – – – – 150 166 – – CK75C CL09 RT3D 200 – – – – – – – – 160 170 – – CK75C CL10 RT3D 200 – – 110 211 – – 150 218 – – – – CK75C CL10 RT3E 250 – – – – 132 240 160 228 – – – – CK75C CL10 RT3E 250 75 239 – – – – – – – – – – CK75C CL10 RT3E 250 – – – – – – – – – – 90 64 CK75C CK75C RT4LJ 80 – – – – – – – – – – 110 78 CK75C CK75C RT4LJ 108 – – 132 245 – – – – – – – – CK75C CL10 RT3F 315 – – – – – – – – 185 193 – – CK75C CK75C RT3E 250 – – 150 288 150 269 185 261 – – – – CK08C CK75C RT3F 315 – – – – 160 285 – – – – – – CK08C CK75C RT3F 315 – – – – – – – – 200 207 – – CK08C CK75C RT3E 250 – – – – – – – – 220 230 – – CK08C CK75C RT3E 250 90 309 – – – – – – – – – – CK08C CK75C RT3F 315 For electrical endurance see page C.34-44, but first divide the rated power and current values shown in the table by 1.73. The thermal overload relay should be set at 0.58 In of the motor. 200 250 315 250 250 315 315 315 125 160 355 315 355 355 315 315 355 kW – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – A – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Line and Delta CL00 CL00 CL00 CL01 CL01 CL01 CL02 CL02 CL02 CL25 CL25 CL25 CL25 CL25 CL03 CL03 CL04 CL45 CL45 CL45 CL45 CL06 CL06 CL06 CL06 CL06 CL07 CL07 CL08 CL08 CL08 CL09 CL09 CL09 CL09 CL10 CL10 CL10 CL10 Star Fuse A 16 16 20 20 20 20 32 32 32 32 40 40 50 50 50 63 63 50 63 80 63 100 80 100 100 100 100 125 125 160 160 125 160 160 160 160 160 200 200 kW A kW A 5.5 9 7.5 9 7.5 12 – – – – – – – – – – – – 11 13 11 17 – – – – – – – – 15 18 15 23 – – – – 18.5 23 – – – – 18.5 28.5 22 26 22 33 – – – – – – – – 30 35 30 45 – – – – – – – – 37 41 – – – – – – – – 37 55 45 49 – – – – – – – – 45 65 55 60 – – – – 55 80 – – – – 75 80 – – – – 75 105 – – – – – – – – – – – – 90 97 – – – – 90 129 – – – – – – – – 110 118 – – – – 110 156 – – – – – – 1000V Thermal aM A 9 12 – 16 – – 22.5 – – – 30 – – 37 – 44 50 – 60 – – – 65 – 72 85 – 105 – – – – – – 138 – – – 170 690/660V Contactors relay A 9 12 14 16 – – 21 – – – 27 – – 40 – – 50 – – 65 – 75 – – – – – 105 – 126 – – 138 – – – 150 – – 500V CL00 CL00 CL00 CL00 CL00 CL00 CL01 CL01 CL01 CL02 CL02 CL02 CL02 CL25 CL25 CL25 CL03 CL03 CL03 CL03 CL03 CL04 CL04 CL04 CL04 CL04 CL06 CL06 CL06 CL06 CL06 CL06 CL07 CL07 CL07 CL07 CL07 CL08 CL08 Star-delta starters 230/200V A B C D E F G H I X D.53 Series M, CL, CK Star-delta starters Selection table (continued) Motorstarters Motor A B C D E F G H I X D.54 230/200V 400/380V 440/415V kW – – – – 160 – – 185 – 200 220 – – – – – – – – – – – 250 – – – – – – – 280 300 315 – – – – – – – – – – – 335 355 – – – – – – 375 400 – 425 – kW – – – – – – 185 200 – 220 – – – – – – – – 250 – – – 280 – – – – 300 – – 315 355 – 355 – – – – – – – – – 375 375 – – 400 – – – 400 – 425 450 475 – kW – – – – – – – 110 – 132 – – – – – – – – – – – – 150 – – – – – 160 – – – – 185 – – – – – – – – – – 200 – – – – – – – – 220 – – – A – – – – – – – 356 – 425 – – – – – – – – – – – – 500 – – – – – 520 – – – – 609 – – – – – – – – – – 630 – – – – – – – – 710 – – – A – – – – 309 – – 355 – 370 408 – – – – – – – – – – – 475 – – – – – – – 530 563 580 – – – – – – – – – – – 630 650 – – – – – – 680 720 – 763 – A – – – – – – 325 350 – 385 – – – – – – – – 437 – – – 480 – – – – 508 – – 530 561 – 600 – – – – – – – – – 587 630 – – 622 – – – 673 – 714 756 798 – 500V kW – – – – 200 220 – – – 250 280 – – – – – – – – – 300 315 – – – – – 335 355 375 – – – – – – – – – – – – 400 425 450 – – 475 – – – 425 500 530 560 – 600 A – – – – 281 310 – – – 348 385 – – – – – – – – – 409 426 – – – – – 456 485 513 – – – – – – – – – – – – 543 580 613 – – 647 – – – 659 680 725 762 – 817 690/660V kW – – – – 250 – – – 280 – – – – – 300 315 335 – – 355 375 – – – – 400 425 450 – – – – – – – – – – – – 475 500 530 560 – – 600 630 – – – – 670 710 750 – – A – – – – 262 – – – 262 – – – – – 307 322 349 – – 366 390 – – – – 412 442 462 – – – – – – – – – – – – 488 514 545 575 – – 616 646 – – – – 688 729 770 – – Contactors 1000V kW 132 150 160 185 – – – – – – – 200 220 250 – – – 280 – – – – – 300 315 – – – – – – – – – 335 355 375 400 425 450 – – – – – – – – 475 500 600 – – – – – – A 94 105 113 130 – – – – – – – 141 155 175 – – – 197 – – – – – 211 221 – – – – – – – – – 234 245 256 273 290 307 – – – – – – – – 324 341 407 – – – – – – Line and Delta CK08C CK08C CK08C CK85B CK85B CK85B CK85B CK85B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK95B CK95B CK95B CK95B CK95B CK95B CK95B CK95B CK95B CK95B CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK11C CK11C CK11C CK11C CK11C Star CK75C CK75C CK75C CK75C CK75C CK75C CK75C CK75C CK75C CK75C CK08C CK08C CK08C CK08C CK08C CK08C CK08C CK09B CK08C CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK85B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK09B CK95B CK95B CK95B CK95B CK95B CK10C CK10C CK10C CK10C CK10C CK10C Thermal MotorF Fuse relay aM gG-gL RT4LK RT3B RT3B RT4LL RT4N RT4N RT4P RT4P RT4N RT4P RT4P RT4LL RT4LM RT4LM RT4N RT4N RT4P RT4LM RT4P RT4P RT4P RT4P RT4R RT4LM RT4LM RT4R RT4R RT5C RT4C RT5C RT5C RT5C RT5C RT5C RT5A RT5A RT5A RT5A RT5A RT5A RT5C RT5C RT5C RT5C RT5D RT5D RT5D RT5D RT5B RT5B RT5B RT5D RT5D RT5D RT5E RT5E RT5E A 125 125 125 160 355 355 400 400 315 500 500 200 200 200 355 355 500 250 500 425 500 500 630 250 250 500 500 630 630 630 630 630 630 800 315 315 315 355 355 355 630 630 630 630 800 800 800 800 355 400 500 800 800 800 1000 1000 1000 A 160 160 160 200 400 400 425 425 355 500 500 250 250 250 400 400 500 315 500 500 500 500 630 315 315 500 500 630 630 630 630 630 630 800 355 355 355 400 400 400 630 630 630 630 800 800 800 800 400 425 500 800 800 800 1000 1000 1000 For electrical endurance see page C.34-44, but first divide the rated power and current values shown in the table by 1.73. The thermal overload relay should be set at 0.58 In of the motor. Series M, CL, CK Selection table (continued) Motor 230/200V kW A 250 823 – – – – – – – – – – – – 280 910 300 975 315 1023 335 1083 – – – – – – – – 355 1142 – – – – 375 1206 400 1286 425 1364 – – 400/380V kW A – – – – – – 450 800 475 846 – – 500 892 530 943 – – 560 996 – – – – – – – – 600 1074 – – – – 630 1128 670 1200 710 1270 – – 750 1342 440/415V kW A – – – – – – – – 500 840 – – 530 890 560 941 – – 600 1010 630 1058 – – – – – – – – 710 1097 – – 670 1125 710 1190 750 1255 – – – – 500V kW A – – – – – – – – – – – – 630 857 670 912 710 965 750 1020 – – – – – – 800 1088 – – – – – – – – 850 1156 – – – – – – 690/660V kW A – – – – – – – – – – 800 821 850 873 – – – – – – – – – – 900 924 950 975 – – – – – – – – – – – – – – – – Contactors 1000V Line and kW A Delta – – CK11C 630 428 CK11C 670 455 CK11C – – CK11C – – CK11C – – CK11C – – CK11C – – CK11C – – CK12C – – CK12C – – CK12C 750 510 CK12C – – CK13B – – CK13B – – CK12B – – CK12B 800 543 CK13B – – CK12B – – CK13B – – CK13B – – CK13B – – CK13B Thermal Star relay CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK10C CK11C CK11C CK11C CK11C CK11C CK11C CK11C CK11C CK11C CK12C CK12C RT5E RT5B RT5C RT5E RT5E RT5E RT5E RT5E RT5E RT5E RT5E RT5C RT6A RT6A RT5E RT5E RT5C RT5E RT6A RT6A RT6A RT6A Fuse aM A 1000 500 500 1000 1000 1000 1000 2x630 2x630 2x630 2x630 630 2x630 2x630 2x630 2x630 630 2x630 2x800 2x800 2x800 2x800 gG-gL A 1000 630 630 1000 1000 1000 1000 2x630 2x630 2x630 2x630 630 2x630 2x630 2x630 2x630 800 2x630 2x800 2x800 2x800 2x800 Star-delta starters A For electrical endurance see page C.34-44, but first divide the rated power and current values shown in the table by 1.73. The thermal overload relay should be set at 0.58 In of the motor. B C D E F G H I X D.55 Series M, CL, CK Autotransformer starters Motorstarters For AC squirrel cage motors This type of starting is used for machines where the resisting torque during starting is less than the motor torque (see torque speed curves): – Reduce current during starting to the required value (this will depend on the autotransformer voltage ratio selected). – Reduce motor torque to smooth out mechanical stress on the machine and on the load (see torque speed curves). Reduction of the motor will depend on the autotransformer voltage ratio. The two requirements for star-delta starting do not apply here. That is to say both end of the three windings do not have to be accessible and the line voltage does not have to be the same as the delta connection voltage. This system also has the following advantages over stardelta starting: – required current and starting torque can be selected. – starting can be effected at various points. – motor voltage continuity during network switching. Torque-speed curve Current-speed curve Current B Torque A C D Speed Speed E Diagram F G H I X D.56 Line contactor Primary contactor Star contactor Series M, CL, CK Selection table Motor Contactors 400/380V kW A 4 9 – – 5.5 12 – – 7.5 16 – – – – 11 22.5 – – – – 15 30 – – – – – – 18.5 37 – – 22 44 – – – – – – 30 60 – – – – – – – – 37 72 – – 45 85 – – 55 105 – – 440/415V kW A 4 8 – – 5.5 11 7.5 14 – – – – – – 11 21 – – – – 15 28 – – – – 18.5 35 22 40 – – – – – – – – – – 30 55 37 66 – – – – – – – – 45 80 50 88 – – 55 100 – – 500V 690/660V kW A kW A 5.5 9 – – – – 7.5 9 7.5 12 – – – – – – 10 15,5 – – – – 11 13 11 17 – – 13 20 – – – – 15 18 15 23 – – – – – – – – 18.5 23 18.5 22.5 22 25 22 33 – – – – – – – – 30 35 – – – – – – – – 30 45 – – – – 37 41 37 55 – – – – – – – – 45 49 – – 55 60 45 65 – – – – – – 55 80 – – – – – – – – 75 80 75 105 – – – – 90 97 1000V kW A – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 75 – – 90 – – – 110 – – – 132 – – – – – 160 – 220 – – – – – – 250 – – 315 – – 335 – – 425 450 75 – – 90 – – – 110 – – – 132 – – – – – – 185 220 250 – – – – – 280 – 300 335 – – 375 – – 450 – 90 – – 110 – – – 132 – – 150 160 – – – – – 220 – 280 – – – – 300 315 335 – 375 – – – 450 – – 500 – – – – – – 90 – – 110 – – – 150 160 220 250 – – – – – 280 335 355 – – – 375 – – 450 – – 500 – – – 138 – – 170 – – – 211 – – – 245 – – – – – 309 – 408 – – – – – – 475 – – 580 – – 630 – – 762 800 135 – – 165 – – – 200 – – – 240 – – – – – – 325 385 437 – – – – – 480 – 508 565 – – 630 – – 756 – 129 – – 156 – – – 188 – – 218 228 – – – – – 310 – 285 – – – – 409 426 456 – 513 – – – 613 – – 800 – – 110 132 – – – 150 – – 160 185 200 – – – – 220 – 300 335 – – – – 400 – – – 450 – – 475 – – 500 – – – 118 141 – – – 166 – – 170 193 207 – – – – 230 – 307 344 – – – – 412 – – – 462 – – 488 – – 514 – – – – – – – 64 – – 78 – – – 105 113 155 175 – – – – – 197 234 245 – – – 256 – – 307 – – 341 – – – Line CL00 CL01 CL01 CL02 CL02 CL25 CL25 CL25 CL03 CL04 CL04 CL45 CL45 CL45 CL06 CL06 CL06 CL06 CL07 CL07 CL07 CL07 CL08 CL08 CL08 CL08 CL08 CL09 CL09 CL10 CL10 Pr. trafo + Star CL00 CL00 CL00 CL00 CL00 CL01 CL01 CL01 CL01 CL01 CL02 CL02 CL02 CL02 CL03 CL03 CL03 CL03 CL03 CL04 CL04 CL04 CL04 CL04 CL06 CL06 CL06 CL06 CL06 CL06 CL07 CK75C CK08C CK08C CK08C CK08C CK08C CK85B CK85B CK85B CK09B CK09B CK09B CK09B CK95B CK10C CK10C CK95B CK10C CK10C CK10C CK11C CK10C CK11C CK11C CK11C CK11C CK11C CK12B CK12B CK12B CK12B CK12B CK12B CK13B CK13B CK13B CK13B CL07 CL08 CL08 CL08 CL08 CL08 CL09A CL09A CK75C CK75C CK75C CK75C CK75C CK08C CK08C CK85B CK08C CK08C CK08C CK85B CK85B CK09B CK09B CK09B CK09B CK09B CK09B CK95B CK95B CK95B CK10C CK10C CK10C CK10C CK10C CK10C CK10C Thermal relay Fuse RT1N RT1N RT1P RT1P RT1S RT1P RT1S RT1T RT1T RT1U RT1V RT1U RT1U RT1W RT2E RT2E RT2G RT2G RT2G RT2E RT2H RT2J RT2G RT2H RT2J RT2J RT2L RT2L RT2L RT2M RT2M aM A 16 16 16 20 20 20 20 32 32 32 40 32 40 50 50 50 63 63 63 63 80 80 80 80 80 80 100 100 125 160 125 gG-gL A 25 25 35 40 40 40 40 50 50 50 63 50 63 80 80 80 80 80 80 80 125 125 125 125 125 125 160 160 160 200 200 RT3E RT3E RT3F RT3F RT3F RT3B RT4N RT4P RT4N RT4N RT4P RT4R RT4M RT4M RT5A RT5A RT4P RT5C RT5C RT5D RT5D RT5B RT5B RT5B RT5D RT5D RT5E RT5B RT5E RT5E RT5C RT5D RT5E RT5C RT6A RT6A RT6A 200 160 200 200 200 100 250 250 100 200 250 315 160 160 200 250 315 400 425 425 630 250 315 315 500 630 630 315 630 630 400 630 800 500 800 1000 1000 224 200 250 250 250 160 315 315 160 250 315 355 200 200 250 315 355 425 500 500 630 315 355 355 500 630 630 355 630 630 425 630 800 630 800 1000 1000 Autotransformer starters 230/200V kW A 2.2 9 – – 3 12 3.7 14 – – – – – – 5.5 21 – – – – 7.5 27 – – – – – – 11 40 – – – – 15 50 – – – – – – 18.5 65 – – – – – – 22 75 – – 25 84 – – 30 105 – – 37 126 – – – – 45 150 55 182 – – – – – – – – – – – – 75 239 – – – – – – – – – – 90 309 – – 110 356 132 425 – – – – – – – – – – 150 500 – – – – 160 520 – – – – 200 630 – – – – 220 710 250 823 A B C D E F G H I X D.57 Series M, CL, CK Contactors for rotor starters Whatever the application, a distinction should be made between the two electrical circuits which are used in this type of starters: – Stator circuit, present in two categories and ahving a different breaking current in each: Category AC’2: switching-off motors during running, Ic = Ie Category AC 2: switching-off motors during starting, Ic = 2.5 Ie – Rotor circuit, with similar characteristics to those in category AC1. Torque-speed curve Current-speed curve Current A This type of starter is used in machines with resisting torque of any value where it is required to: – Start with reduced peak currents without consequent motor torque reduction, as is the case with high resisting torques and when starting with reduced peak currents is required. – Control speed for different load or resisting torque values, with reduced peak currents: lifting and transport gear, flow volume control, etc. Torque Motorstarters For AC slip-ring motors B C Speed Speed D Diagram E Stator contactor Rotor contactors F End contactor G H I X D.58 Intermediate contactors Series M, CL, CK Stator circuit Rotor circuit Motor power Con- Thermal tactor Rotor 230V 400V 440V 500V 690V 1000V 220V 380V 415V 660V kW kW kW kW kW kW – 5.5 – – – 7.5 – – 11 – 15 – – 18.5 – – – 22 – 25 – 30 37 – – – 45 55 – – – – 75 – – – 90 – 110 – – – – 132 150 – – – 220 – – 220 250 – 11 – – – 15 – – 18.5 22 – – 30 – – – – 37 – 45 – 55 75 – – – 90 – – – – – 132 – – – 160 – 200 – – – 220 – 250 – – – 335 – – 425 450 11 – – – – 15 – 18.5 22 25 – – 30 37 – – – 45 – 50 – 55 75 – – – 90 100 110 – – – 132 – – – 160 185 220 – – – – 250 250 – – 300 375 – – – 450 13 – – – 15 17 – 22 – 25 – 30 37 – – – 45 – 55 63 – 75 90 – – – 110 – 132 – – – 160 – – – 220 – 250 – – – 300 315 335 – – 375 – – – 450 500 – – 15 17 – – 18.5 33 – 33 – 40 – – 45 55 – – 75 – 90 – – – 110 132 – – – – 160 200 – – – 220 300 315 335 – – – 400 – – – – 475 – – 500 – – – – – – – – – – – – – – – – – – – – – – – – – 90 – – – – – 150 – – – 185 250 – – – – 280 335 355 – – – 375 450 – – 500 – – – Contactor relay Current (1) Max. voltage A V 28 37 42 48 55 60 75 90 98 112 120 135 147 165 180 187 202 240 247 280 315 360 390 472 525 585 660 825 945 1087 1188 1485 1956 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 Intermediate End CL00 CL00 CL00 CL01 CL02 CL02 CL25 CL25 CL03 CL04 CL45 CL45 CL06 CL06 CL06 CL07 CL07 CL08 CL08 CL09 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK10C CK11C CK11C CK12B CK13B CL00 CL01 CL01 CL02 CL25 CL03 CL04 CL45 CL45 CL06 CL06 CL06 CL06 CL07 CL07 CL08 CL09 CL10 CK75C CK75C CK08C CK85C CK09B CK95B CK95B CK10C CK10C CK11C CK12B CK12B CK12B CK13B – aM gG-gL CL25 CL25 CL03 CL04 CL04 CL04 CL45 CL45 CL06 CL06 CL06 CL07 CL07 CL07 CL08 CL09 CL08 CL08 CL10 CL10 CK75C CK75C CK75C CK08C CK08C CK08C CK08C CK08C CK85B CK09B CK09B CK09B CK09B CK95B CK10C CK10C CK10C CK10C CK10C CK10C CK11C CK11C CK11C CK11C CK11C CK12B CK12B CK12B CK12B CK13B CK13B CK13B CK13B RT1T RT1U RT1T RT1T RT1U RT1V RT1U RT1W RT2E RT2G RT2G RT2G RT2H RT2J RT2G RT2H RT2J RT2J RT2J RT2L RT3D RT3D RT3E RT3B RT3E RT3F RT3F RT4N RT4P RT4M RT4N RT4P RT4P RT4N RT4N RT4P RT5C RT5C RT5C RT5B RT5B RT5B RT5D RT5D RT5E RT5B RT5C RT5E RT5E RT5C RT6A RT6A RT6A A A 32 32 25 32 32 40 32 50 50 63 63 63 80 80 63 80 80 100 100 125 125 160 200 100 160 200 200 250 250 125 200 250 315 160 200 315 355 400 500 250 315 315 500 630 630 355 400 630 800 400 630 1000 1000 50 50 40 50 50 63 50 80 80 80 80 80 125 125 80 125 125 160 160 160 160 200 250 125 200 250 250 315 315 160 250 315 355 200 250 355 400 425 630 315 355 355 600 630 630 400 425 800 800 500 800 1000 1000 (1) The currents shown relate to the delta connection of the contactors poles. If the poles are star-connected, divide the values given in the column by 1.5. Contactors for rotor starters Fuse A B C D E F G H Electrical endurance Stator circuit (see graph AC-2) ! Rotor circuit (see graph AC-1) ! I X D.59 Series M, CL, CK Contactors for rotor speed drives Stator circuit Rotor circuit Motor power (1) Contactor Jogging 10% AC-2 2.4 3.7 5 7 9 10.5 13.5 18.5 21 22.5 27.5 38 40 50 55 70 85 105 124 140 4.5 6.5 8 13 16.5 19.5 23 28 34 39 49 65 75 85 96 110 147 181 215 250 5 7.5 10 15 19 24 27 32 40 47 55 70 85 90 110 115 175 220 235 260 5.5 7.5 10 15 19 24 27 32 40 47 55 70 85 90 110 115 175 220 235 260 5.5 8 10 15 19 24 27 32 40 47 55 75 85 100 110 125 175 220 257 300 6.3 9 11 15 19 27 30 35 45 50 60 75 95 100 120 125 195 233 270 280 – – – – – – – – – – – – 80 95 110 120 165 220 250 276 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Rotor current (2) 22 30 39 60 72 87 105 127 147 177 195 220 240 280 315 360 405 525 780 885 Jogging 20% AC-2 2.1 2.6 3.6 6.3 8 9.2 10.5 13 17.3 19.6 22 32 36 42 47.8 60 77 89 110 132 3.7 4.5 6.5 11 13.8 16 18.5 23 30 34 38 60 75 78 82.5 96 132 153 190 228 4.4 6.1 8.2 12.7 15.9 18.5 22 27 34.6 39 46 65 75 85 90 110 140 178 218 230 4.4 6.1 8.2 12.7 15.9 18.5 22 27 34.6 39 46 65 75 85 96 110 150 178 218 230 4.4 6.1 8.2 12.7 15.9 18.5 22 27 34.6 39 46 65 75 85 96 110 150 185 220 258 5 7 9 11 17 20 25 31 43 47 55 70 90 100 115 135 190 220 258 240 – – – – – – – – – – – 65 75 85 100 125 160 185 220 230 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Motorstarters 230V 400V 415V 440V 500V 690V 1000V 220V 380V kW kW kW kW kW kW kW A B C D E F 18 25 37 48 60 72 85 106 123 147 165 190 210 240 273 305 348 453 570 750 Electrical endurance 106 x 1.3 operations G H I X D.60 (1) Power values shown are not standard as they refer to intermittent service. (2) The current shown relates to the delta connection of the contactor poles. If the poles are star-connected, divide the values given in the column by 1.5. Rotor voltageRotor voltage Contactor without with counter- countercurrent current 690 690 690 690 690 750 750 750 750 750 750 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 500 500 600 600 600 600 600 600 750 750 750 750 750 750 750 750 750 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B 690 690 690 690 690 750 750 750 750 750 750 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 500 500 600 600 600 600 600 600 750 750 750 750 750 750 750 750 750 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B continued on D.61 Series M, CL, CK Motor power (1) Rotor circuit (continued) Contactor 230V 400V 415V 440V 500V 690V 1000V 220V 380V kW kW kW kW kW kW kW Jogging 35% AC-2 1.4 2.2 3 4.9 6.7 7 9 10.5 13.5 18.5 19.6 25 30 35 40 46 63 79 91 115 2.8 3.8 5.5 9 12.8 13 15 18.5 24 29 34 45 55 78 75 83 110 136 157 200 3.4 4.5 7.5 10 14.8 15 18 22 28 33 39 47 63 80 85 100 132 157 165 200 3.4 4.5 7.5 10 14.8 15 18 22 28 33 39 47 63 80 85 100 132 157 176 200 3.4 4.5 7.5 10 14.8 15 18 22 28 33 39 47 63 80 85 100 132 160 188 220 4 – 5.5 – 7.5 – 11 – 13 17 – 20 – 25 – 33 – 40 – 45 – 55 60 77 63 90 75 100 80 135 117 150 132 190 160 220 185 205 202 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Rotor current (2) 14 20 26 42 50 57 70 85 100 120 138 155 172 200 225 250 285 385 495 637 Electrical endurance 106 x 1.3 operations (1) Power values shown are not standard as they refer to intermittent service. (2) The current shown relates to the delta connection of the contactor poles. If the poles are star-connected, divide the values given in the column by 1.5. Rotor voltageRotor voltage Contactor without with counter- countercurrent current 660 660 660 660 660 750 750 750 750 750 750 1000 1000 1000 1000 1000 1000 1000 1000 1000 500 500 500 500 500 600 600 600 600 600 600 750 750 750 750 750 750 750 750 750 CL00 CL01 CL02 CL25 CL04 CL45 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Contactors for rotor speed drives Stator circuit (continued) A B C D E F G H I X D.61 Series M, CL, CK Contactors for connection of power transformers In this application it is essential to ascertain the no-load inrush current of the transformer Iµ, (magnetisation current) which in the majority of cases determines the size of the contactor. Motorstarters Two cases are illustrated in the table: – No-loap inrush current up to 20 times the rated transformer current – No-loap inrush current up to 40 times the rated transformer current. A B C D E F G H I X D.62 Selection table Iµ Ie Iµ = 20 230V 240V kVA 380V 400V kVA 2 2.75 4 5.75 5.75 7.25 9 10 12 15 20 25 30 35 40 45 50 80 100 127 160 3.5 5 7 10 10 12.5 15.5 17 21 25 35 40 50 55 60 75 85 150 170 215 280 Ie 230V 240V kVA 1 1.37 2 2.85 2.85 3.65 4.50 5 6 7.5 10 12.5 15 17 20 22 25 40 50 64 80 = 40 380V 400V kVA 1.75 2.5 3.5 5 5 6.25 7.75 8.5 10.5 12.5 16 20 25 27 30 35 42.5 75 85 107 140 Contactor CL00A CL01A CL02A CL25A CL03A CL04A CL45A CL05A CL06A CL07A CL08A CL09A CL10A CK75C CK08C CK85B CK09B CK10C CK11C CK12B CK13B The contactor should not cut out the short-circuit current; if the protective devices used are fuses, this condition will be intrinsically complied with. In the case however of devices with tripping contacts the general line circuit breaker will be driven rather than the contactor coil. Series M, CL, CK Contactors for capacitors (category AC6b) GE Power Controls contactors are fitted with specially treated hardened alloy contacts which are highly resistent to welding and are therefore capable of withstanding high current peaks on connection. The operation conditions taken as a basis for usage are: - Near presence of other previously connected capacitors with a total power of up to eight times that of the capacitor to be connected. - Shock coils reactances with a minimum inductance of 4µH. These can be obtained by making 4 or 6 turns of 15cm windings on the conductor of each phase. - Fast discharge resistor for reconnection within 60 seconds. Diagram Line transformer Contactors for capacitors The most usual application of capacitors is for centralised automatic power factor (cos Ï•) correction. A characteristic of capacitors is the high overcurrent which appears as they are connected. Such overcurrents are due to: - Harmonic currents produced by saturated transformers, rectifiers, etc. - Transient currents, the frequency and amplitude of which depend on the network inductance and the capacitor size. - Additional transient currents arising where a capacitor is connected when others have already been connected, and caused by discharging of the latter. Reactances Shunt connected capacitors A Fuses B Contactor Fast discharge resistors C Capacitor bank D Selection table θ ≤ 55ºC Contactor Type CL00A CL01A CL02A CL25A CL03A CL04A CL45A CL06A CL07A CL08A CL09A CL10A CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Ith 220V 400V 415V 500V 230V 240V A kvar kvar kvar kvar 3 5 5.5 6.5 25 4.5 9.5 10.5 12.5 25 6.5 11 12 14.5 32 7.5 12.5 14 16 45 9 15 16.5 20 45 12.5 21 23 27.5 60 16.5 25 27 32 60 22 40 43 52 90 45 48 58 110 25 50 54 65 110 30 65 70 85 140 40 70 80 90 140 45 110 118 145 250 60 125 135 162 250 70 150 160 195 315 80 165 177 215 315 95 190 205 250 450 105 260 280 340 600 135 325 350 425 700 190 400 430 520 1000 250 525 565 685 1250 315 θ ≤ 70ºC 690V 660V kvar 5.7 11 12.5 15 17.5 24 30 50 65 70 95 105 150 170 200 230 288 370 450 600 650 220V 400V 415V 500V 230V 240V kvar kvar kvar kvar 2.4 4 4.5 5.2 3.6 6 6.5 10 5.2 8.5 9 11.5 6.5 10 11 13 7.2 12 13 16 10 17 18 22 13 20 22 25 17 30 33 41 19 35 37 46 22 40 43 52 35 58 62 75 40 60 64 65 48 88 94 116 56 100 107 130 64 120 130 156 85 148 160 192 95 175 188 230 120 235 252 375 152 260 280 340 200 320 344 416 252 420 452 548 690V 660V Fuse gl - gG I max. (peak) kvar 4.5 7 10 12 14 19.5 22 35 40 50 85 75 120 136 160 205 265 330 360 480 520 A 10 16 25 25 35 40 50 80 125 125 160 160 250 250 315 315 450 630 800 1000 1250 A 1000 1000 1000 1000 2500 2500 2500 3500 3500 3500 3500 3500 5000 5000 5000 5000 5500 10000 10000 12000 15000 E F G H I X Electrical endurance: 100.000 operations D.63 Series M, CL, CK Contactors for control lighting circuits The characteristics of the most usual lighting systems are as follows: 1.6 and 2 times the rated current and will hold for between 3 and 5 minutes. The power factor is of the order of 0.6 and this can be improved up to approximately unit value by means of compensating capacitors. In such cases, the connection power of the capacitor must be taken into account, the effect of which is appreciably greater on the smaller contactors. Motorstarters Incandescent lamps The connection current in very high -of the order of 15 times- rated current. Although this is a very short duration, it is only taken into account in order for the contactor connection current not to be exceeded. The power factor is always maintained at 1. A High pressure mercury vapour lamps The connection current varies, depending on type, between Selection table Maximum number of lamps per phase at 230V B C D E F G H I X D.64 High pressure sodium vapour lamps The connection current values varies, depending on type, between 1.3 and 1.6 times the rated current and will hold between 3 and 5 minutes. The power factor is of the order of 0.45 and this can be improved up to apporximately unit value by means of compensating capacitors. In such cases, the connection power of the capacitor must be taken into account, the effect of which is appreciably greater on the smaller contactors. Fluorescent lamps The connection current is slightly higher than rated current. The power factor is about 0.5. To improve up to 0.9, compensating capacitors can be used. In such cases, the connection power of the capacitor must be taken into account, the effect of which is appreciably greater on the smaller contactors. Types Incandescent Fluorescent Single arrangement Without compensation Fluorescent Single arrangement With compensation High pressure mercury vapour Without compensation High pressure mercury vapour With compensation High pressure sodium vapour Without compensation High pressure sodium vapour With compensation Metal iodide Without compensation Metal iodide With compensation W A 60 0.27 100 0.45 200 0.91 300 1.36 500 2.27 1000 4.5 2000 9.1 15 0.23 20 0.37 40 0.44 65 0.7 100 1.5 15 0.23 20 0.25 40 0.3 65 0.45 100 0.7 250 2.13 400 3.25 700 5.4 1000 7.5 250 1.3 400 2.1 700 3.6 1000 5.3 250 3 400 4.4 1000 10.3 250 1.45 400 2.5 1000 5.5 250 2,17 400 3,48 700 6,09 1000 8,7 2000 17,39 250 1,4 400 2,0 700 3,6 1000 5,3 2000 10,6 µF 3.5 4.5 4.5 7 18 20 25 40 60 40 45 100 32 45 65 85 100 MCR MC0 MC1 MC2 RL CL00 CL01 27 16 8 5 3 1 0 51 32 28 18 8 26 20 20 13 5 5 3 2 1 9 7 5 3 3 2 1 5 4 2 3 2 1 1 0 0 0 0 0 0 37 22 11 7 4 2 1 61 38 33 21 10 32 25 25 14 6 5 3 2 1 9 7 5 3 3 2 1 5 4 2 3 2 1 1 0 6 4 2 2 0 59 35 17 11 7 3 1 79 49 41 26 12 49 38 38 25 9 5 4 2 2 9 7 5 3 4 3 1 5 4 2 4 2 1 1 0 6 5 3 2 0 59 35 17 11 7 3 1 79 49 41 26 12 49 38 38 25 9 6 4 2 2 9 7 5 3 4 3 1 5 4 2 4 3 1 1 1 7 5 3 2 0 59 35 17 11 7 3 1 79 49 41 26 12 49 38 38 25 9 6 4 2 2 11 7 4 3 4 3 1 10 6 3 4 3 1 1 1 7 5 3 2 0 62 40 20 13 8 4 1 88 57 48 30 14 61 48 48 31 11 6 4 2 2 11 7 4 3 4 3 1 10 6 3 4 3 1 1 1 7 5 3 2 1 62 40 20 13 8 4 1 98 61 51 32 16 77 61 61 39 14 8 5 3 2 14 9 5 3 5 4 2 12 7 3 5 3 2 1 1 9 6 3 2 1 CL02 CL25 70 50 25 17 10 5 2 126 78 66 41 19 94 74 74 47 17 10 6 4 3 18 11 6 4 7 5 2 16 9 4 7 4 2 2 1 11 8 4 3 2 77 60 30 20 12 6 3 155 110 93 58 27 111 87 87 56 21 12 8 5 3 22 14 8 5 9 6 2 20 11 5 9 6 3 2 1 16 11 6 4 2 Diagrams Single-phase circuit The total number of lamps will be as shown in the table. 3-phase circuit, lamps delta-connected The total number of lamps will be as shown in the table, multiplied by 1.73 and distributed in three equal quantities. 3-phase circuit, lamps star-connected The total number of lamps will be as shown in the table, multiplied by 3 and distributed in three equal quantities. A Maximum number of lamps per phase at 230V CL03 CL04 CL45 CL06 CL07 CL08 CL09 CL10 77 60 30 20 12 6 3 177 125 105 66 30 119 92 92 59 23 14 9 5 4 31 25 16 10 10 7 3 16 14 7 12 8 4 3 2 21 15 8 6 3 85 66 33 22 12 6 3 224 139 118 74 34 134 103 103 66 23 15 10 6 4 27 17 10 7 11 7 3 25 14 6 12 8 4 3 2 21 15 8 6 3 122 73 36 24 14 7 3 237 147 124 78 36 149 115 115 74 29 18 12 7 5 33 20 12 8 13 9 4 30 17 8 12 8 4 3 2 21 15 8 6 3 156 95 47 31 19 9 4 355 221 186 116 54 191 148 148 95 37 27 18 11 8 49 31 18 12 19 13 6 44 26 12 19 12 7 5 2 32 23 13 8 4 191 116 58 38 23 11 5 390 243 204 127 59 232 180 180 115 45 30 20 12 9 55 34 20 13 21 15 6 49 29 13 21 13 7 5 3 36 25 14 9 5 222 133 66 44 26 13 7 434 270 227 142 66 273 212 212 136 53 33 22 13 9 60 37 22 15 24 16 7 54 31 14 23 14 8 6 3 39 28 15 10 5 264 160 79 53 31 16 8 496 309 260 163 76 312 243 243 155 60 36 24 14 10 66 41 24 16 26 18 7 59 34 16 25 16 9 6 3 43 30 17 11 6 284 170 84 56 33 17 8 553 344 289 181 85 347 270 270 173 67 42 28 17 12 77 48 28 19 30 20 9 69 40 18 29 18 10 7 4 50 35 19 13 7 CK75C CK08C CK09 CK95 CK10 CK11 CK12 CK13 555 333 165 110 66 33 16 1245 774 650 409 190 786 610 610 393 152 95 62 38 27 156 125 78 52 68 46 20 81 72 33 65 41 23 16 8 97 69 48 37 31 820 490 240 165 95 50 25 1770 1090 920 570 270 900 700 700 440 170 136 89 54 39 171 137 86 57 96 66 28 90 80 36 93 58 33 23 12 107 76 53 40 34 1320 790 390 260 155 80 40 2340 1460 1220 770 360 1240 960 960 610 240 181 119 71 51 311 249 156 104 129 88 37 163 145 65 124 78 44 31 16 195 138 96 73 62 1550 930 460 300 185 90 45 2740 1700 1430 900 420 1450 1120 1120 720 280 211 138 83 60 311 249 156 104 150 102 44 163 145 65 145 91 52 36 18 195 138 96 73 62 1860 1120 550 370 220 110 55 3910 2430 2045 1280 600 1740 1350 1350 860 330 302 198 119 86 374 299 187 125 214 146 62 195 174 78 207 129 74 52 26 234 166 115 88 75 1860 1120 550 370 220 110 55 4890 3040 2550 1600 750 1740 1350 1350 860 330 377 247 149 107 467 374 234 156 268 183 78 244 217 98 259 162 92 65 32 292 208 144 110 93 333 200 99 66 39 20 10 790 490 413 259 121 496 385 385 248 96 60 40 24 17 109 87 54 36 43 29 12 57 51 23 41 26 15 10 5 68 48 34 26 22 410 246 122 81 48 24 12 988 614 516 324 151 621 482 482 310 120 75 49 30 21 156 125 78 52 54 37 16 81 72 33 52 32 18 13 6 97 69 48 37 31 Contactors for lighting circuits Series M, CL, CK B C D E F G H I X D.65 ASTAT S Small soft starter with integral by-pass ASTAT S is compact, easy to operate soft starter, designed for use with standard 3-phase squirrel cage motors. It provides an advanced method of reducing current during motor starting and stopping. ASTAT S will start supplying a reduced voltage to the motor, increasing up to the rated voltage, so avoiding, high currents and generating soft starting and stopping. The motor has to be able to start in a reduced voltage. Motorstarters • Solid soft starter for standard 3ph AC motors up to 30kW at 400V AC • Voltage ratings up to 600V • Two phase control with integral by-pass • Compact, small case • DIN rail mounting. Optional from 31A • Start and soft stop features A B C Marking Technical data Ratings cULus The cUL, is achieved for all range of ASTAT S, except for 58A models, items QA02P058S, QA12P058S, QA22P058S, QA32P058S. Voltage ratings Frequency range Load 3ph AC systems 220/230V (+10%, -15%) for units QA02P_ _ _ S 380/415V (+10%, -15%) for units QA12P _ _ _ S 480/500V (+10%, -15%) for units QA22P _ _ _ S 575/600V (+10%, -15%) for units QA32P _ _ _ S 50/60Hz (±5%) 3ph, AC standard motors Control specifications D Ramp up Ramp down Initial voltage Starting torque E 0,5 - 10 s 0,5 - 10 s 0 - 80% Un 0 - 64% Tn I/O control Inputs Outputs F G Ambient conditions Operating temperature Storage temperature Relative humidity Max. altitude Protection degree H I X Order codes ! Diagrams ! Performances ! Dimensions ! D.66 one input for Start/Stop one output for «End of Ramp» signal for ratings 31, 44, 58A page D.67 page D.68 page D.69 page D.70 0 to 40ºC. Up to 60ºC derating by 1,2% per ºC -20 to 70ºC up to 80%, without condensation up to 1000m. Above this derate by 5% each 100m IP20 ASTAT S Small soft starter with integral by-pass Input Current voltage rating (2) V CA A 220 8 17 22 31 44 58 Maximum motor power (1) Maximum Cat. No. Ref. no. Pack current 220/230V 380/415V 480/500V 575/600V A kW / Hp kW / Hp kW / Hp kW / Hp 28 1.5 / 2 - - - QA02P008S 120881 1 60 4 / 5.5 - - - QA02P017S 120882 1 77 5.5 / 7.5 - - - QA02P022S 120883 1 110 7.5 / 10 - - - QA02P031S 120884 1 150 11 / 15 - - - QA02P044S 120885 1 200 15 / 20 - - - QA02P058S 120886 1 8 17 22 31 44 58 28 60 77 110 150 200 - - - - - - 4 / 5.5 7.5 / 10 11 / 15 15 / 20 22 / 30 30 / 40 - - - - - - - - - - - - QA12P008S QA12P017S QA12P022S QA12P031S QA12P044S QA12P058S 120892 120893 120894 120895 120896 120897 1 1 1 1 1 1 500 8 17 22 31 44 58 28 60 77 110 150 200 - - - - - - - - - - - - 5.5 / 7.5 11 / 15 15 / 20 22 / 30 30 / 40 45 / 60 - - - - - - QA22P008S QA22P017S QA22P022S QA22P031S QA22P044S QA22P058S 120898 120899 120900 120901 120902 120903 1 1 1 1 1 1 600 8 17 22 31 44 58 28 60 77 110 150 200 - - - - - - - - - - - - - - - - - - 7.5 / 10 15 / 20 22 / 30 30 / 40 37 / 50 55 / 75 QA32P008S QA32P017S QA32P022S QA32P031S QA32P044S QA32P058S 120904 120905 120906 120907 120908 120909 1 1 1 1 1 1 QAOPTDIN 120910 1 Accessory DIN rail mounting kit for types 31A, 44A and 58A (1) Ratings for standard 4-poles AC motors (2) See Operations/hour in table below Cycles/hour includes both soft start and soft stop A B C Times between rampings Start/Stop Starting Ramp 1 sec. current QA_2P008S 8 7 16 16 24 26 28 (*) 32 QA_2P017S 17 7 34 16 51 26 60 (*) 32 QA_2P022S 22 7 44 16 66 26 77 (*) 32 QA_2P031S 31 4 62 8 93 12 110 (*) 15 QA_2P044S 44 4 88 8 132 12 155(*) 15 QA_2P058S 58 4 116 8 174 12 200 (*) 15 (*) Maximum starting current at all Small soft starters 400 Ramp 2 sec. Ramp 5 sec. Ramp 10 sec. 15 33 51 62 15 33 51 62 15 33 51 62 8 15 24 31 8 15 24 31 8 15 24 31 35 77 125 155 35 77 125 155 35 77 125 155 20 38 62 80 20 38 62 80 20 38 62 80 70 155 250 - 70 155 250 - 70 155 250 - 40 76 124 - 40 76 124 - 40 76 124 - D E F G H I X D.67 ASTAT S Diagrams Control by push-buttons, line contactor and thermal overload relay (soft start) Motorstarters Control by permanent command (soft start and stop) start/stop A B Control by push-buttons and line contactor (soft start) Forward/reverse control by push-buttons (3) C D E F G H I X Motor power ASTAT S Q1 Q2 KM1 Q3 380/415V Thermal Hp Am fuses Contactor overload relay kW 4 7.5 11 15 22 30 QA12P008 QA12P017 QA12P022 QA12P031 QA12P044 QA12P058 GPS1B*AK GPS1B*AN GPS1B*AP GPS1B*AR GPS2B*AT GPS2B*AU 10 25 32 40 63 80 CL25A CL25A CL25A CL04A CL06A CL07A Coordination type 1 (1) (2) (3) (4) D.68 5.5 10 15 20 30 40 Use dry contact only. End of Ramp output relay (only types 31A, 44A and 58A. Forward/Reverse operation must be done when motor is not rotating. Ground terminal only for types 31A, 44A and 58A. RT A 1N RT A 1S RT A 1T RT A 1V RT A 2F RT A 2H F1-F2 S1-S2-S3 - - - - - - P9-P3 P9-P3 P9-P3 P9-P3 P9-P3 P9-P3 ASTAT S Performances Direct-on-line start ASTAT S soft start DOL Speed Current Speed Time Direct-on-line stop Time RAMP DOWN 0.5s B C D Current Current Voltage Voltage A ASTAT S soft stop DOL Small soft starters Current Voltage Voltage Uo=0.5Un, To=25Tn, RAMP UP 0.9s Speed Speed E Time Time F G H I X D.69 ASTAT S Dimensional drawings Small soft starter with integral by-pass TYPE Weight (kg) QA_2P017S 0.610 QA_2P022S 0.650 QA32P008S 0.650 Motorstarters TYPE Weight (kg) QA12P008S 0.470 QA22P008S 0.470 Dimensions in mm Dimensions in mm TYPE QA_2P031S QA_2P044S QA_2P058S A Weight (kg) 1.370 1.400 1.400 B 2 C 2 D E F G H I X Dimensions in mm D.70 ASTAT XT ASTAT XT Digital soft starters for 3ph standard induction motors ASTAT XT Soft Starter offers reliable performance and smooth acceleration foravarietyofstandardACmotorsupto1400Aandupto690V,reducing mechanicalshocktothedrivingsystem,resultinginextendedcomponent and motor life. Approvals / Marking ASTAT XT offers many traditional features such a motor overload function, adjustableramps,currentlimit,kickstart,butalsootherhighendfeatures likeInside-Deltaoperation,TorqueControl,Pumpcontrolandareliablemotor and unit set of protections. Key Features Forunitsupto820A.“U”type Control panel •Ratingsupto1400Ampsandupto690VAC •Friendlymultilanguageinterfacewithtworows,sixteencharacterseach •Built-inwiththreeextrapowerterminalsforexternalbypass •In-LineorInside-Deltaoperationmodes •Torquecontrolandpumpcontroladvancedfeatures •MotorprotectionaccordingIEC10,20andNEMA10,20,30,evenif ASTAT XT is in By-pass •BuiltincommunicationsRS485port,andModBusprotocolasstandard •ProfibusDPandDeviceNetoptionalinterfacesforcommunications Digital Soft Starters GE´s new ASTAT XT solid state soft starter features microprocessor control digital technology. Setup and adjustment is performed through a six-buttom keypadandparametersormessagesaredisplayedouttroughafriendly LCD multilanguage interface with two rows, sixteen alphanumeric characters each.ThedesignincludesisolatedI/Oandhighlevelofprotectionintheir circuitstominimizethedisturbanceeffectswhileworkinginthehardest industrial environment. A B C D E F G H I X D.71 ASTAT XT IEC ratings. Recommended motor and type unit ratings Light Duty NORMAL DUTY (IEC Class 10) HEAVY DUTY (IEC Class 20) Max Current Rated 400V- 480VRated 400V- 480VRating Current 230V 415V 500V 690V Current 230V 415V 500V 690V Digital Soft Starters Mains voltage 230-500VAC Mains voltage 690VAC A B C D Cat. No. Ref. No. A 8 17 34 54 65 72 104 130 156 170 248 361 390 480 480 610 610 820 820 1180 1375 1750 A 8 17 31 44 58 72 85 105 145 170 210 310 390 460 460 580 580 650 820 950 1100 1400 kW 1.5 4 7.5 11 15 22 22 30 45 55 55 90 110 132 132 160 160 200 250 315 355 400 kW 3 7.5 15 22 30 37 45 55 75 90 110 160 200 250 250 315 315 355 400 560 630 800 kW 4 7.5 18.5 30 37 45 55 55 90 110 132 200 250 315 315 400 400 400 560 630 800 1000 kW - A 8 12 31 44 55 66 80 99 130 134 203 310 344 432 432 488 552 552 690 950 1076 1400 kW 1.5 3 7.5 11 15 18.5 22 30 37 37 55 75 110 132 132 160 160 160 200 315 355 400 kW 3 5.5 15 22 30 37 45 55 55 75 110 160 160 250 250 250 315 315 400 560 630 800 kW 4 5.5 18.5 30 37 45 55 55 90 90 132 200 250 315 315 355 400 400 500 630 800 1000 kW - QT10008U21MS QT10017U21MS QT10031U21MS QT10044U21MS QT10058U21MS QT10072U21MS QT10085U21MS QT10105U21MS QT10145U21MS QT10170U21MS QT10210N21MS QT10310N21MS QT10390N21MS QT10460N21MS QT10460U21MS QT10580N21MS QT10580U21MS QT10650N21MS QT10820U21MS QT10950N21MS QT11100N21MS QT11400N21MS 169075 169076 169077 169078 169079 169080 169081 169082 169083 169084 169091 169092 169093 169094 169088 169095 169089 169096 169090 169097 169098 169099 8 17 34 54 65 72 104 130 156 170 248 361 390 480 610 820 1180 1375 1750 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 - - - 5.5 15 22 37 55 55 75 90 132 160 200 250 355 400 560 630 900 1000 - 8 12 31 44 55 66 80 99 130 134 203 310 344 432 488 552 950 1076 1400 - - - 5.5 7.5 22 37 45 55 75 90 90 132 200 250 315 400 400 560 900 1000 - QT30008N21MS QT30017N21MS QT30031N21MS QT30044N21MS QT30058N21MS QT30072N21MS QT30085N21MS QT30105N21MS QT30145N21MS QT30170N21MS QT30210N21MS QT30310N21MS QT30390N21MS QT30460N21MS QT30580N21MS QT30650N21MS QT30950N21MS QT31100N21MS QT31400N21MS 169119 169120 169121 169122 169123 169124 169125 169126 169127 169128 169129 169130 169131 169132 169133 169134 169135 169136 169137 Remark MotorkWratingsgiveninabovetableareforIEC,standardACfourpolesmotors. Alwayscheckthatmotorratedcurrentislessthanthespecifiedratedcurrentofthestarter,forthespecific application(NormalDutyorHeavyDuty) E F G H I X QT10008U21MS ASTATXT8A-72A D.72 QT10105U21MS ASTATXT105A-170A QT10210N21MS ASTATXT210A-390A QT10460N21MS ASTATXT460A-650A ASTAT XT NEMA ratings. Recommended unit type and motor ratings LIGHT DUTY Nema 10 Current Rating 230V Mains voltage 230-500VAC Current 575V Rating 230V 460V HEAVY DUTY Nema 30 Current 575V Rating 230V 460V 575V Cat. No. Ref. No. A 8 17 34 54 65 72 104 130 156 170 262 387 414 480 610 820 HP 2 5 10 20 20 25 40 50 60 60 100 150 150 200 250 - HP 5 10 25 40 50 50 75 100 125 125 200 300 350 400 500 - HP - A 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 820 HP 2 5 10 15 20 25 30 40 50 60 75 100 150 150 200 250 HP 5 10 20 30 40 50 60 75 100 125 150 250 300 350 400 500 HP - A 8 12 31 44 55 66 80 99 130 134 203 310 361 432 552 690 HP 2 3 10 15 20 20 30 40 50 50 75 100 150 150 200 250 HP 5 7.5 20 30 40 50 60 75 100 100 150 250 300 350 400 500 HP - QT10008U21MS QT10017U21MS QT10031U21MS QT10044U21MS QT10058U21MS QT10072U21MS QT10085U21MS QT10105U21MS QT10145U21MS QT10170U21MS QT10210U21MS QT10310U21MS QT10390U21MS QT10460U21MS QT10580U21MS QT10820U21MS 169075 169076 169077 169078 169079 169080 169081 169082 169083 169084 169085 169086 169087 169088 169089 169090 8 17 34 54 65 72 104 130 156 170 262 387 414 480 610 820 - 5 10 25 40 50 50 75 100 125 125 200 300 350 400 500 - 5 15 30 50 60 60 100 125 150 150 250 400 400 500 - 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 820 - 5 10 20 30 40 50 60 75 100 125 150 250 300 350 400 500 5 15 25 40 50 60 75 100 150 150 200 300 400 400 400 500 8 12 31 44 55 66 80 99 130 134 203 310 361 432 552 690 - 5 7.5 20 30 40 50 60 75 100 100 150 250 300 350 400 500 5 10 25 40 50 60 75 100 125 125 200 300 300 400 500 - QT20008U21MS QT20017U21MS QT20031U21MS QT20044U21MS QT20058U21MS QT20072U21MS QT20085U21MS QT20105U21MS QT20145U21MS QT20170U21MS QT20210U21MS QT20310U21MS QT20390U21MS QT20460U21MS QT20580U21MS QT20820U21MS 169100 169101 169102 169103 169104 169105 169106 169107 169108 169109 169110 169111 169112 169113 169114 169115 Remark Motor HP ratings given in above table are for NEMA, standard AC four poles motors. Always check that motor rated current is less than the specified rated current of the starter, for the specific application (Light duty, Normal duty or Heavy duty) Order codes Mains voltage 460-600VAC 460V NORMAL DUTY Nema 20 A B C D E F G H I X D.73 ASTAT XT Unit configuration QT 1 0008 U 2 1 M S Astat XT range Digital Soft Starters Main voltage A B C D E F G H I X D.74 230-500V 460-600V 690V 1 2 3 UL Certification(1) UL non-UL U N Control voltage(2) 110VAC 230VAC 1 2 Digital inputs, voltage(3) 90-230VAC 1 24VDC 2 Communications Standard Profibus DeviceNet Current ratings Future options M P D (1) - ASTAT XT up to 600V, and up to 170A (Cat Numbers up to QT10170_ or up to QT20170) are always cUL certified. Option “N” not available - Units QT2, from QT20008_, up to QT20820_ are always cUL certified. Option “N” not available. - Units QT1, or QT2 from QTx0950_ up to QTx1400 are not UL certified. Option “U” not available. - Units QT3__, rated to 690V, are not UL certified. Option “U” not available (2) ASTAT XT standard Control Voltage configuration is option 2, Voltage 230VAC, +10%, -15% (3) ASTAT XT standard configuration for Inputs is option 1, Voltage 90-230VAC, +10%, -15% ASTAT XT Technical Data Ratings 3PhACsupply Main voltage Starter current rating Motor current rating Control voltage for3PhACmotors 3 phases Induction motors 1phACsupply Frequency range 50/60Hzsystems 230to500VAC+10%,-15%forQT1xxxunits 460to600VAC+10%,-15%forQT2xxxunits 690VAC+10%,-15%forQT3xxxunits From8Aupto1400A. Motorratedcurrentfrom50%to100%ofstartercurrent 230VAC,+10,-15%,50/60Hz,or 110VAC,+10,-15%,50/60Hz(optional) Widefrom45Hzto65Hz.Auto-trackingfrequencyrange Control specifications Control system Initial voltage Starting current Acceleration ramp time Deceleration ramp time Current limitation Bypass Monitoring A Environmental conditions Operating temperature Storage temperature Maximum altitude Humidity Protection degree Pollution degree -10upto50ºC,withcurrentderatingby2.5%per°C,from40ºC -20ºCupto70ºC Upto1000mts.Askyourdealedforinstallationathigheraltitude 95%at50ºCor98%at45ºC IP20forunitsupto72A,IP00forunitsfrom85Aupto1400A Class 3 Safety B C Standards Global standards EMC emissions Immunity Technical Data Operation mode Run operation Operator interface Digital control with microcontroller. Starting ramp, with progressive increase in voltage and current limitation In-Line(threewires)orInside-Delta(sixwires)ofthemotor Soft Start and Soft stop by multiple choices, including torque control both at start or Stop phases ByLCDdisplay,keypadandIndicationLEDs Display:LCDwithtworows,16characterseach Type: Multilanguage, dip-switch selectable for English, Italian, Spanish and German Keys: Sixkeys,Mode,reset,Set,SelectandUp/Down LEDs: ON,Start,Run,SoftStop,Stop,Save/SlowSpeed,DualSet/ReverseandFault 10-50%Un.Upto80%withexpandedsettingsfunction 100-400%In.Canbeextendedupto500%,byusingextendedsettings 1-30sec.Canbeextendedupto90sec,byusingextendedsettings 1-30sec.Canbeextendedupto90sec,byusingextendedsettings 100-400%ofmotorratedcurrent.Canbeextendedupto500%byusingextendedsettings By external contactor while motor is full protected by ASTAT XT. MotorCurrent,LineVoltage,motorthermistorresistance,Test&MaintenanceandStatistics CEforthefulltrange.UL,cULforspecifiedunitsupto820A EN61000-6-4 CISPR11ClassA EN61000-6-2 ESD8KVair,IEC801-2; ElectricRFfield10V/m,20-1000Mhz,IEC801-3 Fasttransients2KV,IEC801-4 EN600947-1 Relatedtosafetyrequirements.UL508C D E F G H I X D.75 ASTAT XT Functions Available standard functions Soft start and soft stop Pump control Torque control Digital Soft Starters In line / Inside delta Bypass Kick start End of ramp Lock-Out Dual settings Energy saving A Slow speed Auto reset B C Cooling fan control Generator supply Keypad lock D Built-in communications Statistic data E ASTAT XT is provided with a soft start and soft stop features, including five independent acceleration and decelertaion curve models. The factory default curve is used for general purpose, other three are used for pump control and the last one for torque control. Specific function for pump control, that avoids overpressure in the system at the end of acceleration phase and suppresses the hammering at stopping phase. Provides a smoth time controlled torque ramp acelleration and deceleration, with linear deceleration of the torque resulting in a close to linear speed deceleration, thus eliminating stall conditions ASTAT XT allows either traditional Line operation or Inside Delta operation. When the ASTAT XT is installed to operate Inside Delta, the individual phases of the starter are connected in series with the individual motor windings (six wiring connections like the Start-Delta starters), thus reducing the current x1.73, and allowing the use of a much smaller starter (x1.5 less than motor rated current). ASTAT XT allows bypass operation using an external contactor, controlled ON/OFF by starter function EOR (End Of Ramp). The starter is provided with three dedicated power terminals to facilitate wirings to the bypass contactor. ASTAT XT protections to motor are enabled, even in bypass. This function allows to start high friction loadsthat require high starting torque for a short period of time. When this function is enabled, a pulse of 80% Un during an adjustable time from 0 to 1sec is given to the motor. After this pulse the output voltage is ramping down to Starting Voltage setting, before ramping up again to full voltage. Detects end of acceleration and outputs a signal by an dry relay contact. This signal can be delayed by an adjustable timer from 0-120 sec. Allows to control the number of startings into a period of time, then protecting both motor and ASTAT. By this function, ASTAT XT is able to control a secondary motor Dual setting of Starting Voltage, Starting Current, Current Limit, Ramp Up, Ramp Down and Motor current parameters can be selected by using one of the programmable ASTAT XT´s inputs Activated when the motor has a light load for extended periods of time, then reducing the output voltage level and decreasing the reactive current and motor copper/Iron losses. This function can be enabled or disabled by dedicated parameters in ASTAT XT. Function that allows the motor to run at 1/6 constant rated speed, for a short period of time of maximum 30sec. This function supports forward and reverse operation. This function allows the ASTAT XT automatic recover after a fault caused by Undervoltage, Undercurrent or Phase lost. Auto-Reset can be programed up to maximum 10 attempts. Allows thre method of control for the ASTAT´s built-in cooling fans. - Continuous Operation - Controlled by an external Input - Automatically OFF controlled, after five minutes ASTAT XT is stopped This is a specific function useful when the Starter is powered from a diesel generator rather than from commercial power supply. The function is enabled by an internal Dip Switch, and helps to minimize the negative effects caused by the generator´s voltage fluctuations during starting. This function is enabled by means of starter´s internal dipswitch, then locking the keypad. This is usefull to prevent undesired parameter modifications. ASTAT XT includes a ModBus RTU communications protocol. Communications are carried out through a half duplex RS485 port, with maximum baudrate of 9600, supporting up to 247 stations. ASTAT XT records useful data for maintenance and start up - Last 10 trip events - Statistical data like number of starts, number of trip events and elapsed RUN time. - Last trip data information of Motor current, Starting current and acceleration time. Motor and starter protection F G H I X D.76 Overload Motor thermistor Too many starts Long start time O/C JAM fault Undercurrent Undervoltage Overvoltage Phase loss Frequency loss Phase sequence Slow speed time Wrong connection Shorted SCR Over temperature External fault Wrong parameters OC or wrong CON Trips the ASTAT-XT when current exceeds the Overload Trip level according IEC Class 10, 20 or NEMA 10, 20, 30 Trips when motor thermistor resinstance decreases below trip level set ASTAT XT allows both PTC or NTC sensors, with adjustable trip level Trips if the number of starts, during Duty Cycle Time exceeds the preset number Trips if output voltage does not reach rated voltage at the preset Max. Start time Trips under the following conditions: - Instantaneously when current exceeds 8.5 x ASTAT-XT Current - During starting when current exceeds 8.5 x Motor Current - During running when current exceeds 200-850% of Motor Current O/C JAM has a programmable triping delay of 0-5 seconds Trips when line current drops below the preset level for the preset time. Trips when line voltage drops below the preset level for the preset time. Trips when line voltage increases above a preset level for a preset time Trips if 1 or 2 phases are lost Trips if frequency is not in the range of 40-66.6Hz Trips if line phase sequence is wrong Trips when operating at slow speed for extended periods Trips the ASTAT-XT when one or more motor phases is not properly connected to ASTAT-XT’s load terminals or if there is an internal disconnection in the motor winding Trips and prevents starting if any SCR is short-circuited or when motor windings are shorted Heat-sink over-temperature. Trips the ASTAT-XT when the heat-sink temperature rises above 85°C Trips the ASTAT-XT when a N.O. contact between terminals 19-21 closes for over two seconds Parameters not transferred from RAM to EEPROM or vice versa Trips when the ASTAT-XT is connected Inside Delta and Wrong connection or overcurrent is detected ASTAT XT Overload protections - Thermal characteristics The ASTAT XT allows motor protection according IEC Class 10 or Class 20 and NEMA 10, 20 or 30, user free selectable by ASTAT internal dedicated parameter. IEC Class 10 IEC Class 20 Sec. 10000 1000 1000 100 100 Overload protections Sec. 10000 COLD COLD 10 10 HOT HOT 1 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 Multiples of motor FLA Rating In NEMA 10 Light duty 1 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 Multiples of motor FLA Rating In A NEMA 20 Sec. 10000 Sec. 10000 1000 1000 100 100 B C COLD COLD 10 D 10 HOT 1 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 Multiples of motor FLA Rating In HOT 1 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 Multiples of motor FLA Rating In E F Maximum number starting /hour NEMA 30 Ramp time Sec. 10000 Starting current I/In (1) 1000 100 COLD 10s 20s 30s 2 24 12 8 3 16 8 5 4 12 6 4 G H (1) In= rated current of ASTAT XT in the specified class IEC/Nema I 10 HOT 1 1,0 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,0 5,5 6,0 6,5 7,0 Multiples of motor FLA Rating In X D.77 ASTAT XT A 3L2 2T1 CT2 5L3 6T3 C L 10 F 11 N 12 Stop 4 13 Soft Stop 5 14 Start 6 15 E.Save/Slow Speed/Reset 7 16 D.Adj./Reversing/Reset 8 17 Common 9 18 External Fault Input 19 SG Control Supply D Neutral 21 Ground F T1 28 Thermistor Input T2 29 X D.78 Fault Relay EOR (End Of Ramp) Relay RS485 Port D+ Grd 31 (-) 32 (+) Analog output Ground 30 H I Inmediate RUN D- E G M 3ph 4T2 B B C CT1 Profibus Comm (Option) V- Power Supply CL Signal CAN-H Dr Drain CH Signal CAN-L V+ Power Supply DeviceNet (Option) A 1L1 Main Supply Digital Soft Starters I/O Wiring, Basic scheme ASTAT XT I/O terminal board specifications Terminals Function 1L1, 3L2, 5L3 Mains Input 2T1, 4T2, 6T3 A, B, C G Output to motor By-pass Ground Description 3ph Input voltage according Astat XT Main Voltage Option rating (Option 1, QT1_) 230-500VAC, +10%/-15% 50/60Hz (Option 2, QT2_) 460-600VAC, +10%/-15% 50/60Hz (Option 3, QT3_) 690VAC, +10%/-15% 50/60Hz Power Output terminals to 3ph AC motor Bypass terminals for external by-pass contactor ASTAT XT, ground connection Control power supply L, N F Control. Supply Fan control a110VAC or 220VAC, according ASTAT XT Control Voltage rating Cooling fan external control, together with jumper J1 Control Voltage & Fan consumption VA: QTx0008 to QTx0031: No fan. Total consumption: 150VA QTx0044 to QTx0072: Fan 35 VA. Total consumption 185VA QTx0085 to QTx0170: Fan 60 VA. Total consumption 210VA QTx0210 to QTx0390: Fans 105VA. Total consumption 255VA QTx0390 to QTx 1400A : Fans 150VA.Total consumption 300VA Digital inputs 4 5 6 7 8 9 Stop Soft Stop Start Progammable Inputs Progammable Inputs Common Dedicated input to Stop Dedicated input to Soft Stop Dedicated input to Start Programmable to functions Energy Saving, Slow Speed and Reset Programmable to functions Dual Set, Reverse and Reset Common terminal for digital inputs from 4, 5, 6, 7 and 8 Operating Voltage of digital inputs from 4 to 9 Digital Input hardware is operated according either of below ordered voltage ratings (Option 1, standard) From 90 to 230VAC +10%, 50/60Hz (Option 2, Optional) 24VDC +10%/ -15% I/O terminal board specifications Power I/O terminals A B Other inputs 19, 21 21 28, 29 External fault Neutral Motor thermistor Requires a free voltage relay contact, to detect external fault This terminal may be connected to Mains Neutral when available PTC or NTC programable input for motor thermistor protection The input can be enabled or disabled, and programmed at desired trip level resistance D Digital outputs 10, 11, 12 13, 14, 15 16, 17, 18 RUN FAULT EOR C Run Relay with NO & NC dry contact. Programmable ON delay Fault to ON or Fault to OFF programmable function End Of Ramp relay. Programmable ON delay E Relay Outputs Ratings Max rating: 8A, 250VAC, 2000VA max F Analogue output 31, 32 30 Current output Ground Range 0 to 2xIn. Programmable 0-10VDC, 0-20mA or 4-20mA. Ground terminal for Analog Output Communications D+, D-, SG RS485 terminals D-9 connector V+, CL, Dr, CH, V- Profibus port DeviceNet terminals RS485 Communication port, half duplex for ModBus protocol Baudrate 1200, 2400, 4800, 9600 BPS Optional Profibus Communications port Optional Devicenet Communications port G H I X D.79 ASTAT XT Application wiring diagrams Basic diagram without line contactor(1) With Soft Start and coast to Stop by Permanent Command Control L1 L2 L3 Q1 1 3 5 2 4 6 1 2 2 Q3 4 Q2 0 STOP I START A GND START 6 SOFT STOP 5 L STOP 4 N 5L3 6T3 COMMON 9 1L1 3L2 A1 4T2 F1 2T1 Digital Soft Starters 3 1 T1 EOR R 18 17 16 FAULT R 15 14 13 RUN R 12 11 10 U1 V1 W1 M 3 ~ B Basic diagram without line contactor(1) C With Soft Start and Soft Stop by Permanent Command Control L1 L2 L3 Q1 D 1 3 5 2 4 6 1 3 2 4 T1 1 2 Q3 Q2 E 0 STOP I START F1 F I START 6 STOP 4 SOFT STOP 5 L N 5L3 6T3 GND COMMON 9 1L1 3L2 H 4T2 A1 2T1 G EOR R 18 17 16 FAULT R 15 14 13 RUN R 12 11 10 U1 V1 W1 M 3~ X D.80 (1) Schemes are given for information purposes. Add additional emergency safety stop, if it is required for your application. Remarks 1. Check coordination tables for proper selection of Breaker and Line contactor. 2. Control Voltage and Control Input voltage are from same source in above example. Please check manuals if you have different sources for Control Voltage and Control input Voltage. 3. Semiconductor Fuses “F” are only required for Type 2 coordination. Please check coordination tables 4. In spite of ASTAT XT can operate without line contactor, the use of a line contactor will increase the operation safety. Anyway provide a way to switch off the Breaker in case of an emergency. ASTAT XT Application wiring diagrams Basic diagram without line contactor(1) With Soft Start and Soft Stop by push-buttons control L1 L2 L3 Q1 1 3 5 2 4 6 1 2 3 4 1 T1 2 Q3 Q2 EOR R START 6 SOFT STOP 5 L STOP 4 N 5L3 6T3 COMMON 9 1L1 3L2 2T1 A1 4T2 START GND FAULT R 18 17 16 15 14 13 RUN R Wiring diagrams STOP F1 12 11 10 A U1 V1 W1 M 3~ B Basic diagram with line contactor(1) With Soft Start and coast to Stop by push-buttons control L1 L2 L3 Q1 1 3 5 2 4 6 1 3 1 KM1 .8 2 3 5 4 6 2 4 T1 1 D 2 13 Q1 .2 14 Q3 STOP Q2 K1 21 KM1 START 24 K1 A1 13 FAULT RELAY 15 F1 K1 C A1 A2 13 14 K1 31 34 11 E 14 A1 10 RUN RELAY 12 KM1 F A1 A2 START 6 SOFT STOP 5 STOP 4 L 6T3 N 5L3 4T2 GND COMMON 9 1L1 3L2 2T1 G A1 EOR R FAULT R RUN R 18 17 16 15 14 13 12 11 10 U1 V1 W1 H I M 3 ~ (1) Schemes are given for information purposes. Add additional emergency safety stop, if it is required for your application. Remarks 1. C heck coordination tables for proper selection of Breaker and Line contactor. 2. C ontrol Voltage and Control Input voltage are from same source in above example. Please check manuals if you have different sources for Control Voltage and Control input Voltage. 3. S emiconductor Fuses “F” are only required for Type 2 coordination. Please check coordination tables 4. In spite of ASTAT XT can operate without line contactor, the use of a line contactor will increase the operation safety. Anyway provide a way to switch off the Breaker in case of an emergency. X D.81 ASTAT XT Application wiring diagrams Basic diagram with line contactor(1) L1 L2 L3 Q1 1 3 5 2 4 6 With Soft Start and Soft Stop by push-buttons control 1 2 Digital Soft Starters 3 KM1 1 3 5 .8 2 4 6 T1 1 2 13 Q1 .2 14 Q3 4 STOP Q2 K1 21 START 24 FAULT RELAY A 13 GND K1 31 34 14 A1 10 RUN RELAY 15 A1 12 A1 KM1 A2 A2 FAULT R EOR R START 6 STOP 4 SOFT STOP 5 L N 3L2 5L3 6T3 COMMON 9 1L1 4T2 A1 2T1 K1 14 11 K1 A1 F1 13 KM1 18 17 16 RUN R 15 14 13 12 11 10 U1 V1 W1 M 3 ~ B Basic diagram with line and bypass contactors(1) C L1 L2 L3 Q1 D E KM1 =8/1.8 1 3 5 2 4 6 1 3 5 2 4 6 With Soft Start and Soft Stop by push-buttons control 1 2 3 4 T1 1 2 Q1 Q3 K1 21 24 KM1 K1 START A1 FAULT RELAY F I X BPC GND START 6 STOP 4 SOFT STOP 5 H L C N B =8/1.9 COMMON 9 A 5L3 A1 3L2 6 4T2 5 4 6T3 3 2 1L1 1 2T1 K1 KM2 14 STOP Q2 F1 G 13 13 15 A1 A2 13 14 K1 31 34 11 14 A1 RUN RELAY KM1 10 12 A1 EOA RELAY A1 KM2 A2 EOR R FAULT R RUN R 18 17 16 15 14 13 12 11 10 U1 V1 W1 M 3~ (1) Above schemes are given for information purposes. Add additional emergency safety stop, if it is required for your application. Remarks 1. Check coordination tables for proper selection of Breaker and Line contactor. 2. Control Voltage and Control Input voltage are from same source in above example. Please check manuals if you have different sources for Control Voltage and Control input Voltage. 3. Semiconductor Fuses “F” are only required for Type 2 coordination. Please check coordination tables D.82 16 18 A1 A2 ASTAT XT Application wiring diagrams Basic diagram in “Inside Delta” configuration with line and bypass contactors(1) With Soft Start and Soft Stop by push-buttons control L1 L2 L3 Q1 1 3 5 2 4 6 KM1 1 3 5 2 4 6 1 2 3 4 T1 1 2 Q1 Q3 Q2 21 A1 13 FAULT RELAY 15 A B C 6T3 4T2 2T1 BPC GND START 6 A1 SOFT STOP 5 6 L 5 4 STOP 4 3 2 N 1 COMMON 9 KM2 5L3 6 1L1 5 4 3L2 3 K1 START K1 2 KM1 A1 A2 EOR R 18 17 16 13 14 K1 31 34 11 14 A1 16 EOA RELAY 18 A1 10 RUN RELAY 12 KM1 A1 A2 FAULT R 15 14 13 KM3 A1 A2 KM2 RUN R 12 11 10 U1 V1 W1 M PE 3~ A1 A2 Wiring diagrams 24 F1 1 14 STOP K1 KM3 13 A U2 V2 W2 B (1) Above schemes are given for information purposes. Add additional emergency safety stop, if it is required for your application. Remarks 1. C heck coordination tables for proper selection of Breaker and Line contactor. 2. C ontrol Voltage and Control Input voltage are from same source in above example. Please check manuals if you have different sources for Control Voltage and Control input Voltage. 3. S emiconductor Fuses “F” are only required for Type 2 coordination. Please check coordination tables 4. W rong connection of the motor, or the ASTAT-XT when it is Inside-delta connected may seriously damage the motor or the ASTAT-XT. Please check additional details given in the ASTAT XT´s instruction manual. C D E F G H I X D.83 ASTAT XT Coordination Type 1 Combination with aM fuses - 415V ASTAT-XT type Rating (A) Digital Soft Starters Main Voltage Up to 415VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 Cat. No. - QT10008_ QT10017_ QT10031_ QT10044_ QT10058_ QT10072_ QT10085_ QT10105_ QT10145_ QT10170_ QT10210_ QT10310_ QT10390_ QT10460_ QT10580_ QT10650_ QT10950_ QT11100_ QT11400_ ASTAT-XT type Rating (A) Main Voltage Up to 415VAC C D E I X D.84 Rating (A) CL/CK series Iq (kA) 16 20 35 50 80 100 125 160 200 200 250 400 500 630 800 1000 2x630 2x800 2x800 CL00 CL02 CL04 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK09B CK95B CK10C CK11C CK12B CK13B - 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 Contactor Type Short-circuit current - 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 - Circuit Breaker Cat. No. Record Plus Rating (A) CL/CK series Iq (kA) QT10008_ QT10017_ QT10031_ QT10044_ QT10058_ QT10072_ QT10085_ QT10105_ QT10145_ QT10170_ QT10210_ QT10310_ QT10390_ QT10460_ QT10580_ QT10650_ QT10950_ QT11100_ QT11400_ FD63 FD63 FD63 FD160 FD160 FD160 FE160 FE160 FE160 FE250 FE250 FG400 FG400 FG630 FG630 FK1250 FK1250 FK1250 FK1600 16 40 50 63 80 80 125 160 160 160 160 400 400 630 630 1000 1000 1250 1600 CL45 CL06 CL06 CL06 CL07 CL08 CL10 CL10 CK85B CK08 CK85 CK10C CK12B CK12B CK13B CK13B - 65 65 65 65 65 65 65 65 65 65 65 65 65 65 65 50 50 50 50 Contactor Type Short-circuit current Rating (A) CL/CK series Iq (kA) 16 20 35 50 80 100 125 160 200 200 250 400 500 630 800 1000 2x630 2x800 2x800 CL00 CL02 CL04 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK09B CK95B CK10C CK11C CK12B CK13B - 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 ASTAT-XT type H Short-circuit current Combination with aM fuses - 500V F G Contactor Type Combination with Record Plus MCCB’S - 415V A B aM fuses Rating (A) Main Voltage 500 VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650/820 950 1100 1400 aM fuses Cat. No. QT10008_ QT10017_ QT10031_ QT10044_ QT10058_ QT10072_ QT10085_ QT10105_ QT10145_ QT10170_ QT10210_ QT10310_ QT10390_ QT10460_ QT10580_ QT10650_ QT10950_ QT11100_ QT11400_ QT20008_ QT20017_ QT20031_ QT20044_ QT20058_ QT20072_ QT20085_ QT20105_ QT20145_ QT20170_ QT20210_ QT20310_ QT20390_ QT20460_ QT20580_ QT20820_ QT20950_ QT21100_ QT21400_ - ASTAT XT Coordination Type 2 Combination with semiconductor fuses - 415V Contactor Type Short-circuit current Rating (A) Main Voltage Up to 415VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 - Cat. No. Bussmann type CL/CK series Iq (kA) QT10008_ QT10017_ QT10031_ QT10044_ QT10058_ QT10072_ QT10085_ QT10105_ QT10145_ QT10170_ QT10210_ QT10310_ QT10390_ QT10460_ QT10580_ QT10650_ QT10950_ QT11100_ QT11400_ 170M3808D 170M3810D 170M3813D 170M3814D 170M3814D 170M3815D 170M3816D 170M3817D 170M3817D 170M3819D 170M4864D 170M4864D 170M5814D 170M5820D 170M5816D 2x170M5814D 2x170M5816D 2x170M6892D 2x170M8555D CL25 CL25 CL04 CL45 CL07 CL08 CL09 CL10 CK75C CK08C CK09B CK95B CK10C CK11C CK12B CK13B - 80 80 80 80 80 80 80 80 80 80 80 80 80 80 50 80 80 80 80 Semiconductor fuses(1) Contactor Type Short-circuit current Cat. No. Bussmann type CL/CK series Iq (kA) QT20008_ QT20017_ QT20031_ QT20044_ QT20058_ QT20072_ QT20085_ QT20105_ QT20145_ QT20170_ QT20210_ QT20310_ QT20390_ QT20460_ QT20580_ QT20820_ QT20950_ QT21100_ QT21400_ 170M3808D 170M3810D 170M3813D 170M3814D 170M3814D 170M3815D 170M3816D 170M3817D 170M3817D 170M3819D 170M4864D 170M4864D 170M5814D 170M5820D 170M5816D 2x170M5814D 2x170M5816D 2x170M6892D 2x170M8555D CL25 CL25 CL04 CL06 CL07 CL08 CL09 CL10 CK75C CK08C CK09B CK10C CK10C CK11C CK12B CK13B - 80 80 80 80 80 80 80 80 80 80 80 80 80 80 50 80 80 80 80 Semiconductor fuses(1) Contactor Type Short-circuit current Cat. No. Bussmann type CL/CK series Iq (kA) QT30008_ QT30017_ QT30031_ QT30044_ QT30058_ QT30072_ QT30085_ QT30105_ QT30145_ QT30170_ QT30210_ QT30310_ QT30390_ QT30460_ QT30580_ QT30650_ QT30950_ QT31100_ QT31400_ 170M3808D 170M3810D 170M3813D 170M3814D 170M3814D 170M3815D 170M3816D 170M3817D 170M3817D 170M3819D 170M4864D 170M4864D 170M5814D 170M5820D 170M5816D 2x170M5814D 2x170M5816D 2x170M6892D 2x170M8555D CL25 CL25 CL06 CL06 CL07 CL08 CK75C CK75C CK08B CK08B CK08B CK10C CK10C CK12B CK12B - 50 50 50 50 50 50 50 50 50 50 50 50 50 50 30 50 50 50 50 Combination with semiconductor fuses - 500V ASTAT-XT type Rating (A) Main Voltage 500 VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650/820 950 1100 1400 QT10008_ QT10017_ QT10031_ QT10044_ QT10058_ QT10072_ QT10085_ QT10105_ QT10145_ QT10170_ QT10210_ QT10310_ QT10390_ QT10460_ QT10580_ QT10650_ QT10950_ QT11100_ QT11400_ Combination with semiconductor fuses - 690V ASTAT-XT type Rating (A) Main Voltage 690 VAC 8 17 31 44 58 72 85 105 145 170 210 310 390 460 580 650 950 1100 1400 - Coordination tables Semiconductor fuses(1) ASTAT-XT type A B C D E F G H I X (1) Semiconductor Fuses must be always used for Type 2 coordination D.85 ASTAT XT Dimensions and weights Cat. No.: QTx0008U_ , QTx0017U_ , QTx0031U_ , QTx0044U_ , QTx0058U_ , QTx0072U_ 158 By Pass ABC 1L1, 3L2, 5L3 298 310 Digital Soft Starters 7 GND M5 2T1, 4T2, 6T3 130 D1 153 D2 A Power terminal size (mm²) Dimensions Cat. No B C QTx0008U__ QTx0017U__ QTx0031U__ QTx0044U__ QTx0058U__ QTx0072U__ UL Certified units D1 160 160 160 207 207 207 D2 182.5 182.5 182.5 229.5 229.5 229.5 Input Bypass Output Weight Kg 1L1, 3L2, 5L3 16 16 16 16 16 35 A, B, C 16 16 16 16 16 35 2T1, 4T2, 6T3 16 16 16 35 35 35 4.2 4.2 5.3 6.7 6.7 6.7 Cat. No.: QTx0085U_ , QTx0105U_ D GND M6 278 65.5 20 104.5 9 188 65.5 137 4 1L1, 3L2, 5L3 15 E O 8.5 355 385 G 365 F H 2T1, 4T2, 6T3 I 71.8 32.7 32.8 32.7 200 274 32.8 117 4 243 By Pass ABC X Cat. No. UL Certified units D.86 QTx0085U__ QTx0105U__ Weight 15.2 15.2 ASTAT XT Dimensions and weights Cat. No.: QTx0145U_ , QTx0170U_ 188 278 65.5 20 65.5 137 1L1, 3L2 355 Dimensions 365 O 8.5 385 4 15 99.5 9 GND M6 2T1, 4T2, 6T3 66.8 32.7 32.8 32.7 32.8 32.7 117 200 274 A By Pass ABC 4 244 B Cat. No. Weight QTx0145U__ QTx0170U__ UL Certified units 15.2 15.2 C Cat. No.: QTx0210N_ , QTx0315N_ , QTx0390N_ , QTx0460N_ D 15 160 43.5 125 O 10 125 54.2 30 182.2 5 By Pass ABC 5 E 1L1, 3L2, 5L3 9.5 F G H4 H3 H2 H1 GND M8 H 125 125 2T1, 4T2, 6T3 5 182.2 43.5 I 299.4 380 X Dimensions Cat. No. Non-UL Certified units QTx0210N__ QTx0310N__ QTx0390N__ QTx0460N__ H1 455 455 455 555 H2 425 425 425 525 H3 414 414 414 528.5 Weight H4 427 427 427 527 32.7 32.7 32.7 58.4 D.87 ASTAT XT Dimensions and weights Cat. No.: QTx0580N_ 180 20 150 150 221.7 171.7 50.5 5 5 Digital Soft Starters 1L1, 3L2, 5L3 9.5 By Pass ABC 40 O 13.5 50.5 A 150 615 600 542 528 615 655 GND M8 2T1, 4T2, 6T3 216.7 150 5 309.4 470 B Cat. No. C Weight QTx0580U__ Non-UL Certified unit 63.2 Cat. No.: QTx0650N_ D E 180 20 150 150 221.7 171.7 50.5 5 5 1L1, 3L2, 5L3 F 9.5 By Pass ABC 40 O 13.5 GND M8 615 600 542 528 615 655 G H I 50.5 150 150 470 2T1, 4T2, 6T3 216.7 5 309.4 X Cat. No. Non-UL Certified units D.88 QTx0650N__ Weight 64.8 ASTAT XT Dimensions and weights Cat. No.: QTx0950N_ 625 292.4 195 195 234.5 640 626.5 Dimensions 659 9.5 2T1, 4T2, 6T3 10 1L1, 3L2, 5L3 10 10 114 114 50 17.5 245 114 74.7 45 O10.5 20 45 GND M8 80 A 440 Remarks 1.This unit must be operated with a bypass contactor 2.Add space for current transformers (supplied separately from the main unit) and bus bars for preparation for bypass Approximate current transformers dimensions: W=240mm, H=130mm, D=90mm Cat. No. Non-UL Certified unit QTx0950N__ B Weight 86.7 C Cat. No.: QTx1100N_ , QTx1400N D 131.5 230 230 230 230 E 1L1, 3L2, 5L3 45 45 10 29 165 O10.5 O9 16.5 94 20 80 230 GND M10 712 G 786 1100 F H 9 8 230 230 45 2T1, 4T2, 6T3 20 80 191.5 230 230 723 Remarks 1.Units must be operated with a bypass contactor 2.Add space for current transformers (Supplied separately from main unit) and bus bars for preparation for bypass Approximate current transformers dimensions: W=240mm, H=130mm, D=90mm. (for 1100A unit, Cat Numbers QTx1100N__ W=270mm, H=155mm, D=90mm. (for 1400A unit, Cat Numbers QTx1400N__ Non-UL Certified unit I 45 O10.5 266 10 376.8 X Cat. No. QTx1100N__ QTx1400N__ Weight 169.8 175.5 D.89 ASTAT XT Dimensions and weights Cat. No.: QTx0210U_ , QTx0315U_ , QTx0390U_ 592 187.5 292.4 187.5 234.5 486.5 500 Digital Soft Starters 9.5 30 26 O10 44 By Pass 141 44 141 44 A 2T1, 4T2, 6T3 1L1, 3L2, 5L3 89 64.2 GND M8 5 160.2 5 B Cat. No. C Weight QTx0210U__ QTx0310U__ QTx0390U__ UL Certified unit 32.7 32.7 32.7 Cat. No.: QTx0460U_ D 625 195 292.4 234.5 195 E 9.5 659 818 G 626.5 640 F H GND M8 25 25 50 I 2T1, 4T2, 6T3 13 1L1, 3L2, 5L3 25 25 O10 13 X 65 130 74.2 65 130 65 80 6 155.2 Cat. No. UL Certified unit D.90 QTx0460U__ By Pass ABC 6 Weight 61.8 ASTAT XT Dimensions and weights Cat. No.: QTx0580U_ , QTx0820U_ 625 195 292.4 234.5 195 659 818 640 Dimensions 626.5 9.5 GND M8 25 25 50 2T1, 4T2, 6T3 13 1L1, 3L2, 5L3 25 By Pass ABC 13 25 74.2 195 195 77 73.5 A 6 155.2 6 B Cat. No. UL Certified unit QTx0580U__ QTx0820U__ Weight 69.5 69.5 C D E F G H I X D.91 48962 GE Consumer & Industrial Power Protection Power Protection (formerly GE Power Controls), a division of GE Consumer & Industrial, is a first class European supplier of low-voltage products including wiring devices, residential and industrial electrical distribution components, automation products, enclosures and switchboards. Demand for the company’s products imagination at work comes from,GE wholesalers, installers, panel-board builders, contractors, OEMs and utilities worldwide. @ GE imagination at work www.ge.com/ex/powerprotection www.ge.com/eu/powerprotection GE imagination at work GE imagination at work GE imagination at work GE POWER CONTROLS Ltd Houghton Centre Salthouse Road Northampton NN4 7EX United Kingdom Customer Service Tel. 0800 587 1251 Fax 0800 587 1239 E-mail: gepcuk@gepc.ge.com GE CONSUMER & INDUSTRIAL HUNGARY Váci út 77 H-1340 Budapest Hungary Customer Service Tel. +361 447 6046 Fax +361 447 5060 E-mail: mea.export .consind@ge.com Net: www.gepowershop.com GE imagination at work GE CONSUMER & INDUSTRIAL POWER PROTECTION Nieuwevaart 51 B-9000 Gent Belgium Tel. +32/9 265 21 11 Fax +32/9 265 28 00 E-mail: gepcbel@gepc.ge.com GE imagination at work 680804 Ref. C/4601/E/EX 2.5 Ed. 05/09 © Copyright GE Consumer & Industrial 2009