Workshop 2001, Alexandria, Virginia, December 3 & 4 , 2001 PD DIAGNOSTICS – ITS HISTORY AND FUTURE A. Bolliger, E. Lemke LEMKE DIAGNOSTICS GMBH, GERMANY LEMKE DIAGNOSTICS AG, SWITZERLAND HV TECHNOLOGIES, INC: USA 1. INTRODUCTION A significant trend in the development of electrical power apparatus is the increase of the power and size of the units. This requires severe demands on increased reliability [1;2]. Today's high voltage insulation technology therefore requires modern testing procedures. In this respect increasing attention is being paid to the development of predictive diagnostic tools. Against this background, there is no doubt that the recognition of partial discharges (PD) is of great importance, because PD phenomena can be regarded as the forerunner for ageing phenomena in electrical insulation. Despite the recent progress in PD diagnostics, we should remember that the basis for this has been established over a long-term historical development. Because of the great amount of existing publications, however, it seems impossible to report in detail on the complete chronological development of partial discharge technology. This presentation will therefore only feature some examples. 2. HISTORICAL REVIEW The very beginning of partial discharges recognition goes back to the year 1777, in which LICHTENBERG reported on novel results of experimental studies [3] during a Session of the Royal Society in Göttingen. Using VOLTA's "Elektrophor" the "Harzkuchen" this instrument showed fantastic dust figures like stars and circles (Fig. 1(. It lasted more than 100 years until it was clarified, that the dust figures represented dielectric surfaces discharges appearing as electrical discharge channels. Fig. 1: Dust figures produced by surface discharges under positive (left) and negative polarity (right) of the applied voltage, presented by Lichtenberg in 1777 [3] In 1873 MAXWELL published "A Treatise on Electricity and Magnetism" [4]. His theoretical work is of fundamental relevance for both, the design of instrumentation for electrical PD detection and the development of physical models for better understanding of the very complex PD phenomena. Fig. 2: Experimental set-up for demonstration of the existence of electromagnetic waves Hertz 1886 In the year 1896, HERTZ demonstrated with an impressive experiment, according to Fig. 2, the hypothesis of MAXWELL on the existence of electromagnetic waves and their propagation in space and time. In principle, his experiment can be regarded as the first application of the inductive field coupling mode, nowadays used for in the Lemke Probe LDP-5 [5]. Both electrical and non-electrical procedures are used for PD recognition. Due to the limited time I will concentrate only on some highlights in the development of electrical PD detection. These methods were of highest technical importance in the first decades of the 20th century, forced by the practical application of electrical power and the newly developed HV equipment transmission and distribution of electricity. for the generation, The first measuring device used for the electrical detection of PD events was the loss factor bridge according to SCHERING, developed in 1919 [6] and applied for this purpose in 1924. One year later, in 1925 SCHWAIGER recognized the radio frequency character of corona discharges [7]. This finding can be considered as the basis for the introduction of radio interference meters for evaluation of the noise level of corona discharges. This RIV test is still widely used, especially in North America. In Germany,this kind of instrument has been first used by DENNHARD in 1937 [8]. An essential progress in PD detection was achieved when electron beam oscilloscopes were available. In 1928, LLOYD and STARR used two pairs of perpendicular deflection plates inside the BRAUN tube [9] for displaying PD events. Here, one pair was subjected to the instantaneous test voltage, whereas the other pair has been connected to a capacitor, used for the accumulation of the generated corona charge. This early approach, called parallelogram method, allowed an excellent wide-band measurement of corona discharges in wire-plane arrangements, used for the simulation of HV overhead transmission lines. In 1928 BYRSTLYN introduced a simple equivalent circuit for the assessment of PD losses under AC stresses [10]. His approach "Funkenstrecke mit Vorkondensator" has been systematically investigated by GEMANT and PHILIPPOFF by means of oscillograghic techniques in 1932 [11]. In this way, they could explain the sequence of discharge events per cycle of the applied AC voltage. It should be noticed, that the previous mentioned parallelogram method can be regarded as the predecessor for the integrating bridge, used by DAKIN and MALINARIC in 1960 [12]. This tool is nowadays also applied, in particular for physical PD studies (Fig. 3), as reported in [13]. The integrating circuit has been modified by our Dr. Lemke in 1976 in order to study so-called pulse-less discharges at high sensitivity [14]. Some selected measuring examples are shown in Fig. 4. Fig. 3: Parallelogram method for investigation characteristic types of PD Izeki and Tatsuta 1984 [13] Fig. 4: Measuring circuit for sensitive detection of PD in the low frequency region and chosen test results for air, SF6 and oil, Lemke; Hauschild; Nagel 1975 At the early stages, an essential progress in development of sensitive PD detectors has been achieved by application of narrow-band amplifiers based on resonance circuits, as reported by ARMAN and STARR in 1936 [15]. In 1954 the first portable PD detector was commercially available, designed by MOLE [16]. Basic characteristics of PD calibrators have also been submitted by him in 1970 [17]. It seems noticeable, that up to the 1980's commercially available PD detectors used only a measuring frequency band below 1 MHz. One of the first commercially available wide-band PD detectors has been developed by the co-author Dr. Lemke. The applied measuring principle was based on an active (electronic) integration of the wide-band pre-amplified PD pulses. The upper cut-off frequency of the wide-band pre-amplifier was about 10 MHz. Under this condition, PD events could not only be detected but also located, as reported in [18]. Additionally, an effective noise rejection could be achieved by this non-conventional measuring principle, as shown in Fig. 5. Fig. 5: Features of a non-conventional wide-band PD detector for noise rejection Lemke 1975 [14] Today, there is no doubt that essential advantages arise, if a high frequency range of the origin PD pulse frequency spectrum is used for PD recognition. In 1966 BAILEY estimated the duration of origin PD pulses in cavities of solid dielectrics as short as some nanoseconds [19]. This has been confirmed by practical measurements carried out by FUJIMOTO and BOGGS in 1981 [20] and by BOGGS and STONE in 1982, applying high speed oscilloscope technique up to 1 GHz bandwidth [21]. Records of typical origin PD pulses are shown in Fig. 6. Today the UHF-technique can be considered as a substantial tool for PD diagnostics, in particular for gas-insulated switchgear (GIS) and power cable accessories. Fig. 6: Oscilloscopic records of PD pulses from trees (left) and floating particles (right) using ultra wideband detection up to 1 GHz Boggs and Stone 1982 [21] In modern PD diagnostics, not only individual PD pulses are of interest. Much more information can be achieved by means of the so-called PD pattern analysis (PDPA). So the occurrence of sequences of PD pulses versus the phase angle of the applied AC test voltage as well as the statistics of the pulse height distribution may give additional information. The first sophisticated computer-based system in this respect has been developed by TANAKA and OKAMOTO in 1978 [22]. Their approach according to Fig. 7 provides the following three major types of statistical distributions: 1. The discharge rate versus the apparent charge 2. The discharge rate versus the measuring time 3. The discharge rate versus the phase angle. Fig. 7: Minicomputer based PD measurement system for PD pattern recognition Tanaka Okamoto 1978 [22] As well known, sensitive PD measurements may be disturbed by electromagnetic noises. Hence, a lot of work has been done in order to reject external interferences. In 1973 OKAMOTO et al. reported on the noise suppression in case of PD testing of 500 kV transformers [23]. Also in 1973 PRAEHAUSER discussed the capability of the balanced PD bridge for elimination of external noises [24]. In 1975 BLACK presented a pulse discrimination system for discharge detection in noisy environments [25] as shown in Fig. 8. Later on, numerous approaches have been adopted, such as the - averaging technique, - cross correlation technique, - filter technique based on passive, active and adaptive filters - pulse discriminator technique and windowing Fig. 8: Pulse discrimination system for noise rejection Black 1975 [25] 3. FUTURE TRENDS 3.1. General aspects There is a growing trend, to use the HV lab, non-destructive PD measurement also for predictive diagnosis tests under on-site condition. The availability of even more powerfull computers has allowed to development of so called experts systems for PD Analysis, PD Statistics and PD Diagnosis, used for lab applications, on-site applications or for permanent PD monitoring on HV apparatus. Results of this recent development as well as the discussions within the relevant CIGRE working groups may give ideas on future tasks in the development of PD diagnostics , such as: 1. Continuous revision of the existing standards for PD measurements with respect to both, the improvement of the reproducibility of PD tests performed in different laboratories and the possibilities of digital PD measuring technique. 2. Development of more powerful noise rejection procedures in order to discriminate electromagnetic interferences significantly from PD events to be detected. 3. Improvement of the reliability of monitoring systems used for long-term diagnostics, which must be better than those of the monitored HV apparatus. 4. Further development of sophisticated expert-systems including multiplexed data and simultaneous processing technology for quick recognition of dangerous PD faults. 5. Design of HV apparatus with built-in ultra-wideband PD couplers and development of advanced PD sensors in order to perform more informative PD diagnostics under service conditions. 3.2. Example of a Digital Partial Discharge and Monitoring System: Concept of a computer-based PD monitoring System A. Hardware Due to the enormous wide range of applications of PD measuring systems the developed instrumentation can be flexible composed according to the particular measuring situation. Hence, the new developed PD monitoring system contains different package modules, as evident from Fig. 9. Fig. 9: Block diagram of the on-line PD monitoring and warning system LDWD-6 B. Available Software of a state-of-the-art PD Detector · Program “PD Analysis” This program covers the following functions: - Evaluation of the captured PD pulses in compliance to the relevant national and international standards (IEC, VDE, AEIC, IPCEA, ASTM, ANSI, VDE), where the following main PD quantities are evaluated: apparent charge q pulse repetition rate n pulse repetition frequency N phase angle φi and time ti - average discharge current I discharge power P quadratic rate D inception / extinction voltage Vi / Ve Replay of the above listed PD quantities using an operation panel similar to an audio or video player. The following display modes are selectable: 1. Conventional phase resolved presentation of the PD pulses like an oscilloscope, where either a linear time scale (Fig. 10a) or the elliptical scale (Fig. 10b) can be selected. Besides continuous replay mode, which shows again the PD events appearing during the real-time PD measurement, individual snapshots can be made at different cursor positions. 2. Conventional time and voltage dependent presentations of standardized PD quantities, such as q, D and P. Example for this are shown in Fig. 10d and 10e. Changing the start and stop position of the cursor, the interesting time intervals can be selected accordingly. 3. Sophisticated presentation of the phase-resolved PD pattern according to Fig. 10c, where an impression on the PD activity is obtained by classification of the pulse number using a colour code. 4. Phase resolved three-dimensional presentation, where different PD parameters can be combined, such as the PD magnitude, pulse number and testing time (Fig. 11). Fig. 10a Snapshot of phase-resolved PD pulses using the linear time scale Fig.10b Snapshot of phase-resolved PD pulses using the elliptical time scale 10c Record of the phase-resolved PD pattern 10d) Record of the PD level versus the testing time 10e) Record of the PD level versus the test voltage 11a) PD pulse number vs. phase angle and pulse charge 11b) PD charge magnitude vs. phase angle and test time 3c) PD charge magnitude vs. phase angle and test voltage 11c) PD charge magnitude vs. phase angle and test voltage Fig 11 Typical PC screen shots of three-dimensional presentations obtained by the program · Program “PD Statistics” This program covers the following functions: - Evaluation of fundamental statistical parameters of the stored phase and polarity resolved PD data, which supports the identification and classification of PD faults. - Presentation of the following graphs: 1. Distribution function of the peak, average and mean values of the PD pulse magnitude versus the phase angle of the applied test voltage (Fig. 12a). 2. Distribution function Hn (q), which represents the total number of PD pulses versus the PD pulse magnitude (Fig. 12b). Here the positive and negative pulse numbers are displayed separately. 3. Distribution functions Hn (q) for interesting time intervals, displayed like waterfall diagrams (Fig. 12c). The time intervals can be chosen by setting the cursors accordingly. 4. Summary of the fundamental statistical parameters „standard deviation, skewness, kurtosis and cross correlation“ separated for the positive and negative half cycle (Fig. 12d). This parameters can be considered as a „Fingerprint“ of the detected PD failure. 12a) Statistical distribution functions of phase-resolved PD quantities 12a) Statistical distribution functions of phase resolved PD quantities 12b) Statistical distribution of the total PD pulse number Hn (q) 12c) Statistical distribution functions Hn (q) for five measuring intervals 12d) Calculated fundamental statistical parameters Fig. 12: Typical PC screen shots obtained by the program window „PD Statistics” · Program “PD Diagnosis” As well known, a common mathematical modelling of all PD failures is not available up to now. Only for exceptional cases a mathematical model exists, which is suitable to describe a subclass of PD problems. Therefore, an automatized diagnosis system for the identification and classification of PD failures is limited to the recognition of specific symptoms in PD data records. In this context it must be noted that the characteristic feature extraction of the PD data record is cut out for the key position in the quality of the diagnosis result [30]. In the scientific field of the PD fault recognition exits a wide range of formulations about the suitability of different features to be extracted. In the software program „PD Diagnosis“ of the LDWD-6 a combination of two independent feature detectors is realized. The Fourier correlation coefficient of the phase resolved PD pulses is normalized to the number of the test voltage periods. In order to describe the phase resolved PD pulse distribution, only a limited number of coefficients of the Fourier series is necessary [30], which is used for the feature extraction array. Additionally, the variation of the coefficients versus the test periods is inserted to the feature pool. Furthermore, the classical statistical operators [31] of the derived histogram functions of the PD frequency distribution are included into the feature extraction matrix. After the extraction, the two resulting feature arrays are subjected by a classification schedule. The classification is effected by means of comparison of feature extraction arrays of the actual measured PD data with feature objects of all existing PD failure records, stored in a reference database. As the classification result, the qualified probability of the class membership of the classified object array related to already identified PD faults is evaluated and, after a mutual coincidence check, displayed on the computer screen of the device LDWD-6. As a result the following two graphs are displayed: 1. PD failure classification (Fig. 15). Here the results of the actual PD measurement are compared with PD failure types, already stored in the reference databank of the LDWD-6. If desired, the results of the actual PD measurement can be added to the existing reference databank. Fig. 15: PC screen shot of the panel „Classification“ obtained by the program window “PD Diagnosis“ 3.3. Complex Discharge Analysis System for on-site PD on cables Fig. 16: Voltage shape of the CDA test voltage (a) and recorded signals at a test shot (b) Lemke; Schmiegel; Elze; Rußwurm 1995 [26] The new developed diagnostic tool ensures not only the measurement of the standardized PD quantity "apparent charge" but also the location of the PD site in power cables. Because the procedure bases on the complex analysis of PD events during the tail time t2, i. e. when the cable capacitance is discharged, the test method is named: Complex Discharge Analyzing (CDA). This procedure is characterized by the following benefits: 1. Low voltage stress, because a test level of 2 * U0 seems sufficient for PD recognition. 2. Time saving, because in general already 5 shots at each voltage level are sufficient, with respect to the statistics of PD events. 3. Low power demand, because of the comparatively long charging time of several seconds. 4. Low weight, because of the low power demand. Hence, non transportation problems. 5. Mains-independent power supply is possible, because of the low power demand. 6. PD fault location, because the wideband PD measurement is capable for the reflectometry method. Concept of a CDA PD analysis system Fig 17 Impulse reflectogram of a single PD-Impulse Fig 18 PD-Faults on XLPE-Cables 3.2. Traveling Wave sensor technique for HV cable accessories As already reported in [27], in case of PD diagnostics on extruded EHV cables there is only one chance for sensitive PD recognition in the accessories, if they are equipped with PD couplers. For this purpose besides conventional capacitive and inductive sensors, so-called travelling wave sensors (TWS) are used. The latter ensure an ultra-wideband PD detection. Due to this, the detection of PD pulses as low as 1 pC can be realized, even if the noise level exceeds several thousands of pC. The in practice well proved principles for PD detecting using TW Sensors is schematically shown in Fig. 19 and Fig. 11; for more details see the references [28] and [29]. Fig. 19: TWS-technique for PD recognition and location in cable joints. Upper: Test arrangement Lower: Characteristic records at 1- cable joint 5 ns/DIV resolution 2- cables to be connected 3- TW sensors Left- PD inside the joint 4- Casing of the joint Middle- PD outside the joint, left 5- VHF/UHF PD probe cable end Right- PD outside the joint, right cable end Pommerenke; Krage; Lemke; Schmiegel 1975 [28] Fig. 20: Set-up for PD detection using Directional Coupler Sensors (DCS) Pommerenke; Strehl; Kalkner 1997 [29] 4. SUMMARY It was the intent of this contribution to the PD Seminar, to give a chronological review of the historical development in the very complex subject of electrical PD detection. Considering future trends it is noticed, that increased demands on the reliability of HV equipment require advanced diagnostic tools. Economic aspects and the reliability of diagnostic tools have to be taken into account. Practical examples, especially in the field of after laying tests of power cables, should underline that the development is going on, but much more work has yet to be done in the future. Both Lemke Diagnostics GmbH and HV Technologies, Inc. are committed to continued research and development in the field of partial discharge testing. 5. REFERENCES [1] Dielectric diagnosis and its effect on insulation coordination. CIGRE Session Paris (1990) Joint group discussion SC 15 and SC 33 [2] Material reliability for network equipment. CIGRE Session Paris (1994), Panel 3. [3] G. Ch. 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