Athena
Manufacturing
Aerospace
Oilfield
Engineering Services
Semiconductor
Medical
Motorsports
Company Overview
Company Overview
A
thena is your one-stop source for precision machining, sheet metal fabrication and mechanical assembly. We offer complete solutions from design to finished products. No order is too large
or too small.
Quality
Delivered products must meet your requirements. Athena’s robust engineering and quality
departments ensure proper work instructions reach the shop floor. Thereafter, thorough
in-process inspection insures product compliance during manufacturing. Combine this oversight
with comprehensive second-tier and supply chain management, and you can rest assured your
order will yield product meeting your requirements.
Delivery
Meeting your delivery requirements is essential to your success. Each Athena manufacturing plan
is prepared with strict adherence to your schedule, and systematically monitored each step of the
way.
Service
Our staff creates complete solutions for your manufacturing requirements. We understand
one-stop shopping is essential. Our vertically-integrated manufacturing capabilities are further
augmented by a large vendor network. Please consider Athena for your next project.
Company information
Services
55,000 sq. ft. air-conditioned facility
Machining
130 Employees (Oct 2011)
Fabrication
ISO 9001:2008 certified
Mechanical Assembly
AS9100 Rev B certified; will be Rev C May 2012
Engineering Design
Athena Manufacturing
www.athenamfg.com
sales@athenamfg.com
Rev Oct 2011
Aerospace
Aerospace
Markets served
Military/commercial primary flight structures & avionics assemblies
Source-controlled avionics chassis design/build
Direct government sales
Interior table/door/galley components
Ground support equipment
Tooling design/build
Capabilities
Full 5-axis machining
Machined parts up to 24 inches diameter & up to 144 inches long
Fabrication/welding, including lights-out flat pattern mfg
4-axis tube/shapes laser cutting
Mechanical assembly
Established secondary processing supply chain
PMA/reverse engineering support
JIT & Kanban stocking programs
Athena Manufacturing
www.athenamfg.com
sales@athenamfg.com
Rev Oct 2011
Oilfield
Oilfield
Markets served
Down hole components/instruments
Driller console/control cabinets
Wireline truck bodies/skids
Capabilities
Complex part specialists
Nickel alloy specialists
20 inch diameter by 142 inch long CNC milling/turning capacity
JIT & Kanban stocking programs
Athena Manufacturing
www.athenamfg.com
sales@athenamfg.com
Rev Oct 2011
Other Industries
Other Industries
Markets served
Semiconductor wafer fabrication capital equipment
Medical test equipment
Electrical/electronic chassis & assemblies
High-purity gas & liquid delivery process equipment
Motorsports
Capabilities
One-stop source for frames, cabinets, enclosures, components & assemblies
Precision machining, including complex 5-axis capability
Class 100 clean room for part decon & packaging
JIT & Kanban stocking programs
Athena Manufacturing
www.athenamfg.com
sales@athenamfg.com
Rev Oct 2011
Engineering Services
Engineering Services
Services
Specialists in design-for-manufacturing & cost reduction programs
Let us update your current designs to save time, weight and money
Reverse engineering, including contact and laser scan
dimensional data
Turnkey tooling & custom machine design/build
Licensed engineering firm - Texas
Athena Manufacturing
www.athenamfg.com
sales@athenamfg.com
Rev Oct 2011
Equipment List
Equipment List
CNC milling
Quantity
# Axis
HP/RPM
Envelope x/y/z (inch)
Extras
DMG DMF 360
Linear
1
5
64/10,000
142 x 36 x 32
20 (inch) diameter rotary table
+/- 100 (degree) B-axis spindle
DMG DMU 100P
duoBLOCK
1
5
37/18,000
40 x 40 x 40
43 x 35 (inch) C-axis table
0-190 (degree) B-axis spindle
Mazak FH4800
Horizontal
1
4
30/12,000
22 x 24 x 22
two-pallet system
Mazak VTC200B
Vertical
3
4
20/10,000
44 x 20 x 20
4th axis rotary table
Mazak Nexus
510C
2
4
25/12,000
44 x 20 x 20
4th axis rotary table
Quantity
HP/RPM
CNC turning
DMG CTX 620
Linear
Mazak
QT-250
Mazak Nexus
QTN 250
Max dia
Length (inch) Chuck/bore dia (inch)
Extras
live tooling;
2
58/2500
31.5
83
19/5
1
20/5000
15.75
20
8/2
1
30/4000
18.7
24
10/3
Athena Manufacturing
www.athenamfg.com
Y-axis;
programmable steady
rest
sales@athenamfg.com
Rev Oct 2011
Quantity
Max sheet size (inch)
Max material
thickness (inches)
Specs
Amada
EMLK3610NT
Laser Punch Combo
1
60 x 120
0.625
4 kW Laser, Electromagnetic Punch
Robotic Loader/Stacker
Lights- Out Operation
Amada
FOM2RI3015NT
4-axis Laser
1
60 x 120
1.0
4 kW Flying Optic Laser
Rotary Indexing Tube
Cutting Capability
Equipment List
Sheet metal cutting
Sheet metal forming
Quantity
Capacity (ton)
Max bend length (inch)
Amada HDS 1303NT
Press Brake
2
103
127
Amada RG 80
Press Brake
1
88
98
Amada RG 5020
Press Brake
1
55
82
Inspection
Quantity
Mitutoyo
Crysta-Apex
C122010 CMM
Envelope x/y/z (inch) Manual control
CNC Control
Extras
Yes
Solidworks, CATIA, IGES
Software
1
48 x 79 x 40
Yes
Mitutoyo Bright
Apex 504 CMM
1
20 x 16 x 16
Yes
Yes
MCOSMOS C3 software,
Solidworks, CATIA, IGES
compatible, SPC capable
Amada FabriVision
FVL - HD 4343
1
48x 48 x 8
Yes
Yes
Reverse Engineering
Capable Flat and Formed Part
Data Collection
Other capabilities
CNC engraving
Mechanical Assembly
Straightening
Class 100 clean room
Inkjet part marking
Welding (MIG/TIG/SPOT)
TT-C-490E phosphate
Athena Manufacturing
SolidWorks 2011
CATIA V5
AutoCad
Pro/E
Mazak CamWare
MasterCam X5
Amada AP100US
Amada BendCOM
Dr.ABE Blank
Dr.ABE Tube
Dr.ABE Bend
Amada SheetWorks
Wet paint
www.athenamfg.com
sales@athenamfg.com
Rev Oct 2011
Contact Us
Contact Us
Address
78728 - 3003
Telephone
Fax
Website
RFQ Email
512-928-2693
512-928-2741
www.athenamfg.com
sales@athenamfg.com
Directions & map
Lodging recommendation
To book a room at the $89.95 discount rate:
Near Our Facility:
Comfort Suites North (TXC36)
15112 FM 1825
Pflugerville, Texas 78660
Call (512)251-9088
Use Athena Corporate ID: 459464
AT&T Center at The University of Texas
1900 University Avenue
Athena Manufacturing
To book a room:
Call 512-404-1900
Use Athena Booking Code: ATHENAC
www.athenamfg.com
sales@athenamfg.com
Rev Oct 2011
Address
Telephone
Fax
Website
512-928-2693
512-928-2741
www.athenamfg.com
Athena Manufacturing
Athena
Manufacturing
78728 - 3003
Contacts
President
Bill Johnson
512-928-2693
johnson.bill@athenamfg.com
Sales Rep Aerospace Industries
Gary Payne
972-345-3378
gpayne@aol.com
Company Overview
Clients
Cage Code- 1WQS2
DLA
Spirit Aero
Bell Helicopter
Projects Unlimited
Eurocopter
Established: 2000
Korry Esterline
Brenner Aerostructures
Woven Electronics
Triumph Group
Boeing
Capabilities
3 Axis Machining, Envelope- 44x20x20”
4 Axis Machining, Envelope- 44x20x20“
5 Axis Machining, Envelope- 40x40x40”
4+1 Axis Machining Envelope- 144x40x30“
CNC Turning- Max Diameter 24”, Max Length 80”
Reverse and Value Engineering
Silkscreen
NAICS
332312 Fabricated Structural Metal Mfg.
332322 Sheet Metal Manufacturing
332710 Machine Shops
332721 Precision Turned Products Mfg.
332722 Bolts, Nuts, Screws, Rivets and Washer
332999 All Other Misc. Fab Metal Prod Mfg.
333999 All Other Misc. Gen Purpose Mach Mfg.
541330 Engineering Services
Athena Manufacturing
www.athenamfg.com
sales@athenamfg.com
Rev Oct 2011
Athena Manufacturing, 15900 Bratton Lane, Austin, Texas, 78728
Tel: 512-928-2693
Fax: 512-928-2741
Web: www.athenamfg.com
RFQ Email: sales@athenamfg.com
Rev Oct 2011