MESH BELT

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MESH BELT
RTK-G (Gratex Type)
RTK-C (Diamond Type)
This type mesh belt can use the thickest wire diameter
and provides the highest tension. Smooth belt surface is
appropriate for transferring unstable items. The parts of
highest strength can be used for reinforcing the edge and
a net-type flange can be easily installed.
RTK-H (Herringbone Type)
This mesh belt has various advantages, such as the large
open areas, less heat loss in the heat treatment process,
and the low cost because of the light weight. For use
without chain, the belt functions ideally by alternately
combining the twisting direction of spiral wires at defined
intervals.
RTK-B (Balance Type)
The herringbone mesh belt can be processed with the
smallest meshes, and the belt surface pressure in the
pressing process provides the maximum force compared
to other mesh belts. The herringbone mesh belt with
smooth surface withstands tension, making it appropriate
for chemical treatment of fibrous products and
transferring small items. The net-type flange can be
installed.
The balance type mesh belt is structured mainly to
prevent the belt from creeping to one side on the drive
pulley. The balance type belt is characterized by this belt
structure and relatively high tension strength.
RTK-H-4-53-104-16-18
RTK-B-38-30-14-16
RTK-DB (Double Balance Type)
The double balance mesh belt closely resembles the
balance mesh belt and the combination of intersected
right hand and left hand spiral wires of the belt itself
prevents meandering. The connecting rod is crimped for
belts with larger meshes and is formed in a straight line
for belts with smaller meshes. Various type of mesh from
25mm to 1.7mm are available and the net-type flange
can be installed.
(Example of use) * For slow cooling and baking process of glass and
ceramic works
* For food processing
RTK-RR (Rod Reinforced Type)
Spiral wires are weaved together and structured to
reinforce the central intersection of the spiral wires
through the horizontal wire rod. As a result, weaved
meshes form two stable triangles, and the rod is
gradually bent to reinforce the belt edge, thereby
demonstrating the effect while working at high
temperature. The belt manufactured with the optimum
alloy can be used for high temperatures of up to 1200°C.
(Example of use) * Sintering process of powder metallurgy
* For copper brazing process
RTK-DB-37-21-10-12
RTK-RR-24-24-12
11
MESH BELT
RTK - B 24 - 21 - 14 - 16
Gauge of spiral wire
RTK-B (Balance)
Gauge of rod
Number of rods per foot (305mm) in length
Number of spirals per foot (305mm) in width
Code indicating belt type
RTK-G (Gratex)
Standard
Mesh (mm)
Max. operating
2
tension (kg/m) Weight (Kg/m )
Wire diameter
(mm)
Standard
Mesh (mm)
Wire diameter
(mm)
Max. operating
2
tension (kg/m) Weight (Kg/m )
B-12-12-6
20.4 x 22.7
5
2,640
25.40
B-12-10-9
21.9 x 27.0
3.5
1,210
10.55
B-12-10-12
22.8 x 27.9
2.6
430
5.81
B-18-17-10
13.7 x 14.7
3.2
2,080
15.72
B-18-16-12
14.3 x 16.5
2.6
980
9.26
B-18-15-14
14.9 x 18.3
2
430
4.84
B-18-15-14-16
15.3 x 18.3
2 -1.6
210
4.74
3.2
3,680
23.36
B-24-23-10
9.5 x 10.1
B-24-25-10-12
10.1 x 9.0
3.2 - 2.6
2,350
17.76
10,010
53.17
B-24-22-12
10.1 x 11.3
2.6
1,740
13.67
5 - 3.2
7,130
39.50
B-24-27-12
10.1 x 8.7
2.6
1,750
16.25
4.1 x 25.5
5 - 3.2
8,550
30.25
B-24-21-14
10.7 x 12.5
2
750
7.32
G-43-20-10-12
4.5 x 12.0
3.2 - 2.6
5,090
23.36
B-24-21-14-16
11.1 x 12.5
2 - 1.6
390
4.74
G-43-30-10-12
4.5 x 7.0
3.2 - 2.6
5,100
30.03
B-30-30-11-12
7.6 x 7.3
2.9 - 2.6
3,170
20.45
G-48-47-14
4.3 x 4.5
2
2,890
20.77
B-30-28-14
8.2 x 8.9
2
1,200
9.80
G-50-36-12-14
4.1 x 5.9
2.6 - 2
3,400
20.24
B-30-29-16
8.6 x 8.9
1.6
440
6.24
G-59-38-14
3.2 x 6.0
2
3,552
21.96
B-36-20-12
5.9 x 12.6
2.6
3,740
16.79
G-69-60-14-10
2.8 x 3.1
2 - 1.6
2,220
20.67
B-36-24-14
6.5 x 10.7
2
1,720
10.98
G-144-105-20-22
1.4 x 2
0.9 - 0.7
442
7.21
B-36-41-14
6.5 x 5.4
2
1,720
14.64
B-36-30-18
7.3 x 9.0
1.2
210
4.31
B-42-18-12
4.7 x 14.3
2.6
4,360
19.70
B-42-27-14
5.3 x 9.3
2
2,330
12.81
B-42-41-14
5.3 x 5.4
2
2,330
15.61
G-21-8-4
8.5 x 32.1
6
G-35-21-6-10
5.5 x 9.5
G-42-10-6-10
RTK-H (Herringbone)
Standard
Mesh (mm)
Max. operating
2
tension (kg/m) Weight (Kg/m )
Wire diameter
(mm)
H3(C)-53-74-16
4.1 x 2.5
1.6 -
2,770
19.48
B-42-38-16
5.7 x 6.4
1.6
870
H3-72-141-19
3.2 x 1.2
8.61
1
940
14.42
B-42-37-18
6.1 x 7.0
1.2
290
H3-114-192-22
5.06
2.0 x 0.9
0.7
550
10.77
B-48-48-17
4.9 x 4.9
1.4
630
7.97
H3-143-224-22-24
1.6 x 0.7
0.7 - 0.55
460
9.80
B-48-52-18
5.1 x 4.7
1.2
390
6.14
H4-28-71-14
8.9 x 2.3
2
3,150
24.43
B-60-38-14
3.1 x 6.0
2
3,580
20.13
H4-38-70-12-16
6.4 x 1.7
2.6 - 1.6
3,540
26.37
B-60-55-16
3.5 x 3.9
1.6
1,700
13.67
H4-40-108-17
6.2 x 1.4
1.4
1,320
18.30
B-60-60-18
3.9 x 3.9
1.2
600
8.29
H4-42-85-13-16 x 18
6.1 x 2.0
1.6 - 1.2
2,620
22.39
B-72-56-16
2.6 x 3.8
1.6
2,050
15.93
H5-26-80-14-16
10.1 x 1.8
2 - 1.6
1,810
18.84
B-84-82-18
2.4 x 2.5
1.2
1,060
12.16
H5-33-84-14-16 x 18
8.0 x 2.0
1.6 - 1.2
2,020
20.24
B-144-105-20-22
1.4 x 2.0
0.9 - 0.7
430
6.57
RTK-DB (Double balance)
Standard
Mesh (mm)
Max. operating
2
tension (kg/m) Weight (Kg/m )
Wire diameter
(mm)
RTK-RR (Rod Reinforced)
DB-17-8 1/2 -9-10
14.7 x 32.4
3.5 - 3.2
2,180
11.41
DB-24-20-15-16
11.1 x 13.4
1.8 - 1.6
330
4.74
DB-36-10-10
5.3 x 27.3
3.2
6,190
24.97
RR-15-13-10
17.1 x 20.3
3.2
2,570
13.56
DB-37-21-10-12
5.6 x 11.3
3.2 - 2.6
4,360
21.10
RR-15-13-11
17.4 x 20.6
2.9
2,040
10.87
DB-39-12-12
5.2 x 22.8
2.6
4,100
16.25
RR-15-13-12
17.7 x 20.9
2.6
1,570
9.26
DB-43-20-11-12
4.5 x 12.3
2.9 - 2.6
4,800
22.50
RR-18-17-10
13.7 x 14.7
3.2
3,090
16.68
DB-45-25-12-13
4.5 x 9.6
2.6 - 2.3
3,770
21.42
RR-18-17-11
14.0 x 15.0
2.9
2,460
14.21
DB-46-36-12-14
4.6 x 5.9
2.6 - 2
3,120
21.74
RR-18-18-12
14.3 x 14.3
2.6
1,880
9.80
DB-50-25-12-14
4.1 x 9.6
2.6 - 2
3,390
17.87
RR-19-20-12
13.4 x 12.6
2.6
1,990
12.59
DB-60-46-16
3.5 x 5.
1.6
1,720
13.67
RR-21-24-10
11.3 x 9.5
3.2
3,060
22.71
DB-248-132-21-28
0.9 x 1.5
0.8 - 0.35
150
4.84
RR-22-23-11
11.0 x 10.4
2.9
3,010
18.30
RR-23-22-12
10.7 x 11.3
2.6
2,410
14.42
RR-24-24-12
10.1 x 10.1
2.6
2,520
16.04
RR-26-28-12
9.1 x 8.3
2.6
2,730
15.72
RR-28-30-14
8.9 x 8.2
2
1,670
10.66
RTK-G (Diamond)
Mesh
Wire diameter
(mm)
Wire diameter
Weight (Kg/m )
Weight (Kg/m2)
(mm)
Standard
Mesh (mm)
Wire diameter
(mm)
Max. operating
2
tension (kg/m) Weight (Kg/m )
2
3 1/2
1.6
5.59
1.2
3.65
RR-31-36-13
7.5 x 6.2
2.3
2,440
18.30
4
1.6
6.99
1.2
3.87
RR-31-35-14
7.8 x 6.7
2
1,870
12.81
5
1.2
5.81
0.9
2.47
RR-36-45-14
6.5 x 4.8
2
2,170
18.84
6
1.2
6.78
0.9
3.44
RR-42-48-15
5.5 x 4.5
1.8
1,840
15.28
8
0.9
5.05
0.7
2.90
RR-48-68-16
4.7 x 2.9
1.6
1,380
12.92
10
0.7
4.84
0.55
2.36
RR-60-75-18
3.9 x 2.9
1.2
760
10.98
12
0.55
3.44
0.45
1.93
RR-82-109-20
2.8 x 1.9
0.9
390
8.93
13
MESH BELT
Mesh Belt Edge Termination
B-A
Welding
B-B
Wrap welding
G-A
Welding
G-B
Hooking
G-C
Hooking, welding
G-D
Wrap welding
C-A
Folding
C-B
Welding
DB - A
All welding
DB - B
Welding (horn holder)
DB - C
4-point welding
DG - A
All welding
DG - B
Welding (horn holder)
DG - C
4-point welding
DG - D
Hooking
DG - E
Hooking, welding
DG - F
Hooking, all welding
RR - A
3-point welding
RR - B
Knuckle skewering
RR - C
Knuckle skewering welding
H-A
Welding
D-A
Welding
D-D
Hooking
How to Order Mesh Belt
SP
S
<For reference>
1) Standard
RTK-B
2) Material
SUS-310S
3) Belt width (W)
650 m/m
4) Belt length (L)
45m
5) Spiral pitch (SP)
8.5
6) Rod pitch (RP)
15
7) Spiral diameter (S)
ø 2.6
8) Rod diameter (R)
ø 3.4
RP
L
Enter the above items.
R
W
14
MESH BELT
B-A
B-B
G-A
G-B
G-C
G-D
C-A
C-B
DB - A
DB - B
DB - C
15
MESH BELT
16
DG - A
DG - B
DG - C
DG - D
DG - E
DG - F
RR - A
RR - B
RR - C
H-A
D-A
D-D
MESH BELT
Belt drives available include friction, chain and sprocket
drives, but other means are used for setting chains on
the belt.
Please advise us of your objectives and use so that we
will be able to select chains from a first-class company
and set them in the best way for you.
Chain Drive
Flat bar
Flat bar
Flat bar
Chain
Welding
Rod
(L)
W (A)
W (B)
W (%)
Spiral line
(L)
Flat bar
Chain
Rod
Welding
Spiral line
W (A)
W (B)
W (%)
W (%)
Flat bar
Herringbone
Cap bolt & lock nut
(L)
Flush bolt & lock nut
Roller chain
Flat bar
Chain
Split pin stopper Welding (Fold)
Split pin
W (B)
W (%)
W (A)
(L)
Spiral line
W (B)
W (%)
W (A)
(L)
Weld rods into spiral line.
ø 2.3
300
35
Skewer Length 300 into ø3 mesh
9.0
18m
1000
ø 2.0
27
ø 3.0
12
Welding
26m
RTK-B (Lug)
S: ø3-P 7, R: ø3-P19
30
1200 External dimensiona
17
MESH BELT
The alloy of mesh belts used at high temperatures require
precautions against the type of work, atmosphere,
contaminants, and other such factors. The TWC alloy
selection list provides a guideline for selecting the best
and the most appropriate materials in terms of cost and
life for each work.
Alloy Selection
■ Alloy Selection List
Normalizing Quenching
Annealing
Sintering
Brazing
Work
Atmosphere
Hydrogen Decomposed ammonia
Copper
Copper
Iron-base powder
Air
Exothermic type
Alloy
Nitrogen Endothermic type
T-3
T-5
T-5
T-5
T-5
T-5
T-3
T-3
T-3
T-3
T-1
T-1
T-1
T-1
T-1
T-3
T-3
T-3
T-3
T-3
T-5
T-5
T-5
T-5
T-5
T-3
T-3
T-3
T-3
T-3
T
T-5
Mixed iron and
nonferrous powder
T-3
T-5
T-5
T-5
T-3
T-3
Stainless
steel
T-3
T-5
T-5
T-5
T-5
T-5
T-3
T-3
T-3
T-3
T-1
T-5
T-3
T-1
T-5
T-5
T-3
T-3
T-1
T-3
T-3
T-3
T-5
T-5
T-5
T-5
T-3
T-3
T-3
T-3
T-5
T-5
T-5
T-5
T-5
T-3
T-3
T-3
T-3
T-3
T-5
T-5
T-5
T-5
T-3
T-3
T-3
T-3
Iron
Iron
Copper
Firing
Ceramics
Thick film
■ Contaminants
Contaminants
T-3
T-1
°C
T-3
T-5
810
4.16
3.33
3.33
870
5.72
5.00
4.44
930
8.00
7.27
5.71
980
12.50
12.12
8.00
1040
19.05
13.79
13.33
1100
28.60
20.00
20.00
1120
22.80
22.80
1150
25.00
25.00
Maximum operating tension (Mt) at high temperature can
be obtained by dividing the maximum operating tension
(M) of the room temperature (standards list) by St.
Mt =
HA-214
M
St
When selecting alloys, checking the compatibility with contaminants present in the furnace is important.
Characteristics
Recommended metal
900°C or more Tailoy R -1
Sulphur
High nickel content alloy of the mesh belt used at high temperature deteriorates
when it comes into contact with sulphur.
Zinc stearate
Penetrates as the lubricant of powder metallurgy. High carbon content tends to
make the alloy brittle when carburized
Tailoy -5
Lead and zinc
Penetrates as the binder of powder metallurgy and zinc stearate of lead or zinc.
Corrosive action of lead and zinc is more serious than carburization of zinc stearte.
Tailoy -3
Damages high nickel content alloy in reducing atmosphere.
Tailoy -3
Deposits on the belt surface during brazing or sintering of copper-base powder.
Penetrates into the microstructure of the belt composing alloy and causes earlier
belt damage. Treatment to prevent oxidation is also effective.
Tailoy -5
Phosphate
Copper
18
■ Temperature-Strength Coefficient (St)
900°C or less SUS-304
R
R
R
R
MESH BELT
List of Alloys
■ TWC Special Heat Resisting Steel Typical Composition of Tailoy Series (wt%)
R
Tailoy R No.
Ni
Cr
Tailoy - 1
19.0 - 22.0
24.0 - 26.0
Tailoy R - 3
19.0 - 22.0
23.0 - 26.0
38.5 - 40.0
19.0 - 20.0
R
R
Tailoy - 5
Other
Applicable standard
SUS - 310S
Si 1.5 - 3.0
AISI - 314
* Tailoy® is the registered trademark of TAIYO WIRE CLOTH CO., LTD.
■ Alloy List Typical composition (wt%)
Material
JIS
Cr
Ni
Fe
C
Si
Mn
13cr
SUS-410
11.50 - 13.50
Balance
0.15 or less
1.00 or less
1.00 or less
18cr
SUS-430
16.00 - 18.00
Balance
0.12 or less
0.75 or less
1.00 or less
Other
18-8
SUS-304
18.00 - 20.00
8.00 - 10.50
Balance
0.08 or less
1.00 or less
2.00 or less
18-10Mo
SUS-316
16.00 - 18.00
10.00 - 14.00
Balance
0.08 or less
1.00 or less
2.00 or less
24-15
SUS-309S
22.00 - 24.00
12.00 - 15.00
Balance
0.08 or less
1.00 or less
2.00 or less
25-20
SUS-310S
24.00 - 26.00
19.00 - 22.00
Balance
0.08 or less
1.50 or less
2.00 or less
25-20Si
AISI-314
23.00 - 26.00
19.00 - 22.00
Balance
0.25 or less
1.50 - 3.00
2.00 or less
35-15
SUH-330
14.00 - 17.00
33.00 - 37.00
Balance
0.15 or less
1.50 or less
2.00 or less
80-20
NCHW-1
19.00 - 21.00
Balance
1.00 or less
0.15 or less
0.75 - 1.60
2.50 or less
Ferrochrome type 1
FCHW-1
23.00 - 26.00
Balance
0.10 or less
1.50 or less
1.0 or less
Al4.0 - 6.0
Ferrochrome type 2
FCHW-2
17.00 - 21.00
Balance
0.10 or less
1.50 or less
1.0 or less
Al2.0 - 4.0
Mo2.00 - 3.00
R
16
Balance
R
20.00 - 24.00
Balance
3.00 or less
0.05 - 0.15
0.25 - 0.75
0.30 - 1.00
W13.00 - 15.00
Mo1.00 - 3.00
R
14.00 - 17.00
72.00 or more
6.00 - 10.00
0.15 or less
0.50 or less
1.00 or less
Cu0.50 or less
R
21.00 - 25.00
58.00 - 63.00
Balance
0.10 or less
0.50 or less
1.00 or less
HA -214
HA -230
Inconel 600
Inconel 601
Al4.5
Cu1.00 or less
Al1.00 - 1.70
R
R
* HA is a registered trademark of Haynes International, Inc. and Inconel is a registered trademark of Inco Limited.
Name of alloy
R
HA -214
Max. working
temperature
Acid resistance 1200°C
Strong material 870°C
R
HA -230
R
Inconel 600
R
Inconel 601
Characteristics
Ni base alloy with excellent acid resistance at high temperature up to 1200°C. This new alloy
demonstrates excellent acid resistance because the alloy is protected by both Cr203 coating and strong
Al203. Good high temperature corrosion resistance is demonstrated even in a carburization and high
temperature atmosphere that includes chlorine.
1150°C
This alloy is Ni-Cr and W-Mo alloy and characterized by good acid resistance up to 1150°C, high
strength at high temperature, excellent stability after long hours of heating and good nitriding
resistance.
1150°C
This alloy is a standard material that can be used in violent
corrosive environments at high temperatures. In addition to excellent corrosion and acid resistance,
this alloy provides ideally balanced high strength and workability.
1150°C
Due to the high chromium content (normally 23%), Inconel 601 demonstrates acid resistance,
carburizing resistance and sulfide penetration resistance. Acid resistance is strengthened further by
aluminum and nickel.
* This catalog provides an example. For details, refer to our special catalog for mesh belts.
19
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