An Introduction to Electrical Machines P. Di Barba, University of Pavia, Italy Academic year 2011-2012 Contents Transformer • 1. An overview of the device • 2. Principle of operation of a single-phase transformer • 3. Power (three-phase) transformer, signal transformer, autotransformer Rotating electrical machines (REM) • 1. Ampère law, Faraday principle, Lorentz force • 2. An overview of REM • 3. Rotating magnetic field Asynchronous machine: induction motor Synchronous machine: alternator DC machine: commutator motor, dynamo Permanent magnet motor Stepping motor Transformer: static electrical machine operating in AC regime. It converts electric power into electric power, by varying the power factors (V,I) and keeping the power (approximately) constant. 1 : primary circuit (power in) 2 : secondary circuit (power out) Single-phase Three-phase Applications Power transformer • Production systems operate at a reduced voltage in order to decrease dielectric material size • Transmission systems operate at a low current in order to decrease conducting material size • User systems operate at a low voltage in order to increase safety Signal (and power) transformer • Adapts the voltage of two systems to be connected • Adapts the impedance of two systems to be connected • Couples two systems, keeping them electrically disconnected Step up transformer: increases V and decreases I Step down transformer: decreases V and increases I Power range: from 1 VA to 1000 MVA Voltage range: from 1 V to 400 kV Basically, a transformer is composed of: • a magnetic circuit; • (at least) two magnetically-coupled electric circuits. Single-phase power transformer (25 Hz < f < 400 Hz) 1 2 limb yoke 1 2 windings high-voltage terminal lamination package (core) low-voltage terminal A<25 kVA natural cooling A>25 kVA forced cooling Three-phase power transformer (f=50 Hz) : three pairs of windings a b c Three primary windings 1a,1b,1c and three secondary windings 2a,2b,2c Used connections: star-delta, delta-delta, delta-star. closed magnetic circuit Signal transformer single phase 20 Hz < f < 20 kHz 1 2 open magnetic circuit (f>20 kHz, core made of Fe2O3) Operating principle (ideal case) Model assumptions: infinite core permeability, zero losses in the magnetic circuit and in the two electric circuits. F I2 2 Z 1 I1 1: N1 turns 2: N2 turns Transformer equations 1 N1 V V , k 2 1 k N2 1 I I2 1 k A1 A 2 V1I1 V2 I 2 Transformer laws (ideal model) I No-load operation (I2=0) Let a sinusoidal voltage source v1(t) supply winding 1 Then, an infinitesimal magnetizing current I10 flows in winding 1 and gives rise to a magnetomotive force (mmf) Hopkinson law: magnetic flux N1 I10 F infinitesimal mmf infinitesimal reluctance non-infinitesimal sinusoidal flux Transformer laws (ideal model) II Flux F links both windings 1 and 2 Faraday-Lenz law: induced emf dF e1 N1 dt KVL e2 N 2 dF dt v1=-e1 , v2=-e2 In phasor notation: V 1 jN1 F V 2 jN 2 F In terms of RMS values, it turns out to be: V1 N1 k V2 N 2 transformer voltage law Primary circuit: supplied by V1 Secondary circuit: open circuited F 2 1 2 1 I10 Kirchhoff voltage law V1 E1 0 V2 E2 0 I10 magnetizing current Terminal marking: currents entering the marked terminals originate like fluxes in the magnetic core. Transformer laws (ideal model) III On-load operation Current I2 is delivered by winding 2 to load Z mmf N2I2 originates a secondary flux F2 opposing the primary flux F1 = FM , but V1 FM 4.44 N1 f cannot vary due to the applied primary voltage V1 Transformer laws (ideal model) IV Consequently, voltage source V1 is forced to deliver an additional current I1 to winding 1 in order to compensate the flux mismatch: N1I1-N2I2=N1I10=0 It turns out to be: I1 N 2 1 I 2 N1 k transformer current law Finally, the complex power conservation holds: V1 I1 V2 I 2 Vector diagram (Kapp diagram) A resistive-inductive load is assumed A more realistic model - 1 In a real transformer, power losses are not zero: P0=GV2 active power in the magnetic core (eddy current and hysteresis) Pc=RI2 active power in the electric circuits due to the Joule effect Moreover, the finite magnetic permeability of the core causes a non-zero magnetizing power: Q0=BV2 reactive power in the magnetic circuit of main flux (inside the core) QC=XI2 reactive power in the magnetic circuit of stray flux (outside the core) P0 and Q0 dominate in the no-load operation (measured in the open-circuit test) Pc and Qc dominate in the on-load operation (measured in the short-circuit test) A more realistic model - 2 As a consequence, in a real transformer: V1 is different from –E1 due to voltage drops caused by R and X of the windings F is not constant with respect to E1 because E1 varies with I1 for a given V1 V1 is different from kV2 due to on-load voltage drops I1 is different from I2/k due to no-load primary current A1 is different from A2 due to active and reactive power losses Transformer equations based on the ideal model are valid as a first approximation only A more realistic model - 3 main flux power loss (eddy currents, hysteresis) stray flux power loss (Joule effect) A more realistic model - 4 1 V 2 k V1 ZI 2 I1 1 I 2 Y V1 k 2 2 P P RI GV 1 2 2 1 Q1 Q 2 XI22 BV12 Z R jX Y G jB Primary winding admittance Secondary winding impedance A more realistic model - 5 Modified Kapp diagram Impedance adaption - 1 Problem: how to modify the value of an impedance Z to be connected at a terminal pair A-B ? V1 I1 Zk 2 Impedance adaption - 2 1 V 2 1 V1 1 1 V1 I1 I 2 k k Z k k2 Z Z k Signal transformer: frequency response - 1 Signal transformer: frequency response - 2 Xm Xc Voltage drop - 1 V V20 V2 1 V 1 V 20 V 2 ( R jX ) I 2 V2 R jX I 2 cos jI 2 sen k Voltage drop - 2 V V20 V2 RI 2 cos XI 2 sin Insulation transformer - 1 Measurement Insulation transformer - 2 Safety Insulation transformer - 3 Damping Auto-transformer V1 N 2 N1 k N2 V2 I1 N2 1 I 2 N 2 N1 k A1 V1I1 V2I2 A2 A Ad (V1 V2 ) I1 ( I 2 I1 )V2 Ad 1 A Rotating Electrical Machine Basically, it consists of: • an electric circuit (inductor) originating the magnetic field; • a magnetic circuit concentrating the field lines; • an electric circuit (armature) experiencing electrodynamical force or electromotive force. Ampère law ib e Faraday law transformer effect b(t) e(t), i(t) Faraday law (motional effect) bv e Lorentz force bi F stator inductor circuit air-gap rotor armature circuit Magnetic field of a circular coil dl r n dB B i 0i B n 2r j axis 1 Rotating magnetic field (two-phase) I B1 2 r axis B1 0 I 2r 0 I cos t n1 0 I 2r cos t B2 B 0 I 0 I B2 cos t n 2 sent n 2 j sent 2r 2 2r 2r j axis Rotating magnetic field (two-phase) II 1 B1 2 r axis B B2 B B1 B 2 0 I 2r cos t j sent 0 I 2r e jt Rotating magnetic field (three-phase): j axis 1 Ferraris field B1 0 I cos t n1 2r 0 I 2 B2 cos t 2r 3 0 I r axis 3 n2 4 B3 cos t n3 2r 3 B 2 3 0 I jt B e 2 2r Three-phase asynchronous motor (induction motor) graphic symbol As a motor, it converts electric power into mechanical power air gap shaft ventilating fan laminated stator and rotor three-phase inductor circuit Squirrel-cage rotor Wound rotor W bar slip-ring commutator (single-phase) end ring Induction motor: operating principle • Inductor terminals are supplied by a three-phase symmetric voltage V1 • A three-phase balanced current I1 is delivered to inductor windings. • An induction field B1 rotating at speed N0 = 120 f p-1 is originated (f current frequency, p number of poles, speed in rpm). • In stator and rotor windings, subject to a sinusoidal magnetic flux F, electromotive forces E1=2.22 m1 f F and E2=2.22 m2 f F are induced, respectively. F max value of flux, E1,2 rms value of electromotive force m1,2 number of conductors in a winding E2 three-phase balanced current I2 in the rotor windings Magnetic effect of I2 : • a synchronous rotating field B2 (speed N0) is originated, which tends to decrease the inductor rotating field B1 • B1 depends on the applied voltage V1 and cannot vary • voltage source V1 is forced to deliver an additional current I3 to the inductor, such that rotating field B3 due to I3 compensates field B2 Mechanical effect of I2 : the axially-directed conductors placed in the radially-directed field B1 experience tangentially-directed forces Ft The rotor experiences a torque C=2RFt: if unconstrained, it rotates. Having defined the slip factor s=(N0-N)/N0 as the speed of the rotating field with respect to the rotor, the frequency of E2 and I2 is f2=sf If the opposing torque is equal to zero then, the running torque CM=0 and f≠0 I2=0 E2=0 f2=0 s=0 N=N0 the rotor is synchronous wrt the rotating field If the opposing torque is different from zero then, the running torque CM≠0 and f≠0 I2 ≠ 0 E2 ≠ 0 f2 ≠ 0 0<s<1 N<N0 the rotor is asynchronous wrt the rotating field (the rotor follows the field) Torque-speed curve Torque C is proportional to both flux F1 of the rotating field and real part of the armature current I2cos f2 (active component): C kF1I 2 cos 2 Current I2 and power factor cos f2 depend on emf E2 and armature circuit impedance: Z 2 R22 sL2 2 resistive-inductive impedance R2+jsL2 On the other hand, electromotive force E2 depends on both relative rotor speed N0-N and flux F1 E2 k ' N0 N F1 It turns out to be: N 02 N 0 N R2 E2 R2 2 2 C kF1 k1F1 C C N , C V 1 Z2 Z2 N 0 R2 2 N 0 N 2 L2 2 Torque-speed curve Max torque CM = k1F12 N0/(2L2) when N = N0(1-R2/L2) C C M self-starting Cs = k1F12 N0R2/(R22+2L22) operating point CS CR 0 N0 N synchronous speed (rpm) mechanical power Pm = CN electric power Pe = √3 VI cosf N0 120 f p Speed control decreasing V decreasing f C increasing R2 (wound rotor only) C 1 C 2 2 1 1 2 N N N Synchronous generator turbine Three-phase output alternator Alternator structure Three-phase armature circuit DC inductor circuit (two-pole) In low-power alternators it can be replaced by a permanent magnet. As a generator, it converts mechanical power into electric power. Alternator operating principle • The inductor circuit is supplied by a DC current IE • A magnetic flux FR sinusoidally distributed in the air-gap is originated • A speed W is applied to the rotor shaft • In the armature circuit a three-phase symmetric electromotive force E = kWFR at an angular frequency = Wp/2 is induced • If the armature circuit is on load, a three-phase (balanced) current I is delivered, so providing an active power P = 3EI cos f • An equal amount of mechanical power must be supplied to the shaft • Current I generates a synchronous rotating field (speed ), which originates a flux FS opposing flux FR • In order to keep E constant, excitation current IE must be increased electric frequency p W 2 number of poles rotor speed I I Two-pole DC winding Four-pole DC winding DC machine graphic symbol From electric to mechanical power: motor From mechanical to electric power: dynamo air gap salient pole ventilating fan shaft sliding brushes with commutator laminated stator and rotor armature inductor DC machine - Principle of operation I MOTOR Inductor circuit is supplied by DC voltage VE Current IE is originated Magnetic field B, and so flux F, take place Armature circuit is supplied by DC current IA Armature conductors, carrying axial current IA and placed in radial field B, are subject to tangential force F Main effect F C N Pm = CN Secondary effect Due to the rotor motion, in the armature conductors an AC emf is induced, which is subsequently rectified by the multi-sector commutator. Therefore, a back emf E = kNF appears at the commutator terminals. It turns out to be: E=V (V voltage across armature terminals) Pe = EIA = CN = Pm (power balance) DC machine - Principle of operation II DYNAMO Inductor circuit is supplied by DC voltage VE Current IE is originated Magnetic field B, and so flux F, take place Rotor is given speed N, externally applied to the shaft In the armature conductors, an AC emf is induced At the commutator terminals a rectified emf E = kNF is available Main effect If armature terminals are connected to a resistive load E IA Pe = EIA Secondary effect Armature conductors, carrying axial current IA and placed in radial field B, are subject to tangential force F opposing the motion F C N Pm = CN To maintain the motion, power Pm must be supplied to the shaft (Pm = Pe) . Multi-sector commutator: principle of operation A b b a A b + t1 B a t a t2 VAB B Each armature conductor is electrically connected to a sector. The polarity of each sector is reversed when crossing the A-B line joining the brushes (orthogonal to the pole axis). The voltage VAB between brushes exhibits always the same polarity. with two conductors/sectors t VAB t with several conductors/sectors As a result, the original AC signal is mechanically transformed into a DC signal, and viceversa. DC motor excitation schemes I Series excitation (motors for traction) M VE IE When Cres varies, both N and C vary in such a way that CN const (constant power motor) IA IE VE M VA Independent excitation V IA M Derived excitation When Cres varies, excitation current IE varies N const (constant speed motor) Equivalent circuit of the DC motor (with independent excitation) inductor circuit Torque armature circuit (Ra resistance of armature conductor) Excitation flux F FI E Induced emf (rectified) E kNF k voltage constant VE C k ' FI A k ' F RA k’ torque constant Torque-speed curve (independent-excitation motor) F F(IE ) self-starting V N0 kF k'F V kNF C N C RA CS k ' F V RA Speed control AC to DC conversion - 1 Ideal diode: current-voltage curve AC to DC conversion - 2 iR i1 i2 R RiR Transformer + single phase rectifier AC to DC conversion - 3 Single-phase rectifier (full-wave): principle of operation A rectified voltage vR is originated: non-zero average value Wound synchronous motor Permanent magnet synchronous motor Magnets Excitation windings SPM IPM Magnets Synchronous motor: torque-speed curve Three-phase inverter Control system Reference signal feedback Rotor position sensor (Hall probe) Brushless DC motor: principle of operation Stepping motor: principle of operation Permanent-magnet stepping motor Variable-reluctance stepping motor