What are the Different Types of
Battery Connectors and Lugs?
Precision Die Cast –
Quick Connectors
®
Designed to perform under the most demanding conditions: heat,
vibration, corrosive chemicals. Quick Cable’s proprietary alloy
used in our precision die cast connectors provides:
¬ Precise dimensions to fit battery posts for maximum contact
¬ Best balance of conductivity and durability
¬ Maximum fatigue resistance, impact strength and ductility
¬ UL and CUL listed when crimped with Quick Crimp tools
¬ Made in U.S.A.
¬ Meet RoHS standards; meets California Prop 65
¬ Permanent gauge printing for easy identification
¬ Tin plated to resist corrosion
¬ Available as standard battery clamps and lugs that can be
crimped or soldered
¬ Available as Fusion connectors with solder and flux preloaded in the barrel for easy soldering
¬ Also available as Quick Compression connectors to make
permanent repairs without specialized tools
¬ Many styles available in gauges from 8 gauge to 250 MCM
Connectors
Heavy Duty Copper
Tube – MagnaLug
®
Quick Cable’s MagnaLug line is the heavy duty, high quality, high
performance series of copper tube lugs, designed for trucks, buses,
agriculture, construction, mining, and other severe duty installations.
¬ Made of 100% copper, tin plated for added conductivity
and to resist corrosion
¬ UL and CUL listed when crimped with Quick Crimp tools
¬ Wider and thicker pad than standard copper tube lugs for
more contact area and greater strength
¬ Permanent gauge printing for easy identification
¬ Tin plated to resist corrosion
¬ RoHS compliant
¬ Available in a variety of configurations: standard lugs,
bent, angled, NEMA, and as butt splice tubes
¬ Available as Fusion connectors with solder and flux
preloaded in the barrel for easy soldering
¬ Many styles available in gauges from 8 to 4/0 gauge
¬ Made in U.S.A.
16
Copper Tube MAX Lugs
™
Quick Cable’s standard line of copper tube lugs feature seamless construction and quality details you don’t always find in OEM quality parts.
¬ Seamless 100% copper tube construction
¬ Most styles UL and CUL listed when crimped with Quick
Crimp tools
¬ Flared barrels for easy installation on cables
¬ Stud holes from #10 to ½"
¬ Available in a variety of configurations including straight
and angled lugs, and butt splice tubes
¬ Tin plated to resist corrosion, also available without plating
¬ Many styles available in gauges from 8 to 4/0
¬ RoHS compliant
Brazed Seam Copper Lugs
¬ UL and CUL listed
¬ Crimp or solder
¬ Stud holes from #10 to ¾"
¬ Available as ring terminals, flag terminals and butt splices
¬ Many styles available in gauges from 8 to 4/0
¬ RoHS compliant
Automotive, Marine, Military & Specialty Terminals
Connectors
Brazed seam copper lugs are a great choice for certain applications
and they still come with tin plating for corrosion protection and in a
variety of sizes.
Quick Cable offers a variety of battery terminals for specific
applications, including high-volume retail carded products.
¬ Clamp-type terminals available in lead and brass,
and lead with epoxy coat
¬ Military style terminals feature long bolt for
additional connections
¬ Marine terminals available in lead, epoxy coated
lead, and brass with plated fasteners
¬ OEM style band lead-free terminals in a variety
of configurations
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17
Copper Precision Die
Cast Connectors –
Quick Connectors
The Only Battery Connectors that
Exceed SAE Standards, are
Listed
and Made in U.S.A.
¬ Made of cast copper alloy, tin-plated for added conductivity
and corrosion resistance
¬ 25 times better than SAE conductivity standard, J163 and J1811
¬ Permanent, indelible, readable gauge and polarity stamped on clamp
¬ Fasteners included
¬ Kits are available
¬ UL STD 486A and CUL, when applied with Quick Crimp 250
®
(4255, 4255M, 4255R and 4255MR standard and ratchet versions)
A
Gauge
A Gauge
Straight Clamp
Connectors
AWG
mm 2
8
6
4
2
1
1/0
2/0
3/0
4/0
250 MCM
8
13
19
32
40
50
62
81
103
126
Right Elbow
Positive Negative Universal Positive Negative Positive Negative
4008P
4008N
4008U
–
–
–
–
4006P
4006N
4006U
4106P
4106N
4206P
4206N
4004P
4004N
4004U
4104P
4104N
4204P
4204N
4002P
4002N
4002U
4102P
4102N
4202P
4202N
4001P
4001N
–
4101P
4101N
4201P
4201N
4010P
4010N
–
4110P
4110N
4210P
4210N
4020P
4020N
–
4120P
4120N
4220P
4220N
4030P
4030N
–
4130P
4130N
4230P
4230N
4040P
4040N
–
4140P
4140N
4240P
4240N
4060P
4060N
–
4160P
4160N
4260P
4260N
Smooth contact
surface provides
greater conductivity
Perfectly centered bolt
holes improve clamp
efficiency and strength
Barrel chamfered for
easy wire entry
Flag Connector
Positive
–
–
–
4302P
4301P
4310P
4320P
4330P
4340P
4360P
Negative
–
–
–
4302N
4301N
4310N
4320N
4330N
4340N
4360N
Connectors with
Accessory Take-Off
Straight
–
–
–
–
–
–
4020PA
–
–
–
Flag
–
–
–
–
–
4310PA
4320PA
4330PA
–
–
Connectors with
Accessory Take-Off
¬ Connector is drilled, tapped and
furnished with screw connection
for accessory take-off
Compatible with
standard industry
crimpers
18
Left Elbow
Gauge and crimp
information printed
on barrel
Add-On Connectors
Stud Terminal/Stud Flag
Stackable & Locking
¬ Safe professional method of
installing additional connectors
¬ Use with stud batteries; enables multiple battery hook up
¬ Stackable, 36-position anti-rotation teeth bite into lead for positive hold
¬ Connectors of different cable gauge can be mixed for maximum
¬ Add-on connector stud size is
3/8"-16 x 11/16"
¬ Connect heavy duty accessories
application and layout flexibility
¬ Use 3/8"-16 closed cap nut to terminate
¬ For preassembled lugs and cable see QuickLinks
Stud
Hole
A
such as winches
¬ Use 3/8"-16 closed cap nut to
terminate
™
A Quick
Cable
Exclusive
B
Gauge
AWG
mm 2
8
6
4
2
1
1/0
2/0
3/0
4/0
250 MCM
8
13
19
32
40
50
62
81
103
126
B Stud Hole
5/16"
(8 mm)
4808E
4806E
4804E
–
–
–
–
–
–
–
Heavy Wall
Copper Lugs
3/8"
1/2"
(10 mm) (12 mm)
4808F
4808H
4806F
–
4804F
4804H
4802F
4802H
4801F
4801H
4810F
4810H
4820F
4820H
4830F
4830H
4840F
4840H
4860F
4860H
¬ Heavy wall cast copper alloy lug
¬ Stronger than copper tube lugs
¬ Raised pad prevents shorts
¬ Tin-plated for corrosion resistance
3/8" (10 mm)
Crimpable
Side Terminal
Connector
–
–
100653F
–
100655F
–
–
–
–
–
Stud Terminal Locking
B Stud Hole
3/8"
(10 mm)
–
4906F
4904F
4902F
4901F
4910F
4920F
4930F
4940F
–
1/2"
(12 mm)
–
–
–
4902H
4901H
4910H
4920H
4930H
4940H
–
Add-On Connector
Stud Flag Locking
Right
–
–
–
–
–
4510F
4520F
4530F
–
–
Left
–
–
–
–
–
–
–
–
–
–
3710U
3410U
3720P, 3720N 3420P, 3420N
3730U
3430U
3740P
3440P
–
–
Crimpable Side
Terminal Connector
Connectors
Heavy Wall Lug
A Gauge
¬ Specially formed to accept side
terminal battery connectors
See the videos on
applying precision die
cast connectors.
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19
Copper Precision Die
Cast Connectors
Ideal for Field Repairs, Solder
and Flux Preloaded in Barrel
¬ No learning curve – if you can use a torch,
you can make a quality connection
¬ Made of cast copper alloy, tin-plated for
added conductivity and to resist corrosion
¬ Superior reliability for years of dependable
service
¬ Up to 70% stronger than crimp method
¬ More consistent quality than any other
solder method
¬ Especially good in presence of destructive
vibration or corrosive chemicals
¬ Faster, less confusing and less costly than
multi-component solder slug programs
Barrel chamfered for
easier cable entry
Solder and flux precisely
metered
¬ Fasteners included
¬ Kits are available
Stud
Hole
A
B
Gauge
A Gauge
Straight Clamp
Connectors
AWG
mm
6&4
2&1
1/0
2/0
3/0
4/0
13 & 19
32 & 40
50
62
81
103
Right Elbow
Left Elbow
B Stud Hole
2
Positive
406304P
406301P
406310P
406320P
406330P
406340P
Negative
406304N
406301N
406310N
406320N
406330N
406340N
Positive
–
416301P
416310P
416320P
416330P
416340P
Negative
–
416301N
416310N
416320N
416330N
416340N
Positive
–
426301P
426310P
426320P
426330P
426340P
Relative Pull-Out Strength
Comparison
Negative
–
426301N
426310N
426320N
426330N
426340N
Positive
–
436301P
436310P
436320P
436330P
436340P
Metallurgical bond occurs
between copper connector
and copper wire
Cable
size
250 MCM
Negative
–
436301N
436310N
436320N
436330N
436340N
3/8"
(10 mm)
486304F
486301F
486310F
486320F
486330F
486340F
1/2"
(12 mm)
486304H
486301H
486310H
486320H
486330H
486340H
FUSION Flags Are Ideally
Suited for Building or
Repairing Cable Harnesses
®
Connectors
Crimp
4/0 Ga.
¬ Truly solderable flags are a FUSION
®
3/0 Ga.
exclusive, no other solder connector
program offers flags or has this capability
2/0 Ga.
1/0 Ga.
¬ FUSION
®
barrels are unslotted, so no
wire is exposed
1 Ga.
¬ Use with heat-shrink tubing for maximum
2 Ga.
durability
4 Ga.
6 Ga.
Quick® Connectors & Fusion® points represent average values
0
20
Heavy Wall Lug
Flag Connector
100
200
300
400
500
600
700
800
900
1000
1100
1200 1300
1400 1500 1600 1700 1800
Pull test pounds
1900 2000 2100 2200 2300 2400
Compression Copper
Precision Die Cast
Connectors
Bolt hole
perfectly
centered,
stronger,
longer life
Ideal for Field Repairs, No
Special Tools Required
¬ Made of cast copper alloy, tin-plated for added conductivity
Clamp full height
of battery post for
maximum electrical
contact
and corrosion resistance
¬ All clamps, lugs, compression nuts and fasteners are tin-plated
¬ Compression nuts color coded to industry standard
¬ Fasteners included
¬ Made in U.S.A.
Compression
nuts color-coded
to cable stripes
See the videos on
applying Fusion and
Compression connectors.
Stud
Hole
A
B
Gauge
AWG
mm
Straight Clamp
Right Elbow
Left Elbow
Flag Connector
2
Positive
5006P
6
13
5004P
4
19
2 & 1 32 & 40 5002P
5010P
1/0 50
5020P
2/0 62
5030P
3/0 81
5040P
4/0 103
Negative Universal Positive Negative Positive Negative
5006N
5006U
–
–
–
–
5004N
5004U
5104P
5104N
5204P
5204N
5002N
5002U
5102P
5102N
5202P
5202N
5010N
5010U
5110P
5110N
5210P
5210N
5020N
5020U
5120P
5120N
5220P
5220N
5030N
5030U
5130P
5130N
5230P
5230N
5040N
5040U
–
–
–
–
Positive
–
5304P
5302P
5310P
5320P
5330P
5340P
Heavy Wall Lug
B Stud Hole
3/8"
1/2"
Negative Universal (10 mm) (12 mm)
–
–
5806F
5806H
5304N
5304U
5804F
5804H
5302N
5302U
5802F
5802H
5310N
5310U
5810F
5810H
5320N
5320U
5820F
5820H
5330N
5330U
5830F
5830H
5340N
5340U
5840F
5840H
Four Easy Steps
Quick Installation Uses Ordinary Hand Tools
1. Strip 7/8" (22
mm) of insulation from the
cable end.
(1-1/8" for 3/0
and 4/0 gauge.)
2. Insert bare
wire into
compression
nut.
3. Thread
connector on
compression
nut.
4. Hold compression nut using
wrench. Rotate
connector
down until the
compression
nut is seated.
Connectors
A Gauge
Compression Nut
A Gauge
AWG
6
4
2&1
1/0
2/0
3/0
4/0
mm 2
13
19
32 & 40
50
62
81
103
Part No.
6106
6104
6102
6110
6120
6130
6140
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21
MagnaLug –
®
Heavy Duty Copper Tube
for Truck, Bus, Farm and Construction Equipment
¬ Made of 100% copper, tin-plated
Association, for closed eyelet terminals
with anti-rotation feature (6200 and
6500 series)
for added conductivity and to resist
corrosion
Chamfered for
easy cable entry
Terminals color
matched with
battery cable
and crimp dies
¬ MagnaLugs
¬ Heavy wall copper lugs have heavier
®
are listed by UL/CUL
(UL STD 486A) when applied with
Quick Cable crimp tools 4255, 4255R,
4255MR and 4255M
wall than standard lugs
¬ Wider pad for better electrical contact
and thicker pad for greater strength
and conductivity
100% copper, tin-plated
for corrosion resistance
Gauge stamped on
every MagnaLug
Lo
ng
applications
er Thicker
Wi
reduce cable stress in confined space
¬ Excellent for commercial and industrial
de
r
¬ Elbows and bent lugs are designed to
¬ Exceeds SAE conductivity standards
J163 and J1811
¬ Conforms to TMC Recommended
See the videos featuring
MagnaLug connectors.
Practice RO104A, American Trucking
Stud
Hole
A
Standard tube lug
B
Gauge
Starter/Ground Lug
A Gauge
Connectors
AWG
mm 2
8
6
4
2&1
1/0
2/0
3/0
4/0
8
13
19
32 & 40
50
62
81
103
45° Lug
1/4"
(6 mm)
6408D
6406D
6404D
6401D
6410D
6420D
6430D
6440D
5/16"
(8 mm)
6408E
6406E
6404E
6401E
6410E
6420E
6430E
6440E
3/8"
(10 mm)
6408F
6406F
6404F
6401F
6410F
6420F
6430F
6440F
1/2"
3/8"
(12 mm) (10 mm)
–
6408FV
–
6406FV
6404H
6404FV
6401H
6401FV
6410H
6410FV
6420H
6420FV
6430H
6430FV
6440H
6440FV
Locking, Anti-Rotating Stackable Lug
Single
Single
Dual
90° Lug
B Stud Hole
Stud Hole
1/2"
3/8"
(13 mm) (10 mm)
–
6408FL
–
6406FL
6404HV 6404FL
6401HV 6401FL
6410HV 6410FL
6420HV 6420FL
6430HV 6430FL
6440HV 6440FL
B Stud Hole
1/2"
(12 mm) 5/16" (8 mm) 3/8" (10 mm) 3/8" (10 mm)
–
–
–
–
–
6206E
–
–
6404HL
6204E
–
–
6401HL
6201E
6201F
–
6410HL
–
6210F
6510F
6420HL
–
6220F
6520F
6430HL
–
6230F
6530F
6440HL
–
6240F
6540F
Retro Fit End
Connectors
and In-Line
Dual Cable
¬ Replacement terminal
for threaded stud or side
terminal batteries
A Gauge
22
AWG
mm 2
6
4
2&1
1/0
2/0
3/0
4/0
13
19
32 & 40
50
62
81
103
Right Elbow
Left Elbow
B Stud Hole
3/8" (10 mm)
6308F
6309F
6310F
6311F
6312F
6313F
6314F*
*Available with 5/16" hole, see price list
6318F
6319F
6320F
6321F
6322F
6323F
6324F*
Butt Splice
Regular
–
6804
6801
6810
6820
6830
6840
Extra
Long
–
102455
102456
102457
102458
102459
102460
Retro Fit
End Terminal
Retro Fit
Dual Cable
B Stud Hole
3/8" (10 mm)
–
–
–
–
–
–
102560
102660
102570
102670
102580
102680
–
–
¬ Available as dual cable or
end terminal
¬ 3/8" stud hole
¬ Use with closed cap nuts
for stud battery applications
or 3/8" flange bolt for side
terminal batteries
MagnaLug Industrial Style –
®
Heavy Duty Copper Tube
for Commercial and Electrical Equipment
Two hole design resists loosening
due to vibration or cable tugging
Chamfered for
easy cable entry
Gauge and size
clearly marked
¬ For telecom, UPS, utilities and
electric generators
¬ For fire, rescue, ambulance
Wider and thicker
and other emergency vehicles
Square pad for
maximum contact
¬ Ideal for industrial applications,
lift trucks and terminal blocks­
Longer barrel
allows 3 crimps
Sight Hole for cable inspection and
“weep hole” for solder dipping
Stud
Hole
A
1-3/4" center to center
B
Gauge
AWG
mm 2
4
2&1
1/0
2/0
3/0
4/0
19
32 & 40
50
62
81
103
1/4"
(6 mm)
8904D
8901D
8910D
8920D
8930D
8940D
IND Sight Hole Lug
Starter/Ground Lug
B Stud Hole
B Stud Hole
5/16"
(8 mm)
8904E
8901E
8910E
8920E
8930E
8940E
3/8"
(10 mm)
8904F
8901F
8910F
8920F
8930F
8940F
1/2"
(12 mm)
8904H
8901H
8910H
8920H
8930H
8940H
1/4"
(6 mm)
8804D
8801D
8810D
8820D
8830D
8840D
5/16"
(8 mm)
8804E
8801E
8810E
8820E
8830E
8840E
3/8"
(10 mm)
8804F
8801F
8810F
8820F
8830F
8840F
1/2"
(12 mm)
8804H
8801H
8810H
8820H
8830H
8840H
NEMA Two Hole Lug –
1-3/4" Center-to-Center
B Stud Hole
3/8" (10 mm) 1/2" (12 mm)
–
–
–
–
102707
102717
102708
102718
102709
102719
102710
102720
Connectors
A Gauge
Heavy Wall MCM Lugs –
for Stationary Battery Installations,
Telecom, UPS, Utility
A Gauge
¬
¬ Designed specifically for fine stranded
Long barrel design for 2 crimp locations
cables
¬ Has sight hole and flared barrel end for
easier fitting on cable
¬ Bright tin plating to resist corrosion
¬ Permanent printing for die requirement,
gauge size
AWG
250 MCM
262 MCM
313 MCM
350 MCM
373 MCM
500 MCM
535 MCM
777 MCM
mm 2
126.6
132.7
158.9
177.3
188.9
253.4
271.1
393.7
B Stud Hole
Two Hole Lug –
1" Center-to-Center
B Stud Hole
Two Hole Lug –
1-3/4" Center-to-Center
B Stud Hole
3/8" (10 mm)
645250
645260
645280
645290
645300
645320
645330
645370
3/8" (10 mm)
645251
645261
645281
645291
645301
645321
645331
645371
1/2" (13 mm)
645252
645262
645282
645292
645302
645322
645332
645372
Single Hole
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23
Solder MagnaLugs
®
Ideal for Field Repairs, Solder
and Flux Preloaded in Barrel
¬ No learning curve – if you can use a torch, you
can make a quality connection
¬ Made of heavy wall 100% copper tube for added
conductivity and to resist corrosion
¬ Wider pad for better electrical contact and thicker
pad for greater strength and conductivity
¬ Up to 70% stronger than crimp method
¬ More consistent quality than any other solder
method
¬ Especially good in presence of destructive
Solder and flux precisely
metered
vibration or corrosive chemicals
¬ Faster, less confusing and less costly than
multi-component solder slug programs
¬ Kits available
Stud
Hole
A
B
Gauge
Connectors
Starter/Ground Lug
A Gauge
AWG
mm 2
2&1
1/0
2/0
3/0
4/0
32 & 40
50
62
81
103
Right Elbow
B Stud Hole
1/4"
(6 mm)
141106
141107
141108
141109
141110
5/16"
(8 mm)
141116
141117
141118
141119
141120
3/8"
(10 mm)
141126
141127
141128
141129
141130
1/2"
(12 mm)
141136
141137
141138
141139
141140
Left Elbow
B Stud Hole
3/8" (10 mm)
3/8" (10 mm)
–
141207
141208
141209
141210
–
141217
141218
141219
141220
Relative Pull-Out
Strength Comparison
Locking, Anti-Rotating Lug
End Terminal Dual Cable
B Stud Hole
3/8" (10 mm) 3/8" (10 mm)
141316
–
141317
141307
141318
141308
141319
141309
141320
141310
Butt Splice
–
141410
141420
141430
141440
Metallurgical bond occurs
between copper connector
and copper wire
Cable
size
250 MCM
Connectors
Crimp
4/0 Ga.
3/0 Ga.
2/0 Ga.
1/0 Ga.
1 Ga.
2 Ga.
4 Ga.
6 Ga.
Quick® Connectors & Fusion® points represent average values
0
24
100
200
300
400
500
600
700
800
900
1000
1100
1200 1300
1400 1500 1600 1700 1800
Pull test pounds
1900 2000 2100 2200 2300 2400
See the video on
applying Fusion
connectors.
¬ Seamless 100% copper tube
Copper Tube Lugs
construction
¬ Flared barrels can be crimped
100% Copper Tube Construction
or soldered
¬ Ideal for general wiring as well
as starter or ground connections
Stud
Hole
A
B
Gauge
A Gauge
AWG mm
8
6
4
2
1
1/0
2/0
3/0
4/0
2
8
13
19
32
40
50
62
81
103
#10
5950C
5951C
5952C
–
–
–
–
–
–
Straight Lugs – Tin Plated
45° Lugs – Tin Plated
90° Lugs – Tin Plated
B Stud Hole
B Stud Hole
B Stud Hole
1/4"
(6 mm)
5950D
5951D
5952D
5953D
5954D
5955D
5956D
5957D
5958D
5/16"
(8 mm)
5950E
5951E
5952E
5953E
5954E
5955E
5956E
5957E
5958E
3/8"
1/2"
(10 mm) (12 mm)
5950F
5950H
5951F
5951H
5952F
5952H
5953F
5953H
5954F
5954H
5955F
5955H
5956F
5956H
5957F
5957H
5958F
5958H
1/4"
(6 mm)
5950DV
5951DV
5952DV
5953DV
5954DV
5955DV
5956DV
5957DV
5958DV
5/16"
3/8"
1/2"
(8 mm) (10 mm) (12 mm)
–
–
–
–
–
–
5952EV 5952FV 5952HV
5953EV 5953FV 5953HV
5954EV 5954FV 5954HV
5955EV 5955FV 5955HV
5956EV 5956FV 5956HV
5957EV 5957FV 5957HV
5958EV 5958FV 5958HV
1/4"
(6 mm)
5950DL
5951DL
5952DL
5953DL
5954DL
5955DL
5956DL
5957DL
5958DL
5/16"
3/8"
1/2"
(8 mm) (10 mm) (12 mm)
–
–
–
–
–
–
5952EL 5952FL 5952HL
5953EL 5953FL 5953HL
5954EL 5954FL 5954HL
5955EL 5955FL 5955HL
5956EL 5956FL 5956HL
5957EL 5957FL 5957HL
5958EL 5958FL 5958HL
Brazed Seam –
Flag Connectors
¬ 100% copper, ¬ Ideally suited for
¬ Non-insulated
Straight Lugs – Unplated
A Gauge
B Stud Hole
AWG mm 2
8
6
4
2
1
1/0
2/0
3/0
4/0
8
13
19
32
40
50
62
81
103
#10
105015
105035
–
–
–
–
–
–
–
1/4"
(6 mm)
105016
105036
105056
105076
105096
105116
105136
105156
105176
5/16"
(8 mm)
105017
105037
105057
105077
105097
105117
105137
105157
105177
3/8"
1/2"
(10 mm) (12 mm)
105018
105019
105038
105039
105058
105059
105078
105079
105098
105099
105118
105119
105138
105139
105158
105159
105178
105179
Copper Butt
Splice – Tin
Plated
Brazed Seam Flag Connectors
A Gauge
6649
6650
6651
6652
6653
6654
6655
6656
6657
AWG mm 2
6
4
2
1/0
2/0
3/0
13
19
32
50
62
81
B Stud Hole
1/4"
(6 mm)
107412
107422
107432
107442
–
–
5/16"
(8 mm)
107415
107425
107435
107445
107455
–
3/8"
1/2"
(10 mm) (12 mm)
–
–
–
–
107436
–
107446 107447
107456 107457
107466 107467
Connectors
solder dipping
applications
tin-plated
Brazed Seam –
Non-Insulated Lugs
¬ Serrated barrel increases pullout strength
¬ Ideally suited for solder dipping
applications
¬ 100% copper, tin-plated
Stud Size Guide
1/2" 12.0 mm 0.50"
3/8" 5/16" 1/4"
#10
10.5 mm 8.4 mm 6.4 mm 5.3 mm 0.38"
0.31"
0.25" 0.19"
Ring Terminal – Tin Plated
A Gauge
AWG mm 2
8
6
4
2
1/0
2/0
3/0
4/0
8
13
19
32
50
62
81
103
B Stud Hole
#10
107101
107102
–
–
–
–
–
–
1/4"
(6 mm)
107111
107112
107113
107114
107116
107117
–
–
5/16"
(8 mm)
107131
107132
107133
107134
107136
107137
–
–
3/8"
7/16"
1/2"
3/4"
(10 mm) (12 mm) (12 mm) (20 mm)
107161
–
–
–
107162
107202
–
–
107163
107203
–
–
107164
107204
–
–
107166 107186 107206
–
107167 107187 107207
–
107168 107188 107208 107228
107169
107209 107229
–
Butt
Splice
107241
107242
107243
107244
107246
107247
107248
107249
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25
Battery Connectors
Automotive, Heavy Duty and Lead-Free
5577U
Description
Polarity
Part No.
Lead side terminal – 3/8" stud hole
Brass clamp
Lead clamp
Lead clamp w/ black epoxy paint
Lead clamp w/ red epoxy paint
Universal
Universal
Universal
Negative
Positive
5577U
5088U
5588U
5588B
5588R
Automotive
¬ Accepts 6 to 2/0 gauge cable sizes
¬ Brass or lead construction with
fasteners included
5088U
5588B
5588U
5577-2007U
5588R
Description
5067P
Polarity
Brass clamp – accepts 6 to 2/0 ga. Positive
Brass clamp – accepts 6 to 2/0 ga. Negative
Lead clamp – accepts 1 to 4/0 ga. Universal
Part No.
5066P
5067N
5566U
5588-2010U
Heavy Duty
¬ Clamps designed for truck, bus,
construction, agriculture and industrial
applications
5566U
¬ Brass or lead construction, fasteners
included
5566-2007U
Connectors
Lead-Free Connectors
¬ OEM style replacement
ideal for recreational,
light and medium duty
applications
¬ Tin-plated copper alloy
NEW
Crimp with our
NEW
resists corrosion
B-Crimping
Tool
850109N
850109P
See page 77
¬ Polarity specific to exact
fit on battery post
¬ Two sizes handle 6 to 1
gauge cable
4-6 Gauge Ring
850105
Lead Free
Gauge
6&4
2&1
Positive
850109P
850211P
Negative
850109N
850211N
Lead Free with Auxiliary Take-Off
Gauge
8, 6, 4, 2, 1
26
Stud Size
Universal – 5/16" stud
Part No.
850105
4-6 Gauge
Left Flag
Serrated flange
4-6 Ga.
Right Flag
Part No. Stud Hole
Part No. Stud Hole
Part No. Stud Hole
850120D
850120E
850120F
850120H
850130D
850130E
850130F
850130H
850140D
850140E
850140F
850140H
1/4"
5/16"
3/8"
1/2"
1-2 Gauge Ring
Part No. Stud Hole
850220D
850220E
850220F
850220H
1/4"
5/16"
3/8"
1/2"
1/4"
5/16"
3/8"
1/2"
1-2 Gauge
Left Flag
1/4"
5/16"
3/8"
1/2"
1-2 Gauge
Right Flag
Part No. Stud Hole
Part No. Stud Hole
850230D
850230E
850230F
850230H
850240D
850240E
850240F
850240H
1/4"
5/16"
3/8"
1/2"
1/4"
5/16"
3/8"
1/2"
Heavy Duty Marine
Connectors
5516P
regulations
¬ Brass or lead construction, fasteners included
Description
Polarity Part No.
Top post to 5/16" stud, brass
Positive 5013P
with tin plated steel fastener
Top post to 3/8" stud, brass
Positive 5014P
with tin plated steel fastener
Top post to 5/16" stud brass
Negative 5015N
with tin plated steel fastener
Top post to 3/8" stud, lead
Positive 5516P
with zinc plated steel fastener
Top post to 3/8" stud, lead w/epoxy
Positive 5516R
paint, zinc plated steel fastener
Top post to 5/16" stud, lead w/epoxy
Negative 5518B
paint, zinc plated steel fastener
Top post to 5/16" stud, lead
Negative 5518N
with tin plated steel fastener
5015N
5518B
5516R
Brass Marine Terminals
Polarity Part No.
Negative
5517N
Positive
5517P
Tie Bolt
Set Screw
¬
¬ Converts battery post to stud connector
¬ Permits quick disconnection from battery
¬ Polarity specific – meets U.S. Coast Guard
Universal polarity, clamp or side
terminal
5506U
steel setscrew and fasteners
included, accepts 8 to 1 ga. cable
5507U
¬ Patented design makes total wire contact
¬ Universal polarity clamp or side terminal
¬ Lead construction, tin-plated steel tie
¬ Lead construction, zinc-plated
bolt and zinc-plated fasteners included,
accepts 6 to 1 gauge cable
Description
Polarity Part No.
Lead clamp with zinc plated, steel
Universal 5506U
fastener
Lead side terminal with zinc plated,
Universal 5507U
steel fastener – 3/8" stud hole
Description
Polarity
Lead clamp with zinc plated, steel
Universal
fastener
Lead side terminal with zinc plated,
Universal
steel fastener – 3/8" stud hole
5502U
5510U
Part No.
5502U
5510U
Description
Lead, military style connector
with zinc plated, steel fastener
Lead, military style connector
with zinc plated, steel fastener
Polarity
Part No.
Negative
5349N
Positive
5350P
power connections
¬ Polarity specific lead construction,
zinc-plated steel fasteners included
¬ Complies with military spec, positive
#A52425-1 and negative A52425-2
3-Way Connectors
¬
replacement
5350P
Right Angle Heavy
Duty Brass Terminals
Clamp style lead
connectors
¬ For versatile field
5349N
¬ Easily connect multiple batteries with a
single cable using right angle terminals
850151
Description
850161
Polarity Part No.
850151
6 - 1 ga. 3-way top post connector
Negative
850161
2 - 4/0 ga. 3-way top post connector
6 - 1 ga. 3-way top post connector
850150
Positive
2 - 4/0 ga. 3-way top post connector
850160
Quick Disconnect
®
Description
Top post, copper, brass plated
zinc plated, steel fastener
Side terminal, copper, brass plated
zinc plated, steel fastener
Top post, copper, bright tin
plating, steel fastener
Side terminal, copper, bright tin
plating, steel fastener
Polarity
Part No.
Negative
850112
Universal
850113
Negative
850118
Universal
850119
Description
Connectors
profile design measures only
Military Style Connectors ¬ Low
3/4" high, long bolt permits additional
Polarity Part No.
2 ga. - 2/0 right angle HD brass terminal Negative
2 ga. - 2/0 right angle HD brass terminal Positive
5567N
5567P
¬ 1/4 turn of knob disconnects battery power
¬ Side terminal style fits positive or negative
¬ Clamp style fits negative top post
850118
850113
850119
850112
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27
Battery Terminal Adapters
Adapter for JIS (Pencil Post)
¬ Allows use of SAE
connectors on pencil post
¬ Converts stud to
¬ Creates metal to metal
SAE to JIS
NEW (Pencil Post)
Conversion
¬ Converts side terminal
top post
contact, sold in pairs
Description
Battery post adapter
for JIS ("pencil post")
Side Terminal-toPost Conversion
Stud-to-Post
Conversion
Polarity
Part No.
Negative/
Positive
108406
¬ With steel insert
¬ Polarity specific
5512
Description
Part No.
5/16" conversion – set of pos. & neg. 5513
5514
3/8" conversion – set of pos. & neg.
¬ Tin
plated
brass
Description
Part No.
SAE to pencil post conversion – neg.
SAE to pencil post conversion – pos.
850250
850350
Description
Part No.
Conversion – set of pos. & neg.
Conversion – brass, set of pos. & neg.
(for 5 mm side terminal conversion)
5515
¬ Rebuild worn battery posts
¬ Sold as each
¬ Converts top post
to side terminal
¬ With steel insert
specific,
¬ Polarity
fasteners included
¬ Converts flag terminal to top post
¬ Not polarity specific
¬ Sold in pairs
Description
Part No.
Description
Part No.
Flag to top post conversion
850116
Battery post shims
850115
Part No.
TP to ST connector – negative
TP to ST connector – positive
5519
5521
¬ Precision-machined from
solid brass, includes
zinc-plated steel nut and
washer
Connectors
¬ Allows smaller cable to fit
¬ Adapter bolts available
larger terminals
in single (6007) and dual
(6008) power leads
¬ Not polarity specific
¬ Copper alloy, tin-plated
¬ Dual power leads (6008)
Fits Terminal
2/0
2/0
2/0
Part No.
wire (UL style 3046)
¬ Polarity-specific
lead ends
Custom jumpers
available
¬ 16" (40 cm) long,
center-to-center
¬ Fine-stranded
copper conductor
Description
Part No.
10 gauge 16" (40cm)
cup jumpers
213910
require use of #6706 lead
spacer
6007
6008
6024
6025
6029
Accessory adapter bolts #6007 & 6008
6053
6054
6055
Cup Jumpers/Formation Cables
¬ Used to charge batteries in series
¬ 10 gauge UL 90˚C
28
Description
Adapter Bolts and Nuts
Adapter Bushings
¬
5512
Top Post-to-Side
Terminal Connectors
Battery Post Shims
Specialty Terminal with
Pole-to-Top Post
Bushing Size
4 gauge
2 gauge
1 gauge
5515
to side post
Accessory
adapter
bolts #6007
6008
Accessory
adapter
bolts&6007
and 6008
Accessory
adapter
nut #6024/6025/6029
Accessory
adapter
nut 6024/6025/6029
Accessory Post
Measurements
Adapter Descriptions
Adapter bolt, side terminal 3/8" - 16 x 3/8"
accessory post for single accessory stud:
Accessory
power adapter
lead nut #6024/6025/6029 5/16" - 18 x 1/2"
Material
Part No.
Brass; zinc
plated steel
fastener
6007
Adapter bolt, side terminal 3/8" - 16 x 15/16"
accessory post for double accessory stud:
power lead
5/16" - 18 x 1/2"
Brass; zinc
plated steel
fastener
6008
Adapter nut, top terminal
accessory post
5/16" - 18 x 9/16",
inside thread; accessory
stud: 5/16" - 18 x 9/16"
Brass; zinc
plated steel
fastener
6024
Adapter nut, top terminal
accessory post
1/4" - 20 x 9/16",
inside thread; accessory
stud: 5/16" - 18 x 9/16"
Brass; zinc
plated steel
fastener
6025
Adapter nut, top terminal
accessory post
3/8" - 16 x 3/4", inside
thread; accessory
stud: 3/8" - 16 x 3/4"
Brass; zinc
plated steel
fastener
6029
Fastener Hardware
for Battery Applications
Item
¬ Hardware meets or exceeds OEM,
1
heavy duty battery related hardware
SAE or Mil specifications, where
relevant
2a
2b
2c
3a
3b
4
5
6
7
8
9
10
Description
1/4"-20 x 1-5/8", OEM type
Bolt, square head & shoulder nut, oil-treated
5/16"-18 x 1-1/4"
Bolt, square head & shoulder nut, tin-plated
5/16"-18 x 1-1/4"
Bolt, square head & nut, zinc-plated
1/4"-20 x 3/4"
Bolt, hex head & nut, zinc-plated
5/16"-18 x 1-1/4", Red
Bolt, square head & shoulder nut, QuickCote™ treated
5/16"-18 x 1-1/4", Black
Bolt, square head & shoulder nut, QuickCote™ treated
5/16"-18 x 1-1/2"
Bolt, square head & shoulder nut, zinc-plated
3/8"-16 x 2", Mil spec
Bolt, square head & nut, tin-plated
1-1/8" x 5/16" x 18
Bolt, square head & hex nut, tin-plated
1-1/8" x 5/16" x 18
Bolt, square head & hex nut, zinc-plated
3/8"-16 x 15/32"
Bolt, side terminal, for single power lead,zinc-plated
3/8"-16 x 13/32"
Bolt, side terminal, for single power lead, OEM type, zinc-plated
3/8"-16 x 1"
Bolt, side terminal, for dual power lead, OEM type, zinc-plated
3/8"-16 nut, self locking
Flange, zinc-plated
5/16"-18 nut
12
Shoulder, tin-plated
3/8"-16 nut
13a
Closed cap, stainless steel
13b 3/8"-16, red nut
Closed cap, powder coated
13c 3/8"-16, black nut
Closed cap, powder coated
14 1/4"-20, wing nut
For hold-down bolt, zinc-plated
15 5/16"-18, wing nut
Forged steel, tin-plated
16 3/8"-16, wing nut
Forged steel, tin-plated
17 5/16"-18, hex nut
Steel, zinc-plated
18 3/8"-16, hex nut
Steel, zinc-plated
11
Material Part No.
Steel
6011
Steel
6014
Steel
6000
Steel
106200
Steel
6698R
Steel
6698B
Steel
6712
Steel
6019
Steel
6002
Steel
6006
Steel
6733
Steel
6703
Steel
6704
Steel
6708
Steel
6701T
2a
1
3a
Stainless
6015
steel
Stainless
6016R
steel
Stainless
6016B
steel
Steel
6734
Steel
106115
Steel
106116
Steel
106125
Steel
106126
2b
3b
4
6
8
5
7
9
11
13a
10
12
13b
14
13c
15
16
17
18
19
Connectors
¬ Complete selection of standard and
2c
20
21
19
20
Spacer for 6704 dual power lead, side terminal bolt
Also fits 6008 dual power lead accessory post adapter
1/4" washer
Fender, Use with 6734 wing nut for hold-down applications
Lead
6706
Steel
6753
21
5/16" washer zinc-plated
Steel
6756
22
3/8" washer zinc-plated
Steel
6758
22
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29
¬ Rated 600V, +167°F
Solderless
Terminals for Abusive Environments
Ring
Stud Tab
Size
Wire Gauge
Color
Part No.
22 - 18
22 - 18
22 - 18
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
12 - 10
12 - 10
12 - 10
12 - 10
12 - 10
12 - 10
Red
Red
Red
Red
Red
Red
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
164102
164103
164104
164105
164106
164107
164202
164203
164204
164205
164206
164207
164403
164404
164405
164406
164407
164408
Wire Gauge
Color
Part No.
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
12 - 10
12 - 10
12 - 10
Red
Red
Red
164124
164125
164126
164224
164225
164226
164425
164426
164427
#6
#8
#10
1/4"
5/16"
3/8"
#6
#8
#10
1/4"
5/16"
3/8"
#8
#10
1/4"
5/16"
3/8"
1/2"
Blue
Blue
Blue
Blue
Blue
Blue
#6
#8
#10
#6
#8
#10
#8
#10
1/4"
Blue
Blue
Blue
Yellow
Yellow
Yellow
Connectors
Female Disconnect
Stud Tab
Size
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
Yellow
164148
164248
164448
.250
.250
.250
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
Yellow
164153
164253
164453
.250
.250
.250
shrink solderless terminals for use in demanding
auto, truck, bus, agriculture, construction or
industrial applications
Tin-plated
copper
¬ Polyolefin heat-shrink
insulation provides long
lasting strain relief from
vibration
Heat-shrink
tube
Meltable
sealant
¬ Integral meltable sealant
locks out moisture, corrosive salts and fumes
Fully Insulated Female Disconnect
Stud Tab
Wire Gauge
Size
.250
.250
.250
End View
22 - 18
16 - 14
12 - 10
Color Part No.
164158
Red
Blue 164258
Yellow 164458
Fully Insulated Male Disconnect
Stud Tab
Wire Gauge
Size
.250
.250
.250
End View
22 - 18
16 - 14
12 - 10
Color Part No.
164160
Red
Blue 164260
Yellow 164460
Female Bullet
Stud Tab
size
Wire Gauge
Color
Part No.
22 - 18
16 - 14
16 - 14
12 - 10
Red
Blue
Blue
Yellow
164166
164266
164268
164468
Wire Gauge
Color
Part No.
22 - 18
16 - 14
16 - 14
12 - 10
Red
Blue
Blue
Yellow
164170
164270
164272
164472
.157
.157
.195
.195
Male Bullet
Stud Tab
size
.157
.157
.195
.195
Butt Connector
Male Disconnect
Stud Tab
Size
¬ Highest quality heat-
Crimp
Spade
Stud Tab
Size
(+75°C)
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
8
Red
Blue
Yellow
Red
164180
164280
164480
164580
Gardian Terminal Assortment
™
Description
See the video on
applying Gardian
Terminals.
650 pieces of Gardian and PVC
33 pieces of 11 styles of terminal
164900
164901
65 pieces of 10 styles of terminal
125 pieces of 3 styles of butt connector
164902
164905
Fusion Solder Heat-Shrink Butt Connector Kits
®
¬ Controlled soldering combined with
heat-shrink tubing in one step
¬ Rated 600V, 230˚ F (110˚ C)
¬ Transparent sleeves with color-coded
sealing rings easy to inspect
Butt Connectors
30
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
Yellow
165181
165281
165481
Part No.
Fusion Solder
Heat-Shrink Butt
Connector Kit
Description
Part No.
125 pieces of 3 styles of Fusion™ butt connectors
165905
Premium Nylon Solderless
¬ Designed for heavy duty applications to
Ring Double Crimp Nylon
Wire Gauge
Color
Part No.
22 - 18
22 - 18
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
12 - 10
12 - 10
12 - 10
12 - 10
12 - 10
12 - 10
Red
Red
Red
Red
Red
163102
163103
163104
163105
163106
163202
163203
163204
163205
163206
163207
163403
163404
163405
163406
163407
163408
#4 - 6
#8
#10
1/4"
5/16"
#6
#8
#10
1/4"
5/16"
3/8"
#8
#10
1/4"
5/16"
3/8"
1/2"
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Spade Double Crimp
Stud Tab
Size
Wire Gauge
Color
Part No.
22 - 18
16 - 14
16 - 14
12 - 10
12 - 10
Red
Blue
Blue
Yellow
Yellow
163125
163225
163226
163425
163426
8
8
10
8
10
Butt Connector
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
Yellow
163180
163280
163480
Premium Nylon Solderless Kit
Description
Part No.
600 pieces/double crimp 24 types
163900
resist vibration and moisture
¬ Tin-plated, annealed copper for improved
Tin-plated
copper
corrosion resistance, max conductivity and
crimp strength
¬ 3-part construction contains inner lug,
additional copper sleeve for added strength,
crimpability and seamless outer nylon cover
Crimp
¬ Serrated barrel for greater wire retention/
pullout strength
¬ Operating temperature range from -67˚F to +221˚F (-55˚C to +105˚C)
¬ Rated 600V
Female Disconnect
Stud Tab
Size
.110
.187
.250
.187
.250
.250
Color
Wire Gauge
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
12 - 10
Red
Red
Red
Blue
Blue
Yellow
Part No.
163145
163146
163148
163246
163248
163448
Male Disconnect
Stud Tab
Size
.250
.250
.250
Wire Gauge
22 - 18
16 - 14
12 - 10
Color
Red
Blue
Yellow
Part No.
163153
163253
163453
Insulated Female Disconnect
Stud Tab
Wire Gauge
Size
.187
.250
.187
.250
.250
End View
22 - 18
22 - 18
16 - 14
16 - 14
12 - 10
Color Part No.
163157
163158
Blue
163257
Blue
163258
Yellow 163458
Red
Red
Insulated Male Disconnect
Stud Tab
Wire Gauge
Size
.250
.250
.250
End View
22 - 18
16 - 14
12 - 10
Color Part No.
Red
Blue
Yellow
163160
163260
163460
Insulated Bullet Female
Stud Tab
Size
.078
.157
.157
Wire Gauge
22 - 18
22 - 18
16 - 14
Color
Natural
Red
Blue
Connectors
Stud Tab
Size
Part No.
163069
163166
163266
Insulated Bullet Male
Stud Tab
Size
.078
.157
.157
Wire Gauge
22 - 18
22 - 18
16 - 14
Color
Natural
Red
Blue
Part No.
163073
163170
163270
See the video on
applying double crimp
Terminals.
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31
PVC Solderless
for General Purpose Applications
¬ Rated 600V, +167˚ F (+75˚ C)
¬ Disconnects, M/F bullets and piggyback 300V,
+167˚F (+75˚C)
¬ Quality terminals for years of dependable service
¬ Tin-plated, annealed copper for improved corrosion
resistance, max conductivity and crimp strength
¬ Serrated barrels for greater wire retention/pullout
strength
Crimp
Tin-plated copper
Connectors
#4
#6
#8
#10
1/4"
5/16"
3/8"
#4
#6
#8
#10
1/4"
5/16"
3/8"
1/2"
#6
#8
#10
1/4"
5/16"
3/8"
1/2"
#10
1/4"
5/16"
3/8"
#10
1/4"
5/16"
3/8"
Wire Gauge
Color
Part No.
22 - 18
22 - 18
22 - 18
22 - 18
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
12 - 10
12 - 10
12 - 10
12 - 10
12 - 10
12 - 10
12 - 10
8
8
8
8
6
6
6
6
Red
Red
Red
Red
Red
Red
Red
Blue
Blue
Blue
Blue
160101
160102
160103
160104
160105
160106
160107
160201
160202
160203
160204
160205
160206
160207
160208
160402
160403
160404
160405
160406
160407
160408
160504
160505
160506
160507
160604
160605
160606
160607
Wire Gauge
Color
Part No.
14 - 12
14 - 12
14 - 12
Black
Black
Black
160303
160304
160305
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Yellow
Red
Red
Red
Red
Heavy Duty Ring
Stud Tab
Size
#8
#10
1/4"
Multi-Stud Ring
Stud Tab
Size
#6, #8, #10
#6, #8, #10
#6, #8, #10
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
Yellow
160112
160212
160412
Bullet Female
Stud Tab
Size
.157
.180
.157
.180
.195
.195
32
resistance
Spade
Ring
Stud Tab
Size
¬ Ridged PVC sleeves for improved abrasion
Stud Tab
Size
#6
#10
#6
#8
#10
#6
#8
#10
Wire Gauge
Color
Part No.
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
12 - 10
12 - 10
12 - 10
Red
Red
Yellow
Yellow
Yellow
160124
160126
160224
160225
160226
160424
160425
160426
Wire Gauge
Color
Part No.
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
12 - 10
12 - 10
Red
Red
Red
Blue
Blue
Blue
Yellow
Yellow
160130
160131
160132
160230
160231
160232
160431
160432
Wire Gauge
Color
Part No.
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
12 - 10
12 - 10
Red
Red
Red
160134
160135
160136
160234
160235
160236
160435
160436
Blue
Blue
Blue
Locking Spade
Stud Tab
Size
#6
#8
#10
#6
#8
#10
#8
#10
Flange Spade
Stud Tab
Size
#6
#8
#10
#6
#8
#10
#8
#10
Blue
Blue
Blue
Yellow
Yellow
Hook
Stud Tab
Size
#6
#8
#10
#6
#8
#10
#8
#10
Yellow
Yellow
Part No.
160138
160139
160140
160238
160239
160240
160439
160440
Wire Gauge
Color
Part No.
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
12 - 10
Red
Red
160170
160171
160270
160271
160272
160472
Wire Gauge
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
12 - 10
12 - 10
Color
Red
Red
Red
Blue
Blue
Blue
Bullet Male
Wire Gauge
Color
Part No.
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
12 - 10
Red
Red
160166
160167
160266
160267
160268
160468
Blue
Blue
Blue
Yellow
Stud Tab
Size
.157
.180
.157
.180
.195
.195
Blue
Blue
Blue
Yellow
3-Way Connector
Stud tab
Size
Wire Gauge
Color
Part No.
Wire Gauge
Color
Part No.
22 - 18
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
12 - 10
12 - 10
12 - 10
Red
Red
Red
Red
160145
160146
160147
160148
160245
160246
160247
160248
160249
160446
160448
160449
22 - 18
16 - 14
12 - 10
Red
Blue
Yellow
160178
160278
160478
.110
.187
.205
.250
.110
.187
.205
.250
.375
.187
.250
.375
Blue
Blue
Blue
Blue
Blue
Yellow
Yellow
Yellow
4-Way Connector
Color
Part No.
22 - 18
16 - 14
12 - 10
8
6
Red
Blue
Yellow
Red
Blue
160180
160280
160480
160580
160680
Part No.
Red
Red
Red
160150
160151
160153
160251
160253
160453
Parallel Butt Connector
Stepdown Butt Connector
Blue
Blue
Yellow
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
Yellow
160163
160263
160463
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
Yellow
160175
160275
160475
Pin Terminal
.075
.075
.075
T-Tap Connector – .250
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
Yellow
160188
160288
160488
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
Yellow
160181
160281
160481
Wire Gauge
Part No.
16 - 14 / 18 - 22
12 - 10 / 16 - 14
8 / 12 - 10
160183
160283
160483
Wire Gauge
Color
Part No.
22 - 18
16 - 14
16 - 14
12 - 10 / 18 - 14
12 - 10
Red
Blue
White
Brown
Yellow
160185
160285
160286*
160287
160485
*With no stop.
Bullet Tap Splice – .250
Wire Gauge
Color
Part No.
16 - 14
Blue
160289
See the video
on applying PVC
solderless Terminals.
¬ Quality terminals for years of
dependable service
Tin-plated, annealed copper for
improved corrosion resistance, max
conductivity and crimp strength
Ridged PVC sleeves for improved
abrasion resistance
Description
Wire Gauge
Quick Tap Connector
PVC Solderless
Connector Kits
¬
Wire Gauge
Color
.250
.250
.250
¬
160179
160279
160479
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
12 - 10
Piggyback Disconnect
Stud Tab
Size
Part No.
Red
Blue
Yellow
Wire Gauge
.110
.187
.250
.187
.250
.250
Stud Tab
Size
Color
22 - 18
16 - 14
12 - 10
Butt Connector
Male Disconnect
Stud Tab
Size
Wire Gauge
Connectors
Female Disconnect
160904
Part No.
175 pieces, no tool, 18 types of terminals
600 pieces, 24 types of terminals, no tool
160900
160901
1675 pieces, full assortment of PVC terminals
100 pieces, includes tool, 16 types of terminals
160902
160903
295 pcs., includes tool/18 types of terminals
250 pcs., 3 styles of butt connectors/no tool
160904
160905
160902
160903
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33
Nylon Solderless
¬ Designed for heavy duty applications and
Nylon Insulated Female Disconnect
Stud Tab
Wire Gauge
Size
.250
.250
.250
End View
22 - 18
16 - 14
12 - 10
Color Part No.
Red
Blue
Yellow
162158
162258
162458
superior performance
¬ Tin-plated, annealed copper for improved
corrosion resistance, maximum conductivity
and crimp strength
¬ Serrated barrel for greater wire retention/
pullout strength
¬ Operating temperature range from –67˚F to
Nylon Insulated Male Disconnect
Stud Tab
Wire Gauge
Size
.250
.250
.250
End View
22 - 18
16 - 14
12 - 10
Color Part No.
162160
162260
Yellow 162460
Red
Blue
+221˚F (–55˚C to +105˚C)
¬ Rated 300V
¬ UL/CSA listed where applicable
Flag Terminal Insulated
Stud Tab
Size
Wire gauge
Color
Part No.
22 - 18
16 - 14
Red
Blue
162165
162265
.250
.250
Nylon Butt Connector – Flared Ends
Wire Gauge
Color
Part No.
22 - 18
16 - 14
12 - 10
Red
Blue
162180
162280
162480
Yellow
Specialty Terminals and Connectors
169101
Connectors
169103
169105, 169107
Wire Gauge
Description
Part No.
.156
.250
22-18
16-14
12-10
8
22-18
16-14
12-10
2-way female receptacle
Double male tab receptacle
Closed end flat connector
Closed end flat connector
Closed end flat connector
Closed end connector
Closed end connector
Closed end connector
Closed end connector
169101
169103
169105
169106
169107
169108
169110
169111
169112
¬ Closed connectors for multi-wire use
¬ Made of nylon
¬ UL/CSA listed where applicable
169108, 169112
Wire Connectors for Copper Wire
34
Wire Gauge
Color
Part No.
24 - 16
22 - 14
20 - 14
18 - 12
18 - 10
Gray
Blue
Orange
169116
169117
169118
169119
169120
Yellow
Red
¬ Use on solid or stranded copper wire
¬ Threaded steel insert permits positive bite
¬ Can be used with multiple wires
¬ UL/CSA listed where applicable
¬ Gray and blue rated 300V; orange, yellow
and red rated 600V
Non-Insulated Solderless
¬ Tin-plated, annealed copper for improved corrosion resistance,
maximum conductivity and crimp strength
¬ Serrated barrels for greater wire retention/pullout strength
Ring
Male Disconnect
Stud/Tab Size
Wire Gauge
Part No.
.250
.250
.250
22 - 18
16 - 14
12 - 10
166153
166253
166453
Stud/Tab Size
Wire Gauge
Part No.
#6
#8
#10
1/4"
5/16"
#6
#8
#10
1/4"
5/16"
3/8"
#8
#10
1/4"
5/16"
3/8"
22 - 18
22 - 18
22 - 18
22 - 18
22 - 18
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
16 - 14
12 - 10
12 - 10
12 - 10
12 - 10
12 - 10
166102
166103
166104
166105
166106
166202
166203
166204
166205
166206
166207
166403
166404
166405
166406
166407
Flag Terminal
Stud/Tab Size
Wire Gauge
Part No.
# 8
#10
#8
#10
#8
#10
22 - 18
22 - 18
16 - 14
16 - 14
12 - 10
12 - 10
166125
166126
166225
166226
166425
166426
Disconnect Adapters
Stud/Tab Size
Wire Gauge
Part No.
.250
.250
22 - 18
16 - 14
166165
166265
Butt Connector
Wire Gauge
Part No.
22 - 18
16 - 14
12 - 10
166180
166280
166480
Seamless Butt Connector
Wire Gauge
Part No.
22 - 18
16 - 14
12 - 10
167180
167280
167480
Spade
Stud/Tab Size
Description
Part No.
169135
.250
.250/#10
.250
250/#10
.250
Male/female/male
Male/#10 stud hole
Female/dual male
Male/#10 stud hole
Dual male/90°/female
169135
169137
169136
169138
169139
169137
Female Disconnect
Stud/Tab Size
Wire Gauge
Part No.
.250
.250
.250
22 - 18
16 - 14
12 - 10
166148
166248
166448
169138
169139
Weather Pack
OEM Terminals, Housings and Seals
¬ Ideal for engine compartment and
¬ Terminals have lock tabs that snap
¬ Seals out water and moisture
¬ Nylon housings rated at -50˚F to
¬ Silicone seals and plugs have multiple
other harsh environment use
+262˚F (-46˚C to +128˚C)
OEM Terminals & Housings
Description
1-way female connector
1-way male connector
2-way female connector
2-way male connector
3-way female connector
3-way male connector
4-way female connector
4-way male connector
6-way female connector
6-way male connector
Part No.
6150
6151
6152
6153
6154
6155
6156
6157
6158
6159
Female
connector
into housing cavity and are tin-plated
Connectors
169136
ribs to form positive seal in housing
cavity
Description
Part No.
20 - 18 gauge, male terminal
20 - 18 gauge, female terminal
16 - 14 gauge, male terminal
16 - 14 gauge, female terminal
12 gauge, male terminal
12 gauge, female terminal
20 - 18 gauge, seal
16 - 14 gauge, seal
12 gauge, seal
Plug
6160
6161
6162
6163
6164
6165
6166
6167
6168
6169
OEM terminal extractor tool
420191
Male
connector
Seal
Plug
Male terminal
Tool
Female terminal
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35