Firefly Access Panels and Doors Method Statement NB – ALL METAL USED FOR INSTALLATION OF FIREFLY ACCESS PANELS AND DOORS SHOULD BE EITHER METSEC RAPID INSTALL (RI) OR UNISTRUT EQUIVALENT AND MUST CONFORM TO EITHER BS EN 10346 or BS EN 10326 – COMPONENT DETAILS ATTACHED. Pre Drill all holes into Channel prior to fixing components using a 3mm drill Always install Access Doors and Hatches in the centre of a FIREFLY panel in both vertical and horizontal orientations 1.Remove from packaging and check components. • Access Hatch 1 x Hatch & Frame 12 x Fixing Screws TC25’s 1 x Allen Key • Access Door 1 x Door & Frame 18 x Fixing Screws TC25’s 1 x Allen Key 5. T ighten all components back to all edges and between (RI) Channels with supplied screws. TC25’s 2. R elease back frame from door by removing bolts from the hinges (keep safely as will be required later) 3. In the line of the FIREFLY fire barrier, install two (RI) Channels in required orientation but do not tighten yet. 4. Install the door frame in position between the (RI) Channels, with the supplied screws, (check the orientation), pre-drill (RIS) Channel before fitting door. 6. Install the barrier over the channels and door frame. Ensure the door or hatch is in the centre of the FIREFLY fire barrier, between the two inner black lines. 7. M ake two cuts in the fire barrier from internal corners see pictures below 8. Staple all cut edges 12. M ake penetration hole in barrier for closing lock to marry up with door frame bolt. 13. Install cut flaps back to the inside of the angle frame with standard 25x25x0.7mm galvanised angle fixed at maximum 250mm centres. 9. S lacken off the fixing screws fixed to the Access Door or Hatch hinges 10. F rom the rear of the frame locate the hole for the hinge bolts and clear hole through Firefly. Insert the bolts through the hinge plates into the socket behind the frame. 14. Install cover plate over locking bolt hole 15. C lose door making sure it opens and closes easily then secure by using Allen tool in bolt to approximately 10 complete turns or 2.2nm of torque. 11. F it door hinges back on the bolts that have just been inserted, ensure that all screw threads are installed correctly before tightening. Note Screws for hinge are Pozi screw heads. TBA TEXTILES LTD Unit 3, Transpennine Trading Estate, Gorrells Way, Rochdale OL11 2PX England Dir Tel: +44 1706 758817 Int. Fax: +44 1706 750256 Email: info@tbafirefly.co.uk Web: www.tbafirefly.co.uk