IAS
BepiColombo
Simbio-Sys / ME
I.
FRONT PAGE
BepiColombo SIMBIO-SYS ME
Shock test specification
January 20th, 2012
Issue: 01
Revision: 02
BC-SIM-ORS-TS-002
IAS
orsay
orsay
Ref.: BC-SIM-ORS-TS-002
Issue: 01
Rev.: 02
Date: January 20th, 2012
Page:
II
BepiColombo
Simbio-sys / ME
II.
THIS DOCUMENT "MANAGEMENT PAGE"
Title:
BepiColombo SIMBIO-SYS ME – Shock test specification
Keywords: shock, test, specification, Qualification
Abstract/ Scope:
This document presents the test specification for the shock test on the Main Electronic Box foreseen on the
Qualification model
Document Type:
Specification
Language:
English (GB)
Local Chrono Number
002
Originator Location:
ORS (IAS Orsay)
Project Reference:
BC-SIM-ORS-TS-002
Document Class:
NC
Document Status:
Submitted
Issue Number:
01
DMS Domain:
BEPI
Issue Date:
Author: Mechanical engineer
Document Code:
TS
WB Code:
114
Revision Number:
02
Configuration Management:
yes
no
January 20th, 2012
Checked by System Engineer:
Cydalise Dumesnil
Verified by Product Assurance Manager
E. Lefebvre
Agreed by Project Manager
P. Eng
Approved by Co- Principal Investigator
Y. Langevin
IAS
orsay
Ref.: BC-SIM-ORS-TS-002
Issue: 01
Rev.: 02
Date: January 20th, 2012
Page:
III
BepiColombo
Simbio-sys / ME
III.
DOCUMENT CHANGE RECORD
Issue
Revision
1
1
1
0
1
2
Issue
Date
29/07/11
14/10/11
20/01/12
Changes
Approved by
Modified Pages Numbers, Change
Explanations and Status
Initial document
Additional comments on p8, 9, schedule updated
Schedule updated
IAS
orsay
Ref.: BC-SIM-ORS-TS-002
Issue: 01
Rev.: 02
Date: January 20th, 2012
Page:
IV
BepiColombo
Simbio-sys / ME
IV.
DISTRIBUTION LIST
Recipient / Affiliation
Copy
BepiColombo IAS Team
In Domain BepiColombo on Baghera Web
IAS
orsay
Ref.: BC-SIM-ORS-TS-002
Issue: 01
Rev.: 02
Date: January 20th, 2012
Page:
V
BepiColombo
Simbio-sys / ME
V.
ACRONYMS
ABCL
As Built Configuration List
AC
Acceptance Certificate
AD
Architectural Design
Document
AIT
Assembly Integration &Test
before delivery
AIV
Assembly Integration
&Verification after delivery
AO
Announcement of
Opportunity
API
Application Programming
Interface
ASI
Agenzia Spaziale Italiana
BD
Budgets
BOL
Begin Of Life
CAM
Micro-Cameras & Space
Exploration SA (Switzerland)
CC
Certificate of Conformance
CCS
Central Checkout System
CIDL
Configuration Item Data List
CIS
CISAS (Università Padova)
CL
CIDL, ABCL
CN
Contract Change Notice
CNES
Centre National d’Etudes
Spatiales
CO
Contract
Co-I
Co-Investigator
Co-PI
Co-Principal Investigator
COTS
Commercial Off The Shelf
Software
CR
Change Request
DC
Document Change Notice
DD
Detail Design Document
DMS
Document Management
System
DN
Delivered Note
DP
Data Package
DPU
Data Processing Unit
DSP
Digital Signal Processing
DW
Drawing/Diagram
EC
Engineering Change
Proposal
ECO
Engineering Change Order
EGSE
Electric Ground Support
Equipment
EID
Experiment Interface
Document
EM
Engineering Model
EOL
End Of Life
EP
Entrance Pupil
ESA
European Space Agency
ESOC
European Space Operations
Centre
ESTEC
European Space Technology
and Research Centre
EVL
Event Logger
FOV
Field-Of-View
FPA
Focal Plane Assembly
FS
Flight Spares
GAF
Galileo Avionica Firenze
H/W
Hardware
HB
Handbooks (Operation Req
….)
HK
House-Keeping
HO
Handout/Presentation
HTML
Hyper Text Mark-up
Language
HTTP
Hyper Text Transport
Protocol
IAS (ORS)
IAS-CNRS (Institut
d’Astrophysique Spatiale d’Orsay)
IAS
IASF (INAF/Roma)
IC
Interface Control Document
IFE
Instrument Front-End
Electronics
INA
INAF
IR
Inspection Report
IRS
IRSPS Pescara
LAN
Local Area Network
LB
Log Book
LEOP
Launch & Early Orbit Phase
LES
Observatoire de Paris LESIA
LI
List
LM
Local Manager
LOS
Line Of Sight
LT
Letter
MA
Manuel
MCS
Mission Control System
ME
Main Electronics
MGSE
Mechanic Ground Support
Equipment
MIB
Mission Information base
MLI
Multi Layer Insulation
MN
Minute of Meeting
MOC
Mission Operations Centre
MOS
Margin Of Safety
MRB
Material Review Board
MT
Matrix
N/A
Not Applicable
NC
Non Conformance Report
OAC
Osservatorio Astronomico
Capodimonte (INAF/Napoli)
OAP
Osservatorio Astronomico
Capodimonte (INAF/Napoli)
& Università Parthenope
OBCP
On-Board Control Procedure
OBSW
On Board Software
OFI
Osservatorio di Firenze
OGS
Operational Ground Segment
OGSE
Optics Ground Support
Equipment
OI
Oven Industries, Inc.
OIB
Optische Interferenz
Bauelemente GmbH Jena
OIRD
Operations Interface
Requirement Document
OOL
Out Of Limit
OPD
Osservatorio Astronomico di
Padova (INAF/Padova)
PA
Product Assurance
PD
Project Directive
PDF
Portable Document Format
(Adobe Acrobat)
PE
Proximity Electronics
PFM
Proto-Flight Model
PI
Principal Investigator
PL
Plan
IAS
orsay
PLM
Payload Module
PM
Project Manager
PO
Proposal
PPL
Preference Part List
PR
Procedure
PS
Procurement Specifications
PSF
Point-Spread-Function
PT
Product Tree
PV
Procedure Varation Sheet
QA
Quality Assurance
QLA
Quick Look Analysis
QPL
Qualified Part List
RD
Request for Deviation
RF
Request for Proposal
RH
Relative Humidity
RMS
Root Mean Square
RP
Report
RS
Requirement Specification
RTA
Real Time Analysis
RTK
Real Time Kernel
RW
Request For Waiver
S/C
Spacecraft
S/W
Software
SAP
Università La Sapienza
Roma
SC
Schedule/Network/Barchart
SCMP
Software Configuration
Management Plan
SCR
Software Change Request
SE
System Engineer
SIP
Science Implementation Plan
SMR
Software Modification report
SP
Specification
SPMP
Software Project
Management Plan
SPR
Software Problem Report
SPX
SPACE-X (Switzerland)
SQAP
Software Quality Assurance
Plan
SRR
Software Requirements
Review
SVM
Service Module
TBC
To Be Confirmed
TBD
To Be Determined
TBN
To Be Nominated
TBW
To Be Written
TC
Tele-Command
TM
TeleMetry
TN
Technical Note
TP
Test Procedure
TR
Test Report
TRB
Test Review Board
ULE
Università Lecce
UPA
Università Parthenope
UPD
Università di Padova
UR
User Requirements
Document
VC
Verification Control
Document
WB
Work Breakdown Strucutre
WP
Work Package Description
WS
Statement of Work
Ref.: BC-SIM-ORS-TS-002
Issue: 01
Rev.: 02
Date: January 20th, 2012
Page:
VI
BepiColombo
Simbio-sys / ME
VI.
TABLE OF CONTENTS
I. FRONT PAGE ................................................................................................................................................................ I II. THIS DOCUMENT "MANAGEMENT PAGE"....................................................................................................... II III. DOCUMENT CHANGE RECORD ........................................................................................................................... III IV. DISTRIBUTION LIST ................................................................................................................................................ IV V. ACRONYMS .................................................................................................................................................................. V VI. TABLE OF CONTENTS ............................................................................................................................................ VI 1. INTRODUCTION ..........................................................................................................................................................7 1.1 PURPOSE AND SCOPE .....................................................................................................................................................7 1.2 DOCUMENTS .................................................................................................................................................................7 1.2.1 Applicable Documents..........................................................................................................................................7 1.2.2 Reference Documents ...........................................................................................................................................7 1.2.2.1 1.2.2.2 Normative References ........................................................................................................................................................7 Informative References .......................................................................................................................................................7 2. MAIN ELECTRONICS BOX DESCRIPTION ...........................................................................................................7 3. SPECIFICATIONS ........................................................................................................................................................8 3.1 BASELINE ......................................................................................................................................................................8 4. TEST FACILITY ............................................................................................................................................................8 5. NUMBER OF TESTS .....................................................................................................................................................8 6. SUCCESS CRITERIA ...................................................................................................................................................9 7. REQUIRED CONDITIONS FOR THE TEST ............................................................................................................9 7.1 7.2 ENVIRONNEMENTAL CONDITIONS .................................................................................................................................9 TEST EQUIPMENT...........................................................................................................................................................9 8. SCHEDULE ....................................................................................................................................................................9 9. FURNITURE...................................................................................................................................................................9 10. DELIVERABLES ...........................................................................................................................................................9 IAS
orsay
Ref.: BC-SIM-ORS-TS-002
Issue: 01
Rev.: 02
Date: January 20th, 2012
Page:
7
BepiColombo
Simbio-sys / ME
1.
INTRODUCTION
1.1
Purpose and scope
This document presents the test specification for the shock test on the Main
Electronic Box.
These shock levels are induced the MMO clampband release, the stack separation
systems or the release of the MCS appendages.
1.2
Documents
1.2.1
Applicable Documents
AD1:
EID-A BepiColombo Issue 2 Rev2
Ref: BC-EST-RS-01140
AD2: EID-A Update Request -049-Issue 3
AD3:
EID-B Draft4
Ref: BC-EST-RS-2523
AD4 : Simbio-SYS ME Mechanical interface control document
Ref.: BC-SIM-ORS-DW-013 Iss3. Rev1_essai_meca
1.2.2
Reference Documents
1.2.2.1 Normative References
NR1:
ECSS-E-03-Testing
1.2.2.2 Informative References
None
2.
MAIN ELECTRONICS BOX DESCRIPTION
The Main Electronic Box is the electronic box controlling the entire SIMBIO-SYS instrument.
Its main dimensions are:
220 x 290 x 100 mm3
IAS
orsay
Ref.: BC-SIM-ORS-TS-002
Issue: 01
Rev.: 02
Date: January 20th, 2012
Page:
8
BepiColombo
Simbio-sys / ME
For dimensions see attached drawing BC-SIM-ORS-DW-013 Iss3. Rev1
Weight : 3.5Kg
Fixing : 6 M4
3.
SPECIFICATIONS
3.1
Baseline
The levels are issued from AD2
Frequency
Acceleration (SRS)
1000-300Hz
20-300g
300-1000Hz
300-1500g
1000-2000Hz
1500-2000g
2000-10000Hz 3000g
Levels applicable independently to each axes X, Y and Z, one shock per axis.
4.
TEST FACILITY
The test shall be performed using a shock table or ringing table set up.
The tolerances on the test facility are the following:
SRS amplitude (1/6 octave centre frequency): +/- 6dB (with 30% of the response spectrum centre
frequency amplitudes greater than nominal test specification)
These values come from ECSS, they can be discussed.
5.
NUMBER OF TESTS
The test will be performed only on the Qualification model. The first assumption is to test with the
levels coming from the 3.2. This specification is more stringent. Thus, a change to the first level is
always possible.
IAS
orsay
Ref.: BC-SIM-ORS-TS-002
Issue: 01
Rev.: 02
Date: January 20th, 2012
Page:
9
BepiColombo
Simbio-sys / ME
6.
SUCCESS CRITERIA
The applied levels are in the tolerances defined in §3.3.
A visual inspection will be performed before and after each shock test
A functional test will be performed before and after each shock test. (1 hour duration)
The test will be judged as successful in case of no performances deterioration observed after during
the functional test after the shock.
7.
REQUIRED CONDITIONS FOR THE TEST
7.1
Environnemental conditions
The test should take place in a class 100 000 environment (ISO 8) or better.
The whole box is covered by special paint. Therefore, the specimen will be manipulated with gloves.
Special care need to be taken in order to prevent deterioration of the painting.
ESD precautions must be taken in order to avoid electrical discharge.
7.2
Test equipment
To verify the levels, accelerometers will be placed close to the interface points.
Due to the paint, it is very difficult to place an accelerometer on the box. However, at least one
accelerometer (Tri-axes) will be placed on the side on the box see drawing AD4.
Accelerometers must not be glue on the paint.
Free painted area for accelerometer is available and shall be used.
8.
SCHEDULE
The test is foreseen for April 2012. The date will be confirmed later.
9.
FURNITURE
The device will arrive under Nitrogen Gas, Tank for filling it after the test for transportation should be
available (N2 purity > 95 %).
10.
DELIVERABLES
A test report shall be delivered
Non conformance shall be track during the test
Accelerometer and device shall be verified and calibrated
A CoC of the test shall be delivered.
IAS
orsay