Parallel Sensorless pump controller pa r al pu lel mp se co nso nt rle ro ss lle r Installation and operating instructions For up to four pumping units with Sensorless control operating in parallel File No: 90.680 Date: october 27, 2015 Supersedes: 90.680 Date: april 19, 2013 contents 1.0 Sequence of Operation 5 1.1 General sequence 5 1.2 Sensorless control 5 1.3 Controller display screen (hmi) 6 1.4 bas communication (optional) 6 2.0 ivs 102 controls set-up for Parallel Sensorless control 7 3.0 Wiring diagram - pump ivs 102 controls to Parallel Sensorless pump controller 10 4.0 Operation, setup, and alarm management displays 11 4.1 Main setup displays 11 4.2 Pump setup 1 displays 11 4.3 Lead pump switch time setup displays 11 4.4 Speed setup displays 1 12 4.5 plc clock setup display 12 4.6 Pump pid setup displays 12 4.7 Building Automation System (bas) interface setup displays (if available) 13 4.8 System sensorless setup displays 13 4.9 System sensorless setup displays14 5.0 Data points for Parallel Sensorless pump controller 16 5.1 Data points summary16 5.2 bas data points – Modbus rtu 17 5.3 bas data points – BACnet 26 5.4 bas data points – LonWorks 35 i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 4 par allel s en so r le ss pump co ntro l For up to four pumping units with Sensorless control operating in parallel. Armstrong Parallel Sensorless pump controllers (pspc) are completely factory-assembled, tested, and shipped to the job site as integrated on pumping units or stand-alone units, for wall or rack mounting, ready to receive incoming power supply and Sensorless data from the individual pump controls. These instructions describe the procedures to be followed during installation and operation to ensure optimum performance and reliability. When contacting the factory for assistance, please provide the serial number of the closest pumping unit to the controller in the control chain. This information is to be used as a supplement to the 4300ivs and 4380ivs (file no: 94.81), 4302ivs and 4382ivs dualARM (file no: 94.82) and 4312ivs & 4392ivs twin (file no: 94.84) Design Envelope pumping unit installation and operation guides when two – four of the unit rotating assemblies are being operated in parallel with Sensorless control. This information may also be used for stand-alone controls and controller, providing the pumps and controls were supplied by Armstrong as a package in a quantity of two – four units, including any standby and are provided with Sensorless control configurations. When the Parallel Sensorless pump controller (pspc) is mounted and wired on one of the pumping units it is integrated at the factory. The other pump integrated controls will have been/ need to be ‘daisy-chain’ control wired to the controller integrated unit on site by a qualified electrician or controls contractor who will have followed/will follow Armstrong’s wiring diagram in File no: 90.651 (see page 10 of this document). If the pumping units are 4302ivs or 4382ivs dualARM units each controls pair may have been pre-wired at the factory. Otherwise, the same wiring diagram (page 10) is to be used for site controls wiring for dualARM units as well. Wiring diagram (file no: 90.651) is to be used for the controls wiring of a wall-mounted stand-alone pspc and stand-alone pump controls providing Armstrong has supplied all the matched equipment. Note that the stand-alone pspc controller or the integrated controller pumping unit must be at the end of the control chain, as indicated on the wiring diagram Building Management System (bms or bas) connection When the Parallel Sensorless Pump Controller is provided with a serial port to communicate to the bms, the standard communication protocol is BACnet, LonWorks or Modbus. Refer to data points charts at the end of this document (also available separately as File No: 90.682). Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 5 1 .0 S EQ U E N CE O F O PE R ATI O N list of abbreviations: adj: ai/ao: bep: bms: di/do: dp: dps: hmi: pspc: Field Adjustable Analog Input/Analog Output Best Efficiency Point (from pump curve data) Building Management System (same as bas) Digital Input/Digital Output Differential Pressure Differential Pressure Sensor Human Machine Interface Parallel Sensorless Pumping Controller oper ation All individual pump controls must be set in Auto-mode for the system to operate automatically. Any individual pump may be set to Hand-mode or Off-mode. Any pump in Hand-mode or Off-mode will not be recognized by the automatic sequencing of the pspc. Any pump placed in Hand-mode will start, and may be controlled manually, providing the supply power is available and connected. 1.1 gener al sequence 1.1.1The pspc has 3 levels of password protection for the setup parameters. 1.1.2 When the pspc is set to Local, the system will be activated immediately. 1.1.3 When the pspc is set to Remote, the system will turn on or off according to the status of the signal from the bms. 1.1.4 The control for pump speed is in the pspc. 1.1.5With pspc control, pump flow and head from individual pumping units is read by the controller and the speed of the pumps is regulated to maintain an operation point on the control curve at the system demand flow. 1.1.6 The total system quadratic control curve is embedded in the pspc. Head–design value [Hdesign] is the pump/ system duty head; Head–minimum [Hmin] is the dp measure across the remote piping leg at full flow. If not known, default to 40% of the pump head. Flow–design is the full system flow which is the total design flow of the number of duty pumps. Armstrong will embed the system control curve in the pspc; all entered values can be adjusted on site via the pspc keypad. 1.1.7 Automatic rotation of duty pumps is based on a set (adj.) time period. The pspc will remember the elapsed rotation time in the event of a power failure. Default rotation time is set at 7-days. 1.1.8 Alarms will include pump/control failure and general system failure. 1.1.9 Alarms are shown in the pspc display and will AutoReset when the alarm condition is corrected. In the event of multiple alarms, the display will scroll to show a different alarm every 10-seconds. 1.1.10 Alarms will Auto-Reset once the problem is resolved. All duty service Auto-mode individual pump controls will start in Sensorless mode, upon pspc failure, and adjust speed to supply the actual system needs. Unit staging will not occur until the pspc is repaired or replaced 1. 2 sensorless control 1.2.1The pspc can operate up to 4 Sensorless pumps in parallel. The number of standby pumps may be selected as 0 or 1. If 1 is chosen, a maximum of n-1 pumps will be allowed to run simultaneously (unless all are set in Hand-mode). Any standby pumping unit will be included in the pump automatic rotation sequence. 1.2.2The pspc Sensorless Control Setup screen will display the following adjustable parameters: Head–design, Flow–design & Head–minimum (zero flow head) 1.2.3The pspc will read Head and Flow from each individual pump controls, in addition to current, power, run status, fault status and speed feedback. 1.2.4 When the system is activated, or recovering from a power failure, all the duty pumps are started. 1.2.5The pspc calculates the total flow (q) as the addition of the flow readings from each running pump. The pspc uses the head reading from the duty 1 pump as the system head (h). 1.2.6The pspc is capable of staging and de-staging pumps based on adjustable bep speeds, which depends on the number of operating pumps. If the pump speed is over the bep stage-on speed, for the number of operating pumps, the next duty pump is started. Similarly, if the pump speed is under the bep stage-off for the number i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 6 of operating pumps, the now-redundant duty pump is stopped. 1.2.7 1.2.8 The operating speed of the pump(s) is controlled to maintain the operation point (system head & flow) on the system control curve. Once started a duty pump will operate for a minimum of 10-minutes (adj.). 1.2.9The pspc monitors the flow of each operating pump and if one deviates more than 20% from the average flow, a Pump Flow Deviation Alarm is issued. 1.2.10 Should the pspc not receive a pump-run feedback from an activated pumping unit controls within 10-seconds, the pspc will generate a Pump Run Feedback Alarm. The pspc will attempt to Auto-Reset the alarm every 20 seconds. 1.2.11The pspc will continuously monitor the status of the individual pump ivs102 controls. If the ivs102 generates a fault signal, the pspc will generate a Pump Controls Fault Alarm and display the fault number. 1.2.12 Should the pspc lose communication with an individual pump ivs102 control, perhaps due to a loose or broken wire, ivs102 not properly configured or powered off, the pspc will generate a Pump Communication Alarm. 1.3 controller display screen [hmi] 1.3.1 Operator screens 1.3.3 Setup screens. There should be three levels of access: a Level 0 - No password, allows view only access. b Level 1 - Allows modification of all parameters, except pump pid and bms setup. Allows Restoring previously saved values. c Level 2 - Allows modification of all parameters. Allows saving and restoring all parameters. dLevels 1 & 2 are password protected. 1. 4 bas communication (optional) 1.4.1The pspc shall be capable of serial communication with a bms (Optional) with either of the following protocols: aModbus rtu bBACnet ms/tp cLonWorks 1.4.2 The following points will be available through all protocols: a Total Sensorless Flow b Sensorless Head c Total Real-Time Power Consumption d Pump Speed e Individual Pump Run Status fAlarm g Wire-to-Water system efficiency a Source of control: Local or remote. h Number of pumps operating b pspc Status: On/Off. i Lead Pump id j Remote Start/Stop c Pump information: Running/Off/Alarm, hoa status, Pump id 1, Pump id 2, Stand-by, etc. d Individual pump controls information: Speed, Amps, Power, Volts ac, Flow and head. k pspc On/Off status l Pump controls information: Running/Off/Alarm, hoa , Duty 1, Duty 2, Stand-by, etc. m Pump controls information: Speed, current, power, Volts ac, flow and head. e Set point and error of flow & head. f Individual cumulative pump hours of operation. n Pump hours of operation. g System set-point & error. 1.3.2 Alarm screens a Alarms with time stamp. b Alarm help. c Diagnostic indicating status (ok or bad) of plc, memory, network and communication, plc software version. o Set point and error. Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 7 2 .0 IVS -1 02 CO NTRO L S S E T- U P FO R PAR ALLE L S E N SO R LE SS CO NTRO L The set-up of these parameters is vital to the operation for Parallel Sensorless control. They allow the pspc to communicate with the ivs-102 drives. In addition to communication, the set-up parameters enable the ivs-102 drives to switch setup 2 to independent Sensorless control should the drives lose communication with the pspc. Upon restoration of communication to the pspc, the ivs-102 drives will automatically switch to being controlled by the pspc setup 1. i v s -1 0 2 pa r a lle l sen sor less pa r ame ter s et t ings pa r a m e ter n ame set up 1 (paral lel s ens orles s ) s et up 2 (s ens orles s ) o per a ti o n /d i splay 0-10 Active set-up (9) Multi set-up (9) Multi set-up 0-12 This set-up linked to (2) Set-up 2 (0) Not linked 0-20 Display line 1.1 Small Frequency (Hz, #1613) Frequency (Hz, #1613) 0-21 Display line 1.2 Small Power (kW , #1610) Power (kW , #1610) 0-22 Display line 1.3 Small Current (A, #1614) Current (A, #1614) 0-23 Display line 2 large Feedback (unit, #1652) Feedback (unit, #1652) 0-24 Display line 3 large Sensorless readout (#1850) Sensorless readout (#1850) 1-00 Configuration mode Open loop Closed loop 1-03 Torque characteristics Variable torque Variable torque 1-21 Motor power (hp) Motor nameplate power Motor nameplate power 1-22 Motor voltage Motor nameplate volts Motor nameplate volts 1-23 Motor frequency 60 or 50 per nameplate 60 or 50 per nameplate 1-24 Motor current fla per nameplate fla per nameplate 1-25 Motor nominal speed (rpm) Motor nameplate speed Motor nameplate speed 1-73 Flying start Enabled Enabled Over-voltage control Enabled Enabled loa d a nd m otor b r a k es 2-17 r e fer en ce /r a mps 3-02 Minimum reference 0 0 3-03 Maximum reference Hdesign (in unit of mapped perf data) Hdesign (in unit of mapped perf data) 3-15 Reference 1 source (0) No function (0) No function 3-16 Reference 2 source (0) No function (0) No function 3-17 Reference 3 source (0) No function (0) No function 3-41 Ramp up time Desired ramp time (60s typical) Desired ramp time (60s typical) 3-42 Ramp down time Desired ramp time (60s typical) Desired ramp time (60s typical) i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 8 iv s -1 0 2 pa r a l le l sen sor less pa r ame ter se ttings pa r a m e ter na me set up 1 (paral lel sensorless) s et up 2 (s ens orles s ) Clockwise Clockwise Min. frequency of application Min. frequency of application lim its /wa r n i ng s 4-10 Motor speed direction 4-11 Motor speed low limit (rpm) 4-12 Motor speed low limit (hz) 4-13 Motor speed high limit (rpm) 4-14 Motor speed high limit (hz) Max. frequency of application Max. frequency of application 4-16 Torque limit mode(%) 100 100 4-18 Current limit(%) Leave at default (110) or increase if motor has difficulty starting. Do not set beyond s.f. × 100. 5-01 Terminal 27 mode Input Input 5-10 Terminal 18 digital input Start Start 5-11 Terminal 19 digital input (0) No operation (0) No operation 5-12 Terminal 27 digital input (0) No operation (0) No operation 5-13 Terminal 29 digital input (0) No operation Jog 5-14 Terminal 32 digital input (0) No operation (0) No operation 5-15 Terminal 33 digital input (0) No operation (0) No operation 5-16 Terminal x30/2 digital input (0) No operation (0) No operation 5-17 Terminal x30/3 digital input (0) No operation (0) No operation 5-18 Terminal x30/4 digital input (0) No operation (0) No operation 5-40 Function relay 1 (0) No operation (0) No operation 5-40 Function relay 2 (0) No operation (0) No operation 6-00 Live zero timeout time Not used Not used 6-01 Live zero timeout function Not used Not used 6-10 Terminal 53 low voltage Not used Not used 6-11 Terminal 53 high voltage Not used Not used 6-12 Terminal 53 low current Not used Not used 6-13 Terminal 53 high current Not used Not used 6-14 Terminal 53 low ref./feedb. value Not used Not used 6-15 Terminal 53 high ref./feedb. value Not used Not used 6-20 Terminal 54 low voltage Not used Not used 6-21 Terminal 54 high voltage Not used Not used 6-22 Terminal 54 low current Not used Not used 6-23 Terminal 54 high current Not used Not used 6-24 Terminal 54 low ref./feedb. value Not used Not used 6-25 Terminal 54 high ref./feedb. value Not used Not used 6-50 Terminal 42 output (0) No operation (0) No operation d igita l i n /o u t a n a lo g i n /o u t Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 9 i v s -1 0 2 pa r a lle l sen sor less par ame ter s et t ings pa r a m e ter n a me set up 1 (paral lel s ens orles s ) s et up 2 (s ens or les s ) co m m u ni c a ti o n a n d option 8-01 Control site (2) Controlword only (0) Digital and ctrl.word 8-03 Control timeout time 30 60 8-04 Control timeout function (8) Select setup 2 (0) Off 8-05 End-of-timeout function (1) Resume set-up (1) Resume set-up 8-30 Protocol (2) Modbus rtu (2) Modbus rtu 8-31 Address Unique drive number Unique drive number 8-32 Baud rate (3) 19200 (3) 19200 8-33 Parity/stop bits (2) No parity, 1 stop bit (2) No parity, 1 stop bit s p ec i a l f u nction s 14-10 Mains failure (0) No function (0) No function 14-11 Main voltage at mains fault Set to 83.5% of site voltage (note 1) Set to 83.5% of site voltage (note 1) 14-12 Function at mains imbalance (0) No function (0) No function 14-60 Function at over temperature (1) Derate (1) Derate 14-61 Function at inverter overload (1) Derate (1) Derate 14-62 Inverter overload derate current (%) 95 95 Sensorless pressure Sensorless pressure dr i v e c lo s e d loop 20-00 Feedback 1 source 20-02 Feedback 1 source unit Unit used for feedback 1 source Unit used for feedback 1 source 20-12 Reference/feedback unit Unit of par 2021 (ex: ft wg) Unit of par 2021 (ex: ft wg) 20-13 Minimum reference/feedb. 20-14 Maximum reference/feedb. Max of head and flow mapped Max of head and flow mapped 20-20 Feedback function Minimum Minimum 20-21 Setpoint 1 Design head in unit in par 2012 Design head in unit in par 2012 20-60 Sensorless unit Unit of par1850 (ex: gpm) Unit of par 1850 (ex: gpm) 20-70 Closed-loop type Not used Not used 20-71 pid performance Not used Not used 20-93 pid proportional gain Start at 0.05 Start at 0.05 20-94 pid integral time Start at 0.1 Start at 0.1 a ppl . f u n cti o n s 22-43 Wake up speed (Hz) Not used Not used 22-50 End of curve function Off Off 22-80 Flow compensation (1) Enabled (1) Enabled 22-81 Square-linear curve approximation 100% (note 2) 100% (note 2) 22-84 Speed at no-flow (Hz) Not used Not used 22-86 Speed at design point (Hz) Not used Not used 22-87 Pressure at no-flow speed 40% of maximum system head 40% of maximum system head 22-89 Flow at design point Flow at design point Flow at design point notes: For example – if 575v on site, set parameter to 480v Quadratic: 100, Linear: 0, interpolate in between. i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 10 3 .0 WI R I N G DIAG R A M – PU M P IVS -1 02 CO NTRO L S TO PAR ALLE L S E N SO R LE SS PU M P CO NTRO LLE R (P S P C) i v s-1 02 1 ivs -102 2 ivs-1 02 3 i vs-10 2 4 (+24v dc) 12 (+24v dc) 12 (+24v dc) 12 (+24v dc) 12 (+24v dc) 13 (+24v dc) 13 (+24v dc) 13 (+24v dc) 13 (0v) 20 (0v) 20 (0v) 20 (0v) 20 (run/stop) 18 (run/stop) 18 d1 d2 (run/stop) 18 d3 (run/stop) 18 (digital in) 19 (digital in) 19 (digital in) 19 (p rs-485) 68 (p rs-485) 68 (p rs-485) 68 (p rs-485) 68 (n rs-485) 69 (n rs-485) 69 (n rs-485) 69 (n rs-485) 69 (digital in) 19 to j 1 o n ps pc to j 8 o n ps pc fu1 -+ shielded g0 g pspc n ot e s +24vdc 0vdc rj12 programming port g g0 j1 power – + gnx j8 modbus serial card 1 fieldbus 1 Dashed line wires to be installed by electrician on standalone pspc. Integrated pspc will be come wired to ivs-102 1. 2 d1-d4: Zener diode, 250mA, 200v. fu1: fast blowing fuse, 0.5A, 250v. 3 All wiring shown is 20 awg copper, stranded, twisted pair 4 Communication wiring should be shielded, twister pair. 5The +24v being supplied to the plc will be connected from all drives. This ensures the plc is powered if the drive connect to it goes offline. d4 Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 11 4 .0 O PE R ATI O N , S E T U P, AN D AL AR M M ANAG E M E NT DI S PL AYS 4 .1 main setup displays • These are the first displays to appear when entering the Log In password for Level 1 and 2 respectively. • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. or down arrow will Save the settings on this screen as Default Values. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will Restore the Default Settings for the settings on this screen. The text will change between yes to ok for a few seconds. 4 .3 lead pump switch time setup displays • On the Level 1 display pressing the enter key will move the cursor over yes. • When the cursor is over yes pressing the up or down arrow will Restore the default settings for all the values in all the setup displays. This is indicated by the text changing from yes to done for a few seconds. • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • On the Level 2 display pressing the enter key will move the cursor over yes beside save default, and restore default. • Pressing the enter key will move the cursor over the value beside switch time, over yes beside Save and Restore, and back at the top left corner. • When the cursor is over yes beside save default pressing the up or down arrow will Save the Setup Values in all Setup Displays as Default Values. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside restore default pressing the up or down arrow will restore the default settings for all the values in all the setup displays. The text will change between yes to ok for a few seconds. 4 . 2 pump setup 1 displays • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • Pressing the enter key will move the cursor over the adjustable fields, over yes beside Save and Restore and back at the top left corner. • When the cursor is over the value beside no of pumps, press the up or down key to select the number of pumps. • When the cursor is over the value beside standby pump, press the up or down key to select yes or no. • When the cursor is over yes beside save pressing the up • When the cursor is over the value beside switch time, pressing the up or down key will set the Duty Pump Run Hours Set-point to the desired value. The Standby pump will become the Duty pump after the Duty pump runs for the set amount of time. • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will restore the default settings for the settings on this screen. The text will change between yes to ok for a few seconds. i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 12 4 . 4 speed setup displays 1 (mm) and Year (yy), dd/mm/yy, over yes beside Save and Restore, and back at the top left corner. • When the cursor is over the number below hh:mm:ss, pressing the up or down keys will set the Hour (hh), the Minute (mm) and the Second (ss) to the desired values. • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • Pressing the enter key will move the cursor over the value beside min, over the value beside max, over the value beside ramp, over yes beside save and restore, and back to the top left corner. • When the cursor is over the value beside min, pressing the up or down key will set the minimum pump speed set-point to the desired value. • When the cursor is over the value beside max, pressing the up or down key will set the maximum pump speed set-point to the desired value. • When the cursor is over the value beside ramp, pressing the up or down key will set the pump ramping speed set-point to the desired value. This is the minimum time the pump will take to go from 0% to 100% speed. • When the cursor is over the number below dd/mm/yy, pressing the up or down keys will set the Day (dd), the Month (mm) and the Year (yy) to the desired values. • When the cursor is over copy, pressing the up or down keys will copy the current time and date from the plc to the display. This will overwrite any values previously entered. • When the cursor is over set, pressing the up or down keys will set the entered time and date to the plc. • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will restore the default settings for the settings on this screen. The text will change between yes to ok for a few seconds. 4 .6 pump pid setup displays • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will Restore the Default Settings for the settings on this screen. The text will change between yes to ok for a few seconds. 4 .5 plc clock setup display • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • Pressing the enter key will move the cursor over the adjustable fields, over yes beside save and restore, and back at the top left corner. • When the cursor is over the value beside Kc, pressing the up or down key will set the pid proportional constant Kc to the desired value. • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • Pressing the enter key will move the cursor below the Time expressed in Hours (hh), Minutes (mm) and Seconds (ss), hh:mm:ss, below the Date expressed in Day (dd), Month • When the cursor is over the value beside Ti, pressing the up or down key will set the pid integral time constant Ti to the desired value. • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 13 • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will restore the default settings for the settings on this screen. The text will change between yes to ok for a few seconds. 4 .8 system sensorless setup displays • In level 1 this screen is for viewing only. 4 .7 b uilding automation system (bas) interface setup displays (if available) • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • Pressing the enter key will move the cursor over the text beside flow des, the flow unit, the value beside head des, the head unit, over yes beside save and restore, and back at the top left corner. • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • When the cursor is over the value beside flow des, pressing the up or down key will set the flow design to the desired value. • Pressing the enter key will move the cursor over the text beside protocol, the value beside add, the value beside baud, over yes beside save and restore, and back at the top left corner. • When the cursor is over the flow unit, pressing the up or down key will set the flow unit. The choices are: gpm, m3/H, and lps. • When the cursor is over the value beside protocol, pressing the up or down key will set the protocol to the desired type. The choices are: Modbus, bacnet and LonWorks. • When the cursor is over the value beside add, pressing the up or down key will set the node address to the desired value. • When the cursor is over the value beside baud, pressing the up or down key will set the baud rate to the desired value. • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will restore the default settings for the settings on this screen. The text will change between yes to ok for a few seconds. • When the cursor is over the value beside head des, pressing the up or down key will set the head design to the desired value. • When the cursor is over the head unit, pressing the up or down key will set the head unit. The choices are: ft, bar, KPa, and psi. • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will restore the default settings for the settings on this screen. The text will change between yes to ok for a few seconds. • In level 1 this screen is for viewing only. • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • Pressing the enter key will move the cursor over the text beside zero head, over yes beside save and restore, and back to the top left corner. i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 14 • When the cursor is over the value beside zero head, pressing the up or down key will set the zero head to the desired value. • When the cursor is over the value beside dead band, pressing the up or down key will set the dead band (no stage zone around the bep) to the desired value. • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. • When the cursor is over the value beside sens adj, pressing the up or down key will set the sensorless adjustment (compensation when outside sensorless map range) to the desired value. • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will restore the default settings for the settings on this screen. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will restore the default settings for the settings on this screen. The text will change between yes to ok for a few seconds. • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. 4 .9 system sensorless setup displays • Pressing the enter key will move the cursor over the text beside flow bep, the value beside head bep, over yes beside save and restore, and back to the top left corner. • When the cursor is over the value beside flow bep, pressing the up or down key will set the flow best efficiency point to the desired value. • When the cursor is over the value beside head bep, pressing the up or down key will set the head best efficiency point to the desired value. • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will restore the default settings for the settings on this screen. The text will change between yes to ok for a few seconds. • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • Pressing the enter key will move the cursor over the text beside amps, the value beside kWs, the value beside volts, over yes beside save and restore, and back to the top left corner. • When the cursor is over the value beside amps, pressing the up or down key will set the multiplication factor to display the correct amperage from the drive. • When the cursor is over the value beside kWs, pressing the up or down key will set the multiplication factor to display the correct kilo-watts from the drive. • When the cursor is over the value beside volts, pressing the up or down key will set the multiplication factor to display the correct voltage from the drive. • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • Pressing the enter key will move the cursor over the text beside dead band, the value beside sens adj, over yes beside save and restore, and back to the top left corner. • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will restore the default settings for the settings on this screen. The text will change between yes to ok for a few seconds. Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 15 • When the cursor is at the top left corner of the screen, pressing the up or down arrow will navigate between the active setup screens of the respective Level. • Pressing the enter key will move the cursor over the text beside head, the value beside flow, over yes beside save and restore, and back at the top left corner. • When the cursor is over the value beside head, pressing the up or down key will set the multiplication factor to display the correct head from the drive. • When the cursor is over the value beside flow, pressing the up or down key will set the multiplication factor to display the correct flow from the drive. • When the cursor is over yes beside save pressing the up or down arrow will save the settings on this screen as default values. The text will change between yes to ok for a few seconds. • When the cursor is over yes beside restore dflt or restore pressing the up or down arrow will restore the default settings for the settings on this screen. The text will change between yes to ok for a few seconds. i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 16 5 .0 DATA P O I NT S FO R PAR ALLE L S E N SO R LE SS PU M P CO NTRO LLE R 5 .1 summary pa r a m e ter s to b e displa ye d on con tr oller system status individual pump status individual ivs102 status Total Sensorless flow Speed Ref (%) Current (Amps) Sensorless head Speed (%) (rpm) Volt (vac) Total power Run time (hrs) Power (kW) Pumps speed Fault Num Head Alarm Run status (running/stopped) Flow from bas or controller from controller ivs102 readout factors Number of pumps Number of standby pumps Amps Lead pump switch time (hrs) Speed maximum ramp time (s) Volts Flow – design Pump minumum speed (%) kW Head – design Pump maximum speed (%) Flow Head zero flow (Hmin) Motor rated speed (rpm) Head Flow – bep Hz Head – bep pid gain (Kc) Dead band pid integral (Ti) Sensorless adjustment bas protocol (option) Enable signal to controller bas address (option) Wire to water efficiency (calculated) Number of pumps running Lead pump number pa r a m e ter s to b e se t bas baud rate (option) Head unit Flow unit Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 17 5 . 2 bas data points - modbus rtu building automation system Parallel Sensorless Modbus rtu - Communication interface Rev 13031 m o d b us ad d r ess si g n a l t y p e re a d /wr ite des cr ipt io n r ange r epr es ent un its 552 Digital r/w Set pump 1 hand Hand Momentary 553 Digital r/w Set pump 1 off Off Momentary 554 Digital r/w Set pump 1 auto Auto Momentary 555 Digital r/w Set pump 2 hand Hand Momentary 556 Digital r/w Set pump 2 off Off Momentary 557 Digital r/w Set pump 2 auto Auto Momentary 558 Digital r/w Set pump 3 hand Hand Momentary 559 Digital r/w Set pump 3 off Off Momentary 560 Digital r/w Set pump 3 auto Auto Momentary 561 Digital r/w Set pump 4 hand Hand Momentary 562 Digital r/w Set pump 4 off Off Momentary 563 Digital r/w Set pump 4 auto Auto Momentary 564 Digital r/w Reserved 565 Digital r/w Reserved 566 Digital r/w Reserved 567 Digital r/w Reserved 568 Digital r/w Reserved 569 Digital r/w Reserved 570 Digital r/w Reserved 571 Digital r/w Reserved 572 Digital r/w Reserved 573 Digital r/w Reserved 574 Digital r/w Reserved 575 Digital r/w Reserved 576 Digital r/w Reserved 577 Digital r/w Reserved 578 Digital r/w Reserved 579 Digital r/w Reserved 580 Digital r/w Reserved 581 Digital r/w Reserved 582 Digital r/w Reserved 583 Digital r/w Set alarm reset Reset Momentary m o d bu s a d d ress sig n al type r e ad/write 10401 Digital r 10402 Digital r desc ript ion System alarm off state (0) Ok on state (1) typ e Alarm Toggle i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 18 m od bu s a d d r es s sig n al type r e ad/ w r ite desc ript ion 10403 Digital r Pump alarm 10404 Digital r 10405 Digital r 10406 Digital 10407 off state (0) on state (1) typ e Alarm Toggle Pump 1 in hand mode Hand Toggle Pump 1 in off mode Off Toggle r Pump 1 in auto mode Auto Toggle Digital r Pump 2 in hand mode Hand Toggle 10408 Digital r Pump 2 in off mode Off Toggle 10409 Digital r Pump 2 in auto mode Auto Toggle 10410 Digital r Pump 3 in hand mode Hand Toggle 10411 Digital r Pump 3 in off mode Off Toggle 10412 Digital r Pump 3 in auto mode Auto Toggle 10413 Digital r Pump 4 in hand mode Hand Toggle 10414 Digital r Pump 4 in off mode Off Toggle 10415 Digital r Pump 4 in auto mode Auto Toggle 10416 Digital r Reserved 10417 Digital r Reserved 10418 Digital r Reserved 10419 Digital r Reserved 10420 Digital r Reserved 10421 Digital r Reserved 10422 Digital r Reserved 10423 Digital r Reserved 10424 Digital r Reserved 10425 Digital r Reserved 10426 Digital r Reserved 10427 Digital r Reserved 10428 Digital r Reserved 10429 Digital r Reserved 10430 Digital r Reserved 10431 Digital r Reserved 10432 Digital r Reserved 10433 Digital r Reserved 10434 Digital r Pump 1 run feedback Stopped Running Toggle 10435 Digital r Pump 2 run feedback Stopped Running Toggle 10436 Digital r Pump 3 run feedback Stopped Running Toggle 10437 Digital r Pump 4 run feedback Stopped Running Toggle 10438 Digital r Reserved 10439 Digital r Reserved 10440 Digital r Reserved 10441 Digital r Reserved 10442 Digital r Reserved Ok Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 19 m o d bu s a d d ress sig n al type r e ad/write desc ript ion off state (0) on state (1) typ e 10443 Digital r Reserved 10444 Digital r Reserved 10445 Digital r Reserved 10446 Digital r Reserved 10447 Digital r Reserved 10448 Digital r Reserved 10449 Digital r Reserved 10450 Digital r Reserved 10451 Digital r Reserved 10452 Digital r Reserved 10453 Digital r Reserved 10454 Digital r Reserved 10455 Digital r Reserved 10456 Digital r Reserved 10457 Digital r Reserved 10458 Digital r Reserved 10459 Digital r Reserved 10460 Digital r Reserved 10461 Digital r Reserved 10462 Digital r Reserved 10463 Digital r Reserved 10464 Digital r Reserved 10465 Digital r Reserved 10466 Digital r Reserved 10467 Digital r Reserved 10468 Digital r Pump 1 alarm Ok Alarm Toggle 10469 Digital r Pump 2 alarm Ok Alarm Toggle 10470 Digital r Pump 3 alarm Ok Alarm Toggle 10471 Digital r Pump 4 alarm Ok Alarm Toggle 10472 Digital r Reserved 10473 Digital r Reserved 10474 Digital r Reserved 10475 Digital r Reserved 10476 Digital r Reserved 10477 Digital r Reserved 10478 Digital r Pump 1 run feedback alarm Ok Alarm Toggle 10479 Digital r Pump 2 run feedback alarm Ok Alarm Toggle 10480 Digital r Pump 3 run feedback alarm Ok Alarm Toggle i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 20 m od bu s a d d r es s sig n al type r e ad/ w r ite desc ript ion 10481 Digital r Pump 4 run feedback alarm 10482 Digital r Reserved 10483 Digital r Reserved 10484 Digital r Reserved 10485 Digital r Reserved 10486 Digital r Reserved 10487 Digital r Reserved 10488 Digital r 10489 Digital 10490 off state (0) on state (1) typ e Ok Alarm Toggle Pump 1 drive fault Ok Alarm Toggle r Pump 2 drive fault Ok Alarm Toggle Digital r Pump 3 drive fault Ok Alarm Toggle 10491 Digital r Pump 4 drive fault Ok Alarm Toggle 10492 Digital r Reserved 10493 Digital r Reserved 10494 Digital r Reserved 10495 Digital r Reserved 10496 Digital r Reserved 10497 Digital r Reserved 10498 Digital r Reserved 10499 Digital r Reserved 10500 Digital r Reserved 10501 Digital r Reserved 10502 Digital r Reserved 10503 Digital r Reserved 10504 Digital r Reserved 10505 Digital r Reserved 10506 Digital r Reserved 10507 Digital r Reserved 10508 Digital r Reserved 10509 Digital r Reserved 10510 Digital r Reserved 10511 Digital r Reserved 10512 Digital r Reserved 10513 Digital r Reserved 10514 Digital r Reserved 10515 Digital r Reserved 10516 Digital r Reserved 10517 Digital r Reserved 10518 Digital r Reserved 10519 Digital r Reserved Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 21 m o d b us ad d r ess si g n a l t y p e re a d /wr ite des cr ipt io n 30401 Analog r Reserved 30402 Analog r Reserved 30403 Analog r Reserved 30404 Analog r Reserved 30405 Analog r Reserved 30406 Analog r Reserved 30407 Analog r Reserved 30408 Analog r Reserved 30409 Analog r Reserved 30410 Analog r Reserved 30411 Analog r Reserved 30412 Analog r Reserved 30413 Analog r Reserved 30414 Analog r Reserved 30415 Analog r Reserved 30416 Analog r Reserved 30417 Analog r Reserved 30418 Analog r Reserved 30419 Analog r Reserved 30420 Analog r Reserved 30421 Analog r Reserved 30422 Analog r Reserved 30423 Analog r Reserved 30424 Analog r Reserved 30425 Analog r Reserved 30426 Analog r Reserved 30427 Analog r Reserved 30428 Analog r Reserved 30429 Analog r Reserved 30430 Analog r Reserved 30431 Analog r Reserved 30432 Analog r Reserved 30433 Analog r Reserved 30434 Analog r Reserved 30435 Analog r Reserved 30436 Analog r Reserved 30437 Analog r Reserved 30438 Analog r Reserved 30439 Analog r Reserved r ange r epr es ent un its i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 22 m odbus add r es s si g n a l t y p e re a d /wri te des cr ipt io n 30440 Analog r Pump 1 speed 30441 Analog r Pump 2 speed 30442 Analog r Pump 3 speed 30443 Analog r Pump 4 speed 30444 Analog r Reserved 30445 Analog r Reserved 30446 Analog r Reserved 30447 Analog r Reserved 30448 Analog r Reserved 30449 Analog r Reserved 30450 Analog r Reserved 30451 Analog r Reserved 30452 Analog r Total head 30453 Analog r Pump 1 drive amp 30454 Analog r Pump 1 drive volt ac 30455 Analog r Pump 1 drive power 30456 Analog r Pump 1 drive speed feedback 30457 Analog r Pump 2 drive amp 30458 Analog r Pump 2 drive volt ac 30459 Analog r Pump 2 drive power 30460 Analog r Pump 2 drive speed feedback 30461 Analog r Pump 3 drive amp 30462 Analog r Pump 3 drive volt ac 30463 Analog r Pump 3 drive power 30464 Analog r Pump 3 drive speed feedback 30465 Analog r Pump 4 drive amp 30466 Analog r Pump 4 drive volt ac 30467 Analog r Pump 4 drive power 30468 Analog r Pump 4 drive speed feedback 30469 Analog r Reserved 30470 Analog r Reserved 30471 Analog r Reserved 30472 Analog r Reserved 30473 Analog r Reserved 30474 Analog r Reserved 30475 Analog r Reserved 30476 Analog r Reserved r ange 0 to 1000 0 to 32767 r epr es ent u nits 0.0 to 100.0 0 to 3276.7 % ft, psi, kPa Amp 0 to 10000 0.0 to 1000.0 vac kW 0 to 1000 0.0 to 100.0 % Amp 0 to 10000 0.0 to 1000.0 vac kW 0 to 1000 0.0 to 100.0 % Amp 0 to 10000 0.0 to 1000.0 vac kW 0 to 1000 0.0 to 100.0 % Amp 0 to 10000 0.0 to 1000.0 vac kW 0 to 1000 0.0 to 100.0 % Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 23 m o d b us ad d r ess si g n a l t y p e re a d /wr ite des cr ipt io n r ange r epr es ent un its 0 to 32767 0.0 to 3276.7 ft, psi, kPa 30477 Analog r Reserved 30478 Analog r Reserved 30479 Analog r Reserved 30480 Analog r Reserved 30481 Analog r Reserved 30482 Analog r Reserved 30483 Analog r Reserved 30484 Analog r Reserved 30485 Analog r Reserved 30486 Analog r Reserved 30487 Analog r Reserved 30488 Analog r Reserved 30489 Analog r Reserved 30490 Analog r Reserved 30491 Analog r Reserved 30492 Analog r Reserved 30493 Analog r Pump 1 head 30494 Analog r Pump 2 head 30495 Analog r Pump 3 head 30496 Analog r Pump 4 head 30497 Analog r Reserved 30498 Analog r Reserved 30499 Analog r Reserved 30500 Analog r Reserved 30501 Analog r Reserved 30502 Analog r Reserved 30503 Analog r W to W efficiency 0 to 32767 0.0 to 3276.7 30504 Analog r Total drive kW 0 to 32767 0.0 to 3276.7 35401 Analog r Reserved 35402 Analog r Reserved 35403 Analog r Pump 1 flow 35404 Analog r Pump 2 flow 35405 Analog r Pump 3 flow 0 to 32767 0 to 32767 35406 Analog r Pump 4 flow 35407 Analog r Reserved 35408 Analog r Reserved 35409 Analog r Reserved 35410 Analog r Reserved 35411 Analog r Reserved gpm, lps, m3/hr i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 24 m odbus add r es s si g n a l t y p e re a d /wri te des cr ipt io n r ange r epr es ent u nits 0 to 32767 0 to 327670 gpm 35412 Analog r Reserved 35413 Analog r Total Flow 35414 Analog r Pump 1 operating run hours 0 to 999 35415 Analog r Pump 1 operating run khours 0 to 32000 35416 Analog r Pump 2 operating run hours 0 to 999 35417 Analog r Pump 2 operating run khours 0 to 32000 35418 Analog r Pump 3 operating run hours 0 to 999 35419 Analog r Pump 3 operating run khours 0 to 32000 35420 Analog r Pump 4 operating run hours 0 to 999 35421 Analog r Pump 4 operating run khours 0 to 32000 35422 Analog r Reserved 35423 Analog r Reserved 35424 Analog r Reserved 35425 Analog r Reserved 35426 Analog r Reserved 35427 Analog r Reserved 35428 Analog r Reserved 35429 Analog r Reserved 35430 Analog r Reserved 35431 Analog r Reserved 35432 Analog r Reserved 35433 Analog r Number of pump running 0 to 4 35434 Analog r Lead pump id 0 to 4 40551 Analog r/w Reserved 40552 Analog r/w Reserved 40553 Analog r/w Reserved 40554 Analog r/w Reserved 40555 Analog r/w Reserved 40556 Analog r/w Reserved 40557 Analog r/w Reserved 40558 Analog r/w Reserved 40559 Analog r/w Reserved 40560 Analog r/w Reserved Hrs Hrs x1000 Hrs Hrs x1000 Hrs Hrs x1000 Hrs Hrs x1000 Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 25 m o d b us ad d r ess si g n a l t y p e re a d /wr ite des cr ipt io n r ange r epr es ent un its 0 to 1000 0.0 to 100.0 % 0 to 9999 0.0 to 9999 gpm 0 to 9999 0.0 to 999.9 ft, psi, bar 40561 Analog r/w Reserved 40562 Analog r/w Reserved 40563 Analog r/w Reserved 40564 Analog r/w Reserved 40565 Analog r/w Reserved 40566 Analog r/w Reserved 40567 Analog r/w Reserved 40568 Analog r/w Reserved 40569 Analog r/w Pump 1 hand speed 40570 Analog r/w Pump 2 hand speed 40571 Analog r/w Pump 3 hand speed 40572 Analog r/w Pump 4 hand speed 40573 Analog r/w Reserved 40574 Analog r/w Reserved 40575 Analog r/w Reserved 40576 Analog r/w Reserved 40577 Analog r/w Reserved 40578 Analog r/w Reserved 40579 Analog r/w Reserved 40580 Analog r/w Design flow 40581 Analog r/w Design head 40582 Analog r/w Zero flow head 40583 Analog r/w Flow bep 0 to 9999 0.0 to 9999 gpm 40584 Analog r/w Head bep 0 to 9999 0.0 to 999.9 ft,psi,bar 40585 Analog r/w Dead Band 0 to 5 0 to 0.5 40586 Analog r/w Sensorless map factor 0 to 5 0 to 5 40587 Analog r/w Number of pumps 0 to 6 0 to 6 40588 Analog r/w Lead pump switch time 0 to 99 0 to 99 40589 Analog r/w Reserved 40590 Analog r/w Reserved 40591 Analog r/w Reserved 40592 Analog r/w Reserved 40593 Analog r/w Reserved 40594 Analog r/w Reserved 40595 Analog r/w Reserved 40596 Analog r/w Reserved % Days i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 26 5. 3 b a s da ta p o ints - ba c net building automation system - bacnet mstp Parallel Sensorless communication interface Rev 13031 (Device id: 77000) s ign a l ty pe i nstan ce n a me descr iption do 400 d400 System alarm do 401 d401 Reserved do 402 d402 Pump alarm do 403 d403 do 404 do off state (0) on state (1) t ype Ok Alarm Toggle Ok Alarm Toggle Pump 1 in hand mode Hand Toggle d404 Pump 1 in off mode Off Toggle 405 d405 Pump 1 in auto mode Auto Toggle do 406 d406 Pump 2 in hand mode Hand Toggle do 407 d407 Pump 2 in off mode Off Toggle do 408 d408 Pump 2 in auto mode Auto Toggle do 409 d409 Pump 3 in hand mode Hand Toggle do 410 d410 Pump 3 in off mode Off Toggle do 411 d411 Pump 3 in auto mode Auto Toggle do 412 d412 Pump 4 in hand mode Hand Toggle do 413 d413 Pump 4 in off mode Off Toggle do 414 d414 Pump 4 in auto mode Auto Toggle do 415 d415 Reserved do 416 d416 Reserved do 417 d417 Reserved do 418 d418 Reserved do 419 d419 Reserved do 420 d420 Reserved do 421 d421 Reserved do 422 d422 Reserved do 423 d423 Reserved do 424 d424 Reserved do 425 d425 Reserved do 426 d426 Reserved do 427 d427 Reserved do 428 d428 Reserved do 429 d429 Reserved do 430 d430 Reserved do 431 d431 Reserved do 432 d432 Reserved do 433 d433 Pump 1 run feedback Stopped Running Toggle do 434 d434 Pump 2 run feedback Stopped Running Toggle Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 27 s i g n a l ty p e in sta n ce n a me descript ion off state (0) on state (1) t ype do 435 d435 Pump 3 run feedback Stopped Running Toggle do 436 d436 Pump 4 run feedback Stopped Running Toggle do 437 d437 Reserved do 438 d438 Reserved do 439 d439 Reserved do 440 d440 Reserved do 441 d441 Reserved do 442 d442 Reserved do 443 d443 Reserved do 444 d444 Reserved do 445 d445 Reserved do 446 d446 Reserved do 447 d447 Reserved do 448 d448 Reserved do 449 d449 Reserved do 450 d450 Reserved do 451 d451 Reserved do 452 d452 Reserved do 453 d453 Reserved do 454 d454 Reserved do 455 d455 Reserved do 456 d456 Reserved do 457 d457 Reserved do 458 d458 Reserved do 459 d459 Reserved do 460 d460 Reserved do 461 d461 Reserved do 462 d462 Reserved do 463 d463 Reserved do 464 d464 Reserved do 465 d465 Reserved do 466 d466 Reserved do 467 d467 Pump 1 alarm Ok Alarm Toggle do 468 d468 Pump 2 alarm Ok Alarm Toggle do 469 d469 Pump 3 alarm Ok Alarm Toggle do 470 d470 Pump 4 alarm Ok Alarm Toggle do 471 d471 Reserved do 472 d472 Reserved do 473 d473 Reserved do 474 d474 Reserved i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 28 s ign a l ty pe i nstan ce n a me descr iption off state (0) on state (1) t ype do 475 d475 Reserved do 476 d476 Reserved do 477 d477 Pump 1 run feedback alarm Ok Alarm Toggle do 478 d478 Pump 2 run feedback alarm Ok Alarm Toggle do 479 d479 Pump 3 run feedback alarm Ok Alarm Toggle do 480 d480 Pump 4 run feedback alarm Ok Alarm Toggle do 481 d481 Reserved do 482 d482 Reserved do 483 d483 Reserved do 484 d484 Reserved do 485 d485 Reserved do 486 d486 Reserved do 487 d487 Pump 1 drive fault Ok Alarm Toggle do 488 d488 Pump 2 drive fault Ok Alarm Toggle do 489 d489 Pump 3 drive fault Ok Alarm Toggle do 490 d490 Pump 4 drive fault Ok Alarm Toggle do 491 d491 Reserved do 492 d492 Reserved do 493 d493 Reserved do 494 d494 Reserved do 495 d495 Reserved do 496 d496 Reserved do 497 d497 Reserved do 498 d498 Reserved do 499 d499 Reserved do 500 d500 Reserved do 501 d501 Reserved do 502 d502 Reserved do 503 d503 Reserved do 504 d504 Reserved do 505 d505 Reserved do 506 d506 Reserved do 507 d507 Reserved do 508 d508 Reserved do 509 d509 Reserved do 510 d510 Reserved do 511 d511 Reserved Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 29 s i g n a l ty p e in sta n ce n a me descript ion do 512 d512 Reserved do 513 d513 Reserved do 514 d514 Reserved do 515 d515 Reserved do 516 d516 Reserved do 517 d517 Reserved do 518 d518 Reserved in sta n ce n ame d escript ion range repres ent units di 550 d550 Remote start Stop Start Toggle di 551 d551 Set pump 1 hand Hand Momentary di 552 d552 Set pump 1 off Off Momentary di 553 d553 Set pump 1 auto Auto Momentary di 554 d554 Set pump 2 hand Hand Momentary di 555 d555 Set pump 2 off Off Momentary di 556 d556 Set pump 2 auto Auto Momentary di 557 d557 Set pump 3 hand Hand Momentary di 558 d558 Set pump 3 off Off Momentary di 559 d559 Set pump 3 auto Auto Momentary di 560 d560 Set pump 4 hand Hand Momentary di 561 d561 Set pump 4 off Off Momentary di 562 d562 Set pump 4 auto Auto Momentary di 563 d563 Reserved di 564 d564 Reserved di 565 d565 Reserved di 566 d566 Reserved di 567 d567 Reserved di 568 d568 Reserved di 569 d569 Reserved di 570 d570 Reserved di 571 d571 Reserved di 572 d572 Reserved di 573 d573 Reserved di 574 d574 Reserved di 575 d575 Reserved di 576 d576 Reserved di 577 d577 Reserved di 578 d578 Reserved di 579 d579 Reserved di 580 d580 Reserved s i g n a l ty p e off state (0) on state (1) t ype i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 30 s ign a l ty pe i nstan ce n ame d escr iptio n di 581 d581 Reserved di 582 d582 Set alarm reset ao 400 a0400 Reserved ao 401 a0401 Reserved ao 402 a0402 Reserved ao 403 a0403 Reserved ao 404 a0404 Reserved ao 405 a0405 Reserved ao 406 a0406 Reserved ao 407 a0407 Reserved ao 408 a0408 Reserved ao 409 a0409 Reserved ao 410 a0410 Reserved ao 411 a0411 Reserved ao 412 a0412 Reserved ao 413 a0413 Reserved ao 414 a0414 Reserved ao 415 a0415 Reserved ao 416 a0416 Reserved ao 417 a0417 Reserved ao 418 a0418 Reserved ao 419 a0419 Reserved ao 420 a0420 Reserved ao 421 a0421 Reserved ao 422 a0422 Reserved ao 423 a0423 Reserved ao 424 a0424 Reserved ao 425 a0425 Reserved ao 426 a0426 Reserved ao 427 a0427 Reserved ao 428 a0428 Reserved ao 429 a0429 Reserved ao 430 a0430 Reserved ao 431 a0431 Reserved ao 432 a0432 Reserved ao 433 a0433 Reserved ao 434 a0434 Reserved ao 435 a0435 Reserved ao 436 a0436 Reserved range repres ent units Reset Momentary Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 31 s i g n a l ty p e in sta n ce n ame d escript ion ao 437 a0437 Reserved ao 438 a0438 Reserved ao 439 a0439 Pump 1 speed ao 440 a0440 Pump 2 speed ao 441 a0441 Pump 3 speed ao 442 a0442 Pump 4 speed ao 443 a0443 Reserved ao 444 a0444 Reserved ao 445 a0445 Reserved ao 446 a0446 Reserved ao 447 a0447 Reserved ao 448 a0448 Reserved ao 449 a0449 Reserved ao 450 a0450 Reserved ao 451 a0451 Total head ao 452 a0452 Pump 1 drive amp ao 453 a0453 Pump 1 drive volt ac ao 454 a0454 Pump 1 drive power ao 455 a0455 Pump 1 drive speed feedback ao 456 a0456 Pump 2 drive amp ao 457 a0457 Pump 2 drive volt ac ao 458 a0458 Pump 2 drive power ao 459 a0459 Pump 2 drive speed feedback ao 460 a0460 Pump 3 drive amp ao 461 a0461 Pump 3 drive volt ac ao 462 a0462 Pump 3 drive power ao 463 a0463 Pump 3 drive speed feedback ao 464 a0464 Pump 4 drive amp ao 465 a0465 Pump 4 drive volt ac ao 466 a0466 Pump 4 drive power ao 467 a0467 Pump 4 drive speed feedback ao 468 a0468 Reserved ao 469 a0469 Reserved ao 470 a0470 Reserved ao 471 a0471 Reserved ao 472 a0472 Reserved ao 473 a0473 Reserved ao 474 a0474 Reserved ao 475 a0475 Reserved ao 476 a0476 Reserved range repres ent units 0 to 1000 0.0 to 100.0 % 0 to 32767 0 to 3276.7 ft, psi, kPa Amp 0 to 10000 0.0 to 1000.0 VAC kW 0 to 1000 0.0 to 100.0 % Amp 0 to 10000 0.0 to 1000.0 0 to 1000 0.0 to 100.0 VAC kW % Amp 0 to 10000 0.0 to 1000.0 VAC kW 0 to 1000 0.0 to 100.0 % Amp 0 to 10000 0.0 to 1000.0 VAC kW 0 to 1000 0.0 to 100.0 % i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 32 s ign a l ty pe i nstan ce n ame d escr iptio n ao 477 a0477 Reserved ao 478 a0478 Reserved ao 479 a0479 Reserved ao 480 a0480 Reserved ao 481 a0481 Reserved ao 482 a0482 Reserved ao 483 a0483 Reserved ao 484 a0484 Reserved ao 485 a0485 Reserved ao 486 a0486 Reserved ao 487 a0487 Reserved ao 488 a0488 Reserved ao 489 a0489 Reserved ao 490 a0490 Reserved ao 491 a0491 Reserved ao 492 a0492 Pump 1 head ao 493 a0493 Pump 2 head ao 494 a0494 Pump 3 head ao 495 a0495 Pump 4 head ao 496 a0496 Reserved ao 497 a0497 Reserved ao 498 a0498 Reserved ao 499 a0499 Reserved ao 500 a0500 Reserved ao 501 a0501 Reserved ao 502 a0502 W to W efficiency ao 503 a0503 Total drive kW ai 551 a0551 Reserved ai 552 a0552 Reserved ai 553 a0553 Reserved ai 554 a0554 Reserved ai 555 a0555 Reserved ai 556 a0556 Reserved ai 557 a0557 Reserved ai 558 a0558 Reserved ai 559 a0559 Reserved ai 560 a0560 Reserved ai 561 a0561 Reserved ai 562 a0562 Reserved range repres ent units 0 to 32767 0 to 3276.7 ft, psi, kPa 0 to 32767 0.0 to 3276.7 Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 33 s i g n a l ty p e in sta n ce n ame d escript ion range repres ent units ai 563 a0563 Reserved ai 564 a0564 Reserved ai 565 a0565 Reserved ai 566 a0566 Reserved ai 567 a0567 Reserved ai 568 a0568 Reserved ai 569 a0569 Pump 1 hand speed ai 570 a0570 Pump 2 hand speed ai 571 a0571 Pump 3 hand speed 0 to 1000 0.0 to 100.0 % ai 572 a0572 Pump 4 hand speed ai 573 a0573 Reserved ai 574 a0574 Reserved ai 575 a0575 Reserved ai 576 a0576 Reserved ai 577 a0577 Reserved ai 578 a0578 Reserved ai 579 a0579 Reserved ai 580 a0580 Design flow 0 to 9999 0.0 to 9999 gpm ai 581 a0581 Design head ai 582 a0582 Zero flow head 0 to 9999 0.0 to 999.9 ft, psi, bar ai 583 a0583 Flow bep 0 to 9999 0.0 to 9999 gpm ai 584 ai 585 a0584 Head bep 0 to 9999 0.0 to 999.9 ft, psi, bar a0585 Dead band 0 to 5 0 to 0.5 ai 586 a0586 Sensorless map factor 0 to 5 0 to 5 % ai 587 a0587 Reserved ai 588 a0588 Reserved ai 589 a0589 Reserved ai 590 a0590 Reserved ai 591 a0591 Reserved ai 592 a0592 Reserved ai 593 a0593 Reserved ai 594 a0594 Reserved ai 595 a0595 Reserved ai 596 a0596 Reserved ao 5408 a5408 Reserved ao 5409 a5409 Reserved ao 5410 a5410 Reserved ao 5411 a5411 Reserved ao 5412 a5412 Total Flow 0 to 32767 0 to 327670 gpm i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 34 s ign a l ty pe i nstan ce n ame d escr iptio n range repres ent ao 5413 a5413 Pump 1 operating run hours 0 to 999 Hrs ao 5414 a5414 Pump 1 operating run khours 0 to 32000 Hrs x1000 ao 5415 a5415 Pump 2 operating run hours 0 to 999 Hrs ao 5416 a5416 Pump 2 operating run khours 0 to 32000 Hrs x1000 ao 5417 a5417 Pump 3 operating run hours 0 to 999 Hrs ao 5418 a5418 Pump 3 operating run khours 0 to 32000 Hrs x1000 ao 5419 a5419 Pump 4 operating run hours 0 to 999 Hrs ao 5420 a5420 Pump 4 operating run khours 0 to 32000 Hrs x1000 ao 5421 a5421 Reserved ao 5422 a5422 Reserved ao 5423 a5423 Reserved ao 5424 a5424 Reserved ao 5425 a5425 Reserved ao 5426 a5426 Reserved ao 5427 a5427 Reserved ao 5428 a5428 Reserved ao 5429 a5429 Reserved ao 5430 a5430 Reserved ao 5431 a5431 Reserved ao 5432 a5432 Reserved ao 5433 a5433 Number of pump running 0 to 4 ao 5434 a5434 Lead pump id 0 to 4 units Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 35 5 . 4 bas data points – lonworks par allel sensorless - building automation system rev 13031 LonWorks Communication Interface - ftt-10 no ty pe n ame n v type n v direct ion res/unit 1 anl nvoTotalDrvkW 28 Output 0.1 kW 2 anl nvoNumOfRun 8 Output 1 3 anl nvoLeadPump 8 Output 1 4 anl nvoDrv1Amp 1 Output 0.1 Amp 5 anl nvoDrv1Kw 28 Output 0.1 kW 6 anl nvoDrv2Amp 1 Output 0.1 Amp 7 anl nvoDrv2Kw 28 Output 0.1 kW 8 anl nvoDrv3Amp 1 Output 0.1 Amp 9 anl nvoDrv3Kw 28 Output 0.1 kW 10 anl nvoDrv4Amp 1 Output 0.1 Amp 11 anl nvoDrv4Kw 28 Output 0.1 kW 12 anl nvop1Speed 34 Output 0.1% 13 anl nvop2Speed 34 Output 0.1% 14 anl nvop3Speed 34 Output 0.1% 15 anl nvop4Speed 34 Output 0.1% 16 anl nvoWord1 83 Output 1 bit 17 anl nvoWord2 83 Output 1 bit 18 anl nvoWord3 83 Output 1 bit 19 anl nvoWord4 83 Output 1 bit 20 anl nvoWord5 83 Output 1 bit 21 anl nvoWWEff 8 Output 1 bit 22 anl nviHeadDes 30 Input 0.1 Unit 23 anl nviZeroFlowHead 30 Input 0.1 Unit 24 anl nviHeadbep 30 Input 0.1 Unit 25 anl nviFlowbep 15 Input 0.1 Unit 26 anl nviStageDeadBand 8 Input 0.1 Unit 27 int nviStageFactor 8 Input 1 28 int nvoSystemHead 15 Output 1 Unit 29 int nvoSysFlow 8 Output 1 30 int nvoLeadPump 8 Output 1 31 int nviDesFlow 8 Input 1 32 int nviNoOfPumps 8 Input 1 33 int nviPmpSwitchTime 8 Input 1 34 dgt nviRemStart 95 Input On/Off 35 dgt nviAlarmReset 95 Input On/Off units gpm, lps, m3/hr i nstall a ti o n & o perat i ng i nstr uct i on s Parallel Sensorless pump controller 36 name n v nvoWord1 Bit: nvoWord3 Bit: Pump 1 in hand name nv nvoWord2 Bit: Reserved Pump 1 in off Reserved Pump 1 in auto Pump 1 run feedback alarm Pump 2 in hand Pump 2 run feedback alarm Pump 2 in off Pump 3 run feedback alarm Pump 2 in auto Pump 4 run feedback alarm Pump 3 in hand Reserved Pump 3 in off Reserved Pump 3 in auto Pump 1 drive fault Pump 4 in hand Pump 2 drive fault Pump 4 in off Pump 3 drive fault Pump 4 in auto Pump 4 drive fault Reserved Reserved Reserved Reserved Reserved Pump 1 no flow alarm Reserved Pump 2 no flow alarm na me n v name nv Pump 3 no flow alarm nvoWord4 Bit: Pump 3 run feedback Pump 4 no flow alarm Pump 4 run feedback Reserved Reserved Reserved Reserved Reserved Pump 1 alarm Reserved Pump 2 alarm Reserved Pump 3 alarm Reserved Pump 4 alarm Reserved Reserved Reserved Reserved System alarm Reserved Pump alarm Reserved Reserved Reserved Reserved Reserved Pump 1 run feedback Reserved Pump 2 run feedback Reserved Parallel Sensorless pump controller insta lla t io n & oper ating in struct io n s 37 n ame n v nvoWord5 Bit: Reserved Reserved Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare Spare toronto 23 bertrand avenue toronto, ontario canada m1l 2p3 +1 416 755 2291 buffalo 93 east avenue north tonawanda, new york u.s.a. 14120 -6594 +1 716 693 8813 birmingham heywood wharf, mucklow hill halesowen, west midlands united kingdom b62 8dj +44 (0) 8444 145 145 manchester wolverton street manchester united kingdom m11 2et +44 (0) 8444 145 145 bangalore #59, first floor, 3rd main margosa road, malleswaram bangalore, india 560 003 +91 (0) 80 4906 3555 shanghai no. 1619 hu hang road, xi du township feng xian district, shanghai p.r.c. 201401 +86 21 3756 6696 a r m s t r o n g f lu i d t e c h n o lo g y established 1934 a r m s t r o n g f lu i d t e c h n o lo g y. c o m tm