Product Bulletin - Control Technology, Inc.

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Voltage Range
Specifications
NOTE:
12/24V range
11 - 30 volts
48V range
40 - 56 volts
110V range
79 - 132 volts
220VAC range
164 - 265 volts
* NOTE: 220V range is AC only
The 2589-B was designed to be primarily a 32pt module. However, in order to provide maximum flexibility for the
user, it may be configured as an 8 or 16 point module. Some details below to help the user better understand
the jumper settings and labeling discrepancies for settings other than 32 points.
8 Point Mode: Move jumper in “Login” box to location
JP131 to choose 8pt mode. Ensure the Isolation
jumpers J3-6 are in Enhanced positions to correspond to the Siemens® 8 point modules (2 inputs/
common); otherwise two 18 or 20 ga. jumper wires
from AR to BR and CR to DR on the front panel
connector are needed (see Figures, pg 2) to allow for
4 inputs/common. Also, note that many of the printed
channels (CH 1-CH 32) on the PC board are no
longer valid, nor are the front panel connector labels,
or the LED channel indicators. (You may find it helpful
to manually relabel the connector in the space
provided for the 8 Point Login option.) If 8 Point is
enabled, the following table’s 8pt. row is the new
correlation of PC board and connector label printing.
For example, in 8 Point Login Configuration, the
board marking for channel 10 (CH 10) would be the
input channel 4. Likewise, the PC board marking for
CH 25 would correlate to input channel 7. CTI offers
an sticker you can apply to the front of the module
which updates the LED labels. Contact CTI and ask
for part number 504A-2588 -8.
16 Point Mode: Move jumper in “Login” box to location
JP130 to choose 16pt mode. Ensure the Isolation
jumpers J3-6 are in Enhanced positions to correspond to the Siemens® 16 point modules (4 inputs/
common); otherwise two 18 or 20 ga. jumper wires
from AR to BR and CR to DR on the front panel
connector are needed (see Figures, pg 2) to allow for
8 inputs/common. Also, note that many of the printed
channels (CH 1-CH 32) on the PC board are no
longer valid, nor are the front panel connector labels,
or the LED channel indicators. (You may find it helpful
to manually relabel the connector in the space
provided for the 16 Point Login option.) If 16 Point is
enabled, the following table’s 16pt. row is the new
correlation of PC board and connector label printing.
For example, in 16 Point Login Configuration, the
board marking for channel 10 (CH 10) would be the
input channel 6. Likewise, the PC board marking for
CH 28 would correlate to input channel 16. CTI offers
an sticker you can apply to the front of the module
which updates the LED labels. Contact CTI and ask
for part number 506A-2588
16 pt: 1
2
8 pt: 1 2
4
5
6
3
4
-
-
-
-
-
-
7
-
8
1500 VDC group-to-group
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
-
5
6
7 8
-
-
3
4
-
-
-
-
-
-
9 10 11 12 -
-
-
-
-
-
5
-
-
-
6 -
-
-
13 14 15 16 7
8
-
-
-
-
-
-
-
-
-
Preliminary Product Bulletin
8/16/32 Point Configuration Explanation
3
Isolation: 1500 VDC channel-to-backplane
Input Voltage:
Figure 2. Typical External Wiring Application for the Model 2589-B
32 pt: 1 2
Inputs per Module: 8, 16, or 32
For maximum protection against ESD damage, unused inputs should be tied to chassis
ground.
Operating Range
2500 SeriesTM PLC System
Range Setting
2589-B 8/16/32-Point
Universal Discrete Input Module
NOTE:
Use caution when wiring with mixed
voltages (i.e., 5VDC next to 110VAC).
The 2589-B will handle a wide range of AC and DC
signals, and has incorporated the ability to select
either 12V/24V, 48V, 110V, or 220V on a per channel
basis using jumper selection. The selections are
made individually for each of the 32 channels using
jumpers. The operating ranges are as follows:
Range Setting
Operating Range
12/24V range
48V range
110V range
11 - 30 volts
40 - 56 volts
79 - 132 volts
220VAC range
164 - 265 volts
* NOTE: 220V range is AC only
Input Current: AC: 2.1 - 3.6 mA
DC: 2.5 - 4.3 mA
Operating Characteristics for Typical Input:
Description
AC Voltage Input:
The 2589-B 8/16/32-Point Universal Discrete Input
Module accepts a wide range of voltage signals. It is
designed to accept both AC and DC voltage allowing
the user to pick and choose ranges on a single
module. The 2589-B can be configured as an 8-point,
16-point, or 32-point module and can replace many
Siemens® input products with no rewiring. Motor
centers, optical sensors, limit switches and utility
control are excellent examples of applications for this
product.
Turn ON Time: 4.0mS
Turn OFF Time: 15.0mS
DC Voltage Input:
Turn ON Time: 1.0mS
Turn OFF Time: 15.0mS
Connector: Removable
Wire Gauge: 14 - 22 AWG
Backplane Power: 3.6 Watts max.
Features
Module Size: Single-wide
• CTI 2500 Series® or Simatic® 505 base format
Operating Temperature: 0o to 60oC
• 8, 16, or 32 universal input points
(32o to 140oF)
• Replaces Siemens® 505-4008-A, 4016-A, 4032-A, Storage Temperature: -40o to 85oC
•
•
•
•
•
4208-A, 4216-A, 4232-A, 4308, 4316, 4316-A,
(-40o to 185oF)
4332, 4408-A, 4416-A, 4432-A with no rewiring
Relative Humidity: 5% to 95%
1500V channel-to-PLC backplane and group-to(non-condensing)
group isolation
Wide 11V to 250V AC/DC range (selectable by
Agency Approvals Pending:
group)
UL, ULC, FM (Class 1, Div.2), CE
Isolation in groups of 4 or 8 (selectable on 2589-B)
Shipping Weight: 1.5 lb. (0.68 Kg)
Sourcing or sinking inputs
Single-wide module
PCB/Front Connector Label Channel Printing
Control Technology Inc.
Copyright©2010 Control Technology Inc.
All Rights Reserved
062-00394-010
21MAY2012
Siemens® is a registered trademark of Siemens AG
5734 Middlebrook Pike, Knoxville, TN 37921-5962
Phone: 865/584-0440
Fax: 865/584-5720 www.controltechnology.com
AC
AR
Rtn Ch 1-4
A1
A6
Ch 1
A2
Ch 2
A7
Ch 7
A8
Chl 3
A4
Ch 4
Ch 8
BC
BR
Rtn Ch 9-12
B5
B1
B6
Ch 9
B2
B7
Ch 10
B3
Ch 11
CR
C5
Rtn Ch 17-20
C1
C6
C2
C7
Ch 18
C3
C8
Ch 19
C4
DC
Ch 20
DR
Ch 26
Ch 27
Ch 13
Ch 14
Ch 15
CC
Ch 12
Ch 25
Rtn Ch 13-16
B8
B4
Rtn Ch 25-28
Ch 5
Ch 6
A3
Ch 17
AC
Rtn Ch 5-8
A5
D5
D1
D6
D2
D7
D3
D8
D4
Ch 16
Rtn Ch 21-24
Ch 21
Chl 22
Ch 23
Ch 24
Rtn Ch 29-32
Ch 29
AC
Rtn Ch 1-8
Ch 2
Jumper
Wire
B2
A7
B3
B4
Ch 12
C2
C3
Ch 20
Rtn Ch 25-32
Ch 11
Ch 12
Ch 29
Rtn Ch 13-16
Ch 30
Ch 13
Ch 31
Ch 14
Ch 32
Ch 15
D8
Chl 3
B7
Ch 4
B8
Not used
A6
Ch 1
Jumper
Wire
A7
A8
Rtn Ch 5-6
C6
Ch 5
C7
Ch 6
C8
Not used
DC
Not used
Ch 2
C6
C2
C7
C3
C8
C4
DC
DR
D5
D1
D6
D2
D7
Rtn Ch 7-8
B5
Not used
B6
Chl 3
D8
Not used
D4
Standard Shipping Configuration
B7
Ch 4
B8
Not used
A5
Selection
J3, J4, J5, J6
Compatible
Ch. 1 through Ch. 32
110V range
A6
JP129
32 Point Login
WARNING:
Remove field wiring connector before
changing jumper settings.
A2
A7
Isolation Configuration: 32pt Compatible Mode
A3
A8
The module is shipped in 32pt “Compatible” mode so that eight channels share a common return path. Jumpers J3-J6 are used to configure this isolation selection.
BC
B5
B6
For example, if jumper J3 was placed in the “Compatible” position, then Channels 1-8 would share the same
common return path and only one voltage type could be used on these eight channels. With this selection
each group of eight channels is isolated from the other, allowing up to four different voltage types to be accommodated per module.
B7
B3
B8
B4
CC
Not used
CR
Rtn Ch 5-8
C1
C6
Ch 5
C2
Jumper
Wire
C7
C5
Isolation Configuration: 32pt Enhanced Mode
C1
C6
C2
The user may also configure the module to “Enhanced” mode to allow four channels to share a common
return, thereby allowing different input voltages to exist within a common grouping. Jumpers J3-J6 are also
used to configure this selection.
C7
Ch 6
C3
Not used
C8
C8
C4
DC
Not used
D5
Not used
DC
DR
D1
D5
D1
D6
D6
Ch 7
D2
D2
D7
Ch 8
D3
D8
D4
Not used
B2
C5
Not used
Jumper Configuration
Jumper
B1
CC
Ch 7
Ch 8
Figure 1. PCB Jumper Configuration Location
D3
BR
DR
16-Point Compatible Mode
C5
C1
Not used
BC
C4
Ch 16
CC
CR
A4
C3
Not used
B8
B4
Not used
CR
D8
B7
B3
A1
A2
Not used
D7
B6
B2
Rtn Ch 1-4
A5
B4
D3
B5
B1
AR
B3
D6
BC
BR
AC
Not used
B2
D2
A8
A4
16-Point Enhanced Mode
B1
D1
A7
A3
AC
AR
B6
D5
A6
A2
Ch 16
32-Point Compatible Mode
DR
D4
Ch 24
Ch 28
C4
Ch 15
Ch 10
D7
D4
C3
Ch 14
Ch 23
D6
D3
Rtn Ch 3-4
C2
Ch 13
Ch 9
D5
D2
B5
C1
Not used
Chl 22
BR
C5
Ch 11
Rtn Ch 9-12
Not used
D1
Ch 25
Not used
CR
Ch 12
Ch 21
A4
CC
Ch 10
Ch 8
DC
DR
B4
Jumper
Wire
Not used
C8
C4
B3
Ch 9
Ch 7
C7
Ch 19
B2
Ch 8
Ch 16
C6
Ch 18
B1
Rtn Ch 9-16
Ch 6
C5
C1
Ch 17
Not used
BC
Ch 7
Ch 15
CC
CR
Rtn Ch 17-24
BR
Ch 6
Ch 5
A3
A4
Ch 5
Ch 14
B8
Ch 2
A8
Not used
Rtn Ch 5-8
B7
Ch 11
Ch 1
A3
Ch 4
Ch 13
B6
A1
A6
Chl 3
Ch 4
Not used
B5
Rtn Ch 1-2
A2
Ch 2
BC
BR
Ch 10
Not used
A5
Chl 3
Ch 8
B1
A1
Ch 1
A8
Ch 9
Ch 27
Ch 2
Ch 7
A4
Ch 4
Rtn Ch 9-16
A1
Ch 1
A7
Chl 3
Not used
A5
Rtn Ch 1-4
Ch 6
A3
Ch 31
32-Point Enhanced Mode
Ch 5
AR
A6
A2
Ch 26
Ch 32
A5
Ch 1
AC
Not used
AR
A1
Ch 30
Ch 28
AR
Rtn Ch 1-8
Not used
Not used
8-Point Enhanced Mode
D7
D3
D8
Not used
D4
Not used
Not used
8-Point Compatible Mode
For example, if the user places the J3 jumper in the “Enhanced” position, Channels 1-4 will share a common
return path and Channels 5-8 will share another common return path. In this example each group of four
channels is isolated from the other group of four channels. Because each group of four is isolated, the user
may use one voltage type at different voltage levels in each group. So, in this example, Channels 1-4 could be
24VDC inputs and Channels 5-8 could be 110VAC inputs. Furthermore, the user may select a different configuration for J4, J5, or J6, allowing for further combinations of four or eight channels that share a common.
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