Completions and Production Liner Hanger Systems Introduction Baker Hughes provides best-in-class products, systems and services for every phase of the hydrocarbon life cycle. These include some of the industry’s most advanced and effective well completion and intervention solutions. We help you maximize the value of your oil and gas assets by optimizing recovery while reducing your capital and operating expenses. Our company was founded 100 years ago on a simple, fundamental commitment to help our customers solve their oilfield problems by bringing them the highest quality and best performing products and services. Today, we honor that commitment by providing the flawless execution you demand at the wellsite . We believe that integrity is at the heart of our organization and that teamwork leverages individual strengths and contributes to our performance culture. We also believe that learning is never finished and that we can continue to grow and improve–as individuals and as a company–through learning. These are the principles that help guide us in our actions and decisions every day. Delivering unmatched value that meets–and when possible exceeds–your needs and expectations is our ultimate goal. i ii Introduction Just what is an openhole completion? In a pragmatic sense, Baker Hughes defines openhole completions as a product line encompassing liner hanger and external casing packer products. The products in the Baker Oil Tools division of Baker Hughes have a natural “fit,” complementing each other perfectly from an applications approach. During a single operational sequence, a liner can be run and anchored in the wellbore and, at the same time, zonal isolation can be achieved by advanced cementing and annular barrier technologies. State-of-the-art seal designs ensure life-of-well performance and safety. Openhole completions are an integral part of every drilling and completions engineer's tool bag. They allow operating companies to reduce capital expense and minimize risk on a wide variety of applications. Strategic use of these technologies results in quantifiable reduction in overall well construction costs and often improves well performance. Baker Hughes has maintained its position as the industry leader by focusing on excellence—in technology, quality, and service. Our engineering, manufacturing, marketing, and operations groups strive to discover innovative technologies that can be applied across the board, from the most technically challenging high-pressure/high-temperature well to the infill drilling programs of mature fields. Our service personnel are the most highly trained in the field; they understand how our tools function and are prepared to handle contingencies. iii iv Alphabetical Product Index Applications Liner Setting Sleeves Platinum Series............................................................................. 1-4 2 RH Liner Setting Sleeve...............................................................55 Gold Series.................................................................................... 5-7 C-2 Liner Setting Sleeve.................................................................55 Silver Series.................................................................................. 8-9 CT Liner Setting Sleeve..................................................................56 Liner Drilling Applications........................................................ 10-14 HRD-E Liner Setting Sleeve............................................................56 Special Applications................................................................. 15-23 Liner Setting Sleeves......................................................................55 S Sleeve With Tieback Extension...................................................56 Liner Hangers ControlSET FLEX-LOCK III Hydraulic-Set Liner Hanger...................25 Liner Setting Tools CMC Mechanical-Set Liner Hanger................................................35 2 RH Liner Setting Tool...................................................................58 FLEX-LOCK III Hydraulic-Set Liner Hanger......................................26 C-2 Liner Setting Tool......................................................................59 FLEX-LOCK III Hydraulic-Set Rotating Liner Hanger.......................26 HRD-E Liner Setting Tool.................................................................57 FLEX-LOCK III Mechanical-Set Liner Hanger..................................33 Hydraulic Pusher Tool......................................................................60 FLEX-LOCK III Mechanical-Set Rotating Liner Hanger...................33 Hyflo Surge Protection System.......................................................61 HMC Hydraulic-Set Liner Hanger...................................................28 Liner Top Debris Barrier..................................................................60 HSR 2 Hydraulic-Set Rotating Liner Hanger...................................31 Liner Setting Tools..........................................................................57 Hyflo II Hydraulic-Set Liner Hanger................................................30 Hyflo II Mechanical-Set Liner Hanger.............................................36 Packer Setting Dog Subs Hyflo III Mechanical-Set Liner Hanger............................................36 Indicating Rotating Packer Setting Dog Sub..................................63 RCM 2 Mechanical-Set Rotating Liner Hanger..............................38 Packer Setting Dog Sub..................................................................63 SDD Hydraulic-Set Liner Hanger....................................................32 Rotating Circulating Indicating Packer Setting Dog Sub................63 Unlocking Indicating Rotating Packer Setting Dog Sub.................63 Liner Packers Hyflo III Liner Packer.......................................................................43 Liner Setting Tool Packoff Assemblies ZXP Liner Packer.............................................................................40 Cementing PBR...............................................................................70 ZXP Ultra HP/HT Compression Set Liner Top Packer......................39 Composite Drillable Packoff...........................................................71 ZXPD Liner Packer...........................................................................44 Cup Seal System.............................................................................71 ZXPN Liner Packer...........................................................................42 Cup Seal System With Extrudable Ball Seat..................................69 Delayed Opening Ball Seat.............................................................65 Liner Hanger Packers Drillable Packoff Bushing................................................................71 3D Liner Hanger/Packer..................................................................51 Extrudable Ball Seat Sub................................................................69 Hydraulic Double-Grip Mid-String ZX Packer.................................48 Liner Setting Tool Packoff Assemblies...........................................70 Hydraulic Mid-String ZX Packer......................................................48 PBR Packoff.....................................................................................70 INLine Liner Hanger/Packer System...............................................47 Ported ST Landing Sub....................................................................68 JMZX Liner Tieback Packer.............................................................52 RS Seal System...............................................................................70 SLP-R Slotted Liner Hanger/Packer................................................50 Slick Stinger Assembly...................................................................71 SLZXP Slotted Liner Hanger/Packer...............................................49 ST Landing Sub...............................................................................67 TORXS Expandable Liner Hanger System.......................................45 Uniball Delayed Opening Ball Seat (UB DOBS).............................66 UniFlex Liner Hanger/Packer..........................................................46 UniFlex Pro Liner Hanger/Packer....................................................46 v Alphabetical Product Index Liner Cementing Plug System COMPdril Composite Lead/Follow Plug System.............................75 Composite Landing Collar...............................................................77 Composite Solo Plug.......................................................................77 Conventional Liner Cementing Plug Systems.................................73 LFC Four Plug System......................................................................76 Pump-Down Plug.............................................................................73 Slimhole Landing Collar..................................................................74 Solo Plug.........................................................................................78 Type I Landing Collar.......................................................................73 Type II Landing Collar . ...................................................................73 Type I Wiper Plug............................................................................73 vi Insert Landing Collar - Type II ........................................................81 Insert Liner Cementing Equipment.................................................81 Insert Seal Unit ..............................................................................81 Single- and Double-Valve Float Collar............................................79 Single- and Double-Valve Float Shoe.............................................79 Tieback Seal Assemblies Bullet Seal Assembly......................................................................83 OS Seal Assembly...........................................................................83 PBR Seal Assembly.........................................................................83 Snap-In/Snap-Out Shear Release Anchor Seal Assembly.............84 Tieback Seal Assemblies................................................................83 Float Equipment Surface Cementing Equipment Cement-Filled Float Equipment . ....................................................79 EZCase Casing Bit...........................................................................80 EZReam Casing/Liner Shoe............................................................80 Insert Drillable Cementing Packoff ................................................81 Insert Float Valve ...........................................................................81 Insert Guide Shoe ..........................................................................81 Insert Installation............................................................................81 Insert Landing Collar - Type I .........................................................81 Flag Sub..........................................................................................88 LC Combination Plug Dropping Head..............................................89 Pneumatic TD2 (Top Drive) Cementing System..............................86 Positive Ball Dropping Sub.............................................................88 TD (Top Drive) Cementing Head......................................................87 TD (Top Drive) Swivel......................................................................87 TD2 (Top Drive) Cementing System................................................86 TD3m ULTRAREACH Cementing Head System . ............................85 Product Number Index Product Family No. Description H10082 Single Valve Float Shoe ................................. 79 H27020 Pump-Down Plug . ...........................................73 H10083 Double Valve Float Shoe . .............................. 79 H27223 OS Seal Assembly . .........................................83 H10087 EZReam Casing/Liner Shoe ........................... 80 H27228 JMZX Liner Tieback Packer . ...........................52 H10096 EZCase Casing Bit........................................... 80 H27410 Type I Landing Collar . .....................................73 H10183 Single Valve Float Collar . .............................. 79 H27418 LFC Landing Collar...........................................76 H10187 Double Valve Float Collar . ............................. 79 H27603 PBR Packoff .....................................................70 H26521 C-2 Liner Setting Tool .................................... 59 H27604 Cup Seal System .............................................71 H26523 2 RH Liner Setting Tool .................................. 58 H27605 ST Landing Sub ...............................................67 H26534 Hydraulic Pusher Tool .................................... 60 H27606 Ported ST Landing Sub . ..................................68 H26542 Indicating Rotating Packer Setting H27610 Cup Seal System With Extrudable Page Product Family No. Description Dog Sub . ................................................... 63 Page Ball Seat . ...................................................69 H26543 Liner Top Debris Barrier ................................. 60 H27611 Delayed Opening Ball Seat .............................65 H26545 Rotating Circulating Indicating Packer H27613 Uniball Delayed Opening Ball Seat Setting Dog Sub ........................................ 63 H26546 (UB DOBS)...................................................66 H27820 LC Combination Plug Dropping Head . ............89 Setting Dog Sub ........................................ 63 H27821 Flag Sub ..........................................................88 H26547 Hyflo Surge Protection System ...................... 61 H27825 TD (Top Drive) Swivel . ....................................87 H26655 Type II Landing Collar...................................... 73 H27828 TD (Top Drive) Cementing Head . ....................87 H26656 Insert Landing Collar - Type I ......................... 81 H27829 Positive Ball Dropping Sub .............................88 H26659 Insert Landing Collar - Type II ........................ 81 H27833 TD2 (Top Drive) Cementing System ................86 H26660 Insert Guide Shoe .......................................... 81 H27835 Pneumatic TD2 (Top Drive) H26662 Insert Float Valve ........................................... 81 H26664 Insert Drillable Cementing Packoff ................ 81 H26668 Insert Seal Unit .............................................. 81 H26672 (Type I), Slimhole Landing Collar ................................. 74 Unlocking Indicating Rotating Packer H26678 (Type II) Cementing System .....................................86 H27837 TD3m ULTRAREACH Cementing Head System...............................................85 H28105 Hydraulic Mid-String ZX Packer . ....................48 H28106 Hydraulic Double-Grip Mid-String H26680 HRD-E Liner Setting Tool ............................... 57 H26691 Extrudable Ball Seat Sub ............................... 69 H28205 Drillable Packoff Bushing . ..............................71 H26921 Type I Wiper Plug............................................ 73 H28206 RS Seal System................................................70 H26927 LFC Four Plug System . ................................... 76 (Assembly), H26938 Solo Plug ........................................................ 78 H29401 ZX Packer ...................................................48 H26941, H27420, Composite Solo Plug and Composite (Nipple), H26692 28309 (Slick H26944 Landing Collar ........................................... 77 COMPdril Composite Lead/Follow Plug System .............................................. 75 Stinger) H28207 Composite Drillable Packoff ...........................71 vii Product Number Index Product Family No. H28308 H29208 H29210 H29222 H29223 H29226 H29227 H29233 H29262 H29307, H29309 H29310, H29367 H29308 H29312 H29313 H29314 (2 RH), H29345 (HRD-E) H29337 H29410 H29410 H29413 H29413 H29416 viii Description Page Slick String Assembly .................................. 71 Hyflo II Mechanical-Set Liner Hanger . ........ 36 CMC Mechanical-Set Liner Hanger ............. 35 Hyflo III Mechanical-Set Liner Hanger......... 36 HMC Hydraulic-Set Liner Hanger ................ 28 RCM 2 Mechanical-Set Rotating Liner Hanger . .......................................... 38 HSR 2 Hydraulic-Set Rotating Liner Hanger . .......................................... 31 Hyflo II Hydraulic-Set Liner Hanger............. 30 SDD Hydraulic-Set Liner Hanger ................. 32 SLP-R Slotted Liner Hanger/Packer.............. 50 3D Liner Hanger/Packer ............................... 51 UniFlex Liner Hanger/Packer ....................... 46 UniFlex Pro Liner Hanger/Packer ................. 46 INLine Liner Hanger/Packer System............ 47 TORXS Expandable Liner Hanger System..... 45 FLEX-LOCK III Hydraulic-Set Liner Hanger............................................. 26 FLEX-LOCK III Hydraulic-Set Rotating Liner Hanger............................................. 26 FLEX-LOCK III Mechanical-Set Liner Hanger . .......................................... 33 FLEX-LOCK III Mechanical-Set Rotating Liner Hanger . .......................................... 33 ControlSET FLEX-LOCK III Hydraulic-Set Liner Hanger............................................. 25 Product Family No. H29516 H29530 H29531 H29546 (C-2), H29507 (2 RH), H29552 (HRD-E) H29551 H29612 (C-2), H29649 (HRD-E), H29619 (RH) H29625, H29629, H29645, H29648 H29635 H29640 (2 RH), H29646 (HRD-E) H29643 H29646 H29701 H29750 H29753 H29755 Description Page CT Liner Setting Sleeve ............................... 56 C-2 Liner Setting Sleeve .............................. 55 2 RH Liner Setting Sleeve ............................ 55 S Sleeve With Tieback Extension ................ 56 HRD-E Liner Setting Sleeve ......................... 56 Hyflo III Liner Packer .................................... 43 ZXP Liner Packer .......................................... 40 SLZXP Slotted Liner Hanger/Packer ............ 49 ZXPN Liner Packer . ...................................... 42 ZXP Ultra HP/HT Compression Set Liner Top Packer................................. 39 ZXPD Liner Packer ........................................ 44 Cementing PBR ............................................ 70 PBR Seal Assembly ...................................... 83 Snap-In/Snap-Out Shear Release Anchor Seal Assembly ............................ 84 Bullet Seal Assembly ................................... 83 Platinum Series Pump Down Plugs Setting Ball Junk Covers Indicating Rotating Packer Setting Dog Sub HRD-E™ Liner Setting Tools ZXP™ Ultra Liner Packer With RS Profile and FLEX-LOCK™ Style Hold Down Slips Premium High-Pressure/High-Temperature Cemented Liner Completion This premium liner hookup incorporates many modern innovative features, ensuring reliable operation and service in today’s most demanding high-pressure/high-temperature (HP/HT) openhole completions. This liner is run on a HRD-E™ setting tool that allows the liner to be worked to bottom. The ZXP™ Ultra HP/HT compression-set liner top packer is a redesigned ZXP packer intended for use in HP/HT applications. The standard ZXP packer was redesigned to withstand the higher pressures and temperatures encountered in today’s deep, hostile environments. A solid, one-piece mandrel provides maximum burst and collapse properties. Dual body lock rings lock in the FLEX-LOCK™ hold-down slips and ZX seal to limit any movement after the packer is set. The ZX seal has been modified for applications up to 500°F (260°C). The seal has been lab tested to 16,000 psi (1103 bar). The LFC™ fourplug system allows the cement to be separated from the wellbore and displacement fluids until it reaches the shoe. RS™ Seal Assembly Mechanical Set Rotating FLEX-LOCK III Liner Hanger Delayed Opening Ball Seat LFC Four Plug System LFC™ Landing Collar Cement Filled Float Collar Cement Filled Float Shoe 1 Platinum Series Pump Down Plug Liner Top Debris Barrier RCI Packer Setting Dog Sub HRD-E™ Liner Setting Tool RS™ Seal Assembly Cup Seal System UniFlex™ Pro Liner Hanger Packer ST Landing Sub Solo Plug Liner Wiper Plug Landing Collar Float Collar EZReam™ Shoe 2 Premium Cemented Liner Completion With Hanger/Packer Tested To ISO V-0 Production Packer Specification The UniFlex™ Pro liner hanger/packer is the industry’s first complete liner hanger system for cemented liner applications. The hanger/ packer is built on a one-piece mandrel with no internal connections. External moving parts are rotationally locked to the body, preventing back-off of threaded outer components and damage to hydraulic seals if extensive rotation of the liner is required to reach bottom. The hydraulic-set rotating liner hanger requires no pipe rotation to set, supports very heavy loads, and allows rotation of the liner during cementing operations for an improved cement job. The hanger/packer system complies with and has been tested to ISO 14310 grade V-0 production packer specification. The liner is run on a HRD-E™ hydraulic release setting tool, which allows the liner to be pushed, pulled, and rotated as required to work the string to bottom. The ST landing sub allows setting of the hanger and release of the running tool. After the HRD-E setting tool has been released, the ball seat reduces the magnitude of the pressure spike when the ball is expelled from the tool. Once pressure has been reached to shift the tool and expel the ball, a rupture disk bursts, hydraulic oil slowly bleeds through an orifice and provides adequate time for the pressure to be reduced at surface before the ball seat extrusion. No appreciable pressure spike hits the formation. Platinum Series Pump Down Plug Setting Ball Hyflo™ Diverter Valve INLine™ Liner Hanger/Packer Junk Cover Rotating Indicating Packer Setting Dog Sub 11-3/4 in. Liner INLine Tight-Clearance Liners A modern trend in wellbore construction involves reducing the size of the steps between casing diameters. A significant reduction in overall well cost often can be realized by using a low-annular-clearance design. The INLine™ liner hanger/packer system was specifically designed for installing tight clearance liners. INLine delivers a higher hanging capacity and pressure rating than conventional equipment of equivalent size. Higher ratings are achieved with the use of FLEX-LOCK™-style slips, ZX™ packer element, and setting piston that eliminates conventional concentric hydraulic cylinders, greatly improving pressure integrity. INLine is run as a system with the Hyflo™ diverter valve, which is installed just above the liner in the running string and auto-fill float collar. Auto-fill equipment and Hyflo diverter valves enable casing to be run at much higher trip speeds without the risk of formation breakdown. As the liner is run in the hole, fluid is taken up through the inside of the liner and placed back into the annulus above the liner through the Hyflo valve. 2 RH™ Liner Setting Tool RS™ Packoff Composite Solo Landing Collar Autofill™ Float Collar Swab Cups With Yieldable Ball Seat Guide Shoe Composite Solo Liner Wiper Plug 3 Platinum Series Pump Down Plug Setting Ball Liner Top Debris Barrier Indicating Rotating Packer Setting Dog Sub HRD-E™ Liner Setting Tool RS Packoff ZXP™ Liner Packer RS™ Nipple UB DOBS ControlSET™ FLEX-LOCK™ III COMPdril Lead/Follow Plug System Liner COMPdril™ Landing Collar Cement Filled Float Collar Cement Filled Float Shoe 4 Premium Cemented Liner System Baker Hughes has developed a liner system that greatly reduces the risk of prematurely setting a conventional hydraulic hanger due to circulation pressures exceeding the setting pressure of the liner hanger. The ControlSET™ FLEX-LOCK™ III liner hanger uses the proven design of the hydraulic set FLEX-LOCK hanger as a base model. A redundant hydraulic cylinder balances out the setting forces, allowing circulation at high rates without prematurely actuating the hanger slips. Hydraulic activation of the system occurs when landing a ball on seat within the running tool assembly while applying pressure. The ZXP™ liner packer is designed to withstand extremely high circulation rates, and high temperatures and pressures. The seal is an annealed steel and elastomer element designed to eliminate the possibility of swabbing off during high circulation rates. The liner is run on an HRD-E™ hydraulic-release setting tool. The HRD-E allows the liner to be pushed, pulled, and rotated during circulation as required to ream the liner to bottom. Gold Series Pump Down Plug Setting Ball Junk Cover Indicating Rotating Packer Setting Dog Sub HRD-E™ Liner Setting Tool ZXP™ Liner Packer RS™ Packoff RS Nipple Hydraulic Set Rotating FLEX-LOCK™ Liner Hanger Swab Cup Assembly Versatile Cemented Liner Hookup This liner assembly represents one of the most frequently run hookups in the world. It is considered the standard in many regions because of its ability to fit a variety of applications. The hydraulicset, rotating FLEX-LOCK™ III liner hanger supports heavy loads and allows rotation of the liner during the cement job. The ZXP™ liner packer provides the most rugged packing element in the industry. The element allows high circulation rates and ensures a highperformance seal at the liner top. The COMPdril™ composite lead/ follow plug system allows the cement to be separated from the wellbore and displacement fluids until it reaches the shoe. The COMPdril system is beneficial in reducing contamination of the cement slurry. The liner wiper plugs are securely attached to the COMPdril running tool with fully supported lock dogs rather than simple shear screws preventing premature release. The bodies of the COMPdril plugs are molded with a high-strength composite material and designed so that they can be drilled out easily without compromising performance. The delayed-opening ball seat offers a significant benefit, reducing pressure surge when the ball seat releases. Pressure equalization requires several minutes, allowing pressure reduction before the seat extrudes, preventing formation damage that can occur with conventional ball seats placed at the bottom of the liner. Delayed Opening Ball Seat COMPdril Four Plug System COMPdril™ Landing Collar Single Valve Cement Filled Float Collar Cement Filled Float Shoe 5 Gold Series Pump Down Plug Setting Ball Junk Cover Indicating Rotating Packer Setting Dog Sub PBR Packoff 2 RH™ Liner Setting Tool ZXPN™ Liner Packer CMC™ Liner Hanger Composite Solo Liner Wiper Plug Composite Solo Landing Collar Cement Filled Float Collar Cement Filled Float Shoe 6 Exceptional Value Hookup With Mechanical-Set Liner Hanger The CMC™ mechanical-set liner hanger is set mechanically with either right- or left-hand rotation, depending on the type of setting tool the liner is run on. Automatic J cage allows the hanger to return to the run-in position, should the hanger actuate prematurely while running in the hole. The CMC handles moderate to heavy loads. Low profile slips provide a large supported slip area and reduce potential for damage while running liner in the hole. The CMC multi-cone design provides excellent fluid bypass. The ZXPN™ compression-set liner packer is a compact liner top packer using the field-proven ZXP™ seal technology. The ZXPN is designed to withstand high circulation rates, high pressure, and moderate temperatures. The new composite solo plug and composite landing collar have been designed to increase the reliability and performance of current industry standard plugs while increasing the drillability of the shoe track. The body of the solo plug is molded with a high-strength composite material and designed for quick drillout. The CMC™ and ZXPN are included in our worldwide liner hanger standardization list. The standardization allows reduced delivery times, reduced cost, and better worldwide common practices. Gold Series Pump Down Plug Setting Ball Junk Cover Indicating Rotating Packer Setting Dog Sub PBR Packoff 2 RH™ Liner Setting Tool Exceptional Value Hookup With Hydraulic Liner Hanger The HMC™ hydraulic-set liner hanger handles moderate to heavy loads and requires no rotation to actuate. The HMC provides a positive cylinder stop and premium FLEX-LOCK™-style cylinder seals. The HMC multi-cone design provides excellent fluid bypass. The ZXPN™ compression-set liner packer is a compact liner top packer using the field-proven ZXP™ seal technology. The ZXPN is designed to withstand high circulation rates, high pressure, and moderate temperatures. The new composite solo plug and composite landing collar have been designed to increase the reliability and performance of current industry standard plugs while increasing the drillability of the shoe track. The body of the solo plug is molded with a high-strength composite material and designed for quick drillout. The HMC and ZXPN are included in our worldwide liner hanger standardization list. The standardization allows reduced delivery times, reduced cost, and better worldwide common practices. ZXPN™ Liner Packer HMC™ Liner Hanger Composite Solo Liner Wiper Plug Composite Solo Landing Collar Cement Filled Float Collar Cement Filled Float Shoe 7 Silver Series Pump Down Plug Economical, Light-Duty Cemented Liner Hookup This liner hanger assembly is perfect for use in less demanding applications that are extremely cost-sensitive. The Hyflo™ III (Hyflo) mechanical-set liner hanger and Hyflo III liner packer offer reliable service at a great value. The C-2™ (C-2) setting tool with packer setting dogs and cup seal assembly is time-tested and dependable. The hookup is typically run in vertical and low-deviation wells with relatively short liners. C-2™ Liner Setting Tool With Packer Setting Dogs Hyflo™ III Liner Packer Hyflo III Liner Hanger Type I Landing Collar Float Shoe 8 Cup Seal Assembly Type I Liner Wiper Plug The liner and hanger assembly are run into the hole, the string rotated to the left to actuate the hanger, and the liner weight slacked off. The C-2 setting tool is released with right-hand rotation, and then picked up to confirm release. Cement is pumped, followed by a pump-down plug. The pump-down plug latches into the liner wiper plug attached to the bottom of the running string, and together they are displaced to the Type I landing collar just above the float shoe. Cement is prohibited from re-entering the liner by check valves within the shoe. With the cement in place, the running string is picked up to expose the packer setting dogs, and slacked off to energize the packer. With the liner top isolated, any excess cement may be safely circulated or reversed from the wellbore. Silver Series Slotted Liner Hanger/Packer Assembly SLP-R Liner Setting Tool This customizable hookup is designed to hang slotted liner or wire wrapped screen and seal the liner top. The SLP-R™ slotted liner hanger/packer is designed primarily for running a slotted liner in horizontal well applications. The SLP-R is set hydraulically. If desired, the SLP-R can be released and retrieved with a fishing spear. The SLP-R is run on the SLP hydraulic-release running tool. A mechanical secondary release feature is incorporated, should the setting tool fail to hydraulically release. The SLP-R drill-down version is very similar to the standard SLP-R, but also allows low-torque, right-hand rotation of the slotted liner before setting. SLP-R™ Slotted Liner Hanger/Packer Slotted Liner Guide Shoe 9 Liner Drilling Applications Pump Down Plug Setting Ball Liner Top Debris Barrier Indicating Rotating Packer Setting Dog Sub HRD-E™ Liner Setting Tool ZXP™ Liner Packer Cementing PRB SDD™ Liner Hanger Composite Solo Landing Collar Float Collar EZReam™ Shoe 10 PBR Packoff Composite Solo Liner Wiper Plug Ream-Down Cemented Liner System Many areas of the world experience considerable difficulty with wellbore stability when it is time to run the liner. Sloughing shales, unconsolidated sands, differential sticking and relief of tectonic stresses—all may cause hole problems which require rigorous rotation to ream the liner into the hole. This hookup includes equipment which is specifically designed for this demanding application. The SDD™ hydraulic set liner hanger is manufactured with a rugged solid body, with excellent protection for the slips, and a patented setting mechanism which requires no hydraulic cylinder. Large, high-quality flow channels provide excellent bypass of cuttings. The ZX™ packing element includes a bonded metal and elastomer seal ring which is proven to withstand long periods of high rate circulation and resist mechanical damage. The HRD-E™ setting tool’s high torsional capacity allows high-RPM rotation when the liner must be aggressively worked into the hole. The liner top debris barrier inhibits settling of cuttings and debris in the tieback extension, which could potentially cause the setting tool to become stuck. Liner Drilling Applications Expandable Liner Hanger System Typical liner hanger systems use modular components that can be interchanged to meet specific well applications. Baker Hughes’ TORXS™ liner hanger system is a fully integrated expandable liner hanger system that has been designed for the broadest range of applications without modification or retrofitting of components. As is, the system can be used for extended-reach liners, drill/ream/washdown liners, heavy- and lightweight liners, as well as most other liner applications. Extension Stroker Assembly TORXS Hanger/Packer Anchor Assembly Casing Pup Joint Flapper Assembly TORXS is the industry’s first expandable hanger system that doesn’t compromise operational risks. TORXS is the only expandable hanger system on the market allowing the operator to run and rotate as necessary, hang the liner, release the running tool, cement the liner and optionally set the packer. This is accomplished without relying on a plug bump to activate the setting of the hanger or packer or release of the setting tool. And, because the entire system is pressurebalanced, there is little concern of prematurely setting the hanger or releasing the setting tool while working a liner in the hole. This feature, along with maximized bypass areas, high torsional capacity, no mechanisms exposed to annular fluid flow, and no hydraulic ports in the hanger body, makes TORXS a better option than conventional equipment for many well conditions. The TORXS liner hanger packer is run in on the TORXS liner setting tool. Upon reaching setting depth, a setting ball is dropped from the surface and allowed to land on an extrudable ball seat in the setting tool. Applied pressure will actuate a swage mechanism on the setting tool causing the hanger body and slips to expand, making permanent contact to the casing string. Circulation is established and cementing of the liner can be performed. After cementing, the drillpipe is reciprocated to close a flapper in the setting tool. Pressure is applied to the flapper and the swage is actuated to expand the ZX™ seal, making full permanent contact to the casing ID. Once the packer is set, an increase in pressure will burst a rupture disc in the flapper seat, allowing the run-in string to be pulled from the liner top. A liner top test can be performed before coming out of the hole if desired. Solo Plug™ System 11 Liner Drilling Applications Pump Down Plug Setting Ball Junk Cover PBR Packoff HRD-E Liner Setting Tool HRD-E™ Liner Setting Sleeve Extrudable Ball Seat Sub Solo Plug Liner Wiper Plug Type I Landing Collar Double Valve Float Collar With Baffle EZCase™ Casing Bit 12 Drill-In Liner The EZLine™ liner drilling system for Baker Hughes delivers casing and liner across tough, problematic zones. The system integrates Baker Hughes’ fluids, EZCase™ casing bits, and the field-proven liner hanger system. The combination of drilling bit and casing in one run eliminates the need for a dedicated milling trip, and allows the system to drill to bottom and be cemented in place in one trip. With a full PDC cutting structure and special alloy crown, the EZCase bits are strong enough to drill through problematic formations, yet are drillable with a milled tooth or custom PDC bit. The high-torque capability of the liner hanger running tool is ideal in reaching total depth of drilled hole for a variety of difficult formations, including depleted formations, unstable formations, and loss zones. The simple proven design of the EZLine liner drilling system is the best choice for applications where ordinary methods won’t work. Liner Drilling Applications Lead-Follow Pump Down Plugs Pup Joint With Dust Cover Rotating Dog Sub Pup Joint ZXPD™ Liner Packer HRD-E™ Setting Tool RS™ Packoff Assembly Drilldown Liner System The Drilldown liner assembly is the most robust conventional liner system in the industry and is configured to eliminate any possibility of setting the liner hanger prematurely due to high circulation pressure or pressure surging. The Drilldown ControlSET™ FLEX-LOCK™ liner hanger outside parts are rotationally locked so that there is no movement during drilling. Carbide wear buttons placed on the top and bottom of the hanger provide the cylinder and slips better protection during drilling. The ZXPD™ compression set liner packer is a compact liner top packer utilizing the field proven ZXP™ seal technology. It is designed to withstand extremely high circulation rates, pressures and moderate temperatures. All outside parts are rotationally locked so that there is no movement during drilling and carbide wear buttons provide the seal with protection during drilling. The EZCase™ casing bit has the most reliable PDC cutting structure that can be drilled out with either a roller cone bit or a PDC bit. EZCase bit are manufactured from a specialized steel alloy that allows PDC cutter to be brazed directly to the one piece bit. The HRD-E™ setting tool allows the liner to be pushed, pulled, rotated during circulation as required to drill the liner to bottom. Drilldown Control Set FLEX-LOCK™ Liner Hanger Swab Cup Assembly With Extrudable Ball Seat Composite Solo Plug Composite Landing Collar Double Valve Float Collar EZCase™ Bit 13 Liner Drilling Applications Steerable Drilling Liner (SDL) HRD-E Setting Tool HRD-E Liner Setting Sleeve Quick Connect Thruster Smart Battery Sub Bi-Directional Communication and Power Module Modular Motor with Landing Sub Reamer Drive Sub with Integral Stabilizer Pilot Directional Drilling Bottomhole Assembly 14 The Steerable Drilling Liner (SDL) features the capability to run a liner while drilling with an AutoTrak™ Rotary Steerable System. This technology allows the casing to be run when drilling to target while saving extra trips and avoiding interruption when compared conventional drilling operation. Unlike conventional drilling liner system, the SDL incorporates the technology leading AutoTrak Rotary Steerable System allowing for liner drilling of a reservoir with tight targets. With Baker Hughes field proven liner hanger system and PDC bit technology, this combination provides for a Best-In-Class system for liner drilling. The system features the ability to change the inner bottom hole assembly if needed while the liner remains downhole. Special Applications Coiled-Tubing-Deployed Liner System Coiled Tubing Connector Tubing Swivel Hydraulic Disconnect CT Liner Setting Sleeve CT Liner Setting Tool Coiled tubing has become a cost-effective method of sidetracking or deepening wells through the existing production tubing. In many cases, coiled tubing offers reduced rig-up and operating expense when compared to a drilling or workover rig. Deploying and cementing liners in these wellbores has become commonplace, due to the development of dedicated CT liner systems by Baker Hughes' openhole completions group. Liners (2-3/8 in. (60.3 mm), 2-7/8 in. (73.0 mm), and 3-1/2 in. (88.9 mm)) are routinely run on coiled tubing through 4-1/2 in. (114.3 mm) production tubing. Because rotation of the coiled-tubing bottomhole assembly (BHA) is not practical during liner operations, all primary tool functions must be hydraulic. The CT liner setting tool is used in conjunction with a special CT setting sleeve to carry the liner into the hole on a fully supported collet system, similar to the reliable HR™ setting tool (HR). Other standard coiled tubing BHA components are run above the CT setting tool, such as a coiled-tubing connector, tubing swivel, and hydraulic disconnect. Since many of these ultra-slimhole liners are set horizontally, a liner hanger may not be required. These liners are typically set on bottom. After pumping down a setting ball, pressure is applied to the coil and the CT setting tool is released. A miniature coiled-tubing pump-down plug wipes the coil, mates with the appropriate liner wiper plug, and is pumped to the landing collar as the cement is displaced. Advantages Type I Landing Collar PBR Packoff Push or pull as required while running liner into hole Easy stab-up to assemble CT setting tool into the setting sleeve Setting tool releases with straight pickup after pressure is applied Mechanical secondary release available via coiled tubing if the tool cannot be released hydraulically Smooth transitions through bore of CT setting sleeve Liner Wiper Plug Double Valve Float Shoe Circulating Valve 15 Special Applications Openhole Completion With Selective ECP Inflation Dual Wiper Plug Junk Cover Dual Wiper Plug Landing Collar Indicating Rotating Packer Setting Dog Sub HRD-E™ Liner Setting Tool ZXP™ Liner Packer RS™ Nipple External Casing Packers (ECP™) have long been used to provide an effective annular seal between zones of varying pressures or fluid types in uncemented open hole completions. Baker Hughes' patented HMR™ Horizontal Inflation Tool (HIT) is designed to positively locate and inflate multiple ECPs with cement or other desired inflation fluids. The HMR HIT assembly also prevents loss of cement from the inner string while moving between ECPs and permits excess cement to be circulated from the wellbore after final inflation. The HIT assembly may be run on an inner string during the initial liner installation, permitting single trip setting and inflation of packers as the running string is pulled out of the hole. The HMR HIT assembly can also be used to inflate ECPs on a second trip if desired. Hanger Port Isolation Tool HMC™ Liner Hanger Advantages Screen/Slotted Liner Indicating Collet Rupture Disk Drain Valve Simple and reliable location of ECPs, even in extended reach wells Positive isolation of ECP valve system during inflation Retention of inflation fluid during movement between packers Removal of excess inflation fluid from running string prior to pulling out of hole Compatible with one-trip installations HMR™ HIT Tool Reverse Plug Catcher Inflation Tool Test Sub Indicator Sub 16 Closing Door Profile Sub PAYZONE™ ECP™ Screen/Slotted Liner Guide Shoe Special Applications Cemented Liner Above Screen or Slotted Liner Junk Cover In many openhole completions, operators require positive cement isolation above the production interval. An ECP™ and pressure-actuated cementing (PAC) valve run in tandem can provide the desired isolation. The PAC valve is used to perform a stage cement job just above the slotted pipe or wire wrapped screen. The valve opens and closes hydraulically; no pipe manipulation is necessary to operate. An ECP is required to isolate the slotted pipe or screen from the cement job above. Compatibility between liner setting tool, PAC valve closing seat, landing collar, and plugs must be verified before the installation. Packer Setting Dog Sub HRD-E™ Liner Setting Tool A similar completion can be designed that includes a cemented liner above and below the PAC valve and ECP (two-stage cemented liner). The Type II landing collar in this case would be positioned near the shoe, rather than immediately below the ECP. ZXP™ Liner Packer RS™ Nipple RS™ Seal Assembly HMC™ Liner Hanger LFC™ Plug System Solid Liner PAC Valve PAYZONE™ ECP™ Type II Landing Collar Screen/Slotted Liner Guide Shoe 17 Special Applications Setting Ball Hydraulic Pusher Tool Slotted Liner Hanger/Packer Assembly This fit-for-purpose hookup is designed to hang a slotted liner or wire-wrapped screen and seal the liner top. The SLZXP™ liner hanger/packer is built around the proven ZX seal element, which is highly resistant to swaboff at high circulation rates and ensures long-term, high-performance sealing. Bi-directional slips accept medium to heavy loading from either direction. The SLZXP is run and set using a liner setting tool and a hydraulic pusher tool. An inner string allows circulation through the shoe, and torque fingers permit rotation if the liner must be washed and worked into the hole. Applied pressure on the running string sets and packs off the SLZXP and releases the HRD-E™ liner setting tool. HRD-E™ Liner Setting Tool Hydro-Trip Sub SLZXP™ Liner Hanger/Packer Screen/Slotted Liner Slick Stringer Flapper Valve/ Drillable Packoff Guide Shoe 18 For lighter-duty applications, a retrievable slotted liner hanger/packer is also available in the SLP-R™ liner hanger packer. Special Applications Monobore Liner Top Completion Monobore completions are gaining favor in many applications. Although basic monobore liner systems have been available for many years, Baker Hughes has developed several dedicated monobore systems for more demanding situations. Surface Controlled Subsurface Safety Valve Snap-In/Snap-Out Shear Release Anchor (SISOSR) Seal Assembly S™ Liner Setting Sleeve (SISOSR Compatible) Based on tubing movement calculations, it may not be desirable to use a floating seal assembly on the production tubing. This hookup allows the tubing seal assembly to be anchored into the liner top, but provides a reliable method of spacing out to land the tubing at surface. Standard production tubing jewelry and safety systems can be used, eliminating the need for additional specialized equipment. First, a standard liner assembly is run, set, and cemented in place. On the second trip, a double-grip JMZX™ liner tieback packer with a special snap-in/snap-out shear-release-compatible S™ liner setting sleeve is run, stabbed into the existing liner top, and set. The double-grip JMZX liner tieback packer includes premium features such as the patented ZX™ seal element, opposing FLEX-LOCK™ slips to accept axial loading in either direction, and the highly dependable Bullet Seal™ technology. The setting mechanism of the JMZX requires no setting balls, blanking plugs, or rotation. On the final trip, a completion-type snap-in/snap-out, shear-release anchor seal assembly is run on the completion string, along with any other jewelry and safety valve as required. After the necessary space out is determined using the snap-in/snap-out feature, the tubing is landed and the seal assembly is anchored in place. No rotation is required during this completion process. The seal assembly can be furnished with rotational and/or shear release, for redundant methods of retrieving the tubing should the well require workover. Double-Grip JMZX™ Liner Tieback Packer Liner Setting Sleeve (Existing Liner Top) 19 Special Applications Pump Down Plug Setting Ball Indicating Rotating Packer Setting Dog Sub 2 RH™ Liner Setting Tool Hyflo™ III Liner Top Packer Slick Stinger Inner String Drillable Packoff Hydraulic Set FLEX-LOCK™ Liner Hanger Liner Drillable Packoff Slick Stinger Type II Landing Collar Cement Filled Float Collar Cement Filled Float Shoe 20 Inner String Cementing for Large-Diameter Liners Large-diameter cemented liners are becoming a common practice because of increased drilling activity in deep water. Historically, shallow gas was covered with the 13-3/8-in. casing string. Today, 16-in. liners are typically used to case off shallow gas in deep water. Baker Hughes uses the hydraulic-set FLEX-LOCK™ liner hanger for all large-diameter liners. Inner string cementing reduces cement contamination and reduces displacement time. The inner string equipment is designed for cementing large diameter liners through tubing or drillpipe inner string. The inner string eliminates drilling out large quantities of cement. The inner string extends down to the bottom of the liner and provides better displacement accuracy than 16-in. liner wiper plugs. The small pump-down plugdrills much faster than large 16-in. liner wiper plugs. Special Applications Float-In Liner Operation Junk Cover Indicating Rotating Packer Setting Dog Sub HRD-E™ Liner Setting Tool When a major North Sea operator wanted to run a very heavy liner in an extended reach horizontal well, they were faced with a number of significant challenges. Equivalent Circulating Density (ECD) had to be watched closely due to the narrow fracture gradient to pore pressure window. Hole drag in the horizontal section would be an issue, based on modeling and field experience. Due to the high-profile nature of the project, it was preferable to use as much proven equipment as possible. A decision was made to design a Mud-over-Air (MoA) floating liner system. This would effectively reduce the weight of the liner casing in mud from 43.4 lb/ft (64.7 kg/m) to only 6.3 lb/ft (9.4 kg/m) with air inside the liner. This would greatly reduce friction between the liner and the borehole wall. ZXP™ Liner Packer RS Seal Assembly RS™ Nipple Ported Sub Hydraulic Set FLEX-LOCK™ Liner Hanger Cementing PBR ST™ Landing Sub PBR Packoff Modified ST Landing Sub LFC Plug System Type I LFC™ Landing Collar Over 14,950 feet (4,560 m) of 9-5/8 in., 53.5 lb/ft (79.8 kg/m) liner casing was run with local standard FLEX-LOCK™ hydraulic set liner hanger, ZXP™ liner top packer, and RS™ nipple. The modified hookup also included a polished bore receptacle to provide an additional sealing location below the hanger. The liner was run in on a conventional HRD-E™ hydraulic release liner setting tool, with dual ST™ landing subs, a ported sub and dual packoffs as shown. The lower ST landing sub was modified with a single bore trip ball, which provided the isolation between the air and mud while floating the liner in. To provide necessary weight and rigidity to push the liner into the hole, 6-5/8 in. (168.3 mm) drill-pipe was used. The 6-5/8 in. (168.3 mm) was kept full from the ST landing sub to surface on the trip in. When the liner reached TD, pressure was applied to trip the lower ST sub, and the entire hole was filled and stabilized. Normal liner hanging and cementing operations were carried out per standard operational practice, and the liner top packer was set and successfully tested. The operator is able, using Baker Hughes' technology and the MoA technique, to reach target bottomhole locations that would typically require at least one more casing point. Savings in capital and rig expense are notable. Float Collar Float Shoe 21 Special Applications MPas EQUALIZER Screen One-Trip Openhole Completion System Junk Cover HRD-E™ Liner Setting Tool ZXP™ Liner Packer FLEX-LOCK™ Liner hanger The MPas™ EQUALIZER™ One-Trip Open Hole Completion System offers optimized production, delays water/gas coning, minimizes or eliminates annular flow, and encourages uniform inflow along the lateral. In one case history from Saudi Aramco (SPE 85332) this production technology saved the operator $240,000 USD in completion costs and doubled production over similar horizontal offset wells. The well came in at 10,000 bbl/day (1,590 m), with a higher PI and better inflow profile compared to 5,000 bbl/day (795 m) production from neighboring cemented and perforated conventional completions. Strategic placement of MPas packers allows zonal isolation if conformance issues require future remediation. Hanger Port Isolation Tool Select Set Collet EQUALIZER™ Screen 22 MPas™ Packer Guide Shoe Special Applications Liner Top Tieback With Integrity Test Retrievamatic Test Packer Junk Cover Casing Scraper Top Dress Mill Indicator Rotating Packer Setting Dog Sub PBR Packoff Tieback Polish Mill If a hydraulic seal cannot be achieved by either cement or a liner top packer, repair of the liner top may be required. After cleanup of the existing tieback extension in the well, a tieback packer may be run to remedy the leak. The first run is made with a casing scraper and tandem tieback mill assembly. The casing scraper is worked across the packer setting depth, while the polishing mill cleans the ID of the sleeve and the top dress mill removes any potential burrs or damage. On the second run, a ZXP™ liner tieback packer with seal assembly is run with the corresponding setting tool. After the seal assembly is stabbed into the tieback extension, a pressure test is performed. After successful pressure test, set the ZXP packer. A final pressure integrity test is preformed. If required, a negative or inflow test can be performed on the same trip using a Retrievamatic™ test packer, run above the liner setting tool. Elimination of an additional trip considerably reduces rig time and expense. 2 RH Liner Setting Tool 2 RH™ Liner Setting Sleeve ZXP™ Liner Packer Seal Assembly 23 24 Liner Hangers ControlSET FLEX-LOCK III Hydraulic-Set Liner Hanger Product Family No. H29416 APPLICATION Various regions of the world have historically experienced difficulties getting liner systems to target depth due to well conditions that inherently result in a stuck liner. The practice of washing and reaming liners through these difficult hole sections is a proven technique for getting liners to bottom. However, a significant risk increase exists of prematurely setting a conventional hydraulic hanger due to circulating pressures exceeding the setting pressure capabilities of typical hydraulic hangers. Baker Hughes has developed a liner system that greatly reduces the risk of reaming or partially drilling a liner to total depth. Using the proven design of the hydraulic-set FLEX-LOCK™ III hanger as a base model, modifications were then implemented to produce a robust and functional system. A patented, redundant hydraulic cylinder, which balances out the setting forces, was developed to allow the liner to be run in, while circulating at high rates, without prematurely actuating the hanger slips. Hydraulic activation of the system occurs when landing a ball on seat within the running tool assembly while applying pressure. Advantages Designed for ream-down or limited drill-down applications Redundant hydraulic cylinders provides the ability to circulate at high rates while drilling or reaming in liner Field-proven FLEX-LOCK technology for maximum hanging capacity and ease of operation Nonwelded construction for robustness Proprietary slip design results in substantially lower and more uniform stresses in both the parent casing and the hanger mandrel (body) as axial loads are applied Premium hydraulic cylinders seals for higher temperature and pressure ratings ControlSET FLEX-LOCK III Hydraulic Set Liner Hanger Product Family No. H29416 25 Liner Hangers FLEX-LOCK III Hydraulic-Set Liner Hanger Product Family No. H29410 APPLICATION The patented FLEX-LOCK™ hydraulic-set liner hanger series is capable of hanging exceptionally heavy liners. This unique hanger can be provided as a complete assembly, or in kit form. The kit is installed without welding onto a standard FLEX-LOCK body, a joint of liner casing, or on a polished bore receptacle body. The FLEX-LOCK liner hanger is ideal for liner applications where corrosionresistant alloys (CRAs) are used. The FLEX-LOCK kit can be mounted directly onto the CRA casing, representing a significant savings over a CRA solid body hanger. Like the familiar HMC™ hydraulic liner hanger, differential pressure across an integral hydraulic cylinder strokes the slips into engagement with the casing. The dramatic increase in hanging capacity over cone-type hangers results from state-of-the-art design and finite element analysis study. Loads transfer circumferentially into the slip seat, rather than radially inward to the mandrel as the liner weight is hung. High load stresses on the mandrel beneath the slips are avoided, preventing collapse of the hanger body under heavy loading. Stress hot spots in the parent casing are eliminated. FLEX-LOCK III Hydraulic-Set Rotating Liner Hanger Product Family No. H29410 APPLICATION The FLEX-LOCK hydraulic-set rotating liner hangers incorporate a tapered roller bearing assembly that allows the liner to be rotated with the hanger in the set position while cementing the liner. This bearing package allows the liner to be rotated at higher RPM than hangers using conventional ball or journal bearing systems. Advantages 26 Proprietary slip design results in substantially lower and more uniform stresses in both the parent casing and the hanger mandrel as axial load is applied Kit hanger can be provided with mandrel or without, for mounting on casing of any weight, grade or thread Hydraulic cylinder compatible with liner to meet NACE specifications when required Premium hydraulic cylinder seals withstand up to 10,000 psi (689.6 bar) at 400°F (204°C) Tapered roller bearings (rotating version) allow rotation of liner after setting, resulting in improved cement job Double grip retrievable version available Non left-hand rotating option for use with HRD-E setting tools ensures secondary release if required FLEX-LOCK III Hydraulic Set Liner Hanger Product Family No. H29410 Rotating FLEX-LOCK III Hydraulic Set Liner Hanger Product Family No. H29410 Liner Hangers SPECIFICATION GUIDE FLEX-LOCK Hydraulic Set and Hydraulic Set Rotating Liner Hangers Liner Hanger Size (Liner x Casing) in. 3-1/2 x 5 3-1/2 x 5-1/2 4 x 5-1/2 4 x 5-3/4 Casing Weight lb/ft kg/m in. mm 11.5-15 17.15-22.37 4.240 107.70 18 26.84 4.120 104.65 5-1/2 x 7-5/8 kg/m in. mm 48.17-59.65 8.634 219.30 7-5/8 x 9-5/8 43.5-47 64.87-70.09 8.480 215.39 47-53.5 70.09-79.78 8.359 212.32 7 x 10-3/4 32.8-85.3 48.91-127.21 8.955 227.45 32.8-55.5 48.91-82.77 9.460 240.28 51-73.2 76.06-109.16 9.152 232.46 4.500 114.30 38.77-44.29 4.240 107.70 32.3 48.16 4.120 104.64 14-17 20.87-25.35 4.732 120.19 20 29.82 4.618 117.29 60-65 89.48-96.93 10.500 266.70 18 26.84 4.940 125.48 42-54 62.63-80.53 10.679 271.24 147.80 54-60 80.53-89.48 10.571 268.50 60-66.7 89.48-99.47 10.475 266.07 29.83-52.20 5.819 35-41 52.20-61.14 5.625 142.88 35-42.7 52.20-63.68 5.560 141.22 25.35-38.77 38.77-47.72 6.106 5.924 155.09 7-5/8 x 10-3/4 9.188 x 11-3/4 9-5/8 x 11-3/4 71 105.88 10.410 264.41 54.5-72 81.28-107.37 12.140 308.36 48-98 71.58-146.15 11.718 297.63 9-7/8 x 13-3/8 48-80.7 71.58-120.35 12.050 306.07 10-3/4 x 13-3/8 48 -72 71.58-107.37 12.146 308.51 75-84 111.85-125.27 14.700 373.38 84-109 125.27-162.55 14.375 365.13 87.5 130.49 17.400 441.96 9-5/8 x 13-3/8 150.46 32-35 47.72-52.20 5.820 147.83 35-38 52.20-56.67 5.775 146.68 38-41 56.67-61.14 5.675 144.15 24-33.7 35.79-50.25 6.595 167.51 29.7-39 44.29-58.16 6.455 163.95 42.8-45.3 63.83-67.55 6.275 159.38 47.1 70.24 6.215 157.86 24-33.7 35.79-50.25 6.595 167.51 29.7-39 44.29-58.16 6.455 163.95 42.8-45.3 63.83-67.55 6.275 159.38 47.1 70.24 6.215 157.86 5 x 9-5/8 40-53.5 59.65-79.78 8.334 211.68 5-1/2 x 9-5/8 40-53.5 59.65-79.78 8.334 211.68 40-53.5 59.65-79.78 8.334 211.68 43.5-58.4 64.87-87.09 8.234 209.14 7 x 9-5/8 lb/ft 32.3-40 20.87-34.30 26-32 5 x 7-5/8 Maximum OD 14-23 17-26 5x7 in. Casing Weight 26-29.7 20-35 4-1/2 x 7 Liner Hanger Size (Liner x Casing) Maximum OD 13-3/8 x 16 • 16 x 18-5/8 • 13-3/8 x 20 • 16 x 20 • 94-169 140.18-252.03 18.053 458.55 131-169 195.36-252.03 17.500 444.50 163-187 243.08-278.87 17.400 441.96 l Not available in rotating version. Certain size/weight ranges available only in original Hydraulic FLEX-LOCK (Product Family No. H29280), and Hydraulic Rotating FLEX-LOCK (Product Family No. H29281). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 27 Liner Hangers HMC Hydraulic-Set Liner Hanger Product Family No. H29223 APPLICATION The HMC™ hydraulic-set liner hanger is the standard by which all other modern liner hangers are compared. It is set hydraulically by applied pressure through the run-in string, and is designed to support medium to heavy liner loads. The hanger is widely used in deep and high angle wells, where actuation of mechanical-set hangers may not be preferred. A setting ball is dropped and/or circulated to a ball seat in the landing collar or running string. Differential pressure acts on the hydraulic cylinder, moving slips up the cones to the set position. The high-strength hydraulic cylinder is designed to provide high burst and collapse resistance. Recent upgrades to the HMC include a positive cylinder stop and premium FLEX-LOCK™-style cylinder seals. Advantages Hanger sets with applied hydraulic pressure No pipe rotation required to set hanger Large slip area capable of hanging moderate to long liners Multi-cone design provides excellent fluid bypass Premium cylinder seals ensure high-pressure/ temperature integrity Every hydraulic setting mechanism is factory tested to ensure downhole reliability Available with L-80 or Q-125 body as standard HMC Hydraulic Set Liner Hanger Product Family No. H29223 28 Liner Hangers Specification Guide HMC Hydraulic Set Liner Hanger Liner Hanger Size (Liner x Casing) Casing Weight Maximum OD in. lb/ft kg/m in. mm 2-7/8 x 4-1/2 10.50-12.60 15.66-18.79 3.750 95.25 13-15.5 19.38-23.11 4.625 117.48 3-1/2 x 5-1/2 4 x 5-3/4 4-1/2 x 6-5/8 4-1/2 x 7 17 25.35 4.500 114.30 20-23 29.82-34.30 4.375 111.12 17-19.5 25.35-29.08 4.900 124.46 5 x 7-5/8 5-1/2 x 7 5-1/2 x 7-5/8 in. 5-1/2 x 8-5/8 6-5/8 x 8-5/8 7 x 9-5/8 Casing Weight Maximum OD lb/ft kg/m in. mm 24-28 35.79-41.75 7.750 196.85 32-36 47.72-53.68 7.562 192.07 40-44 59.65-65.62 7.375 187.32 32-36 47.72-53.68 8.500 215.90 40-47 59.65-70.09 8.375 212.72 70.09-79.78 8.313 211.15 20-24 29.83-35.79 5.750 146.05 47-53.5 28-32 41.75-47.72 5.375 136.53 53.5-61.1 79.78-91.12 8.125 206.37 23-26 34.30-38.77 6.050 153.67 43.5-47 64.87-70.09 8.437 214.29 26-32 38.77-47.72 5.875 149.22 53.5 79.78 8.313 211.15 146.05 45.5-55.5 67.85-82.77 9.500 241.30 35 52.19 38-41 56.67-61.14 5.625 142.87 17 23.35 6.250 158.75 23-26 5x7 Liner Hanger Size (Liner x Casing) 34.30-38.77 5.750 6.000 7-5/8 x 9-5/8 60.7 90.52 9.375 238.12 65.7-71.1 97.98-106.03 9.188 233.37 152.40 7-5/8 x 11-3/4 60-66.7 89.48-99.47 10.375 263.52 8-5/8 x 10-3/4 60.7 90.52 9.400 238.76 60-66.7 89.48-99.47 10.438 265.12 66.7-71 99.47-105.88 10.375 263.52 71.8 107.08 10.438 265.12 61-68 90.97-101.41 11.875 301.62 72-86 107.37-128.25 11.750 298.45 26-32 38.77-47.72 5.875 149.22 35 52.19 5.800 147.32 38 56.67 5.625 142.87 20-26.4 29.82-39.37 6.688 169.87 29.7-33.7 44.29-50.25 6.500 165.10 39 58.16 6.375 161.92 23 34.30 6.156 156.36 23-26 34.30-38.77 6.125 155.57 26-29 38.77-43.25 6.030 153.16 20-26.4 29.82-39.37 6.688 169.87 29.7-33.7 44.29-50.25 6.500 165.10 39 58.16 6.375 161.92 42.8-45.3 63.83-67.55 6.250 158.75 7-5/8 x 10-3/4 9-5/8 x 11-3/4 9-5/8 x 11-7/8 9-5/8 x 13-3/8 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 29 Liner Hangers Hyflo II Hydraulic-Set Liner Hanger Product Family No. H29233 APPLICATION The Hyflo™ II hydraulic-set liner hanger is an economical, light-to medium-duty liner hanger that is suitable for short to moderate length liners. It is also ideal for highly deviated/horizontal and some multilateral applications. This hanger incorporates all of the hydraulic setting features of the highly reliable HMC™ liner hanger, but has only three slips, rather than the six used on the HMC. The hanger body can be ordered as P-110 or L-80 as a standard. Advantages Hanger sets with applied hydraulic pressure No pipe rotation required to set hanger Inexpensive hanger for cost-sensitive, lighter-duty applications Multicone design provides maximum bypass area Premium FLEX-LOCK™ cylinder seals for high-pressure/temperature integrity Positive stop prevents over-travel of hydraulic cylinder Cone-grip slips available to prevent floating of very short, light liners SPECIFICATION GUIDE Hyflo II Hydraulic Set Liner Hanger Liner Hanger Size (Liner x Casing) in. Casing Weight Maximum OD lb/ft kg/m in. mm 13-15 19.38-22.37 4.188 106.37 18 26.84 4.062 103.17 17 25.35 4.500 114.30 17-19.5 25.35-29.08 4.900 124.46 18.3 27.29 4.875 123.82 23-26 34.30-38.77 6.000 152.40 26-32 38.77-47.72 5.875 149.22 17-20 25.35-29.82 6.125 155.57 23-26 34.30-38.77 6.000 152.40 26-32 38.77-47.72 5.875 149.22 35-38 52.20-56.67 5.680 144.27 20-23 29.82-34.30 6.156 156.36 29 43.24 5.962 151.43 5-1/2 x 7-5/8 29.7-33.7 44.29-50.25 6.500 165.10 5-1/2 x 8-5/8 32-36 47.72-53.68 7.563 192.10 6-5/8 x 8-5/8 32-36 47.72-53.68 7.563 192.10 32.3-36 48.17-53.68 8.500 215.90 40-47 59.65-70.09 8.375 212.72 47-53.5 70.09-79.78 8.312 211.12 43.5-47 64.87-70.09 8.438 214.32 53.5 79.78 8.312 211.12 45.5-55.5 67.85-82.77 9.500 241.30 3-1/2 x 5 3-1/2 x 5-1/2 4 x 5-3/4 4-1/2 x 7 5x7 5-1/2 x 7 7 x 9-5/8 7-5/8 x 9-5/8 7-5/8 x 10-3/4 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 30 Hyflo II Hydraulic Set Liner Hanger Product Family No. H29233 Liner Hangers HSR 2 Hydraulic-Set Rotating Liner Hanger Product Family No. H29227 APPLICATION The HSR 2™ hydraulic-set rotating liner hanger is a light- to medium-duty cone-type hanger that allows rotation after the liner is hung. Hydraulic setting makes the HSR 2 ideal for short horizontal liners when cement integrity is a concern. The same tapered roller bearing arrangement is used as in the FLEX-LOCK™ rotating hangers, permitting reliable rotation of the liner string during cementation. Advantages The HSR 2 is an improved version of the original design, incorporating a one-piece mandrel, optimized slip load distribution, and upgraded hydraulic cylinder seals. Uses the same proven hydraulic setting mechanism as the HMC™, FLEX-LOCK, and Hyflo™ II hangers Tapered roller bearing allows liner to be rotated in the set position for improved cement jobs Non-welded construction for robustness Compatible with liner string metallurgy, including corrosionresistant alloys SPECIFICATION GUIDE HSR 2 Hydraulic Set Rotating Liner Hanger Liner Hanger Size (Liner x Casing) in. 4 x 5-1/2 4 x 5-3/4 4-1/2 x 7 5x7 5 x 7-5/8 5-1/2 x 7-5/8 5-1/2 x 8-5/8 7 x 9-5/8 9-5/8 x 13-3/8 Casing Weight Maximum OD lb/ft kg/m in. mm 14 20.87 4.812 122.22 15.5 23.11 4.750 120.65 17 25.35 4.688 119.07 20 29.82 4.562 115.87 17-19.5 25.35-29.08 4.900 124.46 17-20 25.35-29.82 6.125 155.57 23-26 34.30-38.77 6.000 152.40 29-32 43.24-47.72 5.875 149.22 35-38 52.19-56.67 5.750 146.05 41 61.14 5.562 141.27 17 25.35 6.312 160.32 20-23 29.82-34.30 6.125 155.57 23-26 34.30-38.77 6.000 152.40 29-32 43.24-47.72 5.875 149.22 24-26.4 35.79-39.37 6.688 169.87 29.7-33.7 44.28-50.25 6.531 165.88 39 58.16 6.375 161.92 24-26.4 35.79-39.37 6.688 169.87 29.7-33.7 44.28-50.25 6.531 165.88 42.8 63.83 6.281 159.53 40-44 59.65-65.62 7.375 187.32 32.3-36 48.17-53.68 8.500 215.90 40-47 59.65-70.09 8.437 214.29 47-53.5 70.09-79.78 8.312 211.12 54.5-72 81.27-107.37 12.000 304.80 72-85 107.37-126.76 11.750 298.45 Certain size/weight ranges available only in original HSR design, (Product Family No. H29216). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. HSR 2 Hydraulic Set Rotating Liner Hanger Product Family No. H29227 31 Liner Hangers SDD Hydraulic-Set Liner Hanger Product Family No. H29262 APPLICATION There are formations that are absolutely uncooperative when it’s time to run the liner. The string may require aggressive rotation for many hours to be worked to depth. The SDD™ hydraulic-set liner hanger is designed as the most rugged hanger available to the industry for these applications. The solid hanger body is machined from one piece to ensure durability, complete protection for the slips, and quality fluid bypass for unimpeded circulation of cuttings and debris. FLEX-LOCK™-style slips are standard to provide high load capacities. The hanger slips are actuated by discrete pistons, rather than by a hydraulic cylinder. As a result, fluid courses may be milled as deep as the OD of the liner between the slip cavities. In most sizes, burst and collapse ratings equal to mechanical-set hangers can be achieved since there is no hydraulic cylinder. The aggressive cutting shape of the skids helps to break up cuttings while working the liner down. Carbide buttons reduce OD wear. Advantages Robust solid-body design allows rotation at high torque and RPM, with total protection from slip damage Quality bypass allows high circulation rates and removal of larger cuttings without packing off Slips tied to a common activator ring, ensuring uniform contact with casing. Pressure acting on the setting pistons generates force to stroke activator ring Compact design reduces pressure drop and minimizes rigid tool length when working through dog legs Elimination of hydraulic cylinder improves burst and collapse ratings over conventional hydraulic-set hangers Bypass Comparison (flow area in white) SDD Hydraulic Set Liner Hanger Product Family No. H29262 SPECIFICATION GUIDE SDD Hydraulic Set liner Hanger Liner Hanger Size (Liner x Casing) in. 5x7 5 x 7-5/8 5-1/2 x 7-5/8 7 x 9-5/8 Conventional Hydraulic Hanger Casing Weight Maximum OD lb/ft kg/m in. mm 26-32 38.77-47.72 5.930 150.62 35-38 52.19-56.67 5.758 146.25 33.7-39 50.25-58.16 6.455 163.95 33.7-39 50.25-58.16 6.455 163.95 42.8 63.83 6.331 160.81 36-43.5 53.68-64.87 8.500 215.90 47-58.4 70.09-87.09 8.234 209.14 7-5/8 x 9-5/8 53.5 79.78 8.334 211.68 7-5/8 x 10-3/4 32.8-65.7 48.91-97.98 9.355 237.61 9-5/8 x 11-3/4 60-66.7 89.48-99.47 10.450 265.43 9-5/8 x 13-3/8 61-72 90.97-107.37 12.004 304.90 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 32 SDD™ Hydraulic Hanger Liner Hangers FLEX-LOCK III Mechanical-Set Liner Hanger Product Family No. H29413 APPLICATION The patented FLEX-LOCK™ mechanical-set liner hanger series is capable of hanging exceptionally heavy liners. This unique hanger can be provided as a complete assembly, or in kit form. The kit is installed without welding on a standard FLEX-LOCK body, a joint of liner casing, or on a polished bore receptacle body. In effect, the liner casing is the mandrel of the hanger. A single kit may be mounted on a variety of mandrels with different threads, weights, or grades. FLEX-LOCK mechanical-set liner hangers are ideal for liner applications where maximum burst and collapse pressure ratings are required. The FLEX-LOCK kit can be mounted directly onto corrosion-resistant alloy casing, representing a significant savings over a corrosion-resistant solid body hanger. The improved drag spring/J-cage assembly is available for right- or left-hand setting, and reduces presetting compared to pin-type actuation mechanisms. The dramatic increase in hanging capacity over cone-type hangers results from stateof-the-art design and finite element analysis study. Loads transfer circumferentially into the slip seat, rather than radially inward to the mandrel as the liner weight is hung. Load stresses on the mandrel beneath the slips are eliminated, preventing collapse of the hanger body under heavy loading. Stress hot spots in the parent casing are eliminated. Excellent circulation is achieved through fluid courses located in the slip seat and behind the slips. Flow area is the same after setting the hanger as in the run-in position. FLEX-LOCK III Mechanical-Set Rotating Liner Hanger Product Family No. H29413 APPLICATION The FLEX-LOCK mechanical-set rotating liner hanger incorporates a tapered roller bearing assembly that allows the liner to be rotated with the hanger in the set position while cementing the liner. This bearing package allows the liner to be rotated at higher RPM than hangers incorporating conventional ball or journal bearing systems. FLEX-LOCK III Mechanical Set Rotating Liner Hanger Product Family No. H29413 FLEX-LOCK III Mechanical Set Liner Hanger Product Family No. H29413 Advantages Proprietary slip design results in substantially lower and more uniform stresses in both the parent casing and the hanger mandrel as axial load is applied Kit hanger can be provided with mandrel, or without, for mounting on casing of any weight, grade, or thread Meets NACE specifications when required Automatic J-cage design allows hanger to return to run-in position should hanger preset while running in hole Tapered roller bearings (rotating version) allow rotation of liner resulting in improved cement job 33 Liner Hangers SPECIFICATION GUIDE FLEX-LOCK Mechanical Set and Mechanical Set Rotating Liner Hangers Liner Hanger Size (Liner x Casing) in. 3-1/2 x 5 3-1/2 x 5-1/2 4-1/2 x 7 5x7 Casing Weight Maximum OD lb/ft kg/m in. mm 11.5-15 17.15-22.37 4.240 107.69 18.0 26.84 4.120 104.64 14-23 20.87-34.30 4.500 114.30 26-29.7 38.77-44.29 4.240 107.69 32.3 48.17 4.120 104.64 20-32 29.83-47.72 5.819 147.80 35-41 52.19-61.14 5.625 142.87 17-26 25.35-38.77 6.106 155.09 26-32 38.77-47.72 5.924 150.46 35-38 52.19-56.67 5.775 146.68 24-33.7 35.79-50.25 6.595 167.51 29.7-39 44.29-58.16 6.455 163.95 42.8-45.3 63.83-67.55 6.275 159.38 47.1 70.24 6.212 157.78 29.0 43.24 6.025 153.03 24-33.7 35.79-50.25 6.595 167.51 29.7-39 44.29-58.16 6.455 163.95 42.8-45.3 63.83-67.55 6.275 159.38 47.1 70.24 6.215 157.86 40-53.5 59.65-79.78 8.334 211.68 43.5-58.4 64.87-87.09 8.234 209.14 64.9-70.3 96.79-104.84 7.937 201.60 75.6 112.74 7.815 198.50 66.9 99.77 8.312 211.12 32.3-40 48.17-59.65 8.634 219.30 43.5-47 64.87-70.09 8.480 215.39 53.50 79.78 8.359 212.31 7-5/8 x 10-3/4 51-73.2 76.05-109.16 9.152 232.46 7-3/4 x 11-3/4 42-79 62.63-117.81 10.237 260.01 42-54 62.63-80.53 10.679 271.25 9-5/8 x 11-3/4 54-60 80.53-89.48 10.571 268.50 5 x 7-5/8 5-1/2 x 7 5-1/2 x 7-5/8 7 x 9-5/8 7 x 9-7/8 7-5/8 x 9-5/8 65-66.7 96.93-99.47 10.475 266.07 9-5/8 x 13-3/8 48-98 71.58-146.15 11.718 297.63 10-3/4 x 13-3/8 48-72 71.58-107.37 12.141 308.38 Certain size/weight ranges available only in original Mechanical FLEX-LOCK™ (Product Family No. H29278) or Mechanical Rotating FLEX-LOCK (Product Family No. H29279). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 34 Liner Hangers CMC Mechanical-Set Liner Hanger Product Family No. H29210 APPLICATION The CMC™ mechanical-set liner hanger is set mechanically with either right- or left-hand rotation, depending on the type of setting tool the liner is run on. It is designed to handle medium to heavy liner loads. The staggered cone design provides maximum bypass area while running in and circulating. Automatic J-cage allows the hanger to return to the run-in position, should the hanger actuate prematurely while running into the hole. Advantages T-slot bowsprings eliminate the use of set screws Excellent bypass area in run-in and set position Open bottom J-cage, available for right- or left-hand setting Automatic J-cage allows hanger to return to run-in position should the hanger preset while running in hole Low profile slips provide large supported slip area and reduce potential for damage while running in SPECIFICATION GUIDE CMC Mechanical Set Liner Hanger Liner Hanger Size (Liner x Casing) in. 3-1/2 x 5 Casing Weight Maximum OD lb/ft kg/m in. mm 13-15 19.38-22.37 4.188 106.37 18 26.84 4.062 103.17 14-15.5 20.87-23.11 4.625 117.47 17 25.35 4.500 20-23 29.82-34.29 4.375 14-15.5 20.87-23.11 4.750 120.65 17 25.35 4.625 117.47 23 34.29 4.460 28-32 41.75-47.71 35 Liner Hanger Size (Liner x Casing) in. Casing Weight Maximum OD lb/ft kg/m in. mm 32.3-36 48.16-53.68 8.500 215.90 40-47 59.64-70.08 8.375 212.72 47-53.5 70.08-79.77 8.312 211.12 114.30 53.5-61.1 79.77-91.12 8.125 206.37 111.12 70.3 104.84 7.875 200.02 45.5-55.5 67.84-82.77 9.500 241.30 60.7-71.1 90.52-106.03 9.250 234.95 113.28 36-40 53.68-59.64 8.600 218.44 5.375 136.52 43.5-47 64.86-70.08 8.437 214.29 52.19 5.350 135.89 53.5 79.77 8.313 211.15 20-26 29.82-38.77 6.000 152.40 58.4 87.09 8.250 209.55 26-32 38.77-47.71 5.875 149.22 32.7-40.5 48.76-60.39 9.750 247.65 35 52.19 5.750 146.05 45.5-55.5 67.84-82.77 9.500 241.30 38-41 56.66-61.13 5.625 142.87 60.7 90.52 9.375 238.12 17-20 25.35-29.82 6.125 155.57 65.7-71.1 97.98-106.03 9.187 233.34 23 34.29 6.000 152.40 73.2 109.16 9.125 231.77 26-32 38.77-47.71 5.875 149.22 85.3 127.21 8.875 225.42 35 52.19 5.750 146.05 60-66.7 89.48-99.47 10.437 265.09 38-41 56.66-61.13 5.625 142.87 71.1-73.6 106.03-109.76 10.312 261.92 20-26.4 29.82-39.36 6.688 169.87 80.5 120.05 10.188 258.77 29.7-33.7 44.28-50.25 6.500 165.10 48-54.5 71.57-81.28 12.000 304.80 39 58.15 6.375 161.92 62-68 92.46-101.41 11.875 301.62 39-45.3 58.15-67.56 6.250 158.75 72-85 107.37-126.76 11.750 298.45 42.8-45.3 63.83-67.56 6.125 155.57 61-68 90.97-101.41 12.125 307.97 23 34.29 6.156 156.36 72-77 107.37-114.83 12.000 304.80 23-26 34.29-38.77 6.062 153.97 54.5-68 81.28-101.41 12.200 309.88 29 43.24 5.970 151.63 68-72 101.41-107.37 12.130 308.10 20-26.4 29.82-39.36 6.688 169.87 77 114.83 12.070 306.57 29.7-33.7 44.28-50.25 6.500 165.10 11-7/8 x 16 146 217.73 13.875 352.42 39 58.15 6.375 161.92 16 x 20 133-169 198.34-252.03 18.125 460.37 42.8-45.3 63.83-67.56 6.250 158.75 5-1/2 x 8-5/8 32-36 47.71-53.68 7.562 192.07 6-5/8 x 8-5/8 40-44 59.64-65.62 7.375 187.32 7 x 8-5/8 24 35.78 7.875 200.02 3-1/2 x 5-1/2 4 x 5-1/2 4-1/2 x 6-5/8 4-1/2 x 7 5x7 5 x 7-5/8 5-1/2 x 7 5-1/2 x 7-5/8 7 x 9-5/8 7 x 10-3/4 7-5/8 x 9-5/8 7-5/8 x 10-3/4 9-5/8 x 11-3/4 9-5/8 x 13-3/8 10-3/4 x 13-3/8 11-3/4 x 13-3/8• CMC Mechanical Set Liner Hanger Product Family No. H29210 Available only as SMC™ Hanger (Product Family No. H29212). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. l 35 Liner Hangers Hyflo II Mechanical-Set Liner Hanger Product Family No. H29208 APPLICATION The Hyflo II mechanical-set liner hanger is similar in function to the Hyflo III mechanical-set liner hanger described above, with several significant design alternatives. The hanger uses the same open bottom J-cage assembly with swivel and T-slot bowsprings as is used on the CMC™ liner hanger. Available in limited sizes only. Advantages T-slot bowsprings eliminate use of set screws in the J-cage Excellent bypass in both run-in and set positions Open bottom J-cage, available for right- or left-hand setting Automatic J-cage allows hanger to return to the run-in position should the hanger preset while running in hole Hyflo III Mechanical-Set Liner Hanger Product Family No. H29222 APPLICATION Hyflo™ III mechanical-set liner hangers are inexpensive, light- to medium-duty hangers. They are available in right- and left-hand set models, depending on the type of setting tool to be used. The Hyflo III liner hanger has three slips, rather than the six used on the CMC™ liner hanger. Multicone design maximizes bypass area for run-in and cementing. Advantages Economical choice for cost-sensitive applications not requiring heavy-duty hanger Multicone design provides maximum bypass area Single slot J-cage available for right- or left-hand setting Body equivalent to liner grade and weight Cone-grip slips available to prevent floating of very short, light liner Hyflo II Mechanical Set Liner Hanger Product Family No. H29208 36 Hyflo III Mechanical Set Liner Hanger Product Family No. H29222 Liner Hangers Specification Guide Hyflo III And Hyflo II Mechanical Set Liner Hangers Liner Hanger Size (Liner x Casing) in. Casing Weight Maximum OD lb/ft kg/m in. mm 9.5 14.16 3.812 96.82 10.5-11.6 15.65-17.29 3.750 95.25 13.5-15.1 20.13-22.51 3.625 92.07 13 19.38 4.250 107.95 15 22.37 4.200 106.68 18 26.84 4.062 103.17 15.5-20 23.11-29.82 4.560 115.82 14-17 20.87-25.35 4.678 118.82 20-23 29.82-34.30 4.460 113.28 14 20.87 4.875 123.82 15.5-17 23.11-25.35 4.720 119.88 24-28 35.79-41.75 5.563 141.30 28-32 41.75-47.72 5.375 136.52 17-23 25.35-34.30 6.148 156.15 23-29 34.30-43.24 6.000 152.40 26-32 38.77-47.72 5.875 149.22 35-38 52.19-56.67 5.664 143.86 38-42.7 56.67-63.68 5.563 141.30 39 58.16 6.375 161.92 17-23 25.35-34.30 6.148 156.15 23-29 34.30-43.24 6.000 152.40 26-32 38.77-47.72 5.875 149.22 35-38 52.19-56.67 5.702 144.83 20-26.4 29.82-39.37 6.688 169.87 29.7-33.7 44.29-50.25 6.500 165.10 39 58.16 6.375 161.92 45.3 67.55 6.250 158.75 20-23 29.82-34.30 6.167 156.64 26.4-29.7 39.37-44.29 6.566 166.77 33.7-39 50.25-58.16 6.386 162.20 24-28 35.79-41.75 7.750 196.85 32-36 47.72-53.68 7.562 192.07 24-28 35.79-41.75 7.750 196.85 32-36 47.72-53.68 7.562 192.07 24 35.79 7.875 200.02 28-32 41.75-47.72 7.750 196.85 36-47 53.68-70.09 8.441 213.61 43.5-53.5 64.87-79.78 8.295 210.69 32.7-42 48.76-62.63 9.750 247.65 29.3-36 43.69-53.68 8.625 219.07 43.5-47 64.87-70.09 8.438 214.32 53.5 79.78 8.312 211.12 7-5/8 x 10-3/4• 45.5-55.5 67.85-82.77 9.500 241.30 9-5/8 x 13-3/8 54.5-72 81.27-107.37 11.945 303.40 2-7/8 x 4-1/2• 3-1/2 x 5• 3-1/2 x 5-1/2 4 x 5-1/2 4-1/2 x 5-1/2 4-1/2 x 6-5/8 4-1/2 x 7 4-1/2 x 7-5/8• 5x7 5 x 7-5/8• 5-1/2 x 7 5-1/2 x 7-5/8 5-1/2 x 8-5/8• 6-5/8 x 8-5/8 7 x 8-5/8• 7 x 9-5/8 7 x 10-3/4• 7-5/8 x 9-5/8• Certain sizes available in Hyflo II configuration. NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. l 37 Liner Hangers RCM 2 Mechanical-Set Rotating Liner Hanger Product Family No. H29226 APPLICATION The RCM 2™ mechanical-set rotating liner hanger is a light- to medium-duty cone-type hanger that allows rotation after the liner is hung. The tapered roller bearing assembly is designed and constructed to ensure rotation in high-temperature environments. The liner may be rotated at higher speeds than when using hangers employing conventional ball or journal bearings. The automatic J-cage allows the hanger to be reset if required. A rotating 2 RH™ or HR™ setting tool is used to set the hanger with right-hand rotation. After the hanger is set, the setting tool is released. The liner may now be rotated through the hanger during the cement job. The RCM 2 version includes a one-piece mandrel and optimized slip load distribution. Advantages Tapered roller bearing allows liner to be rotated in the set position T-slot bowsprings eliminate use of set screws in the J-cage Material suited for H2S service available upon request Automatic J-cage allows simple resetting of hanger to run-in position SPECIFICATION GUIDE RCM 2 MECHANICAL SET ROTATING LINER HANGER Liner Hanger Size (Liner x Casing) in. 4 x 5-1/2 4-1/2 x 7 5x7 5 x 7-5/8 38 Casing Weight Maximum OD lb/ft kg/m in. mm 14 20.87 4.812 122.22 15.5 23.11 4.750 120.65 17 25.35 4.688 20 29.82 4.562 17-20 25.35-29.82 6.125 155.57 23-26 34.30-38.77 6.000 152.40 29-32 43.24-47.72 5.875 149.22 35 52.19 5.750 146.05 38 56.67 5.625 142.87 17 25.35 6.312 160.32 17-20 25.35-29.82 6.125 155.57 23-26 34.30-38.77 6.000 152.40 29-32 43.24-47.72 5.875 149.22 35 52.19 5.775 146.68 24-26.4 35.79-39.37 6.688 169.87 29.7-33.7 44.29-50.25 6.531 165.88 39 58.16 6.375 161.92 45.3 67.55 6.250 158.75 Liner Hanger Size (Liner x Casing) in. Casing Weight Maximum OD lb/ft kg/m in. mm 23 34.30 6.188 157.17 23-26 34.30-38.77 6.100 154.94 119.07 26-29 38.77-43.24 6.000 152.40 115.87 24-26.4 35.79-39.37 6.688 169.87 29.7-33.7 44.29-50.25 6.531 165.88 39 58.16 6.375 161.92 5-1/2 x 7 5-1/2 x 7-5/8 5-1/2 x 8-5/8 7 x 9-5/8 7-5/8 x 9-5/8 9-5/8 x 11-3/4 32-36 47.72-53.68 7.562 192.07 32.3-36 48.17-53.68 8.500 215.90 40-47 59.65-70.09 8.375 212.72 47-53.5 70.09-79.78 8.312 211.12 43.5-47 64.87-70.09 8.437 214.29 53.5 79.78 8.312 211.12 60-66.7 89.48-99.47 10.438 265.12 54.5-72 81.27107.37 12.000 304.80 72-85 107.37126.76 11.750 298.45 9-5/8 x 13-3/8 Certain sizes/weights available only in original RCM configuration (Product Family No. H29209). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. RCM 2 Mechanical Set Rotating Liner Hanger Product Family No. H29226 Liner Packers ZXP Ultra HP/HT Compression Set Liner Top Packer Product Family No. H29643 APPLICATION The ZXP Ultra™ compression set liner top packer is a redesigned ZXP™ liner top packer intended for use in high pressure/high temperature applications. The standard ZXP Packer was redesigned to withstand the higher pressures and temperatures encountered in today's deep, hostile environments. The cone under the ZX™ seal is integral to the body and located near the lower end of the packer. The one piece mandrel provides maximum burst and collapse ratings. The ZX seal has been modified with dual PEEK* seal rings molded in to the AFLAS* seal element and high temperature element for application up to 500ºF. The PEEK rings act as a secondary barrier to the metal to metal element to prevent cold flow of the elastomer in high temperature applications. The hold down slips are standard FLEX-LOCK™ slips for maximum casing bite and will withstand high end loads during high pressure production cycles. Advantages Metal and elastomeric seal with PEEK backup rings for high temperature applications and eliminates possible swab off of seal during periods of high circulation rates ZX seal lab tested to 15,000 psi (1,035 bar) (7-5/8-in. x 9-5/8-in. size) and 16,000 psi (1,104 bar) (4-1/2-in. x 7-5/8in. size) at 400ºF (204°C) Suitable for high pressure and temperature applications FLEX-LOCK Slips utilized for holddown slips for maximum bite and load capacity Solid, one-piece mandrel provides maximum burst and collapse properties Dual body lock rings will lock in the holddown slips and ZX seal to limit any movement after packer is set Available in high temperature element for up to 500°F (260°C) application ZXP Ultra HP/HT Compression Set Liner Top Packer Product Family No. H29643 *Aflas is a registered trademark of Asahi Glass of Japan. 39 Liner Packers ZXP Liner Packer Product Family Nos. H29625, H29629, H29645, and H29648 APPLICATION The patented ZXP™ liner packer is recognized industry-wide as today's premier high-performance liner top packer. More than 35,000 successful installations over the last decade have established the ZXP as the industry leader in annular sealing technology. The innovative ZX™ seal element is designed and constructed to endure exceptionally high circulation rates and achieve high-pressure and -temperature sealing in the most demanding wellbore environments. Flow loop testing at over 17 bpm (2.7 m/min) confirms durability of the ZX seal. An elastomer sheath is bonded to a unique metal cylinder, which is swaged by a cone out to the casing wall during the setting process. Raised tangs on the circumference of the metal ring make full-circle contact with the casing ID, trapping the elastomer cover and preventing extrusion as differential pressure is applied. The ZXP liner packer is typically run as an integral component of the primary liner hookup. It may also be run in conjunction with a tieback seal assembly to serve as a tieback packer in the event remedial repair of the liner top is necessary. The packer is compression-set using a packer setting dog sub or a hydraulic pusher tool. The ZXP liner packer is available with or without hold-down slips. ZXP packers can be run on 2 RH™, and HRD-E™ liner setting tools. tieback extensions are commonly available in lengths of 6 ft (1.82 m), 10 ft (3.04 m), 15 ft (4.57 m), and 20 ft (6.09 m). Other lengths available upon request. Advantages Most extensively tested packer on the market Rugged proprietary seal element design resists swaboff at high circulation rates and mechanical damage Allows liner to be run in hole much faster than conventional liner packers, saving rig time Aflas* outer cover material compatible with most wellbore environments Available with and without hold-down slips Available with all current running tool profiles Can be run with seal assembly as a tieback packer to isolate leaking liner top Standard service for many sizes is 10,000 psi (689.6 bar) at 400°F (204°C); high-pressure/high-temperature-rated tools available upon request ZXP Liner Packer (Shown with Hold-Down) Product Family No. H29629 ZXP LINER PACKER Product Family No. Chart Setting Tool Without Hold-Down With Hold-Down 2 RH™ Product Family No. H29625 Product Family No. H29629 HRD-E™ Product Family No. H29648 Product Family No. H29645 *Aflas is a registered trademark of Asahi Glass of Japan 40 Liner Packers Specification Guide ZXP Liner Packer Liner Packer Size (Liner x Casing) in. 4 x 5-1/2 4 x 5-3/4 4-1/2 x 7 5x7 5 x 7-5/8 5-1/2 x 7-5/8 7 x 9-5/8 7 x 10-3/4 7-5/8 x 9-5/8 7-5/8 x 10-3/4 9-5/8 x 11-3/4 9-5/8 x 13-3/8 9-7/8 x 13-3/8 10-3/4 x 13-3/8 11-3/4 x 13-3/8 13-3/8 x 16 Casing Weight Maximum OD lb/ft kg/m in. mm 15.5-17.0 23.12-25.35 4.678 118.82 20.0 29.83 4.563 115.90 18.0 26.84 4.910 124.71 23.0-26.0 34.30-38.77 6.061 153.95 29.0-32.0 43.25-47.72 5.879 149.33 32.0-35.0 47.72-52.20 5.789 147.04 35.0-38.0 52.20-56.67 5.705 144.91 38.0-41.0 56.67-61.14 5.605 142.37 42.7 63.68 5.560 141.22 17.0-20.0 25.35-29.83 6.220 157.99 23.0-26.0 34.30-38.77 6.061 153.95 26.0-29.0 38.77-43.25 5.969 151.61 149.33 29.0-32.0 43.25-47.72 5.879 32.0-35.0 47.72-52.20 5.789 147.04 38.0 56.67 5.705 144.91 171.55 24.0-26.4 35.79-39.37 6.754 29.7-33.7 44.29-50.26 6.550 166.37 39.0 58.16 6.410 162.81 42.8 63.83 6.300 160.02 45.3 67.56 6.250 158.75 171.55 24.0-26.4 35.79-39.37 6.754 29.7-33.7 44.29-50.26 6.550 166.37 39.0 58.16 6.410 162.81 42.8 63.83 6.300 160.02 45.3 67.56 6.250 158.75 40.0-47.0 59.65-70.09 8.435 214.25 47.0-53.5 70.09-79.78 8.312 211.12 53.5-58.4 79.78-87.09 8.234 209.14 58.4-61.1 87.09-91.12 8.125 206.38 70.3 104.84 7.911 200.94 75.6 112.74 7.815 198.50 55.5-60.7 82.77-90.52 9.437 239.70 65.7-73.2 97.98-109.16 9.160 232.66 36.0-40.0 53.69-59.65 8.660 219.96 43.5-47.0 64.87-70.09 8.435 214.25 47.0-53.5 70.09-79.78 8.350 212.09 53.5 79.78 8.319 211.30 45.1-51.0 67.26-76.06 9.625 244.48 55.5-60.7 82.77-90.52 9.437 239.70 65.7-73.2 97.98-109.16 9.160 232.66 79.2-85.3 118.11-127.21 8.937 227.00 47.0-54.0 70.09-80.53 10.634 270.10 60.0-65.0 89.48-96.93 10.436 265.07 54.5-61.0 81.28-90.97 12.250 311.15 61.0-72.0 90.97-107.37 12.000 304.80 61.0-72.0 90.97-107.37 12.000 304.80 54.5-61.0 81.28-90.97 12.250 311.15 68.0-72.0 101.41-107.37 12.000 304.80 54.5 81.28 12.375 314.33 68.0-72.0 101.41-107.37 12.130 308.10 75.0-84.0 111.85-125.27 14.700 373.38 97.0 144.66 14.562 369.87 109.0 162.55 14.375 365.13 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 41 Liner Packers ZXPN Liner Packer Product Family Nos. H29640 (2 RH Profile), H29646 (HRD-E Profile) APPLICATION The Baker Hughes ZXPN™ liner packer is a compression-set liner top packer that uses a modified ZX™ packing element design. The seal element for the ZXPN is molded with a nitrile elastomer for a high pressure rating, high circulation rates, but for moderate temperatures. The annealed steel and elastomer ZX element is actuated by applying set-down weight to the tieback extension, via the setting dogs on the liner running tool. This force drives the ZX seal up the cone ramp, causing it to expand and conform to the casing ID. The element’s external tooth profile will seal off any extrusion gap, trapping the setting force between the teeth and preventing cold flow of the elastomeric cover. A body lock ring system incorporated in the ZX seal holds a permanent set in the seal once actuated. The packer will provide an effective annular seal between the top of the liner and the casing, thus preventing possible formation breakdown, loss of cement slurry and gas migration above the liner top during cement cure. The ZXPN liner packer is typically run as an integral component of the primary liner hookup. The ZXPN may also be run in conjunction with a tieback seal assembly to serve as a tieback packer in the event remedial repair of the liner top is necessary. The packer is compression-set using a packer setting dog sub or a hydraulic pusher tool. The ZXPN can be run on a 2 RH™, or the HRD-E™ liner setting tools. Tieback extensions are commonly available in lengths of 6 ft (1.82 m), 10 ft (3.04 m), 15 ft (4.57 m) and 20 ft (6.09 m). Advantages Maximum seal integrity is ensured by an expanding metal seal element with a bonded nitrile elastomeric cover Bonded ZX seal will not swab off Allows for higher circulation rates for better mud removal Permits faster running speeds, greatly reducing tripping time of liner ZX seal rated at 10,000 psi (689.6 bar) at 300°F (153°C) max (most sizes) Can be run with an integral tieback seal assembly as a liner top packer to isolate leaking liner top Available with most all current liner running tools profiles SPECIFICATION GUIDE ZXPN Liner Packer Product Family No. H29640 ZXPN Compression Set Liner Packer Liner Packer Size (Liner x Casing) Casing Weight in. lb/ft mm in. kg/m 5 7 177.8 26-29 38.77-43.24 7-5/8 193.67 29.7-33.7 44.29-50.25 5-1/2 42 Casing Size 7-5/8 193.67 39 58.16 7 9-5/8 244.48 47-53.5 70.09-79.78 7-5/8 9-5/8 244.48 47-53.5 70.09-79.78 Liner Packers Hyflo III Liner Packer Product Family Nos. H29612 (C-2), H29649 (HRD-E), and H29619 (RH) APPLICATION The Hyflo™ III liner packer is designed to provide a seal at the liner top in low- to moderate-duty applications. The packer incorporates a one-piece seal element with bonded metal backups to prevent extrusion and provide protection from swaboff. Most sizes are rated to 5,000 psi (344.8 bar) at 250°F (176°C). This versatile compression-set packer is available with or without holddown slips, and can be run on the primary liner run or on a second trip as a tieback packer. The Hyflo III is also commonly run above a D™ hanger/packer (product family no. H29308) in scab liner applications. Available with C-2™ profile (product family no. H29612), HRD-E™ profile (product family no. H29618), and RH™ setting tool profile (product family no. H29619). Advantages Medium-duty compression-set liner top packer Effective annular sealing and hold-down capabilities Prevents formation breakdown, loss of cement slurry, and gas migration Internal body lock ring maintains positive set in seal element Available with or without hold-down slip SPECIFICATION GUIDE Hyflo III Liner Packer Liner Packer Size (Liner x Casing) in. Casing Weight Maximum OD lb/ft kg/m in. mm 14-17 20.87-25.35 4.678 118.82 20-23 29.82-34.30 4.460 113.28 4 x 5-3/4 17-22.5 25.35-33.55 4.775 121.29 4-1/2 x 6-5/8 28-32 41.76-47.72 5.437 138.10 17-23 25.35-34.30 6.134 155.80 26-32 38.77-47.72 5.875 149.22 35-38 52.20-56.67 5.688 144.48 17-23 25.35-34.30 6.134 155.80 23-29 34.30-43.25 5.955 151.26 26-32 38.77-47.72 5.861 148.87 35-38 52.20-56.67 5.688 144.48 20-23 29.82-34.30 6.167 156.64 26-29 38.77-43.24 5.955 151.26 4 x 5-1/2 4-1/2 x 7 5x7 5-1/2 x 7 Liner Packer Size (Liner x Casing) in. 5-1/2 x 7-5/8 6-5/8 x 8-5/8 7 x 9-5/8 9-5/8 x 11-3/4 9-5/8 x 13-3/8 16 x 20 Casing Weight Maximum OD lb/ft kg/m in. mm 26.4-29.7 39.37-44.29 6.556 166.52 33.7-39 50.26-58.16 6.375 161.93 32-36 47.72-53.68 7.562 192.07 40 59.65 7.475 189.87 44 65.62 7.375 187.33 36-47 53.68-70.09 8.441 214.40 43.5-53.5 64.87-79.78 8.295 210.69 54 80.53 10.500 266.70 54.5-61 81.28-90.97 12.169 309.09 68-72 101.41107.37 12.000 304.80 131-169 195.36252.04 17.500 444.50 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. Hyflo III Liner Packer (Shown with Optional Hold-Down Slips) Product Family No. H29612 43 Liner Packers ZXPD Liner Packer Product Family No. H29646 (HRD-E Profile) APPLICATION The ZXPD™ compression set liner packer is a compact liner top packer using the field proven ZXP™ seal technology. It is designed to withstand extremely high circulation rates, pressures, and moderate temperatures. All outside parts are rotationally locked so that there is no movement during drilling. Carbide wear buttons placed on the top and bottom of the packer provide the seal with protection during drilling. The annealed steel and elastomer ZX™ element is actuated by applying set-down weight to the tieback extension, via the setting dogs on the liner running tool. This force drives the ZX seal up the cone ramp, causing it to expand and conform to the casing ID. A body lock ring system incorporated in the packer holds a permanent set in the seal once actuated. Advantages Bonded ZX seal will not swab off High circulation rates provide better drilling capability Seal integrity is ensured by an expanding metal seal element with a bonded nitrile elastomeric cover ZX seal rated at 10,000 psi at 300˚F (148.8˚C) All outside parts are rotationally locked so that there is no movement during drilling Carbide wear buttons give seal better protection during drilling ZXPD Liner Packer Product Family No. H29646 44 Liner Hanger Packers TORXS Expandable Liner Hanger System Product Family No. H29337 APPLICATION TORXS™ is a new addition to the industry’s largest selection of liner hanger solutions. It is the only expandable liner system that can be installed conventionally, without requiring a critically timed high-pressure plug bump as the primary activation method for the hanger or packer, or for release of the setting tool. This minimizes the risk of poor-quality liner-to-cement bonding that can occur when a liner is ballooned with a high-pressure plug bump. Also, there is no need to compromise the optimum cement formulation with additional retarders or other additives that extend the cementing pump time–a common practice with plug-bump-dependent systems. Deployment of TORXS is simple: Run, circulate, and rotate into the hole as necessary Hang the liner and release from the setting tool Cement the liner Set the packer All setting mechanisms are integral with the setting tool. The multiple hydraulic setting cylinders provide downhole setting force to the adjustable swaging cone, enabling it to independently expand the hanger and annular seal. First, the swaging cone expands the hanger body to engage the mechanical slips into the casing–before displacing cement. The running tool is released before cementing. After cementing, the swaging cone expands the packer body to energize the ZX seal against the casing before the cement sets. Advantages Expandable liner hanger/packer system that is applicable to most liner scenarios Hydraulically balanced system that eliminates presetting while circulating in the hole or during cementing placement High-torsion capacity capable of liner drilling or robustly working liner through difficult hole sections No annular mechanisms that risk malfunction with cuttings or debris circulated up the annulus All hydraulic system that does not require drillpipe weight to set the packer. Little or no reduction in annular circulating area with hanger set versus unset, to minimize pressure drop across hanger during circulation and cementing FORMlock TORXS Liner Hanger Packer Product Family No. H29337 45 Liner Hanger Packers UniFlex Liner Hanger/Packer Product Family No. H29312 APPLICATION Baker Hughes' UniFlex™ liner hanger/packer is the industry's first complete liner hanger system for cemented liner applications, built on a one-piece mandrel with no internal connections. The Uniflex includes a hydraulic-set FLEX-LOCK™ hanger section, an integral profile for RS™ seal assembly (product family no. H28206), and a ZXP™ liner packer, with a single premium threaded connection at the bottom of the tool. External moving parts are rotationally locked to the body, preventing backoff of threaded outer components and damage to the hydraulic seals if extensive rotation of the liner is required to reach bottom. Advantages The Uniflex liner hanger/packer system is a compact tool, incorporating the following tools on a common chassis: Rotating hydraulic-set FLEX-LOCK hanger - Durable, field-proven, tapered roller bearing assembly - Non-left-hand rotation clutch - Premium hydraulic cylinder seal stack RS nipple with unique load shoulder to ensure easy stabbing and restabbing of running tools downhole ZXP liner top packer - Advanced ZX seal element is the most rugged on the market - Premium Bullet Seals™ between extension and packer body - Hold-down slips and HRD-E™ setting tool profile are standard UniFlex Pro Liner Hanger/Packer Product Family No. H29313 APPLICATION An upgraded version of the standard UniFlex liner hanger/packer is available for certain production/completion applications, designated the UniFlex Pro. This production quality packer complies with and has been tested to the latest ISO V-0 production packer specifications. 0 Axial Load Tension Compression Above 46 UniFlex Pro Performance Rating Envelope 0 Below Differential Pressure UniFlex Liner UniFlex Pro Liner Hanger/Packer Hanger/Packer Product Family No. H29312 Product Family No. H29313 Liner Hanger Packers INLine Liner Hanger/Packer System Product Family Nos. H29314 (2 RH Profile), H29345 (HRD-E Profile) APPLICATION A modern trend in wellbore construction involves reducing the size of the steps between casing diameters. Often, a significant reduction in overall well cost can be realized by using this “low annular clearance” design. Historically, the performance ratings of liner hanger assemblies in these casing combinations were marginal because of limited wall thickness available. Burst/collapse pressure ratings and hanging capacities were often inadequate to meet project requirements. Baker Hughes designed the INLine™ liner hanger/packer system specifically to address the challenges of installing tight-clearance liners. With the INLine system, you get nearly twice the load capacity and significantly improved pressure integrity over conventional equipment of equivalent size. The standard 11-3/4-in. x 13-3/8-in. INLine has a million-pound load capacity (454 metric tons) and a 5,500-psi (379-bar) pressure rating to handle the most demanding tight-clearance application. To achieve these high-performance ratings, we combined several leading edge technologies into a single tool. The INLine system is composed of: An innovative hydraulically actuated liner hanger with FLEX-LOCK™-style slips A compression-set ZXP™ liner packer A retrievable packoff profile integral to the hanger/packer mandrel Advantages High load capacity allows hanging long liners, combined with large pressure-induced forces One-piece body eliminates multiple threaded connections or potential leak paths Field-proven, bonded ZX packing element resists mechanical damage and swaboff at high displacement rates, while providing reliable, high-pressure annular sealing In-line setting piston eliminates conventional concentric hydraulic cylinder, greatly improving pressure integrity Actuation pressure closely controlled via rupture disk technology Non-welded construction is suitable for corrosion-resistant alloy or carbon steel applications INLine Liner Hanger/ Packer System Product Family No. H29314 SPECIFICATION GUIDE INLine LINER HANGER/PACKER SYSTEM Liner Hanger/Packer Size (Liner x Casing) Casing Weight Maximum OD in. lb/ft kg/m 7-5/8 x 9-5/8 47-53.5 70.09-79.78 8.440 214.38 55.5 82.77 9.545 242.44 60.7-65.7 90.52-97.98 9.375 238.13 65 96.93 10.450 265.43 8-5/8 x 10-3/4 9-7/8 x 11-3/4 in. mm 9-7/8 x 11-7/8 71.8 107.08 10.450 265.43 11-3/4 x 13-3/8 68-72 101.41-107.37 12.130 308.10 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 47 Liner Hanger Packers Hydraulic Mid-String ZX Packer Product Family No. H28105 Hydraulic Double-Grip Mid-String ZX Packer Product Family No. H28106 APPLICATION The hydraulic double-grip Mid-String ZX™ packer is a hydraulic-set packer used to achieve a positive seal between two strings of casing. The packer can be run with liners or long-string casing, and requires no auxiliary setting tools to set. Applied pressure activates hydraulic cylinders within the tool to generate packoff force. The hydraulic double-grip Mid-String ZX packer may be included in two-stage long-string cementing programs, especially useful when sealing off previous casing damage. It can also be used as a tieback packer if compression-setting is not desired. Advantages Uses Baker Hughes' patented ZX seal, recognized as the industry’s premium high-performance sealing element Reliable sealing after withstanding hours of high-rate circulation; element tested to over 17 bpm (2.70 m3/min) Hydraulically set, requiring no setting devices to actuate Full casing ID through packer mandrel provides unrestricted access Can be run anywhere within the lapped area Available in permanent and retrievable versions, depending on size/weight range Available with slips (product family no. H28106) or without slips (product family no. H28105) depending on size/weight range SPECIFICATION GUIDE Hydraulic Double-Grip Mid-String ZX Packer Liner Packer Size (Liner x Casing) Casing Weight Maximum OD in. lb/ft kg/m in. mm 3-1/2 x 7 26-29 38.77-43.24 6.000 152.40 26-29 38.77-43.24 6.000 152.40 29-32 43.24-47.72 5.900 149.86 4-1/2 x 7 5 x 7-5/8 39 17.69 6.410 162.81 7 x 10-3/4 55.5-60.7 82.76-90.52 9.445 239.90 9-5/8 x 13-3/8 68-72 101.41-107.37 12.000 304.80 10-3/4 x 14 99.4 148.23 12.370 314.19 16 x 18-5/8 87.5 130.49 17.400 441.96 Available as standard, with FLEX-LOCK ™ slip, or without slips. NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 48 Hydraulic Double-Grip Mid-String ZX Packer Product Family No. H28106 Liner Hanger Packers SLZXP Slotted Liner Hanger/Packer Product Family No. H29635 APPLICATION The SLZXP™ slotted liner hanger/packer is the most robust hanger/ packer available for suspending slotted liners and sealing the lap. The rugged ZX™ seal element ensures reliable high-pressure sealing after running and circulating at high rates. The SLZXP includes opposing slips to permanently hang and hold down the liner. When run with a slotted liner, the SLZXP is set with applied hydraulic pressure by dropping a ball to seat in the running string. A hydraulic pusher tool, (product family no. H26534) is run above the liner setting tool, which provides the setting force for the SLZXP. After full packoff and anchoring are achieved, the setting tool can be released and the running string is retrieved. Advantages Proprietary ZX seal element resists mechanical damage and swaboff at high circulation rates Double-grip slips accept axial loading in both directions One-piece mandrel with no setting ports or hydraulic cylinder May also be used on cemented liners that are reciprocated during cementing (setting tool remains attached until plug bumps) HRD-E™ profile SPECIFICATION GUIDE SLZXP Slotted Liner Hanger/Packer Liner Hanger/Packer Size (Liner x Casing) Casing Weight Maximum Tool OD in. lb/ft kg/m in. mm 4-1/2 x 7 26-29 38.77-43.24 5.969 151.61 26-29 38.77-43.24 5.969 151.61 29-32 43.24-47.72 5.879 149.33 32-35 47.72-52.19 5.789 147.04 40-47 59.65-70.09 8.435 214.25 47-53.5 70.09-79.78 8.312 211.12 5x7 7 x 9-5/8 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. SLZXP Slotted Liner Hanger/Packer Product Family No. H29635 49 Liner Hanger Packers SLP-R Slotted Liner Hanger/Packer Product Family Nos. H29307, H29309, H29310, and H29367 APPLICATION The SLP-R™ slotted liner hanger/packer is a light-duty hanger/packer designed primarily for running a slotted liner in horizontal well applications. The tool is set hydraulically, and if desired, may be straight-pull released with a fishing spear. The SLP-R is available in three basic configurations. The standard SLP-R (product family no. H29307) is run on the SLP™ hydraulic release running tool (product family no. H26532) on drillpipe. The hanger/ packer is set with applied pressure through the running string. A mechanical secondary release feature is incorporated should the setting tool fail to hydraulically release. The drill-down version (product family no. H29309) is very similar to the standard SLP-R, but also allows low-torque, righthand rotation of the slotted liner before setting. The third type, HRD-E™ Compatible (product family no. H29310) is designed to be run on an HRD-E setting tool (product family no. H29367), and is set using a hydraulic pusher tool (product family no. H26534). The HR compatible version is favored when more aggressive rotation may be required to work the liner to bottom. Advantages Light-duty liner hanger/packer Ideal for running uncemented or slotted liners in vertical or horizontal wells Hydraulic set and release Most sizes rated to 1,000 psi (68.9 bar) at 250°F (121°C) Adjustable straight-pull release SPECIFICATION GUIDE HRD-E Compatible SLP-R Slotted Liner Hanger/Packer Standard And Drill-Down SLP-R Slotted Liner Hanger/Packer Liner Hanger/ Packer Size (Liner x Casing) in. 4 x 5-1/2 4-1/2 x 6-5/8 5-1/2 x 7 5-1/2 x 7-5/8 6-5/8 x 8-5/8 7 x 8-5/8 7 x 9-5/8 Casing Weight Maximum OD lb/ft kg/m in. mm 14-17 20.87-25.35 4.700 119.38 20 29.82 4.560 115.82 17-24 25.35-35.79 5.750 146.05 20-23 29.82-34.30 6.167 156.64 26-29 38.77-43.24 5.959 151.35 26.4-33.7 39.37-50.26 6.500 165.10 24-28 35.79-41.75 7.750 196.85 32-36 47.72-53.68 7.560 192.02 32-36 47.72-53.68 7.640 194.05 36-43.5 53.68-64.87 8.500 215.90 47-53.5 70.09-79.78 8.250 209.55 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 50 Liner Hanger/ Packer Size (Liner x Casing) in. 4-1/2 x 7 5x7 7 x 9-5/8 7 x 10-3/4 Casing Weight Maximum OD lb/ft kg/m in. mm 26-29 38.77-43.24 5.959 151.35 29-32 43.24-47.72 5.900 149.86 26-29 38.77-43.24 5.959 151.35 29-32 43.24-47.72 5.900 149.36 36-43.5 53.68-64.87 8.500 215.90 47-53.5 70.09-79.78 8.250 209.55 45.5-55.5 67.85-82.77 9.500 241.30 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. SLP-R Slotted Liner Hanger/Packer Product Family No. H29307 Liner Hanger Packers 3D Liner Hanger/Packer Product Family No. H29308 APPLICATION The 3D™ liner hanger/packer serves as both a liner hanger and packer when the liner is not to be cemented. As the slips hang the liner, the packing element is also compressed to seal against the casing ID. The 3D liner hanger/packer is available with a single J-slot for right- or left-hand setting. An internal lock ring permanently maintains setting force. The 3D may be used as the lower packer on a scab liner to isolate damaged casing. It is typically run below a compression-set liner packer such as a Hyflo™ III liner packer with hold-down slips. First the 3D liner hanger/packer is actuated and set, and the liner setting tool is released. After picking up to expose the packer setting dogs, the upper liner packer is set by slacking off drillstring weight. Another popular application for the 3D liner hanger/packer is as a large-bore injection packer on disposal wells. The 3D provides the largest ID available for injection packer applications. Advantages Economical, one-piece hanger and packer for uncemented liners Reliable single-slot J-cage allows slips to be reset to the run-in position Standard internal lock ring locks in setting force Optional cone-grip slips prevent upward movement after setting Ideal for use as lower packer of scab liner to isolate damaged casing Can also be run upside-down and pulled in tension for shallow scab liners SPECIFICATION GUIDE 3D Liner Hanger/Packer Liner Hanger/ Packer Size (Liner x Casing) in. 4 x 5-1/2 4-1/2 x 5-1/2 Casing Weight lb/ft kg/m in. mm 14-15.5 20.87-23.11 4.750 17 25.35 4.625 23 34.30 4.350 110.49 14 20.87 4.822 122.47 15.5-17 23.11- 25.35 4.720 119.88 17-23 4-1/2 x 7 5x7 25.35-34.30 6.120 Maximum OD in. mm 120.65 24-26.4 35.79-39.37 6.688 169.87 117.47 29.733.7 44.29-50.25 6.500 165.10 39 58.16 6.375 161.92 24-28 35.79-41.75 7.750 196.85 32-36 47.72-53.68 7.562 192.07 24-28 35.79-41.75 7.750 196.85 32-36 47.72-53.68 7.562 192.07 29.3-36 43.69-53.68 8.500 215.90 5-1/2 x 7-5/8 5-1/2 x 8-5/8 155.44 5.850 148.59 35-38 52.19-56.67 5.650 143.51 17-20 25.35-29.82 6.125 155.57 23 34.30 6.000 152.40 26-32 38.77-47.72 5.875 149.22 38 56.67 5.625 142.87 6.250 in. Casing Weight kg/m 38.77-47.72 25.35-29.82 Liner Hanger/ Packer Size (Liner x Casing) lb/ft 26-32 17-20 5-1/2 x 7 Maximum OD 158.75 20-23 29.82-34.30 6.167 156.64 26-29 38.77-43.24 6.000 152.40 6-5/8 x 8-5/8 6-5/8 x 9-5/8 7 x 8-5/8 7 x 9-5/8 7-5/8 x 9-5/8 36 53.68 7.640 194.05 32-36 47.72-53.68 7.562 192.07 32-36 47.72-53.68 8.500 215.90 40-47 59.65-70.09 8.375 212.72 47-53.5 70.09-79.78 8.312 211.12 43.5-47 64.87-70.09 8.437 214.29 3D Liner Hanger/Packer Product Family No. H29308 NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 51 Liner Hanger Packers JMZX Liner Tieback Packer Product Family No. H27228 APPLICATION Many innovative features combined with Baker Hughes' patented ZX™ sealing system make the JMZX™ liner tieback packer the most advanced tieback packer on the market. The JMZX is typically run using a setting sleeve and setting tool on drillpipe. Upon running into the existing liner tieback extension, the integral seal stem is inserted until seated and pressure-tested down the work string. Additional slackoff weight trips the collet lock nose and actuates the packer. The setting tool is released after an annular pressure test. The JMZX is also commonly used when tying back a liner to surface, or when scabbing across damaged casing above the liner. Three state-of-the-art technologies are incorporated in the JMZX design: Innovative ZX seal offers unsurpassed pressure and temperature ratings and rugged dependability. The bonded elastomer and metal seal element is highly resistant to swaboff and mechanical damage while running in the hole. Proprietary Bullet Seals™ on the seal stem ensure high-pressure integrity even after repeated hot-stabbing into the tieback extension. FLEX-LOCK™ slips provide maximum hold-down capacity without damaging casing or packer mandrel. Double-grip slips available to accept exceptionally high tensile or compressive forces, preventing potential overload of existing liner hanger. Advantages Proprietary ZX seal, FLEX-LOCK slip, and Bullet Seal technologies merged into highest-performance liner tieback packer Collet lock nose feature prevents pre-setting while running into hole Positive set is held by internal body lock ring Withstands high pressures and temperatures [10,000 psi (689.6 bar) at 400°F (204°C) for most sizes]; high-pressure/high-temperature setting available upon request Double-grip version available (as product family no. H27229) JMZX Liner Tieback Packer Product Family No. H27228 52 Liner Hanger Packers Specification Guide JMZX Liner Tieback Packer Liner Packer Size (Liner x Casing) in. Casing Weight lb/ft Maximum Tool OD kg/m in. mm 4 x 5-3/4 18 26.84 4.940 125.48 4x7 35 52.20 5.819 147.80 23-26 34.30-38.77 6.060 153.92 29-32• 43.25-47.72 5.910 150.11 4-1/2 x 7 5x7 5 x 7-5/8 35 52.20 5.819 147.80 35-38• 52.20-56.67 5.705 144.91 38 56.67 5.733 145.62 23-26 34.30-38.77 6.060 153.92 29-32• 43.25-47.72 5.910 150.11 35• 52.20 5.819 147.80 38 56.67 5.733 145.62 33.7-39 50.26-58.16 6.440 163.58 39 58.16 6.410 162.81 40-47• 59.65-70.09 8.435 214.25 47-53.5• 70.09-79.78 8.312 211.12 53.5-58.4• 79.78-87.09 8.188 207.98 7 x 10-3/4 55.5-60.7 82.77-90.52 9.445 239.90 7 x 11-3/4 60-65 89.48-96.93 10.375 263.53 7-5/8 x 9-5/8 53.5 79.78 8.334 211.68 9-5/8 x 11-3/4 60-65 89.48-96.93 10.375 263.53 9-5/8 x 13-3/8 61-72• 90.97-107.37 12.125 307.98 9-7/8 x 11-3/4 60-65 89.48-96.93 10.375 263.53 9-7/8 x 13-3/8 61-72• 90.97-107.37 12.125 307.98 54-61 80.53-90.97 12.300 312.42 61-72 90.97-107.37 12.130 308.10 7 x 9-5/8 10-3/4 x 13-3/8 lCertain sizes are also available with opposed slips as the double-grip JMZX, (Product Family No. H27229). NOTE: Additional sizes/weights may be available upon request. Contact your local Baker Hughes representative. 53 54 Liner Setting Sleeves Liner Setting Sleeves Product Family Nos. H29530 and H29531 APPLICATION A liner setting sleeve is used in conjunction with the setting tool to carry the liner to setting depth when a liner top packer is not desired. Several different types of setting sleeves are available based on operational requirements. The carry-in profile will generally be of the threaded type (mechanical release), or the collet type (hydraulic release). Liner setting sleeves are available with or without tieback extension, although an extension is highly recommended to allow potential future tiebacks. Advantages Variety of setting tool profiles available to fit a wide range of applications Available with or without tieback extension to accept premium tieback seals HP/HT versions available upon request Double elastomer seal with metal-to-metal shoulder standard Beveled shoulder at top for ease of entry Standard extension lengths of 6 ft (1.82 m), 10 ft (3.04 m), 15 ft (4.57 m), and 20 ft (6.09 m) (longer lengths available upon request) Also available with optional RS™ profile C-2 Liner Setting Sleeve Product Family No. H29530 APPLICATION The C-2™ liner setting sleeve consists of a body with a coarse left-hand box thread into which the float nut of a C-2 setting tool (product family no. H26521) is engaged, combined with a honed tieback extension. After reaching setting depth, the setting tool is released with right-hand rotation of the running string. The C-2 liner setting sleeve may be run with all hydraulic and left-hand-set mechanical hangers. Available in materials to match most casing grades. 2 RH Liner Setting Sleeve Product Family No. H29531 C-2 Liner Setting Sleeve Product Family No. H29530 2 RH Liner Setting Sleeve Product Family No. H29531 APPLICATION The 2 RH™ liner setting sleeve consists of a threaded body into which the float nut of a 2 RH setting tool (product family no. H26523) is engaged. Slots are provided in the upper end of the setting sleeve body to accept torque transmitted from the torque fingers of the 2 RH setting tool. Slackoff and right-hand rotation are applied concurrently to release the setting tool from the RH setting sleeve. This feature allows the RH setting sleeve to be run with hydraulic, left- or right-hand-set hangers. 55 Liner Setting Sleeves HRD-E Liner Setting Sleeve Product Family No. H29551 APPLICATION The HRD-E™ liner setting sleeve is very similar to the HR in design and function, with increased torsional capability when the liner must be aggressively rotated into the hole. The high-load compression shoulder accepts very high compressive loads, and typically five torque finger slots increase the torsional rating over the equivalent HR liner setting sleeve. S Sleeve With Tieback Extension Product Family Nos. H29546 (C-2), H29507 (2 RH), and H29552 (HRD-E) APPLICATION The S sleeve with tieback extension is primarily designed to be used when setting a liner and tying back to surface is planned (two-stage long-string). When tieback is completed, using the metal-to-metal tieback stem, the integrity of the liner top will be equal to the liner. S Sleeves are available with C-2™ (product family no. H29546), RH™ (product family no. H29507), which are located near the top of the sleeve. The carrying profile and honed bore are constructed from one piece. An optional metal-to-metal seal profile is at the bottom of the honed bore to land an HP/HT tieback seal assembly. Can be used with snap in/snap out (SISO) seal. CT Liner Setting Sleeve Product Family No. H29516 APPLICATION The CT™ liner setting sleeve, used with a CT setting tool (product family no. H26607) allows slimhole liners to be deployed on coiled tubing. The CT setting sleeve and CT setting tool are very similar in function to the familiar HRD-E hydraulic release system. The weight of the liner is carried on a hydraulically released collet, rather than on threads, since the setting tool cannot generally be released with rotation on coiled tubing on the primary liner run. The liner can be pushed or pulled while running into the hole. It is ideal for use in through-tubing horizontal sidetrack applications. One-piece setting sleeve may be ordered with or without the honed bore below the collet profile to facilitate landing tieback or production seals. Optional slots at the top of the setting sleeve body accept torque if backup release of the CT setting tool is required. Available for use with 3-1/2-in. and smaller liners. 56 HRD-E Liner Setting Sleeve Product Family No. H29551 S Sleeve with RH Profile Product Family No. H29507 L i n e r S e t t i n g To o l s Liner Setting Tools APPLICATION Liner setting tools provide the physical attachment between the running string and the liner. The setting tool is run in conjunction with a liner setting sleeve or liner top packer with the corresponding setting tool profile. Together, they perform several key functions during liner running and cementing operations: 1. Support the weight of the liner while running in the hole. 2. Ability to push, pull, and circulate freely until release is desired. 3. Reliable releasing mechanism (mechanical, hydraulic, or both) to detach running string once liner is in desired position. 4. Some tools allow rotation of liner before and after release. 5. As required, provide ability to set liner top packers after setting tool release. Advantages Rotational or hydraulic releasing mechanisms are field-proven and available to fit a wide variety of applications Rugged designs result in high tensile load and torque capacities Torque fingers on certain tools permit liner to be rotated, helping to work liner to bottom or allowing rotation during cementing for improved placement of slurry HRD-E Liner Setting Tool Product Family No. H26680 APPLICATION The HRD-E™ liner setting tool incorporates most of the features found in the field-proven HR™ liner setting tool (product family no. H26666). The HRD-E is designed to transmit greater torque and compressive loads from the running string to the liner in more demanding applications, such as reaming a liner to bottom through badly sloughing formations. In certain regions, the HRD-E has been successfully used in conjunction with a specially designed drill bit liner shoe to literally drill a liner through new formation intervals. The increased torque rating of the HRD-E liner setting tool is achieved by increasing the number and the length of the torque fingers as compared to the equivalent HR liner setting tool. Additionally, the fingers are milled directly into the OD of the setting tool housing, increasing the housing's rigidity. Considerably greater compressive loads can be applied from the running string to the liner, due to the aggressive load shoulder configuration. The liner setting sleeve or liner top packer must be specifically ordered for use with the HRD-E liner setting tool. Advantages Static torque ratings of the HRD-E are considerably higher than for corresponding HR liner setting tool Familiar operational procedures with enhanced performance Liner can be rotated aggressively down or up while circulating to wash liner through difficult hole sections Hydraulic primary release mechanism requires no rotation to activate Reliable secondary release mechanism reduces risk if pressure cannot be applied for any reason Simple conversion of existing HR liner setting tool to HRD-E HRD-E Liner Setting Tool Product Family No. H26680 57 L i n e r S e t t i n g To o l s 2 RH Liner Setting Tool Product Family No. H26523 APPLICATION The 2 RH™ liner setting tool is designed to run all types of mechanical and hydraulic-set liner hangers. The 2 RH tool uses a left-hand threaded nut assembly, with a spring-loaded, splined clutch that prevents rotation of the nut until the tool is compressed. With the tool in tension, right-hand torque may be applied to set right-hand mechanical hangers, and then weight is slacked off to allow right-hand release of the setting tool. A special rotating version of the 2 RH liner setting tool is available to be used with rotating liner hangers for improved cementing operations. Eight additional turns to the right after the float nut has released will rotationally lock the setting tool, permitting torque to be transmitted through the torque fingers to the setting sleeve. Advantages Can be used with all types of liner hangers Ball bearing/floating nut system ensures positive release from liner top Releases with right-hand rotation/compression Torque fingers provide means to rotate liner while working through tight spots (tool in tension) Ability to rotate liner in set or unset position Tool joint connections provide high load capacity 2 RH Liner Setting Tool Product Family No. H26523 58 Rotating 2 RH Liner Setting Tool (Shown With Available Lift Nipple and 2 RH Junk Cover) Product Family No. H26523 L i n e r S e t t i n g To o l s C-2 Liner Setting Tool Product Family No. H26521 APPLICATION The C-2™ liner setting tool is used to run, set, and cement liners, as well as to activate liner top packers. A splined, left-hand threaded nut engages left-hand threads in the setting sleeve to support the liner as it is run. The nut is supported by a bearing system to allow easy right-hand release of the running string after the liner hanger is set. A sealing packoff system is included to direct the flow of mud and cement down through the liner, rather than up past the setting tool. If a compression-set packer is run with the liner, then the setting tool is raised after cementing is complete to expose the packer setting dogs. The running string is then slacked off and weight is applied to the tieback extension to set the packer. Advantages Used to run left-hand mechanical and hydraulic-set liner hangers Dependable ball bearing/floating nut system ensures positive release from the liner top Tool joint at top connects directly to drillpipe High load capacity to carry long, heavy liners to depth Accepts all types of cementing packoff assemblies Optional packer setting dogs incorporated into main body Integral junk cover minimizes debris inside tieback extension C-2 Liner Setting Tool With Packer Setting Dogs Product Family No. H26521 59 L i n e r S e t t i n g To o l s Hydraulic Pusher Tool Product Family No. H26534 APPLICATION In some applications, it may not be preferable to use a conventional packer setting dog sub to set the liner top packer. The hydraulic pusher tool is designed to generate the required packer setting force downhole with applied pressure on the running string. The hydraulic pusher tool is commonly used with slotted or uncemented liners, for example, with the SLZXP™ slotted liner hanger packer (product family no. H29635); it is also frequently used to set standard compression-set packers such as the ZXP™ liner top packer when used as a tieback packer. The hydraulic pusher tool may be used with cemented liners that are intended to be reciprocated. The liner setting tool remains attached to the liner during cementing operations, and anchors the pusher tool while setting the packer. Advantages Ensures that compression-set liner packers receive full setting force, regardless of well deviation May be used with C-2™, 2 RH™, and hydraulic release setting tools Allows liner packers to be set hydraulically without need for hydraulic cylinder in the packer itself, improving packer burst and collapse pressures Available to set liner packers from 5 in. to 11-3/4 in. Liner Top Debris Barrier Product Family No. H26543 APPLICATION The liner top debris barrier is designed to prevent cuttings and other debris from entering the tieback extension, which could potentially settle out and stick the liner setting tool. The liner top debris barrier remains positioned in the top of the tieback extension until cementing is complete, when it is shear released and retrieved with the running string. Fluid enters and exits the extension through the screen section, preventing potential collapse of the tieback extension. Available to fit most extension IDs from 5.000 in. to 11.500 in. (127 mm to 292.1 mm). Advantages 60 Filters fluid drawn into tieback extension, reducing possibility of stuck setting tools due to settling debris Attached to top of tieback extension with single shear screw May be installed on standard drillpipe pup joints Reliable and effective, simple to maintain Stroke down feature similar to standard RH™ junk cover allows downward movement necessary for 2 RH™ and HRD-E™ setting tool backup release Backup rupture disk prevents tieback extension collapse if screen plugs off with excessive solids Hydraulic Pusher Tool Product Family No. H26534 Liner Top Debris Barrier Product Family No. H26543 L i n e r S e t t i n g To o l s Hyflo Surge Protection System Product Family No. H26547 APPLICATION Often, tight clearance liners are incorporated into the well plan to reduce overall well cost. One challenge faced when installing these liners involves hydrodynamic pressure surging. The liner, acting as a large piston, requires slow trip speeds and frequently contributes to expensive fluid losses. In the past, the solution was to run simple auto-fill float equipment and allow some of the displaced mud to flow to surface through the ID of the liner and drillpipe. The technique helped, but did not effectively solve the problem, and certainly made a mess on the rig floor. Baker Hughes' Hyflo™ surge protection system has helped operators of tight clearance projects improve operating efficiency and reduce installation cost/risk. Integral to the system is the Hyflo diverter valve (product family no. H26547), which is installed just above the liner in the running string. Together, these devices eliminate surging at all practical liner running speeds. While running into the hole, mud is allowed to flow up the ID of the liner and liner setting tools, and then is diverted to the drillpipe annulus immediately above the liner hanger assembly. This provides maximum flow area from TD to the surface and directs displaced mud returns to the pits. Once the liner is at setting depth, the Hyflo diverter valve is shifted closed by pressuring against a setting ball. The system includes an autofill float collar. Pressure is applied to activate any hydraulic devices necessary, and additional pressure activates a releasing mechanism to convert the float valves to the normal “back pressure valve” function. The Hyflo diverter valve includes an extrudable seat that reliably passes balls and pump-down plugs at specific pressures. Hyflo Diverter Valve Product Family No. H26547 61 62 Packer Setting Dog Subs Packer Setting Dog Subs APPLICATION Packer setting dog subs are used to activate and pack off compression-set liner top packers. Multiple spring-loaded dogs are compressed within the packer extension throughout liner running and cementing. At the appropriate time, the setting dog sub is raised out of the packer extension and the dogs expand out to the OD of the extension. Setting force is transferred through the dogs and onto the packer extension as drillpipe weight is slacked off. Indicating Rotating Packer Setting Dog Sub Product Family No. H26542 APPLICATION The indicating rotating packer setting dog sub is similar to the standard dog sub above, with two additional features that make it useful in all wellbores, including extendedreach. To provide visual confirmation that adequate setting force was applied to the liner top packer, an adjustable shear indicator is included above the setting dogs. Also incorporated is a tapered roller bearing assembly that allows rotation and slackoff of the running string without damaging the packer extension or setting dogs. Rotation breaks the static friction between the drillpipe and casing, reducing buckling and ensuring adequate transfer of setting force to the liner top packer. Indicating Rotating Packer Setting Dog Sub Product Family No. H26542 Unlocking Indicating Rotating Packer Setting Dog Sub Product Family No. H26546 APPLICATION An alternate configuration of the indicating rotating packer setting dog sub is available that includes an unlocking feature that allows the dog sub to be pulled out of the packer extension one time without exposing the setting dogs. When stabbed back into the extension, the setting dogs become armed, ready to expand the second time the dog sub is pulled out of the extension. Rotating Circulating Indicating Packer Setting Dog Sub Product Family No. H26545 APPLICATION The rotating circulating indicating, or RCI packer setting dog sub is a modified version of the indicating rotating packer setting dog sub (product family no. H26542), and is typically run in conjunction with an inner string. The tool includes a selective circulating system that is activated upon setting the liner top packer. With the indicating mechanism sheared, flow ports are opened between the ID of the running string and the annulus above the packer. This allows circulation at the liner top to remove excess cement, without the need to pull the inner string up to a circulating position. The ports may be opened and closed repeatedly as required, and the running string can be rotated during cleanup circulation if desired. Unlocking Indicating Rotating Circulating Rotating Packer Indicating Packer Setting Dog Sub Setting Dog Sub Product Family No. H26546 Product Family No. H26545 63 64 L i n e r S e t t i n g To o l Packoff Assembly Delayed Opening Ball Seat Product Family No. H27611 APPLICATION The shearing out of conventional ball seats near the liner shoe is typically accompanied by some degree of hydraulic surging. Certain formations may break down when this pressure wave exits the shoe. This unintentional hydraulic fracture can lead to severe losses when the hydrostatic pressure of the cement in the openhole annulus re-opens the fracture. The pressure surge is caused by stored energy in the compressed fluid above the ball and seat. Baker Hughes developed the delayed opening ball seat specifically to reduce the magnitude of the pressure spike. The surge is reduced in two ways. First, the position of the ball seat in the wellbore reduces the volume of compressed fluid significantly and allows the pressure wave to dissipate through the volume of the liner before it exits the shoe. In this way, it provides the same benefit as the familiar ST™ landing sub (product family no. H27605) and the extrudable ball seat (product family no. H27611). The delayed opening ball seat offers an additional significant benefit toward reducing pressure surging. Since the intensity of the induced surge is directly proportional to the compression of fluid above the ball seat, it can be substantially reduced by bleeding back the applied surface pressure after activating the ball seat release feature. Once the rupture disk bursts, hydraulic oil slowly bleeds through an orifice and provides adequate time for the pressure to be reduced at surface before ball seat extrusion. No appreciable pressure spike hits the formation. Several innovative technologies are combined within the delayed opening ball seat, such as a supported extrudable ball seat, precision rupture disk actuation, and controlled metering of hydraulic oil. Advantages Prevents pressure surging of formation and external casing packer when ball seat releases Equalization requires several minutes, allowing pressure reduction before seat extrudes Ball seat will reliably pass pump-down plugs after ball seat actuation High-precision primary rupture disk ensures predictable initiation pressure Secondary rupture disk restores circulation if primary mechanism does not function Most reliable system available for horizontal and low fluid level wells Ball seat is pulled from well after cementing; no drillout of seat required Delayed Opening Ball Seat Product Family No. H27611 65 L i n e r S e t t i n g To o l Packoff Assembly Uniball Delayed Opening Ball Seat (UB DOBS) Product Family No. H27613 APPLICATION The shearing out of conventional ball seats near the liner shoe is typically accompanied by some degree of hydraulic surging. Certain formations may break down when this pressure wave exits the shoe. This unintentional hydraulic fracture can lead to severe losses when the hydrostatic pressure of the cement in the openhole annulus re-opens the fracture. Baker Hughes developed the delayed-opening ball seat (DOBS) specifically to reduce the magnitude of the pressure spike. The surge is reduced in two ways. First, the position of the ball seat in the wellbore reduces the volume of compressed fluid significantly and allows the pressure wave to dissipate through the volume of the liner before it exits the shoe. Second, since the intensity of the induced surge is directly proportional to the compression of fluid above the ball seat, it can be substantially reduced by bleeding back the applied surface pressure after activating the ball seat release feature. Once the rupture disk bursts, hydraulic oil slowly bleeds through an orifice and provides adequate time for the pressure to be reduced at surface before ball seat extrusion. No appreciable pressure spike hits the formation. In additional to the above features, another innovative feature was added to the next generation of the DOBS, which is called the uniball (UB) DOBS. Beneficial when running with the ControlSet hangers, the UB DOBS allows applied hydraulic pressure to consecutively set a hydraulic liner hanger and release a hydraulic running tool in one actuation. This is accomplished by the use of an isolating inner sleeve, which initially allows pressure to reach the hydraulic hanger and then shifts, isolating the hanger and then allowing that pressure to reach the hydraulic running tool. Advantages 66 Prevents pressure surging of formation and ECPs when ball seat releases Equalization requires several minutes, allowing pressure reduction before seat extrudes Ball seat will reliably pass pump down plugs after ball seat actuation High-precision primary rupture disk ensures predictable initiation pressure Secondary rupture disk restores circulation if primary mechanism does not function Most reliable system available for horizontal and low fluid level wells Ball seat is pulled from well after cementing; no drillout of seat required Only 1 ball and 1 pressure actuation needed to set a hanger and release the running tool when used with the ControlSet hanger Uniball Delayed Opening Ball Seat (UB DOBS) Product Family No. H27613 L i n e r S e t t i n g To o l Packoff Assembly ST Landing Sub Product Family No. H27605 APPLICATION The ST™ landing sub is installed in the running string below the setting tool as a means of applying pressure to activate hydraulic devices. The ST landing sub is especially useful in horizontal applications where it may be difficult to seat a ball in a conventional Type II landing collar near the shoe. A setting ball is circulated to the ST landing sub, and applied pressure will activate a hydraulic-set liner hanger and HR™ liner setting tool (product family no. H26666), if used. After release of the setting tool is confirmed, pressure is further increased to trip the ST landing sub to the full open position. For most sizes, the setting ball will be expelled to pass through the liner. Once the ST has been actuated, the tool allows passage of the pump-down plug during cementing. The ST landing sub can be used in combination with all conventional liner wiper plug and LFC™ systems. Available with solid seat for float in liner applications. Advantages Incorporates a built-in ball guide that ensures proper seat of the setting ball, even in horizontal applications Reduces pressure surging at the shoe when the landing sub shears, which can cause breakdown and fluid loss in sensitive formations Full ID to the run-in string after the setting ball shears out Compatible with all Baker Hughes liner setting tools Available in three sizes to run 5-in. and larger liners Ceramic ball seat is standard to prevent erosion at high circulation rates ST Landing Sub Product Family No. H27605 67 L i n e r S e t t i n g To o l Packoff Assembly Ported ST Landing Sub Product Family No. H27606 APPLICATION The Ported ST™ landing sub, similar in design to the standard ST landing sub, is installed in the running string below the setting tool as a means of applying pressure to activate hydraulic devices. The Ported ST also includes upper and lower packoffs, and a ported section that closes when the setting ball shears out. Typically run with an inner string, the Ported ST allows actuation of a hydraulic-set hanger and/or setting tool, and then restores pressure integrity of the running string after ball seat shear-out. The Ported ST is used for two main applications. During sequential inflation of external casing packers, the inflation tool must be raised to the position of each packer. An open port just below the liner setting tool would not provide pressure integrity of the running string to inflate the packers. Another common application is when it is desired to displace the fluid in the liner to completion fluid immediately after cementing. A full-length inner string is run, and circulation through the inner string is possible since the port is shifted closed after actuation. Available with solid seat for float in liner applications. Advantages Includes all of the field-proven features of the standard ST landing sub (product family no. H27605) Integral opposing swab cups provide pressure isolation across hydraulic port of hanger, polished-bore receptacle packoffs available upon request Port isolation upon actuation of trip ball restores pressure integrity of the running string when packoffs are pulled out of the liner ID Ported ST Landing Sub Product Family No. H27606 68 L i n e r S e t t i n g To o l Packoff Assembly Extrudable Ball Seat Sub Product Family No. H26691 APPLICATION The extrudable ball seat sub provides a seat to land a setting ball in the liner running string, in order to apply pressure to hydraulically actuated devices above the seat. After all required tools have functioned, additional pressure is applied to extrude the ball through the seat. Tightly controlled material properties and seat thickness profile ensures that the seat will yield consistently at the desired pressure. Seats are designed to yield sufficiently to pass standard pump-down plugs (product family no. H27020) during normal cementing operations. Cup Seal System With Extrudable Ball Seat Product Family No. H27610 APPLICATION Extrudable ball seat technology can readily be incorporated into a number of tools in the running tool string. One of the most common is the cup seal system (product family no. H27604), often used to direct hydraulic pressure to a hydraulic-set liner hanger. A downward-facing cup seal assembly is run above the cup seal system with extrudable ball seat (product family no. H27610), with a port to provide fluid pressure transmission. Extrudable Ball Seat Sub Product Family No. H26691 Cup Seal System with Extrudable Ball Seat Product Family No. H27610 69 L i n e r S e t t i n g To o l Packoff Assembly Liner Setting Tool Packoff Assemblies APPLICATION To cover a complete range of liner hanger applications, Baker Hughes offers four different liner top cementing packoff systems. Each system is designed to provide a reliable seal at the liner top between the liner setting tool string and the liner ID. Advantages Provides positive seal at liner top, permitting actuation of hydraulic devices and cementing of liner Most packoffs use premium high-pressure/temperature seals Most systems provide immediate full-bore access to liner bore Drillable assemblies made of composite or aluminum for ease of drillout Cementing PBR RS Seal System Product Family No. H29701 Product Family Nos. H28206 (Assembly), H29401 (Nipple), APPLICATION The cementing PBR is run below the liner setting sleeve, providing an unrestricted honed bore to seat a PBR seal assembly (product family no. H27603), during cementing operations. After the liner has been cemented, the PBR may also be used to land a production seal assembly to create a packerless completion. and H28309 (Slick Stinger) RS Nipple Product Family No. H29401 PBR Packoff Product Family No. H27603 Cementing PBR Product Family No. H29701 70 APPLICATION The PBR packoff is a one-foot cementing packoff run below the liner setting tool that seals in the honed bore of the cementing PBR (product family no. H29701). The stack may be comprised of either Molyglass chevron rings or Baker Hughes' patented Bullet Seals™ to ensure dependable performance even in high-pressure/-temperature conditions. The PBR packoff will hold pressure from either direction, and leaves an unrestricted liner top at the end of cementing operations. An alternate configuration of the PBR packoff, run above the liner setting tool, may be used to seal in the tieback extension rather than inside a dedicated PBR. This is commonly referred to as a “sleeve packoff.” APPLICATION The RS™ seal system is designed to create a high-pressure two-way seal at the liner top, while reducing upward piston force on the running string when pressure exists below the packoff. The system leaves an unrestricted liner top immediately upon retrieval of the running string, with no need to drill out. The system includes three basic components: The RS nipple (product family no. H29401), run in the liner string, provides the locking profile and honed bore for the packoff to land in. PBR Packoff Product Family No. H27603 RS Seal Assembly With Stinger Product Family Nos. H28206 And H28309 The RS seal assembly (product family no. H28206) and the RS slick stinger (product family no. H28309) are included in the running string below the liner setting tool. The RS seal assembly uses Molyglass chevron rings on both the OD and ID, to seal inside the bore of the RS nipple and on the polished OD of the slick stinger. Locking dogs are expanded by the upset OD of the slick stinger, securely anchoring the packoff in the nipple until cementing is complete. Several slick stinger lengths are available to fit a variety of applications. Restabbable RS feature is also available for the RS seal system. L i n e r S e t t i n g To o l Packoff Assembly Drillable Packoff Bushing Product Family No. H28205 Slick Stinger Assembly Product Family No. H28308 APPLICATION The drillable packoff bushing, sometimes called a flapper valve, is normally run between the liner top packer (or setting sleeve) and the liner hanger. Used in conjunction with a slick stinger (product family no. H28308), the drillable packoff creates a positive two-way seal at the liner top. Upward piston forces are greatly reduced in comparison to the PBR packoff or cup seal system, particularly when running large-diameter liners. Molyglass seal rings are mounted in an aluminum insert, which is drilled out after cementing is complete. Available with or without flapper. Drillable Packoff Bushing (Shown with Optional Flapper Valve) Product Family No. H28205 Composite Drillable Packoff Product Family No. H28207 APPLICATION In limited sizes, the drillable packoff is also offered with an insert constructed from composite materials. The composite drillable packoff is rapidly drilled out with all bit types, without damaging cutters. A large re-entry bevel on top of the insert allows the slick stinger to be safely restabbed in the event that it is pulled out of the packoff bore. Not available with flapper. Composite Drillable Packoff Product Family No. H28207 Cup Seal System Product Family No. H27604 APPLICATION The cup seal system is an economical setting tool packoff suitable for low-pressure/-temperature service. Various configurations may be used to fit a wide range of applications, and can hold pressure from above, below, or both directions. An integral liner wiper plug swivel may be included if desired. The cup seal system provides an unrestricted liner top at the end of cementing operations. Cup Seal System (Shown With Optional Liner Wiper Plug Swivel) Product Family No. H27604 Slick Stinger Assembly Product Family No. H28308 71 72 L iner C ementing Plug S ys tems Conventional Liner Cementing Plug Systems APPLICATION Cementing plug systems used in liner applications typically serve two basic functions: They serve as physical barriers between the cement and other wellbore fluids as they are being pumped, while effectively wiping the cement from the tubulars that it's pumped through. They confirm displacement volumes of both the running string and the liner. Visible pressure indications signal when the cement has been completely displaced from both the drillpipe and the liner casing. Pump-Down Plug Product Family No. H27020 APPLICATION The pump-down plug, also referred to as the “drillpipe dart,” is used to wipe the running string behind (and sometimes in front of) the cement. The pump-down plug may be used to latch into a liner wiper plug as described below, or can be used to wipe both the running string and the liner casing in small-diameter liner applications. Multiple darts may be used to more effectively wipe the tubulars and reduce cement contamination. Various wiper fin, nose, and latch configurations are available to fit a wide range of applications. Available in composite. Pump-Down Plug Product Family No. H27020 Type I Wiper Plug Product Family No. H26921 APPLICATION Liner wiper plugs are used to separate cement from the displacement fluid during cementing operations. The Type I liner wiper plug is shear pinned to the bottom of the running string, below the liner setting tool and packoff. At the tail of the cement, a pump-down plug (product family no. H27020), is released and follows the cement down the running string. When the pump-down plug lands in the liner wiper plug, pressure is increased and shears the liner wiper plug free, allowing both plugs to be displaced as a unit to the landing collar. Both types of liner wiper plugs are manufactured of drillable materials, and are rotationally locked into the landing collar to prevent spinning during drillout. Ceramic seat available to prevent erosion at high circulation rates. Type I Landing Collar Product Family No. H27410 Type I Liner Wiper Plug Product Family No. H26921 Type I Landing Collar Type II Landing Collar Product Family No. H27410 Product Family No. H26655 APPLICATION Usually run in the liner one or two joints above a float collar or shoe, the Type I landing collar provides the seat and latch profile to catch the liner wiper plug at the completion of cement displacement. Landing collars and plugs are designed to ensure rapid and complete drillout. Landing collar bodies are available in virtually all weight, material, and thread combinations. APPLICATION The Type II landing collar has all of the features of the Type I landing collar, and also includes an integral ball seat below the liner wiper plug seat. When a setting ball is dropped and seated, pressure may be applied to activate hydraulic devices in the liner string, such as hydraulic-set liner hangers and external casing packers. Further increase in pressure shears out the ball and seat, restoring full circulation through the shoe for cementing operations. Type II Landing Collar Product Family No. H26655 73 L iner C ementing Plug S ys tems Slimhole Landing Collar Product Family Nos. H26672 (Type I) and H26678 (Type II) APPLICATION When cementing slim liners, the cement volume pumped is typically small. Any contamination of the cement may compromise wellbore integrity. Containment of the slurry prevents intermixing of the cement with spacers and mud as it is displaced. Similar to the LFC™ four-plug cementing system, the slimhole plugs bound the cement, reducing contamination. The slimhole landing collar and plug system is designed for cementing small diameter liners, from 2-7/8 in. to 5 in. The system consists of two pump-down plugs and a slimhole landing collar. The lead pump-down plug is dropped in front of the cement, and the follow plug dropped at the tail of cement. When the lead plug reaches the slimhole landing collar, a rise in pressure allows verification of displacement volume. An increase in pressure opens the bypass, and displacement of cement continues. Finally the second plug bumps, indicating the completion of the cement job. The lead pump-down plug contains a rupture disk, which will burst and allow displacement of cement to continue if the dart does not reach the landing collar for any reason. Advantages 74 Both plugs wipe the ID of the drillpipe and liner No liner wiper plugs necessary Containment of cement reduces intermixing and contamination Allows positive confirmation of displacement volume Plugs are not exposed to long-term wellbore temperature, potentially leading to thermal breakdown of elastomers Available as Type I (product family no. H26672), or as Type II with ball seat (product family no. H26678) Slimhole Landing Collar Product Family No. H26678 L iner C ementing Plug S ys tems COMPdril Composite Lead/Follow Plug System Product Family No. H26944 APPLICATION The COMPdril™ lead/follow plug system and COMPdril landing collar (product family No. H27419) have been designed to increase the reliability and performance of the current industry standard plugs while reducing the shoe track drill-out time by using composite materials instead of aluminum. In addition, the COMPdril system is designed to maximize cement isolation from wellbore fluids, thereby decreasing the amount of cement contamination. Several new features have been incorporated into the new COMPdril lead/follow plug system setting a higher standard for current plug systems on the market today. The Liner Wiper plugs are securely attached to the COMPdril running tool (product family No. H26944) with fully supported lock dogs rather than simple shear screws preventing premature release. The plugs incorporate multiple fins, similar to long string plugs that allow multiple sizes of casing to be wiped. The bodies of the COMPdril plugs are molded with a high strength composite material and designed so that they can be drilled out easily, without compromising performance. The releasing tool incorporates a safety device to ensure that the cement job is displaced through the liner. In the event that the LWP does not shear off, the pressure can be increased, and a rupture disk will blow. This will allow fluid to bypass the plugs so displacement may continue. Advantages Composite components in liner wiper plugs and landing collar to ease drill-out Isolates cement from drilling and displacement fluids for improved cement quality Positive shear indication when each liner wiper plug is released Follow liner wiper plug is designed to release only after the lead liner wiper plug has been released Positive indication when lead liner wiper plug lands in landing collar Pressure ratings up to 5,000 psi at 300°F Pump down plugs are retrieved with the running tool reducing the amount of material to drill out Both the lead and follow pump down plugs are the same. This minimizes the potential error on which plug to drop first LWPs incorporate non-rotation feature for quicker drill-out Emergency rupture disc to ensure cement displacement COMPdril Composite Lead/Follow Plug System Product Family No. H26944 75 L iner C ementing Plug S ys tems LFC Four Plug System Product Family No. H26927 APPLICATION The LFC™ four-plug system consists of two unique liner wiper plugs and two pumpdown plugs. It is designed to isolate cement from wellbore fluids and minimize contamination, or can be used in conjunction with an external casing packer and pressure-actuated cementing (PAC) valve (product family no. H30112), for two-stage liner cementing. The plugs are securely attached to the LFC adapter (product family no. H26928), run below the setting tool, and held in place by fully supported collets rather than simple shear screw attachment. When used as a “lead-follow” cementing system, the first dart is released ahead of the cement, is displaced down the running string, and lands in the “lead” liner wiper plug. With pressure increase, the release mechanism of the lead plug activates and the collet releases the lead plugs ahead of the cement. Behind the cement, the second dart is dropped, and displaced to the “follow” liner wiper plug. The two sets of plugs contain the cement in between, minimizing contamination of the slurry. When the lead plugs reach the LFC landing collar, cement bypasses around the plugs and out the shoe. At the end of cementing, the follow plugs latch into the landing collar, providing a noticeable “bump” displacement pressure at the surface. Two-stage cementing operations are similar, but plugs with modified nose profiles and a single-plug LFC landing collar without bypass are used. The “lead” plugs are pumped behind the first cement stage and are displaced through the PAC valve to the landing collar above the shoe. The “follow” plugs are pumped behind the second-stage and land in the PAC valve. An increase in bump pressure closes the PAC valve and prevents u-tubing of second stage cement into the liner. LFC Wiper Plugs (Shown with Release Adapter) Product Family No. H26927 Advantages Isolates cement from drilling and displacement fluids for improved cement quality Positive shear indication when each plug is released Second plug is designed to release only after lead plug has been released Check valve in LFC adapter allows fluid bypass; setting tool can be raised without damaging Product Family Nos. Description 76 Type I (Without Ball Seat) Type II (With Ball Seat) Standard LFC Landing Collar H27412 H27418 LFC Landing Collar for PAC Valve H27413 H27414 LFC Landing Collar Product Family No. H27418 L iner C ementing Plug S ys tems Composite Solo Plug and Composite Landing Collar Product Family Nos. H26941, H27420, and H26692 APPLICATION Conventional liner wiper plugs are pumped behind the cement in order to effectively wipe the liner of cement, and to provide a pressure indication when the tail of the cement is at the landing collar. The new composite solo plug and composite landing collar have been designed to increase the reliability and performance of current industry standard plugs, while easing the drillability of the shoe track. By incorporating several new features, the composite solo plug sets a higher standard for current plug systems on the market today. The plug incorporates multiple fins, similar to long string plugs, that will allow multiple sizes of casing to be wiped with the same plug and improve upon the wiping ability of current plugs. The body of the solo plug is molded with a high strength composite material and designed so that it can be drilled out easily, without compromising the performance of the current solo plug design. The mechanism that releases the plug has been incorporated into the solo liner wiper plug releasing tool (Product Family No. H26937). The composite pump down plug (Product Family No. H27020) seats and latches inside the composite solo plug. The composite solo plug incorporates a nose seal that is compatible with our standard type ( and type II composite landing collars. This allows the plug to withstand 5,000 psi (336 bar) pressure differentials from above (depending on the size). The running tool incorporates a safety device to ensure that the cement job is displaced through the liner. In the event that the composite solo plug does not shear off, the pressure can be increased, and a rupture disk will blow. This will dump the pressure to the annulus, therefore increasing the amount of area exposed to pressure, and shearing a relieved section of the plug. This will allow the pump down plug and composite solo plug to be displaced to the landing collar. Advantages Composite components to ease drillability of shoe track Multiple wiper fins for added displacement efficiency Short compact design for ease of drill up Nose seal for 5,000 psi (336 bar) bump pressures Safety mechanism ensures the cement job will be completed successfully Composite Solo Plug and Composite Landing Collar Product Family No. H26941 77 L iner C ementing Plug S ys tems Solo Plug Product Family No. H26938 APPLICATION The Solo Plug™ liner wiper plug system includes a number of advancements designed to enhance reliability and performance over conventional liner cementing plugs. The multiple fin arrangement, similar to long-string casing plugs, will effectively wipe a wide range of casing weights. The plug is attached securely to the release adapter (product family no. H26937) by a collet mechanism, which can only be released when a dart is landed and differential pressure is applied. The plug cannot be mechanically pulled off of the running string (for instance, while picking up to confirm release of the liner setting tool) since it does not rely on simple shear pin attachment. The release adapter includes a rupture disk feature that provides a reliable backup releasing method if the Solo Plug cannot be released at normal pump pressure. Within the body of the Solo Plug is incorporated a ceramic pump-down plug seat, to eliminate potential erosion at high circulation rates. The Solo Plug and pump-down plug are designed to be compatible with standard Type I and Type II landing collars, and will withstand high differential pressures in both directions when the plug is latched. With the nose seals landed, the plug's fins are not required to hold pressure and- most importantly- the cement stays where you want it. Available in composites 7 in. to 11-7/8 in. Advantages 78 Multiple wiping fins for added displacement efficiency Short, compact design improves drillability Nose seal and positive latching results in increased differential rating (5,000 psi [345 bar] from above and below in most sizes) Ceramic dart seat eliminates potential washout Backup release feature ensures cement job can be completed successfully Plug cannot be mechanically sheared off the running tool when picking up Solo Plug (Shown With Release Adapter) Product Family No. H26938 Float Equipment Cement-Filled Float Equipment APPLICATION Float collars and float shoes have long been considered standard equipment when running and cementing liner casing strings. They perform the very important function of preventing the heavier uncured cement in the annulus from u-tubing back into the liner when displacement is complete. Floats are basically one-way check valves. Components are designed for easy drillout with all bit types, including PDC. API Recommended Practices (RP) 10F specifies testing parameters and regimen for oilfield float equipment. RP 10F includes two distinct types of testing. The first test qualifies the durability of the valves under high-rate, high-solids mud flow, and the second test confirms the ability of the valve to hold differential pressure from below. The cement-filled float equipment offered by Baker Hughes meets API RP 10F test specifications. Single- and Double-Valve Float Collar Product Family Nos. H10183 (Single Valve) and H10187 (Double Valve) APPLICATION Float collars are typically run one or two joints above the liner shoe and prevent the backflow of cement into the liner after the plugs have been bumped and the pressure released. They may be used with or without floats in the shoe itself. Available with orifice for tieback applications. Single Valve Float Collar Product Family No. H10183 Double Valve Float Collar Product Family No. H10187 Single- and Double-Valve Float Shoe Product Family Nos. H10082 (Single Valve) and H10083 (Double Valve) APPLICATION Float shoes are run at the bottom of the liner, serving to guide the liner through the open hole to TD, and to provide protection from backflow. Side and bottom ports ensure reliable circulation even if the liner is set on bottom or is lying on the low side of a deviated wellbore. Available with orifice for tieback applications. Double Valve Float Shoe Product Family No. H10083 79 Float Equipment EZReam Casing/Liner Shoe Product Family No. H10087 APPLICATION Heavy-duty EZReam™ technology is the robust casing/liner shoe. A durable tungsten carbide and PDC cutting structure–an industry exclusive–enables you to ream longer intervals through the most challenging hole sections. You can even get to TD in a severely compromised borehole. EZReam technology is drillable with a standard PDC or roller cone in onshore and offshore applications. The unique, patented profile combined with the material properties enables faster drillout than competitive designs. With some reamer shoes, there is a risk of leaving an undrilled portion of the nose downhole, which could damage the next bit or BHA. The EZReam concave profile drills out from the center to the shoulder, eliminating this risk. This is the industry’s only casing/liner shoe to offer a secondary bypass port, which allows normal circulation or cementing to continue in the event of nozzle plugging. The 360° gauge coverage offers added stability and improves reaming efficiency. The tool is undersized to promote a smooth transition of the liner through the predrilled hole. EZReam Casing/Liner Shoe Advantages Longer intervals Faster drillout with less risk Fail-safe circulation Greater stability EZCase Casing Bit Product Family No. H10096 APPLICATION When project objectives indicate casing or liner drilling techniques to be the optimal wellbore construction method, specialized equipment is required. The Baker Hughes EZCase™ system was designed for this purpose. EZCase is a product of advanced 3-D design and is manufactured from a specialized steel alloy. This unique material allows PDC cutters to be brazed directly to the onepiece bit, ensuring a robust cutting structure capable of efficiently drilling new formation. EZCase is compatible with standard cementing practices, and can be reliably drilled out using a steel tooth or Genesis™ PDC bit. EZCase Casing Bit 80 Float Equipment Insert Liner Cementing Equipment APPLICATION Baker Hughes’ patented insert seal unit allows nearly any cementing accessory to be installed directly into the liner casing. Since no body is required, the expense of premium threads and exotic materials can be eliminated. Each seal unit is designed to cover a specific range of casing, and once installed, is permanently anchored and sealed in place. The desired accessory is threaded into the bottom or top of the seal unit, as appropriate. The seal unit is a compact aluminum module with a 360 degree aluminum slip. The unit also includes elastomer and metal-to-metal seals. Insert cementing float valves are designed and tested to satisfy API Recommended Practices 10F specifications. Insert Seal Unit Product Family No. H26668 Insert Landing Collar, Type I Product Family No. H26656 Insert Installation APPLICATION Depending on the required component configuration (packoff, landing collar, float valve, etc.), accessory components are added to the bottom or top of the seal unit. After the insert unit and its setting tool are positioned inside the liner joint, hydraulic pressure from a small hand pump is applied to complete the setting process. The setting tool is then removed, and the liner joint is marked with accessory position and description. Insert Drillable Cementing Packoff Product Family No. H26664 Advantages Modular insert seal unit easily converts to landing collar, float collar, guide/float shoe, drillable packoff, or ball catcher sub Simple and reliable installation can be performed at the wellsite Eliminates multiple premium thread charges and expensive corrosion-resistant collar bodies Manufactured from drillable aluminum and phenolic components Insert Landing Collar, Type II Product Family No. H26659 Insert Float Valve Product Family No. H26662 Insert Guide Shoe Product Family No. H26660 81 82 Tieback Seal Assemblies Tieback Seal Assemblies APPLICATION Baker Hughes offers three standard types of seal assemblies for liner tieback completions. Seal assemblies are ordered to correspond to the appropriate ID and length tieback extension that they will be stabbed into, and matched to the weight of the tieback liner. The mandrel is often ported between the lower and middle seal stacks when the tieback is to be cemented. Several additional types, including metal-to-metal seals, are available for the most demanding HP/HT and hostile environment applications. Optional o-ring elastomers provide compatibility with most oilfield chemical environments. Bullet Seal Assembly Product Family No. H29755 APPLICATION Baker Hughes patented Bullet Seals™ are designed to withstand repeated hot stabbing into the sealbore and still ensure high-pressure seal integrity. Elongated seal rings resist the tendency to roll and clip, as conventional chevron-type rings are prone to when stabbed at elevated temperatures. In development, as well as field application, bullets have demonstrated the ability to endure dynamic sealing conditions of up to 10,000 psi (689 bar) at 400°F (204°C), and can be used with confidence in monobore applications as the primary production seal. The HP/HT version has been tested to over 19,000 psi (1,310 bar) when installed on special heavy-duty mandrels. PBR Seal Assembly Product Family No. H29750 APPLICATION The PBR tieback seal assembly includes three stacks of Molyglass chevron rings as a standard with center o-ring to ensure high-pressure seal integrity. Available in seal Bullet Seal Assembly Product Family No. H29755 ODs from 2.750 in. - 14.000 in. (69.85 mm - 355.6 mm), and in lengths from 6 ft - 40 ft (1.82 m - 12.19 m). OS Seal Assembly OS Seal Assembly Product Family No. H27223 Product Family No. H27223 APPLICATION Field-proven and economical, this o-ring-style seal assembly is suitable for low to moderate duty service. The mandrel features one-piece construction and dovetail grooves for positive retention of o-rings. PBR Seal Assembly Product Family No. H29750 83 Tieback Seal Assemblies Snap-In/Snap-Out Shear Release Anchor Seal Assembly Product Family No. H29753 APPLICATION The snap-in/snap-out, set-down-activated, shear release anchor is an anchoring and sealing device that connects the retrievable completion string to the sealbore and thread of an “S” sleeve which is normally run on top of the JMZX™ double-grip packer. Before committing to full engagement of the anchor, the snap-in/snap-out function allows accurate space-out of the completions string at surface in relation to a tubing hanger. The tool comprises a seal stack to maintain seal integrity from the completion tubing/casing to annulus, a set-down sleeve to define position of the latch within the anchor, and a lock ring to withstand the forces induced when tension is applied via the tubing string. The parting ring defines the value at which the tool will release from the “S” sleeve and shear screws located in the anchor body, where the anchor is activated to its fully operational state. As long as the predetermined set-down is not exceeded, the tool will continue to have the ability to snap in and snap out of the “S” sleeve without committing to its fully locked-in tensile carrying condition. Advantages Snaps in/snaps out at the sealbore to provide a reliable method of spacing out to land the completion string at surface before activating the anchor. A predetermined set-down load to activate anchor to full tensile carrying capacity A parting ring with a predetermined release value Emergency release function by means of right-hand torque and overpull at surface will disconnect the anchor from the “S” sleeve The setting mechanism requires no setting balls, blanking plugs, or rotation Snap-In/Snap-Out Shear Release Anchor Seal Assembly Product Family No. H29753 84 S ur f ac e C eme n t in g E q uip m e n t TD3m ULTRAREACH Cementing Head System Product Family No. H27837 APPLICATION As depths become greater, surface cementing equipment for liners and long strings must withstand heavier hook loads, increased torque requirements, and higher pump rates. The TD3™ cementing system, the third generation of the proven TD design, was developed to provide the higher ratings required by the most demanding applications. Many proven features of the TD design were enhanced with innovative upgrades, making the TD3m ULTRAREACH™ the most advanced surface cementing system on the market. Advantages Highest tensile and torsional capability available Modular design allows the addition of extra plug containers 4,000,000 lb (1814369 kg) tensile rating (body) 226,000 lb (102512 kg) torque rating (body) Available with premium high-torque top and bottom connections Positive indication of plug launch TD3m ULTRAREACH Cementing Head System Product Family No. H27837 85 S ur f ac e C eme n t in g E q uipme n t TD2 (Top Drive) Cementing System Product Family No. H27833 APPLICATION The TD2™ cementing system has been developed as a second generation of the convenient and highly reliable top drive surface cementing equipment. It includes all the standard TD™ surface cementing components in a unitized assembly. All of the tool joint connections between components have been eliminated, shortening the overall length significantly. The TD2 is compact, easily transportable, and reduces rig time required to make up the surface cementing assembly. It includes the heavy-duty TD swivel (product family no. H27825), one or two TD plug dropping heads (product family no. H27828), a positive ball dropping sub (product family no. H27829), and a flag sub (product family no. H27821) with tool joint connections on each end of the assembly. Advantages Short, compact design makes handling easier on the rig and when transporting High tensile and torque ratings Fewer connections and potential leak paths than modular components No butt welding Clean OD profile - no external piping or valving to foul while rotating Simple, familiar operation of all functions Pneumatic TD2 (Top Drive) Cementing System Product Family No. H27835 APPLICATION The pneumatic TD2 cementing system performs all of the functions of the standard TD2 system from the safety of the rig floor, by using pneumatic actuators to replace manual operation. Cementing plugs and setting balls may be dropped without the need for personnel to be raised into the derrick. Air valves in the control panel can only be operated in a logical sequence, preventing the chance of accidental dropping of the wrong plug or ball. Conventional cementing systems require that rotation be stopped to launch balls and plugs. Resuming rotation may be difficult or impossible after stopping the pipe. The pneumatic TD2 design permits continued rotation of the liner at all times, enhancing safety and efficiency of the liner cementing operation. The pneumatic system may be retrofitted to existing TD2 heads in district inventory. TD2 Cementing System Product Family No. H27833 Advantages 86 Short, compact combination of TD swivel, TD plug dropping head(s), positive ball dropping sub, and resettable flag sub all built into one tool Enhanced personnel safety - all releasing operations are carried out from rig floor Operated with standard rig air supply between 80 psi (5.5 bar) and 120 psi (8.3 bar) Drop plugs or ball without stopping circulation or rotation Intrinsically safe for all rig environments Fail-safe design prevents multiple activations if dynamic pneumatic seals were to leak All functions have manual backup in the event of air system failure Pneumatic TD2 Cementing System Product Family No. H27835 S ur f ac e C eme n t in g E q uip m e n t TD (Top Drive) Cementing Head Product Family No. H27828 APPLICATION The TD™ cementing head is used to release a pump-down plug from surface at the desired time during cementing operations, without the need to break a tool joint connection or hammer union. The TD cementing head has standard tool joint connections to accommodate heavy liner loads. The pump-down plug is contained within a sleeve, with fluid flow bypassing around the plug until the release lever is turned 180˚. The sleeve then shifts downward, releasing the pump-down plug. Internal fluid bypass eliminates the need for external valves and manifold. When using multiple pump-down plugs, a TD plug dropping head may be stacked with either an LC™ plug dropping head (product family no. H27820), or with another TD plug dropping head and a TD swivel (product family no. H27825). Advantages Patented releasing mechanism is proven dependable over thousands of field runs Compact design holds pump-down plugs securely until release is desired Innovative plug stop design eliminates potential for plug damage at the time of release Internal bypass requires no external manifold, ideal for use with top drive or conventional rotary rigs Easily stackable for multiple plug applications TD (Top Drive) Swivel Product Family No. H27825 APPLICATION The TD swivel is used in conjunction with the TD cementing head (product family no. H27828) when cementing a liner. The pump-in housing remains stationary, while the mandrel and running string may be rotated before, during, and after cementing. The mandrel includes standard drillpipe tool joint connections, and the pump-in housing includes two standard hammer union ports. The swivel portion incorporates double seals and heavy-duty, four-point contact ball bearings that are easily lubricated for reliable service at high RPM. TD (Top Drive) Cementing Head Product Family No. H27828 Advantages Used with TD plug dropping head to rotate and cement liners on top drive or standard rotary rigs Kaydon bearings ensure liner and running string can be rotated freely during all operations High tensile load capacity Large circulation ports allow high displacement rates TD (Top Drive) Swivel Product Family No. H27825 87 S ur f ac e C eme n t in g E q uipme n t Positive Ball Dropping Sub Product Family No. H27829 APPLICATION Baker Hughes’ positive ball dropping sub provides a convenient method to release a setting ball from the surface without breaking a drillpipe connection or removing a hammer union cap. The ball is positively retained in a recess beside the flow stream, unaffected by the fluid flow until the ball is released by a simple turn of the release lever. When the release lever is rotated approximately 300 degrees, the ball is positively ejected from the recess into the flow stream. The lever handle is locked until the time to drop the setting ball. A counter-clockwise turn of the handle confirms the presence of the ball without risk of premature release. Two sizes available to drop from 1-1/8 in. - 2-1/4 in. (28.5 mm - 57.15 mm) setting balls. Advantages Provides a positive means to release a setting ball into the running string at surface Ball cannot be prematurely released with handle locked Drops various standard-sized balls Simple and reliable operation Flag Sub Product Family No. H27821 APPLICATION The flag sub, placed below the plug dropping head, provides immediate visual confirmation that the pump-down plug has been released and has moved down the running string. The trip arm, or flag, is in the horizontal position across the flow stream before the pump-down plug is released. As the plug passes, the flag is moved to the vertical position. The flag can be reset to the horizontal position repeatedly when used with multiple pump-down plugs. Positive Ball Dropping Sub Product Family No. H27829 Advantages Flag Sub Product Family No. H27821 88 Flag Sub (End-View Cutaway) Positive indication that plug has left the plug dropping head Drillpipe connections standard to provide high tensile ratings S ur f ac e C eme n t in g E q uip m e n t LC Combination Plug Dropping Head Product Family No. H27820 APPLICATION The LC™ combination plug dropping head is attached to the top joint of the liner running string to allow a pump-down plug (product family no. H27020) to be released from the surface without breaking a connection or hammer union. An elevator lifting neck is included at the top, and a heavy-duty swivel at the lower end to allow reliable rotation of the running string. The pump-down plug is held above a screw-operated ram in the main body of the head. An external manifold with two fullopening plug valves direct the flow of mud and cement below or above the pump-down plug as required. Available in standard 3-1/2 in. and 4-1/2 in. tool joint configurations. Advantages Provides a simple means to release a pump-down plug at the desired time during cementing operations Reliable manifold arrangement proven through decades of use Rugged integral swivel ensures easy rotation of the running string Heavy-duty construction will handle heavy loads Integral ball dropping port with hammer union cap LC Combination Plug Dropping Head Product Family No. H27820 89 90 Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE. www.bakerhughes.com © 2010 Baker Hughes Incorporated. All rights reserved. 27327