LectureTopics SOLAR PVFOR ARCHITECTS &ENGINEERS Lecture#1: SOLARPVBASICS Lecturer, Written/Checked: Version: Company: 1. SolarSystemTypes 2. PVSystemComponents(BOS) 3. PVRackingSystems 4. PVElectricalSystemDesign 5. Quiz GregSachs,PE CTO 30Sept2009 EmPowerCES,LLC CleanEnergySolutions CleanEnergySolutions 7Feb10 2 CleanEnergySolutions TYPES,PhotoVoltaic 1. Conversion: SolarRadiation> MovingElectrons (Electricity) 2. SolarPVistheFocusof thisPresentation 3. Shownisthe "PhotovoltaicEffect" HarnessingEnergyfromtheSun SOLARENERGYSYSTEMTYPES 7Feb10 3 – Generatesapprox0.5 volts CleanEnergySolutions 7Feb10 4 CleanEnergySolutions TYPES,PhotoVoltaic TYPES,Thermal 1. Conversion: SolarRadiation> MovingElectrons (Electricity) 2. SolarPVistheFocusof thisPresentation 3. Shownisthe "PhotovoltaicEffect" 1. SolarHotWater 2. Conversion: SolarRadiation> ThermalEnergy 3. TypicalCollectors – EvacuatedTubes – FlatPlateCollectors – Generatesapprox0.5 volts 7Feb10 5 CleanEnergySolutions 7Feb10 6 CleanEnergySolutions TYPES,ConcentratedSolar 1. ThermalorPV 2. CollectorTypes – ParabolicTrough – Heliostats "BalanceofSystem" BOS PVSYSTEMCOMPONENTS 7Feb10 7 CleanEnergySolutions 7Feb10 8 CleanEnergySolutions BOS,PVProducts&Applications BOS,PVProducts&Applications 1. ClassificationbyCrystal Type 1. ClassificationbyCrystal Type 2. RigidModules – MonoCrystalline – PolyCrystalline – Amorphous – MonoorPolyCrystalline – Approximate3'x5' – Produceapproximately 12W/SF – Manymanufacturers 2. RigidModules 3. Thinfilm(glazing,rolls) 4. BuildingIntegrated Photovoltaics(BIPV) 7Feb10 3. Thinfilm(glazing,rolls) 4. BuildingIntegrated Photovoltaics(BIPV) 9 CleanEnergySolutions 7Feb10 10 CleanEnergySolutions BOS,PVProducts&Applications BOS,PVProducts&Applications 1. ClassificationbyCrystal Type 2. RigidModules 3. Thinfilm(glazing,rolls) 1. ClassificationbyCrystal Type 2. RigidModules 3. Thinfilm(glazing,rolls) 4. BuildingIntegrated Photovoltaics(BIPV) – Usedwhenthereis plentyofroofspace – Notthatcommoninthe NYmarket – Typicallyreplacesa buildingmaterial – Generallycustommade – FirstSolar,GE,Sanyo, SunSlate,UniSolar 4. BuildingIntegrated Photovoltaics(BIPV) 7Feb10 11 CleanEnergySolutions 7Feb10 12 CleanEnergySolutions BOS,Inverters BOS,Inverters 1. Definition:Inverter 1. Definition:Inverter 2. "GridTied" (Mosttypical) 2. "GridTied" (Mosttypical) 3. OffGrid(Battery) 3. OffGrid(Battery) – ConvertshighvoltageDCinto AC – ConvertshighvoltageDCinto AC – Typical~450VDC to 240/120VAC (splitph) – Contains(a)"HBridge",(b) Filter,(c)Transformer – ResidentialRange3kWto 7kW – Converts~450VDCto 240/120VAC(splitph) – Contains(a)"HBridge",(b) Filter,(c)Transformer – ResidentialRange3kWto 7kW – Convertsbatterybankvoltage toAC – Typically12/24/48Vto 240/120VAC 7Feb10 – Convertsbatterybankvoltage toAC – Typically12/24/48Vto 240/120VAC 13 CleanEnergySolutions 7Feb10 14 BOS,Inverters BOS,ChargeController 1. Definition:Inverter 1. Definition: DC/DCController – ConvertshighvoltageDCinto AC 2. "GridTied" (Mosttypical) – Convertmediumvoltage DCtolowvoltageDC – Asbefore,12/24/48VDC – Typical~450VDC to 240/120VAC (splitph) – Contains(a)"HBridge",(b) Filter,(c)Transformer – ResidentialRange3kWto 7kW 2. SmallController (Lighting) – Lightingcontrollers – Requiresmallbattery – Commontypes 3. OffGrid(Battery) – Convertsbatterybankvoltage toAC – Typically12/24/48Vto 240/120VAC 7Feb10 CleanEnergySolutions 15 CleanEnergySolutions 7Feb10 16 CleanEnergySolutions BOS,ChargeController BOS,OCPDDevices 1. Definition: DC/DCController 1. DCDisconnect 2. InverterOutput Breakers 3. ACDisconnect (UtilityRequired) – Usedtoconvertmedium voltageDCtolow voltageDC – Asbefore,12/24/28VDC 2. SmallController (Lighting) – Lightingcontrollers – Requiresmallbattery – Commontypes 7Feb10 17 CleanEnergySolutions 7Feb10 18 BOS,Meters&Monitoring BOS,Meters&Monitoring 1. Importanceof monitoring production 1. Importanceofmonitoring production 2. "RevenueGrade" 2. "RevenueGrade" 3. TypicalMeter Socket 4. Prepackaged "Solutions" 3. TypicalMeterSocket 4. Prepackaged"Solutions" – Isthesystem running? – Istheproduction asdesigned? 7Feb10 CleanEnergySolutions – +/ 0.2%Accuracy – Usedtoaccurately measureenergyproduced – "PerformanceBased" incentives,FeedInTariff (FIT),SREC,GreenTags – PowerPurchase Agreement(PPA) 19 CleanEnergySolutions 7Feb10 20 CleanEnergySolutions BOS,Meters&Perf.Monitoring BOS,Meters&Perf.Monitoring 1. Importanceof monitoringproduction 2. "RevenueGrade" 3. TypicalMeterSocket 1. Importanceof monitoringproduction 2. "RevenueGrade" 3. TypicalMeterSocket 4. Prepackaged "Solutions" – TypicalAnalogMeter – DigitalMeteringSystems 4. Prepackaged "Solutions" 7Feb10 – "FatSpaniel" – Draker Laboratories – Comeswithinverter 21 CleanEnergySolutions 7Feb10 22 CleanEnergySolutions BOS,Racking 1. Manytypes 2. Worthyofseparate section.... MeansofSecuringPVtoStructureorGround RACKING/MOUNTINGSYSTEMS 7Feb10 23 CleanEnergySolutions 7Feb10 24 CleanEnergySolutions RACKING,Residential RACKING,Residential 1. Rail&LBracket 1. TypicalRail&LFoot 2. Considerations – – – – UniRac,DPW,Schott Topclips Bottomclips Capstrip – – – – 2. Considerations 3. Newtypes 4. CustomSystems 7Feb10 Heightoffroof Attachmentmethod "Pullout"integrity Watertightintegrity 3. Newtypes 4. CustomSystems 25 CleanEnergySolutions 7Feb10 26 RACKING,Residential RACKING,Commercial 1. TypicalRail&LFoot 2. Considerations 3. Newtypes 1. KeyClassification – Ballasted (NonPenetrating) – Anchored (Penetrating) – SharpSystem – UniRac "ClickSys" 2. Examples 3. Pro's&Con's 4. CustomSystems – Usedaslastresort – Requiresengineering – Nottestedasacomplete system 7Feb10 CleanEnergySolutions 27 CleanEnergySolutions 7Feb10 28 CleanEnergySolutions RACKING,Commercial RACKING,Commercial 1. KeyClassification 1. KeyClassification 2. Examples – Ballasted (NonPenetrating) – Anchored (Penetrating) – Ballasted – Anchored – Hybrid 2. Examples 3. Pro's&Con's 7Feb10 3. Pro's&Con's 29 CleanEnergySolutions 7Feb10 30 CleanEnergySolutions RACKING,Commercial,Ballasted RACKING,Commercial, Anchored 7Feb10 7Feb10 31 CleanEnergySolutions 32 CleanEnergySolutions RACKING,Commercial, Hybrid RACKING,Commercial 1. KeyClassification 2. Examples 3. Pro's(+)&Con's() – Ballasted • (+)Doesn'tpenetrateroofingmembrane • (+)LeastExpensive • ()Heavy • ()Collectionofleaves,etc. – Anchored – Hybrid • Canlessenamountofballastperpointof interconnection 7Feb10 33 CleanEnergySolutions 7Feb10 34 RACKING,Commercial RACKING,Commercial 1. KeyClassification 2. Examples 3. Pro's&Con's 1. KeyClassification 2. Examples 3. Pro's&Con's – Ballasted – Anchored • (+)Canbeestheticallypleasing • (+)Elevatedarrayhasasmallfootprint • ()Morecomplicated • ()Moreexpensive – Hybrid 7Feb10 35 CleanEnergySolutions – Ballasted – Anchored – Hybrid • (+)Usedtoreduceballast • ()Complicatedinstallation CleanEnergySolutions 7Feb10 36 CleanEnergySolutions ELECT,BasicResidentialSchematic ManagingRenewableElectricity SystemComponents: 1. PVStrings(DC) 2. RooftopJunctionBox 3. "CombinerBox" 4. "DCDisconnect" BASICPVELECTRICALSYSTEM DESIGN 7Feb10 37 CleanEnergySolutions 7Feb10 5. 6. 7. 8. 38 Inverter "ACDisconnect“ PVProductionMeter GridInterconnection CleanEnergySolutions ELECT,ModuleEnergyProduction ELECT,ModuleEnergyProduction 1. ModulePerformance Standards 1. ModuleProduction Standards 2. Assemblingthearray – "StandardTestConditions" (STC),Celltemp25°C – "ProductionTest Conditions"(PTC),Cell tempapprox50°C – Voltagesaddinseries – Currentaddsinparallel – Maximizemodulesin seriesfirstthanseries circuitsinparallel 2. Assemblingthearray 3. Power=Volts*Current 4. Energy=Power*Time 5. Solarconditionsaffect productionthroughout theday 7Feb10 3. Power=Volts*Current 4. Energy=Power*Time 5. Solarconditionsaffect productionthroughout theday 39 CleanEnergySolutions 7Feb10 40 CleanEnergySolutions ELECT,ModuleEnergyProduction ELECT,ModuleEnergyProduction 1. ModuleProduction Standards 2. Assemblingthearray 3. Power=Volts*Current 4. Energy=Power*Time 1. Module Production Standards 2. Assemblingthe array 3. Power=Volts* Current 4. Energy=Power* Time 5. Solarconditions affectproduction throughoutthe day – – – – 100Wattbulb=0.1kW Onfor10hours Or1hr,1kW,etc. MeasureofENERGY 5. Solarconditionsaffect productionthroughout theday 7Feb10 41 CleanEnergySolutions 7Feb10 42 ELECT,ArraySizing ELECT,ArraySizing 1. Mainconsiderations 1. Mainconsiderations 2. SolarInsolence – Energyusage – Availableroofarea – Incentives – EarthSurfaceExpected – Alteredbasedonpitch& orientation – Concept:SunHours 2. SolarInsolence 3. MatchingSystemSizeto EnergyUsage 4. Thumbrules 7Feb10 CleanEnergySolutions 3. MatchingSystemSizeto EnergyUsage 4. Thumbrules 43 CleanEnergySolutions 7Feb10 44 CleanEnergySolutions ELECT,ArraySizing ELECT,ArraySizing 1. Mainconsiderations 2. SolarInsolence 3. MatchingSystemSizeto EnergyUsage 1. Mainconsiderations 2. SolarInsolence 3. MatchingSystemSizeto EnergyUsage 4. Thumbrules – EquatingSunHoursto AnnualProduction – Dividetotalconsumption togetrequiredsystem size – TypicalhomeinAmerica uses12,000kWh/Year – A10kWsystematideal pitchandorientationwill produce12,000kWh/Year – 80SF=1kW(contiguous array) 4. Thumbrules 7Feb10 45 CleanEnergySolutions 7Feb10 46 ELECT,NetMetering ELECT,NetMetering 1. Energyisnotstored ina typicalgridtied installation 2. Twowaypower 3. ImportantConcept: "AntiIslanding" (UL1741) 1. Energyisnotstored ina typicalgridtied installation 2. Twowaypower CleanEnergySolutions – Supplementalenergy requiredfromthegrid (meterspinforward) – Excesssolarenergy suppliedtothegrid (meterspinbackward) 3. ImportantConcept: "AntiIslanding"(UL1741) 7Feb10 47 CleanEnergySolutions 7Feb10 48 CleanEnergySolutions ELECT,NetMetering ELECT,OffGridSystems 1. Energyisnotstored ina typicalgridtied installation 2. Twowaypower 3. ImportantConcept: "AntiIslanding" (UL1741) 1. Designedtooperate withoutelectricalgrid 2. PVEnergysenttolarge batterybankbycharge controller 3. DCBatteryenergy convertedtoACon demand 7Feb10 49 CleanEnergySolutions 7Feb10 50 CleanEnergySolutions QUIZ 1. Q1:Whatarethethreecrystaltypesusedinsolar photovoltaics?Whatarethepros&consofeach? 2. Q2:Whatarethetwogeneralcommercialracking methods?Listtheprosandconsforeach. 3. Q3:Define"NetMetering"&howitdifferswithan offgridsystem. 4. Q4:Describetheeffectsofaddingmodulesinseries and/orparalleltoanarray. TestingYourKnowledge POPQUIZ 7Feb10 51 CleanEnergySolutions 7Feb10 52 CleanEnergySolutions QUIZ 5. Q5:DoesatypicalPVsystemsupplypowerthehome whenthereisablackout?Whyorwhynot?What governstheserules? 6. Q6:Whatisrevenuegrademeteringandwhenmight itbemoreimportanttouserevenuegrade metering? 7. Q7:WhattoSTC andPTC standfor?Describehow eacharedetermined. 7Feb10 53 CleanEnergySolutions Lecture#2: ENGINEERING&ARCHITECTURE 54 CleanEnergySolutions 1. GuidelinesforArchitects – General“bestpractice”designrules(residential& commercial) – MEP provisionsanddesign 2. GuidelinesforEngineers GregSachs,PE CTO 30Sept2009 EmPowerCES,LLC CleanEnergySolutions 1 7Feb10 LectureTopics SOLAR PVFOR ARCHITECTS &ENGINEERS Lecturer, Written/Checked: Version: Company: Q&A – – – – – – Clean Energy Solutions 7Feb10 Typicalresponsibilities Residentialandcommercial Structuralguidelines Electricalguidelines Roofingissues Contractorselection 2 Clean Energy Solutions SURVEY! 1. HowmanyArchitectsinAudience? – ResidentialFocus? – CommercialFocus? 2. HowmanyEngineersinAudience? – Electrical? – Plumbing? – Other? Designing"SolarReady"Homes ARCHITECTS:RESIDENTIAL 3. OtherDisciplinesRepresented? – GeneralContractors? – SolarContractors? 7Feb10 3 Clean Energy Solutions 7Feb10 4 A:RESI,GeneralGuidelines A:RESI,GeneralGuidelines 1. Orientation 1. Orientation 2. Pitch – 180deg'True'south – Nottobeconfused withMagneticSouth – Latitudeangle= Theoreticalmax irradiation eg.40°39‘forNYC. – 33° (8:12)=Ideal – Lat+15° =maxwinter – Lat15° =maxsummer 2. Pitch 3. RoofDesign 4. Shading 5. RoofFraming 7Feb10 Clean Energy Solutions 3. RoofDesign 4. Shading 5. RoofFraming 5 Clean Energy Solutions 7Feb10 6 Clean Energy Solutions A:RESI,GeneralGuidelines A:RESI,GeneralGuidelines 1. Orientation 2. Pitch 3. RoofDesign 1. Orientation 2. Pitch 3. RoofDesign 4. ShadingIssues – Affectssystem aesthetics – Avoidmultiangled surfaces – Avoidobstructions (chimneys,vents, antennas) – Avoidhardshadingfrom solidstructures (chimneys,vents& otherroofsurfaces) – Minimizesoftshading (treeshardwoods) 4. Shading 5. RoofFraming 7Feb10 5. RoofFraming 7 Clean Energy Solutions 7Feb10 8 A:RESI,GeneralGuidelines A:RESI,MEPGuidelines 1. Orientation 2. Pitch 3. RoofDesign 4. Shading 5. RoofFraming 1. Locationofelectrical& plumbingequipment – Inverterlocation? – Conduit&piperuns? – Consultwithsolar integrator – Assessmentofexisting conditions(requiresvisual inspection) – Loadanalysis – Assescoderequirements – Mayneedextra bracing/reinforcements 7Feb10 Clean Energy Solutions 2. Inverterplacement guidelines 3. Preparingforrunfrom rooforarraylocation 4. Preparingforelectrical interconnection 5. Solarhotwaterstorage 9 Clean Energy Solutions 7Feb10 10 Clean Energy Solutions A:RESI,MEPGuidelines A:RESI,MEPGuidelines 1. Preparingforelectrical& plumbingequipment 2. Inverterplacement guidelines 1. Preparingforelectrical& plumbingequipment 2. Inverterplacement guidelines 3. Preparingforrunfromroof orarraylocation – Typicallyoutside—notin directsunlight(northside) – Meetcoderequirements (accessibility) – Usedcommonsense(Not nearaHVACcondenser) – Provideapipechase – Issueswithrunning internally–needtoaccess wallinterior(ripoutdrywall) – Routingonroof(aesthetics) – Minimizerun(energyloss) 3. Preparingforrunfromroof orarraylocation 4. Preparingforelectrical interconnection 5. Solarhotwaterstorage 7Feb10 4. Preparingforelectrical interconnection 5. Solarhotwaterstorage 11 Clean Energy Solutions 7Feb10 12 A:RESI,MEPGuidelines A:RESI,MEPGuidelines 1. Preparingforelectrical& plumbingequipment 2. Inverterplacement guidelines 3. Preparingforrunfrom rooforarraylocation 4. Preparingforelectrical interconnection 1. Preparingforelectrical& plumbingequipment 2. Inverterplacement guidelines 3. Preparingforrunfrom rooforarraylocation 4. Preparingforelectrical interconnection 5. Solarhotwaterstorage – Leaveroominelectric panelforbackfed breakers – Leavespaceadjacentto panelforadditionalpanel – Typicalresidentialheater is4060gal – SHW storageis80gal – Runningpipingismore challengingthanelectrical 5. Solarhotwaterstorage 7Feb10 Clean Energy Solutions 13 Clean Energy Solutions 7Feb10 14 Clean Energy Solutions A:RESI,PhotoExamples 1. Describeyourkey observationswitheach ofthefollowing installation photographs... 7Feb10 15 Clean Energy Solutions 7Feb10 16 Clean Energy Solutions A:RESI,Relationw/GreenBuilding 1. ZeroEnergyHomes – Solarispartofamuchbigger picture – “WholeSystems”approachis key – SolarDecathlon—good exampleofintegrated approach 2. EnergyStar – DOE Programfadingout 3. LEED – Morestringentthanenergy star – Recentlyincreasedexam difficultylevel ARCHITECTS:COMMERCIAL 4. EnergyCodes – State,NYC,Town – ASHRAE 189.1(greenbldgstd) 7Feb10 17 Clean Energy Solutions 7Feb10 18 Clean Energy Solutions A:COMM,MarketPerspective A:COMM,MiscIssues 1. ItstartswithYOU 2. Buildingamarketin NY/LIsinceJan1,2009 3. Developedmarketsin CA,NJ(SREC) 4. Totalinstalled7MW 5. TypicalPowerPlant 200MW 6. Warehouses/Large roofsbestopportunity (NotManhattan) 1. BIPV Vs.StandardModules 7Feb10 – Complicateswiring – Requiresmultipledisciplines – Producesmuchlesspower(1/4) 2. EstimatingProduction – Keyquestionformanyprojects – Notstraightforwardthumbrule 3. EnlistagoodMEP early! – Vitaltosuccessofcommercial project – NotmanyMEP firmshavespecific PVexperience – Solarcontractorshouldtakepartin conceptualdesign 19 Clean Energy Solutions 7Feb10 20 Clean Energy Solutions E:SOW,EarlyDesign&Bidding 1. Workingcloselywith architects&owners 2. Basicrooflayout& makingbuildings"Solar Ready" 3. Writingbidspecs 4. Reviewingproposals TypicalEngineer"ScopeofWork"(SOW) ENGINEER: TYPICALRESPONSIBILITIES 7Feb10 21 Clean Energy Solutions 7Feb10 22 Clean Energy Solutions E:SOW,StructuralDesign E:SOW,StructuralDesign 1. MODULELIFTOFF Ensuretheracking and/ortiedownis sufficienttoprevent modulesfromflyingoff theroof 2. ROOF COLLAPSE/FAILURE 1. MODULELIFTOFF 2. ROOF COLLAPSE/FAILURE Ensuringthestructureis sufficienttowithstand theforcesexertedbythe solarequipment 7Feb10 23 Clean Energy Solutions E:SOW,StructuralDesign 7Feb10 24 Clean Energy Solutions E:SOW,ElectricalDesign NOTE: StructuralendorsementistypicallyrequiredbyAHJ forIssuingabldgpermit. 1. PV,DCPowerCollection – Module"Stringing" – Array&CombinerBox placement – Wireselection,etc 2. ACInterconnection 7Feb10 25 Clean Energy Solutions 7Feb10 26 Clean Energy Solutions E:SOW,ElectricalDesign E:SOW,ElectricalDesign 1. PV,DCPowerCollection 2. ACInterconnection NOTE: ElectricalendorsementTypicallynot requiredbyAHJ onLongIsland. – Inverterselection – Methodof'tiein' – Panel/Switchgear Impacts 7Feb10 27 Clean Energy Solutions 7Feb10 28 Clean Energy Solutions E:RESI,KeyIssues 1. RecallTwoRequirements... – "LiftOff" – "RoofCollapse/Failure" 2. LiftOff – Racking frequentlystamped byPEinthatstatebythe manufacturer(i.e.,UniRac) – Mustbeinstalledto "manufacturerguidelines/ specifications" – ONLYCOVERSRACKING INTEGRITY,NOTROOF! Requirementsforthetypicalresidential"solarjob". ENGINEER:RESIDENTIAL 7Feb10 29 3. RoofCollapse/Failure 4. ElectricalInterconnection Clean Energy Solutions 7Feb10 30 Clean Energy Solutions E:RESI,KeyIssues E:RESI,KeyIssues 1. RecallTwo Requirements... 2. LiftOff 3. RoofCollapse/Failure 1. RecallTwo Requirements... 2. LiftOff 3. RoofCollapse/Failure 4. ElectricalInterconnection – YourResponsibility! – Mustunderstandthe rackingforce interactions – Shouldreviewintegrator selectedlocationoftie downs – Lookspecificallyatrafter capacity – Lookatintegrityofroof structuralsystem – Typicallydonebyasolar knowledgeableelectrician /solarcontractor – Detailedinterconnection/ PEstamptypicallynot required 4. Electrical Interconnection 7Feb10 31 Clean Energy Solutions 7Feb10 32 Clean Energy Solutions E:COMM,Orientation&Obstructions 1. Building/SolarSystem Orientation – OnflatroofsPVmodules aretypicallyoriented paralleltoroofsides – SeasawPVarraylayout ismorecomplicatedto install 2. RooftopMechanical Equipment 3. ParapetShading LargeScaleSolar,etc. ENGINEER:COMMERCIAL 7Feb10 33 Clean Energy Solutions 7Feb10 Tilt Azimuth SunHrs ACProd. %Loss 32 180 4.58 1225 0% 32 90 3.73 974 19% 32 270 3.70 960 19% 0 NA 4.00 1050 13% 90 90 2.37 586 48% 90 180 3.09 798 33% 90 270 2.33 572 49% 34 Clean Energy Solutions E:COMM,Orientation&Obstructions E:COMM,Orientation&Obstructions 1. Building/SolarSystem Orientation 2. RooftopMechanical Equipment 1. Building/SolarSystem Orientation 2. RooftopMechanical Equipment 3. ParapetShading – ForpitchedroofslocateRTUs onnorthsideofroof – ForflatroofsgroupRTUs on northsideofroof(minimize shading) – Considerreductionor eliminationofparapet 3. ParapetShading 7Feb10 35 Clean Energy Solutions E:COMM,Orientation&Obstructions 7Feb10 36 Clean Energy Solutions E:COMM,BasicElectrical 1. Firststeps NOTE: Commercialsitesare often“ruined”by amountofequipment onroof – CreateabasicDCelectrical design – EvaluateACinterconnection requirements – Evaluateinvertertypes – Enlisttheassistanceofa knowledgeableSolar Integrator – Stepthroughthe implications 2. CommonMistakes 3. Provisionsforelectricalruns &interconnection 4. ElectricalCapacityPlanning 5. Moduletypesusedin commercial 7Feb10 37 Clean Energy Solutions 7Feb10 38 Clean Energy Solutions E:COMM,BasicElectrical E:COMM,BasicElectrical 1. Firststeps 2. CommonMistakes 1. Firststeps 2. CommonMistakes 3. Provisionsforelectricalruns &interconnection – Notbalancingstrings properly! – Mustalwaysmaintain propercombinationof seriesandparallelstrings ateach“combiner” location – Challengingto“coredrill” bulkheadsandfloorstoget toswitchgearroom,etc – Leavechaseforplumbing andelectricalfromroofto electricalroomand mechanicalroom 3. Provisionsforelectrical runs&interconnection 4. ElectricalCapacity Planning 5. Moduletypesusedin commercial 7Feb10 4. ElectricalCapacityPlanning 5. Moduletypesusedin commercial 39 Clean Energy Solutions 7Feb10 40 E:COMM,BasicElectrical E:COMM,BasicElectrical 1. Firststeps 2. CommonMistakes 3. Provisionsforelectricalruns &interconnection 4. ElectricalCapacityPlanning 1. Firststeps 2. CommonMistakes 3. Provisionsforelectricalruns &interconnection 4. ElectricalCapacityPlanning 5. Moduletypesusedin commercial – Rigidpanelsmost common – BIPV popularinsome instances(e.g.glasswall curtain) – Amorphousroofing material – Leaveextraphysicalspace forinverter/s(preferably indoors) – Planforextraelectrical capacity – Inverterplacementmuch morechallengingthan residential 5. Moduletypesusedin commercial 7Feb10 41 Clean Energy Solutions 7Feb10 42 Clean Energy Solutions Clean Energy Solutions E:COMM,Structural– Wind E:COMM,Structural– Wind 1. Asbefore,"ModuleLift Off"or"TearAway" 2. BasicCalculations 1. Asbefore,"ModuleLift Off"or"TearAway" 2. BasicCalculations 3. RackingSolution – Drag – Uplift – Overturning – Ballasted(paversused) – Physicallysecuredto roofstructure 3. RackingSolution 4. WindCalculationsby ASCE 5. WindTunnelTesting 7Feb10 4. WindCalculationsby ASCE 5. WindTunnelTesting 43 Clean Energy Solutions 7Feb10 44 E:COMM,Structural– Wind E:COMM,Structural– Wind 1. Asbefore,"ModuleLift Off"or"TearAway" 2. BasicCalculations 3. RackingSolution 1. Asbefore,"ModuleLift Off"or"TearAway" 2. BasicCalculations 3. RackingSolution 4. WindCalculationsby ASCE – Ballasted(paversused) – Physicallysecuredto roofstructure – ASCE 705general authority – SeeComponents& Claddingsection 4. WindCalculationsby ASCE 5. WindTunnelTesting 7Feb10 Clean Energy Solutions 5. WindTunnelTesting 45 Clean Energy Solutions 7Feb10 46 Clean Energy Solutions E:COMM,Structural– Wind E:COMM,GeneralRoofIssues 1. Asbefore,"ModuleLiftOff" or"TearAway" 2. BasicCalculations 3. RackingSolution 4. WindCalculationsbyASCE 5. WindTunnelTesting 1. Age/Conditionofroof – Pooling – Remainingusefullife 2. Typeofmembrane – – – – – ASCE allowsfortunnel testing – Resultsmustbe"Certified" – Whoisliableintheeventof liftoff/tearaway? 7Feb10 Builtup TPO (white) EPDM Ballasted 3. Typeofattachment (preventionofbillowing) 47 Clean Energy Solutions 7Feb10 48 Clean Energy Solutions E:COMM,GeneralRoofIssues E:COMM,Structural– RoofIntegrity 1. Age/Conditionofroof 2. Typeofmembrane 3. Typeofattachment (preventionof "billowing") 1. UseinputbasedonWind Calculations 2. AccountingforSnow Loading,“Drifting” effectsandotherfactors 3. Structuralanchors (columnextensions) 4. Extraroofcapacity(Dead Loadforevenly distributedballast systems) – pressuredifference betweenbuildinginterior andexterior,causingroof membranetoriseup “billow” 7Feb10 49 Clean Energy Solutions 7Feb10 50 Clean Energy Solutions E:COMM,Structural– RoofIntegrity E:COMM,AdvancedElectrical 1. UseinputbasedonWind Calculations 2. AccountingforSnow Loading,“Drifting” effectsandotherfactors 3. Structuralanchors (columnextensions) 4. Extraroofcapacity(Dead Loadforevenly distributedballast systems) 1. TypesofInverter Arrangements 7Feb10 – Singlethreephase inverter – Multipleinverters connectedinadelta fashion(maynotbe exactlybalanced) 2. ServiceTransformer InterconnectionIssues 51 Clean Energy Solutions 7Feb10 52 E:COMM,AdvancedElectrical E:COMM,AdvancedElectrical 1. TypesofInverter Arrangements 2. ServiceTransformer InterconnectionIssues 1. TypesofInverter Arrangements 2. ServiceTransformer InterconnectionIssues – Needtodetermine whethertheservice transformerhasadelta woundorWYE wound primary – Preapprovalformwith LIPAshouldbefiled(See procedureonLISEIA websitewww.LISEIA.org) 7Feb10 Clean Energy Solutions – Needtodetermine whethertheservice transformerhasadelta woundorwye wound primary – Preapprovalformwith LIPAshouldbefiled(See procedureonLISEIA websitewww.LISEIA.org) 53 Clean Energy Solutions 7Feb10 54 Clean Energy Solutions E:COMM,OtherConsiderations E:COMM,Specs&Bidding 1. Importanceof "Performance Monitoring" 2. “RevenueGrade” Monitoring 3. IntegratingSystem monitoringwithBMS orEMS 1. SubcontractingChallenges 7Feb10 – NaturallyGCwillopttowork withElectricalContractor – ManyElectricalContractorsare notfamiliarwithPV – Result=subcontractingtothe 2nd degree 2. OurRecommendation 3. Fewtrulyfamiliarwith territory 4. TradeCrossover 55 Clean Energy Solutions 7Feb10 56 E:COMM,Specs&Bidding E:COMM,Specs&Bidding 1. SubcontractingChallenges 2. OurRecommendation: Ownershouldseekbids fromPVIntegrators /Contractorsdirectly,notvia ElectricalContractor(QBS) 3. Fewtrulyfamiliarwith territory 4. TradeCrossover 1. SubcontractingChallenges 2. OurRecommendation 3. Fewtrulyfamiliarwith territory 7Feb10 57 Clean Energy Solutions – "Everybody"enteringthe solarfieldnowdays – IE,electricalcontractorwith noexperienceofferingtodo solar 4. TradeCrossover – Notjustonetrade – SpecializedElectrical interconnection – Structural/IronWork – AddedcomplicationsinNYC Clean Energy Solutions 7Feb10 58 Clean Energy Solutions QUIZ 1. Q1:Whataretotwokeyissuesthestructural professionalengineermustensurewhenassessinga PVsystem? 2. Q2:Whatarethethreebasictypesofwindeffects whichshouldbeexaminedbythePE? 3. Q3:Whatarethekeyimpedimentstoinstallingsolar (massadoption)onexistingresidential homes? 4. Q4:Whatistheoptimalangleofinstallingmodules inNewYork?Howmightyouadjustthetiltanglefor optimizingproductionforwinterorsummer production? TestingYourKnowledge POPQUIZ 7Feb10 59 Clean Energy Solutions 7Feb10 60 Clean Energy Solutions QUIZ 5. Q5:Define"Billowing"andwhatitsimpactsmightbe onasolararray.Whatmustbedonetopreventit? 6. Q6:Whatdoyouthinkarethemostcommon impedimentstoadoptionofsolaroncommercial structures?Whatmustyoudotopreventthem? 7. Q7:WherecanyoufindprocedurestoassessAC interconnection&LIPApermittingprocess? 8. Q8:Approximatelyhowmuchproductioncapacity (inpercent)islostwhenmodulesareinstalledflat, asopposedto33degrees? 7Feb10 61 Clean Energy Solutions Q&A 7Feb10 62 Clean Energy Solutions SOLAR PVFOR ARCHITECTS &ENGINEERS Lecture#3: CASESTUDIES&EXAMPLES Lecturer, Written/Checked: Version: Company: GregSachs,PE CTO 30Sept2009 EmPowerCES,LLC CleanEnergySolutions Atypicalsystemforyourhome RESIDENTIALELECTRICALPV SYSTEMDESIGN CleanEnergySolutions 7Feb10 2 CleanEnergySolutions RESIPV,BasicSizing(1/4) RESIPV,BasicDCSystemDesign(2/4) 1. Determinepitch&orientationofroof 2. Measurespaceavailableformodules 3. SelectaPVmodulesquantity&orientation 4. EstimatePVProduction(usingPVWatts) 5. Forexistinghomesdetermineannualenergy offsetfromLIPAbill 1. Selectinvertermodel 2. Determinemaximumnumberofmodulesper inverter 3. Assessvoltage&currentoptions 7Feb10 7Feb10 3 CleanEnergySolutions – WWWbasedcalculatoravailableformanyinverters 4. Assessbasicelectricalissues – Locationofjunctionboxes – Conductor&ConduitSizing 4 CleanEnergySolutions RESIPV,BasicACInterconnection(3/4) 1.Determinesizeofinverterbreakers 2.DetermineiftheACpanelcanbebackfed (120%rule) 3.Consider"Linesidetap"option Ensuringthesystemwillnot'flyaway' TYPICALWINDCALCULATION 7Feb10 5 CleanEnergySolutions 7Feb10 6 CleanEnergySolutions 8 CleanEnergySolutions RESIPV,TypicalASCE Method(4/4) 1.BuildingClassifications 2.FactorSelection 3.CalculateVelocityPressure 4.DesignWindPressure 5.InterpretationofResults TestingYourKnowledge POPQUIZ 7Feb10 7 CleanEnergySolutions 7Feb10 QUIZ 1. Q1:Howmuchenergydoestheaveragehomein Americaconsumeperyear?HowbigdoesaPV systemgenerallyneedtobetocoverthatload? 2. Q2:WhatisatypicalDCvoltageandcurrentofa stringofmodulescomingofftheroof? 3. Q3:Whatisatypicalupliftwindforce(inPSF)ona solararray?Whatassumptionsmustbemadeto arriveatthatvalue? Q&A 7Feb10 9 CleanEnergySolutions ContactInformation 1. GregSachs – Besttocontactviaemail gsachs@empowerces.com – WorkPhone:5168373459 2. OriShmul(CoLecturer) – Besttocontactviaemail: mshmul@optonline.net – WorkPhone:9175363585 CleanEnergySolutions 7Feb10 10 CleanEnergySolutions