RIT Electric Vehicle Team 2015-2016 Sponsorship Packet TABLE OF CONTENTS ABOUT THE TEAM ......................................................................................................................................... 2 SPONSORSHIP LEVELS.................................................................................................................................... 3 GIGAWATT SPONSOR: $4,000 AND ABOVE ........................................................................................................ 3 MEGAWATT SPONSOR: $1,000 - $3,999 ......................................................................................................... 3 KILOWATT SPONSOR: $250 - $999 .................................................................................................................. 3 CONTRIBUTOR: $100 - $249 .......................................................................................................................... 3 SPONSORSHIP BENEFITS................................................................................................................................ 4 MOTORCYCLE................................................................................................................................................ 4 POSTERS ...................................................................................................................................................... 4 WEBSITE ...................................................................................................................................................... 4 T-SHIRTS ...................................................................................................................................................... 4 PROJECTS....................................................................................................................................................... 5 ELECTRIC BIKES.............................................................................................................................................. 5 INTERMEDIARY DEVELOPMENT PLATFORMS ........................................................................................................ 5 SUPERBIKE .................................................................................................................................................... 5 Battery Management System ................................................................................................................ 5 Battery Module Design .......................................................................................................................... 6 Motor and Sub-Frame ........................................................................................................................... 6 Data Collection and Logging .................................................................................................................. 6 2015 EMOTORACING VARSITY CHALLENGE .................................................................................................. 7 A NOTE FROM THE TEAM................................................................................................................................ 7 CONTACT INFORMATION .............................................................................................................................. 8 1 ABOUT THE TEAM The RIT Electric Vehicle Team is a student run organization dedicated to promoting the viability of electric vehicles through real world demonstrations of electric drivetrains in action. The team aims to educate people on the principles of electric vehicle design by engaging students in challenging and rewarding projects that cover a wide variety of academic disciplines. The team’s main project is to design, build, and race high performance electric motorcycles for competition in various all-electric race series. The current bike is based off of the frame from a 2005 Kawasaki Ninja ZX6RR, and a Zero Z-Force 75-7 motor paired with a Sevcon Size6 controller. In house engineering includes the design and fabrication of a battery management system, battery containment modules, structural framing for the mounting of the powertrain, as well as advanced data collection and analysis software. The three main subgroups of the team are mechanical engineering, firmware engineering, and electrical engineering. Each discipline has a lead engineer to guide and oversee the project. Within each group, advanced tools are combined with each engineer’s knowledge of his/her field to produce the best design possible. The team’s philosophy is to foster the available talent in members as much as possible. New members are challenged to innovate early on through the design and optimization of electric bicycles. This provides them with the chance to learn about the fundamental concepts of electric drivetrains. After this introductory project is complete, members move into working on intermediary development vehicles. Currently, these vehicles include an electric Go-Kart, and an Electric Moped, both built to participate in Imagine RIT competitions. The intention of these projects is to provide both a more advanced learning experience for members, as well as a test bed for technologies that may be implemented on the electric motorcycle in the future. 2 SPONSORSHIP LEVELS GIGAWATT SPONSOR: $4,000 AND ABOVE The Gigawatt level sponsor receives a large logo that will be prominently displayed on the bike, as well as on team event t-shirts, posters, and website. Sponsors also receive an invitation to see the technology behind the motorcycle at our annual sponsor day. MEGAWATT SPONSOR: $1,000 - $3,999 The Megawatt level sponsor receives a medium sized logo that will be prominently displayed on the bike. Company logos will also be displayed on our posters, website, and t-shirts. This level includes an invitation to our annual sponsor day. KILOWATT SPONSOR: $250 - $999 The Kilowatt level sponsor receives a smaller logo on the bike, as well as on posters, and the team website. An invitation to the annual sponsor day is also included at this level. CONTRIBUTOR: $100 - $249 The contributor receives their name on the team website and on event posters. 3 SPONSORSHIP BENEFITS MOTORCYCLE The body of our motorcycle represents the greatest potential for advertisement. Everywhere we race or present the bike, the logos of our sponsors will be proudly displayed. This year, we will be competing in at least one race of the eMotoRacing series. This is a new series that takes place at some of America’s most iconic raceways, and is competed in by the most innovative electric motorcycles of today. We are aiming to generate a large media footprint by attending this event. POSTERS At all events that we attend, posters with logos from all of our sponsors will be proudly displayed alongside the EVT insignia. This includes all races, any presentations given, and the annual Imagine RIT festival. At all times, we proudly display our posters on the windows of our club space. WEBSITE All sponsors will receive public mention on our website through rotating logos on the homepage. All sponsors will also receive a small write up about how their contribution was used, with a link to their website included. Sponsors of in-kind donations will receive a mention on our Facebook page alongside a picture of the team putting their technology into use. T-SHIRTS At every public event that we attend, members of the team will wear T-Shirts bearing the logos of our sponsors, as well as our own logo. This provides an opportunity for the public to gain awareness and engage team members in conversations about the contributions that you or your company made to the team. 4 PROJECTS ELECTRIC BIKES New members with little experience are introduced to the world of electric vehicles through electric bikes. These relatively simple machines, which utilize hub motors to directly drive the rear wheel, provide a solid foundation of electric vehicle concepts. Our members are encouraged to work on the design of streamlined battery and controller containment modules in order to learn the basics of electric vehicle design. They are challenged to balance different design considerations such as weight, battery capacity, operating voltage, and size in order to produce a final product. INTERMEDIARY DEVELOPMENT PLATFORMS The team maintains various development vehicles for testing new designs and technologies. Two current examples of this are an electric moped, originally built for the Imagine RIT E-Dragster competition, and an electric go-kart, built for the Imagine RIT E-Vehicle Autocross Challenge. These vehicles allow the team to test technologies mainly related to battery pack construction and monitoring. They are also able to provide essential learning experiences for team members who are ready to move on from electric bicycle design. Team members can learn more in depth about how electric motor drive systems operate through working on updated designs for our development vehicles. They analyze current designs and determine how they can be modified to provide as much quality and reliability as possible. In this manner, the team always has advanced vehicles to utilize in the testing of their designs. SUPERBIKE Battery Management System The battery management system is intended to effectively mitigate the risks associated with lithium ion batteries. Its purpose is to constantly monitor the individual cells in the battery pack in order to prevent dangerous conditions such as under-voltage, over-voltage, or elevated temperatures. The prevention measures vary per situation, but usually include balancing the voltages of the battery cells across the battery pack, and operating a safety cutoff switch in the event the battery pack approaches dangerously low charge voltages. 5 Battery Module Design The battery pack of the superbike is composed of twenty-six lithium ion battery cells connected electrically in a twenty-six series configuration. These cells are approximately the size of a piece of letter paper and about half of an inch thick. The battery pack is made up of different sized modules that provide the best fit within the constraints of the frame. The modules themselves are made of sheet aluminum. They were initially created in advanced computer-aided design software and then fabricated using highprecision CNC machines. The battery modules are designed to dissipate excess heat via air cooling, and have also been designed to compress the cells along their faces in order to prevent them from expanding when put under load. The modules undergo advanced computer simulation and analysis before they are put into use on the motorcycle. Motor and Sub-Frame The conversion of electrical energy to mechanical power is performed by a large, permanent magnet AC synchronous motor rated at 50 horsepower. The frame that the team is using for the project was designed for use with an internal combustion engine, thus a separate sub-frame was designed to which the motors and battery modules can mount. This sub-frame incorporates structural support not only for the electric drive components, but also compensates for the structural integrity that was lost when the internal combustion engine was removed. Data Collection and Logging Each device on the motorcycle collects data relevant to its various operating conditions. Some examples of this include the voltage and temperature of each battery cell, the current draw over time, and the speed of the motorcycle. This data is valuable for better management and interactive operation of the motorcycle. Collecting this data will allow the team to monitor the telemetry and electrical characteristics of the motorcycle’s operation in real time. 6 2015 EMOTORACING VARSITY CHALLENGE A NOTE FROM THE TEAM August 2015: Our main project over the last year was to build our electric motorcycle (REV1) and race it in the 2015 eMotoRacing Varsity Challenge at New Jersey Motorsports Park. This was our first race event with our bike, so we were all very anxious and excited. The bike is a converted 2005 Kawasaki Ninja that our team has worked tirelessly on. We purchased it as a "rolling chassis," meaning that the gas engine and all its components had been removed prior. Our main team consists of smaller, discipline oriented sub-teams that worked on various portions of the design. The electrical and firmware teams were responsible for determining the best batteries to use and for the design of the battery management system. The battery management system was designed from the ground up, and allows us to monitor all aspects of the batteries as well as wirelessly report their current status. This project has proven to be the most challenging so far and is ongoing as we improve the bike. Our mechanical team is very talented and has had the opportunity to use very cutting edge technologies to create a 3D model of the bike. They have used this model to help determine the best motor and motor controller choices, based upon their power-to-weight ratio, overall size, and how their operation will stress the bike frame. Since the bike used to have a gas engine, there are many mechanical aspects that needed to be taken into account, and our team did a phenomenal job doing so. At the end of the spring semester, the bike was finally coming together and we started to get very excited for the race in July. We set our final goals at the last team meeting of the semester and, at that point, we knew we were ready for the event. In mid-July, we made our way to New Jersey Motorsports Park and successfully completed two days of racing! Although we did not finish first, this was a major milestone for our team and a huge motivator for all of our members. We achieved all of our goals and still have tons of room for improvement. We left the race feeling great about our accomplishments, and are looking forward for the year to come. This past year has been a truly rewarding experience for our entire team. 7 CONTACT INFORMATION Thank you for time and for considering sponsorship of the Electric Vehicle Team. If you have any questions or would like to know more about what we do, please feel free to reach out to the contacts listed below. Ryan Thorna EVT Sponsorship Lead Email: rmt5373@rit.edu Phone: (315) 796-4896 Wheeler Law EVT Administrative Lead Email: evt@rit.edu Web: evt.rit.edu 8