YSM/YDM B Series AIR HANDLING UNIT 1 Features The modular air handling unit design concept provides the flexibility to meet the rising demand of indoor air quality. A quality range of 33 units with airflows of 1,058 CMH to 85,600 CMH and up to 1,500 pascals total static pressure. Our specially extruded aluminium profile posts, plastic injected corners and flush fitting panels and doors give the building designer and occupier a unit of aesthetic and clean lines unsurpassed in the marketplace. All panels can be removed due to York’s unique locking device achieved by a special aluminium profile and a safety PVC locking strip. The YSM/YDM range can be manufactured to almost any configuration to meet customers’ requirements. Chilled water and DX cooling coils are manufactured from copper tubes with aluminium, copper or hydrophilic coated fins. Heating can be hot water coil or electric heaters. The IAQ Air Handling Unit Design Rigidity Manufactured from robust extruded aluminium profile, strong plastic injected corner and double skin panel with injected polyurethane foams insulation adding rigidity to the unit. Polystrene foam insulation can be offered for YDM. Flexibility The major components such as fans, cooling coils, heating coils, electric heater, filters etc can be selected as per design requirement to give complete application flexibility. Unit can be delivered as completely assembled or completely knock down. Your Choice Of Blower You have a choice of blower to meet your design and sound power requirement. IAQ Design Compatability Double skin panel construction allow easy inspection, cleaning and maintenance of the interior surface. Moisture intrusion and microbial growth are inhibited with non hydroscopics properties of polyurethane foam. Condensate Pan Three way pitch drain pan design discharges condensate quickly and prevent microbial growth. Air Tightness Provided with a combination of closed cell insulation and silicon seals to ensure an air tight construction. Easy Access An ingenious patented system, using an aluminium locking profile and a tubular EPDM strip, to ensure fastening of all panels and their easy dismantling for service and maintenance. Filtration Various option of flat filter and bag filter media available to meet the different air quality requirement. 2 YSM/YDM B Series Specifications CONSTRUCTION Extruded, aluminium profile joined by 3D plastic rounded corners, forming the structural frame to house all internal components. Double skin construction is provided by “sandwich” type 25mm/50mm thick panel comprising 0.5mm thick galvanised steel internal skin with colour bond external skin and injected with polyurethane foam of 40 kg/m3 density, providing an overall thermal transmission coefficient of U=0.68 W/M2K for 25mm and 50mm thick panel, U=0.34 W/M2K. Sound reduction effect of the panels (measured under test by R = delta L x 10 log S/A, where delta L is the difference in sound pressure level across wall in dB, S is the panel surface in M2 and A the acoustic absorption of the test room in M2.) will not be less than:Mid frequency (Hz) Reduction value (db) for YSM Reduction value (db) for YDM 63 7 8 125 13 14 250 18 18 500 28 36 1000 39 45 2000 40 41 4000 43 43 Panels are removable from the frame by means of a patented locking system made out of an extruded aluminium profile, held in place with one locking strip. This fastening method, together with an enhanced framework gasket ensure air tightness. Unit sections are mounted on a thick galvanised steel bolted base frame, to assure stability and permit easy lifting, handling and positioning on site. Unit with sectional split(s), shall be provided with gaskets and sealing material as well as connection clamps, to permit quick and air tight site assembly. CONTROL DAMPERS Air intake, mixing box dampers have contra-rotating blades (on request parallel operation) with driving shaft for servo-motor operation or level actuator for manual control. The standard galvanised steel blades will turn in counter-action providing a smooth operation requiring no lubrication. FILTRATION Filter sections are provided to house the following options: Pre-filters of washable type (85% arrestence) or disposable type (85% arrestence) to be arranged in aluminium sliding rails for side removal. Main filters, of bag type with 85% or 95% efficiency and 533.4mm (21”) deep housing. The section shall be accessible from either side with access door. Besides, filters such as carbon filter, chemical filter, electronic filter, and HEPA filter can be offered as option. COILS Cooling and heating coils are manufactured from copper tubes with aluminium fins bonded to the tubes through mechanical expansion and all housed in galvanised steel frames. Headers come with threaded male pipe connections and include drain and vent. Coils shall be tested to 2,400 Kpa, with a maximum design operating pressure of 1,700 Kpa. Condensate pans will be of the “dry pan” design to ensure complete condensate removal and made of stainless steel 304 insulated with 12 mm closed cell foam. FAN MOTOR ASSEMBLY Fan section shall be fitted with double inlet, double width, forward curved or backward inclined centrifugal fan (air foil as option), depending upon air volume and static pressure requirements. Fan inlets are aerodynamically designed and wheels statically and dynamically balanced according to rated air flow and speed. Bearings range from either sealed for life ball bearings for smaller fans, block type with self aligning ball journals and split pillow blocks with grease points for larger fans. Fan drives (V belt) shall be factory selected and installed to meet the required performances. Motor shall be TEFC type, class F insulation, IP55 protection. Total fan motor assembly shall be installed on a separate base frame supported and isolated from the unit structure by spring or rubber isolators. Flexible connections shall be provided between fan discharge and casing. Options: - Dual speed motors (2/4,4/8,4/6,6/8 poles) - Frequency inverter drive for V.A.V applications. - Varies motor voltage and frequency. 3 Specifications OPTIONAL a) COLD BRIDGE FREE DESIGN The frame of the York Air Handling Unit is manufactured with bi-material. Internal structure made of extruded fiberglass frame couple with thermal break property. It was tested up to 8.5C off coil temperature without sweating. Our thermal bridging factor was found to be at class TBI. (CEN prEN 1886i1997) b) POSITIVE PRESSURISED SECTION York had come up with a brand new design which is the “Positive Pressurised Section” to meet the precise environmental demands of high technology processes used in advanced commercial and industrial applications. “Positive Pressurised Section” are meant to couple with York’s AHU after the blower section. Units with “Positive Pressurised Section” are ideal for clean rooms, clean benches, semiconductor, hospital surgical theatres, food processing, pharmaceuticals, bio tech and chemical industries in which airborne contaminants must be carefully controlled. “Positive Pressurised Section” is a unique family of Diffuser and HEPA Filter Section. The Diffuser increases the pressure of a fluid by slowing it down and it will help to spread the air evenly to the HEPA Filter. All HEPA Filter are leak tested and are scanned with laser spectrometer with PSL particles to determine the overall efficiency in accordance with IES-RP-CCO34-1. There are wide ranges of efficiencies of HEPA Filters available ranging from 99.99% at 0.3m to 99.999995% at 0.12m. Casing leakage level (max. leak rate l / s. sqm) rated as class B. 4 YSM/YDM B Series Technical Specification Model YSM/YDM Coil Area (m2) Air Volume1 (CMH) Cooling2 Capacity Maximum Fan (kW) Outlet Area (m2) 20 x 20 20 x 30 20 x 40 20 x 50 0.250 0.424 0.597 0.771 2250 3812 5378 6941 16 30 42 56 30 x 30 30 x 40 30 x 50 30 x 60 30 x 70 0.741 1.045 1.350 1.654 1.958 6674 9410 12146 14882 17618 40 x 40 40 x 50 40 x 60 40 x 70 40 x 80 1.419 1.831 2.244 2.657 3.069 50 x 50 50 x 60 50 x 70 50 x 80 Unit Height (Module) Unit Width (Module) 0.104 0.163 0.163 0.163 2 2 2 2 2 3 4 5 2 2 2 2 2 2 2 2 52 69 92 117 134 0.257 0.324 0.324 0.324 0.324 3 3 3 3 3 3 4 5 6 7 2 2 2 2 2 3 3 3 3 3 12769 16484 20196 23911 27623 98 131 160 181 215 0.511 0.642 0.642 0.642 0.642 4 4 4 4 4 4 5 6 7 8 2 2 2 2 2 3 3 3 3 3 2.313 2.835 3.356 3.877 20822 25513 30204 34895 165 199 229 270 0.642 0.806 1.014 1.014 5 5 5 5 5 6 7 8 2 2 2 2 3 3 3 3 60 x 60 60 x 70 60 x 80 3.425 4.055 4.685 30827 36493 42163 241 275 326 1.014 1.277 1.277 6 6 6 6 7 8 3 3 3 4 4 4 70 x 70 70 x 80 4.754 5.492 42786 49432 326 383 1.277 1.277 7 7 7 8 3 3 4 4 Model YDM Coil Area (m2) Air Volume1 (CMH) Unit Height (Module) Unit Width (Module) Cooling2 Capacity Maximum Fan (kW) Outlet Area (m2) Mixing Box MB with Pre Length 'X' (Module) Length 'Z' (Module) Mixing Box MB with Pre Length 'X' (Module) Length 'Z' (Module) 70 x 90 6.25 56.270 440 1.605 7 9 3 70 x 100 7.02 63.240 502 1.605 7 10 3 4 4 70 x 110 7.79 70.210 561 1.605 7 11 3 4 70 x 120 8.45 75.990 614 1.605 7 12 3 4 80 x 80 6.13 55.250 424 1.605 8 8 3 4 80 x 90 6.99 62.900 490 1.605 8 9 3 4 80 x 100 7.85 70.550 558 1.605 8 10 3 4 80 x 110 8.7 78.370 628 1.605 8 11 3 4 80 x 120 9.44 85.000 678 1.605 8 12 3 4 Note : 1. Air Volume is based on face velocity of 2.5 m/s. 2. Cooling capacity is based on air on coil of 26.7CDB/19.4 CWB, chilled water temperature of 6.7/12.2C at 2.5 m/s face velocity. 3. To Calculate Unit Dimension, "Module" = 342mm ie YSM 40 X 60 Height : (4 X 342 + 58 + 100) mm Width : (6 X 342 + 58) mm For YDM 40 X 60 Height : (4 X 342 + 108 + 100) mm Width : (6 X 342 + 108) mm 4. Maximum Shipping Length : 60 Wide Unit = 8 Module Long, > 60 Wide Unit = 6 Module Long. 5. Overall installed length for each section split add 58 mm for YSM and 108 mm for YDM to above dimensions. 5 Technical Specification Vertical Unit MODEL Available Fan Size 20*30 20*40 20*50 30*30 FAN SECTION Maximum Motor Motor Mounting Size (KW) Position R/RI Discharge Length 'Y' (Module) T/TI Discharge Length 'Y" (Module) 250 330 4 Side 2M 2M 280 370 1.5 / 7.5 Side / Rear 2M / 3M 2M / 3M 315 420 0.75 / 7.5 Side / Rear 2M / 3M 2M / 3M 250 330 4 Side 2M 2M 280 370 7.5 Side 2M 2M 315 420 7.5 Side 2M 2M 250 330 4 Side 2M 2M 280 370 7.5 Side 2M 2M 315 420 7.5 Side 2M 2M 280 370 1.5 / 7.5 Side / Rear 2M / 3M 2M / 3M 2M / 3M 315 420 0.75 / 7.5 Side / Rear 2M / 3M 30*40 315 420 7.5 Side 2M 2M 30*50 400 520 11 Side 3M 3M 450 580 11 Side 3M 3M 400 520 11 Side 3M 3M 450 580 11 Side 3M 3M 30*60 30*70 40*50 40*60 40*70 40*80 6 Fan Discharge Size (mm) 400 520 15 Side 3M 3M 450 580 22 Side 3M 3M 450 580 11 Side 3M 3M 500 650 11 Side 3M 3M 500 650 18.5 Side 3M 3M 560 730 18.5 Side 3M 4M 630 810 11 Side 4M 4M 500 650 18.5 Side 3M 3M 560 730 18.5 Side 3M 4M 630 810 11 Side 4M 4M 560 730 37 Side 3M 4M 630 810 30 Side 4M 4M YSM/YDM B Series Technical Specification Horizontal Unit MODEL 20*20 20*30 20*40 20*50 30*30 30*40 30*50 30*60 30*70 40*50 40*60 40*70 40*80 50*50 50*60 50*70 50*80 60*60 60*70 60*80 70*70 70*80 70*90 70*100 70*110 70*120 80*80 80*90 80*100 80*110 80*120 Available Fan Size 180 250 250 280 315 250 280 315 250 280 315 280 315 315 400 450 400 450 400 450 450 500 500 560 630 500 560 630 560 630 500 560 630 630 710 800 630 710 800 560 630 710 800 710 800 900 710 800 710 800 900 900 1000 900 1000 1000 1000 1000 1000 1000 1000 1000 Fan Discharge Size (mm) 240 330 330 370 420 330 370 420 330 370 420 370 420 420 520 580 520 580 520 580 580 650 650 730 810 650 730 810 730 810 650 730 810 810 910 1020 810 910 1020 730 810 910 1020 910 1020 1140 910 1020 910 1020 1140 1140 1260 1140 1260 1260 1260 1260 1260 1260 1260 1260 FAN SECTION Maximum Motor Motor Mounting Size (KW) Position 3 Rear 4 Rear 4 Side 1.5/7.5 Side / Rear 0.75 / 7.5 Side / Rear 4 Side 7.5 Side 7.5 Side 4 Side 7.5 Side 7.5 Side 1.5 / 7.5 Side / Rear 0.75 / 7.5 Side / Rear 7.5 Side 11 Side 11 Side 11 Side 11 Side 15 Side 22 Side 11 Side 11 Side 18.5 Side 18.5 Side 11 Side 18.5 Side 18.5 Side 11 Side 37 Side 30 Side 11 Side 18.5 Side 11 Side 11 Side 37 Side 22 Side 30 Side 37 Side 22 Side 18.5 Side 11 Side 37 Side 22 Side 37 Side 22 Side 56 Side 37 Side 22 Side 37 Side 22 Side 56 Side 56 Side 56 Side 56 Side 56 Side 75 Side 75 Side 22 Side 56 Side 56 Side 75 Side 75 Side R/RI Discharge Length 'Y' (Module) 2M 2M 2M 2M / 3M 2M / 3M 2M 2M 2M 2M 2M 2M 2M / 3M 2M / 3M 2M 2M 3M 2M 3M 2M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 4M 4M 3M 4M 4M 3M 3M 4M 4M 4M 4M 5M 4M 4M 4M 4M 5M 5M 5M 5M 5M 5M 5M 5M 5M 5M 5M 5M T/TI Discharge Length 'Y" (Module) 2M 2M 2M 2M / 3M 2M / 3M 2M 2M 2M 2M 2M 2M 2M / 3M 2M / 3M 2M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 3M 4M 4M 4M 4M 3M 4M 4M 4M 4M 5M 4M 4M 5M 4M 4M 4M 5M 4M 5M 5M 4M 5M 4M 5M 5M 5M 6M 5M 6M 6M 6M 6M 6M 6M 6M 6M 7 8 Jalan Pengapit 15/19, P.O. Box 7196, 40706 Shah Alam, Selangor Darul Ehsan, Malaysia. Copyright by O.Y.L. - Condair Industries Sdn. Bhd., 2004. All rights reserved. Subject to change without notice. Printed in Malaysia. ALL RIGHTS RESERVED FORM:- YSM/YDM-B-CATL-112004. www.york.com