IX. THE VELOCITY DECIBEL – A USEFUL WAY TO MEASURE VIBRATION LEVELS IN ROTATING MACHINERY A primary requirement for any instrument or system used in periodic vibration monitoring is simplicity. It must be easy for the operator to understand what he is measuring, to know what’s normal and to know when a change signifies trouble. Perhaps the most convenient way to measure vibration is to use the decibel (dB). Already accepted for sound level measurement, the advantages of the “dB” for vibration measurement are now becoming known. The Major Advantages Are: 1. An extremely wide range of vibration levels is covered by a few easy to use numbers. 2. A doubling or tripling of vibration is represented by the same “dB” number, regardless of the level at which the change occurs. 3. No decimal points are required— whole numbers are used. BIG CHANGES = SMALL “DB” NUMBERS Think of “dB” as a means to express “relative” changes of 2 to 1, 5 to 1, or “N” to 1 in a consistent way. For example: 20 dB = 10 to 1 If a quantity increases by a factor of 10, it increased +20 dB; if it decreases to one-tenth its value, it decreases –20 dB. The words ‘increase’ or ‘decrease’ are unnecessary because, by definition, ‘plus’ means increase and ‘minus’ means decrease. Note that any 10 to 1 change corresponds to 20 dB, regardless of the level of vibration being measured. Thus: 1 to 10 = +20 dB 10 to 100 = +20 dB .5 to 5 = +20 dB .02 to .002 = –20 dB Some convenient dB/ratio numbers are as follows: Relative Change 1 to 1 (no change) — √ 2 to 1 2 to 1 3 to 1 10 to 1 30 to 1 100 to 1 1000 to 1 10,000 to 1 100,000 to 1 dB 0 3 6 10 20 30 40 60 80 100 Note that, to multiply ratios, simply add dB values. Thus, a 1000 to 1 change (10 times 100) is 20 dB plus 40 dB, or 60 dB total. Measuring Actual Vibration Levels dB values conveniently measure changes in vibration levels: a level which doubles from .01 in/sec to .02 in/sec increases +6 dB. Just as important, dB can be used to conveniently measure absolute levels. Since “dB” expresses a ratio of one number to another, it is possible to indicate specific absolute levels by setting a 0 dB reference value. For example, if a vibration velocity amplitude of 10–6 cm/sec is made the 0 dB reference, then the level of 10–5 cm/sec has a value of +20 VdB (10 x reference) and so forth. The term “VdB” is used to indicate velocity decibel values. The corresponding VdB values of in/sec (rms) and in/sec (peak) using a 0 VdB reference value of 1 x 10–6 cm/sec (rms) (equal to .394 x 10–6 in/sec (rms)) are shown in Figure 1. A Convenient Warning Alert VdB simply specifies absolute values of vibration velocity relative to a chosen reference level. A vibration level of .1 in/sec (rms) is 108 VdB; .04 in/sec is 100 VdB. It is easy to convert from in/sec to VdB and back. Most important, changes in absolute values are more easily expressed in VdB units. For example, a normal vibration level of .1 in/sec (rms) that increases to .2 in/sec (rms) has changed by a factor of two. The corresponding VdB levels would be 108 VdB increasing to 114 VdB. Note that adding 6 VdB defined the change. This is quite important in machinery vibration monitoring because a doubling of vibration levels is a widely accepted “red flag” alert indicating possible problems. This “6 VdB” increase is an effective warning alert regardless of the level of vibration measured, the problem(s) causing it, the frequency involved or the RPM of the machine. This makes a decibel extremely useful for Predictive Maintenance Programs. Any reading that Nominal Conversion Chart VdB 50 56 60 63 66 70 71 72 73 74 75 76 77 78 79 80 81 82 reference: 0 VdB = .394 x 10–6 in./sec (rms) = 1 x 10–6 cm sec (rms) in/sec (rms) in/sec (pk) VdB in/sec (rms) in/sec (pk) .125 x 10–3 .177 x 10–3 83 5.56 x 10–3 7.86 x 10–3 .25 " .35 " 84 6.24 " 8.82 " .394 " .557 " 85 7.0 " 9.90 " .556 " .786 " 86 7.86 " 1.11 x 10–2 .786 " 1.11 " 87 8.8 " 1.24 " 1.25 " 1.77 " 88 9.9 " 1.40 " 1.4 " 1.98 " 89 1.11 x 10–2 1.57 " 1.57 " 2.22 " 90 1.25 " 1.77 " 1.76 " 2.49 " 91 1.4 " 1.98 " 1.97 " 2.79 " 92 1.57 " 2.22 " 2.2 " 3.11 " 93 1.76 " 2.49 " 2.5 " 3.54 " 94 1.97 " 2.79 " 2.8 " 3.96 " 95 2.2 " 3.11 " 3.13 " 4.43 " 96 2.48 " 3.50 " 3.5 " 4.95 " 97 2.8 " 3.96 " 3.94 " 5.57 " 98 3.13 " 4.43 " 4.4 " 6.22 " 99 3.5 " 4.95 " 4.96 " 7.01 " 100 3.94 " 5.57 " VdB 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 Figure 1 Z-164 Velocity decibel (VdB) to in/sec (rms). in sec (peak) in/sec (rms) in/sec (pk) VdB in/sec (rms) 4.4 x 10–3 6.22 x 10–3 119 3.5 x 10–1 4.96 " 7.01 " 120 3.94 " 5.56 " 7.86 " 121 4.4 " 6.24 " 8.82 " 122 4.96 " 7.00 " 9.90 " 123 5.56 " 7.86 " 1.11 x 10–1 124 6.24 " 8.8 " 1.24 " 125 7.00 " 9.9 " 1.40 " 126 7.86 " 1.11 x 10–1 1.57 " 127 8.8 " 1.25 " 1.77 " 128 9.9 " 1.4 " 1.98 " 129 1.11 x 103 1.57 " 2.22 " 130 1.25 " 1.76 " 2.49 " 133 1.76 " 1.97 " 2.79 " 136 2.48 " 2.2 " 3.11 " 140 3.94 " 2.48 " 3.50 " 142 4.96 " 2.8 " 3.96 " 148 9.9 3.13 " 4.43 " 150 12.5 " in/sec (pk) 4.95 x 10–1 5.57 " 6.22 " 7.01 " 7.86 " 8.82 " 9.90 " 1.11 x 109 1.24 " 1.40 " 1.57 " 1.77 " 2.49 " 3.5 " 5.57 " 7.01 " 1,4 x 108 1.77 " increases 6 VdB is cause for alarm. If last month’s reading was 80 and now it is 86 (or 95/101, or 110/116), the technician knows immediately that he has a potential problem. This also makes the dB ideal for “computerized” monitoring systems, because it simplifies analysis and can reduce operator error. Summary The VdB is a simple and useful way of measuring and comparing vibration levels in rotating machinery. Widely different levels are covered by a small range of whole numbers. This reduces errors in recording and promises confidence and understanding. Note that if the measured quantity were “acceleration,” AdB would be the units and 1x 10 –6 g (rms) would be the reference (see below). The decibel as used in vibration measurement is defined as follows: N dB = 20 log10 1 N2 An example of using VdB best illustrates its advantages: most periodic monitoring programs have the technician make initial readings on selected machines to establish norms. By using an instrument reading VdB, such as the NOVA 100 Machinery Defect Analyzer, these initial levels are given in VdB numbers. For example, in starting a program, the technician measures the level 100 VdB. His chart indicates this is normal, and several rechecks indicate 100 again, so 100 is entered into his chart. Each month, the same point is checked and the numbers recorded: Critical changes (i.e., 6 VdB increases) in machinery vibration levels are easily identified by “unskilled” technicians. Problems are easier to detect and define, resulting in a more profitable, effective program. where: N1 = measured vibration level 1 N2 = reference vibration level 2 Example of Actual Problem Detection Example: Start (Sept.)...100 VdB Oct............101 Nov............100 (Normal readings) Dec..............99 Jan............101 Feb............104 (Starting to get worse) March...........106 (Alert) September Vibration Level N2 = 0.2 in/sec (rms) reference level Log 400 = 4 x 102 Log 400 = 2.6 Expressed in dB, this change would be: Mantissa (Log of 4) Characteristic (Power of 10) August Vibration Level N1 = .02 in/sec (rms) 0.2 dB = 20 log10 = 20 [log (10)] 0.02 Referring to the table: Log of 10 = 1.0 Therefore, dB = 20 x 1 = 20 a + 20 dB change! When measuring vibration in velocity relative to a chosen reference level, use the term VdB. Vm VdB = 20 Log10 Vr where: Vm = measured vibration velocity Vr = international reference 1 x 10–6 cm/sec (rms) or .394 x 10–6 in/sec( rms) Example: Measured vibration = 1 cm/sec (rms) VdB = 20 Log 1 x 10 –1 1 x 10 –6 = 20 Log (2 x 10 5) = 20 [5] = 100 Z-165 10 = 101 1 = 10 0 5 = 10 .6 100 = 102 Log 10 = 1 Log 1 = 0 Log 5 = .6 Log 100 = 2 A log consists of a characteristic and the mantissa Example: Reproduced with permission of Vibra-Metrics. DYNAMIC MEASUREMENT The technician knows that a 6 VdB increase indicates trouble. He reports the problem and schedules the blower for maintenance. A fatigued bearing housing is found and replaced. After replacement and balancing, the bearing reading is repeated and is now 98 VdB. He knows that things are back to normal. Using VdB is as simple as that. At no time did the technician have to worry about “mils” or “in/sec,” RPM’s, or the specific problem involved. For ongoing programs already taking in/sec readings, the measurements can be converted to VdB and the program continued. A technician measures the vibration level at a motor bearing in August at 0.02 in/sec (rms). In September, the level measure is 0.2 in/sec (rms). The log10 of a number X is the exponential power to which 10 must be raised to equal that number. K