Instruction Sheet AMP NETCONNECT* ETHERSEAL* 408-10006 Modular Jack Cap (With Positive Latching) Kit 147986-1 19 JUN 08 Rev A Faceplate Nut (Ref) (Ref) Modular Jack Cap Kit Flat Gasket Closed Mounting Ring Flat O-Ring Gasket Receptacle White Arrow Modular Plug Housing (Shown Installed) Unshielded Plug Housing Threaded Cap Bead Chain Cap Gasket Figure 1 1. INTRODUCTION 2. DESCRIPTION This instruction sheet provides the assembly procedure for ETHERSEAL Modular Jack Cap Kit 1479861–1 as shown in Figure 1 used with ETHERSEAL receptacle kits. Each modular jack cap kit consist of the components shown in Figure 1. NOTE Dimensions in this instruction sheet are in millimeters [with inches in brackets]. Figures are i for reference only and are not drawn to scale. Reasons for reissue of this instruction sheet are provided in Section 4, REVISION SUMMARY. To obtain information on AMP NETCONNECT products, call PRODUCT INFORMATION at the number at the bottom of this page, or visit the AMP NETCONNECT website at www.ampnetconnect.com. E 2008 Tyco Electronics Corporation, Harrisburg, PA All International Rights Reserved 3. ASSEMBLY PROCEDURE 1. Discard the O–ring from the receptacle kit (the O–ring is not needed when used with the modular jack cap kit). 2. Thread the bead chain into the cap gasket, then slip the bead chain into the mounting ring. Place the flat gaskets on each side of the mounting ring, and slide over the threaded portion of the receptacle. 3. Insert the threaded portion of the receptacle through the front of the box–faceplate cutout. Orient the receptacle in the cutout so that the white arrow on the front of the receptacle is facing up. TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, TE logo and Tyco Electronics are trademarks. *Trademark. Other products, logos, and company names used are the property of their respective owners. visit our website at www.tycoelectronics.com 1 of 2 LOC B 408-10006 ETHERSEAL Modular Jack Cap Kit 147986-1 4. Attach a nut to the threaded portion of the receptacle at the back of the box–faceplate, and using the appropriate tool, tighten to a torque of 2.26 Nm [20 in.–lbs]. White Arrow 5. Insert the jack or coupler into the back of the receptacle by aligning the fixed tab of the jack with the white arrow on the front of the receptacle. See Figure 2. Front of Receptacle 6. Tilt the back of the jack or coupler up at a slight angle and slide it into the opening in the receptacle. Hook the fixed latch into the slot inside the receptacle. 7. Press the back of the jack or coupler up. See Figure 3. The movable latch will deflect and lock into place. 8. Align the modular plug locking tab with the slot on front of the plug housing. Depress the locking tab and press the modular jack into the plug housing. The front of the modular plug should be about 12.7 [.500] in front of the plug housing. 9. Place the O–ring onto the front of the plug housing. See Figure 1. Mate with a receptacle to ensure proper positioning. 10. Insert the threaded cap into the plug housing and, using the appropriate tool, tighten to a torque of 2.26 Nm [20 in.–lbs]. Figure 2 Locking Tab 4. REVISION SUMMARY Revisions to this instruction sheet include: S Updated document to corporate requirements Movable Latch ÏÏÏ ÏÏÏ Modular Plug Housing ÏÏÏ ÏÏÏ Figure 3 2 of 2 Tyco Electronics Corporation Rev A