LO G I C Series More than JUST a switch ELECTRONIC SWITCHING LOGIC & INTERFACE SENSORS & DETECTORS LOGIC MODULE CONFIGURATION GUIDE TM Aerospace Optics, Inc. manufactures the VIVISUN brand of illuminated pushbutton switches, indicators and ruggedized displays. VIVISUN products emphasize high quality and are widely used in military and aviation applications worldwide. Based in Fort Worth, Texas, we have a history that spans over 45 years of innovation in lighting and man-machine interface. The LOGIC Module, and associated LOGIC Series components described herein, expands VIVISUN’s reach to applications and systems that require exacting performance specifications without the requirement of direct operator interface.The VIVISUN LOGIC Module allows electrical designers to benefit by specifying the exact functionality their system requires and incorporating the selected electronic components into a single ruggedized package.Mounting flexibility is achieved by harness mounting,single-unit bracket mounts, or incorporating the LOGIC module into a rail system. Designers will also appreciate that the electronic components included have been designed and tested in accordance with DO-160. Overview The LOGIC Module (LM) allows electrical designers to mix-and-match specific electrical components from the LOGIC Series line and create a ruggedized behind-the-panel unit that meets the exact capabilities they require. The LOGIC Series line of components currently consists of: • Electronic Switching: Electronic Latch, Electronic Rotary, and Solid State Relay • Logic & Interface: Defined Logic • Sensors & Detectors: Pulse /Timer Each of these components can be configured into a LOGIC Module and provided with the appropriate installation hardware to accomplish any of the available mounting options. See “How To Order” for detailed information about configurations and part numbers. The LOGIC Module is ideal for many applications such as communications systems, computer/logic level interface to electro-mechanical systems, fire suppression systems and IFE systems. LOGIC Modules can be used on a stand-alone basis or can be used in conjunction with lighted pushbutton switch applications. LOGIC Module with Integrated 8-pin and 4-Pin Electronic Components Mounting Options The LOGIC Module can be mounted one of three ways; In-Line Harness Boot, Bracket Mounting and Rail Mounting. See “Specifications” for further information on mounting. In-Line Harness Boot Each LOGIC Module is provided with a protective in-line “boot” to eliminate any chafing risk. Data Sheet: DS-LM-13 www.vivisun.com Bracket Mounting A separate Right Angle Mounting Bracket (shown) or Flush Mount Bracket that holds one LOGIC Module is available for behind-thepanel mounting. Rail Mounting The external envelope of the LOGIC Module (Type 1210) is compatible with a Type 1 rail mounting system. VIVISUN offers a M81714/5-5 rail that can hold up to 3 LOGIC Modules in a single rail. More than JUST a switch TM More than JUST a switch TM COMPONENT OPTIONS LOGIC Series LOGIC MODULE (LM) OVERVIEW About VIVISUN VIVISUN: More Than JUST A Switch When you order from VIVISUN, you are getting much more than just the product you receive on your dock. • Quality: The Aerospace Optics, Inc. Quality Management System is certified to AS9100: 2009. Our illuminated pushbutton switches are qualified under MIL-PRF-22885/90, /108, and /113. With DO-160 witnessed conformance, VIVISUN products are readily accepted worldwide. • Delivery: Our 99.5% on-time delivery is unmatched,and we combine that performance with the best lead times in the industry. • Customer Service: From a knowledgeable and friendly voice to answer your call to an automated shipping notice when your parts ship, we understand what it takes to support our customers. Using the popular online VIVISUN Configurator allows customers to specify part numbers from anywhere in the world and any time zone, and can take advantage of our technical support personnel available in the United States, United Kingdom, France, Germany and Italy. With over 45 years of experience in the ruggedized component industry, VIVISUN continues to deliver the highest quality products exactly when you need them. Component Options (INPUT A) (INPUT B) (GND) (OUTPUT Y) (28 V) (INPUT C) (OUTPUT Z) (INPUT D) See Data Sheet DS-DL-13 for complete information and (LM Code: DL1/_ /_, additional coding DL2/_ /_ & DL4/_ /_ ) parameters Sensors & Detectors Pulse/ Timer (8-Pin) Provides two independent edge detecting one-shot pulse generators. Each will produce an output signal that can be either active high or low and have specified time intervals from 125 ms to 10 seconds. (RESET 1) (TRIGGER 2) (GND) (Q2) PT1 • Timed device activation via pulse output (horn, buzzer, blinking indicators) • Responds to any reciprocal transition such as “Weight On/Off Wheels” or “Open/Close” • Channels may be connected in series for custom timing options • Integrated electrical circuit replaces external pulse generators, timers and time delay relays (28V) (TRIGGER 1) (Q1) (RESET 2) (LM Code: PT1/___ /___ ) See Data Sheet DS-PT1-11 for complete information and additional coding parameters (RESET) (TOGGLE) (GND) (Q) EL1 OR EL2 Replaces power or ground drop-out relays Boolean AND, OR, NOT (Inverter), and Exclusive OR capability Dual Channel with 2 inputs each available in a single unit Low power Able to detect changes from either power or ground DL1, DL2, DL4 • • • • • (28V) (SET) (BLINK) (/Q) See Data Sheet DS-EL1-10 for complete (LM Code: EL1 or EL2) information Electronic Rotary (8-pin) Provides the ability to use a single illuminated pushbutton switch to cycle through up to 4 latched states from either successive switch presses or from a remote source. • Hold the current latched state until either the next increment input (high to low transition) or a remote reset occurs • Sink up to 2 amps with a resistive load • Accepts reset from an external input for external override • Maintain operational status with power drop to 200ms (RESET) (/Q4) (GND) (/Q1) ER1 Replaces traditional diode and relay logic devices and can be used to generate decision logic (Boolean) in a variety of 4 input/2 output configurations. Uses an internal electronic flip-flop instead of mechanical components to perform a latching function similar to traditional magnetic or solenoid products. Provides a significant weight, power and reliability improvement over traditional electromechanical latching options. • Replaces Magnetic or Solenoid Switches • Set, Reset and Toggle Capabilities • EL1 powers up in RESET state with BLINK off; EL2 powers up in the SET state with BLINK active • Ability to reset to an off or “safe” position on power up • Local, Remote and Lockout Control • Built-in Blink Circuitry (28V) (/INC) (/Q3) (/Q2) (LM Code: ER1) See Data Sheet DS-ER1-12 for complete information Solid State Relay (4-pin) Designed to replace a typical solid state relay without the challenge of external packaging. • Switch power or ground up to 0.75 amps (AC or DC) • Convert logic level input to 28 VDC aircraft power • Provide signal polarity reversal (High to Low or Low to High) • SSR activates when an input voltage of 4 to 6 VDC (SSR1L) or 18 to 32 VDC (SSR1H) is applied • Provide output switching up to 32 VDC or 28 VAC rms (SWITCH) (IN) OR Defined Logic (8-pin) Electronic Latch (8-pin) SSR1L Logic & Interface Electronic Switching SSR1H The LOGIC Module (LM) can be populated with a wide variety of available LOGIC Series component options described below. The following page describes the way these can be combined in a LOGIC Module and includes ordering and part numbering information. (SWITCH) (LM Code: (IN) SSR1H or SSR1L) See Data Sheet DS-SSR1-12 for complete information More than JUST a switch HOW TO ORDER LOGIC Series TM LO GIC MODULE (LM) OVERVI E W How To Order Specifying a LOGIC Module requires a 2-line part number. Line 1 describes the type of housing and mounting options. Line 2 describes the specific functionality of the LOGIC Series components desired. Once specified, ordering the part only requires using Line 1. Full sample part numbers are provided below. Future Options LM-1210- X -MAAAA Line 1: Table 1: Accessory Options X No Conn. Plug or Bracket E Including Conn. Plug Only R Including Right Angle Bracket Only T Including Conn. Plug & Right Angle Bracket F Including Flush Mount Bracket Only G Including Conn. Plug & Flush Mt. Bracket B Including Right Angle & Flush Mt. Brackets C Incl. Conn. Plug, Right Angle, & Flush Mt.Brckts Line 2: Table 2 – Accessory Part Numbers Connector Plug (See Table 2) Module Series and Size (See Table 2) Five character code assigned by VIVISUN or assigned online using the VIVISUN Configurator. L M ( __; __ ; __ ; __ ) LOGIC Module Code Module Series & Size Boot(1) Connector Plug(2) LM-1210-X Fits Type 1 Rail M81714/5-5 22-006 22-004 18-440 Brackets (3) Right Flush Mount Angle 22-011 22-005 (1) A Boot is included with each LOGIC Module. This P/N is for ordering replacement boots. (2) Connector Plugs can be ordered separately or can be included with your LOGIC Module by selecting codes E, T, G, or C from Table 1. Connector Plugs are removed using an Extraction Tool (AOI P/N 18-234). (3) Brackets can be ordered separately using the appropriate P/N and type or can be included with your LOGIC Module be selecting codes R,T,F,G,B or C from Table 1. Line 2 describes the specific functionality internal to a configured LOGIC Module. See “Component Options” for a description of the types of components that can be included. Several components have complex part coding of their own and will require referencing the specific Data Sheets for proper Line 2 configuration. Using the VIVISUN Configurator (www.vivisun.com) will ensure that the entire LOGIC Module part number is configured properly. Sample P/N and Circuit Diagram Position Schematic and Configuration Combination Examples LOGIC Module (LM) – Only 4 Pin Components LM-1210-X-MAAAD LM (SSR1H; SSR1H; SSR1L;0) {4-pin} - LOGIC Component Code O - Open Code (SWITCH) H1 (IN) H2 LM ( {4-pin} ; 0; 0; 0 ) HJ K L LM ( __ ; __ ; __ ;__ ) LM ( {4-pin} ; {4-pin} ; 0; 0 ) LM ( {4-pin} ; {4-pin} ; {4-pin} ; 0 ) LM ( {4-pin} ; {4-pin} ; {4-pin} ; {4-pin} ) (SWITCH) J1 (IN) J2 (SWITCH) K1 (IN) K2 SSR1L SSR1H SSR1H Line 2: H4 (SWITCH) H3 (IN) J4 (SWITCH) J3 (IN) Connector Plug X configurations require Connector Plug 18-440 to be ordered separately. Replacing X with E denotes a part number with the Connector Plug included. K4 (SWITCH) K3 (IN) OPEN LOGIC Module (LM) – With 8 Pin Component H J&K L LM ( __ ; __ ; __ ) (INPUT A) J1 (INPUT B) J2 (GND) K1 (OUTPUT Y) K2 LM ( {4-pin} ; {8-pin} ; 0 ) LM ( {4-pin} ; {8-pin} ; {4-pin} ) (SWITCH) L1 (IN) L2 DL4 LM ( 0 ; {8-pin} ; 0 ) (SWITCH) H1 (IN) H2 SSR1H LM-1210-E-MAAAE LM (SSR1H; DL4/F7/UD; SSR1L) {8-pin} - LOGIC Component Code {4-pin} - LOGIC Component Code O - Open Code SSR1L Line 2: H4 (SWITCH) H3 (IN) J4 (28V) J3 (INPUT C) E denotes a part number with Connector Plug 18-440 included. Replacing E with X requires the Connector Plug to be ordered seperately. K4 (OUTPUT Z) K3 (INPUT D) L4 (SWITCH) L3 (IN) LOGIC Module (LM) – Double 8-Pin Component H&J K&L LM ( __ ; __ ) • Must contain two 8 pin components. • Note specific pin-out designations LM ({8-pin} ; {8-pin} ) (H&J and K&L). (RESET) H1 (TOGGLE) H2 (GND) J1 (Q) J2 (INPUT A) K1 (INPUT B) K2 (GND) L1 (OUTPUT Y) L2 EL2 {8-pin} - LOGIC Component Code {8-pin} - LOGIC Component Code LM-1210-X-MSACK LM (EL2; DL1/XR/UU) DL1 Line 2: H4 (28V) H3 (SET) J4 (BLINK) J3 (/Q) K4 (28V) K3 (INPUT C) L4 (OUTPUT Z) L3 (INPUT D) X configurations require Connector Plug 18-440 to be ordered separately. Replacing X with E denotes a part number with the Connector Plug included. More than JUST a switch SPECIFIC AT I O N S LOGIC Series TM L O G I C MODULE ( L M ) OVERV I E W Performance Specifications Module & Connector Plug Wiring Physical Weight (Includes Connector Plug) Module: 14 grams (0.5 ounces) max. Module and boot: 22 grams (0.8 ounces) max. Module and bracket: 22 grams (0.8 ounces) max. Materials Housing (Thermoplastic), Bracket (Stainless Steel) 1.33” MIL-C-39029/22-192 sockets crimped onto 20, 22, or 24 gauge wire - typical up to 16 places. Sockets (AOI P/N 18-219) not supplied with Connector Plug. Wires with sockets crimped on are inserted into and extracted from the Connector Plug by use of a M81969/14-02 (AOI P/N 18-216) tool. Parameter Description .80” Top View Environmental (Tested to meet the following levels using both MIL-STD-202 and DO-160) Temperature Operating / Non-Operating -55C to + 85C Altitude -15,000 to + 55,000 feet Salt and Humidity Humidity: 240 hours, Salt: 96 hours Shock 20 G Saw tooth, 75 G half-sine Vibration .85” Side View MS2788-20 (AOI P/N 18-215) sealing plugs, provided 10 – 2000 Hz 15 G Electrical and Functional Performance Functional descriptions and test levels are defined in the applicable component Data Sheets. Testing meets or exceeds the defined levels for RTCA/DO-160, MIL-STD-202 and MIL-STD-810. P/N 18-440 Keyed Connector Plug (shown unplugged) LOGIC Modules require a specially keyed QUIK-CONNECT™ Connector Plug (AOI P/N 18-440). Plugs can be ordered with modules or ordered separately. An Extraction Tool (AOI P/N 18-234) is required to remove the Connector Plug from the module. Installation & Mounting 1.47” .93” For all mounting types: The Connector Plug can be inserted into the module before or after insertion into any of the mounting variations. The Connector Plug can be removed from the module using an Extraction Tool (AOI P/N 18-234) without removing the module from the mounting. 1.02” In-Line Harness Boot: Module should be encased in the boot provided and secured to the harness using industry standard methods for in-line harness wiring. In-Line Harness Boot (AOI P/N 22-004) Flush Mount Bracket: Enclose module in bracket and mount bracket using customer provided fasteners. Removal of the module requires unfastening of the mounting bracket. Bracket hole spacing is consistent with many standard relay mountings. 1.75” 1.42” Right Angle Bracket: Bracket can be mounted (using customer provided fasteners) with or without module inserted. Slide module into bracket and ensure module has positively “clicked” into bracket. The module can be removed from the bracket (without removal of the bracket from the mounting surface) by releasing side retaining clips. Bracket hole spacing is consistent with many standard relay mountings. Rail Mounting: Slide the module into the rail and secure using the lock-down bar that accompanies the rail. The module can be removed from the rail by releasing the lock-down bar and sliding the module out. (Dimensions in inches. Tolerance +/- 0.01 inches.) 1.34” D=.15” .84” Flush Mount Bracket (AOI P/N 22-011) 1.45” 3.73” .92” 1.13” D=.15” Type 1 Rail Mounting (AOI P/N 22-006) Headquarters & USA Sales Office International Sales Offices Aerospace Optics, Inc. Telephone: 1-817-451-1141 Fax: 1-817-654-3405 3201 Sandy Lane Toll-Free:1-888-VIVISUN (848-4786) Fort Worth, TX 76112 See ”Contact Us” at www.vivisun.com for a current listing and complete contact information for our international sales network, or email the specific country address below: United Kingdom sales.uk@vivisun.com Italy sales.italy@vivisun.com France sales.france@vivisun.com Germany sales.germany@vivisun.com Rest of Europe sales@vivisun.com email: sales@vivisun.com www.vivisun.com 1.38” 1.75” 1.42” .49” M81714/5-5 Type 1 Rail .93” .86” Right Angle Bracket (AOI P/N 22-005) More than JUST a switch TM © 2013 AEROSPACE OPTICS, INC. DS-LM-13 REV 2.0