Figure 79U/E/D Pneumatic Actuator models 002 to 180 !@#$ valves & controls Double Acting (air to air) and Single Acting (spring return), 90° operation, pneumatic actuators. General Applications For remote control of any quarter turn application, for example Ball, Butterfly or Rotary Plug Valves, Dampers etc. Features • Compact rack and pinion design • • • • • • • • • • utilising the whole piston area to develop output torque. Pistons with integral rack drive reducing the number of dynamic seals, minimising air leakage. Double pistons nullify sideloads on the pinion shaft, minimising bearing wear. Springs epoxy colour coded for additional corrosion protection and ease of identification Hard anodised aluminium body, with external ESPC finish, protects against corrosive environments including saliferous atmospheres. Alternative finish: electroless nickel plating of body, pistons and end caps. Female output drive enabling direct mounting in certain applications, thereby eliminating special connections and guaranteeing correct alignment. Bottom entry pinion shaft. Anti-friction piston pads ensuring no metal to metal contact, providing a smooth operation. Ideal for modulating or on/off control applications. Adjustable travel stops in both directions on certain models (see pages 2 and 3) Grease lubricated for life. A †@çô INTERNATIONAL LTD. COMPANY Accessories Technical Data An extensive range of standard accessories is available for direct mounting to Keystone actuators. - Solenoid Valves - weatherproof, explosionproof or intrinsically safe. - Limit Switchboxes - weatherproof, explosionproof or intelligent. - Positioners - pneumatic, electropneumatic or intelligent. - Declutchable manual override gearbox. - High Visibility Indicator. - Proximity sensing - weatherproof intrinsically safe, or intelligent. Max. supply pressure : 10 bar g Rated supply pressure : 8.3 bar g Output torque @ 5.5 bar g Double Acting models : up to 2054 Nm Spring Return models : up to 1414 Nm Temperature range : -30° to +90°C* with standard components. * For higher temperature applications other materials available on request Tyco reserves the right to change the contents without notice HDLDS-0006-EN-9912 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Figure 79 U/E range 1 3 Double Acting and Spring Return Pneumatic Actuators incorporating mounting flange configurations to Keystone or ISO 5211 Standards. 4 2 8 79U - Keystone Standard 79E - ISO 5211 Standard Travel Stops: Open and closed adjustable travel stops are fitted on models 065, 066, 090, 091, 180, 181 7 Typical view showing models 002-036 5 6 1 8 3 4 12 2 9 1. Position indicator/dust cover 2. Precision extruded body, hard anodised for maximum environmental protection. 3. Engineered polymer bearings give maximum efficiency and eliminate galvanic corrosion. 4. Piston seals. 5. Air supply to close (port B). 6. Air supply to open (port A) 7. Anti-friction piston pads. 8. Stainless steel fasteners. 9. Retaining cone.* 10. Retaining bolt. 11. Springs.* 12. End cap. *Spring Return models only 7 10 11 5 6 Typical view showing models 002-036 (Representation only, spring colours may differ) Materials of Construction Part Material British Standard Equivalent Standard Body Extruded aluminium hard anodised & ESPC* (or ENP†) Die cast aluminium LM6 or LM24 anodised & ESPC* (or ENP†) Glass filled nylon 66 Die cast aluminium LM6 or LM24 anodised Glass filled nylon 66 Carbon steel (sealbond - N coated) Spring steel Die cast aluminium LM6 Devlon - V or equivalent Stainless steel A2/70 Carbon Steel (Zinc Plated) Nitrile Stainless steel A2/70 BS1474 6063 DIN 3.3206.51 BS1490 DIN 1725 - 230 or 226 BS1490 DIN 1725 - 230 or 226 BS970 080M40 BS5216 HS3 BS1490 C40 DIN 17223 Pti DIN 1725 BS970 Part 3 - 304/305 DIN 267 Part 3 BS970 Part 3 - 304/305 DIN 267 Part 3 Endcaps Piston Pinion (002/003) (Other models) (002 only) (Other models) Spring Cone Bearings Travel Stops Bellhof Nut O-Rings Fasteners * Electro Static Powder Coating † Electroless Nickel Plating (when this finish is specified) Tyco reserves the right to change the contents without notice page 2 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Figure 79 D range Double Acting and Spring Return Pneumatic Actuators incorporating mounting flange configurations to DIN and NAMUR standards. 1 2 8 79D - DIN and NAMUR Standards 7 Travel Stops: Open and closed adjustable travel stops are fitted, for precise travel limitation. (Except size 002) 1. Position indicator/dust cover 2. Precision extruded body, hard anodised for maximum environmental protection. 3. Engineered polymer bearings give maximum efficiency and eliminate galvanic corrosion 4. Piston seals. 5. Travel stop bolt - open. 6. Travel stop bolt - close. 7. Anti-friction piston pads. 8. Stainless steel fasteners. 9. Retaining cone.* 10. Retaining bolt. 11. Spring.* 12. End cap. 5 6 Typical view showing models 003-180 (Model 002 is without travel stops) 1 8 4 3 2 9 *Spring Return models only 12 10 7 5 11 6 Typical view showing models 003-180 (Model 002 is without travel stops) Materials of Construction Part Material British Standard Equivalent Standard Body Extruded aluminium hard anodised & ESPC* (or ENP†) Die cast aluminium LM6 or LM24 anodised & ESPC* (or ENP†) Glass filled nylon 66 Die cast aluminium LM6 or LM24 anodised Glass filled nylon 66 Carbon steel (sealbond - N coated) Spring steel Die cast aluminium LM6 Devlon - V or equivalent Stainless steel A2/70 Carbon Steel (Zinc Plated) Nitrile Stainless steel A2/70 BS1474 6063 DIN 3.3206.51 BS1490 DIN 1725 - 230 or 226 BS1490 DIN 1725 - 230 or 226 BS970 080M40 BS5216 HS3 BS1490 C40 DIN 17223 Pti DIN 1725 BS970 Part 3 - 304/305 DIN 267 Part 3 BS970 Part 3 - 304/305 DIN 267 Part 3 Endcaps Piston Pinion (002/003) (Other models) (002 only) (Other models) Spring Cone Bearings Travel Stops Bellhof Nut O-Rings Fasteners * Electro Static Powder Coating † Electroless Nickel Plating (when this finish is specified) Tyco reserves the right to change the contents without notice page 3 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Line drawings fig. 79U/E - models 002 to 036 Notes 1. A comprehensive range of double D and square adaptors are available. 2. Actuators can be mounted to valves in line or transversely. 3. Abbreviations - SB - small bore / LB large bore. 4. Mounting codes CAG/CAH/XAB are only available on this model with the use of a 19 mm thick mounting plate. 5. F07 mounting is only available on this model with the use of a 12mm thick mounting plate. 6. Mounting dimension at base of model 180 is 190mm. (See end view detail below). 7. 79 Actuators can be supplied without the locating spigot (ØH x J) and Namur adaptor (See page 10). 8. F12 mounting is only available on this model with the use of a 19mm thick mounting plate. 9. Drive details obtained using appropriate adaptors. 10.Maximum distance the travel stop should extend when setting the travel range of the actuator. A B C E 'B' 'A' D Line drawings fig. 79D - models 002 to 180 Note: Fig 79D - Model 002 does not have travel stops Travel Stop Bolting - ‘F’ close open A C B E End View Model 180 J G 'B' 'A' øH D Max. recommended Line drawings fig. 79U/E - models 065, 090 and 180 Travel Stop Bolting - M16/M20 (model 180) close open A B C E 'B' 35 Max. recommended 'A' D Tyco reserves the right to change the contents without notice page 4 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Actuator dimensions Fig. 79U (with Keystone standard mounting) Bottom Shaft Hole Type A B C D E J K Keystone Mounting Mass Keyway Compatibility Code Kg. - XAD 1.2 4.8 6.4 6.4 6.4 6.4 6.4 8.0 9.5 12.7 12.7 12.7 XAD/BAD BAD BAD BAD/CAE BAD/CAE CAE/XAA/CAF CAG CAH XAG/DAJ/CAG XAG/DAJ/CAG(4) DAK/CAH(4)/XAB(4) 1.6 3.2 5.4 10.0 13.0 19.0 19.0 29.0 29.0 45.0 45.0 (see table on page 9) 79U-002 117 81 90 80 54 79U-003 79U-006 79U-012 79U-024 79U-036 79U-065 79U-066 79U-090 79U-091 79U-180 79U-181 140 167 181 233 273 325 325 409 409 481 481 81 103 127 150 175 217 217 217 217 268 268 90 112 136 159 184 226 226 226 226 277 277 80 93 112 136 152 203 203 203 203 250 250 54 57 82 84 88 114 114 114 114 130 130 9.5 A/F(9) 9.5 x 6.4 A/F(9) 20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 28.6 Dia. x 31.7 28.6 Dia. x 31.7 28.6 Dia. x 31.7 35.0 Dia. x 38.5 41.3 Dia. x 46.0 47.6 Dia. x 52.3 47.6 Dia. x 52.3 57.2 Dia. x 61.9 See notes on previous page Actuator dimensions Fig. 79E (with ISO 5211 mounting) Bottom Shaft Hole Type 79E-002 79E-003 79E-006 79E-012 79E-024 79E-036 79E-065 79E-090 79E-180 A B C D E 117 140 167 181 233 273 325 409 481 81 81 103 127 150 175 217 217 268 90 90 112 136 159 184 226 226 277 80 80 93 112 136 152 203 203 250 54 54 57 82 84 88 114 114 130 J Mounting K 16 x 11 A/F 20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 25.0 Dia. x 18 A/F 30.0 Dia. x 22 A/F 35.0 Dia. x 38.5 50.0 Dia. x 54.0 50.0 Dia. x 54.0 Mass Keyway Flange Type Kg. 4.8 6.4 6.4 10.0 14.0 14.0 F05 F05/ F07 F05/F07 F07 F07/F12 F07(5) /F12 F12 F12/F16 F12(8) /F16 (6) 1.2 1.6 3.2 5.4 10.0 13.0 19.0 29.0 45.0 See notes on previous page Actuator dimensions Fig. 79D (with DIN 3337 mounting) Type 79D-002 79D-003 79D-006 79D-012 79D-024 79D-036 79D-065 79D-090 79D-180 A B C D E F G H(7) J(7) 117 146 173 188 242 277 325 409 481 81 81 103 127 150 175 217 217 268 90 90 112 136 159 184 226 226 277 80 80 93 112 136 152 203 203 250 54 54 57 82 84 88 114 114 130 M6 M8 M8 M12 M12 M16 M16 M20 14 18 20 23 23 35 35 40 35 35 55 70 70 85 85 100 130 3 3 3 3 3 3 3 4 5 Bottom Shaft Hole Mounting M Flange Type 14 14 17 22 22 27 27 36 46 Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ 45° 45° 45° 45° 45° 45° 45° 45° 45° Tyco reserves the right to change the contents without notice Mass Kg. F05 1.2 F05 1.6 F07 3.2 F10 5.4 F10 10.0 F12 13.0 F12 19.0 F14 29.0 F16 45.0 See notes on previous page page 5 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Line drawings fig. 79U/E - models 002S to 036S Notes 1. A comprehensive range of double D and square adaptors is available. 2. Actuators can be mounted to valves in line or transversely. 3. Abbreviations - SB - small bore / LB large bore. 4. Mounting codes CAG/CAH/XAB are only available on this model with the use of a 19 mm thick mounting plate. 5. F07 mounting is only available on this model with the use of a 12mm thick mounting plate. 6. Mounting dimension at base of model 180 is 190mm.(See end view detail below). 7. 79 Actuators can be supplied without the locating spigot (ØH x J) and Namur adaptor (See page 10). 8. F12 mounting is only available on this model with the use of a 19mm thick mounting plate. 9. Drive details obtained using appropriate adaptors. 10.Maximum distance the travel stop should extend when setting the travel range of the actuator. A C B E 'B' 'A' D Line drawings fig. 79D - models 002S to 180S Note: Fig 79D - Model 002 does not have travel stops Travel Stop Bolting - ‘F’ close open A End View Model 180 C B E J G 'B' 'A' øH See Note: (7) D Max. Line drawings fig. 79U/E - models 065S, 090S and 180S Travel Stop Bolting M16/M20 close A C B E 'B' G Max. open 'A' D Tyco reserves the right to change the contents without notice page 6 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Actuator dimensions fig. 79U (with Keystone standard mounting) Bottom Shaft Hole Type A B C D E J K Keystone Mounting Mass Keyway Compatibility Code Kg. - XAD 1.6 4.8 6.4 6.4 6.4 6.4 6.4 8.0 9.5 12.7 12.7 12.7 XAD/BAD BAD BAD BAD/CAE BAD/CAE CAE/XAA/CAF CAG CAH XAG/DAJ/CAG XAG/DAJ/CAG(4) DAK/CAH(4)/XAB(4) 2.0 4.0 7.5 14.7 19.5 34.0 34.0 45.0 45.0 72.0 72.0 (see table on page 9) 79U-002S 186 81 90 80 54 79U-003S 79U-006S 79U-012S 79U-024S 79U-036S 79U-065S 79U-066S 79U-090S 79U-091S 79U-180S 79U-181S 216 257 282 351 422 500 500 584 584 694 694 81 103 127 150 175 217 217 217 217 268 268 90 112 136 159 184 226 226 226 226 277 277 80 93 112 136 152 203 203 203 203 250 250 54 57 82 84 88 114 114 114 114 130 130 9.5 A/F(9) 9.5 x 6.4 A/F(9) 20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 28.6 Dia. x 31.7 28.6 Dia. x 31.7 28.6 Dia. x 31.7 35.0 Dia. x 38.5 41.3 Dia. x 46.0 47.6 Dia. x 52.3 47.6 Dia. x 52.3 57.2 Dia. x 61.9 See notes on previous page Actuator dimensions fig. 79E (with ISO 5211 mounting) Bottom Shaft Hole Type 79E-002S 79E-003S 79E-006S 79E-012S 79E-024S 79E-036S 79E-065S 79E-090S 79E-180S A B C D E 186 216 257 282 351 422 500 584 694 81 81 103 127 150 175 217 217 286 90 90 112 136 159 184 226 226 277 80 80 93 112 136 152 203 203 250 54 54 57 82 84 88 114 114 130 J Mounting K Keyway 16 x 11 A/F 20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 25.0 Dia. x 18 A/F 30.0 Dia. x 22 A/F 35.0 Dia. x 38.5 50.0 Dia. x 54.0 50.0 Dia. x 54.0 4.8 6.4 6.4 10.0 14.0 14.0 Flange Type Mass Kg. F05 1.6 F05/F07 2.0 F05/F07 4.0 F07 7.5 F07/F12 14.7 F07 (5) /F12 19.5 F12 34.0 F12/F16 45.0 F12(8) /F16(6) 72.0 See notes on previous page Actuator dimensions Fig. 79D range Type 79D-002S 79D-003S 79D-006S 79D-012S 79D-024S 79D-036S 79D-065S 79D-090S 79D-180S A B C D E F G H(7) J(7) 186 216 263 289 360 427 500 584 694 81 81 103 127 150 175 217 217 268 90 90 112 136 159 184 226 226 277 80 80 93 112 136 152 203 203 250 54 54 57 82 84 88 114 114 130 M6 M8 M8 M12 M12 M16 M16 M20 14 18 20 23 23 35 35 40 35 35 55 70 70 85 85 100 130 3 3 3 3 3 3 3 4 5 Bottom Shaft Hole Mounting M Flange Type 14 14 17 22 22 27 27 36 46 Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ 45° 45° 45° 45° 45° 45° 45° 45° 45° Tyco reserves the right to change the contents without notice Mass Kg. F05 1.6 F05 2.0 F07 4.0 F10 7.5 F10 14.7 F12 19.5 F12 34.0 F14 45.0 F16 72.0 See notes on previous page page 7 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Actuator pinion top drive details Fig. 79U/E/D - all models - Double Acting or Spring Return Figure 79U (Keystone) Model 002 003 006 012 024 036 065/066 090/091 180/181 J 16 20.7 25.5 25.5 28.6 28.6 28.6 28.6 28.6 K Dia. Dia. Dia. Dia. Dia. Dia. Dia. Dia. Dia. x x x x x x x x x Figure 79E (ISO 5211) Keyway 11 A/F 21.8 27.0 27.0 31.7 31.7 31.7 31.7 31.7 4.8 6.4 6.4 6.4 6.4 6.4 6.4 6.4 J 16 20.7 25.5 25.5 28.6 28.6 28.6 28.6 28.6 K Dia. Dia. Dia. Dia. Dia. Dia. Dia. Dia. Dia. x x x x x x x x x 11 A/F 21.8 27.0 27.0 31.7 31.7 31.7 31.7 31.7 Figure 79D Keyway M 4.8 6.4 6.4 6.4 6.4 6.4 6.4 6.4 16 Dia. x 11 A/F 16 Dia. x 11 A/F 17 Sq.@ 45° 22 Sq.@ 45° 22 Sq.@ 45° 27 Sq.@ 45° 28.6 Dia. x 31.7 x 6.4 Keyway 28.6 Dia. x 31.7 x 6.4 Keyway 28.6 Dia. x 31.7 x 6.4 Keyway Note: A comprehensive range of adaptors is available, where required, to convert all pinion top drive details to the standard Keystone top mounted accessory drive of 16 x 11 A/F Actuator pinion bottom drive details Mounting Flanges Mounting Flanges Figure 79U (Keystone) Bottom Shaft Hole Figure 79E (ISO 5211) Figure 79D Bottom Shaft Hole Bottom Shaft Hole Model 002 J K 9.5 Dia. A/F x 6.4 A/F(9) Keyway - J K 16 Dia. x 11 A/F Keyway - M 14 Sq.@ 45° 003 006 012 024 036 065 066 090 091 180 181 14.3 Dia. A/F x 9.5 A/F(9) 20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 28.6 Dia. x 31.7 28.6 Dia. x 31.7 28.6 Dia. x 31.7 35.0 Dia. x 38.5 41.3 Dia. x 46.0 47.6 Dia. x 52.3 47.6 Dia. x 52.3 57.2 Dia. x 61.9 4.8 6.4 6.4 6.4 6.4 6.4 8.0 9.5 12.7 12.7 12.7 20.7 Dia. x 21.8 25.5 Dia. x 27.0 25.5 Dia. x 27.0 25.0 Dia. x 18 A/F 30.0 Dia. x 22 A/F 35.0 Dia. x 38.5 4.8 6.4 6.4 10.0 14 17 22 22 27 27 50.0 Dia. x 54.0 14.0 36 Sq.@ 45° 50.0 Dia. x 54.0 14.0 46 Sq.@ 45° Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ Sq.@ 45° 45° 45° 45° 45° 45° Note: A comprehensive range of adaptors for 79U/E is available to convert all pinion bottom drive details to suit all Keystone valve stems. Tyco reserves the right to change the contents without notice page 8 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Notes 1. Solenoid mounting dual drilled to suit Keystone standard and Namur standard. Actuator body drilling for solenoid mounting Port Hole Drillings - Fig. 79U/E (all models) 50.8 24.0 (See note 1) 3. On Model 180 Drillings are aligned vertically (not horizontally, as shown) with Port A at top. ISO 228/- G 1/4” BSP x 12 Dp. M5 x 8 Dp. Fixings Port Hole Drillings - Fig. 79D (all models) 24.0 (See note 2) ‘B’ ‘A’ 32.0 Diagram note: air port hole ‘B’ - CLOSED air port hole ‘A’ - OPEN ‘A’ 32.0 ‘B’ 2. Solenoid mounting drilled to suit Namur standard. 34.0 Diagram note: air port hole ‘B’ - CLOSED air port hole ‘A’ - OPEN ISO 228/- G 1/4” BSP x 12 Dp. M5 x 8 Dp. Fixings 4. On sizes 002 and 003 an adaptor plate is required (as shown) when a remote solenoid valve is utilised. Adaptor Plate (see note 4) Actuator Body top drillings for accessory mounting Fig. 79U/E/D (models 065, 090 ,180) M5 x 8 Dp. Fixings M5 x 8 Dp. Fixings J 30 80.0 93.5 93.5 130 Fixing Holes as above Fig. 79U/E (models 003 to 036) (for model 002 see note 6) M5 x 8 Dp. Fixings K J M 41.1 Fig. 79D (models 002/003) 30 7. Dimensions M, K and J refer to Top Drive Details shown at top of page 8. 41.1 K M 41.1 6. 79U/E/D Model 002 has NAMUR (VDI/VDE 3845) fixings only (80 x 30). An adaptor plate is available for conversion to Keystone Standard mounting details Fig. 79D (models 006 to 036) 30 5. Top face dual drilled to suit Keystone and NAMUR (VDI/VDE 3845) Standard accessory mountings. 80.0 93.5 Tyco reserves the right to change the contents without notice page 9 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Mounting flange dimension details Notes Keystone Mounting Compatibility Codes PCD XAD BAD CAE CAF CAG CAH XAA XAB DAJ DAK XAG 44.45 82.6 127.0 127.0 127.0 127.0 127.0 127.0 165.0 165.0 165.0 4 4 4 4 4 4 4 4 4 4 4 ISO Mounting Types F05 F07 F10 F12 F14 F16 PCD 50.0 70.0 102.0 125.0 140.0 165.0 Bolt Holes 4 x M6 x 10 Dp. 4 x M8 x 13 Dp. 4 x M10 x 15 Dp. 4 x M12 x 19 Dp. 4 x M16 x 25 Dp. 4 x M20 x 25 Dp. Refer to dimension tables on pages 5/7 to identify the relevant mounting flange configuration. Bolt Holes x x x x x x x x x x x M6 M10 M12 M12 M12 M12 M12 M12 M20 M20 M20 x 10 Dp. x 13 Dp. x 16 Dp. x 16 Dp. x 19 Dp. x 19 Dp. x 16 Dp. x 19 Dp. x 25 Dp. x 25 Dp. x 25 Dp. 1. The compatability codes also refer to the bore and key of the pinion drive in order to accomodate Keystone valve shaft and topworks details Notes Bi-directional travel stops 7° Undertravel 0° Overtravel 5° Overtravel Actuator Body Actuator Body Camshaft Actuator Body Open adjustment bolt Close adjustment bolt 1. Adjustable travel stops are fitted as standard to the following models: 79U/E - models 065, 090 and 180 79D - models 003, 006, 012, 024, 036, 065, 066, 090, 091, 180 and 181 2. Adjustable stops on the centre of the body provide the flexibility of accurate valve rotational positioning at the end of the ‘open’ and ‘close’ stroke. 3. The total travel of 100 degrees allows for end of travel adjustment of 5 degrees over / 7 degrees under at both open and close positions. 4. Travel stops must not be used for manual override purposes. 5. When Namur adaptor is not supplied, the actuator is designated Fig 79L. All views illustrated in the open position Namur accessory adaptor details (Fig. 79D) See note 5 M6 x 12 Dp. 4.0 4.0 4.0 30.0 ø16.0 30.0 ø16.0 4.0 M6 x 12 Dp. 11.0 A/F 11.0 A/F Pneumatic Actuator Pneumatic Actuator Not on model 002 Models 065/180 Tyco reserves the right to change the contents without notice Models 002 to 036 page 10 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Notes 1. Operating times under no load, for air pressures of 5.5 barg (80psi). (Times based on actual measurements) 2. All times obtained using a standard direct mounted Keystone 791B, 5/2(DA) and 3/2(SA) solenoid valve with a CV of 0.97 and no exhaust restrictors, with 8.0mm diameter air connections and piping. 3. Total time is defined as time required from energising/de-energising Solenoid Valve to completion of 90° stroke. 4. Times for Single Acting Actuators are for Fail Close. Actuator operating times (seconds) Double Acting models Moving Time Total Time Actuator Opening Closing Opening Closing 002 003 006 012 024 036 065/066 090/091 180/181 0.050 0.050 0.075 0.120 0.220 0.300 0.550 0.700 1.600 0.050 0.050 0.080 0.130 0.250 0.350 0.600 0.900 1.700 0.060 0.060 0.080 0.160 0.420 0.550 1.100 1.500 2.800 0.060 0.060 0.090 0.200 0.450 0.600 1.200 1.700 2.850 Spring Return models Moving Time Actuator 002S 003S 006S 012S 024S 036S 065S/066S 090S/091S 180S/181S 5. Piston displacement is the total volume of pressurised air after the actuator has completed its stroke. Closing Opening Closing 0.070 0.070 0.070 0.140 0.750 0.750 1.600 1.900 1.500 0.070 0.070 0.070 0.120 0.250 0.300 0.600 0.700 1.400 0.080 0.080 0.130 0.220 1.000 1.050 2.300 2.600 3.600 0.080 0.080 0.080 0.200 0.350 0.500 0.800 1.200 2.300 Actuator piston displacement (in litres) Actuator Open Close (Double Acting and Spring Return) (Double Acting only) 0.137 0.187 0.346 0.629 1.290 1.945 3.523 4.779 9.690 0.097 0.123 0.234 0.455 0.912 1.363 2.635 3.347 6.700 002 003 006 012 024 036 065/066 090/091 180/181 For optimum performance on Ball Valves utilise 70/90 psi springs when a 80/100 psi air supply is specified. Total Time Opening Standard spring colour codes Spring Rating Models 002S to 180S 40 psi - 2.8 bar 50 psi - 3.5 bar 60 psi - 4.2 bar 70 psi - 4.8 bar 80 psi - 5.5 bar 90 psi - 6.2 bar 100 psi - 6.9 bar * Nested (double) springs Light Blue (both ends) Light Blue (one end) White (both ends) Light Blue/Dark Blue* Light Blue/Dark Blue* (both ends) Light Blue/White* Light Blue/White* (both ends) Tyco reserves the right to change the contents without notice White (other end) White (other end) Light Blue/Dark Blue* (other end) page 11 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Output torques for double acting actuators in lb. in., air supply in psi Type 002 003 006 012 024 036 065/066 090/091 180/181 40 50 60 80 100 120 122 156 298 580 1159 1732 3347 4252 8736 155 198 379 737 1472 2200 4252 5401 11097 188 240 459 893 1785 2668 5157 6550 13458 254 325 621 1207 2411 3604 6966 8848 18180 320 409 782 1520 3038 4540 8775 11146 22902 386 493 943 1834 3664 5476 10585 13444 27624 Output torques for double acting actuators in Nm., air supply in psi (bar) Type 002 003 006 012 024 036 065/066 090/091 180/181 40 50 60 80 100 120 (2.7) (3.4) (4.1) (5.5) (6.9) (8.3) 14 18 34 66 131 196 378 480 987 18 22 43 83 166 249 480 610 1254 21 27 52 101 202 301 583 740 1521 29 37 70 136 272 407 787 1000 2054 36 46 88 172 343 513 992 1259 2588 44 56 107 207 414 619 1196 1519 3121 Output torques for double acting actuators in Nm., air supply in bar Type 002 003 006 012 024 036 065/066 090/091 180/181 3 4 5 6 15 19 37 72 143 214 414 526 1080 20 26 51 99 197 294 569 722 1484 26 33 63 123 246 368 710 902 1854 31 40 76 149 297 444 859 1091 2241 Tyco reserves the right to change the contents without notice 7 37 47 89 175 348 520 1006 1277 2626 8 42 54 103 200 400 598 1155 1467 3015 page 12 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Output torques for single acting actuators in Nm., air supply in bar Actuator Spring Mode 002S 2.7 Type(bar) start 2.7 3.4 4.1 4.8 5.5 6.2 6.9 003S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 006S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 012S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 024S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 036S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 065S/066S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 090S/091S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 180S/181S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 3.4 4.1 4.8 5.5 6.2 6.9 end start end start end start end start end start end 7 3 11 9 7 5 15 13 11 11 8 6 18 17 15 13 15 12 10 7 22 20 19 17 16 18 16 13 11 8 26 24 23 21 19 18 22 20 17 14 12 9 9 4 14 12 9 6 19 17 14 14 11 7 23 21 19 17 19 15 12 9 28 26 24 22 20 23 20 17 14 10 33 31 29 27 25 22 28 25 22 18 15 12 17 8 26 22 17 11 35 31 27 27 20 14 44 40 36 32 36 29 23 17 53 49 45 41 37 45 38 32 26 19 62 58 54 50 46 42 54 47 41 35 28 22 31 16 49 41 33 21 67 58 50 51 39 26 84 76 67 59 69 56 44 31 102 94 85 77 68 86 74 61 49 36 120 111 103 94 86 77 104 92 79 67 54 42 66 32 101 85 67 42 137 120 104 103 78 53 172 156 139 123 138 113 88 64 207 191 175 158 142 173 149 124 99 74 243 226 210 194 178 161 209 184 159 134 110 85 99 50 151 127 103 66 204 180 156 156 119 83 257 233 209 184 209 172 136 99 310 286 262 237 213 261 225 189 152 116 363 339 314 290 266 242 314 278 242 205 169 132 190 92 292 245 194 122 394 347 300 296 225 153 497 450 403 356 398 327 255 184 599 552 505 458 411 501 429 357 286 214 701 654 607 560 513 466 603 531 460 388 317 245 241 117 371 311 246 156 501 441 382 376 285 194 631 571 511 452 506 415 324 233 761 701 641 581 522 636 545 454 363 272 890 831 771 711 6 51 592 766 675 584 493 402 311 496 240 763 640 506 320 1029 907 784 773 586 400 1296 1173 1051 928 1040 853 666 480 1563 1440 1317 1195 1072 1307 1120 933 746 559 1830 1707 1584 1461 1339 1216 1574 1387 1200 1013 826 639 start 30 28 26 25 23 21 20 38 36 34 31 29 27 25 72 67 63 59 55 51 47 138 129 121 112 103 95 86 278 262 246 229 213 197 180 416 392 367 343 319 294 270 803 756 709 662 615 568 521 1020 961 901 841 781 722 662 2097 1974 1851 1728 1606 1483 1360 8.3 end 26 23 21 18 16 13 10 33 30 26 23 20 17 13 63 57 50 44 38 31 25 122 109 97 84 72 59 47 244 219 195 170 145 120 95 367 331 294 258 222 185 149 705 634 562 490 419 347 276 896 805 714 623 532 441 350 1840 1653 1467 1280 1093 906 719 Tyco reserves the right to change the contents without notice start 37 35 34 32 30 29 27 47 45 43 41 39 37 35 90 86 81 77 73 69 65 173 164 156 147 139 130 122 349 333 316 300 284 267 251 522 497 473 449 425 400 376 1008 961 914 867 820 773 725 1280 1220 1160 1101 1041 981 921 2630 2507 2385 2262 2139 2016 1894 Spring only end 33 31 28 26 23 20 18 43 39 36 33 29 26 23 81 75 68 62 56 49 43 157 145 132 120 107 95 82 315 290 265 241 216 191 166 473 437 400 364 327 291 254 910 838 766 695 623 552 480 1155 1064 973 882 792 701 610 2374 2187 2000 1813 1627 1440 1253 start 9 12 14 17 20 22 25 12 15 18 22 25 28 32 23 29 35 42 48 54 61 45 57 70 82 95 107 119 88 113 138 163 188 212 237 130 166 203 239 276 312 348 256 327 399 470 542 614 685 325 416 507 598 689 779 870 667 854 1041 1228 1414 1601 1788 end 5 7 9 10 12 14 15 7 9 11 13 15 18 20 14 18 22 27 31 35 39 29 37 46 54 63 72 80 55 71 87 103 120 136 152 81 106 130 154 178 203 227 158 205 252 299 346 393 440 200 260 320 379 439 499 559 411 534 656 779 902 1025 1147 page 13 Keystone Figure 79U/E/D Pneumatic Actuator models 002 to 180 Output torques for single acting actuators in lb. in., air supply in psi Actuator Spring Mode 002S Type(psi) start 40 64 50 60 70 80 90 100 003S 40 81 50 60 70 80 90 100 006S 40 150 50 60 70 80 90 100 012S 40 277 50 60 70 80 90 100 024S 40 582 50 60 70 80 90 100 036S 40 872 50 60 70 80 90 100 065S/066S 40 1682 50 60 70 80 90 100 090S/091S 40 2136 50 60 70 80 90 100 180S/181S 40 4389 50 60 70 80 90 100 40 50 60 70 80 start end start 100 start end start end start 31 97 82 64 41 130 115 100 97 74 51 163 148 134 119 130 107 84 61 196 181 167 152 137 163 140 117 94 71 229 214 200 185 170 156 196 173 150 127 104 82 39 123 105 81 52 166 147 128 124 94 65 208 189 170 152 166 137 107 78 250 231 213 194 175 208 179 150 120 91 292 273 255 236 217 199 250 221 192 163 133 104 73 231 194 154 98 311 274 237 235 178 122 392 355 318 281 315 259 203 147 472 435 398 361 324 396 340 283 227 171 553 516 479 442 405 368 476 420 364 308 252 195 138 434 359 295 184 591 515 440 451 341 230 748 672 596 521 608 498 387 277 904 829 753 678 602 765 654 544 433 323 1061 985 910 834 759 683 921 811 701 590 480 369 282 895 751 595 376 1209 1064 920 908 689 470 1522 1378 1233 1089 1221 1002 783 563 1835 1691 1547 1403 1258 1534 1315 1096 877 657 2148 2004 1860 1716 1572 2138 1847 1628 1409 1190 970 1170 442 1340 1125 910 588 1808 1593 1379 1378 1056 734 2276 2061 1847 1632 1846 1524 1201 879 2744 2529 2315 2100 1885 2314 1992 1669 1347 1025 3212 2997 2783 2568 2353 2138 2782 2460 2137 1815 1493 1170 813 2586 2170 1717 1084 3491 3075 2658 2622 1988 1355 4395 3979 3563 3146 3526 2893 2259 1626 5300 4884 4467 4051 4617 4431 3797 3164 2530 2409 6205 5788 5372 4956 5766 5237 5336 4702 4068 3435 3558 2753 1032 3285 2756 2181 1376 4434 3905 3376 3330 2525 1721 5583 5054 4525 3997 4479 3674 2870 2065 6732 6203 5674 5145 4617 5628 4823 4019 3214 2409 7881 7352 6823 6294 5766 5237 6777 5972 5168 4363 3558 2753 2122 6750 5664 4482 2829 9111 8025 6938 6843 11472 5190 10385 3537 9299 8213 9204 7551 5897 4244 Tyco reserves the right to change the contents without notice end 90 end end 13833 11565 16193 13926 12746 9911 15107 12272 11660 8258 14021 10619 10573 6605 12934 8966 9487 4952 11848 7312 10762 5659 page 14 start 262 247 233 218 203 189 174 334 316 297 278 260 241 222 634 597 560 523 486 449 412 1218 1142 1067 991 915 840 764 2461 2317 2173 2029 1885 2606 2391 3680 3465 3251 3036 2821 2606 2391 7109 6693 6277 5860 6915 6386 5857 9030 8501 7972 7443 6915 6386 5857 18554 17468 16381 15295 14209 13122 12036 120 end 229 206 183 160 138 115 92 292 263 234 205 176 146 117 557 501 445 388 332 276 220 1078 968 857 747 636 526 415 2161 1941 1722 1503 1284 1638 1316 3250 2928 2605 2283 1961 1638 1316 6240 5607 4973 4339 4707 3902 3098 7926 7121 6317 5512 4707 3902 3098 16286 14633 12980 11326 9673 8020 6367 start 328 313 299 284 269 255 240 419 400 381 363 344 325 307 795 758 721 684 647 610 573 1531 1456 1380 1304 1229 1153 1078 3087 2943 2799 2655 2511 3542 3327 4616 4401 4187 3972 3757 3542 3327 8918 8502 8086 7669 9213 8664 8155 11328 10799 10270 9741 9213 8664 8155 23276 22189 21103 20017 18930 17844 16758 Spring only end 295 272 249 226 204 181 158 377 347 318 289 260 231 202 718 662 606 549 493 437 381 1392 1281 1171 1060 950 839 729 2787 2568 2348 2129 1910 2574 2252 4186 3864 3541 3219 2897 2574 2252 8049 7416 6782 6149 7005 6200 5395 10224 9419 8614 7810 7005 6200 5395 21008 19355 17701 16048 14395 12741 11008 start end 81 49 104 63 127 78 150 92 173 107 196 122 219 136 104 62 133 81 162 99 192 118 221 137 250 155 279 174 201 124 257 161 313 198 369 235 425 272 482 309 538 346 395 255 505 331 616 406 726 482 837 558 947 633 1058 709 783 462 1002 627 1221 771 1441 915 1660 1059 2761 1793 3083 2008 1149 719 1471 934 1794 1149 2116 1363 2438 1578 2761 1793 3083 2008 2263 1394 2897 1810 3530 2227 4164 2643 6093 3886 6898 4414 7703 4943 2874 1770 3679 2299 4484 2828 5289 3357 6093 3886 6898 4414 7703 4943 5905 3637 7558 4724 9212 5810 10865 6896 12518 7983 14171 9069 15825 10155 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Output torques for single acting actuators in Nm., air supply in bar Actuator Spring 3 4 5 6 7 Mode Type(b ar) start end start end start end start end 002S 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 2.7 3.4 4.1 4.8 5.5 6.2 6.9 9 5 15 13 11 11 8 6 19 18 16 14 13 16 13 10 8 5 25 23 21 20 18 16 21 18 16 13 11 8 11 9 6 3 19 17 14 14 11 7 25 23 20 18 16 20 17 13 10 7 20 16 11 5 35 31 27 27 20 14 47 42 38 34 30 38 32 25 19 12 38 29 22 9 67 58 50 51 39 26 89 80 72 63 55 73 61 48 36 23 78 62 44 19 137 120 104 103 78 53 181 165 148 132 116 147 122 97 73 48 117 93 68 32 204 180 156 156 119 83 270 246 222 198 173 222 185 149 113 76 226 179 128 56 394 347 300 296 225 153 522 475 428 381 334 424 352 281 209 138 287 227 162 71 501 441 382 376 285 194 663 604 544 484 424 539 448 357 266 175 589 467 333 146 1029 567 784 773 586 400 1363 1240 1117 995 872 1107 920 733 546 359 32 29 27 25 23 21 19 60 56 51 47 43 39 35 115 106 97 89 80 72 63 232 216 200 183 167 151 134 347 323 299 274 250 226 201 670 623 576 529 482 435 388 852 792 732 672 613 553 493 1750 1627 1504 1381 1259 1136 1073 27 24 20 17 14 10 7 51 45 38 32 26 19 13 99 86 74 61 49 36 24 198 173 149 124 99 74 49 299 262 226 189 153 116 80 572 501 429 357 286 214 143 727 636 545 454 363 272 181 1493 1307 1120 933 746 559 373 003S 006S 012S 024S 036S 065S/066S 090S/091S 180S/181S start 30 28 26 25 23 21 20 38 36 34 31 29 27 25 72 67 63 59 55 51 47 138 129 121 112 103 95 86 278 262 246 229 213 197 180 416 392 367 343 319 294 270 803 756 709 662 615 568 521 1020 961 901 841 781 722 662 2097 1974 1851 1728 1606 1483 1360 8 end 26 23 21 18 16 13 10 33 30 26 23 20 17 13 63 57 50 44 38 31 25 122 109 97 84 72 59 47 244 219 195 170 145 120 95 367 331 294 258 222 185 149 705 634 562 490 419 347 276 896 805 714 623 532 441 350 1840 1653 1467 1280 1093 906 719 Tyco reserves the right to change the contents without notice start 36 34 32 31 29 27 26 45 43 41 39 37 35 33 86 82 78 74 69 65 61 166 157 149 140 132 123 115 335 318 302 286 270 253 237 500 476 452 428 403 379 355 967 920 873 826 779 732 685 1228 1168 1109 1049 989 929 870 2523 2401 2278 2155 2032 1910 1787 Spring only end 32 29 27 24 22 19 16 41 37 34 31 27 24 21 77 71 65 58 52 46 39 150 138 125 113 100 88 75 301 276 251 226 202 177 152 452 415 379 343 306 270 233 869 797 725 654 582 511 439 1103 1012 921 831 740 649 558 2267 2080 1893 1707 1520 1333 1146 start 9 12 14 17 20 22 25 12 15 18 22 25 28 32 23 29 35 42 48 54 61 45 57 70 82 95 107 119 88 113 138 163 188 212 237 130 166 203 239 276 312 348 256 327 399 470 542 614 685 325 416 507 598 689 779 870 667 854 1041 1228 1414 1601 1788 end 5 7 9 10 12 14 15 7 9 11 13 15 18 20 14 18 22 27 31 35 39 29 37 46 54 63 72 80 55 71 87 103 120 136 152 81 106 130 154 178 203 227 158 205 252 299 346 393 440 200 260 320 379 439 499 559 411 534 656 779 902 1025 1147 page 15 Figure 79U/E/D Pneumatic Actuator models 002 to 180 Tyco reserves the right to change the contents without notice page 16