LOW VOLTAGE FLUORESCENT LIGHTING PRODUCTS Rev. 6 Front Cover Rev 6 July 2014 Get everything You Need in Fluorescent Lighting from One Convenient Source! Thin-Lite Corp. offers over 200 fixtures in 12VDC or 24VDC versions. As the only US based manufacturer of low volt fluorescent lighting we provide technical, engineering, and design assistance to satisfy your lighting requirements. Custom features are available. Send specifications to thinlitesales@thinlite.com for quotation. Table of Contents 109-110 Circuline Surface Mount 1 Single Tube Surface Mount 2 Original Dual Tube Surface Mount 3 600 Series Elegant Surface Mount 4 620 Series Compact Surface Mount 5 Shipping — FEDEX, UPS, LTL, TL, Container 700 Commercial Grade Recessed 6 Stock items ship within 72 hours. Allow two-week lead time for special order items. 700 Euro-Style Recessed 7 Payment — Four Payment Methods 170 Series Low Profile 8 190 High Efficiency Series 9 Ordering — Five Fast Ways to Order 1) Phone 2) Fax 3) EDI 4) Mail 5) ThinliteSales@Thinlite.com 1) Check 2) VISA or MASTERCARD or DISCOVER 3) C.O.D. 4) Wire transfer Warranty — 2 Year Renewable 1) Limited lifetime warranty for original purchaser. 2) Fixture is repaired or replaced at no charge. Details on page 23. 180 Industrial & Commercial 10 160 Series Weatherproof Outdoor 11 900 Series Compact Surface Mount 12 Commercial Truck Series 13 Specialty & Emergency Vehicle 14 - 16 Electronic Inverter Ballasts 17 ST 100 Series Valance Lights 18 ST 130 Series Surface Mount 19 Incandescent Series 20 Halogen & Replacement Lamps 21 Installation & Warranty 22 - 24 Table of Contents Rev 4 July 2013 We have received praise from owners, manufacturers and dealers both for the quality of our products and our after-sales service. Over the years the engineers at Thin-Lite Corporation have striven for continual Improvement. They have continued to test and refine the latest technology to meet tomorrow’s lighting needs. Dave Szymanek, (May 1, 1943 - Dec. 31, 2010), President of Thin-Lite Corporation, at the time, proudly accepts the “E” Award for Excellence in Exports from President Ronald Reagan in the Rose Garden of the White House in 1984. Thin-Lite Corporation pioneered fluorescent lights for the RV market in 1969. Sure, there were other fluorescents on the market in 1969, but nobody could match the durability and brightness of Thin-Lite Products. Today we are the leaders in the development and manufacture of 12 volt DC lighting for industry, trucking and recreational vehicles. Our all-aluminum housings are corrosion and rust resistant. We are proud to say that no other line of fluorescents lighting match our record. We were the first in the industry to secure U.L. listing of 12 volt DC fluorescent for marine and R.V. Look for the familiar U.L and CE symbols on our packages. When you have over ten million Thin-Lites in use, you are sure to hear from your customers. In 1981, Thin-Lite Corporation introduced low Voltage Low Pressure Sodium lights for use in conjunction with photovoltaic, where grid power is unavailable. Typical applications include warehouse, security and street lighting in remote areas. In 1999 Thin-Lite Corporation introduced the 650 and 760 series Elegant light fixtures. In 2002, 620 series, 500 series and VFI 15, 199PL models we added in our production line. Thin-Lites are recognized and in demand worldwide. Whether in the Sahara, the middle of the jungle, or atop remote peaks in the Alps, Thin-Lites have been found dependable and efficient. In appreciation of this outstanding representation of American know-how, President Ronald Reagan awarded the Presidential “E” Award for Excellence in Exports to Thin-Lite Corporation in 1984. At Thin-Lite we will continue our efforts to produce the finest quality and most efficient lighting for a variety of lighting needs worldwide. This includes fixtures using standard fluorescent tubes as well as the full color spectrum fluorescent tubes now available everywhere. We can design and build to customer requirements. We look forward to serving you. Co. History Rev 3 Aug. 2012 THE ORIGINAL FLUORESCENT CIRCULINE LIGHT FIXTURES The Circuline series offer years of reliable, virtually maintenance free service while delivering maximum light output at minimal amp draw. Designs are complemented by opaque white or prismatic diffuser lenses, white powder coated aluminum housings, and attractive wood grain trim. Lamp and push button switch included with all fixtures. Model 109C, Model 109CXL and Model 110 have round housings. Model 109S is supplied with square housing. Model 110 is available with decorative opaque white lens to maximize light output for larger areas up to 100 square feet. MODEL NO. WATTS LAMP VOLTAGE AMPS LUMENS 109C 109CXL 22 22 22 ONE FC8T9/CW ONE FC8T9/CW ONE FC8T9/CW 12 VDC 12 VDC 109CAXL 12 VDC 110 22 32 ONE FC8T9/CW ONE FC12T9/CW 12 VDC 12 VDC 1.6 1.6 1.6 1.6 2.2 1000 1000 1000 1000 1825 LENS OPAQUE WHITE CLEAR AMBER DIMENSIONS mm 9.5” DIA X 1.75” 241.3 DIA X 44.5 9.5” DIA X 1.75” 241.3 DIA X 44.5 9.5” DIA X 1.75” 241.3 DIA X 44.5 WEIGHT kg 109S 0.85 lb. 0.386 kg 1.17 lb. 0.531 kg 1.17 lb. 0.531 kg OPAQUE WHITE 9.5” SQU X 1.75” 241.3 SQU X 44.5 OPAQUE WHITE 13.25” DIA X 2.375” 336.6 DIA X 60.3 2.08 lb. 0.944 kg 1.12 lb. 0.508 kg All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity and RFI suppressant are available. Consult factory. Lumen ratings according to lamp manufacturers’ 60Hz data for CW lamp. Specifications subject to change without notice. THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE: (805) 987-5021 FAX: (805) 388-0921 Original Circle Rev 4 July 2013 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 1 THE ORIGINAL FLUORESCENT SINGLE TUBE SURFACE MOUNT LIGHT FIXTURES Thin-Lite surface mount fixtures designed for high light output at low amp draw. They offer years of reliable, virtually maintenance free service. Energy efficient, they are complemented by non-yellowing diffuser lens, white pre-painted finish, and attractive wood-grain trim. Standard fixtures have aluminum housing. They include standard fluorescent tubes powered by Thin-Lites’ highly efficient DC electronic ballasts. Model 115 supplied without wood grain trim lens. MODEL NO. WATTS LAMP 111 115 125 8 15 13 ONE F8T5/CW VOLTAGE ONE F15T8/CW ONE F13T5/CW 12 VDC 12 VDC 12 VDC AMPS 0.8 1.3 1.1 LUMENS 400 825 850 SWITCH ROCKER ROCKER ROCKER DIMENSIONS mm WEIGHT kg 12.25” X 4.125” X 1” 311.2 X 104.8 X 25.4 18” X 4” X 1.375” 457.2 X 101.6 X 34.9 21.312” X 4.125” X 1” 541.3 X 104.8 X 25.4 0.72 lb. 0.327 kg 1.04 lb. 0.472 kg 1.12 lb. 0.508 kg All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity and RFI suppressant are available. Consult factory. Lumen ratings according to lamp manufacturers’ 60Hz data for CW lamp. Specifications subject to change without notice. Original Single Rev 4 July. 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 2 PHONE: (805) 987-5021 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com THE ORIGINAL FLUORESCENT DUAL TUBE LIGHT SURFACE MOUNT FIXTURES Thin-Lite surface mount fixtures are designed for high light output with low amp draw. They offer years of reliable, virtually maintenance free service. Non-yellowing diffuser lens with or without wood grained trim and white powder coated aluminum housings are standard. Fixtures use standard fluorescent tubes, available worldwide, and Thin-Lites’ highly efficient DC electronic ballasts. Model 180 has a three way rocker switch for choice of red light or white light. Model 190 has two separate rocker switches and two DC ballasts to operate red lamp, white lamp, or red and white simultaneously. MODEL NO. 112 116 126 180 190 WATTS 16 30 26 8 / 16 15 / 30 LAMP(S) TWO F8T5/CW TWO F15T8/CW VOLTAGE 12 VDC TWO F13T5/CW TWO F8T5/CW TWO F15T8/CW 12 VDC 12 VDC 12 VDC 12 VDC AMPS 1.4 2.2 2.0 0.8 / 1.4 1.3 / 2.2 LUMENS 800 1650 1700 400 / 800 825 / 1650 SWITCH ROCKER ROCKER ROCKER 3 POSITION 2 SWITCHES 12.25”X5.5”X1” 311.2X139.7X25.4 18”X5.625”X1.375” 457.2X142.9X34.9 DIMENSIONS mm WEIGHT kg 12.25”X5.5”X1” 311.2X139.7X25.4 18”X5.625”X1.375” 457.2X142.9X34.9 21.312”X5.5”X1” 541.3X139.7X25.4 1.46 lb. 0.663 kg 1.36 lb. 0.617 kg 0.92 lb. 0.418 kg 1.80 lb. 0.817 kg 0.94 lb. 0.427 kg All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity and RFI suppressant are available. Consult factory. Lumen ratings according to lamp manufacturers’ 60Hz data for CW lamp. Specifications subject to change without notice. Original Dual Rev 4 July. 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE: (805) 987-5021 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 3 600 SERIES ELEGANT SURFACE MOUNT FLUORESCENT LIGHT FIXTURES These surface mount light fixtures provide efficient lighting for elegant interiors. Designed especially for O.E.Ms, they are easy to install in ceilings and under cabinets. They provide the “custom made” look in either the anodized aluminum housing or molded frame. Clear acrylic diffuser lens add the finishing touch. MODEL 616 30 watt 12VDC light. 2.2 amps. Overall dimensions: 20.625” x 5.53” x 1.57” (523.9 mm x 140.5 mm x 39.9 mm). Includes two F15T8CW fluorescent tubes. 1650 design lumens. White end cap. Rocker switch. 2.26 lb. (1.025 kg). Model 690 has two ballasts & two switches. #616 MODEL 612 16 watt 12VDC light. 1.4 amps. Overall dimensions: 14.937” x 5.53” x 1.57” (379.4 mm x 140.5 mm x 39.9 mm). Includes two F8T5CW fluorescent tubes. 800 design lumens. White end cap. Rocker switch. 1.54 lb. (0.699 kg). #612 MODEL 656 30 watt 12VDC light. 2.2 amps. Overall dimensions: 22.652” x 7.30” x 1.56” (575.4 mm x 185.4 mm x 39.6 mm). Includes two F15T8CW fluorescent tubes. 1650 design lumens. White diamond polish. Rocker switch. 1.84 lb. (0.835 kg). #656 MODEL 652 16 watt 12VDC light. 1.4 amps. Overall dimensions: 16.843” x 7.30” x 1.56” (427.8 mm x 185.4 mm x 39.6 mm). Includes two F8T5CW fluorescent tubes. 800 design lumens. White diamond polish. Rocker switch. 1.22 lb. (0.554 kg). #652 All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity and RFI suppressant are available. Consult factory. Lumen ratings according to lamp manufacturers’ 60Hz data for CW lamp. Specifications subject to change without notice. 600series Rev 4 July 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 4 PHONE: (805) 987-5021 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 620 SERIES ELEGANT COMPACT SURACE MOUNT FLUORESCENT LIGHT FIXTURES Low profile 620 Series are 1.5” deep, light weight, with contoured design for mounting on curved or flat surfaces. Semi-clear diffuser lens and white powder coated aluminum housings provide maximum reflectivity. BX models are supplied with CFL (compact fluorescent lamps). **Actual lumens may vary. Please use for comparison only. MODEL NO. 622 WATTS 16 LAMP(S) TWO F8T5/CW VOLTAGE 622BX 626 18 ONE 18watt CFL 30 TWO F15T8/CW 626BX 626WW 36 30 ONE 36 watt CFL TWO F15T8/WW 12 VDC 12 VDC 12 VDC 12 VDC 12 VDC AMPS 1.4 1.5 2.2 2.3 2.2 LUMENS** 1200 1500 1925 3000 1925 ROCKER ROCKER ROCKER SWITCH DIMENSIONS mm WEIGHT kg ROCKER 14”X5.6”X1.5” 354 X 141 X 38 ROCKER 14”X5.6”X1.5” 354 X 141 X 38 1.32 lb. 0.598 kg 19.7”X5.6”X1.5” 499 X 141 X 38 1.32 lb. 0.598 kg 1.84 lb. 0.834 kg 19.7”X5.6”X1.5” 499 X 141 X 38 19.7”X5.6”X1.5” 499 X 141 X 38 1.84 lb. 0.834 kg 1.84 lb. 0.834 kg All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity and RFI suppressant are available. Consult factory. Lumen ratings according to lamp manufacturers’ 60Hz data for CW lamp. Specifications subject to change without notice. 620series Rev 4 July 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE: (805) 987-5021 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 5 700 SERIES RECESSED COMMERCIAL GRADE FLUORESCENT LIGHT FIXTURES These Commercial Grade Recessed light fixtures provide efficient lighting for elegant interiors. Designed to O.E.M specifications, they are easy to install in ceilings and under cabinets. They provide the “custom made” look in either the anodized or powder coated aluminum housings. Injection molded or extruded acrylic diffuser lenses add the finishing touch. Model 718XL is available with dual 32 watt tubes. Consult factory. MODEL 716XL 30 watt 12VDC light. Suggested mounting opening: 20.125” x 5.313” x 1.25”. Overall dimensions: 20.625” x 6.625” x 2.00”. 2.2 amps. Includes two F15T8CW fluorescent tubes. 1650 design lumens. Rocker switch. 2.80 lb. Extruded housing. #716XL MODEL 712XL 16 watt 12VDC light. Suggested mounting opening: 14.25” x 5.313” x 1.25”. Overall dimensions: 14.75” x 6.625” x 2.00”. 1.4 amps. Uses two F8T5CW fluorescent tubes. 800 design lumens. Rocker switch. 1.98 lb. Extruded housing. #712XL MODEL 746 (FOR SHALLOW CEILINGS) 30 watt 12VDC light. Suggested mounting opening: 18.125” x 4.75” x 1.00”. Overall dimensions: 19.125” x 6.125” x 1.75”. 2.2 amps. Uses two F15T8CW fluorescent tubes. 1650 design lumens. Rocker switch. 1.58 lb. Sheet metal housing. #746 MODEL 742 (FOR SHALLOW CEILINGS) 16 watt 12VDC light. Suggested mounting opening: 12.375” x 4.75” x 1.00”. Overall dimensions: 13.375” x 6.125” x 1.75”. 1.4 amps. Uses two F8T5CW fluorescent tubes. 800 design lumens. Rocker switch. 1.26 lb. Sheet metal housing. #742 All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity and RFI suppressant are available. Consult factory. Lumen ratings according to lamp manufacturers’ 60Hz data for CW lamp. Specifications subject to change without notice. THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 6 PHONE : (805) 987-5021 FAX: (805) 388-0921 700series Rev 4 July 2013 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 700 SERIES EURO-STYLE RECESSED FLUORESCENT LIGHT FIXTURES These Euro-Style Recessed light fixtures provide efficient lighting for elegant interiors. Designed especially for O.E.Ms, they are easy to install in ceilings and under cabinets. They provide the “custom made” look in either the anodized aluminum housing or molded frame. Injection molded frame or extruded acrylic diffuser lens add the finishing touch. Model 736XL, offered with clear prismatic lens, delivers 15% more light. See photo of lens page 6, part number 716XL, of this catalog. MODEL 736 (FOR SHALLOW CEILINGS) 30 watt 12VDC light. Suggested mounting opening: 19.25” x 5.25” x 1.00”. Overall dimensions: 20.531” x 6.625” x 1.75”. 2.2 amps. Includes two F15T8CW fluorescent tubes. 1650 design lumens. Rocker switch. 2.35 lb. #736 MODEL 732 (FOR SHALLOW CEILINGS) 16 watt 12VDC light. Suggested mounting opening: 13.50” x 5.25” x 1.00”. Overall dimensions: 14.75” x 6.625” x 1.75”. 1.4 amps. Includes two F8T5CW fluorescent tubes. 800 design lumens. Rocker switch. 1.64 lb. #732 MODEL 766 (FOR SHALLOW CEILINGS) 30 watt 12VDC light. Suggested mounting opening: 18.125” x 4.75” x .937”. Overall dimensions: 21.825” x 7.30” x 1.75”. 2.2 amps. Includes two F15T8CW fluorescent tubes. 1650 design lumens. Rocker switch. 1.8 lb. #766 MODEL 762 (FOR SHALLOW CEILINGS) 16 watt 12VDC light. Suggested mounting opening: 12.25” x 4.75” x .937”. Overall dimensions: 16.125” x 7.30” x 1.75”. 1.4 amps. Includes two F8T5CW fluorescent tubes. 800 design lumens. Rocker switch. 1.26 lb. #762 All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity, and Dual RFI suppressant models are available. Actual lumen ratings vary based on interior design of your vehicle. Specifications subject to change without notice. 700-1series Rev 4 July 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE : (805) 987-5021 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 7 FLUORESCENT LIGHTING FIXTURES 170 SERIES LOW PROFILE Low profile Thin-Lites are designed for use in areas that require light but have limited mounting space. Only 2.25” wide and 1.25” deep, they provide lighting in low profile area and aisle lighting. They fit nicely under cabinets and around mirrors. They feature anodized aluminum housings and clear acrylic diffuser lens. MODEL NO. WATTS LAMP(S) VOLTAGE 171 172 173 174 179 8 16 13 26 6 ONE F8T5/CW TWO F8T5/CW ONE F13T5/CW TWO F13T5/CW ONE F6T5/CW 12 VDC 12 VDC 12 VDC 12 VDC 12 VDC AMPS 0.8 1.4 1.1 2.0 0.5 LUMENS 400 800 850 1700 295 SWITCH DIMENSIONS mm WEIGHT kg PUSH BUTTON NO SWITCH PUSH BUTTON NO SWITCH PUSH BUTTON 17.68”X2.25”X1.25” 29.75”X2.25”X1.25” 26.68”X2.25”X1.25” 47.75”X2.25”X1.25” 15.37”X2.25”X1.25” 449.1X57.2X31.8 755.7X57.2X31.8 677.7X57.5X31.8 1212.3X57.2X31.8 390.4X57.5X31.8 0.78 lb. 0.354 kg 1.23 lb. 0.558 kg 1.10 lb. 0.499 kg 1.88 lb. 0.853 kg 0.68 lb. 0.309 kg All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity, and Dual RFI suppressant models are available. Actual lumen ratings vary based on interior design of your vehicle. Specifications subject to change without notice. THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 8 PHONE : (805) 987-5021 FAX: (805) 388-0921 170series Rev 4 July 2013 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com FLUORESCENT LIGHTING FIXTURES 190 SERIES HI-EFFICIENCY STYLES The 190 series offers highly efficient and compact designs rated from 6 to 30 watts. Anodized aluminum housings and clear acrylic diffuser lenses deliver light in a 180 degree arc to maximize light output. Applications include commercial and industrial vehicles, portable housing, schools, offices, and medical facilities powered by batteries and/or alternative energy. The fixtures are available with almond or black end caps, with a clear diffuser lens. MODEL NO. WATTS LAMP 191 / 291 193 / 293 195 / 295 197 / 297 8 15 17 30 32 ONE F8T5/CW ONE F15T8/CW ONE F30T8/CW ONE 32T8SPX41 VOLTAGE 12 / 24VDC 12 / 24VDC AMPS 0.8 / 0.4 1.3 / 0.7 LUMENS 400 SWITCH ROCKER ROCKER 12.5”x2.60”x2.5” 317.5x66.1x63.5 18.25”x2.60”x2.5” 463.6x66.1x63.5 0.83 lb. 0.377 kg 1.18 lb. 0.535 kg DIMENSIONS mm WEIGHT kg 825 ONE F17T8/CW 12 / 24VDC P1954 / P2954 12 / 24VDC 12 / 24VDC 1.4 / 0.7 2.1 / 1 2.3 / 1.2 1250 2175 2950 ROCKER ROCKER NO SWITCH 24.25”x2.60”x2.5” 36.25”x2.60”x2.5” 616.0x66.1x63.5 920.8x66.1x63.5 1.50 lb. 0.681 kg 48.25”x2.60”x2.5” 1226x66.1x63.5 2.10 lb. 0.953 kg 3.2 lb. 1.45 kg All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity, and Dual RFI suppressed models are available. Lumen ratings vary according to vehicle interior designs. Specifications subject to change without notice. THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE : (805) 987-5021 FAX: (805) 388-0921 190series Rev 4 July 2013 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 9 FLUORESCENT LIGHT FIXTURES 150 & 180 SERIES INDUSTRIAL & COMMERCIAL These surface mount series can be used commercial, industrial, and even residential. They are designed for practical applications where decorative styling and durability are desirable. They feature satin finished anodized aluminum housings and clear diffuser lenses for maximum light output. All are designed for remote switching. Models 151 and 153 are supplied with low profile end caps, no lens. These fixtures utilize standard 17 watt (24”) or 32 watt (48”) fluorescent tubes readily available world-wide. **Lamp not included as noted below. MODEL NO. 153 151 183 181 WATTS 32 17 32 17 LAMP VOLTAGE ONE F32T8/CW** ONE F17T8/CW** ONE F32T8/CW** ONE F17T8/CW 12 VDC 12 VDC 12 VDC 12 VDC AMPS 2.3 1.2 2.3 1.2 LUMENS 2850 1250 2850 1250 SWITCH NO SWITCH or LENS NO SWITCH or LENS NO SWITCH NO SWITCH DIMENSIONS mm 48.125”X3.375”X1.63” 1222.4 X 85.7 X 41.4 24.125”X3.375”X1.63” 612.8 X 85.7 X 41.4 48.125”X3.625”X3.5” 1222.4 X 92.1 X 88.9 24.125”X3.625”X3.5” 612.8 X 92.1 X 88.9 2.89 lb. 1.311 kg 1.55 lb. 0.703 kg WEIGHT kg 3.69 lb. 1.674 kg 2.29 lb. 1.039 kg All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity, and Dual RFI suppressant models are available. Lumen ratings vary based on vehicle interior design and lamp specifications. All specifications subject to change without notice. 150-180series Rev 4 July 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 10 PHONE : (805) 987-5021 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com WEATHERPROOF FLUORESCENT 160 SERIES OUTDOOR AREA LIGHTS Thin-Lite 160 series weatherproof outdoor area lights that feature anodized aluminum housings and aerodynamic design for side & rear mounting. They provide superior security and area lighting for alternative energy sites, entry doors, and toy hauler ramps they ensure clear visibility for parking, hitching or backing up. All models are supplied with either amber diffusers lens to minimize insect activity or clear lens for maximum light output. Specify type of lens required when ordering. MODEL NO. 161 162 163 167 WATTS 8 16 15 30 LAMP(S) ONE F8T5/CW TWO F8T5/CW ONE F15T8/CW ONE F30T8/CW 12 VDC 12 VDC 12 VDC 12 VDC AMPS 0.8 1.4 1.3 2.1 LUMENS 400 800 825 2180 SWITCH PUSH BUTTON PUSH BUTTON PUSH BUTTON PUSH BUTTON 12.875”X3.80”X2.75” 327.1 X 96.5 X 69.9 12.875”X3.80”X2.75” 327.1 X 96.5 X 69.9 18.5”X3.80”X2.75” 469.9 X 96.5 X 69.9 36.5”X3.80”X2.75 1.45 lb. 0.658 kg 1.54 lb. 0.699 kg VOLTAGE DIMENSIONS mm WEIGHT kg 2.04 lb. 0.926 kg ” 927.1 X 96.5 X 69.9 3.84 lb. 1.742 kg All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity, and dual RFI suppressed models are available. Lumen ratings vary based on application and lamp specifications. Specifications subject to change without notice. 160series Rev 4 July 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE : (805) 987-5021 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 11 COMPACT STYLES 900 SERIES SURFACE MOUNT WITH DUAL RFI SUPPRESSION Our 900 series fixtures were developed for efficient, attractive, and noise free operation where maximum light is required. Anodized aluminum housings, clear acrylic diffuser, and full spectrum compact lamps provide true color rendering. Their low profile makes them ideal for commercial and industrial vehicles, remote area housing, schools, mobile medical offices, and storage cabinets where alternative energy and solar power are available. Supplied with or without rocker switch, and compact fluorescent lamps that have minimum color rendering index (CRI) of 82. MODEL # WATTS AMPS DIMENSIONS DESIGN LUMENS WEIGHT 941 5 0.40 6.875” X 4.5” X 1.5” 250 0.76 lb. 943 7 0.58 6.875” X 4.5” X 1.5” 400 0.76 lb. 945 9 0.75 8.875” X 4.5” X 1.5” 600 0.94 lb. 947 11 0.90 12.875” X 4.5” X 1.5” 900 1.29 lb. 949 13 1.10 8.875” X 4.5” X 1.5” 900 0.94 lb. 951 18 1.50 12.875” X 4.5” X 1.5” 1250 1.29 lb. 953 24/27 2.00 14.875” X 4.5” X 1.5” 1800 1.65 lb. 957 36/39 2.30 18.875” X 4.5” X 1.5” 2850 1.85 lb. All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T Lighting fixtures will vary. Please consult factory for current information. Other voltages and high humidity are available. Consult factory. Lumen ratings vary based on application. Specifications subject to change without notice. 900series Rev 4 July 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 12 PHONE : (805) 987-5021 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com FLUORESCENT LIGHT FIXTURES COMMERCIAL TRUCKS SERIES These heavy duty light fixtures provide efficient lighting for commercial trucks. Black and silver anodized aluminum housings complement interior color schemes. Injection molded or extruded acrylic diffuser lenses and frames add the finishing touch and “custom made” look. Plug-in connectors match OEM commercial truck wire harnesses. Model 194 and Model 192 are available with almond end caps or black end caps. Consult factory for specific applications. MODEL P716K (RECESSED) 30 watt 12VDC light. Suggested mounting opening: 20.125” x 5.313” x 1.25”. Overall dimensions: 20.625” x 6.625” x 2.00”. 2.2 amps. Includes two F15T8CW fluorescent tubes. 1650 design lumens. Noise free RFI ballast Black housing. #P716K MODEL 723F (RECESSED) 15 watt 12VDC light. Suggested mounting opening: 18.25” x 3.375” x 1.5”. Overall dimensions: 20.125” x 4.3125” x 1.875”. 1.3 amps. Includes one F15T8CW fluorescent tube. 825 design lumens. Frame with diffuser lens. #723F MODEL P194NH 30 watt 12VDC light. 2.2 amps. Overall dimensions: 18.25” x 5.625” x 1.625”. Includes two F15T8CW fluorescent tubes. 1650 design lumens. Three way rocker switch. Noise free RFI suppressant ballast. OEM Truck wire-harness stock #P194NH MODEL 115BKF 15 watt 12VDC light. 1.3 amps. Overall dimensions: 18” x 4” x 1.419”. Includes one F15T8CW fluorescent tube. 825 design lumens. Black housing. No switch. Available with rocker switch. OEM Truck Wire-harness stock #115BKF All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity and RFI suppressant are available. Consult factory. Lumen ratings according to lamp manufacturers’ 60Hz data for CW lamp. Specifications subject to change without notice. spseries Rev 4 July 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE: (805) 987-5021 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 13 SPECIALTY & EMERGENCY SERIES FLUORESCENT LIGHT FIXTURES Standard models are shown below. Many variations are available with features including 12-28 VDC rated input, high humidity ballasts, specialty lamps, custom wire termination, switching options, and housing finishes. Send specifications, attention: Thin-Lite Engineering Dept., for consultation and quotation. #1952L #184 MODEL 184 24/27 watt 12VDC light. 2.0 amps Overall dimensions: 14.25” x 3.625” x 3.50”. Includes one 24 w Dulux L or 27 w Biax Lamp. Anodized aluminum housing & clear acrylic lens 1800 design lumens. No switch. Almond End caps MODEL 1952L 17 watt 12VDC light. 1.2 amps. Overall dimensions: 30.625” x 2.60” x 2.50” Includes one F17T8/CW fluorescent tube. Anodized aluminum housing & clear acrylic lens 1325 design lumens. No switch. Black End caps. MODEL 186 36/39 watt 12VDC light. 2.3 amps. Overall dimensions: 18.125” x 3.625” x 3.50”. Includes one 36 w Dulux L or 39 w Biax Lamp. Anodized aluminum housing & clear acrylic lens 2850 design lumens. No switch. Almond End caps MODEL 1954L 32 watt 12VDC light. 2.3 amps. Overall dimensions: 54.625” x 2.60” x 2.50” Includes one F32T8/CW fluorescent tube. Anodized aluminum housing & clear acrylic lens 2850 design lumens. No switch. Black End caps. MODEL 108 22 watt 12VDC light. Circuline Adaptor for table or swag lamps. 1.6 amps. Includes one FC8T9/CW fluorescent tube. 1100 design lumens. #108 All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity and RFI suppressant are available. Consult factory. Lumen ratings according to lamp manufacturers’ 60Hz data for CW lamp. Specifications subject to change without notice. Sp1series Rev 4 July 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE: (805) 987-5021 14 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com SPECIALTY LOW PRESSURE SODIUM LIGHTS FLUORESCENT LIGHT FIXTURES Thin– Lite’s NBX lights are applicable for high lumen applications, and VFI lights are applicable for refrigerated trucks and car carriers. MODEL P716NBX 39 watt 12 or 24 VDC input. Suggested mounting opening: 20.125” x 5.3125” x 1.25”. Overall dimensions: 20.625” x 6.625” x 2.00”. 2.3 amps. Includes one 39 watt Biax lamp. 2850 design lumens. Anodized aluminum housing. Injection molded acrylic diffuser lens. No switch MODEL P718NBX 78 watt 12 or 24 VDC input. Suggested mounting opening: 38.609” x 5.3125” x 1.25”. Overall dimensions: 39.00” x 6.625” x 2.00”. 4.6 amps. Includes two 39 watt Biax lamps. 5700 design lumens. Anodized aluminum housing. Injection molded acrylic diffuser lens. No switch MODEL VFI-30PT (Weather resistant) 30 watt 12 or (24) VDC input. 2.1 or (1 amp), 1.5” OD x 44.25” L. Includes one F30T8/CW lamp rated at 2175 design lumens. Supplied with 12” 18-2 lead & SJT 2/C ring terminals. Flexible, snap lock, mounting brackets available. Order P/N VFI-BKT-Pair. Models supplied with 18”, 24” and 48” lamps also available. All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity and RFI suppressant are available. Consult factory. Lumen ratings according to lamp manufacturers’ 60Hz data for CW lamp. Specifications subject to change without notice. THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE: (805) 987-5021 FAX: (805) 388-0921 Sp3series Rev 5 July 2014 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 15 SPECIALTY FLUORESCENT LIGHT FIXTURES Model 800 mounts anywhere, is light weight, and 5 times more efficient than conventional incandescent & halogen dome lights. DIST-VFI-15 features replaceable lamp, can be submersed in water to attract bait, self-retracting cord that extends to 10 FT, cigarette lighter adapter & mounting brackets. Specify model OEM-553 for recessed applications. DIST-553 is designed for surface plug in applications, mounting collar included. All models are available in 12 VDC or 24VDC versions. Send specifications to receive quotation for additional features. MODEL 800 (Dome Light) Dual CF 7 watt 12VDC light. 1.2 amps Overall dimensions: 7.5 “x 7.5” x 1.855”. Includes two CF7DS/E fluorescent Lamp. Powder coated aluminum housing & opaque acrylic diffuser lens. Rocker switch. Injection molded frame. MODEL 553 (Wet Location) PL 24/27 watt lamp draws 2 amps at 12 VDC or 1 amp at 24 VDC input. Overall dim: 19.72” X 6.82” X 2.02”, opening dim.15.5” x 4” x 1.6”. Lamp rated at 1800 design lumens. Sealed anodized aluminum housing & clear acrylic lens. Injection mold end cap. MODEL 199PL PL 13 watt 12VDC light. 1.1 amps. Overall dimensions: 9.5” X 2.6” X 2.5”. Includes one 13 w PL Lamp. Anodized aluminum housing & clear acrylic lens. 900 design lumens. Rocker Switch. Almond End caps MODEL VFI-15 (Wet Location) 15 watt 12VDC light. 1.3 amps. Overall dimensions: 1.5” Dia. x 26 Long” Includes one F15T8/CW fluorescent tube. Clear polycarbonate tube. Vinyl end caps. Mounting bracket and Cigarette plug in adapter Included. All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity and RFI suppressant are available. Consult factory. Lumen ratings according to lamp manufacturers’ 60Hz data for CW lamp. Specifications subject to change without notice. sp4series Rev 4 July 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE: (805) 987-5021 16 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com RFI SUPPRESSANT ELECTRONIC INVERTER BALLASTS Thin-Lite electronic quiet ballasts operate at 30,000 cycles for maximum efficiency. Dual or single stage RFI circuitry is offered to ensure quite, noise free, operation. We manufacture ballasts to power fluorescent, low pressure sodium, and germicidal lamps rated from 6 to 32 watts. Consult factory for specifications to meet your requirements. Dual stage ballasts, designated by “P” prefix, are listed below. When specifying single stage RFI models omit the “P” prefix. OPEN MODEL # WATTS OIB-P109 22 OIB-P111 8 OIB-P112 LAMP ENCLOSED MODEL # WATTS OIBC-P109 22 ONE F8T5/CW OIBC-P111 8 ONE F8T5/CW 16 TWO F8T5/CW OIBC-P112 16 TWO F8T5/CW OIB-P115 15 ONE F15T8/CW OIBC-P115 15 ONE F15T8/CW OIB-P116 30 TWO F15T/CW OIBC-P116 30 TWO F15T8/CW OIB-P125 13 ONE F13T5/CW OIBC-P125 13 ONE F13T5/CW OIB-P126 26 OIBC-P126 26 TWO F13T5/CW OIB-P138 34 TWO F17T8/CW OIBC-P138 34 TWO F17T8/CW OIB-P151 17 ONE F17T8/CW OIBC-P151 17 ONE F17T8/CW OIB-P153 32 ONE F32T8/CW OIBC-P153 32 ONE F32T8/CW OIB-P199 6 ONE F6T5/CW OIBC-P199 6 OIB-P147 30 ONE F30T8/CW OIBC-P147 30 ONE FC8T9/CW TWO F13T5/CW LAMP ONE FC8T9/CW ONE F6T5/CW ONE F30T8/CW All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity, and dual RFI suppressant models are available. Lumen ratings will vary based on surface textures and reflectivity of interior colors. Specifications subject to change without notice. THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE: (805) 987-5021 FAX: (805) 388-0921 Sp5series Rev 4 July 2013 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 17 ST 100 SERIES INDIRECT VALANCE SERIES FLUORESCENT STRIP LIGHTS The ST 100 series strip lights provide soft even light to accent headliners, valances, ceilings, closets, under cabinet and shelving areas where lenses are not required. The lightweight aluminum housing and narrow profile allow for unlimited applications to accent your interior designs. Fixtures are shipped complete with fluorescent tubes. Supplied without switch or lens. MODEL NO. 101 103 105 107 8 15 17 30 ONE F8T5/CW ONE F15T8/CW ONE F17T8/CW ONE F30T8/CW 12 VDC 12 VDC 12 VDC 12 VDC AMPS 0.8 1.3 1.2 2.1 LUMENS 400 825 1250 2175 17.75”X 2.15”X1.25” 450.9 X 54.6 X 31.8 23.437”X2.15”X1.625” 595.3 X 54.6 X 41.3 29.437”X2.15”X1.625” 747.7 X 54.6 X 41.3 WATTS LAMP VOLTAGE DIMENSIONS mm WEIGHT kg 0.46 lb. 0.209 kg 0.70 lb. 0.318 kg 41.437”X2.15”X1.625” 1052.5 X 54.6 X 41.3 0.80 lb. 0.363 kg 1.05 lb. 0.477 kg All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity, and dual RFI suppressant models are available. Lumen ratings will vary based on surface textures and reflectivity of interior colors. Specifications subject to change without notice. 100-1series Rev 4 July 2013 THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 18 PHONE: (805) 987-5021 FAX: (805) 388-0921 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com ST 130 SERIES SURFACE-MOUNT FLUORESCENT LIGHT FIXTURES The ST 130 series features powder coated aluminum housings and acrylic diffuser lens. They deliver even, non-glare, lighting to ensure a stress free work environment. No hot-spots or eye strain. Decorative Cracked Ice lenses and gold housings are supplied on Model 130CI and Model 134CI. Plain lens and gold finish is standard on model 138. Specify model 130W, 134W and 138W to receive white finished housing. MODEL NO. 130 134 138 139 139-2 WATTS 16 30 34 32 64 LAMP(S) TWO F8T5/CW TWO F15T8/CW TWO F17T8/CW 12 VDC 12 VDC 12 VDC 12 VDC 12 VDC AMPS 1.4 2.2 2.4 2.3 4.6 LUMENS 800 1650 2500 2850 5700 SWITCH ROCKER ROCKER ROCKER ROCKER ROCKER 12”X 5.375”X1.75” 304.8X136.6X44.5 18”X5.375”X1.75” 457.2X136.6X44.5 24”X5.375”X1.75” 609.6X136.6X44.5 48”X5.375”X1.75” 1219.2X136.6X44.5 48”X5.375”X1.75” 1219.2X136.6X44.5 1.15 lb. 0.522 kg 1.62 lb. 0.735 kg 2.28 lb. 1.034 kg 2.76 lb. 1.252 kg 3.55 lb. 1.611 kg VOLTAGE DIMENSIONS mm WEIGHT kg ONE F32T8/CW TWO F32T8/CW All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Other voltages, high humidity, and dual RFI suppressant models are available. Actual lumen ratings vary based on reflective values and textures of structure interior. Specifications subject to change without notice. THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE: (805) 987-5021 FAX: (805) 388-0921 100-1series Rev 4 July 2013 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 19 INCANDESCENT LIGHT FIXTURES MODEL 160I18A (PORCH LIGHT) VOLT: 12VDC AMPS: 1.4 AMPS, WEIGHT: 0.64 LB HOUSING: EXTRUDED ALUMINUM FINISH: CLEAR SATIN ANODIZED END CAP: BLACK INJECTION MOLDED LENS: ACRYLIC AMBER LAMP: #921 WEDGE BASE DIMENSIONS: 6.5” X 3.875” X 2.75” MODEL 160I18C (PORCH LIGHT) VOLT: 12VDC AMPS: 1.4 AMPS, WEIGHT: 0.64 LB HOUSING: EXTRUDED ALUMINUM FINISH: CLEAR SATIN ANODIZED END CAP: BLACK INJECTION MOLDED LENS: CLEAR ACRYLIC LAMP: #921 WEDGE BASE DIMENSIONS: 6.5” X 3.875” X 2.75” MODEL 311-1 VOLT: 12VDC AMPS: 1.44 AMPS, WEIGHT: 0.34 LB HOUSING: ABS WHITE PLASTIC LENS: CLEAR POLYCARBONATE LAMP: ONE #1141 DIMENSIONS: 8.175” X 5.0” X 1.5” SWITCH: SLIDE WITH IN BEZEL MODEL 312-1 VOLT: 12VDC AMPS: 2.88 AMPS, WEIGHT: 0.53 LB HOUSING: ABS WHITE PLASTIC LENS: CLEAR POLYCARBONATE LAMP: TWO #1141 DIMENSIONS: 11.43” X 5.0” X 1.5” SWITCH: SLIDE WITH IN BEZEL All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Specifications subject to change without notice. THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 20 PHONE: (805) 987-5021 FAX: (805) 388-0921 Sp6series Rev 4 July. 2013 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com REPLACEMENT LAMPS PACKAGE F8T5/CW/TWIN & F15T8/CW/TWIN Cool White, 4100K, produces a bluish white light reminiscent of moonlight on cold snow. ThinLite branded lamps are factory tested and approved for maximum light output and lamp life. Consult factory for other wattages. F8T5/WW/TWIN & F15T8/WW/TWIN Warm White, 3000K, emphasize reds, yellows, and oranges reminiscent of candlelight & soft glow of a cozy fire to match the color, tone, and ambience of incandescent light. Creates a friendly, intimate atmosphere without compromising light output. All Thin-Lite Corporation products comply with and exceed most industry standards. However, due to continued manufacturing improvements, UL listings for individual Thin-Lite and S.T. Lighting fixtures will vary. Please consult factory for current information. Specifications subject to change without notice. THIN-LITE CORPORATION 530 CONSTITUTION AVE CAMARILLO, CA 93012 PHONE: (805) 987-5021 FAX: (805) 388-0921 Sp7series Rev 5 July 2014 Visit us @ www.thinlite.com E-MAIL: thinlitesales@thinlite.com 21 530 Constitution Ave. Camarillo, CA 93012 805-987-5021 Fax: 805-388-0921 E-mail: thinlitesales@thinlite.com www.thinlite.com Recommended Installation procedure for all Thin-Lite Products. 1) Which size wire should I use for installation? We recommend you use 16- gauge wire for optimal installation of a single fixture. Please see note below under “How much voltage drop is in my circuit?” 2) What is the recommended Voltage at the battery? Test input voltage at mounting location of fixture. Thin-Lite 12VDC fixtures are designed for optimal performance with input power of 12VDC + 2 VDC/ -1.5 VDC. How much voltage drop is on my circuit? First, test the voltage on the circuit at the battery. Next, test the voltage at the farthest fixture on a series or loop run. Subtract the fixture voltage from the battery voltage. This is the amount of voltage you have lost through your wiring, or your voltage drop. The optimal voltage for lighting is between 13.2 volts and 10.8 volts. How do I fix a voltage drop problem? You can fix a voltage drop problem a few different ways: a) Increase the wire size. Larger wire has a lower resistance, and less voltage drop will occur. See table 1. CAUTION: DO NOT OVER-AMP WIRE; IT CAN CAUSE FIRE DANGER! b) If you are using a series run, you can reduce voltage drop by changing it to a loop or T run. Wire Gauge Max Amps Max Watts Resistance Per foot 12 16 192 .00162 10 24 288 .00108 8 32 384 .00064 Table 1 3) How do I mount the fixture? a) Carefully remove lens and when necessary remove lamps and reflector to locate mounting holes in fixture chassis. b) Attach black wire from fixture to + (positive) power input lead with wire nut or similar connector (not supplied). c) Attach white wire from fixture to - (negative) power input lead. d) Mount fixture on flat surface. Use with at least two threaded fasteners (not supplied). e) Re-install reflector and lamp(s) and test unit for proper operation. f) Carefully re-install lens. 22 Info1 Rev 3 Aug. 2012 530 Constitution Ave. Camarillo, CA 93012 805-987-5021 Fax: 805-388-0921 E-mail: thinlitesales@thinlite.com www.thinlite.com TROUBLESHOOTING ALL FLUORESCENT FIXTURES Caution and Safety: Troubleshooting techniques require measurements with input voltage applied requiring extra precautions to avoid electrical shock, please use caution and safety. Use proper safety equipment such as eye protection and gloves when performing electrical measurements. Most problems with lights occur when power is interrupted to the light fixture or when the light bulb or its socket is defective. If you are not comfortable working with electrical wiring, voltage testers, and the like, try a few simple procedures detailed below, but, if those do not solve the problem, call an electrician. ELECTRICAL TEST EQUIPMENT The following equipment is recommended for testing fluorescent fixtures: True RMS Voltmeter (voltage ranges 0 to 1000 Volts AC and frequency range of at least 500 KHz for electronic measurements. Ammeter (clamp-on type acceptable) for magnetic ballast current measurements and electronic ballast input current measurements. Ranges: 0 to 10 amperes AC with at least one range 0 to 250 milli-Ampere (mA). Magnetic ballast input and output voltage and current frequencies are 60 Hz. Input voltages and current frequencies for electronic ballasts are 60 Hz, but the output frequency of most electronic ballasts is above 40 KHz. INOPERATIVE FIXTURE- Why doesn't my light fixture work? Often a fixture becomes inoperative due to causes not attributable to the ballast. It is therefore important to examine all fixture components before removing the ballast for replacement. We recommend you read the following: Question 1- “I have completed the installation but my lights do not turn on” Check battery voltage. Check switch on fixture or on Wall. Check all connections for a bad contact. Make sure all wiring & connections are secure. Check the line (battery) side of the wiring. Make sure that power is being supplied to the fixture. Replace or check all lamps to ensure satisfactory operation. As lamps are removed, examine all sockets to ensure they are not damaged or broken and are making proper and positive contact with the lamps. Make sure all lamp sockets are seated properly into sockets. Examine all electrical connection within the fixture, including at the lamp sockets, to ensure conformance with the wiring diagram on the ballast. If it still will not light, check the voltage at the light. Recommended operating voltage is between 11 and 14 VDC. Info2 Rev 3 Aug. 2012 23 Voltage drop due to loose connections at 12V fused distribution panels is not uncommon in mobile applications. Adjust torque where needed. Improperly tightened fasteners may reduce voltage delivered to 12V lights and accessories. If one or more light fixtures are controlled by a wall switch verify that it is a DC rated switch. The "DC Rule of Thumb" is “ a switch that is rated at 15A 125VAC will likely perform satisfactorily at 15 amps 12VDC.” Contacts on a non-DC rated switch may become corroded. This increases resistance and reduces voltage levels. Check voltage at all wall switches and replace if defective or voltage reading is below 12VDC. Check all connecting points on the 12VDC wiring harness for corrosion. Clean as needed. If there is no voltage at the light, check the wire to make sure they are connected. Black wire is positive (+) and white wire is negative (-). Fixtures are protected against reversed polarity. If improperly connected, the fixture will simply not turn "on". If the wires are connected properly, and there is still no voltage to the light, check voltage at battery and fuse box. Question 2 - “Some of my lights turn on, but not all of them”. Follow instructions for Question 1 first. Check for any bad contact between the fixtures. Make sure the bulb is plugged securely in the socket of the problem light fixture(s). Make sure that the fixture is installed correctly. Check the line (battery) side of the wiring. Make sure that power is being supplied to the fixture. Question 3- “When I turn on the lights, they flicker”. Follow instructions for Question 1 first. Check for bad contact between the problem fixture(s). Make sure all bulbs are securely plugged into the bulb sockets. The flickering should only be momentary, as it is a built-in protection mechanism against power surges. If lamps still flicker, remove lamps from sockets and re-install them in the opposite direction. Question 4- “My lights are on, but they are dim”. Follow instructions for Question 1 first. Make sure all bulbs are fully and securely plugged into the bulb sockets. Make sure you are not using a dimmer or your fixtures are not connected to a system that features “cinema” (automatic dimming feature at shut-off) lighting , Thin-Lite do not recommend dimmers or the such, this will revoke the warranty. Question 5- “My lights work for a while, but then they shut off”. Follow instructions for Question 1 first. Check for bad contact between the fixture(s) and track. Make sure all bulbs are securely plugged into the bulb sockets. Replacement Fluorescent Lamps for Thin-Lites These are standard Lamps, and may be available at your local hardware or can be ordered through local distributor. 24 Info3 Rev 3 Aug. 2012 FLUORESCENT LAMP TYPES Fluorescent lamps sold in the United States today are available in a wide variety of shapes and sizes ranging from miniature versions, rated at 4 watts, 6" in length and 5/8" diameter, to 215-watt types, 96" long and 2" in diameter. Commercially available fluorescent lamp types include T12, T8, and T4 compact and T5-linear and compact. Base types include bi-pin, single pin, several compact bases and recessed double contact. LAMP LIGHT OUTPUT Lumens are the measurement for lamp light output. Fluorescent lamps are measured in initial lumens or in design lumens. Initial lumens are a measure of the amount of light that the lamp produces after about 100 hours of operation. Design lumens are a measure of the amount of light that the lamp produces after it has operated for approximately 40 percent of its rated life. Because light output from a fluorescent lamp diminishes over the life of the lamp - a process known as Lamp Lumen Depreciation - a lamp's design lumens (or mean lumens) are always lower than its initial lumens. Lumen maintenance refers to the rate at which light output declines over time and lumen maintenance percentages are typically based on light output at 40% of a lamp's rated life. LAMP LIFE Lamp Life is a measure of how long a fluorescent lamp operates and determined by that point in time when 50% of the lamps have failed. Lamp life is a function of emitter depletion - when you run out of emitter emission material the lamp will no longer operate. Some lamps will last longer than the rated life and some fail sooner. Starting methods, switch cycles, the type of ballast used and other factors can significantly affect lamp life. In general, life ratings for fluorescent lamps range from 6,000 to 30,000 hours based on the industry standard of three burning hours per start. LUMENS PER WATT Lumens per Watt are a rating of a lamp's light output in relation to the current passing through it or the watts it uses. The more efficient a lamp, the more lumens it will produce per watt of power consumed. This measurement (LPW) is also referred to as lamp "efficacy". What does CW mean? Alphabetic suffix that follows lamp part number, e.g., F15T8/CW, designates color temperature of lamp. The correlated temperature of a light source is expressed in Kelvins (K) and is a means of describing the appearance or chromaticity of the source itself. It describes the apparent whiteness of the lamp. Incandescent lamps deliver a limited color temperature range between 2700K and 3000K the same color range as a warm white fluorescent lamp. Fluorescent lamps offer a wide choice of color temperatures from cool white (CW) 4100K that produces a bluish white light reminiscent of moonlight on cold snow; Warm White (WW) 2700K to 3400K light with a yellowish tint, reminiscent of fireplaces and candlelight to Daylight (D) 6000-6500K that is typical of midmorning daylight entering through a window on a sunny day. What is the difference between Fluorescent, incandescent and LED lamps? Incandescent Lamps: Regular incandescent lamps produce light by passing an electric current through a filament in a vacuum or gas filled bulb. They provide low initial cost, good color rendition and excellent optical control. Halogen Lamps: Halogen lamps also use a filament; but since it is sealed in a pressurized capsule containing halogen gas, the lamp provides brighter, whiter light and improved energy efficiency. LED Lamps; Light from LEDs is concentrated in a beam. Refractive lenses are used to diffuse and spread the beam but this dramatically reduces light output. They are a good choice if mounted close to the work surface. LED’s are not recommended for lighting large areas where a wide dispersal of light is needed. Fluorescent fixtures are the most efficient source of light for illuminating a large area. Info4 Rev 3 Aug. 2012 25 Linear Fluorescent Lamps: Are 4-5 times more efficient than Halogen or Incandescent lamps. In a fluorescent lamp, an electric arc passing between cathodes in a tube excites mercury vapor and other gases and produces UV radiant energy. A phosphor coating on the tube then converts this energy to visible light. Fluorescent lamps are very energy efficient and provide a wide range of color responses. Compact Fluorescent Lamps: Compact fluorescent lamps employ small diameter tubes that are bent so they begin and end in a ceramic base. This allows them to be produced in a wide variety of configurations, greatly extending the applications for fluorescent lighting. Relative Efficiency *32 watt T8 fluorescent 89 to 95 lumens/watt Standard F40T12 cool white fluorescent 60-65 lumens/watt Compact fluorescents 60 to 100 lumens/watt T3 tubular halogen 20 lumens/watt White, Warm White LED’s 55–75 lumens/watt Standard 100 watt incandescent 17 lumens/watt Incandescent night light bulb (7w) 6 lumens/watt * F32T8 lamps supplied with Thin-Lite fixtures meet or exceed 2009 Department of Energy Lumens per Watt Regulations effective July 14, 2012. What is the warranty policy? The warranty extends to the original purchaser for two years but commercial applications have one-year warranty. It is limited to rectifying any such defect and/or replacing such defective part, except lamps, provided the fixture is returned prepaid, with proof of purchase to: Thin-Lite Corp, Attn: QA, 530 Constitution Ave, Camarillo, Ca. 93012. If the fixture has been superseded (new design replaces older design) replacement will be made with a current model of the same quality performing the equivalent function. This warranty does not cover labor costs for installation or removal of light fixture and is void on any light fixture that has been improperly installed, overloaded, abused or altered in any way. Other than the above described obligation, Thin-Lite Corp. assumes no further liability with respect to the sale or use of its products. Limited Lifetime Warranty To Original Purchaser After two years from the date of purchase (except commercial applications-one year), if the inverter ballast fails, Thin-Lite Corp. will repair or replace most fixtures with a current production model at a flat rate. Customer is responsible for freight charges from his location to Thin-Lite factory. UPS ground charges for return of repaired fixture to customer is included in the flat charge. 26 Info3 Rev 3 Aug. 2012