INSTALLATION INSTRUCTIONS EMERGENCY FLUORESCENT BATTERY PACK MODEL PSQ500 CAUTION: For safety and proper operation, read and follow instructions carefully before installation. U.S. PATENT # 5,814,971 & 6,522,147 NOTE: Field installable battery pack for one lamp emergency operation of 2'-4' (including U-lamps), T8-T-12 and long compact (4-pin) lamps (17W -40W lamps). Compatible with electronic T8 and magnetic T12 ballasts. IMPORTANT SAFEGUARDS 1.READ AND FOLLOW ALL SAFETY INSTRUCTIONS 2. Before wiring to power supply, turn off electricity at fuse or circuit breaker. IMPORTANT NOTES: 3. To reduce the risk of electrical shock, disconnect Test Switch/Pilot Light connector before servicing. The PSQ500 can be used with a switched or unswitched (night) circuit. When used with a switched fixture it is important to note that the power to the PSQ500 Battery Pack must be provided by an unswitched circuit. Make sure that the switched and unswitched sources are derived from a common circuit. 4. All servicing should be performed by qualified personnel. 5. Consult your local building code for approved wiring and installation. 6. Do not use standard product outdoors. This product is for use with indoor fixtures sealed or unsealed, except air handling heated outlets or hazardous location applications. Battery packs with the DW option are UL listed for installation (0o - 50oC ambient) in: INSTALLATION PROCEDURE: 1. Inspect PSQ500 and make sure the Test Switch/Pilot Light connector is not connected. If so, disconnect it before installation. Dry or damp locations, sealed or unsealed luminaries 2. Position unit in fixture wireway and fasten securely through inverter housing mounting slots . If necessary, drill holes and mount with screws (not provided). Wet locations, only if installed in a sealed and/or gasketed wet location listed luminaire. 3. Refer to appropriate wiring diagram. Connect unit to ballast, lamp(s) and AC power leads as indicated in appropriate wiring diagram. Note: DW option does not make the product suitable for mounting outside the fixture in wet location applications. TEST SWITCH PILOT LIGHT (TSPL) INSTALLATION: CAUTION: Do not locate Test Switch/Pilot Light or route cable within 1” of fixture lamps. NOTE: If pilot light is not visible through fixture lens when energized and de-energized, the charge indicator sticker located in the pre-pack should be placed on the smooth side of the lens directly below the TSPL to identify it as an emergency fixture. 4. Drill or punch a 1/2” diameter hole in fixture wall or wireway cover. 5. Insert one side of the TSPL into the hole from the back firmly and snap in the other side. Slide mounting clip onto mounting post with the TSPL assembly secured in place. 6. Connect the polarized Test Switch/Pilot Light connector CAUTION: Connecting the Test Switch/Pilot Light connector also connects the battery to the inverter circuit which can result in high voltage being present between the RED & BLUE output leads. . 7. The emergency battery pack must be connected to an unswitched AC power source (120 or 277). 8. Do not mount near gas or electric heater. 9. Do not attempt to service the battery. A sealed maintenance-free battery is used that is not field replaceable. Contact manufacturer for service information. 10. Equipment should be mounted in location and at heights where it will not readily be subjected to tampering by unauthorized personnel. 11. The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. 12. Do not use this equipment for other than intended use. SAVE THESE INSTRUCTIONS 7. Apply continuous power to PSQ500. CAUTION: A potential electrical hazard exists even when AC power supply has been turned off. Disconnect polarized Test Switch/Pilot Light connector before servicing fixture. Part no. EMCSA00662 Rev D PARTS DESCRIPTION a b c d e f HOUSING MOUNTING HOLES or SLOTS TEST SWITCH/PILOT LIGHT (TS/PL) MOUNTING CLIP TS/PL CONNECTOR CHARGE INDICATOR STICKER WARRANTY THREE-YEAR TOTAL CUSTOMER SATISFACTION INSPECTION AND MAINTENANCE NOTE: Emergency lighting systems should be tested as often as local codes require, or at least monthly to insure that all components are operational. Perform all tests (momentary/ monthly) required by local codes. Complete Customer Satisfaction.This fixture is guaranteed to perform to our customers’ complete satisfaction for a period of three years from date of invoice. Our guarantee covers any defect in manufacturing, provided the defect develops under normal and proper use. This liability does not include lamps, and extends only to replacement of the defective part. Labor charges will be honored by the factory only with prior written approval from our Post Sales Service Department. 1. Check equipment rating to be sure that fixture will receive proper line voltage. 2. Engage test switch. The pilot light should turn off. One fluorescent lamp should operate at a reduced light output. 3. Be sure pilot light is on. If pilot light does not operate, check to see that: a. Test Switch / Pilot Light connector is properly connected. b. AC power is on. c. Voltage on unswitched circuit to battery pack should be rated line voltage (120V or 277V). If no line voltage can be measured, locate problem in branch circuit and correct. NOTE: PSQ500 inverters are not field serviceable units. NOTE: Allow battery to charge 24 hours before initial testing and 168 hours to fully charge battery. CAUTION: Damage to battery will occur if the Test Switch/Pilot Light is connected for a prolonged period of time without AC power provided. APPROXIMATE WORKING VOLTAGE Battery Pack input: 120 OR 277V AC Page 2 Part no. EMCSA00662 Rev D WIRING DIAGRAMS IMPORTANT NOTES: Before connecting Test Switch / Pilot Light or wiring unit to fixture, refer to PSQ500 INSTALLATION INSTRUCTIONS and IMPORTANT SAFEGUARDS for safety information and mounting procedures. ONE LAMP RAPID START BALLAST UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE A TWO LAMP RAPID START BALLAST /PILOT LIGHT UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE B THREE LAMP RAPID START BALLAST /PILOT LIGHT UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE C Page 3 Part no. EMCSA00662 Rev D FOUR LAMP RAPID START BALLAST UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE D ONE LAMP INSTANT START BALLAST /PILOT LIGHT UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE E TWO LAMP INSTANT START BALLAST /PILOT LIGHT UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE F Page 4 Part no. EMCSA00662 Rev D THREE LAMP INSTANT START BALLAST /PILOT LIGHT UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE G FOUR LAMP INSTANT START BALLAST UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE H ONE LAMP INSTANT START SLIMLINE BALLAST /PILOT LIGHT UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE I Page 5 Part no. EMCSA00662 Rev D TWO LAMP LEAD/LAG INSTANT START SLIMLINE BALLAST /PILOT LIGHT UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE J TWO LAMP SERIES LEAD SLIMLINE BALLAST /PILOT LIGHT UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE K TWO LAMP SERIES SEQUENCE SLIMLINE BALLAST /PILOT LIGHT UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). FIGURE L Page 6 Part no. EMCSA00662 Rev D ONE LAMP NORMALLY OFF EMERGENCY FIXTURE /PILOT LIGHT UNSWITCHED FIXTURE SWITCHED FIXTURE Connect Black (120) or Orange (277) And Yellow Lead To Unswitched Hot Power Lead. Connect Yellow Lead To Switched Hot Power Lead And Connect Unswitched Hot Power Lead to Black (120) or Orange (277). INSTALLING TEST SWITCH/PILOT LIGHT FIGURE M Page 7 Part no. EMCSA00662 REV D www.powersentrysafety.com 1-888-300-7017 Page 8 Part no. EMCSA00662 REV D