Parallel Sen- sorless pump controller

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Parallel Sensorless pump
controller
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mp se
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Installation and
operating instructions
For up to four pumping
units with Sensorless
control operating in parallel
File No: 90.680
Date: october 27, 2015
Supersedes: 90.680
Date: april 19, 2013
contents
1.0 Sequence of Operation
5
1.1 General sequence
5
1.2 Sensorless control
5
1.3 Controller display screen (hmi)
6
1.4 bas communication (optional)
6
2.0 ivs 102 controls set-up for Parallel
Sensorless control
7
3.0 Wiring diagram - pump ivs 102
controls to Parallel Sensorless
pump controller
10
4.0 Operation, setup, and alarm
management displays
11
4.1 Main setup displays
11
4.2 Pump setup 1 displays
11
4.3 Lead pump switch time
setup displays
11
4.4 Speed setup displays 1
12
4.5 plc clock setup display
12
4.6 Pump pid setup displays
12
4.7 Building Automation System
(bas) interface setup displays
(if available)
13
4.8 System sensorless setup displays 13
4.9 System sensorless setup displays14
5.0 Data points for Parallel
Sensorless pump controller
16
5.1 Data points summary16
5.2 bas data points – Modbus rtu
17
5.3 bas data points – BACnet
26
5.4 bas data points – LonWorks
35
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
4
par allel s en so r le ss pump co ntro l
For up to four pumping units with
Sensorless control operating in parallel.
Armstrong Parallel Sensorless pump controllers (pspc) are
completely factory-assembled, tested, and shipped to the job
site as integrated on pumping units or stand-alone units, for
wall or rack mounting, ready to receive incoming power supply
and Sensorless data from the individual pump controls. These
instructions describe the procedures to be followed during
installation and operation to ensure optimum performance and
reliability. When contacting the factory for assistance, please
provide the serial number of the closest pumping unit to the
controller in the control chain.
This information is to be used as a supplement to the 4300ivs
and 4380ivs (file no: 94.81), 4302ivs and 4382ivs dualARM (file
no: 94.82) and 4312ivs & 4392ivs twin (file no: 94.84) Design
Envelope pumping unit installation and operation guides when
two – four of the unit rotating assemblies are being operated in
parallel with Sensorless control.
This information may also be used for stand-alone controls
and controller, providing the pumps and controls were supplied
by Armstrong as a package in a quantity of two – four units,
including any standby and are provided with Sensorless
control configurations.
When the Parallel Sensorless pump controller (pspc) is mounted and wired on one of the pumping units it is integrated at the
factory. The other pump integrated controls will have been/
need to be ‘daisy-chain’ control wired to the controller integrated unit on site by a qualified electrician or controls contractor
who will have followed/will follow Armstrong’s wiring diagram
in File no: 90.651 (see page 10 of this document). If the pumping
units are 4302ivs or 4382ivs dualARM units each controls pair
may have been pre-wired at the factory. Otherwise, the same
wiring diagram (page 10) is to be used for site controls wiring
for dualARM units as well.
Wiring diagram (file no: 90.651) is to be used for the controls
wiring of a wall-mounted stand-alone pspc and stand-alone
pump controls providing Armstrong has supplied all the
matched equipment.
Note that the stand-alone pspc controller or the integrated
controller pumping unit must be at the end of the control chain,
as indicated on the wiring diagram
Building Management System (bms or bas) connection
When the Parallel Sensorless Pump Controller is provided with
a serial port to communicate to the bms, the standard communication protocol is BACnet, LonWorks or Modbus. Refer to
data points charts at the end of this document (also available
separately as File No: 90.682).
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
5
1 .0 S EQ U E N CE O F O PE R ATI O N
list of abbreviations:
adj:
ai/ao:
bep:
bms:
di/do:
dp:
dps:
hmi:
pspc: Field Adjustable
Analog Input/Analog Output
Best Efficiency Point (from pump curve data)
Building Management System (same as bas)
Digital Input/Digital Output
Differential Pressure
Differential Pressure Sensor
Human Machine Interface
Parallel Sensorless Pumping Controller
oper ation
All individual pump controls must be set in Auto-mode for the
system to operate automatically. Any individual pump may be
set to Hand-mode or Off-mode. Any pump in Hand-mode or
Off-mode will not be recognized by the automatic sequencing
of the pspc. Any pump placed in Hand-mode will start, and may
be controlled manually, providing the supply power is available
and connected.
1.1 gener al sequence
1.1.1The pspc has 3 levels of password protection for the
setup parameters.
1.1.2 When the pspc is set to Local, the system will be
activated immediately.
1.1.3 When the pspc is set to Remote, the system will turn on
or off according to the status of the signal from the bms.
1.1.4 The control for pump speed is in the pspc.
1.1.5With pspc control, pump flow and head from individual
pumping units is read by the controller and the speed of
the pumps is regulated to maintain an operation point on
the control curve at the system demand flow.
1.1.6 The total system quadratic control curve is embedded
in the pspc. Head–design value [Hdesign] is the pump/
system duty head; Head–minimum [Hmin] is the dp
measure across the remote piping leg at full flow. If not
known, default to 40% of the pump head. Flow–design
is the full system flow which is the total design flow of
the number of duty pumps. Armstrong will embed the
system control curve in the pspc; all entered values can
be adjusted on site via the pspc keypad.
1.1.7
Automatic rotation of duty pumps is based on a set
(adj.) time period. The pspc will remember the elapsed
rotation time in the event of a power failure. Default
rotation time is set at 7-days.
1.1.8 Alarms will include pump/control failure and general
system failure.
1.1.9 Alarms are shown in the pspc display and will AutoReset when the alarm condition is corrected. In the
event of multiple alarms, the display will scroll to show a
different alarm every 10-seconds.
1.1.10 Alarms will Auto-Reset once the problem is resolved.
All duty service Auto-mode individual pump controls
will start in Sensorless mode, upon pspc failure, and adjust speed to supply the actual system needs. Unit staging will not occur until the pspc is repaired or replaced
1. 2 sensorless control
1.2.1The pspc can operate up to 4 Sensorless pumps in
parallel. The number of standby pumps may be selected as 0 or 1. If 1 is chosen, a maximum of n-1 pumps
will be
allowed to run simultaneously (unless all are set in
Hand-mode). Any standby pumping unit will be included in the pump automatic rotation sequence.
1.2.2The pspc Sensorless Control Setup screen will display
the following adjustable parameters: Head–design,
Flow–design & Head–minimum (zero flow head)
1.2.3The pspc will read Head and Flow from each individual
pump controls, in addition to current, power, run status,
fault status and speed feedback.
1.2.4
When the system is activated, or recovering from a
power failure, all the duty pumps are started.
1.2.5The pspc calculates the total flow (q) as the addition of
the flow readings from each running pump. The pspc
uses the head reading from the duty 1 pump as the
system head (h).
1.2.6The pspc is capable of staging and de-staging pumps
based on adjustable bep speeds, which depends on the
number of operating pumps. If the pump speed is over
the bep stage-on speed, for the number of operating
pumps, the next duty pump is started. Similarly, if the
pump speed is under the bep stage-off for the number
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Parallel Sensorless
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of operating pumps, the now-redundant duty pump is
stopped.
1.2.7
1.2.8
The operating speed of the pump(s) is controlled to
maintain the operation point (system head & flow) on
the system control curve.
Once started a duty pump will operate for a minimum
of 10-minutes (adj.).
1.2.9The pspc monitors the flow of each operating pump and
if one deviates more than 20% from the average flow, a
Pump Flow Deviation Alarm is issued.
1.2.10 Should the pspc not receive a pump-run feedback from
an activated pumping unit controls within 10-seconds,
the pspc will generate a Pump Run Feedback Alarm.
The pspc will attempt to Auto-Reset the alarm every 20
seconds.
1.2.11The pspc will continuously monitor the status of the
individual pump ivs102 controls. If the ivs102 generates
a fault signal, the pspc will generate a Pump Controls
Fault Alarm and display the fault number.
1.2.12 Should the pspc lose communication with an individual
pump ivs102 control, perhaps due to a loose or broken
wire, ivs102 not properly configured or powered off, the
pspc will generate a Pump Communication Alarm.
1.3 controller display screen [hmi]
1.3.1 Operator screens
1.3.3 Setup screens. There should be three levels of access:
a Level 0 - No password, allows view only access.
b Level 1 - Allows modification of all parameters, except
pump pid and bms setup. Allows Restoring previously
saved values.
c Level 2 - Allows modification of all parameters. Allows
saving and restoring all parameters.
dLevels 1 & 2 are password protected.
1. 4 bas communication (optional)
1.4.1The pspc shall be capable of serial communication with a
bms (Optional) with either of the following protocols:
aModbus rtu
bBACnet ms/tp
cLonWorks
1.4.2 The following points will be available through
all protocols:
a Total Sensorless Flow
b Sensorless Head
c Total Real-Time Power Consumption
d Pump Speed
e Individual Pump Run Status
fAlarm
g Wire-to-Water system efficiency
a Source of control: Local or remote.
h Number of pumps operating
b pspc Status: On/Off.
i Lead Pump id
j Remote Start/Stop
c Pump information: Running/Off/Alarm, hoa status,
Pump id 1, Pump id 2, Stand-by, etc.
d Individual pump controls information: Speed, Amps,
Power, Volts ac, Flow and head.
k pspc On/Off status
l Pump controls information: Running/Off/Alarm,
hoa , Duty 1, Duty 2, Stand-by, etc.
m Pump controls information: Speed, current, power,
Volts ac, flow and head.
e Set point and error of flow & head.
f Individual cumulative pump hours of operation.
n Pump hours of operation.
g System set-point & error.
1.3.2 Alarm screens
a Alarms with time stamp.
b Alarm help.
c Diagnostic indicating status (ok or bad) of plc, memory, network and communication, plc software version.
o Set point and error.
Parallel Sensorless
pump controller
insta lla t io n &
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2 .0 IVS -1 02 CO NTRO L S S E T- U P FO R PAR ALLE L S E N SO R LE SS CO NTRO L
The set-up of these parameters is vital to the operation for Parallel
Sensorless control. They allow the pspc to communicate with the
ivs-102 drives. In addition to communication, the set-up parameters enable the ivs-102 drives to switch setup 2 to independent
Sensorless control should the drives lose communication with
the pspc. Upon restoration of communication to the pspc, the
ivs-102 drives will automatically switch to being controlled by the
pspc setup 1.
i v s -1 0 2 pa r a lle l sen sor less pa r ame ter s et t ings
pa r a m e ter
n ame
set up 1 (paral lel s ens orles s )
s et up 2 (s ens orles s )
o per a ti o n /d i splay
0-10
Active set-up
(9) Multi set-up
(9) Multi set-up
0-12
This set-up linked to
(2) Set-up 2
(0) Not linked
0-20
Display line 1.1 Small
Frequency (Hz, #1613)
Frequency (Hz, #1613)
0-21
Display line 1.2 Small
Power (kW , #1610)
Power (kW , #1610)
0-22
Display line 1.3 Small
Current (A, #1614)
Current (A, #1614)
0-23
Display line 2 large
Feedback (unit, #1652)
Feedback (unit, #1652)
0-24
Display line 3 large
Sensorless readout (#1850)
Sensorless readout (#1850)
1-00
Configuration mode
Open loop
Closed loop
1-03
Torque characteristics
Variable torque
Variable torque
1-21
Motor power (hp)
Motor nameplate power
Motor nameplate power
1-22
Motor voltage
Motor nameplate volts
Motor nameplate volts
1-23
Motor frequency
60 or 50 per nameplate
60 or 50 per nameplate
1-24
Motor current
fla per nameplate
fla per nameplate
1-25
Motor nominal speed (rpm)
Motor nameplate speed
Motor nameplate speed
1-73
Flying start
Enabled
Enabled
Over-voltage control
Enabled
Enabled
loa d a nd m otor
b r a k es
2-17
r e fer en ce /r a mps
3-02
Minimum reference
0
0
3-03
Maximum reference
Hdesign (in unit of mapped perf data)
Hdesign (in unit of mapped perf data)
3-15
Reference 1 source
(0) No function
(0) No function
3-16
Reference 2 source
(0) No function
(0) No function
3-17
Reference 3 source
(0) No function
(0) No function
3-41
Ramp up time
Desired ramp time (60s typical)
Desired ramp time (60s typical)
3-42
Ramp down time
Desired ramp time (60s typical)
Desired ramp time (60s typical)
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Parallel Sensorless
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iv s -1 0 2 pa r a l le l sen sor less pa r ame ter se ttings
pa r a m e ter
na me
set up 1 (paral lel sensorless)
s et up 2 (s ens orles s )
Clockwise
Clockwise
Min. frequency of application
Min. frequency of application
lim its /wa r n i ng s
4-10
Motor speed direction
4-11
Motor speed low limit (rpm)
4-12
Motor speed low limit (hz)
4-13
Motor speed high limit (rpm)
4-14
Motor speed high limit (hz)
Max. frequency of application
Max. frequency of application
4-16
Torque limit mode(%)
100
100
4-18
Current limit(%)
Leave at default (110) or increase if motor has difficulty starting.
Do not set beyond s.f. × 100.
5-01
Terminal 27 mode
Input
Input
5-10
Terminal 18 digital input
Start
Start
5-11
Terminal 19 digital input
(0) No operation
(0) No operation
5-12
Terminal 27 digital input
(0) No operation
(0) No operation
5-13
Terminal 29 digital input
(0) No operation
Jog
5-14
Terminal 32 digital input
(0) No operation
(0) No operation
5-15
Terminal 33 digital input
(0) No operation
(0) No operation
5-16
Terminal x30/2 digital input
(0) No operation
(0) No operation
5-17
Terminal x30/3 digital input
(0) No operation
(0) No operation
5-18
Terminal x30/4 digital input
(0) No operation
(0) No operation
5-40
Function relay 1
(0) No operation
(0) No operation
5-40
Function relay 2
(0) No operation
(0) No operation
6-00
Live zero timeout time
Not used
Not used
6-01
Live zero timeout function
Not used
Not used
6-10
Terminal 53 low voltage
Not used
Not used
6-11
Terminal 53 high voltage
Not used
Not used
6-12
Terminal 53 low current
Not used
Not used
6-13
Terminal 53 high current
Not used
Not used
6-14
Terminal 53 low ref./feedb. value
Not used
Not used
6-15
Terminal 53 high ref./feedb. value
Not used
Not used
6-20
Terminal 54 low voltage
Not used
Not used
6-21
Terminal 54 high voltage
Not used
Not used
6-22
Terminal 54 low current
Not used
Not used
6-23
Terminal 54 high current
Not used
Not used
6-24
Terminal 54 low ref./feedb. value
Not used
Not used
6-25
Terminal 54 high ref./feedb. value
Not used
Not used
6-50
Terminal 42 output
(0) No operation
(0) No operation
d igita l i n /o u t
a n a lo g i n /o u t
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
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i v s -1 0 2 pa r a lle l sen sor less par ame ter s et t ings
pa r a m e ter
n a me
set up 1 (paral lel s ens orles s )
s et up 2 (s ens or les s )
co m m u ni c a ti o n a n d option
8-01
Control site
(2) Controlword only
(0) Digital and ctrl.word
8-03
Control timeout time
30
60
8-04
Control timeout function
(8) Select setup 2
(0) Off
8-05
End-of-timeout function
(1) Resume set-up
(1) Resume set-up
8-30
Protocol
(2) Modbus rtu
(2) Modbus rtu
8-31
Address
Unique drive number
Unique drive number
8-32
Baud rate
(3) 19200
(3) 19200
8-33
Parity/stop bits
(2) No parity, 1 stop bit
(2) No parity, 1 stop bit
s p ec i a l f u nction s
14-10
Mains failure
(0) No function
(0) No function
14-11
Main voltage at mains fault
Set to 83.5% of site voltage (note 1)
Set to 83.5% of site voltage (note 1)
14-12
Function at mains imbalance
(0) No function
(0) No function
14-60
Function at over temperature
(1) Derate
(1) Derate
14-61
Function at inverter overload
(1) Derate
(1) Derate
14-62
Inverter overload derate current (%)
95
95
Sensorless pressure
Sensorless pressure
dr i v e c lo s e d loop
20-00
Feedback 1 source
20-02
Feedback 1 source unit
Unit used for feedback 1 source
Unit used for feedback 1 source
20-12
Reference/feedback unit
Unit of par 2021 (ex: ft wg)
Unit of par 2021 (ex: ft wg)
20-13
Minimum reference/feedb.
20-14
Maximum reference/feedb.
Max of head and flow mapped
Max of head and flow mapped
20-20
Feedback function
Minimum
Minimum
20-21
Setpoint 1
Design head in unit in par 2012
Design head in unit in par 2012
20-60
Sensorless unit
Unit of par1850 (ex: gpm)
Unit of par 1850 (ex: gpm)
20-70
Closed-loop type
Not used
Not used
20-71
pid performance
Not used
Not used
20-93
pid proportional gain
Start at 0.05
Start at 0.05
20-94
pid integral time
Start at 0.1
Start at 0.1
a ppl . f u n cti o n s
22-43
Wake up speed (Hz)
Not used
Not used
22-50
End of curve function
Off
Off
22-80
Flow compensation
(1) Enabled
(1) Enabled
22-81
Square-linear curve approximation
100% (note 2)
100% (note 2)
22-84
Speed at no-flow (Hz)
Not used
Not used
22-86
Speed at design point (Hz)
Not used
Not used
22-87
Pressure at no-flow speed
40% of maximum system head
40% of maximum system head
22-89
Flow at design point
Flow at design point
Flow at design point
notes:
For example – if 575v on site, set parameter to 480v
Quadratic: 100, Linear: 0, interpolate in between.
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3 .0 WI R I N G DIAG R A M – PU M P IVS -1 02 CO NTRO L S TO PAR ALLE L S E N SO R LE SS
PU M P CO NTRO LLE R (P S P C)
i v s-1 02 1
ivs -102 2
ivs-1 02 3
i vs-10 2 4
(+24v dc) 12
(+24v dc) 12
(+24v dc) 12
(+24v dc) 12
(+24v dc) 13
(+24v dc) 13
(+24v dc) 13
(+24v dc) 13
(0v) 20
(0v) 20
(0v) 20
(0v) 20
(run/stop) 18
(run/stop) 18
d1
d2
(run/stop) 18
d3
(run/stop) 18
(digital in) 19
(digital in) 19
(digital in) 19
(p rs-485) 68
(p rs-485) 68
(p rs-485) 68
(p rs-485) 68
(n rs-485) 69
(n rs-485) 69
(n rs-485) 69
(n rs-485) 69
(digital in) 19
to j 1 o n ps pc
to j 8 o n ps pc
fu1
-+
shielded
g0 g
pspc
n ot e s
+24vdc
0vdc
rj12
programming
port
g
g0
j1 power
–
+ gnx
j8 modbus
serial card 1
fieldbus
1 Dashed line wires to be installed by electrician on standalone pspc.
Integrated pspc will be come wired to ivs-102 1.
2 d1-d4: Zener diode, 250mA, 200v.
fu1: fast blowing fuse, 0.5A, 250v.
3 All wiring shown is 20 awg copper, stranded, twisted pair
4 Communication wiring should be shielded, twister pair.
5The +24v being supplied to the plc will be connected from all drives.
This ensures the plc is powered if the drive connect to it goes offline.
d4
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
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4 .0 O PE R ATI O N , S E T U P, AN D AL AR M M ANAG E M E NT DI S PL AYS
4 .1 main setup displays
• These are the first displays to appear when entering the Log
In password for Level 1 and 2 respectively.
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
or down arrow will Save the settings on this screen as
Default Values. The text will change between yes to ok for
a few seconds.
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will Restore the Default
Settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
4 .3 lead pump switch time setup displays
• On the Level 1 display pressing the enter key will move the
cursor over yes.
• When the cursor is over yes pressing the up or down arrow
will Restore the default settings for all the values in all the
setup displays. This is indicated by the text changing from
yes to done for a few seconds.
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
• On the Level 2 display pressing the enter key will move the
cursor over yes beside save default, and restore default.
• Pressing the enter key will move the cursor over the value
beside switch time, over yes beside Save and Restore, and
back at the top left corner.
• When the cursor is over yes beside save default pressing
the up or down arrow will Save the Setup Values in all Setup
Displays as Default Values. The text will change between
yes to ok for a few seconds.
• When the cursor is over yes beside restore default pressing the up or down arrow will restore the default settings
for all the values in all the setup displays. The text will
change between yes to ok for a few seconds.
4 . 2 pump setup 1 displays
• When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active
setup screens of the respective Level.
• Pressing the enter key will move the cursor over the adjustable fields, over yes beside Save and Restore and back at the
top left corner.
• When the cursor is over the value beside no of pumps, press
the up or down key to select the number of pumps.
• When the cursor is over the value beside standby pump,
press the up or down key to select yes or no.
• When the cursor is over yes beside save pressing the up
• When the cursor is over the value beside switch time,
pressing the up or down key will set the Duty Pump Run
Hours Set-point to the desired value. The Standby pump will
become the Duty pump after the Duty pump runs for the set
amount of time.
• When the cursor is over yes beside save pressing the up
or down arrow will save the settings on this screen as
default values. The text will change between yes to ok for
a few seconds.
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will restore the default
settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
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4 . 4 speed setup displays 1
(mm) and Year (yy), dd/mm/yy, over yes beside Save and
Restore, and back at the top left corner.
• When the cursor is over the number below hh:mm:ss, pressing the up or down keys will set the Hour (hh), the Minute
(mm) and the Second (ss) to the desired values.
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
• Pressing the enter key will move the cursor over the value
beside min, over the value beside max, over the value beside
ramp, over yes beside save and restore, and back to the top
left corner.
• When the cursor is over the value beside min, pressing the
up or down key will set the minimum pump speed set-point
to the desired value.
• When the cursor is over the value beside max, pressing the
up or down key will set the maximum pump speed set-point
to the desired value.
• When the cursor is over the value beside ramp, pressing the
up or down key will set the pump ramping speed set-point
to the desired value. This is the minimum time the pump will
take to go from 0% to 100% speed.
• When the cursor is over the number below dd/mm/yy,
pressing the up or down keys will set the Day (dd), the
Month (mm) and the Year (yy) to the desired values.
• When the cursor is over copy, pressing the up or down
keys will copy the current time and date from the plc to the
display. This will overwrite any values previously entered.
• When the cursor is over set, pressing the up or down keys
will set the entered time and date to the plc.
• When the cursor is over yes beside save pressing the up
or down arrow will save the settings on this screen as
default values. The text will change between yes to ok for
a few seconds.
When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will restore the default
settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
4 .6 pump pid setup displays
• When the cursor is over yes beside save pressing the up
or down arrow will save the settings on this screen as
default values. The text will change between yes to ok for
a few seconds.
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will Restore the Default
Settings for the settings on this screen. The text will
change between yes to ok for a few seconds.
4 .5 plc clock setup display
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
• Pressing the enter key will move the cursor over the adjustable fields, over yes beside save and restore, and back at
the top left corner.
• When the cursor is over the value beside Kc, pressing the up
or down key will set the pid proportional constant Kc to the
desired value.
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
• Pressing the enter key will move the cursor below the Time
expressed in Hours (hh), Minutes (mm) and Seconds (ss),
hh:mm:ss, below the Date expressed in Day (dd), Month
• When the cursor is over the value beside Ti, pressing the up
or down key will set the pid integral time constant Ti to the
desired value.
• When the cursor is over yes beside save pressing the up
or down arrow will save the settings on this screen as
default values. The text will change between yes to ok for
a few seconds.
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
13
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will restore the default
settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
4 .8 system sensorless setup displays
• In level 1 this screen is for viewing only.
4 .7 b uilding automation system (bas)
interface setup displays (if available)
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
• Pressing the enter key will move the cursor over the text
beside flow des, the flow unit, the value beside head des,
the head unit, over yes beside save and restore, and back at
the top left corner.
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
• When the cursor is over the value beside flow des,
pressing the up or down key will set the flow design to
the desired value.
• Pressing the enter key will move the cursor over the text
beside protocol, the value beside add, the value beside
baud, over yes beside save and restore, and back at the top
left corner.
• When the cursor is over the flow unit, pressing the up or
down key will set the flow unit. The choices are: gpm, m3/H,
and lps.
• When the cursor is over the value beside protocol, pressing
the up or down key will set the protocol to the desired type.
The choices are: Modbus, bacnet and LonWorks.
• When the cursor is over the value beside add, pressing
the up or down key will set the node address to the
desired value.
• When the cursor is over the value beside baud, pressing the
up or down key will set the baud rate to the desired value.
• When the cursor is over yes beside save pressing the up
or down arrow will save the settings on this screen as default values. The text will change between yes to ok for
a few seconds.
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will restore the default
settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
• When the cursor is over the value beside head des,
pressing the up or down key will set the head design to
the desired value.
• When the cursor is over the head unit, pressing the up or
down key will set the head unit. The choices are: ft, bar, KPa,
and psi.
• When the cursor is over yes beside save pressing the up
or down arrow will save the settings on this screen as
default values. The text will change between yes to ok for
a few seconds.
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will restore the default
settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
• In level 1 this screen is for viewing only.
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
• Pressing the enter key will move the cursor over the text
beside zero head, over yes beside save and restore, and
back to the top left corner.
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
14
• When the cursor is over the value beside zero head,
pressing the up or down key will set the zero head to
the desired value.
• When the cursor is over the value beside dead band, pressing the up or down key will set the dead band (no stage zone
around the bep) to the desired value.
• When the cursor is over yes beside save pressing the up
or down arrow will save the settings on this screen as
default values. The text will change between yes to ok for
a few seconds.
• When the cursor is over the value beside sens adj, pressing the up or down key will set the sensorless adjustment
(compensation when outside sensorless map range) to the
desired value.
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will restore the default
settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
• When the cursor is over yes beside save pressing the up
or down arrow will save the settings on this screen as
default values. The text will change between yes to ok for
a few seconds.
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will restore the default
settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
4 .9 system sensorless setup displays
• Pressing the enter key will move the cursor over the text
beside flow bep, the value beside head bep, over yes beside
save and restore, and back to the top left corner.
• When the cursor is over the value beside flow bep, pressing
the up or down key will set the flow best efficiency point to
the desired value.
• When the cursor is over the value beside head bep, pressing
the up or down key will set the head best efficiency point to
the desired value.
• When the cursor is over yes beside save pressing the up or
down arrow will save the settings on this screen as default
values. The text will change between yes to ok for a few seconds.
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will restore the default
settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
• Pressing the enter key will move the cursor over the text
beside amps, the value beside kWs, the value beside volts,
over yes beside save and restore, and back to the top
left corner.
• When the cursor is over the value beside amps, pressing the
up or down key will set the multiplication factor to display
the correct amperage from the drive.
• When the cursor is over the value beside kWs, pressing the
up or down key will set the multiplication factor to display
the correct kilo-watts from the drive.
• When the cursor is over the value beside volts, pressing the
up or down key will set the multiplication factor to display
the correct voltage from the drive.
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
• Pressing the enter key will move the cursor over the text
beside dead band, the value beside sens adj, over yes beside
save and restore, and back to the top left corner.
• When the cursor is over yes beside save pressing the up
or down arrow will save the settings on this screen as
default values. The text will change between yes to ok for
a few seconds.
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will restore the default
settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
15
• When the cursor is at the top left corner of the screen,
pressing the up or down arrow will navigate between the
active setup screens of the respective Level.
• Pressing the enter key will move the cursor over the text
beside head, the value beside flow, over yes beside save
and restore, and back at the top left corner.
• When the cursor is over the value beside head, pressing the
up or down key will set the multiplication factor to display
the correct head from the drive.
• When the cursor is over the value beside flow, pressing the
up or down key will set the multiplication factor to display
the correct flow from the drive.
• When the cursor is over yes beside save pressing the up
or down arrow will save the settings on this screen as
default values. The text will change between yes to ok for
a few seconds.
• When the cursor is over yes beside restore dflt or restore
pressing the up or down arrow will restore the default
settings for the settings on this screen. The text will change
between yes to ok for a few seconds.
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
16
5 .0 DATA P O I NT S FO R PAR ALLE L S E N SO R LE SS PU M P CO NTRO LLE R
5 .1 summary
pa r a m e ter s to b e displa ye d on con tr oller
system status
individual pump status
individual ivs102 status
Total Sensorless flow
Speed Ref (%)
Current (Amps)
Sensorless head
Speed (%) (rpm)
Volt (vac)
Total power
Run time (hrs)
Power (kW)
Pumps speed
Fault Num
Head
Alarm
Run status (running/stopped)
Flow
from bas or controller
from controller
ivs102 readout factors
Number of pumps
Number of standby pumps
Amps
Lead pump switch time (hrs)
Speed maximum ramp time (s)
Volts
Flow – design
Pump minumum speed (%)
kW
Head – design
Pump maximum speed (%)
Flow
Head zero flow (Hmin)
Motor rated speed (rpm)
Head
Flow – bep
Hz
Head – bep
pid gain (Kc)
Dead band
pid integral (Ti)
Sensorless adjustment
bas protocol (option)
Enable signal to controller
bas address (option)
Wire to water efficiency (calculated)
Number of pumps running
Lead pump number
pa r a m e ter s to b e se t
bas baud rate (option)
Head unit
Flow unit
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
17
5 . 2 bas data points - modbus rtu
building automation system
Parallel Sensorless Modbus rtu - Communication interface Rev 13031
m o d b us ad d r ess si g n a l t y p e
re a d /wr ite
des cr ipt io n
r ange
r epr es ent
un its
552
Digital
r/w
Set pump 1 hand
Hand
Momentary
553
Digital
r/w
Set pump 1 off
Off
Momentary
554
Digital
r/w
Set pump 1 auto
Auto
Momentary
555
Digital
r/w
Set pump 2 hand
Hand
Momentary
556
Digital
r/w
Set pump 2 off
Off
Momentary
557
Digital
r/w
Set pump 2 auto
Auto
Momentary
558
Digital
r/w
Set pump 3 hand
Hand
Momentary
559
Digital
r/w
Set pump 3 off
Off
Momentary
560
Digital
r/w
Set pump 3 auto
Auto
Momentary
561
Digital
r/w
Set pump 4 hand
Hand
Momentary
562
Digital
r/w
Set pump 4 off
Off
Momentary
563
Digital
r/w
Set pump 4 auto
Auto
Momentary
564
Digital
r/w
Reserved
565
Digital
r/w
Reserved
566
Digital
r/w
Reserved
567
Digital
r/w
Reserved
568
Digital
r/w
Reserved
569
Digital
r/w
Reserved
570
Digital
r/w
Reserved
571
Digital
r/w
Reserved
572
Digital
r/w
Reserved
573
Digital
r/w
Reserved
574
Digital
r/w
Reserved
575
Digital
r/w
Reserved
576
Digital
r/w
Reserved
577
Digital
r/w
Reserved
578
Digital
r/w
Reserved
579
Digital
r/w
Reserved
580
Digital
r/w
Reserved
581
Digital
r/w
Reserved
582
Digital
r/w
Reserved
583
Digital
r/w
Set alarm reset
Reset
Momentary
m o d bu s a d d ress
sig n al type
r e ad/write
10401
Digital
r
10402
Digital
r
desc ript ion
System alarm
off state (0)
Ok
on state (1)
typ e
Alarm
Toggle
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
18
m od bu s a d d r es s
sig n al type
r e ad/ w r ite
desc ript ion
10403
Digital
r
Pump alarm
10404
Digital
r
10405
Digital
r
10406
Digital
10407
off state (0)
on state (1)
typ e
Alarm
Toggle
Pump 1 in hand mode
Hand
Toggle
Pump 1 in off mode
Off
Toggle
r
Pump 1 in auto mode
Auto
Toggle
Digital
r
Pump 2 in hand mode
Hand
Toggle
10408
Digital
r
Pump 2 in off mode
Off
Toggle
10409
Digital
r
Pump 2 in auto mode
Auto
Toggle
10410
Digital
r
Pump 3 in hand mode
Hand
Toggle
10411
Digital
r
Pump 3 in off mode
Off
Toggle
10412
Digital
r
Pump 3 in auto mode
Auto
Toggle
10413
Digital
r
Pump 4 in hand mode
Hand
Toggle
10414
Digital
r
Pump 4 in off mode
Off
Toggle
10415
Digital
r
Pump 4 in auto mode
Auto
Toggle
10416
Digital
r
Reserved
10417
Digital
r
Reserved
10418
Digital
r
Reserved
10419
Digital
r
Reserved
10420
Digital
r
Reserved
10421
Digital
r
Reserved
10422
Digital
r
Reserved
10423
Digital
r
Reserved
10424
Digital
r
Reserved
10425
Digital
r
Reserved
10426
Digital
r
Reserved
10427
Digital
r
Reserved
10428
Digital
r
Reserved
10429
Digital
r
Reserved
10430
Digital
r
Reserved
10431
Digital
r
Reserved
10432
Digital
r
Reserved
10433
Digital
r
Reserved
10434
Digital
r
Pump 1 run feedback
Stopped
Running
Toggle
10435
Digital
r
Pump 2 run feedback
Stopped
Running
Toggle
10436
Digital
r
Pump 3 run feedback
Stopped
Running
Toggle
10437
Digital
r
Pump 4 run feedback
Stopped
Running
Toggle
10438
Digital
r
Reserved
10439
Digital
r
Reserved
10440
Digital
r
Reserved
10441
Digital
r
Reserved
10442
Digital
r
Reserved
Ok
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
19
m o d bu s a d d ress
sig n al type
r e ad/write
desc ript ion
off state (0)
on state (1)
typ e
10443
Digital
r
Reserved
10444
Digital
r
Reserved
10445
Digital
r
Reserved
10446
Digital
r
Reserved
10447
Digital
r
Reserved
10448
Digital
r
Reserved
10449
Digital
r
Reserved
10450
Digital
r
Reserved
10451
Digital
r
Reserved
10452
Digital
r
Reserved
10453
Digital
r
Reserved
10454
Digital
r
Reserved
10455
Digital
r
Reserved
10456
Digital
r
Reserved
10457
Digital
r
Reserved
10458
Digital
r
Reserved
10459
Digital
r
Reserved
10460
Digital
r
Reserved
10461
Digital
r
Reserved
10462
Digital
r
Reserved
10463
Digital
r
Reserved
10464
Digital
r
Reserved
10465
Digital
r
Reserved
10466
Digital
r
Reserved
10467
Digital
r
Reserved
10468
Digital
r
Pump 1 alarm
Ok
Alarm
Toggle
10469
Digital
r
Pump 2 alarm
Ok
Alarm
Toggle
10470
Digital
r
Pump 3 alarm
Ok
Alarm
Toggle
10471
Digital
r
Pump 4 alarm
Ok
Alarm
Toggle
10472
Digital
r
Reserved
10473
Digital
r
Reserved
10474
Digital
r
Reserved
10475
Digital
r
Reserved
10476
Digital
r
Reserved
10477
Digital
r
Reserved
10478
Digital
r
Pump 1 run feedback
alarm
Ok
Alarm
Toggle
10479
Digital
r
Pump 2 run feedback
alarm
Ok
Alarm
Toggle
10480
Digital
r
Pump 3 run feedback
alarm
Ok
Alarm
Toggle
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
20
m od bu s a d d r es s
sig n al type
r e ad/ w r ite
desc ript ion
10481
Digital
r
Pump 4 run feedback
alarm
10482
Digital
r
Reserved
10483
Digital
r
Reserved
10484
Digital
r
Reserved
10485
Digital
r
Reserved
10486
Digital
r
Reserved
10487
Digital
r
Reserved
10488
Digital
r
10489
Digital
10490
off state (0)
on state (1)
typ e
Ok
Alarm
Toggle
Pump 1 drive fault
Ok
Alarm
Toggle
r
Pump 2 drive fault
Ok
Alarm
Toggle
Digital
r
Pump 3 drive fault
Ok
Alarm
Toggle
10491
Digital
r
Pump 4 drive fault
Ok
Alarm
Toggle
10492
Digital
r
Reserved
10493
Digital
r
Reserved
10494
Digital
r
Reserved
10495
Digital
r
Reserved
10496
Digital
r
Reserved
10497
Digital
r
Reserved
10498
Digital
r
Reserved
10499
Digital
r
Reserved
10500
Digital
r
Reserved
10501
Digital
r
Reserved
10502
Digital
r
Reserved
10503
Digital
r
Reserved
10504
Digital
r
Reserved
10505
Digital
r
Reserved
10506
Digital
r
Reserved
10507
Digital
r
Reserved
10508
Digital
r
Reserved
10509
Digital
r
Reserved
10510
Digital
r
Reserved
10511
Digital
r
Reserved
10512
Digital
r
Reserved
10513
Digital
r
Reserved
10514
Digital
r
Reserved
10515
Digital
r
Reserved
10516
Digital
r
Reserved
10517
Digital
r
Reserved
10518
Digital
r
Reserved
10519
Digital
r
Reserved
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
21
m o d b us ad d r ess si g n a l t y p e
re a d /wr ite
des cr ipt io n
30401
Analog
r
Reserved
30402
Analog
r
Reserved
30403
Analog
r
Reserved
30404
Analog
r
Reserved
30405
Analog
r
Reserved
30406
Analog
r
Reserved
30407
Analog
r
Reserved
30408
Analog
r
Reserved
30409
Analog
r
Reserved
30410
Analog
r
Reserved
30411
Analog
r
Reserved
30412
Analog
r
Reserved
30413
Analog
r
Reserved
30414
Analog
r
Reserved
30415
Analog
r
Reserved
30416
Analog
r
Reserved
30417
Analog
r
Reserved
30418
Analog
r
Reserved
30419
Analog
r
Reserved
30420
Analog
r
Reserved
30421
Analog
r
Reserved
30422
Analog
r
Reserved
30423
Analog
r
Reserved
30424
Analog
r
Reserved
30425
Analog
r
Reserved
30426
Analog
r
Reserved
30427
Analog
r
Reserved
30428
Analog
r
Reserved
30429
Analog
r
Reserved
30430
Analog
r
Reserved
30431
Analog
r
Reserved
30432
Analog
r
Reserved
30433
Analog
r
Reserved
30434
Analog
r
Reserved
30435
Analog
r
Reserved
30436
Analog
r
Reserved
30437
Analog
r
Reserved
30438
Analog
r
Reserved
30439
Analog
r
Reserved
r ange
r epr es ent
un its
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
22
m odbus add r es s si g n a l t y p e
re a d /wri te
des cr ipt io n
30440
Analog
r
Pump 1 speed
30441
Analog
r
Pump 2 speed
30442
Analog
r
Pump 3 speed
30443
Analog
r
Pump 4 speed
30444
Analog
r
Reserved
30445
Analog
r
Reserved
30446
Analog
r
Reserved
30447
Analog
r
Reserved
30448
Analog
r
Reserved
30449
Analog
r
Reserved
30450
Analog
r
Reserved
30451
Analog
r
Reserved
30452
Analog
r
Total head
30453
Analog
r
Pump 1 drive amp
30454
Analog
r
Pump 1 drive volt ac
30455
Analog
r
Pump 1 drive power
30456
Analog
r
Pump 1 drive speed
feedback
30457
Analog
r
Pump 2 drive amp
30458
Analog
r
Pump 2 drive volt ac
30459
Analog
r
Pump 2 drive power
30460
Analog
r
Pump 2 drive speed
feedback
30461
Analog
r
Pump 3 drive amp
30462
Analog
r
Pump 3 drive volt ac
30463
Analog
r
Pump 3 drive power
30464
Analog
r
Pump 3 drive speed
feedback
30465
Analog
r
Pump 4 drive amp
30466
Analog
r
Pump 4 drive volt ac
30467
Analog
r
Pump 4 drive power
30468
Analog
r
Pump 4 drive speed
feedback
30469
Analog
r
Reserved
30470
Analog
r
Reserved
30471
Analog
r
Reserved
30472
Analog
r
Reserved
30473
Analog
r
Reserved
30474
Analog
r
Reserved
30475
Analog
r
Reserved
30476
Analog
r
Reserved
r ange
0 to 1000
0 to 32767
r epr es ent
u nits
0.0 to 100.0
0 to 3276.7
%
ft, psi, kPa
Amp
0 to 10000
0.0 to 1000.0
vac
kW
0 to 1000
0.0 to 100.0
%
Amp
0 to 10000
0.0 to 1000.0
vac
kW
0 to 1000
0.0 to 100.0
%
Amp
0 to 10000
0.0 to 1000.0
vac
kW
0 to 1000
0.0 to 100.0
%
Amp
0 to 10000
0.0 to 1000.0
vac
kW
0 to 1000
0.0 to 100.0
%
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
23
m o d b us ad d r ess si g n a l t y p e
re a d /wr ite
des cr ipt io n
r ange
r epr es ent
un its
0 to 32767
0.0 to 3276.7
ft, psi, kPa
30477
Analog
r
Reserved
30478
Analog
r
Reserved
30479
Analog
r
Reserved
30480
Analog
r
Reserved
30481
Analog
r
Reserved
30482
Analog
r
Reserved
30483
Analog
r
Reserved
30484
Analog
r
Reserved
30485
Analog
r
Reserved
30486
Analog
r
Reserved
30487
Analog
r
Reserved
30488
Analog
r
Reserved
30489
Analog
r
Reserved
30490
Analog
r
Reserved
30491
Analog
r
Reserved
30492
Analog
r
Reserved
30493
Analog
r
Pump 1 head
30494
Analog
r
Pump 2 head
30495
Analog
r
Pump 3 head
30496
Analog
r
Pump 4 head
30497
Analog
r
Reserved
30498
Analog
r
Reserved
30499
Analog
r
Reserved
30500
Analog
r
Reserved
30501
Analog
r
Reserved
30502
Analog
r
Reserved
30503
Analog
r
W to W efficiency
0 to 32767
0.0 to 3276.7
30504
Analog
r
Total drive kW
0 to 32767
0.0 to 3276.7
35401
Analog
r
Reserved
35402
Analog
r
Reserved
35403
Analog
r
Pump 1 flow
35404
Analog
r
Pump 2 flow
35405
Analog
r
Pump 3 flow
0 to 32767
0 to 32767
35406
Analog
r
Pump 4 flow
35407
Analog
r
Reserved
35408
Analog
r
Reserved
35409
Analog
r
Reserved
35410
Analog
r
Reserved
35411
Analog
r
Reserved
gpm, lps,
m3/hr
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
24
m odbus add r es s si g n a l t y p e
re a d /wri te
des cr ipt io n
r ange
r epr es ent
u nits
0 to 32767
0 to 327670
gpm
35412
Analog
r
Reserved
35413
Analog
r
Total Flow
35414
Analog
r
Pump 1 operating run
hours
0 to 999
35415
Analog
r
Pump 1 operating run
khours
0 to 32000
35416
Analog
r
Pump 2 operating run
hours
0 to 999
35417
Analog
r
Pump 2 operating run
khours
0 to 32000
35418
Analog
r
Pump 3 operating run
hours
0 to 999
35419
Analog
r
Pump 3 operating run
khours
0 to 32000
35420
Analog
r
Pump 4 operating run
hours
0 to 999
35421
Analog
r
Pump 4 operating run
khours
0 to 32000
35422
Analog
r
Reserved
35423
Analog
r
Reserved
35424
Analog
r
Reserved
35425
Analog
r
Reserved
35426
Analog
r
Reserved
35427
Analog
r
Reserved
35428
Analog
r
Reserved
35429
Analog
r
Reserved
35430
Analog
r
Reserved
35431
Analog
r
Reserved
35432
Analog
r
Reserved
35433
Analog
r
Number of pump
running
0 to 4
35434
Analog
r
Lead pump id
0 to 4
40551
Analog
r/w
Reserved
40552
Analog
r/w
Reserved
40553
Analog
r/w
Reserved
40554
Analog
r/w
Reserved
40555
Analog
r/w
Reserved
40556
Analog
r/w
Reserved
40557
Analog
r/w
Reserved
40558
Analog
r/w
Reserved
40559
Analog
r/w
Reserved
40560
Analog
r/w
Reserved
Hrs
Hrs x1000
Hrs
Hrs x1000
Hrs
Hrs x1000
Hrs
Hrs x1000
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
25
m o d b us ad d r ess si g n a l t y p e
re a d /wr ite
des cr ipt io n
r ange
r epr es ent
un its
0 to 1000
0.0 to 100.0
%
0 to 9999
0.0 to 9999
gpm
0 to 9999
0.0 to 999.9
ft, psi, bar
40561
Analog
r/w
Reserved
40562
Analog
r/w
Reserved
40563
Analog
r/w
Reserved
40564
Analog
r/w
Reserved
40565
Analog
r/w
Reserved
40566
Analog
r/w
Reserved
40567
Analog
r/w
Reserved
40568
Analog
r/w
Reserved
40569
Analog
r/w
Pump 1 hand speed
40570
Analog
r/w
Pump 2 hand speed
40571
Analog
r/w
Pump 3 hand speed
40572
Analog
r/w
Pump 4 hand speed
40573
Analog
r/w
Reserved
40574
Analog
r/w
Reserved
40575
Analog
r/w
Reserved
40576
Analog
r/w
Reserved
40577
Analog
r/w
Reserved
40578
Analog
r/w
Reserved
40579
Analog
r/w
Reserved
40580
Analog
r/w
Design flow
40581
Analog
r/w
Design head
40582
Analog
r/w
Zero flow head
40583
Analog
r/w
Flow bep
0 to 9999
0.0 to 9999
gpm
40584
Analog
r/w
Head bep
0 to 9999
0.0 to 999.9
ft,psi,bar
40585
Analog
r/w
Dead Band
0 to 5
0 to 0.5
40586
Analog
r/w
Sensorless map factor
0 to 5
0 to 5
40587
Analog
r/w
Number of pumps
0 to 6
0 to 6
40588
Analog
r/w
Lead pump switch
time
0 to 99
0 to 99
40589
Analog
r/w
Reserved
40590
Analog
r/w
Reserved
40591
Analog
r/w
Reserved
40592
Analog
r/w
Reserved
40593
Analog
r/w
Reserved
40594
Analog
r/w
Reserved
40595
Analog
r/w
Reserved
40596
Analog
r/w
Reserved
%
Days
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
26
5. 3 b a s da ta p o ints - ba c net
building automation system - bacnet mstp
Parallel Sensorless communication interface Rev 13031 (Device id: 77000)
s ign a l ty pe
i nstan ce
n a me
descr iption
do
400
d400
System alarm
do
401
d401
Reserved
do
402
d402
Pump alarm
do
403
d403
do
404
do
off state (0) on state (1)
t ype
Ok
Alarm
Toggle
Ok
Alarm
Toggle
Pump 1 in hand mode
Hand
Toggle
d404
Pump 1 in off mode
Off
Toggle
405
d405
Pump 1 in auto mode
Auto
Toggle
do
406
d406
Pump 2 in hand mode
Hand
Toggle
do
407
d407
Pump 2 in off mode
Off
Toggle
do
408
d408
Pump 2 in auto mode
Auto
Toggle
do
409
d409
Pump 3 in hand mode
Hand
Toggle
do
410
d410
Pump 3 in off mode
Off
Toggle
do
411
d411
Pump 3 in auto mode
Auto
Toggle
do
412
d412
Pump 4 in hand mode
Hand
Toggle
do
413
d413
Pump 4 in off mode
Off
Toggle
do
414
d414
Pump 4 in auto mode
Auto
Toggle
do
415
d415
Reserved
do
416
d416
Reserved
do
417
d417
Reserved
do
418
d418
Reserved
do
419
d419
Reserved
do
420
d420
Reserved
do
421
d421
Reserved
do
422
d422
Reserved
do
423
d423
Reserved
do
424
d424
Reserved
do
425
d425
Reserved
do
426
d426
Reserved
do
427
d427
Reserved
do
428
d428
Reserved
do
429
d429
Reserved
do
430
d430
Reserved
do
431
d431
Reserved
do
432
d432
Reserved
do
433
d433
Pump 1 run feedback
Stopped
Running
Toggle
do
434
d434
Pump 2 run feedback
Stopped
Running
Toggle
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
27
s i g n a l ty p e
in sta n ce
n a me
descript ion
off state (0) on state (1)
t ype
do
435
d435
Pump 3 run feedback
Stopped
Running
Toggle
do
436
d436
Pump 4 run feedback
Stopped
Running
Toggle
do
437
d437
Reserved
do
438
d438
Reserved
do
439
d439
Reserved
do
440
d440
Reserved
do
441
d441
Reserved
do
442
d442
Reserved
do
443
d443
Reserved
do
444
d444
Reserved
do
445
d445
Reserved
do
446
d446
Reserved
do
447
d447
Reserved
do
448
d448
Reserved
do
449
d449
Reserved
do
450
d450
Reserved
do
451
d451
Reserved
do
452
d452
Reserved
do
453
d453
Reserved
do
454
d454
Reserved
do
455
d455
Reserved
do
456
d456
Reserved
do
457
d457
Reserved
do
458
d458
Reserved
do
459
d459
Reserved
do
460
d460
Reserved
do
461
d461
Reserved
do
462
d462
Reserved
do
463
d463
Reserved
do
464
d464
Reserved
do
465
d465
Reserved
do
466
d466
Reserved
do
467
d467
Pump 1 alarm
Ok
Alarm
Toggle
do
468
d468
Pump 2 alarm
Ok
Alarm
Toggle
do
469
d469
Pump 3 alarm
Ok
Alarm
Toggle
do
470
d470
Pump 4 alarm
Ok
Alarm
Toggle
do
471
d471
Reserved
do
472
d472
Reserved
do
473
d473
Reserved
do
474
d474
Reserved
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
28
s ign a l ty pe
i nstan ce
n a me
descr iption
off state (0) on state (1)
t ype
do
475
d475
Reserved
do
476
d476
Reserved
do
477
d477
Pump 1 run feedback
alarm
Ok
Alarm
Toggle
do
478
d478
Pump 2 run feedback
alarm
Ok
Alarm
Toggle
do
479
d479
Pump 3 run feedback
alarm
Ok
Alarm
Toggle
do
480
d480
Pump 4 run feedback
alarm
Ok
Alarm
Toggle
do
481
d481
Reserved
do
482
d482
Reserved
do
483
d483
Reserved
do
484
d484
Reserved
do
485
d485
Reserved
do
486
d486
Reserved
do
487
d487
Pump 1 drive fault
Ok
Alarm
Toggle
do
488
d488
Pump 2 drive fault
Ok
Alarm
Toggle
do
489
d489
Pump 3 drive fault
Ok
Alarm
Toggle
do
490
d490
Pump 4 drive fault
Ok
Alarm
Toggle
do
491
d491
Reserved
do
492
d492
Reserved
do
493
d493
Reserved
do
494
d494
Reserved
do
495
d495
Reserved
do
496
d496
Reserved
do
497
d497
Reserved
do
498
d498
Reserved
do
499
d499
Reserved
do
500
d500
Reserved
do
501
d501
Reserved
do
502
d502
Reserved
do
503
d503
Reserved
do
504
d504
Reserved
do
505
d505
Reserved
do
506
d506
Reserved
do
507
d507
Reserved
do
508
d508
Reserved
do
509
d509
Reserved
do
510
d510
Reserved
do
511
d511
Reserved
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
29
s i g n a l ty p e
in sta n ce
n a me
descript ion
do
512
d512
Reserved
do
513
d513
Reserved
do
514
d514
Reserved
do
515
d515
Reserved
do
516
d516
Reserved
do
517
d517
Reserved
do
518
d518
Reserved
in sta n ce
n ame
d escript ion
range
repres ent
units
di
550
d550
Remote start
Stop
Start
Toggle
di
551
d551
Set pump 1 hand
Hand
Momentary
di
552
d552
Set pump 1 off
Off
Momentary
di
553
d553
Set pump 1 auto
Auto
Momentary
di
554
d554
Set pump 2 hand
Hand
Momentary
di
555
d555
Set pump 2 off
Off
Momentary
di
556
d556
Set pump 2 auto
Auto
Momentary
di
557
d557
Set pump 3 hand
Hand
Momentary
di
558
d558
Set pump 3 off
Off
Momentary
di
559
d559
Set pump 3 auto
Auto
Momentary
di
560
d560
Set pump 4 hand
Hand
Momentary
di
561
d561
Set pump 4 off
Off
Momentary
di
562
d562
Set pump 4 auto
Auto
Momentary
di
563
d563
Reserved
di
564
d564
Reserved
di
565
d565
Reserved
di
566
d566
Reserved
di
567
d567
Reserved
di
568
d568
Reserved
di
569
d569
Reserved
di
570
d570
Reserved
di
571
d571
Reserved
di
572
d572
Reserved
di
573
d573
Reserved
di
574
d574
Reserved
di
575
d575
Reserved
di
576
d576
Reserved
di
577
d577
Reserved
di
578
d578
Reserved
di
579
d579
Reserved
di
580
d580
Reserved
s i g n a l ty p e
off state (0) on state (1)
t ype
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
30
s ign a l ty pe
i nstan ce
n ame
d escr iptio n
di
581
d581
Reserved
di
582
d582
Set alarm reset
ao
400
a0400
Reserved
ao
401
a0401
Reserved
ao
402
a0402
Reserved
ao
403
a0403
Reserved
ao
404
a0404
Reserved
ao
405
a0405
Reserved
ao
406
a0406
Reserved
ao
407
a0407
Reserved
ao
408
a0408
Reserved
ao
409
a0409
Reserved
ao
410
a0410
Reserved
ao
411
a0411
Reserved
ao
412
a0412
Reserved
ao
413
a0413
Reserved
ao
414
a0414
Reserved
ao
415
a0415
Reserved
ao
416
a0416
Reserved
ao
417
a0417
Reserved
ao
418
a0418
Reserved
ao
419
a0419
Reserved
ao
420
a0420
Reserved
ao
421
a0421
Reserved
ao
422
a0422
Reserved
ao
423
a0423
Reserved
ao
424
a0424
Reserved
ao
425
a0425
Reserved
ao
426
a0426
Reserved
ao
427
a0427
Reserved
ao
428
a0428
Reserved
ao
429
a0429
Reserved
ao
430
a0430
Reserved
ao
431
a0431
Reserved
ao
432
a0432
Reserved
ao
433
a0433
Reserved
ao
434
a0434
Reserved
ao
435
a0435
Reserved
ao
436
a0436
Reserved
range
repres ent
units
Reset
Momentary
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
31
s i g n a l ty p e
in sta n ce
n ame
d escript ion
ao
437
a0437
Reserved
ao
438
a0438
Reserved
ao
439
a0439
Pump 1 speed
ao
440
a0440
Pump 2 speed
ao
441
a0441
Pump 3 speed
ao
442
a0442
Pump 4 speed
ao
443
a0443
Reserved
ao
444
a0444
Reserved
ao
445
a0445
Reserved
ao
446
a0446
Reserved
ao
447
a0447
Reserved
ao
448
a0448
Reserved
ao
449
a0449
Reserved
ao
450
a0450
Reserved
ao
451
a0451
Total head
ao
452
a0452
Pump 1 drive amp
ao
453
a0453
Pump 1 drive volt ac
ao
454
a0454
Pump 1 drive power
ao
455
a0455
Pump 1 drive speed feedback
ao
456
a0456
Pump 2 drive amp
ao
457
a0457
Pump 2 drive volt ac
ao
458
a0458
Pump 2 drive power
ao
459
a0459
Pump 2 drive speed feedback
ao
460
a0460
Pump 3 drive amp
ao
461
a0461
Pump 3 drive volt ac
ao
462
a0462
Pump 3 drive power
ao
463
a0463
Pump 3 drive speed feedback
ao
464
a0464
Pump 4 drive amp
ao
465
a0465
Pump 4 drive volt ac
ao
466
a0466
Pump 4 drive power
ao
467
a0467
Pump 4 drive speed feedback
ao
468
a0468
Reserved
ao
469
a0469
Reserved
ao
470
a0470
Reserved
ao
471
a0471
Reserved
ao
472
a0472
Reserved
ao
473
a0473
Reserved
ao
474
a0474
Reserved
ao
475
a0475
Reserved
ao
476
a0476
Reserved
range
repres ent
units
0 to 1000
0.0 to 100.0
%
0 to 32767
0 to 3276.7
ft, psi, kPa
Amp
0 to 10000
0.0 to 1000.0
VAC
kW
0 to 1000
0.0 to 100.0
%
Amp
0 to 10000
0.0 to 1000.0
0 to 1000
0.0 to 100.0
VAC
kW
%
Amp
0 to 10000
0.0 to 1000.0
VAC
kW
0 to 1000
0.0 to 100.0
%
Amp
0 to 10000
0.0 to 1000.0
VAC
kW
0 to 1000
0.0 to 100.0
%
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
32
s ign a l ty pe
i nstan ce
n ame
d escr iptio n
ao
477
a0477
Reserved
ao
478
a0478
Reserved
ao
479
a0479
Reserved
ao
480
a0480
Reserved
ao
481
a0481
Reserved
ao
482
a0482
Reserved
ao
483
a0483
Reserved
ao
484
a0484
Reserved
ao
485
a0485
Reserved
ao
486
a0486
Reserved
ao
487
a0487
Reserved
ao
488
a0488
Reserved
ao
489
a0489
Reserved
ao
490
a0490
Reserved
ao
491
a0491
Reserved
ao
492
a0492
Pump 1 head
ao
493
a0493
Pump 2 head
ao
494
a0494
Pump 3 head
ao
495
a0495
Pump 4 head
ao
496
a0496
Reserved
ao
497
a0497
Reserved
ao
498
a0498
Reserved
ao
499
a0499
Reserved
ao
500
a0500
Reserved
ao
501
a0501
Reserved
ao
502
a0502
W to W efficiency
ao
503
a0503
Total drive kW
ai
551
a0551
Reserved
ai
552
a0552
Reserved
ai
553
a0553
Reserved
ai
554
a0554
Reserved
ai
555
a0555
Reserved
ai
556
a0556
Reserved
ai
557
a0557
Reserved
ai
558
a0558
Reserved
ai
559
a0559
Reserved
ai
560
a0560
Reserved
ai
561
a0561
Reserved
ai
562
a0562
Reserved
range
repres ent
units
0 to 32767
0 to 3276.7
ft, psi, kPa
0 to 32767
0.0 to 3276.7
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
33
s i g n a l ty p e
in sta n ce
n ame
d escript ion
range
repres ent
units
ai
563
a0563
Reserved
ai
564
a0564
Reserved
ai
565
a0565
Reserved
ai
566
a0566
Reserved
ai
567
a0567
Reserved
ai
568
a0568
Reserved
ai
569
a0569
Pump 1 hand speed
ai
570
a0570
Pump 2 hand speed
ai
571
a0571
Pump 3 hand speed
0 to 1000
0.0 to 100.0
%
ai
572
a0572
Pump 4 hand speed
ai
573
a0573
Reserved
ai
574
a0574
Reserved
ai
575
a0575
Reserved
ai
576
a0576
Reserved
ai
577
a0577
Reserved
ai
578
a0578
Reserved
ai
579
a0579
Reserved
ai
580
a0580
Design flow
0 to 9999
0.0 to 9999
gpm
ai
581
a0581
Design head
ai
582
a0582
Zero flow head
0 to 9999
0.0 to 999.9
ft, psi, bar
ai
583
a0583
Flow bep
0 to 9999
0.0 to 9999
gpm
ai
584
ai
585
a0584
Head bep
0 to 9999
0.0 to 999.9
ft, psi, bar
a0585
Dead band
0 to 5
0 to 0.5
ai
586
a0586
Sensorless map factor
0 to 5
0 to 5
%
ai
587
a0587
Reserved
ai
588
a0588
Reserved
ai
589
a0589
Reserved
ai
590
a0590
Reserved
ai
591
a0591
Reserved
ai
592
a0592
Reserved
ai
593
a0593
Reserved
ai
594
a0594
Reserved
ai
595
a0595
Reserved
ai
596
a0596
Reserved
ao
5408
a5408
Reserved
ao
5409
a5409
Reserved
ao
5410
a5410
Reserved
ao
5411
a5411
Reserved
ao
5412
a5412
Total Flow
0 to 32767
0 to 327670
gpm
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
34
s ign a l ty pe
i nstan ce
n ame
d escr iptio n
range
repres ent
ao
5413
a5413
Pump 1 operating run hours
0 to 999
Hrs
ao
5414
a5414
Pump 1 operating run khours
0 to 32000
Hrs x1000
ao
5415
a5415
Pump 2 operating run hours
0 to 999
Hrs
ao
5416
a5416
Pump 2 operating run khours
0 to 32000
Hrs x1000
ao
5417
a5417
Pump 3 operating run hours
0 to 999
Hrs
ao
5418
a5418
Pump 3 operating run khours
0 to 32000
Hrs x1000
ao
5419
a5419
Pump 4 operating run hours
0 to 999
Hrs
ao
5420
a5420
Pump 4 operating run khours
0 to 32000
Hrs x1000
ao
5421
a5421
Reserved
ao
5422
a5422
Reserved
ao
5423
a5423
Reserved
ao
5424
a5424
Reserved
ao
5425
a5425
Reserved
ao
5426
a5426
Reserved
ao
5427
a5427
Reserved
ao
5428
a5428
Reserved
ao
5429
a5429
Reserved
ao
5430
a5430
Reserved
ao
5431
a5431
Reserved
ao
5432
a5432
Reserved
ao
5433
a5433
Number of pump running
0 to 4
ao
5434
a5434
Lead pump id
0 to 4
units
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
35
5 . 4 bas data points – lonworks
par allel sensorless - building automation system rev 13031
LonWorks Communication Interface - ftt-10
no
ty pe
n ame n v
type n v
direct ion
res/unit
1
anl
nvoTotalDrvkW
28
Output
0.1 kW
2
anl
nvoNumOfRun
8
Output
1
3
anl
nvoLeadPump
8
Output
1
4
anl
nvoDrv1Amp
1
Output
0.1 Amp
5
anl
nvoDrv1Kw
28
Output
0.1 kW
6
anl
nvoDrv2Amp
1
Output
0.1 Amp
7
anl
nvoDrv2Kw
28
Output
0.1 kW
8
anl
nvoDrv3Amp
1
Output
0.1 Amp
9
anl
nvoDrv3Kw
28
Output
0.1 kW
10
anl
nvoDrv4Amp
1
Output
0.1 Amp
11
anl
nvoDrv4Kw
28
Output
0.1 kW
12
anl
nvop1Speed
34
Output
0.1%
13
anl
nvop2Speed
34
Output
0.1%
14
anl
nvop3Speed
34
Output
0.1%
15
anl
nvop4Speed
34
Output
0.1%
16
anl
nvoWord1
83
Output
1 bit
17
anl
nvoWord2
83
Output
1 bit
18
anl
nvoWord3
83
Output
1 bit
19
anl
nvoWord4
83
Output
1 bit
20
anl
nvoWord5
83
Output
1 bit
21
anl
nvoWWEff
8
Output
1 bit
22
anl
nviHeadDes
30
Input
0.1 Unit
23
anl
nviZeroFlowHead
30
Input
0.1 Unit
24
anl
nviHeadbep
30
Input
0.1 Unit
25
anl
nviFlowbep
15
Input
0.1 Unit
26
anl
nviStageDeadBand
8
Input
0.1 Unit
27
int
nviStageFactor
8
Input
1
28
int
nvoSystemHead
15
Output
1 Unit
29
int
nvoSysFlow
8
Output
1
30
int
nvoLeadPump
8
Output
1
31
int
nviDesFlow
8
Input
1
32
int
nviNoOfPumps
8
Input
1
33
int
nviPmpSwitchTime
8
Input
1
34
dgt
nviRemStart
95
Input
On/Off
35
dgt
nviAlarmReset
95
Input
On/Off
units
gpm, lps, m3/hr
i nstall a ti o n &
o perat i ng i nstr uct i on s
Parallel Sensorless
pump controller
36
name n v
nvoWord1 Bit:
nvoWord3 Bit:
Pump 1 in hand
name nv
nvoWord2 Bit:
Reserved
Pump 1 in off
Reserved
Pump 1 in auto
Pump 1 run feedback alarm
Pump 2 in hand
Pump 2 run feedback alarm
Pump 2 in off
Pump 3 run feedback alarm
Pump 2 in auto
Pump 4 run feedback alarm
Pump 3 in hand
Reserved
Pump 3 in off
Reserved
Pump 3 in auto
Pump 1 drive fault
Pump 4 in hand
Pump 2 drive fault
Pump 4 in off
Pump 3 drive fault
Pump 4 in auto
Pump 4 drive fault
Reserved
Reserved
Reserved
Reserved
Reserved
Pump 1 no flow alarm
Reserved
Pump 2 no flow alarm
na me n v
name nv
Pump 3 no flow alarm
nvoWord4 Bit:
Pump 3 run feedback
Pump 4 no flow alarm
Pump 4 run feedback
Reserved
Reserved
Reserved
Reserved
Reserved
Pump 1 alarm
Reserved
Pump 2 alarm
Reserved
Pump 3 alarm
Reserved
Pump 4 alarm
Reserved
Reserved
Reserved
Reserved
System alarm
Reserved
Pump alarm
Reserved
Reserved
Reserved
Reserved
Reserved
Pump 1 run feedback
Reserved
Pump 2 run feedback
Reserved
Parallel Sensorless
pump controller
insta lla t io n &
oper ating in struct io n s
37
n ame n v
nvoWord5 Bit:
Reserved
Reserved
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
Spare
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canada
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buffalo
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+1 716 693 8813
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heywood wharf, mucklow hill
halesowen, west midlands
united kingdom
b62 8dj
+44 (0) 8444 145 145
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wolverton street
manchester
united kingdom
m11 2et
+44 (0) 8444 145 145
bangalore
#59, first floor, 3rd main
margosa road, malleswaram
bangalore, india
560 003
+91 (0) 80 4906 3555
shanghai
no. 1619 hu hang road, xi du township
feng xian district, shanghai
p.r.c.
201401
+86 21 3756 6696
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