MESH BELT RTK-G (Gratex Type) RTK-C (Diamond Type) This type mesh belt can use the thickest wire diameter and provides the highest tension. Smooth belt surface is appropriate for transferring unstable items. The parts of highest strength can be used for reinforcing the edge and a net-type flange can be easily installed. RTK-H (Herringbone Type) This mesh belt has various advantages, such as the large open areas, less heat loss in the heat treatment process, and the low cost because of the light weight. For use without chain, the belt functions ideally by alternately combining the twisting direction of spiral wires at defined intervals. RTK-B (Balance Type) The herringbone mesh belt can be processed with the smallest meshes, and the belt surface pressure in the pressing process provides the maximum force compared to other mesh belts. The herringbone mesh belt with smooth surface withstands tension, making it appropriate for chemical treatment of fibrous products and transferring small items. The net-type flange can be installed. The balance type mesh belt is structured mainly to prevent the belt from creeping to one side on the drive pulley. The balance type belt is characterized by this belt structure and relatively high tension strength. RTK-H-4-53-104-16-18 RTK-B-38-30-14-16 RTK-DB (Double Balance Type) The double balance mesh belt closely resembles the balance mesh belt and the combination of intersected right hand and left hand spiral wires of the belt itself prevents meandering. The connecting rod is crimped for belts with larger meshes and is formed in a straight line for belts with smaller meshes. Various type of mesh from 25mm to 1.7mm are available and the net-type flange can be installed. (Example of use) * For slow cooling and baking process of glass and ceramic works * For food processing RTK-RR (Rod Reinforced Type) Spiral wires are weaved together and structured to reinforce the central intersection of the spiral wires through the horizontal wire rod. As a result, weaved meshes form two stable triangles, and the rod is gradually bent to reinforce the belt edge, thereby demonstrating the effect while working at high temperature. The belt manufactured with the optimum alloy can be used for high temperatures of up to 1200°C. (Example of use) * Sintering process of powder metallurgy * For copper brazing process RTK-DB-37-21-10-12 RTK-RR-24-24-12 11 MESH BELT RTK - B 24 - 21 - 14 - 16 Gauge of spiral wire RTK-B (Balance) Gauge of rod Number of rods per foot (305mm) in length Number of spirals per foot (305mm) in width Code indicating belt type RTK-G (Gratex) Standard Mesh (mm) Max. operating 2 tension (kg/m) Weight (Kg/m ) Wire diameter (mm) Standard Mesh (mm) Wire diameter (mm) Max. operating 2 tension (kg/m) Weight (Kg/m ) B-12-12-6 20.4 x 22.7 5 2,640 25.40 B-12-10-9 21.9 x 27.0 3.5 1,210 10.55 B-12-10-12 22.8 x 27.9 2.6 430 5.81 B-18-17-10 13.7 x 14.7 3.2 2,080 15.72 B-18-16-12 14.3 x 16.5 2.6 980 9.26 B-18-15-14 14.9 x 18.3 2 430 4.84 B-18-15-14-16 15.3 x 18.3 2 -1.6 210 4.74 3.2 3,680 23.36 B-24-23-10 9.5 x 10.1 B-24-25-10-12 10.1 x 9.0 3.2 - 2.6 2,350 17.76 10,010 53.17 B-24-22-12 10.1 x 11.3 2.6 1,740 13.67 5 - 3.2 7,130 39.50 B-24-27-12 10.1 x 8.7 2.6 1,750 16.25 4.1 x 25.5 5 - 3.2 8,550 30.25 B-24-21-14 10.7 x 12.5 2 750 7.32 G-43-20-10-12 4.5 x 12.0 3.2 - 2.6 5,090 23.36 B-24-21-14-16 11.1 x 12.5 2 - 1.6 390 4.74 G-43-30-10-12 4.5 x 7.0 3.2 - 2.6 5,100 30.03 B-30-30-11-12 7.6 x 7.3 2.9 - 2.6 3,170 20.45 G-48-47-14 4.3 x 4.5 2 2,890 20.77 B-30-28-14 8.2 x 8.9 2 1,200 9.80 G-50-36-12-14 4.1 x 5.9 2.6 - 2 3,400 20.24 B-30-29-16 8.6 x 8.9 1.6 440 6.24 G-59-38-14 3.2 x 6.0 2 3,552 21.96 B-36-20-12 5.9 x 12.6 2.6 3,740 16.79 G-69-60-14-10 2.8 x 3.1 2 - 1.6 2,220 20.67 B-36-24-14 6.5 x 10.7 2 1,720 10.98 G-144-105-20-22 1.4 x 2 0.9 - 0.7 442 7.21 B-36-41-14 6.5 x 5.4 2 1,720 14.64 B-36-30-18 7.3 x 9.0 1.2 210 4.31 B-42-18-12 4.7 x 14.3 2.6 4,360 19.70 B-42-27-14 5.3 x 9.3 2 2,330 12.81 B-42-41-14 5.3 x 5.4 2 2,330 15.61 G-21-8-4 8.5 x 32.1 6 G-35-21-6-10 5.5 x 9.5 G-42-10-6-10 RTK-H (Herringbone) Standard Mesh (mm) Max. operating 2 tension (kg/m) Weight (Kg/m ) Wire diameter (mm) H3(C)-53-74-16 4.1 x 2.5 1.6 - 2,770 19.48 B-42-38-16 5.7 x 6.4 1.6 870 H3-72-141-19 3.2 x 1.2 8.61 1 940 14.42 B-42-37-18 6.1 x 7.0 1.2 290 H3-114-192-22 5.06 2.0 x 0.9 0.7 550 10.77 B-48-48-17 4.9 x 4.9 1.4 630 7.97 H3-143-224-22-24 1.6 x 0.7 0.7 - 0.55 460 9.80 B-48-52-18 5.1 x 4.7 1.2 390 6.14 H4-28-71-14 8.9 x 2.3 2 3,150 24.43 B-60-38-14 3.1 x 6.0 2 3,580 20.13 H4-38-70-12-16 6.4 x 1.7 2.6 - 1.6 3,540 26.37 B-60-55-16 3.5 x 3.9 1.6 1,700 13.67 H4-40-108-17 6.2 x 1.4 1.4 1,320 18.30 B-60-60-18 3.9 x 3.9 1.2 600 8.29 H4-42-85-13-16 x 18 6.1 x 2.0 1.6 - 1.2 2,620 22.39 B-72-56-16 2.6 x 3.8 1.6 2,050 15.93 H5-26-80-14-16 10.1 x 1.8 2 - 1.6 1,810 18.84 B-84-82-18 2.4 x 2.5 1.2 1,060 12.16 H5-33-84-14-16 x 18 8.0 x 2.0 1.6 - 1.2 2,020 20.24 B-144-105-20-22 1.4 x 2.0 0.9 - 0.7 430 6.57 RTK-DB (Double balance) Standard Mesh (mm) Max. operating 2 tension (kg/m) Weight (Kg/m ) Wire diameter (mm) RTK-RR (Rod Reinforced) DB-17-8 1/2 -9-10 14.7 x 32.4 3.5 - 3.2 2,180 11.41 DB-24-20-15-16 11.1 x 13.4 1.8 - 1.6 330 4.74 DB-36-10-10 5.3 x 27.3 3.2 6,190 24.97 RR-15-13-10 17.1 x 20.3 3.2 2,570 13.56 DB-37-21-10-12 5.6 x 11.3 3.2 - 2.6 4,360 21.10 RR-15-13-11 17.4 x 20.6 2.9 2,040 10.87 DB-39-12-12 5.2 x 22.8 2.6 4,100 16.25 RR-15-13-12 17.7 x 20.9 2.6 1,570 9.26 DB-43-20-11-12 4.5 x 12.3 2.9 - 2.6 4,800 22.50 RR-18-17-10 13.7 x 14.7 3.2 3,090 16.68 DB-45-25-12-13 4.5 x 9.6 2.6 - 2.3 3,770 21.42 RR-18-17-11 14.0 x 15.0 2.9 2,460 14.21 DB-46-36-12-14 4.6 x 5.9 2.6 - 2 3,120 21.74 RR-18-18-12 14.3 x 14.3 2.6 1,880 9.80 DB-50-25-12-14 4.1 x 9.6 2.6 - 2 3,390 17.87 RR-19-20-12 13.4 x 12.6 2.6 1,990 12.59 DB-60-46-16 3.5 x 5. 1.6 1,720 13.67 RR-21-24-10 11.3 x 9.5 3.2 3,060 22.71 DB-248-132-21-28 0.9 x 1.5 0.8 - 0.35 150 4.84 RR-22-23-11 11.0 x 10.4 2.9 3,010 18.30 RR-23-22-12 10.7 x 11.3 2.6 2,410 14.42 RR-24-24-12 10.1 x 10.1 2.6 2,520 16.04 RR-26-28-12 9.1 x 8.3 2.6 2,730 15.72 RR-28-30-14 8.9 x 8.2 2 1,670 10.66 RTK-G (Diamond) Mesh Wire diameter (mm) Wire diameter Weight (Kg/m ) Weight (Kg/m2) (mm) Standard Mesh (mm) Wire diameter (mm) Max. operating 2 tension (kg/m) Weight (Kg/m ) 2 3 1/2 1.6 5.59 1.2 3.65 RR-31-36-13 7.5 x 6.2 2.3 2,440 18.30 4 1.6 6.99 1.2 3.87 RR-31-35-14 7.8 x 6.7 2 1,870 12.81 5 1.2 5.81 0.9 2.47 RR-36-45-14 6.5 x 4.8 2 2,170 18.84 6 1.2 6.78 0.9 3.44 RR-42-48-15 5.5 x 4.5 1.8 1,840 15.28 8 0.9 5.05 0.7 2.90 RR-48-68-16 4.7 x 2.9 1.6 1,380 12.92 10 0.7 4.84 0.55 2.36 RR-60-75-18 3.9 x 2.9 1.2 760 10.98 12 0.55 3.44 0.45 1.93 RR-82-109-20 2.8 x 1.9 0.9 390 8.93 13 MESH BELT Mesh Belt Edge Termination B-A Welding B-B Wrap welding G-A Welding G-B Hooking G-C Hooking, welding G-D Wrap welding C-A Folding C-B Welding DB - A All welding DB - B Welding (horn holder) DB - C 4-point welding DG - A All welding DG - B Welding (horn holder) DG - C 4-point welding DG - D Hooking DG - E Hooking, welding DG - F Hooking, all welding RR - A 3-point welding RR - B Knuckle skewering RR - C Knuckle skewering welding H-A Welding D-A Welding D-D Hooking How to Order Mesh Belt SP S <For reference> 1) Standard RTK-B 2) Material SUS-310S 3) Belt width (W) 650 m/m 4) Belt length (L) 45m 5) Spiral pitch (SP) 8.5 6) Rod pitch (RP) 15 7) Spiral diameter (S) ø 2.6 8) Rod diameter (R) ø 3.4 RP L Enter the above items. R W 14 MESH BELT B-A B-B G-A G-B G-C G-D C-A C-B DB - A DB - B DB - C 15 MESH BELT 16 DG - A DG - B DG - C DG - D DG - E DG - F RR - A RR - B RR - C H-A D-A D-D MESH BELT Belt drives available include friction, chain and sprocket drives, but other means are used for setting chains on the belt. Please advise us of your objectives and use so that we will be able to select chains from a first-class company and set them in the best way for you. Chain Drive Flat bar Flat bar Flat bar Chain Welding Rod (L) W (A) W (B) W (%) Spiral line (L) Flat bar Chain Rod Welding Spiral line W (A) W (B) W (%) W (%) Flat bar Herringbone Cap bolt & lock nut (L) Flush bolt & lock nut Roller chain Flat bar Chain Split pin stopper Welding (Fold) Split pin W (B) W (%) W (A) (L) Spiral line W (B) W (%) W (A) (L) Weld rods into spiral line. ø 2.3 300 35 Skewer Length 300 into ø3 mesh 9.0 18m 1000 ø 2.0 27 ø 3.0 12 Welding 26m RTK-B (Lug) S: ø3-P 7, R: ø3-P19 30 1200 External dimensiona 17 MESH BELT The alloy of mesh belts used at high temperatures require precautions against the type of work, atmosphere, contaminants, and other such factors. The TWC alloy selection list provides a guideline for selecting the best and the most appropriate materials in terms of cost and life for each work. Alloy Selection ■ Alloy Selection List Normalizing Quenching Annealing Sintering Brazing Work Atmosphere Hydrogen Decomposed ammonia Copper Copper Iron-base powder Air Exothermic type Alloy Nitrogen Endothermic type T-3 T-5 T-5 T-5 T-5 T-5 T-3 T-3 T-3 T-3 T-1 T-1 T-1 T-1 T-1 T-3 T-3 T-3 T-3 T-3 T-5 T-5 T-5 T-5 T-5 T-3 T-3 T-3 T-3 T-3 T T-5 Mixed iron and nonferrous powder T-3 T-5 T-5 T-5 T-3 T-3 Stainless steel T-3 T-5 T-5 T-5 T-5 T-5 T-3 T-3 T-3 T-3 T-1 T-5 T-3 T-1 T-5 T-5 T-3 T-3 T-1 T-3 T-3 T-3 T-5 T-5 T-5 T-5 T-3 T-3 T-3 T-3 T-5 T-5 T-5 T-5 T-5 T-3 T-3 T-3 T-3 T-3 T-5 T-5 T-5 T-5 T-3 T-3 T-3 T-3 Iron Iron Copper Firing Ceramics Thick film ■ Contaminants Contaminants T-3 T-1 °C T-3 T-5 810 4.16 3.33 3.33 870 5.72 5.00 4.44 930 8.00 7.27 5.71 980 12.50 12.12 8.00 1040 19.05 13.79 13.33 1100 28.60 20.00 20.00 1120 22.80 22.80 1150 25.00 25.00 Maximum operating tension (Mt) at high temperature can be obtained by dividing the maximum operating tension (M) of the room temperature (standards list) by St. Mt = HA-214 M St When selecting alloys, checking the compatibility with contaminants present in the furnace is important. Characteristics Recommended metal 900°C or more Tailoy R -1 Sulphur High nickel content alloy of the mesh belt used at high temperature deteriorates when it comes into contact with sulphur. Zinc stearate Penetrates as the lubricant of powder metallurgy. High carbon content tends to make the alloy brittle when carburized Tailoy -5 Lead and zinc Penetrates as the binder of powder metallurgy and zinc stearate of lead or zinc. Corrosive action of lead and zinc is more serious than carburization of zinc stearte. Tailoy -3 Damages high nickel content alloy in reducing atmosphere. Tailoy -3 Deposits on the belt surface during brazing or sintering of copper-base powder. Penetrates into the microstructure of the belt composing alloy and causes earlier belt damage. Treatment to prevent oxidation is also effective. Tailoy -5 Phosphate Copper 18 ■ Temperature-Strength Coefficient (St) 900°C or less SUS-304 R R R R MESH BELT List of Alloys ■ TWC Special Heat Resisting Steel Typical Composition of Tailoy Series (wt%) R Tailoy R No. Ni Cr Tailoy - 1 19.0 - 22.0 24.0 - 26.0 Tailoy R - 3 19.0 - 22.0 23.0 - 26.0 38.5 - 40.0 19.0 - 20.0 R R Tailoy - 5 Other Applicable standard SUS - 310S Si 1.5 - 3.0 AISI - 314 * Tailoy® is the registered trademark of TAIYO WIRE CLOTH CO., LTD. ■ Alloy List Typical composition (wt%) Material JIS Cr Ni Fe C Si Mn 13cr SUS-410 11.50 - 13.50 Balance 0.15 or less 1.00 or less 1.00 or less 18cr SUS-430 16.00 - 18.00 Balance 0.12 or less 0.75 or less 1.00 or less Other 18-8 SUS-304 18.00 - 20.00 8.00 - 10.50 Balance 0.08 or less 1.00 or less 2.00 or less 18-10Mo SUS-316 16.00 - 18.00 10.00 - 14.00 Balance 0.08 or less 1.00 or less 2.00 or less 24-15 SUS-309S 22.00 - 24.00 12.00 - 15.00 Balance 0.08 or less 1.00 or less 2.00 or less 25-20 SUS-310S 24.00 - 26.00 19.00 - 22.00 Balance 0.08 or less 1.50 or less 2.00 or less 25-20Si AISI-314 23.00 - 26.00 19.00 - 22.00 Balance 0.25 or less 1.50 - 3.00 2.00 or less 35-15 SUH-330 14.00 - 17.00 33.00 - 37.00 Balance 0.15 or less 1.50 or less 2.00 or less 80-20 NCHW-1 19.00 - 21.00 Balance 1.00 or less 0.15 or less 0.75 - 1.60 2.50 or less Ferrochrome type 1 FCHW-1 23.00 - 26.00 Balance 0.10 or less 1.50 or less 1.0 or less Al4.0 - 6.0 Ferrochrome type 2 FCHW-2 17.00 - 21.00 Balance 0.10 or less 1.50 or less 1.0 or less Al2.0 - 4.0 Mo2.00 - 3.00 R 16 Balance R 20.00 - 24.00 Balance 3.00 or less 0.05 - 0.15 0.25 - 0.75 0.30 - 1.00 W13.00 - 15.00 Mo1.00 - 3.00 R 14.00 - 17.00 72.00 or more 6.00 - 10.00 0.15 or less 0.50 or less 1.00 or less Cu0.50 or less R 21.00 - 25.00 58.00 - 63.00 Balance 0.10 or less 0.50 or less 1.00 or less HA -214 HA -230 Inconel 600 Inconel 601 Al4.5 Cu1.00 or less Al1.00 - 1.70 R R * HA is a registered trademark of Haynes International, Inc. and Inconel is a registered trademark of Inco Limited. Name of alloy R HA -214 Max. working temperature Acid resistance 1200°C Strong material 870°C R HA -230 R Inconel 600 R Inconel 601 Characteristics Ni base alloy with excellent acid resistance at high temperature up to 1200°C. This new alloy demonstrates excellent acid resistance because the alloy is protected by both Cr203 coating and strong Al203. Good high temperature corrosion resistance is demonstrated even in a carburization and high temperature atmosphere that includes chlorine. 1150°C This alloy is Ni-Cr and W-Mo alloy and characterized by good acid resistance up to 1150°C, high strength at high temperature, excellent stability after long hours of heating and good nitriding resistance. 1150°C This alloy is a standard material that can be used in violent corrosive environments at high temperatures. In addition to excellent corrosion and acid resistance, this alloy provides ideally balanced high strength and workability. 1150°C Due to the high chromium content (normally 23%), Inconel 601 demonstrates acid resistance, carburizing resistance and sulfide penetration resistance. Acid resistance is strengthened further by aluminum and nickel. * This catalog provides an example. For details, refer to our special catalog for mesh belts. 19