Valves, controls + systems Innovation + Quality “Cofloor” surface heating and cooling systems Systems with distributor/collector Product range Content Content Page 2 Content 3Summary 4–5Systems 6Pipes 7 “Cofloor” base mat system for heating/cooling 8 Examples of installation 9 “Cofloor” tacker system and clamp ing rail system for folded board or base mat roll for heating/cooling 10 Examples of installation 11 “Cofloor” dry-build system for heat ing/cooling – Accessories 12 Examples of installation 13 “Cofloor” dry-build system for heat ing/cooling with laminate flooring as layer for load distribution 14 “Cofloor” system for wall heating and cooling – Wet-build system 15 Practical example wall heating and cooling – Wet-build system 16 “Cofloor” system for wall heating and cooling – Dry-build system 17 Practical example wall heating and cooling – Dry-build system 18 “Cofloor” base mat system NP-R for heating/cooling 19 “Cofloor system industry for heating and cooling 20 Floor construction/Standard constructions – Base mat, tacker and clamping rail system 21 Floor construction – Standard constructions – Dry-build system 22 Floor construction – Standard constructions – Base mat NP-R and industry systems 23 Performance table for rapid design – Base mat NP and tacker system – PE-Xc pipes “Copex”, PE-RT pipes “Copert” and “Copipe” pipes, 14 x 2 mm 24 Performance table for rapid design – Base mat NP and tacker system – PE-Xc pipes “Copex”, PE-RT pipes “Copert” and “Copipe” pipes, 14 x 2 mm, 17 x 2 mm 25 Performance table for rapid design – Dry-build system – “Copipe” pipes, 14 x 2 mm 26 Performance table for rapid design – Base mat NP-R system – PE-RT pipes “Copert”, 12 x 2 mm 26-27 Performance charts for different floor coverings – PE-Xc pipes “Copex”, PE-RT pipes “Copert” and “Copipe” pipes – Base mat NP and tacker system 28 Performance charts for different floor coverings – “Copipe” pipes – Dry-build system 29-30 Performance charts for different floor coverings – PE-RT pipes “Copert” – Base mat NP-R system 31 Stainless steel distributors/collectors “Multidis SF” for surface heating and cooling systems 32 Stainless steel distributor/collector “Multidis SFB” with presettable by pass for surface heating and cooling systems 2 33 Hydronic balancing of the heating circuits – Regulation with flow measuring and regulating device 34 Hydronic balancing of the heating circuits – Regulation with regulating inserts 35 Brass distributor/collector “Multidis SFI” for industrial surface heating and cooling systems 36 Flow temperature control of surface heating systems – Control unit “Regufloor H” and boiler connec tion system “Regumat F-130” 37 Weather guided flow temperature control of surface heating systems – Control unit “Regufloor HW” 38 Flow temperature control of surface heating systems – Control unit “Regufloor HX” with system sepa ration 39 “Cofloor” system extension for surface cooling – Control unit “Regufloor HC” for alternate oper ation of heating and cooling for all laying systems 40 “Cofloor” system extension for sur face cooling – Heating surface regulation for heating and cooling – Example of surface heating and cooling system 41 Heating circuit regulation of surface heating systems – Actuators and room thermostats – Wireless con trols 42 Accessories for stainless steel distributors/collectors – Double regulating and commissioning valves for hydronic balancing – Heat meter connection set 43 Accessories for stainless steel distributors/collectors – Differential pressure regulators for hydronic balancing – Heat meter connection set 44 Dwelling station “Regudis W-HTF”– Integration of surface heating and cooling 45 “Unibox TSH” / “Unibox T” / Unibox E T” / “Unibox E TC” – Individual room temperature control in surface heating systems 46 “Unibox RTL” / “Unibox E RTL” “Unibox plus” / “Unibox E plus” 47 “Unibox vario”, “Unibox E vario” 48 Application – Installation and assembly 49 Cabinets – Installation instruc tions/Dimension chart 50 Surface-mounted cabinets - Instal lation instructions/Dimension chart 51 Surface-mounted cabinets “Regu floor HX” – Installation instruc tions/Dimension chart 52-53 Sample form – “Cofloor” material list 54 Sample form – Pressure test record of the Oventrop surface heating and cooling system “Cofloor” according to EN 1264-4 55 Sample form – Heating up record of the “Cofloor” base mat, tacker and clamping rail system 56 Sample form – Heating up record of the “Cofloor” dry-build system 57 Sample form – Heating up record of the “Cofloor” base mat NP-R system 58 -107Illustrated list – “Cofloor” surface heating and cooling systems – Extract from the catalogue 2013 108 Advantages, service Summary ter ency... t e b for y effici g ener Surface heating and cooling: comfortable and economical The times when energy was wasted carelessly are over. Nowadays the maxim is “Save energy”. Not only because of the continuously rising cost for oil and gas, but also to avoid environmental pollution. This is why the surface heating and to an increasing extent the surface cooling are becoming more and more important when choosing the heating/cooling system for new buildings as well as for renovation projects. Comfort temperatures cannot only be achieved economically during heating periods but also during periods of alternate heating and cooling. Energy savings result from the fact that the heat in a surface heating system spreads evenly and that the flow temperature of the heating and cooling water does not differ that much from the room temperature (during heating periods approx. 35°C instead of 70°C and during cooling periods not below 16°C). Another advantage which, when combined with a modern heating and cooling generator, e.g. a low temperature or gross calorific boiler, heat pumps or cooled water from a well, reflects in the energy consumption. A further energy saving is made as temperatures can be reduced from the normal 22°C to 20°C without loosing the “comfort” feeling. Moreover, surface heating stirs up less dust than radiator systems and dry floors prevent the build-up of germs, mites and fungus which can cause allergies. Surface heating and cooling system “Cofloor”: practical and functional With the surface heating/cooling system “Cofloor”, Oventrop offers the specialist trade not only products of first class quality but also all components required for the economical installation of various laying systems. circuit at the distributor/collector is functioning correctly. This can only be achieved through hydronic balancing, i.e. the distribution of mass flow according to the heat demand of the whole system. Oventrop offers a wide-ranging complete programme of valves and controls, suitable for any surface heating system. This includes base mats, a tacker system (base mat rolls and folded boards), a clamping rail system, a dry-build system, edge isolating strips, stainless steel distributors/collectors, components for regulation and hydronic balancing, cabinets, pipes etc., all complying with standards, coordinated and in accordance with the latest technical developments. Regarding the heating pipes, the user may chose the PE-Xc pipe “Copex”, the composition pipe “Copipe” or the PE-RT pipe “Copert”. All pipes can be laid fast and easily by only one person. The composition pipe “Copipe” is also suitable for supply pipes and for the connection to heating or cooling generators and distributors/collectors. As is generally known, a surface heating system only works perfectly if hydronic balancing of the mass flow in the supply pipes and heating circuits was carried out correctly. A main factor for a trouble-free operation of surface heating and cooling systems is to ensure that the central flow temperature control in front of the distributor/collector and also the automatic individual room temperature control of each 3 Systems Base mat system NP For laying (45° diagonal laying pattern without auxiliary material) of 14 or 16 mm Oventrop PE-Xc pipes “Copex”, PE-RT pipes “Copert” or composition pipes “Copipe”. Size 1.00 m x 1.00 m with thermal and sound insulation made of expanded polystyrene, thermal conductivity group 040, types: - thickness 35 mm covered with a poly styrene foil, - thickness 11 mm covered with a poly styrene foil, - without thermal insulation, building material class B 2 according to DIN 4102. Simple and economical laying of pipes carried out by one person only due to the special geometric design of the nodules. Clean coverage of joints due to over lapping polystyrene foil. Tacker system Base mat roll or folded board made of expanded polystyrene according to DIN EN 16163, thermal conductivity group 045 or 040 for 30-2 mm, building material class B 2 according to DIN 4102, with laminated tissue foil, with imprinted laying screen (screen distance 50 mm), foil overlap on the edge, with adhesive strip on the opposite. Fixing of the Oventrop PE-Xc pipes “Copex”, PE-RT pipes “Copert” or composition pipes “Copipe” with plastic tacker hooks and tacker machine. Easily laid and trimmed even in areas with difficult access. Dry-build system Dry-build element 1000 x 500 x 25 mm made of expanded polystyrene according to DIN EN 16163, thermal conductivity group 035, building material class B 1 according to DIN 4102. For the simple installation on solid timber beam floors and wood flooring with the drybuild system (e.g. when renovating older buildings) or with heating screed according to DIN 18560 on polyethylene foil. The heat/cooling conducting strips allow an either spiral or serpentine patterned laying of the composition pipe “Copipe” 14 x 2 mm. (Oventrop recommends the use of “Copipe” pipes because of their minimal thermal expansion). The Oventrop dry-build system is also suitable for a wall heating or cooling installation. Clamping rail system Self-adhesive clamping rails made of polypropylene, clamping distance 50 mm, length 1 m, for fixing 14 or 16 mm heating pipes onto the insulation (base mats or folded boards). Advantage: laminated tissue foil will not be damaged by the clamping rail. The clamping rails are also suitable for the construction of a wall heating or cooling installation together with the Oventrop composition pipe “Copipe” laid in a serpentine pattern. 4 Systems Base mat system NP-R For laying (45° diagonal laying pattern without auxiliary material) of 12 mm Oventrop PE-RT pipes “Copert”. Size 1.00 x 1.00 m, made of moulded polystyrene foil, with adhesive layer on reverse. The perforation of the base mats allows a simple application and a safe bonding of the levelling compound and the existing ground. Tested minimum construction heights: - Knauf levelling compound Alphadur 430 min. 17 mm - PCI periplan min. 18 mm - Weber-Maxit weber.floor min. 18 mm - Knauf levelling screed 425 min. 21 mm Industrial system Components: - PE-Xc pipes “Copex” (20 x 2 mm and 26 x 3 mm) - Distributor/collector (of modular con struction for a maximum of 20 heating circuits and accessories) - Compression fittings (20 x 2 mm and 26 x 3 mm) For laying of industrial and commercial surface heating systems, e.g. on reinforcement steel mesh. 5 Pipes 1 Composition pipe “Copipe HSC” made of PE-RT/AL/PE-RT Sizes: 14 x 2.0 mm, 16 x 2.0 mm 20 x 2.5 mm, 26 x 3.0 mm Max. pressure and temperature: 6 bar at 90°C, 10 bar at 70°C 2 Composition pipe “Copipe HS” made of PE-Xc/AL/PE-Xc Sizes: 14 x 2,0 mm, 16 x 2.0 mm 20 x 2.5 mm, 26 x 3.0 mm Max. pressure and temperature: 10 bar at 95°C, 16 bar for cold water 1 3 PE-Xc plastic pipe “Copex” made of cross-linked polyethylene (PE-X), with oxygen barrier Sizes: 14 x 2.0 mm, 16 x 2.0 mm, 17 x 2.0 mm, 20 x 2.0 mm, 26 x 3.0 mm Max. pressure and temperature: 6 bar at 90°C, 10 bar at 60°C (8 bar at 70°C for 20 x 2.0 mm) 2 4 PE-RT plastic pipe “Copert” made of cross-linked polyethylene (PE-RT), with oxygen barrier Sizes: 14 x 2.0 mm, 16 x 2.0 mm, 17 x 2.0 mm, 20 x 2.0 mm Max. pressure and temperature: 6 bar at 70°C 3 4 Resistance R [Pascal/m] Resistance R [mbar/m] Flow of heating water mFluid [kg/s] Flow of heating water mFluid [kg/h] 5 6 5 Pressure loss chart for PE-Xc pipes “Copex” , PE-RT pipes “Copert” and composition pipes “Copipe” sized 14 x 2.0 mm, 16 x 2.0 mm, 17 x 2.0 mm and 20 x 2.0 mm. With flow velocity indication of the heating water. “Cofloor” base mat system for heating/cooling 1 The Oventrop base mat system “Cofloor” with its coordinated components allows a fast laying of the pipes by only one person. The Oventrop base mats NP-35 and NP-11 are a suitable thermal and sound insulation made of expanded polystyrene, thermal conductivity group 040, covered with a polystyrene foil, building material class B 2, which is laid directly onto concrete screed or, if required, onto the additional insulation. The special grid pattern (50 mm between the nodules) is suitable for 14 or 16 mm PEXc pipes “Copex”, PE-RT pipes “Copert” and composition pipes “Copipe”. The handy base mats have practically no wastage. They can be laid economically and easily in any room whether it is small with many angles or with a large surface area. Laying base mats in larger rooms starts in a corner opposite the entrance door. The outer rows of the base mats are connected like a press button closure. At the end of the room the base mats can be cut to size as required. Any off cuts can be used in the same order. By using the polyethylene foil of the edge isolating strip and the overlap of the base mat, the floor surface is completely covered and ready for the concrete or liquid screed to be laid. Therefore a sound bridge to the raw concrete flooring is avoided. 1 Several types of base mats are available with varying thickness of insulation: NP-35, NP-11 and the foil base mat NP-R (without thermal insulation made of polystyrene). 2 The nodules of the polystyrene foil (NP-35 and NP-11) are filled with polystyrene foam. This increases the firmness of the nodules for the pipe fixing and secures the heating or cooling pipes firmly. Improved sound insulation of the base mat with a thickness of 35-2 mm: 28 dB 2 7 Examples of installation 1 The handy base mats NP-35 (illustr.) and NP-11 are thermal and sound insulated. If required, additional insulation has to be considered, see notes on page 20. 2 The systematic laying begins by placing the edge isolating strip along the walls. The edge isolating strip has an additional bonded foil, allowing a sufficient sealing of the surface for use with concrete or liquid screed. 3 The tight fitting of the base mats at the edges is ensured through a continued grooved edging. Like a press button closure, the overlap is pressed onto the first row of nodules of the adjoining mat and thus closes the area off completely (most important when using liquid screed). 1 2 4 The strong structure of the nodules and the clear grid pattern of 50 mm allow a clean and simple fitting of the pipes by only one person with the calculated distance of the pipes being maintained. 5 The coil unwinder allows and easy and clean laying of the pipes on the mats. 6 In doorways and passages, an expansion strip separates individual floor areas from each other. A slit corrugated pipe sleeve protects the pipes where they cross over. 7 Having submitted the surface heating pipes to a pressure test, concrete can be laid. 3 4 5 6 8 7 “Cofloor” tacker system and clamping rail system for folded board or base mat roll for heating/cooling 1 The economical Oventrop “Cofloor” tacker and clamping rail systems for folded board and base mat roll consist of a folded board 2 x 1 m or a base mat roll 10 x 1 m for use with concrete or anhydrite liquid screed. The folded board and base mat roll are made of expanded polystyrene and are laminated with a tissue foil with an imprinted laying screen (screen distance 50 mm). One longitudinal edge of the folded board and of the base mat roll has a foil overlap and the opposite edge is equipped with an adhesive tape preventing the penetration of humidity into the underlying insulation when applying concrete or anhydrite liquid screed. The folded board and base mat roll are classed in the thermal conductivity group 045 and 040 for 30-2 mm, building material class B 2 according to DIN 4102 with a maximum load of 4 kN/m² and 5 kN/m² for 30-2 mm. The 14, 16 or 17 mm Oventrop PE-Xc plastic pipes “Copex”, PE-RT plastic pipes “Copert” as well as the composition pipes “Copipe” are fixed onto the folded board or base mat roll with tacker hooks or selfadhesive clamping rails made of polypropylene. The folded boards and base mat rolls are laid directly onto the concrete screed or, if required, onto the additional insulation. The Oventrop folded boards or base mat rolls are laid in the same manner as the base mats, starting in a corner of the room opposite the entrance door. Off cuts can be used in the same order which leaves minimum wastage. 1 The “Cofloor” folded boards, base mat rolls, tacker hocks or clamping rails allow an economical, quick and simple laying of all components. The imprinted laying screen makes it easy to lay the pipes either in a spiral or serpentine pattern. The tissue foil ensures a secure fixing of the tacker hooks and/or the clean fitting of the self-adhesive clamping rails. 2 3 2,3 Due to the imprinted 50 mm laying screen on the foil, Oventrop folded boards or base mat rolls reflect a clean and orderly picture of the pipework with 14, 16 or 17 mm PE-Xc pipes “Copex”, PE-RT pipes “Copert” or composition pipes “Copipe”. The clear lines of the laying screen make it very easy to tack the pipes in a straight line with the handy Oventrop tacker machine. 4 Self-adhesive clamping rails made of polypropylene, clamping distance 50 mm, for 14 or 16 mm PE-Xc plastic pipes “Copex”, PE-RT plastic pipes “Copert” or composition pipes “Copipe” . Length of rail 1 m; for fixing the pipe onto the insulation. Improved sound insulation of the base mat roll with a thickness of 20-2 mm, 26 dB 35-2 mm, 29 dB 30-3 mm, 29 dB 25-2 mm, 28 dB 30-2 mm, 28 dB 4 9 Examples of installation 1 Laying of the “Cofloor” system “folded board” starts at the edge isolating strip at the right hand side wall in the relevant room. The 100 x 200 cm folded board with the reinforced tissue foil allows a fast laying of the base. If required, an additional insulation should be considered (see page 20 for further details). 2 If liquid screed is to be used, then the edge isolating strip must be additionally sealed (e.g. using a tape gun with selfadhesive tape). 3 One longitudinal edge of the folded board and of the base mat roll has a foil overlap and the opposite edge is equipped with an adhesive tape which is covered with a plastic strip. 1 2 4 Laying the base mat roll (10 x 1 m). Material and process are identical to those used for the folded boards. 5 By using the Oventrop tacker machine, laying can be carried out economically by one single person. The 50 mm laying screen imprinted on the foil, helps to fit the pipes in clear and straight lines. The stability and strength of the tacker hooks and tissue foil ensure that the pipes are fixed securely. 6,7 The “Cofloor” clamping rail system (length = 1 m) with a self-adhesive strip for 14 and 16 mm pipes, allows a clean and fast pipe fixing without damaging the tissue foil. This also means that it is an additional advantage when using liquid screed. 3 4 6 5 10 7 “Cofloor” dry-build system for heating/cooling Accessories 1 Apart from the base mat system and the tacker system where wet concrete is used, Oventrop offers the “Cofloor” dry-build system. The components of the dry-build system are suitable for renovating old buildings as well as for new buildings. The Oventrop dry-build surface heating/cooling system can be combined with standard dry flooring elements (such as Fermacell boards) but also with normal concrete or liquid screed. The “Cofloor” dry-build basic element consists of 25 mm thick polystyrene foam. It serves as thermal insulation and at the same time as carrier for the individual drybuild heat/cooling conducting strips. The specific order of the grooves of the basic element allows the Oventrop 14 x 2 mm composition pipe “Copipe” to be laid either in a spiral or serpentine pattern. Other patterns are also possible. Oventrop recommends using the composition pipe “Copipe” as it has a lower expansion coefficient than the PE-Xc/PE-RT plastic pipes. A quiet operation within the heat/cooling conducting strips is therefore certain. The strips made of galvanised sheet steel with a thickness of 0.4-0.5 mm are the optimum heat/cooling conductor into the dry flooring elements or the concrete or liquid screed. The practical pre-punched breaks points of the strips (998 mm long) allow an optimum placement in any room. Advantages: -the installation of the Oventrop dry-build system “Cofloor” is without wastage and can be carried out by only one person -overall height is reduced compared to wet screeds -optimum heating/cooling output via the galvanised steel sheet strips and elbows -no delay in the building progress when dry flooring elements are installed -no warm up period is to be observed with dry flooring elements -the floor can be walked on immediately after installation 1 The Oventrop dry-build system “Cofloor” can be used for wall heating/cooling even when pipes are installed in a serpentine pattern. 2 Dry-build element made of expanded polystyrene (1000 x 500 x 25 mm) with a grooved pattern for fully fitting any room. 2 3 3 Heat/cooling conducting strips installed as 90° elbow for spiral patterned laying. 4 Installed heat/cooling conducting elbow where the pipe loops in a serpentine patterned layout. 4 11 Examples of installation 1 Installation of the heat/cooling conducting strips (998 x 122 x 0.4 mm) with prepunched break points in the grooves of the dry-build element. 2 Installation of the heat/cooling conducting elbows (110 x 245 x 0.5 mm) with squeeze fit design, allowing the pipes to be held in the elbow without tension. 3,4 Simple laying of the Oventrop composition pipe “Copipe” by just one person into the preformed channel of the heat/cooling conducting strips and elbows. 5 Edge isolating strip and pipe conduit for feeding pipe through the wall for dry-build system. 6 Cutting individual pipe channels into the infill channel, using the hot cutting machine. 1 2 7 Covering the installed pipes in the drybuild element with 0.2 mm polyethylene foil for separation purposes. Quick calculation/ Determination of required material: Required material for spiral patterned layout of composition pipe “Copipe” 14 x 2 mm: per m² dry-build element: 7.70 m heat/cooling conducting steel sheets*) Composition pipe “Copipe”*) ⩠ 4.00 m for laying distance 250 mm ⩠ 8.00 m for laying distance 125 mm 3 4 Required material for serpentine patterned layout of composition pipe “Copipe” 14 x 2 mm: per m² dry-build element: approx. 8.00 m heat/cooling conducting steel sheets*) deduct number/surface of heat/cooling conducting steel sheets where pipe loops (size of the heat/cooling conducting elbows 110 x 245 x 0.5 mm) Composition pipe “Copipe”*) ⩠ 4.00 m for laying distance 250 mm ⩠ 8.00 m for laying distance 125 mm Please note: *) These figures are only a guide and do not replace the exact layout and calcula tion with the Oventrop software “OVplan” 5 7 12 6 “Cofloor” dry-build system for heating/cooling with laminate flooring as layer for load distribution 1 The Oventrop “Cofloor” dry-build system is not only suitable for use with standard dry flooring elements (t = 25 mm); it can also be used in direct conjunction with heavy duty laminate flooring as autonomous layer for load distribution (for serpentine patterned layout). The requirements according to DIN 18560-2 “Constructional requirements” have to be fulfilled. Due to the lightweight construction of the system, the dry-build elements have to be bonded onto the bare floor. The instructions of the laminate manufacturers must be observed. 2 Illustration showing the floor construction of the dry-build system in conjunction with laminate flooring as layer for load distribution. 3 Thermal test report 1 4 Test report on cooling capacity 6 4 8 7 1 5 3 2 1 Floor construktion Bodenkonstruktion 22 Dry-build element Trockenbauelement 3 Heat conducting strip 3 Wärmeleitlamelle 4 Heat conducting elbow 4 Wärmeleitbogen 5 Composition pipe “Copipe” 14 x 2 mm 5 Edge "Copipe" Mehrschicht-Verbundrohr 14 x 2 mm 6 isolating strip 6 PE Randdämmstreifen 7 membrane 0,2 mm 87 Laminate flooring Abdeckfolie aus PE 0,2 mm 8 Laminatboden 2 3 4 13 “Cofloor” dry-build system for heating/cooling Wet-build system The large wall surfaces of a room are ideal for the installation of a heating or cooling system with composition pipes (e.g. “Copipe”). Wall heating or cooling systems are low temperature systems. The temperature of the heating medium or coolant is only slightly above or below the room temperature and most of the energy is radiated. With the Oventrop “Cofloor” wet-build wall heating and cooling system, the pipes are fixed under plaster. With a wet-build system, the pipes are fixed directly onto the wall or, if necessary, onto an additional insulation layer, using selfadhesive, extendable polypropylene clamping rails and suitable wall fixings. This type of construction is covered with suitable wall plaster and then with the chosen wall finish, i.e. wall paper, structural plaster, paint, tiles etc. Wall construction of a wet-build system with thermal insulation (outer wall) Brickwork Insulation Clamping rail Pipe Wall plaster Wall finish 1 A plaster reinforcement may be necessary, depending on the plastering system used. It has to be carried out in accordance with the manufacturer’s instructions. Plaster re-inforcements are textile inserts made of plastic or mineral fibres improving the tensile strength of the plaster and preventing cracks. Contrary to floor surfaces, wall surfaces do not represent a direct contact surface, so the surface temperature can be slightly higher during heating periods. For reasons of comfort it is, however, recommended not to exceed an average surface temperature of 40°C during heating periods. The maximum temperature load of the wall finish may reduce this limit. The maximum permissible flow temperatures contained within the instructions of the plaster manufacturers must be observed. As with underfloor heating, an incremental heating test has to be carried out for wall heating/cooling systems. This will confirm that it functions correctly but is not intended to dry the wall construction. Procedure and documentation must be carried out in accordance with the plaster manufacturer’s instructions. 1 Wall surface with thermal insulation 2 Wall surface without thermal insulation Wall construction of a wet-build system without thermal insulation (inner wall) 2 14 Brickwork Insulation Composition pipe Wall plaster Wall finish Practical example wall heating and cooling Wet-build system 1 Snap clamping rails together to the required length. Tear off foil. Bond clamping rails onto insulation board or wall and fix onto the brickwork/base with suitable wall fixings (dowel). (Max. laying distance between clamping rails: 80 cm – vertical) 2 Feed composition pipe “Copipe” from the supply of the distributor to the wall heating/cooling. Now, starting from the bottom, press the pipe into the clamping rails in a horizontal serpentine pattern. (Laying distance depending on the model is 10 – 20 cm.) 3 A space of 5 cm should be left at the edges for plastering (from the pipe edge to the end of the wall heating surface). The installation of a venting facility is recommended. 1 4 Lower edge connection of the wall heating system to the continuing pipework. Venting 2 3 Screed Bare floor Return Supply 4 15 “Cofloor” system for wall heating and cooling Dry-build system The large wall surfaces of a room are ideal for the installation of a heating or cooling system with composition pipes (e.g. “Copipe”). Wall heating or cooling systems are low temperature systems. The temperature of the heating medium or coolant is only slightly above or below the room temperature and most of the energy is radiated. With the Oventrop “Cofloor” dry-build wall heating and cooling system, the pipes with the conducting strips and elbows are integrated in the thermal insulation. Due to the large-surface covering of the dry-build elements, the conducting strips allow a transmission of the heat into the room via the wall finish. The dry-build elements serve as insulation and carrier for the conducting strips and elbows. The pre-punched break points of the strips allow an optimum covering of the wall surfaces. Wall construction of a dry-build system with thermal insulation (e.g. inner wall) Brickwork Battens for plaster work Insulation Pipe Conducting strip Dry-build element Dry-build board Wall finish Provided that no additional insulation is required, the dry-build elements are fixed directly onto the wall between wood battens for plaster work. If an additional insulation layer is required, it has to be fixed firmly onto the bare wall. The wall is normally covered with dry-build boards with a thickness of 12.5 cm which are fixed onto the battens. The dry-build boards are covered with the required wall finish (wall paper, structural plaster, paint, tiles, etc.). The dry-build wall heating and cooling systems reduces the time of construction. Due to the dry-build system, no humidity penetrates the wall. 1 Contrary to floor surfaces, wall surfaces do not represent a direct contact surface, so the surface temperature can be slightly higher during heating periods. For reasons of comfort it is, however, recommended not to exceed an average surface temperature of 40°C during heating periods. The maximum temperature load of the wall finish may reduce this limit. The maximum permissible flow temperatures contained within the instructions of the dry-build board manufacturers must be observed. As with underfloor heating, an incremental heating test has to be carried out for wall heating/cooling systems. This will confirm that it functions correctly but is not intended to dry the wall construction. Procedure and documentation must be carried out in accordance with the dry-build board manufacturer’s instructions. 1 Wall surface with thermal insulation 2 Wall surface without thermal insulation Wall construction of a dry-build system without thermal insulation (e.g. inner wall) 2 16 Brickwork Battens for plaster work Pipe Conducting strip Dry-build element Dry-build board Wall finish Practical example wall heating and cooling Dry-build system 1 Installation of the wood battens as support Fix the first layer of battens horizontally onto the wall at floor level and the second approx. 20-25 cm above the bare floor so that the pipes are not damaged when fixing the skirting boards e.g. Fix the next batten layers horizontally with a distance of 50 cm (corresponds to the width of the dry-build elements). Fix the dry-build elements onto the wall using a suitable adhesive. Finally push in the conducting strips and elbows. 2 Feed composition pipe “Copipe” from the supply of the distributor to the wall heating/ cooling system. Starting from the bottom, press the pipe into the strips in a horizontal serpentine pattern. (Laying distance depending on the model is 12.5 or 25 cm.) 1 Venting 3 Feed the return downwards behind the conducting elbows back to the distributor. The installation of a venting facility is recommended. 4 Lower edge connection of the wall heating system to the continuing pipework. 2 3 Screed Bare floor Return Supply 4 17 “Cofloor” base mat system NP-R for heating/cooling The “Cofloor” system is a water based surface heating/cooling system in conjunction with thin layered screed which can be used for new buildings and renovation projects. Together with the corresponding levelling compound, the system is laid directly onto the existing flooring or the bare floor as a compound construction. Levelling compounds are offered by several manufacturers and can be used for the Oventrop base mat system NP-R according to the manufacturer’s specifications. System components: - Base mat NP-R - Edge isolating strips - PE-RT pipe “Copert” 12 x 2 mm - Compression fittings “Ofix K” G 3/4 collar nut x 12 x 2 mm 1 Base mat NP-R with “Copex” pipe and liquid screed 2 Knauf Alphadur 430 Minimum cover 4 mm Overall height 17 mm 3 PCI periplan extra Minimum cover 5 mm Overall height 18 mm 4 Weber-Maxit weber.floor Minimum cover 5 mm Overall height 18 mm 5 Knauf levelling screed 425 Minimum cover 8 mm Overall height 21 mm Note: The manufacturer’s specifications of the levelling compound must be observed. - The overall height is related to a com pound construction on an existing floor ing or the bare floor. - In systems with additional insulation layers, the manufacturer’s specifications of the levelling compound must be strictly observed (for instance regarding an in crease of the minimum covering) - The overall height does not include the top floor covering. 1 Existing base (screed, tiles etc.) 2 Existing base (screed, tiles etc.) 3 Existing base (screed, tiles etc.) 4 6 18 Existing base (screed, tiles etc.) 5 6 Base mat NP-R with “Copert” pipe and liquid screed “Cofloor” system industry for heating/cooling 1 Surface heating and cooling systems for commercial and industrial buildings are becoming more and more important. The advantages of surface heating and cooling systems in residential buildings can also be used for industrial buildings. Oventrop offers high quality system components for a professional installation of the industrial “Cofloor” system. 2 System components: 1 Brass distributor/collector “Multidis SFI” of modular construction, extendable up to a maximum of 20 heating circuits 2Cap for closing the flow distributor and return collector 3Console for fixing the brass distributor/collector “Multidis SFI” 4 Ball valve “Optiflex” for filling and venting 5 Ball valve “Optibal” for the isolation of the flow distributor and return collector 6 Compression fittings “Cofit S” 20 x 2 mm x G 1 collar nut 20 x 3 mm x G 1 collar nut for the connection of the PE-Xc pipes “Copex” to the distributor/collector 7,8Composition pipe “Copipe” and press fittings “Cofit P” for a quick and safe connection of the distributor/collector on the riser side 9 PE-Xc pipe “Copex” Diffusion tight pipe for the professio nal installation in the Oventrop industrial “Cofloor” system 3 Industrial hall 4 Distributor/collector “Multidis SFI” 1 5 4 7, 8 3 2 5 7, 8 4 1 2 3 6 9 2 4 19 Floor construction/Standard constructions Base mat, tacker and clamping rail system hhBC hhES hhD I hhZAI 1 2 hhBC hhES hhD I hhZAI 3 4 hhD I hhZAI 6 Effective thickness of insulation layer: 35 mm (both systems) Thermal conductivity group: 040 base mat NP-35 045 base mat roll/folded board Sound absorption: 28 dB base mat NP-35 29 dB base mat roll/folded board Overall height: 54 mm base mat NP-35 35 mm base mat roll/folded board Elasticity under pressure: 2 mm base mat NP-35 3 mm base mat roll/folded board Max. load: 5 kN/m² base mat NP-35 4 kN/m² base mat roll/folded board Screed volume (both systems) with a pipe covering of: 45 mm (approx. 65 mm screed): approx. 60 l/m² 30 mm (approx. 50 mm screed): approx. 45 l/m² 1,2 Underfloor heating above a heated room Insulation layer according to DIN EN 1264-4 with base mat, base mat roll or folded board: 35 mm Thermal resistivity: R ≥ 0.75 (m²K)/W hhBC hhES 5 The EN 1264-4 standard and the Energy Saving Directive describe the minimum requirements regarding the thermal insulation of surface heating systems. Higher demands can be defined by the specifying engineer. The following standard constructions of the surface heating system “Cofloor” with the base mat NP-35, the base mat roll or the folded board as pipe backing, thermal and sound insulation derive from this. 3,4 Underfloor heating above unheated rooms, rooms heated at irregular intervals or on flooring in direct contact with the ground Insulation layer according to DIN EN 1264-4 with base mat, base mat roll or folded board: 35 mm and expanded polystyrene, thermal conductivity group 040: 20 mm Thermal resistivity: R ≥ 1.25 (m²K)/W 5,6 Underfloor heating of a flooring with outside air from below Insulation layer according to DIN EN 1264-4 with base mat, base mat roll or folded board: 35 mm and expanded polystyrene, thermal conductivity group 040: 50 mm Thermal resistivity: R ≥ 2.0 (m²K)/W Sealing of buildings according to DIN 18195 below the insulation layer: approx. 2 mm Example of a floor construction according to points 3, 4 (valid for both systems): hC = Floor covering, e.g. 10 mm hS = Screed, e.g. +65 mm hI = Insulation layer +35 mm hAI = Additional insulation +20 mm Overall height, e.g. 130 mm 20 Floor construction Standard constructions Dry-build system Using the dry-build system as pipe backing and thermal insulation, the following standard construction of the “Cofloor” surface heating is derived from the DIN EN 1264-4 standard and the Energy Saving Directive. hhB C hhES hhD I 1 1,2 Underfloor heating above a heated room Insulation layer according to DIN EN 1264-4 with dry-build element: 25.0 mm and expended polystyrene 035 DEO: 10.0 mm Thermal resistivity: R ≥ 0.75 (m²K)/W 2 hhBC hhES hhDI hhZAI 3 4 hhB C hhE S hD h hZI hAI 5 Thickness of dry-build element: 25.0 mm Effective thickness of insulation layer: 17.5 mm Thermal conductivity group: 035 Max. load (dry-build element): 60 kN/m² Construction height of dry flooring elements: 25.0 mm 3,4 Underfloor heating above unheated rooms, rooms heated at irregular intervals or on flooring in direct contact with the ground Insulation layer according to DIN EN 1264-4 with dry-build element: 25.0 mm and expended polystyrene 035 DEO: 30.0 mm Thermal resistivity: R ≥ 1.25 (m²K)/W 5,6 Underfloor heating of a flooring with outside air from below Insulation layer according to DIN EN 1264-4 with dry-build element: 25.0 mm and expended polystyrene 035 DEO: 55.0 mm Thermal resistivity: R ≥ 2.0 (m²K)/W Sealing of buildings according to DIN 18195 below the insulation layer: approx. 2 mm Example of a floor construction according to points 3, 4: hC = Floor covering, e.g. 10 mm hS = Screed, e.g. +25 mm hI = Insulation layer +25 mm hAI = Additional insulation +20 mm Overall height, e.g. 90 mm 6 21 Floor construction Standard constructions Base mat NP-R and industry systems 1,2 Underfloor heating above a heated or unheated room without insulation layer Together with the corresponding levelling compound, the system is laid directly onto the existing flooring or the bare floor as a compound construction. - The manufacturer’s specifications of the levelling compound must be observed. - The overall height is related to a com pound construction on existing flooring or the bare floor. - In systems with additional insulation layers, the manufacturer’s specifications of the levelling compound must be strictly observed (for instance regarding an in crease of the minimum covering). 1 2 3 4 22 3,4 Industrial floor heating in direct contact with the ground The brass distributors/collectors “Multidis SFI” are used for the connection of heating/cooling circuits in industrial surface heating and cooling systems. The floor construction for the individual projects is specified by the production engineer and the structural engineer. Performance table for the rapid design Base mat NP and tacker system PE-Xc pipes “Copex”, PE-RT pipes “Copert” and “Copipe” pipes, 14 x 2 mm 23 Performance table for the rapid design Base mat NP and tacker system PE-Xc pipes “Copex”, PE-RT pipes “Copert” and “Copipe” pipes, 16 x 2 mm, 17 x 2 mm 24 Performance table for the rapid design Dry-build system “Copipe” pipes, 14 x 2 mm 25 Performance charts for different floor coverings PE-Xc pipes “Copex”, PE-RT pipes “Copert” and “Copipe” pipes Base mat NP and tacker system 200 Verlegeabstand Laying distance in mm mm 50 100 150 200 250 300 Performance chart for RλC = 0.00 (m²·K)/W No floor covering, concrete, calcium sulphate or anhydrite screed, pipe covering 45 mm 180 Heat flow density qq [W/m²] Wärmestromdichte [W/m2] 160 140 Grenzkurve Limiting curve Randzone Fringe area 120 100 Grenzkurve Limiting curve Aufenthaltszone Residential area und Bad bathroom 80 60 40 20 0 0 10 20 30 40 50 60 70 80 Heizmittelübertemperatur ΔΘH ΔΘ [K] Heating medium excess temperature Fluid [K] 200 Verlegeabstand Laying distance in mm mm 50 100 150 200 250 300 Performance chart for RλC = 0.02 (m²·K)/W Floor covering: e.g. tiles, concrete, calcium sulphate or anhydrite screed, pipe covering 45 mm 180 Heat flow density q Wärmestromdichte q [W/m²] [W/m2] 160 140 Grenzkurve Limiting curve Randzone Fringe area 120 100 80 Grenzkurve Limiting curve Aufenthaltszone Residential area und Bad 60 bathroom 40 20 0 0 10 20 30 40 50 60 70 80 [K] Fluid [K] Heizmittelübertemperatur ∆ΘH ΔΘ Heating medium excess temperature 200 Laying distance Verlegeabstand inmm mm in 50 100 150 200 250 300 Performance chart for RλC = 0.05 (m²·K)/W Floor covering: e.g. parquet, concrete, calcium sulphate or anhydrite screed, pipe covering 45 mm 180 2 Wärmestromdichte ] Heat flow density qq [W/m [W/m²] 160 140 Grenzkurve Limiting curve Randzone Fringe area 120 Information regarding limiting curves: The following is valid for fringe areas: 100 ΘF, max - Θi = 15 K 80 The following is valid for residential areas and bathrooms: Grenzkurve Limiting curve Aufenthaltszone Residential area und Bad bathroom 60 ΘF, max - Θi = 9 K 40 Max. surface temperatures: ΘF. max 20 Fringe areas (max. width 1 m): 35°C Residential areas: 29°C Bathrooms:33°C 0 0 26 10 20 30 40 50 60 70 Heizmittelübertemperatur ∆ΘH [K] Heating medium excess temperature ΔΘFluid [K] 80 Performance charts for different floor coverings PE-Xc pipes “Copex”, PE-RT pipes “Copert” and “Copipe” pipes Base mat NP and tacker system 200 Laying distance Verlegeabstand in in mm mm 50 100 150 200 250 300 Performance chart for RλC = 0.10 (m²·K)/W Floor covering: e.g. carpet, concrete, calcium sulphate or anhydrite screed, pipe covering 45 mm 180 Heat flow density qq [W/m²] Wärmestromdichte [W/m2] 160 Limiting curve Grenzkurve Randzone Fringe area 140 120 100 Limiting curve Grenzkurve Aufenthaltszone Residential area und Bad bathroom 80 60 40 20 0 0 10 20 30 40 50 60 70 80 [K]Fluid [K] Heizmittelübertemperatur ∆ΘHΔΘ Heating medium excess temperature Laying distance Verlegeabstand in mm mm 50 100 150 200 200 250 180 300 Grenzkurve Limiting curve Randzone Fringe area 2 Heat flow density q [W/m²] Wärmestromdichte q [W/m ] 160 Performance chart for RλC = 0.15 (m²·K)/W Floor covering: e.g. thick pile carpet, concrete, calcium sulphate or anhydrite screed, pipe covering 45 mm 140 120 100 Grenzkurve Limiting curve Aufenthaltszone Residential area und Bad bathroom 80 60 40 20 0 0 10 20 30 40 50 60 Heizmittelübertemperatur ∆ΘHΔΘ [K]Fluid [K] Heating medium excess temperature 70 80 Information for all performance charts: Due to minimal deviations, the performance charts show average values. Therefore surface heating systems with PE-Xc pipes “Copex”, PE-RT pipes “Copert” and composition pipes “Copipe” sized 14 x 2 mm, 16 x 2 mm and 17 x 2 mm can be calculated. 27 Performance charts for different floor coverings “Copipe” pipes Dry-build system Bodenbelagswiderstand Floor covering resistance 2 ininmm² K/W K/W Performance chart for laying distances of 125 mm 2 Wärmestromdichte ] Heat flow density q [W/m [W/m²] Grenzkurve Limiting curve Fringe area Randzone Floor covering: - no floor covering: RλC = 0.00 (m²K)/W - e.g. tiles: RλC = 0.02 (m²K)/W - e.g. parquet: RλC = 0.05 (m²K)/W - e.g. carpet: RλC = 0.10 (m²K)/W - e.g. thick pile carpet: RλC = 0.15 (m²K)/W 25 mm Fermacell dry flooring element Grenzkurve Limiting curve Residential area Aufenthaltszone bathroom und Bad ∆ΘHΔΘ [K]Fluid [K] HeatingHeizmittelübertemperatur medium excess temperature Bodenbelagswiderstand Floor covering resistance m2K/W in m² K/W Performance chart for laying distances of 250 mm Wärmestromdichte [W/m2] Heat flow density qq [W/m²] Floor covering: - no floor covering: RλC = 0.00 (m²K)/W - e.g. tiles: RλC = 0.02 (m²K)/W - e.g. parquet: RλC = 0.05 (m²K)/W - e.g. carpet: RλC = 0.10 (m²K)/W - e.g. thick pile carpet: RλC = 0.15 (m²K)/W 25 mm Fermacell dry flooring element Grenzkurve Limiting curve Randzone Fringe area Grenzkurve Limiting curve Aufenthaltszone Residential area bathroom und Bad 28 Heizmittelübertemperatur ∆ΘΔΘ Heating medium excess temperature H [K] Fluid [K] Performance charts for different floor coverings PE-RT pipes “Copert” Base mat NP-R system Heat flow density in Wm2 Pipe distance RA = 0.050 m Heating medium excess temperature in K Limiting curve dT:9K Limiting curve dT:15K Pipe distance RA = 0.050 m Heat flow density in Wm2 Pipe distance RA = 0.075 m Heating medium excess temperature in K Limiting curve dT:9K Limiting curve dT:15K Pipe distance RA = 0.075 m Heat flow density in Wm2 Pipe distance RA = 0.100 m Heating medium excess temperature in K Limiting curve dT:9K Limiting curve dT:15K Pipe distance = 0.100 m 29 Performance charts for different floor coverings PE-RT pipes “Copert” Base mat NP-R system Heat flow density in Wm2 Pipe distance RA = 0.150 m Heating medium excess temperature in K Limiting curve dT:9K Limiting curve dT:15K Pipe distance RA = 0.150 m Heat flow density in Wm2 Pipe distance RA = 0.200 m Heating medium excess temperature in K Limiting curve dT:9K Limiting curve dT:15K Pipe distance RA = 0.200 m Heat flow density in Wm2 Pipe distance RA = 0.250 m Heating medium excess temperature in K Limiting curve dT:9K Pipe distance RA = 0.250 m 30 Limiting curve dT:15K Stainless steel distributors/collectors “Multidis SF” for surface heating and cooling system The Oventrop stainless steel distributors/ collectors “Multidis SF” allow a central distribution of the heating or cooling water to the different circuits of each dwelling unit. The Oventrop distributors/collectors are designed for surface heating and cooling systems with circulation pump. The supply and the return pipe may be connected either on the left or right hand side. The brackets allow the fixing of the distributor/collector in the cabinet or directly onto the wall. When using a heat meter, its lengths have to be taken into consideration when choosing the cabinet. To enlarge the depth of the cabinet, the frame and the door have to be pulled out. 1 The ball valve DN 25 with temperature sensor connection M 30 x 1, item no. 140 67 08, can be used at the supply of the stainless steel distributor/collector “Multidis SF”. Hydronic balancing of the installation is carried out with the help of the integrated inserts of the return collector. 2 Actuator 3 Item no. Outlets Length L Length with ball valves e. g. 140 64/65 83 140 43 52 2 190 mm 263 mm 140 43 53 3 240 mm 313 mm 140 43 54 4 290 mm 363 mm 140 43 55 5 340 mm 413 mm 140 43 56 6 390 mm 463 mm 140 43 57 7 440 mm 513 mm 140 43 58 8 490 mm 563 mm 140 43 59 9 540 mm 613 mm 140 43 60 10 590 mm 663 mm 140 43 61 11 640 mm 713 mm 140 43 62 12 690 mm 763 mm 1 Stainless steel distributor/collector “Multidis SF” with integrated flow measuring and regulating devices 0-5 l/min. in the flow distributor. As for the distributor/collector, item no. 140 43, the calculated flow rate is set at the handwheel of the flow measuring and regulating device. The set value can be read off the viewing glass with scale (0-5 l/min.). Each heating/cooling circuit can be isolated without modification of the set flow rate which means that the set flow rate is re-stored after reopening an isolated heating/cooling circuit. The functions “setting” and “isolation” are thus autonomous. 2 Stainless steel distributor/collector “Multidis SF” with integrated regulating inserts in the flow distributor. As for the distributor/collector, item no. 140 45, regulation is carried out according to a chart (see technical information). The calculated flow rate is set at the hidden stem of the regulating insert. A reproducible presetting is possible. Oventrop offers a calculation programme for the design of a surface heating system with composition pipe “Copipe”. The valve inserts M 30 x 1.5 in the return collector which are convertible to thermostatic operation allow the individual room temperature control prescribed in the Energy Saving Directive. The Oventrop electrothermal actuators and room thermostats or thermostats with remote control which are available as accessories, are used for this purpose. 3 Dimensions “Multidis SF” 31 Stainless steel distributor/collector “Multidis SFB“ with presettable bypass for surface heating and cooling systems 1 Stainless steel distributor/collector “Multidis SFB” with heating circuit valves with presettable bypass and integrated regulating inserts in the flow distributor. The minimum flow which can be set via the bypass at the heating circuit valve guarantees a perfect operation of heat pumps and a basic heat load of the underfloor heating (no cooling down). As for the distributor/collector, item no. 140 44, regulation is carried out according to a chart (see technical information). The calculated flow rate is set at the hidden stem of the regulating insert. A reproducible presetting is possible. Oventrop offers a calculation programme for the design of a surface heating system with composition pipe “Copipe”. The valve inserts M 30 x 1.5 in the return collector which are convertible to thermostatic operation allow the individual room temperature control prescribed in the Energy Saving Directive. The Oventrop electrothermal actuators and room thermostats or thermostats with remote control which are available as accessories, are used for this purpose. 2 Illustrated section bypass valve 1 2 32 Hydronic balancing of the heating circuits Regulation with flow measuring and regulating device As with any heating system, a hydronic balance according to DIN 18380 is also required for the surface heating system. Regulation of the surface heating circuit is carried out at: Stainless steel distributor/collector “Multidis SF”, item no. 140 43 52 to 140 43 62, via the flow measuring and regulating devices at the flow distributor. Setting is carried out whilst the circulation pump is in operation. 1 3 2 4 All valves of the heating circuit are to be fully open. 1Lift the locking ring until it clicks into position. 2Wind up locking cap. 3Set the calculated flow rate by turning the red handwheel of the first flow measuring and regulating device. The set value can be read off at the red indicator ring inside the viewing glass. The scale shows values between 0 and 5 l/min. Carry out setting of all heating circuits. The first values are checked and readjusted if required. 4With the setting being completed, close locking cap until stop. Protect setting of the flow measuring and regulating de vices by pushing the locking ring down until it clicks into position. Isolation and opening Each heating circuit can be isolated without modification of the set flow rate which means that the set flow rate is restored after reopening an isolated heating/cooling circuit. The functions “setting” and “isolation” are thus autonomous. 1 Isolation: The heating circuit is closed by turning the red handwheel clockwise until stop. 2 Opening: Turn the red handwheel anticlockwise until stop. The flow measuring and regulating device is opened and the set flow rate is restored. 33 Hydronic balancing of the heating circuits Regulation with regulating inserts Regulation of the surface heating circuit is carried out at: Stainless steel distributor/collector “Multidis SF”, item no. 140 45 52 to 140 45 62 and Stainless steel distributor/collector “Multidis SFB, item no. 140 44 52 to 140 44 62 SW 5 via the regulating inserts at the return collector: 1Unscrew black cap, use an Allen key (size 5) if necessary. 1 2Close regulating stem by turning the Allen key (size 5) clockwise. Then, open regulating stem to the calcu lated presetting by turning it anticlockwise. (Example: Calculated presetting PSR = 2.5 – open stem by 2.5 turns, see pressure loss chart) 2 3Turn black setting screw clockwise with an Allen key (size 6) up to the regulating stem. This way, the setting can be easily located again, if for instance the heating circuit is closed at a later time by use of the regulating stem. SW 6 4Replace black cap and tighten with an Allen key (size 5) if necessary. Repeat the same process for all heating circuits. 4 Pressure loss ∆p Druckverlust ∆p [mbar] [mbar] Umdrehungen Turns 1 1.5 2 2.5 3 3.5 4 4.5 5 3 3 2 2 10 8 2 10 8 6 4 4 3 3 2 2 ma x. 6 4 10 8 10 8 6 6 4 4 3 3 2 2 1 0.8 10 8 0.6 6 0.4 4 0.3 1 2 3 4 6 8 10 2 3 4 6 8 10 2 2 3 4 6 8 10 3 Flow of heating water mFluid [kg/h] 34 3 3 2 Druckverlust Pressure loss∆p ∆p[Pascal] Pascal 3 Pressure loss chart for regulating inserts at the return collector of the stainless steel distributor/collector “Multidis SF”. Valve inserts of the flow distributor fully open. Brass distributor/collector “Multidis SFI“ for industrial surface heating and cooling systems Surface heating and cooling systems for commercial and industrial buildings are becoming more and more important. The ceiling heights of these buildings are usually very high and therefore an even and economical distribution of the required temperature is needed. Utilising the large surface area together with a favourable vertical temperature profile fulfils this demand. The integration of the surface heating system within the ground floor allows an interior design that is free and flexible. Conventional visible heating systems have to be cleaned and serviced regularly, but industrial surface heating systems do no require individual maintenance. Surface heating in commercial and industrial buildings is therefore a heat distribution system which is economical and energy efficient and with technical effort it can also be used for cooling. 1 The brass distributors/collectors “Multidis SFI” allow a central distribution of the heating or cooling water to the different circuits of an industrial surface heating/ cooling system. It is recommended to equip the distributors/collectors with ball valves DN 50. They allow the isolation of the supply and return pipe, e.g. for maintenance work. Consoles with pipe clamps (including sound insulation supports) allow a fixing of the distributor/collector onto the wall. The ball valve at the flow distributor and the regulating valve at the return collector allow the isolation of each heating circuit. 1 “Optiflex” ball valve Ball valve Distributor/collector for 4 circuits Console Distributor/collector for 4 circuits Cap 2-fold 2 Summary with system components Five different distributor modules with two to six heating circuit connections allow an individual combination of up to 20 circuits. The individual modules are interconnected with flat seals. The distributor/collector ends are closed with plugs. 3 PE-Xc plastic pipes “Copex” sized 20 x 2mm and 26 x 3 mm can be connected to the heating circuit connections of the brass distributor/collector “Multidis SFI” with corresponding compression fittings. The pipes are made of cross-linked polyethylene and are oxygen tight according to DIN 4726. “Optiflex” ball valve Ball valve The sheltered oxygen barrier protects the PE-Xc plastic pipes “Copex” against damages on site. 4 Hydronic balancing of the individual surface heating circuits has to be carried out in accordance with the VOB DIN 18380 standard. Regulation is carried out at the regulating valves integrated in the return collector of the “Multidis SFI”. 2 Valve stem PE-Xc Cap Bonding agent Oxygen barrier Bonding agent PE-Xc 4 3 35 Flow temperature control of surface heating systems Control unit “Regufloor H” and boiler connection system “Regumat F-130” Economy and comfort of a surface heating system can only be achieved if the correctly calculated pipe layout and floor construction is adhered to. Moreover, a temperature and flow control of the heating medium adapted to the surface heating must be taken into consideration. The main points of the regulation are the provision of a permissible flow temperature of the heating medium (this should be separate from the boiler regulation) and the distribution of mass flow in the individual heating circuits of the stainless steel distributor/collector. 1 Control unit “Regufloor H” Fixed value control unit for the connection to the stainless steel distributors/collectors “Multidis SF” for surface heating which also supply a radiator circuit. The unit regulates the flow temperature of the heating medium to a constant value (fixed value control) by adding some of the return flow water of the collector with a temperature controller with contact sensor and a three-way valve. Control range Max. operating temperature Max. operating pressure kvs value 20-50°C 50°C 6 bar 4.0 The medium in the heating circuits of the surface heating system is circulated by an electronically controlled pump. To protect the surface heating against overheating, for instance in case of failure of the temperature controller, the control unit is equipped with a module which switches the pump off. 1 2 The advantage of the control unit “Regufloor H” is the facility to integrate the flow tem-perature control of a surface heating into the heating circuit of a radiator system. The illustration displays the connection to the supply and return of the radiator system. 3 Flow temperature control can be carried out directly at the heating generator by using the Oventrop boiler connection system “Regumat F-130”. Flow temperature control is carried out by a temperature controller with immersion sensor and a three-way valve. By using this solution, the whole circuit of a heating system can be operated with the flow temperature adapted to the surface heating. 2 3 36 Weather guided flow temperature control of surface heating systems Control unit “Regufloor HW” 1 The “Regufloor HW” unit is used in surface heating systems to control the flow. Regulation of the flow temperature is weather guided, i.e. it depends on the outside temperature up to an adjustable maximum. This way, the maximum permissible flow temperature (e.g. 45°C) for the surface heating can be maintained. The heating circuit controller “Regtronic RH-B“ of the “Regufloor HW“ controls the position of the three-way diverting valve via an electromotive actuator and thus the flow temperature. This is dependent on the temperature measured by the outdoor sensor and the set heating curve of the heating circuit controller. The pump control is also weather guided, i.e. it is switched on during heat demand and operation of frost protection. Individual time profiles for switching from day- to night time operation can be programmed for each day (Mo-Su). Some installations may call for the control of further functions. The heating circuit controller “Regtronic RH-B” offers a free choice of additional functions (e.g. potable hot water preparation, re-loading, solid fuel boiler, circulation, thermal disinfection etc.). 2 Components of the control unit “Regufloor HW” 1 Control unit with three-way diverting valve and pump 2 Angle pattern adapter 3 Electromotive actuator, 230 V, 3 point control 4 Mounting set 5 Foil bag with two flat seals 6 Electric pipe contact safety switch with cabling, plug-in connector and pump plug 7 Fastening strap for electric pipe contact safety switch 8 Heating circuit controller “Regtronic RH-B” 9 Fixing plate for heating circuit controller 1 3 System illustration of a variable tempera ture circuit 2 1= Heating circuit controller “Regtronic RH-B” S1= Flow temperature sensor variable temperature circuit (3) AF= Outdoor sensor (2) R 2/R3= Actuator mixing valve (4) R5= Pump variable temperature circuit (5) 6 = “Regufloor HW” (includes “Regtronic RH B”) 3 37 Flow temperature control of surface heating systems Control unit “Regufloor HX“ with system separation Years of experience have shown that unfavourable conditions in surface heating systems with plastic pipes may lead to corrosion problems caused by a penetration of oxygen. In pure radiator systems, such corrosion problems normally do not entail problems as they may deposit in a number of stabilization zones. In surface and especially underfloor heating systems, such deposits could impair the flow behaviour in the underfloor circuit. Malfunctions or even a breakdown of the circuit could be a result. 1 The heat exchanger of the control unit “Regufloor HX” divides the system into a primary and secondary circuit. The primary circuit is the heating system and the secondary circuit is the surface heating circuit. This way, surface heating circuits with pipes without oxygen barrier can be connected. These can be found in old installations or, system related, in new installations. Due to the separation, a penetration of oxygen from the surface heating circuit into the boiler circuit is avoided. The other way round, a penetration of possible corrosion products from the boiler circuit into the surface heating circuit and thus a silting-up of the pipes is also avoided. 1 The regulating valve on the primary side serves to control the set flow temperature. The temperature is detected with the help of an immersion sensor on the secondary side. The Grundfos pump “ALPHA” electronically controls the pump output according to the current heating water demand. Due to its bronze body, the pump is corrosion resistant. 2 Control unit “Regufloor HX” for flow temperature control in surface heating systems and for the separation of heating circuits into a primary and a secondary circuit in combination with the stainless steel distributors/collectors, item no. 140 43 and 140 45 consisting of: 2 3 38 Connection fittings, regulating valve, temperature controller with immersion sensor, heat exchanger, pressure gauge, diaphragm safety valve, diaphragm expansion tank, electronically controlled pump. Installation is carried out on the left hand side of the distributor/collector. 3 Installation example Control unit “Regufloor HX” with stainless steel distributor/collector in a surfacemounted cabinet. “Cofloor” system extension for surface cooling Control unit “Regufloor HC” for alternate operation of heating and cooling for all laying systems The systems “Base mat”, “Tacker”, “Drybuild” and “Clamping rail” are also suitable to generate a comfortable room temperature on warmer days of the year, when cooling water rather than heating water is fed through the pipework. The term “thermal comfort” for room cooling is explained further in DIN 1946 part 2. It is also described as soft or quiet cooling. This cooling system is not accompanied by draughts, high air movements, dust generation or high noise levels typical of the classic air cooling methods. In addition, the energy exchange between humans and a cooling surface is through radiation, which is similar to the thermal balance of human beings. 1 If the system is operated alternately with heating or cooling water, then the permitted flow temperature must be checked for the surface heating as well as for the surface cooling operation. Oventrop offers the control unit “Regufloor HC” for this purpose, which will keep the temperature of the medium at a constant set value even during cooling operation by mixing some return flow water. The three-way valve is operated here by an electromotive actuator 24 V (0-10 V) which receives its signals for heating and cooling from an electronic room thermostat. 2 The flow temperature regulating set for outside temperature guided heating and cooling via the corresponding surface heating and cooling systems enables an automatic changeover from heating to cooling for each application. Flow temperature regulating set consisting of: Climate controller heating/cooling Outdoor sensor Flow temperature sensor Room humidity measuring transducer Memory stick Electrothermal actuator Electromotive actuator Electric sensor attached to pipe 1 2 3 3 The controller heating/cooling is designed for a universal application in heating and cooling systems, e.g. for flow temperature control in surface heating and cooling systems. With integrated measuring, control and timed function via two PI controllers and preset parameters for an easy initial operation. The remote control can be used for certain applications (remote control of the operating mode, correction of the nominal values and setting of the clock). 4 The room humidity measuring transducer calculates the dew point of the air humidity. In connection with the controller heating/ cooling, it avoids condensation of the pipework and chilled surfaces. 4 39 “Cofloor” system extension for surface cooling Heating surface regulation for heating and cooling Example of surface heating and cooling system Even in surface cooling systems, the Energy Saving Directive calls for automatic devices allowing an individual room temperature control. For this purpose, the actuators mounted on the stainless steel distributors/collectors receive their signals from electronic room thermostats which are suitable for switching over from heating to cooling operation. Outdoor sensor 1153051 Connection system in the underfloor heating distributor/collector 1152045 230 VAC 6 channels Heating/cooling Controller – Heating/cooling 1153041 C/O Contact sensor N/R 1152050 Conversion valve Heating/cooling Underfloor heating distributor/collector Room humidity measuring transducer 1141960 Room thermostat Heating/cooling 1152063 Thermal actuator 1012485 Dew point control 1141951 Temperature Room thermostat Heating/cooling 1152063 Room thermostat Room thermostat Heating/cooling Heating/cooling 1152063 1162063 Bedroom 2 40 Children’s room Bathroom 1 3 The switch-over signal is also transmitted to the connection system and to the corresponding room thermostats. Furthermore, a dew point control can be used to protect the chilled surfaces from condensation. 2 The room thermostat heating/cooling is used for individual room temperature control. It has one entry for the operating mode “changeover from heating or cooling”. 3 The connection system is mounted in the cabinet of the surface heating/cooling and serves the distribution of electric signals and the power supply of the room thermostats and actuators. Humidity Living room Switch Dew point activation 1 The changeover from heating to cooling is carried out via the controller heating/cooling. It is, amongst others, connected to the outdoor sensor, the flow temperature sensor as well as the room humidity measuring transducer. The required room temperature is calculated with the help of the measured values of these system components and is controlled via the electromotive actuator. The controller heating/cooling also transmits the operating mode “changeover from heating or cooling” to the electrothermal actuator for the integration of the heating or cooling generator. Heating cicuit regulation of surface heating systems Actuators and room thermostats Wireless controls The Energy Saving Directive calls for a central flow temperature control of the heating medium (e.g. via the control unit “Regufloor”) and for an individual selfacting room temperature control e.g. with room thermostats and actuators. Such regulating systems even out any temperature differences (e.g. short opening of a window). The Oventrop room thermostats and actuators fulfil these requirements. Wired and wireless devices are available for this purpose. The wired items are regulating components which work as two point (opened/ closed) or proportional (0-10 V) actuators. 1 2 1 Room thermostat or room thermostatclock 230 V or 24 V with thermal actuator 230 V or 24 V for room temperature control via the individual heating circuits. By using the room thermostat-clock, time controlled temperature changes can be set. 2 Distributor/collector “Multidis SF” inside a cabinet with mounted electrothermal actuators. The wired connection to the room thermostats is made via a plug-in rail which is situated above the distributor/collector. 3 4 3,4 The wireless individual room temperature control is carried out with a room thermostat or a room thermostat-clock with wireless transmitter and the 4 or 6 channel receiver. The two point actuators housed in the cabinet (see illustr. 3) are connected to the receiver. Apart from being suitable for new buildings, existing buildings can also be upgraded with the wireless temperature control. It is also possible to switch from heating to cooling operation. 5,6 For a wired individual room temperature control, Oventrop offers proportional actuators (0-10 V) which work with a 24 V supply voltage. The nominal value range of the electronic room thermostat can be limited by use of the hidden limiting elements. The proportional actuator has the facility to reverse the actuation. This feature is necessary for surface cooling. 7 Wireless receiver with time switch for 8 channels. Application in connection with distributors/collectors with actuators. 8-channel time switch for the timed control of up to 8 independent zones. Programming of the time switch and adaptation of the transmitters is possible with removed cover. 5 6 7 41 Accessories for stainless steel distributors/collectors Double regulating and commissioning valves for hydronic balancing Heat meter connection set If the room temperature in partial areas of the heating system is reduced, it must be ensured that the other areas are not underor oversupplied. This condition is governed by the pressure drops in the pipe system and the installed valves and can only be determined by a heat demand and pipework calculation. Oventrop offers relevant calculation programmes which amongst other, will deliver the settings of the valves for hydronic balancing not only for the regulation of mass flow to the stainless steel distributors/collectors but also of the individual heating circuits connected to the stainless steel distributors/collectors. Illustration: Radiator and surface heating combination of a low temperature heating system with a max. flow temperature of 55 °C. “Hycocon VTZ” 1 Example of a two pipe heating system with surface heating areas and radiators connected to the risers. Balancing of the mass flow to every stainless steel distributor/collector with a double regulating valve “Hycocon VTZ”. 2 The “Hycocon VTZ” is a double regulating and commissioning valve for the manual hydronic balance between several distributors/collectors or risers. The infinitely adjustable presetting is lead sealable and lockable. Available with female or male thread. The balanced mass flow can easily be controlled with the help of the flowmeter “OV-DMC 2”. “Hydrocontrol ATR” “Hydromat DTR” 1 3 If it is required to measure the heat consumption of separate distributor circuits, for instance of separate dwellings, it is possible to install a heat meter connection set in front of the corresponding distributor/ collector. These are offered by Oventrop together with the double regulating and commissioning valves “Hycocon VTZ”. For the connection of the supply and return pipe, the connection set is available in angle or straight pattern. The connection set is suitable for heat meters with a length of 110 mm (G 3/4 male thread) and 130 mm (G 1 male thread). 4, 5 Depending on the space available, the “Hycocon VTZ” allows various installation positions, for instance turning the heat meter by 90° if the depth is not sufficient. 2 3 4 5 42 Accessories for stainless steel distributors/collectors Differential pressure regulators for hydronic balancing Heat meter connection set In addition to the manual hydronic balancing of the distributors/collectors by using the double regulating and commissioning valves, a hydronic balance during low demand periods can also be achieved with the help of the automatic differential pressure regulators “Hycocon DTZ”. This ensures that the valves of the individual heating circuits are protected from unacceptably high differential pressure. Illustration: Radiator and surface heating combination of a low temperature heating system with a max. flow temperature of 55 °C. “Hycocon DTZ” 1 Example of a two pipe heating system with radiators and surface heating areas connected to the risers. A differential pressure regulator “Hycocon DTZ” is installed in front of every surface heating area. The regulator has to be set to a nominal value to be determined (e.g. 150 mbar). The regulator will maintain a constant differential pressure between supply and return within a necessary proportional band. 2 The installation of an automatic differential pressure regulator “Hycocon DTZ” allows that the distributor units can operate independently. The permissible differential pressure between supply and return can be set and locked at the “Hycocon DTZ”. A change in the system pressure has therefore no influence on the heating circuits of the distributor units of the surface heating. A manual balance is not required. “Hydrocontrol ATR” “Hydromat DTR” 3,4 To install the differential pressure regulator together with a heat meter connection set, Oventrop offers connection sets in angle or straight patterns (installation sizes 110 mm and 130 mm). 1 2 3 4 43 Dwelling station“Regudis W-HTF” Integration of surface heating and cooling The station “Regudis W-HTF” which is mounted on a fixing sheet is a completely pre-assembled and leak tested unit with constant or variable temperature circuit. The station does not only supply a dwelling with hot water for the radiators or underfloor heating, but also with potable water. 1 1 Station “Regudis W-HTF” as complete model for a dwelling with underfloor heating, consisting of: - “Regudis W-HTF” dwelling station, item no. 134 11 40 - Connecting block (8 control zones) for room thermostats and actuators, item no. 140 10 81 - Electrothermal actuator (2 point), closed with current off, 230 V, item no. 101 28 15 - Cabinet – extended model for the direct connection of the dwelling station and the underfloor heating distributor/collector Dimensions: Width 700 mm Height 1210 – 1335 mm Depth 115 – 180 mm Steel, galvanized, frame and door white lacquered, removable screen, item no. 134 11 75 - Derivative temperature control set to maintain the flow temperature in the “Regudis W-HTF” station to guarantee a quick supply of hot potable water outside the heating period, item no. 134 11 90, - Ball valve connector block 7 ball valves mounted in a bracket for the isolation of all connections of the “Regudis W-HTF” station. Connections to the pipework: Rp 3/4 female, item no. 134 11 80 - Connection set stainless steel distributor/collector for the connection of the dwelling station “Regudis W-HTF” to the stainless steel distributor/collector “Multidis SF”, item no. 134 11 87 - “Multidis SF” 8-fold stainless steel distributor/collector for surface heating systems with inte grated flow measuring and regulating devices, item no. 140 34 58 2 System illustration 2 44 “Unibox TSH” / “Unibox T” / “Unibox E T” / “Unibox E TC” Individual room temperature control in surface heating systems Due to stricter demands on the thermal insulation, the heat demand of buildings is decreasing. Being an energy-saving and economic heating system distinguishing itself by a high living comfort, the surface heating offers a good solution. In new or renovated buildings, surface heating systems are installed at least in individual rooms, e.g. in the bathroom, kitchen, living room, office or winter garden. The Oventrop installation sets “Unibox” allow an individual room temperature control with thermostatic valve, a temperature limitation of heating surfaces with return temperature limiter or a combination of both. Distributor/collector Supply - Installation set “Unibox T”/“Unibox E T”/ “Unibox E TC”/“Unibox TSH” for individual room temperature control with thermostatic valve in surface heating systems, - Installation set “Unibox RTL”/ “Unibox E RTL” for temperature limitation of heating surfaces with return temperature limiter, - Installation set “Unibox plus”/ “Unibox E plus” for individual room temperature control with thermostatic valve and temperature limitation of heating surfaces with return temperature limiter, - Installation set “Unibox vario”/ “Unibox E vario” for temperature limitation of heating surfaces with return temperature limiter. Individual room temperature control is possible by mounting an electric room thermostat and actuator or a thermostat with remote control. “Unibox TSH” Installation set for individual room temperature control with thermostatic valve (room temperature control) in surface heating systems, consisting of: Wall box unit with presettable thermostatic valve, venting and flushing valve, angle pattern adapter, frame and cover plate; with thermostat “Uni SH” with “0” setting, valve connection G 3/4 for Oventrop compression fittings. Temperature range: 7-28°C (room temperature) Return Surface heating Individual room temperature control Distributor/collector Supply Return “Unibox T” Installation set for individual room temperature control with thermostatic valve (room temperature control) in surface heating systems, consisting of: Wall box unit with presettable thermostatic valve, venting and flushing valve and cover plate; with thermostat “Uni LH” with “0” setting, valve connection G 3/4 for Oventrop compression fittings. Temperature range: 7-28°C (room temperature) Surface heating Individual room temperature control Distributor/collector Supply Return Surface heating “Unibox E T”/”Unibox E TC” Installation set for individual room temperature control with thermostatic valve (room temperature control) in surface heating systems, “Unibox E TC” with additional cooling position at the thermostat, consisting of: Wall box unit with presettable thermostatic valve, venting and flushing valve, valve insulation and cover plate; with thermostat with “0” setting, valve connection G 3/4 for Oventrop compression fittings. Temperature range: 7-28°C (room temperature) 45 “Unibox RTL” / “Unibox E RTL” “Unibox plus” / “Unibox E plus” Room-to-room limitation or return temperature ly Wall box unit with RTLH valve, venting and flushing valve and cover plate; with thermostat “Uni RTLH” with “0” setting, valve connection G 3/4 for Oventrop compression fittings. pp Re tu r n Su “Unibox RTL” Installation set for temperature limitation of heating surfaces with return temperature limiter, consisting of: Temperature range: 10-40°C factory setting (return temperature), may be increased to 50°C by cancelling the limitation (40°C). Surface heating Room-to-room limitation or return temperature ly Wall box unit with integrated return temperature limiter, venting and flushing valve and cover plate; valve connection G 3/4 for Oventrop compression fittings. Re tu rn pp Su “Unibox E RTL” Installation set for temperature limitation of heating surfaces with return temperature limiter, consisting of: Temperature range: 20-40°C (return temperature) Surface heating Return Supply “Unibox plus” Installation set for individual room temperature control with thermostatic valve and for temperature limitation of heating surfaces with return temperature limiter, consisting of: Wall box unit with presettable thermostatic valve and RTLH valve, venting and flushing valve and cover plate; with thermostats “Uni LH” and “Uni RTLH” with “0” setting, valve connection G 3/4 for Oventrop compression fittings. Individual room temperature control and limitation of return temperature Temperature range: 7-28°C (room temperature), 10-40°C factory setting (return temperature), may be increased to 50°C by cancelling the limitation (40°C). Surface heating Return Supply 4 46 3 2 Individual room temperature control and limitation of return temperature Surface heating 4 3 2 “Unibox E plus” Installation set for individual room temperature control with thermostatic valve and for temperature limitation of heating surfaces with return temperature limiter, consisting of: Wall box unit with presettable thermostatic valve and integrated return temperature limiter, venting and flushing valve, valve insulation and cover plate; with thermostat with “0” setting, valve connection G 3/4 for Oventrop compression fittings. Temperature range: 7-28°C (room temperature) 20-40°C (return temperature) Return Supply “Unibox vario” “Unibox E vario” Individual room temperature control with thermostat with remote control “Uni FH“ Surface heating “Unibox vario” Installation set (basic model) for temperature limitation of heating surfaces with return temperature limiter. Temperature range: 10-40°C factory setting (return temperature), may be increased to 50°C by cancelling the limitation (40°C). Room temperature: depending on the used control. The basic model can be converted to: “Unibox vario” with thermostat with remote control “Uni FH” The control is mounted on the vertical valve connection inside the “Unibox”. The capillary towards the room temperature sensor can be led downwards out of the “Unibox”, e.g. through an empty pipe. Return Supply or Individual room temperature control with electric room thermostat and acuator “Unibox vario” with electric room thermostat and actuator The actuator is mounted on the vertical connection inside the “Unibox” (when using an electromotive actuator, the stem extension, item no. 102 26 98, is additionally required). The connecting cable towards the room thermostat can be led downwards out of the “Unibox”. Laying through an empty pipe is advantageous. (Attention: In case of installation in the bathroom, the regulations for electric installations in humid areas have to be observed.) Surface heating Return Supply “Unibox E vario” Installation set (basic model) for temperature limitation of heating surfaces with return temperature limiter (hidden). Individual room temperature control with thermostat with remote control “Uni FH“ Surface heating Temperature range: 20-40°C (return temperature) Room temperature: depending on the used control. The basic model can be converted to: “Unibox E vario” with thermostat with remote control “Uni FH” The control is mounted on the vertical valve connection inside the “Unibox”. The capillary towards the room temperature sensor can be led downwards out of the “Unibox”, e.g. through an empty pipe. Return Supply or Individual room temperature control with thermostat with remote control “Uni FH“ “Unibox E vario” with electric room thermostat and actuator The actuator is mounted on the vertical connection inside the “Unibox”. The connecting cable can be led towards the room thermostat through a hole to be drilled on the outer wall of the “Unibox”. Laying through an empty pipe is advantageous. (Attention: In case of installation in the bathroom, the regulations for electric installations in humid areas have to be observed.) Surface heating 47 Application Installation and assembly Wall box unit Thermostat “Uni RTLH” Thermostat Valve with presettable insert and integrated return temperature limiter Prsettable valve with thermostat “Uni LH” Pipe conduit unit 1 “Unibox plus” “Unibox E plus” Correct Wrong Wrong The “Unibox TSH” / “Unibox T” / “Unibox E T” / “Unibox E TC” allows the control of the room temperature via the surface heating system. It is used in combination with a low temperature heating system with a maximum flow temperature of 55°C. The “Unibox RTL” / “Unibox E RTL” allows the temperature limitation of heating surfaces with return temperature limiter. The room temperature is still controlled via the radiator. Installation is carried out in combination with a radiator heating with a maximum flow temperature of 70°C. The “Unibox plus” / “Unibox E plus” / “Unibox vario” / “Unibox E vario” allows the individual room temperature control with thermostatic valve and the temperature limitation of heating surfaces with return temperature limiter. As for the “Unibox RTL”, installation is carried out in combination with a radiator heating with a maximum flow temperature of 70°C. Wrong Installation and assembly: For a simple installation of the pipes in the wall, Oventrop offers a pipe conduit unit sized to the depth of the “Unibox”/ “Unibox E”. Installation may be carried out easily. The pipe conduit unit and the installation set are fixed in the wall (see illustr. 1 installation sketch). The heating pipes are laid according to the installation instructions. 2 Important: The “Unibox” always has to be installed behind the surface heating circuit, i.e. in the return pipe. The direction of flow has to be observed (illustr. 2). Return Supply Application: The different models of the “Unibox” are suitable for the operation of a surface heating system in rooms with a heating surface up to 20 m². They are designed for the connection of one heating circuit. When using pipes with an inner diameter of 12 mm, a length of 100 m must not be exceeded. It is to be observed that the supply and return pipe are laid alternately side by side (see e.g. the spiral laying in the installation sketches pages 2, 3 and 4). A constant heating of the floor is thus guaranteed. Surface heating 3 4 For the connection to the valve, Oventrop offers suitable compression fittings. The pipe conduit unit is closed and plastered. The fixing channel is closed with the cover plate. Control is carried out via the thermostat which is easily accessible. Care should be taken that the thermostat is not influenced by other heat sources. rn Re tu Su pp l y - Do not install near other heat sources, e.g. additional radiators (illustr. 3). - Protect thermostat from direct sunlight (illustr. 4). - Do not install at a location exposed to draught. Surface heating 5 48 Example of installation for two surface heating circuits: In case of heating surfaces exceeding 20 m² and a pipe length of more than 100 m per heating circuit, it is recommended to connect two heating circuits of the same size to the “Unibox” (illustr. 5). The installation is then carried out by use of the Oventrop “h” fitting, item no. 102 87 50 and the fitting item no. 101 63 04 or the Duo connection piece. Cabinets Installation instructions/Dimension chart L2 max. 91 L1 G1 200 50 G1 G 3/4 L3 L1 G 3/4 53 114 200 110 x G 3/4 50 50 130 x G1 80 138 101 L2 L2 L3 L4 L5 L5 L1 Number Length withLength withLength withLength withLength withLength with Item ofLength ball valve ball valve heat meter heat meter control unit control unit connection set connection set no. heating DN 20 DN 25 and ball and ball circuits Angle pattern Straight pattern valve valve DN 20 DN 25 140 43 52 2 190 mm 245 mm 270 mm 377 mm 544 mm 560 mm 585 mm 140 43 53 3 240 mm 295 mm 320 mm 427 mm 594 mm 610 mm 635 mm 140 43 54 4 290 mm 345 mm 370 mm 477 mm 644 mm 660 mm 685 mm 140 43 55 5 340 mm 395 mm 420 mm 527 mm 694 mm 710 mm 735 mm 140 43 56 6 390 mm 445 mm 470 mm 577 mm 744 mm 760 mm 785 mm 140 43 57 7 440 mm 495 mm 520 mm 627 mm 794 mm 810 mm 835 mm 140 43 58 8 490 mm 545 mm 570 mm 677 mm 844 mm 860 mm 885 mm 140 43 59 9 540 mm 595 mm 620 mm 727 mm 894 mm 910 mm 935 mm 140 43 60 10 590 mm 645 mm 670 mm 777 mm 944 mm 960 mm 985 mm 140 43 61 11 640 mm 695 mm 720 mm 827 mm 994 mm 1.010 mm 1.035 mm 140 43 62 12 690 mm 745 mm 770 mm 877 mm 1.044 mm 1.060 mm 1.085 mm Recommendations for cabinets: Cabinet item no. 140 11 51, no. 1, inner width: 560 mm Cabinet item no. 140 11 53, no. 3, inner width: 900 mm Cabinet item no. 140 11 52, no. 2, inner width: 700 mm Cabinet item no. 140 11 54, no. 4, inner width: 1200 mm 49 Surface-mouted cabinets Installation instructions/Dimension charts L2 L3 L1 138 L1 80 max. 91 104 200 130 x G1 200 53 67 Item no. Number of heating circuits L1 Length L2 Length with angle pattern set 114 G 3/4 50 G 3/4 115 200 53 50 110 x G 3/4 50 101 L3 Length with heat meter connection set Angle pattern L4 Length with control unit and angle pattern set 140 43 52 2 190 320 377 636 140 43 53 3 240 370 427 686 140 43 54 4 290 420 477 736 140 43 55 5 340 470 527 786 140 43 56 6 390 520 577 836 140 43 57 7 440 570 627 886 140 43 58 8 490 620 677 936 140 43 59 9 540 670 727 986 140 43 60 10 590 720 777 1036 140 43 61 11 640 770 827 1086 140 43 62 12 690 820 877 1136 Recommendation for surface-mounted cabinets: Cabinet item no. 140 11 71, no. 1, inner width: 600 mm Cabinet item no. 140 11 73, no. 3, inner width: 1000 mm Cabinet item no. 140 11 72, no. 2, inner width: 750 mm Cabinet item no. 140 11 74, no. 4, inner width: 1250 mm 50 Surface-mouted cabinets “Regufloor HX” Installation instructions/Dimension charts Recommendation for surface-mouted cabinets: Number of heating circuits L1 Length distributor/collector ( = 50 mm) L3 Length with control unit “Regufloor HX” and angle pattern set 2 190 658 3 240 708 4 290 758 5 340 808 6 390 858 7 440 908 8 490 958 9 540 1008 10 590 1058 11 640 1108 12 690 1158 Cabinet item no. 140 11 71, no. 1, inner width: 600 mm Cabinet item no. 140 11 73, no. 3, inner width: 1000 mm Cabinet item no. 140 11 72, no. 2, inner width: 750 mm Cabinet item no. 140 11 74, no. 4, inner width: 1250 mm Recommendation for cabinets: Number of heating circuits L1 Length distributor/collector ( = 50 mm) L2 Length with control unit “Regufloor HX” and ball valve DN 20 L2 Length with control unit “Regufloor HX” and ball valve DN 25 2 190 638 663 3 240 688 713 4 290 738 763 5 340 788 813 6 390 838 863 7 440 888 913 8 490 938 963 9 540 988 1013 10 590 1038 1063 11 640 1088 1113 12 690 1138 1163 Cabinet item no. 140 11 51, no. 1, inner width: 560 mm Cabinet item no. 140 11 53, no. 3, inner width: 900 mm Cabinet item no. 140 11 52, no. 2, inner width: 700 mm Cabinet item no. 140 11 54, no. 4, inner width: 1200 mm 51 Sample form “Cofloor” material list Red: Recommended laying distances in the Laying Required pipe Residential area Bathroom distance per m2 of Residential area Fringe area LD heating surface 14 x 2 mm 16 x 2 mm 14 x 2 mm 16 x 2 mm 14 x 2 mm 16 x 2 mm 50 mm 20 m / m2 100 mm 10 m / m2 150 mm 6.7 m / m2 200 mm 5 m / m2 250 mm 4 m / m2 300 mm 3.3 m / m2 The minimum bending radii of the PE-Xc pipes “Copex”, the PE-RT pipes “Copert” and “Copipe HK”-pipes must be observed. If necessary, the laying distance has to be increased where return loops are laid. Material list per square meter (also applies for pipes 14 x 2 mm) Base mat system “Cofloor” Composition pipe “Copipe” Article Item no. per m 2 Base mat NP 35 Edge isolating strip 140 22 10 140 20 90 1.00 0.04 Laying distance 5 cm “Copipe” pipe 16 x 2 mm 150 01 55 20.00 Laying distance 10 cm “Copipe” pipe 16 x 2 mm 150 01 55 10.00 Laying distance 15 cm “Copipe” pipe 16 x 2 mm 150 01 55 6.67 Laying distance 20 cm “Copipe” pipe 16 x 2 mm 150 01 55 5.00 Laying distance 25 cm “Copipe” pipe 16 x 2 mm 150 01 55 4.00 Laying distance 30 cm “Copipe” pipe 16 x 2 mm 150 01 55 3.33 Article Item no. per m 2 Base mat NP 35 Edge isolating strip 140 22 10 140 20 90 1.00 0.04 “Copex” pipe 16 x 2 mm 140 01 51 20.00 10.00 Plastic pipe “Copex” Laying distance 5 cm Laying distance 10 cm “Copex” pipe 16 x 2 mm 140 01 51 Laying distance 15 cm “Copex” pipe 16 x 2 mm 140 01 51 6.67 Laying distance 20 cm “Copex” pipe 16 x 2 mm 140 01 51 5.00 Laying distance 25 cm “Copex” pipe 16 x 2 mm 140 01 51 4.00 Laying distance 30 cm “Copex” pipe 16 x 2 mm 140 01 51 3.33 Expansion strip Protection pipe Round profile PE foam Pipe guiding elbow Marker point for screed measurement Coil unwinder Compression fitting Floor level distributor/collector 5-fold 140 20 91 150 11 84 140 20 92 140 90 85 140 90 90 140 20 96 150 79 75 140 43 55 Item no. Accessories 52 Sample form “Cofloor” material list Material list per square meter (also applies for pipes 14 x 2 mm and 17 x 2 mm) Tacker system “Cofloor” Composition pipe “Copipe” Article Laying distance 5 cm Laying distance 10 cm Laying distance 15 cm Laying distance 20 cm Laying distance 25 cm Laying distance 30 cm Folded board 35-3 Edge isolating strip Adhesive tape “Copipe” pipe 16 x 2 mm Tacker hooks “Copipe” pipe 16 x 2 mm Tacker hooks “Copipe” pipe 16 x 2 mm Tacker hooks “Copipe” pipe 16 x 2 mm Tacker hooks “Copipe” pipe 16 x 2 mm Tacker hooks “Copipe” pipe 16 x 2 mm Tacker hooks Item no. per m 2 140 26 00 0.50 140 20 90 0.04 140 25 99 0.015 150 01 55 20.00 140 25 91 1.33 150 01 55 10.00 140 25 91 0.66 150 01 55 6.67 140 25 91 0.44 150 01 55 5.00 140 25 91 0.33 150 01 55 4.00 140 25 91 0.27 150 01 55 3.33 140 25 91 0.22 Clamping rail system“Cofloor” Composition pipe “Copipe” Article Item no. per m 2 Folded board 35-3 Edge isolating strip Adhesive tape Clamping rail, 16 mm 140 26 00 140 20 90 140 25 99 140 25 81 0.50 0.04 0.015 1.00 Laying distance 5 cm “Copipe” pipe 16 x 2 mm 150 01 55 20.00 Laying distance 10 cm “Copipe” pipe 16 x 2 mm 150 01 55 10.00 Laying distance 15 cm “Copipe” pipe 16 x 2 mm 150 01 55 6.67 Laying distance 20 cm “Copipe” pipe 16 x 2 mm 150 01 55 5.00 Laying distance 25 cm “Copipe” pipe 16 x 2 mm 150 01 55 4.00 Laying distance 30 cm “Copipe” pipe 16 x 2 mm 150 01 55 3.33 Article Item no. per m 2 Folded board 35-3 Edge isolating strip Adhesive tape Clamping rail, 16 mm 140 26 00 140 20 90 140 25 99 140 25 81 0,50 0,04 0,015 1,00 Laying distance 5 cm “Copex” pipe 16 x 2 mm 140 01 51 20,00 Laying distance 10 cm “Copex” pipe 16 x 2 mm 140 01 51 10,00 Laying distance 15 cm “Copex” pipe 16 x 2 mm 140 01 51 6,67 Laying distance 20 cm “Copex” pipe 16 x 2 mm 140 01 51 5,00 Laying distance 25 cm “Copex” pipe 16 x 2 mm 140 01 51 4,00 Laying distance 30 cm “Copex” pipe 16 x 2 mm 140 01 51 3,33 Plastic pipe “Copex” 53 Sample form Pressure test record of the Oventrop surface heating and cooling system “Cofloor” according to EN 1264-4 Client:__________________________________________________________________________________________________ Building/ project:__________________________________________________________________________________________________ Stage of construction/ floor/dwelling:__________________________________________________________________________________________ Section of the system:__________________________________________________________________________________ Requirements Before laying the screed, plaster or levelling compound, tightness of the heating/cooling circuits of the surface heating/cooling system is tested by carrying out a water pressure test. Contrary to the VOB C (DIN 18 380 standard), the test pressure must be at least for 4 bar and not more than 6 bar. This pressure must be maintained throughout the laying of the screed/ plaster*. The test pressure is carried out section by section after having flushed the individual heating circuits. It must be ensured that the succeeding sections of the system are protected from excess pressure (if necessary, by main isolation device in front of the distributor/collector). Alternatively, the tightness can also be tested by carrying out a pressure test with compressed air. Here, the maximum test pressure amounts to 3 bar. Documentation Maximum permissible operating pressure _______________________________ bar Test pressure _______________________________ bar Test cycle _______________________________ h Tightness was checked and no lasting deformation was detected on any component. Confirmation _____________________________________________________________________________________________ Place/date Place/date Place/date _____________________________________________________________________________________________ Builder/Client Building supervisor/Architect Installer Stamp/signature Stamp/signature Stamp/signature *Procedure may be different for wall and ceiling heating systems. 54 Sample form Heating up record of the “Cofloor” base mat, tacker and clamping rail system Client:__________________________________________________________________________________________________________ Building/ project:__________________________________________________________________________________________________________ Stage of construction/ floor/dwelling:__________________________________________________________________________________________________ Section of the system:__________________________________________________________________________________________ Requirements An incremental heating process must be carried out in order to check the function of the heated floor construction. It serves the installer as documented evidence for the realization of a flawless installation. When using concrete screed, the construction work should only be continued 21 days after having laid the screed and 7 days after having laid calcium sulphate screed (or according to the manufacturer’s indications). According to EN 1264-4 a flow temperature between 20°C and 25°C must be maintained for at least 3 days. After that, the maximum design temperature has to be maintained for at least 4 days. Manufacturer indications (e.g. for liquid screed) deviating from the standard or this record must be observed and be recorded. Documentation 1)Type of screed (product if required): ______________________________________________________________________________ Binding agent used: ____________________________________________________________________________________________ Fixed setting time: _________________________________________________________________________________________ days 2)Completion of laying the heating screed (date): 3)Start of incremental heating process (date): ________________________________________________________________________ with a constant flow temperature t F = 25 °C, to be maintained for at least 3 days (manual control if required) 4)Increase to max. design temperature (date): _________________________________________________________________ max. flow temperature t F = ………°C, to be maintained for at least 4 days 5)End of incremental heating process (date): _________________________________________________________________________ Where there is a risk of frost, adequate protective measures (e.g. frost protection operation) have to be taken. 6)Incremental heating process was interrupted. Yes No if “Yes”: from .................... to .................... 7)Rooms were aired draught free and all windows and external doors were closed after having inactivated the underfloor heating. Yes No 8)The heated floor was not covered during the incremental heating process. Yes No 9)With an outside temperature of …..°C, the system was released for further construction work. The system was switched off. The floor was heated with a flow temperature of …..°C. Attention Depending on the heating capacity of the heat generator, the incremental heating process may possibly have to be carried out section by section. In this case, all heating circuits of one screed field have to be heated at the same time. The incremental heating process does not guarantee that the screed is dry enough to start flooring work. Confirmation _____________________________________________________________________________________________ Place/date Place/date Place/date _____________________________________________________________________________________________ Builder/Client Building supervisor/Architect Installer Stamp/signature Stamp/signature Stamp/signature 55 Sample form Heating up record of the “Cofloor” dry-build system Client:__________________________________________________________________________________________________ Building/ project:__________________________________________________________________________________________________ Stage of construction/ floor/dwelling:__________________________________________________________________________________________ Section of the system:__________________________________________________________________________________ Requirements An incremental heating process must be carried out in order to check the function of the heated or cooled floor, wall or ceiling construction. Incremental heating of dry-build systems is only started after all filling and adhesive bonding work has been completed. The filler and bonding agent have to be cured. The instructions of the manufacturers must be observed. The maximum design flow temperature (in general up to 45°C) has to be maintained for one day. Where there is a risk of frost, the system has to remain in operation. Manufacturer indications deviating from the standard or this record must be observed and be recorded. Documentation 1)Type of heat distributing layer (product if required): _________________________________________________________________ Binding agent used: _________________________________________________________________________________ 2)Completion of laying the heat distribution layer (date): 3)Start of incremental heating process (date): ________________________________________________________________________ at constant max. design flow temperature t F max = .......... °C (manual control if required) 4)End of incremental heating process (date):_________________________________________________________________________ Where there is a risk of frost, adequate protective measures (e.g. frost protection operation) have to be taken. 5)Rooms were aired draught free and all windows and external doors were closed after having inactivated the surface heating/cooling system. Yes No 6)The heated floor was not covered during the incremental heating process. Yes No 7)With an outside temperature of …...°C, the system was released for further construction work. The system was switched off. The heat distributing layer was heated with a flow temperature of …...°C. Attention Depending on the heating capacity of the heat generator, the incremental heating process may possibly have to be carried out section by section. In this case, all heating circuits of one dry flooring field or the dry-build board have to be heated at the same time. When switching off the underfloor heating after the heating up period, the screed has to be protected from draught and a quick cooling down until it has cooled down completely. Confirmation _____________________________________________________________________________________________ Place/date Place/date Place/date _____________________________________________________________________________________________ Builder/Client Building supervisor/Architect Installer Stamp/signature Stamp/signature Stamp/signature *Procedure may be different for wall and ceiling heating systems. 56 Sample form Heating up record of the “Cofloor” base mat NP-R system Client:__________________________________________________________________________________________________ Building/ project:__________________________________________________________________________________________________ Stage of construction/ floor/dwelling:__________________________________________________________________________________________ Section of the system:__________________________________________________________________________________ Requirements An incremental heating process must be carried out in order to check the function of the heated construction. Before starting the incremental heating process, the waiting period according to the indications of the levelling compound/screed manufacturer must be observed (at least 2 days). In general, a flow temperature of 25°C has to be maintained for 1 day. After that, the maximum design temperature (in general up to 45°C) has to be maintained for at least 1 day. Where there is a risk of frost, the system has to remain in operation. Indications of the levelling compound/screed manufacturer (e.g. waiting periods, temperatures) deviating from the standard or this record must be observed and be recorded. Documentation 1)Type of levelling compound/screed (product): _________________________________________________________________ 2)Completion of laying the levelling compound/screed (date): 3)Start of incremental heating process (date): _________________________________________________________________ with a constant flow temperature t F = 25 °C (manual control if required) 4)Increase to max. design temperature (date): _________________________________________________________________ at constant max. design flow temperature t F max = .......... °C (manual control if required) 5)End of incremental heating process (date):_________________________________________________________________________ Where there is a risk of frost, adequate protective measures (e.g. frost protection operation) have to be taken. 6)Incremental heating process was interrupted Yes if „Yes“: from .................... to .................... No 7)Rooms were aired draught free and all windows and external doors were closed after having inactivated the underfloor heating.Yes No 8)With an outside temperature of …....°C, the system was released for further construction work. The system was switched off. The floor was heated with a flow temperature of ...…°C. Attention The incremental heating process does not guarantee that the levelling compound/screed is dry enough to start flooring work. This has to be decided by the flooring company. When switching off the underfloor heating after the heating up period, the heating surface has to be protected from draught and a quick cooling down until is has cooled down completely. Confirmation _____________________________________________________________________________________________ Place/date Place/date Place/date _____________________________________________________________________________________________ Builder/Client Building supervisor/Architect Installer Stamp/signature Stamp/signature Stamp/signature *Procedure may be different for wall and ceiling heating systems. 57 Illustrated list – “Cofloor” surface heating and cooling systems – Extract from the catalogue 2013 ....................................................................................................................................................... 61 – 62 .................................................................................................................................................................... 63 .................................................................................................................................................................... 63 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94 ......................................................................................................................................................... 95 .................................................................................................................... 96 59 Illustrated list – “Cofloor” surface heating and cooling systems – Extract from the catalogue 2013 ...................................................................................................................... 96 ................................................................................................................................................................... 96 ................................................................................................................................................ 97 .................................................................................................................................... 98 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........................................................................................................................................... 105 ......................................................................................................................................... 105 .......................................................................................................... 106 ........................................................................................................................................... 106 ......................................................................................................................................... 106 ......................................................................................................................................................... 107 60 System summary Surface heating and cooling "Cofloor" 2 2.a System summary 1 2 2 3 4 System illustration: “Unidis” Surface heating with return collector “Floorbox MH” and fixing channel 1 “Floorbox MH” Return collector 2 “Unibox EBV” 3 Fixing channel 4 “Copipe” Composition pipe “Copex” PE-Xc pipe “Copert” PE-RT pipe 1 “Unibox E BV” “Unibox E BV” 2 2 4 Supply 3 Return Surface heating Surface heating System illustration: “Unidis” Surface heating with “Floorbox UH” and “Unibox EBV” 1 “Floorbox UH” 2 “Unibox EBV” 3 “Regumat F-130/180” Fixed value control unit 4 “Copipe” Composition pipe “Copex” PE-Xc pipe “Copert” PE-RT pipe 2.06 61 2013 System summary 62 Surface heating and cooling "Cofloor" Article 2 kvs kv at 1K P-dev. kv at 2K P-dev. Article-No. "Unibox EBV" Combination room temperature control and presettable bypass Depth: 57 mm 0.75 I-57-I 0.28 0.52 “Unidis” Surface heating system with local flow distribution 2.b "Unidis" Surface heating system with local flow distribution "Unibox EBV" 102 26 62 "Unibox RLA" Combination isolating and regulating function Hint Application: For installations with flow temperatures suitable for surface heating systems according to DIN EN 1264. Installation set consisting of: Wall box unit with thermostatic valve with integrated bypass stem and regulating insert, working without auxiliary energy. Venting and flushing valve, valve insulation and cover plate, thermostat with '0' setting, valve connection G ¾ for Oventrop compression fittings. For the division of the flow rate into a permanent partial flow adjustable via the bypass and a thermostatically controlled partial flow. Setting of a minimum flow rate via the bypass guaranteeing a basic heat load of the underfloor heating system (no cooling down). Installation set for the isolation of surface heating circuits in combination with "Uniboxes". Page Page 2.18. 68 I-57-I "Unibox E T" Room temperature control Installation set consisting of: Wall box unit with presettable thermostatic valve, venting and flushing valve. Page 2.18. 68 Page I-57-I "Unibox T" Room temperature control with thermostat "Uni LH" Installation set consisting of: Wall box unit with presettable thermostatic valve, integrated deaeration and cover plate, with thermostat "Uni LH". Page 2.18. 68 Page "Unibox E BVC" Combination room temperature control with additional cooling position and presettable bypass Installation set consisting of: Wall box unit with thermostatic valve and integrated bypass stem and regulating insert. Page 2.21. 70 Page I-57-I TC" "Unibox E ETC" Combinatioon room temperature control with additional cooling function Installation set consisting of: Wall box unit with presettable thermostatic valve, venting and flushing valve. Page Page 2.21. 71 2.10 2013 63 Surface heating and cooling "Cofloor" Article Article-No. "Floorbox MH" Return collector for "Unidis" surface heating Hint 2 Central consolidation of heating circuit returns in the "Unibox" system, lateral riser connection The "Floorbox MH" is used for central consolidation of the individual heating circuit returns together with "Uniboxes". (riser connection from the right and left hand side) Models: Installation set consisting of: with one return collector (6-fold) for 6 circuits with two return collectors (4-fold each) for 8 circuits with two return collectors (5-fold each) for 10 circuits with two return collectors (6-fold each) for 12 circuits 102 70 53 Supply: 102 70 54 – Ball valve with temperature sensor connection – 2-fold distributor for the connection of two supply pipes to the boxes 102 70 55 102 70 56 Surface heating and cooling "Cofloor" Article 2 “Unidis” Surface heating system with local flow distribution 2.b "Unidis" Surface heating system with local flow distribution "Floorbox MH" Return collector Article-No. "Floorbox U" Connection without distributor/collector for surface heating systems "Floorbox UH" lateral connection Return: – Two return collectors (with flow measuring and regulating inserts) – Fill and drain cock – Vent plug – "Hycocon VTZ" double regulating and commissioning valve – Meter stool piece – Ball valve 2.b "Unidis" Surface heating system with local flow distribution "Floorbox U" Hint The "Floorbox" serves to connect each dwelling to the surface heating system together with the installation sets "Unibox". 102 26 68 Installation set consisting of: Supply: - Ball valve G 1 with temperature sensor connection lateral connection "Floorbox UV" lower connection 102 26 69 Return: - "Hycocon VTZ" double regulating and commissioning valve - Meter stool piece - Ball valve with coupling - Venting and flushing valve - Flat seals Depth: 110 - 145 mm Width: 400 mm Height: 350 mm System illustration: page page2.06 61 lower connection 2013 64 2.11 Surface heating and cooling "Cofloor" Article “Unidis” Surface heating system with local flow distribution 2.b "Unidis" Surface heating system with local flow distribution Fixing channel Fixing channel with isolating facility Article-No. Fixing channel for "Unibox", depth: 57 mm 102 26 53 Hint 2 For heavyweight and lightweight walls, made of galvanised steel sheet for pipework installation out of the ground into the wall to the "Unibox". An additionally required installation set of the "Unibox" range has to be ordered separately and has to be installed in the fixing channel. Assembly without screws or rivets. Adaptation to the installation height via an adjustable extension. The adaptation of the installation depth for heavyweight walls is carried out by use of elbows. The fixing channel of lightweight walls is screwed directly onto the profiles. Additional cut-outs in the reverse side of the fixing channel allow the connection of the "Unibox" even from an adjoining room. The "Unibox" has to be mounted in the fixing channel only shortly before plastering commences. An exact installation of the "Unibox" is guaranteed by the variable installation options. The connection openings (rated break points) of the fixing channel allow the connection of all remote controls, remote sensors (mechanical or electric). Height: 440 - 490 mm (extendible) Width: 160 mm Sequence of installation (summary): 2013 1 Adjust depth and height, align with wall recess 2 Place fixing channel into the wall 3 Mount “Unibox” and both supply connection pieces 4 Mount protection cover of the “Unibox” and of the fixing channel 5 Carry out wall plastering 6 Lay supply pipe from the heat generator on the bare floor and insulate 7 Lay edge isolating strip and system board 8 Lay heating circuit, connect to supply connection piece and feed return to return collector 2.13 65 Surface heating and cooling "Cofloor" Article 2 Article-No. Fixing channel with isolating facility with cover plate and thermostat with remote control for "Unibox", depth: 57 mm 102 26 54* “Unidis” Surface heating system with local flow distribution 2.b "Unidis" Surface heating system with local flow distribution Fixing channel Fixing channel with isolating facility Hint For heavyweight and lightweight walls, made of galvanised steel sheet for pipework installation out of the ground into the wall to the "Unibox". An addtional installation set of the "Unibox" programme has to be ordered separately and has to be fit into the fixing channel. For this purpose, the "Unibox E BV" is available without cover plate (see item no. 102 26 76). For the connection without distributors/ collectors and the room to room isolation of surface heating circuits. Isolating facility consisting of: Isolating valve, venting and flushing valve, valve connection G ¾ for Oventrop compression fittings. Assembly without screws or rivets. Adaptation to the installation height via an adjustable extension. The adaptation of the installation depth for heavyweight walls is carried out by use of elbows. The fixing channel of lightweight walls is screwed directly onto the profiles. Additional cut-outs in the reverse side of the fixing channel allow the connection of the "Unibox" even from an adjoining room. The "Unibox" has to be mounted in the fixing channel only shortly before plastering commences. A special cover plate for the "Unibox" is supplied with the fixing channel. An exact installation of the "Unibox" is guaranteed by the variable installation options. The connection openings (rated break points) of the fixing channel allow the connection of all remote controls, remote sensors (mechanical or electric). Height: 440 - 490 mm (extendible) Width: 160 mm "Unibox E BV" without cover plate and thermostat Combination room temperature control and presettable bypass 102 26 76* Application: For installations with flow temperatures suitable for surface heating systems according to DIN EN 1264. Installation set for use in the fixing channel with heating circuit isolation (item no. 102 26 54). Installation set consisting of: Wall box unit without cover plate, thermostatic valve with integrated bypass stem and regulating insert, working without auxiliary energy. Venting and flushing valve, valve insulation, valve connection G ¾ for Oventrop compression fittings. For the division of the flow rate into a permanent partial flow adjustable via the bypass and a thermostatically controlled partial flow. Setting of a minimum flow via the bypass guaranteeing a basic heat load of the underfloor heating (no cooling down). *New in catalogue 2013 2.14 66 2013 Surface heating and cooling "Cofloor" Article “Unidis” Surface heating system with local flow distribution 2.b "Unidis" Surface heating system with local flow distribution Pipe connection press T-piece Pipe connection press elbow Article-No. Hint heating system with local flow distribution 2.b "Unidis" Surface Pipe connection press T-piece Pipe connection press elbow Height: 321 mm Stainless steel pipe: Ø 15 x 1.0 mm Surface heating and cooling "Cofloor" Pipe connection press T-piece Article Article-No. Hint Pipe made of stainless steel, fitting made of brass for composition pipe "Copipe", with "Ofix - Snappress & SealT-piece Pipe CEP" connection compression fitting for male thread G ¾ according to DINofV stainless 3838 (cone "Euro") Pipe made steel, fitting made of brass for composition pipe "Copipe", 16 x 2.0 151 51 53* withmm "Ofix CEP" - Snap & Seal 20 x 2.5 mm compression fitting for male thread G ¾151 51 56* according to DIN V 3838 (cone "Euro") 16 x 2.0 mm press elbow Pipe connection 20 x 2.5 mm For a simple connection of the "Unibox" to the supply pipe or mm the heating loop via the fixing Height: 321 channel. Stainless steel pipe: Ø 15 x 1.0 mm The pipes have to be shortened according to theFor required installation height. a simple connection of the "Unibox" to the supply pipe or the heating loop via the fixing channel. The pipes have to be shortened according to the required installation height. 151 51 53* 151 51 56* Pipe made of stainless steel, fitting made of brass for composition pipe "Copipe", Pipe CEP" connection with "Ofix - Snappress & Sealelbow compression fitting for male thread G ¾ Pipe made steel, fitting made of brass according to DINofV stainless 3838 (cone "Euro") for composition pipe "Copipe", withmm "Ofix CEP" - Snap & Seal 16 x 2.0 151 53 53* compression fitting for male thread G ¾151 53 56* 20 x 2.5 mm according to DIN V 3838 (cone "Euro") 16 x 2.0 mm 20 x 2.5 mm 151 53 53* 151 53 56* 3 Heating circuit Supply level level Heating circuit level 2013 2013 *New in catalogue 2013 *New in catalogue 2013 l H ci eat rc in H ui g tl ci eat ev rc in ui g el tl ev el Heating3 circuit level Heating circuit levelSupply level ve y pl le l up ve S ly pp u Heating circuit level S le Heating circuit level Heating circuit Supply level level Supply level Heating circuit level 2.15 67 2.15 2 2 Surface heating and cooling "Cofloor" Article 2 kvs kv at 1K P-dev. kv at 2K P-dev. Article-No. "Unibox E BV" Combination room temperature control and presettable bypass Depth: 57 mm 0.28 0.52 102 26 62 "Unibox RLA" Combination isolating and regulating function Depth: 57 mm 102 26 63 white model "Unibox E T" Room temperature control Depth: 57 mm 0.75 0.75 0.28 0.28 0.52 0.52 102 26 32 102 26 42 "Unibox T" Room temperature control with thermostat "Uni LH" Depth: 57 mm 0.90 0.90 0.32 0.32 Application: For installations with flow temperatures suitable for surface heating systems according to DIN EN 1264. Installation set consisting of: Wall box unit with thermostatic valve with integrated bypass stem and regulating insert, working without auxiliary energy. Venting and flushing valve, valve insulation and cover plate, thermostat with '0' setting, valve connection G ¾ for Oventrop compression fittings. For the division of the flow rate into a permanent partial flow adjustable via the bypass and a thermostatically controlled partial flow. Setting of a minimum flow via the bypass guaranteeing a basic heat load of the underfloor heating (no cooling down). Installation set consisting of: Wall box unit with isolating valve, venting and flushing valve, closed cover plate, valve connection G ¾ for Oventrop compression fittings. For the isolation of surface heating circuits in combination with the installation sets "Unibox". Temperature range: 7 - 28 °C (room temperature) Installation set consisting of: Wall box unit with presettable thermostatic valve, integrated deaeration and cover plate, with thermostat "Uni LH" with '0' setting, valve connection G ¾ for Oventrop compression fittings. For room temperature control. Model: white chrome plated Hint Installation set consisting of: Wall box unit with presettable thermostatic valve, venting and flushing valve, valve insulation and cover plate, thermostat with '0' setting, valve connection G ¾ for Oventrop compression fittings. For room temperature control. Model: white chrome plated “Unibox” Room temperature control "Unibox E" (exclusive model) and "Unibox" individual room temperature control for surface heating systems white model 0.75 2.c "Unibox" Room temperature control "Unibox E BV" "Unibox RLA" "Unibox E T" "Unibox T" 0.65 0.65 102 26 36 102 26 46 Temperature range: 7 - 28 °C (room temperature) The models "Unibox ET" and "Unibox T" comply with the requirements of the Energy Saving Directive (EnEV § 14). 2.18 2013 68 Surface heating and cooling "Cofloor" Article kvs kv at 1K P-dev. kv at 2K P-dev. 2.c "Unibox" Room temperature control “Unibox” Room temperature"Unibox control TSH" Article-No. "Unibox TSH" Room temperature control with thermostat "Uni SH" Depth: 57 mm white model 0.32 0.59 0.80 102 26 12 Hint Installation set consisting of: Wall box unit with presettable thermostatic valve, integrated deaeration and cover plate, with thermostat "Uni SH" with '0' setting, valve connection G ¾ for Oventrop compression fittings. For room temperature control. Temperature range: 7-28 °C (room temperature) The models "Unibox E T", "Unibox T" and "Unibox TSH" comply with the requirements of the Energy Saving Directive (EnEV § 14). 2.c "Unibox" Room temperature control "Unibox E plus" "Unibox E vario" "Unibox E RTL" Surface heating and cooling "Cofloor" Article 2 kvs kv at 1K P-dev. kv at 2K P-dev. Article-No. 2 Hint "Unibox E plus" Combination room temperature control and limitation of return temperature Depth: 57 mm "Unibox E" (exclusive model) individual room temperature control and limitation of return temperature for surface heating systems Model: Application: In combination with heating systems with radiator operation. Installation set consisting of: Wall box unit with presettable thermostatic valve and integrated return temperature limiter, venting and flushing valve, valve insulation and cover plate, thermostat with '0' setting, valve connection G ¾ for Oventrop compression fittings. For the control of the room temperature and limitation of the return temperature. Temperature range: 7-28 °C (room temperature) 20-40 °C (return temperature) white 0.75 chrome 0.75 plated stainless 0.75 steel finish 0.28 0.28 0.52 0.52 102 26 33 102 26 43 0.28 0.52 102 26 73 Good Design Award Japan "Unibox E vario" Basic model for limitation of return temperature (hidden) Depth: 57 mm Model: white chrome plated 0.75 0.75 0.28 0.28 0.52 0.52 102 26 34 102 26 44 Room temperature control is possible by mounting the following thermostats (to be ordered separately): Installation set consisting of: Wall box unit with presettable thermostatic valve and integrated return temperature limiter, venting and flushing valve and closed cover plate, valve connection G ¾ for Oventrop compression fittings. For the control of the room temperature and limitation of the return temperature. Temperature range: 20-40 °C (return temperature) Room temperature depending on the used control. – Thermostat with remote control "Uni FH" (page 2.73) and thermostat "Uni FHC" (page 1. 00 ) or: 2013 – room thermostat and actuator (page 3. 00 ) 2.19 69 Surface heating and cooling "Cofloor" Article 2 kvs kv at 1K P-dev. kv at 2K P-dev. cover plate, thermostat with '0' setting, valve connection G ¾ for Oventrop compression fittings. For the control of the room temperature and limitation of the return temperature. 2.c "Unibox" temperature control Temperature range:Room 7-28 °C "Unibox E plus" (room temperature) 20-40 °C (return temperature) "Unibox E vario" Good Design Award Japan"Unibox E RTL" “Unibox” Room temperature control Article-No. "Unibox E plus" "Unibox E vario" Combination room temperature control Basic model for of and limitation oflimitation return temperature return (hidden) Depth:temperature 57 mm Depth: 57 mm Model: Model: white 0.75 0.28 0.52 102 26 33 white 0.75 0.28 0.52 102 chrome 0.75 0.28 0.52 102 26 26 34 43 chrome 0.75 0.28 0.52 102 26 44 plated plated stainless 0.75 0.28 0.52 102 26 73 steel finish Room temperature control is possible by mounting the following thermostats (to be ordered separately): – Thermostat with remote control "Uni FH" (page 2.73) and thermostat "Uni FHC" (page 1. 00 ) or: Hint "Unibox E" (exclusive model) individual Installation set consisting of: and limitation of room temperature control Wall box unit with presettable thermostatic return temperature for surface heating valve and integrated return temperature limiter, systems venting and flushing valve and closed cover plate, valve connection G ¾ for Oventrop Application: compression fittings. In combination with heating systems with For the control of the room temperature and radiator operation. limitation of set the consisting return temperature. Installation of: Temperature 20-40 °C thermostatic Wall box unitrange: with presettable (return temperature) valve and integrated return temperature limiter, Room oninsulation the used and ventingtemperature and flushingdepending valve, valve control. cover plate, thermostat with '0' setting, valve connection G ¾ for Oventrop compression fittings. For the control of the room temperature and limitation of the return temperature. Temperature range: 7-28 °C (room temperature) 20-40 °C (return temperature) Good Design Award Japan – room thermostat and actuator (page 3. 00 ) "Unibox E RTL" Limitation return temperature (hidden) "Unibox Eofvario" Depth: 57 mmfor limitation of Basic model return temperature (hidden) Depth:model 57 mm white 102 26 31 chrome plated model 102 26 41 Model: Limitation of the return temperature from the outside: page 26 35 / 450.52 white2.22, item 0.75no. 1020.28 102 26 34 chrome 0.75 0.28 0.52 102 26 44 plated Room temperature control is possible by mounting the following Surface heating and cooling "Cofloor" thermostats (to be ordered separately): kv kv Article kvs with remote at 1K control at 2K"Uni FH" Article-No. – Thermostat P-dev. P-dev. (page 2.73) "Unibox E BVC" "Uni FHC" (page 1. 00 ) and thermostat Combination room temperature control or: with additional cooling position and presettable bypass Depth: 57thermostat mm – room and actuator (page 3. 00 ) white 0.75 0.28 0.52 102 26 67 model "Unibox E RTL" Limitation of return temperature (hidden) Depth: 57 mm 2.20 white model chrome plated model 102 26 31 102 26 41 Limitation of the return temperature from the outside: page 2.22, item no. 102 26 35 / 45 2.20 Installation set consisting of: Wall box unit with integrated Installation set consisting of: return temperature venting and flushing valve Wall box unitlimiter, with presettable thermostatic and closed cover plate, valve connectionlimiter, G¾ valve and integrated return temperature for Oventrop compression venting and flushing valve fittings. and closed cover For return temperature plate, valve connectionlimitation. G ¾ for Oventrop Temperature compressionrange: fittings.20-40 °C (return For thetemperature). control of the room temperature and limitation of the return temperature. The models range: 20-40 °C Temperature -(return "Unibox E plus" temperature) 2.c "Unibox" Room temperature control -Room "Unibox E vario" depending temperature on the used "Unibox E BVC" comply control.with the requirements of the Energy "Unibox E TC" Saving Diretive (EnEV § 14). Hint 2 "Unibox E" (exclusive model) individual room temperature control for surface heating and cooling systems Application: For installations with flow temperatures2013 suitable for surface heating systems according to EN 1264. Installation setDIN consisting of: Wall box unit with integrated return Installation set consisting of:and flushing valve temperature limiter, venting Wallclosed box unit withplate, thermostatic valve withG ¾ and cover valve connection integrated bypass stem and regulating insert, for Oventrop compression fittings. working auxiliary energy. Venting and For returnwithout temperature limitation. flushing valve,range: valve20-40 insulation Temperature °C and cover plate, thermostat with cooling position, valve (return temperature). connection G ¾ for Oventrop compression fittings. For the division of the flow rate into a The models -permanent "Unibox E partial plus" flow adjustable via the and a thermostatically controlled partial -bypass "Unibox E vario" flow (only in the caserequirements of heating). Setting of a comply with of the Energy minimum flow via the § bypass Saving Diretive (EnEV 14). guaranteeing a perfect operation of heat pumps and for a basic heat load of the underfloor heating (no cooling down). Temperature range: 7-28 °C (room temperature) Additional cooling position: C (cooling depending on the flow temperature). 2013 70 "Unibox E TC" Combination room temperature control Installation set consisting of: Wall box unit with presettable thermostatic Surface heating and cooling "Cofloor" Article 2 kvs kv at 1K P-dev. kv at 2K P-dev. “Unibox” Room temperature control Article-No. "Unibox E plus" "Unibox E TC" Combination room temperature control Combination temperature control and limitation room of return temperature with additional Depth: 57 mm cooling position Depth: 57 mm Model: white model white chrome plated stainless steel finish 0.75 0.75 0.75 0.28 0.28 0.28 0.52 0.52 0.52 102 26 66 102 26 33 102 26 43 0.75 0.28 0.52 102 26 73 Surface heating and cooling "Cofloor" Article 2 kvs kv at 1K P-dev. kv at 2K P-dev. Article-No. "Unibox plus" Combination thermostat "Uni LH" and thermostat "Uni RTLH" Depth: 57 mm Model: 102 26 37 102 26 47 white E vario" 0.90 0.65 "Unibox chrome Basic model 0.90 for limitation of 0.65 platedtemperature (hidden) return Depth: 57 mm Model: white chrome plated 0.75 0.75 0.28 0.28 0.52 0.52 102 26 34 102 26 44 Room temperature control is possible by mounting the following thermostats (to be ordered separately): – Thermostat with remote control "Uni FH" (page 2.73) 2013 and thermostat "Uni FHC" (page 1. 00 ) or: – room thermostat and actuator (page 3. 00 ) "Unibox vario" Basic model for "Unibox limitationEofRTL" return temperature Limitation of return temperature (with thermostat "Uni RTLH") (hidden) Depth: 57 mm Depth: 57 mm white model Model: chrome plated model 102 26 31 102 26 41 white 0.90 0.32 0.65 102 26 38 Limitation of the return temperature from the outside: page item no. 102 26 35 / 45 Room2.22, temperature control is possible by mounting the following thermostats (to be ordered separately): – Thermostat with remote control "Uni FH" (page 2.73) and thermostat "Uni FHC" (page 1. 00 ) or – room thermostat and actuator (page 3. 00 ), When using an electromotive actuator, the stem extension, item no. 102 26 98, is required. 2.20 bypass and a thermostatically controlled partial flow (only in case of heating). Setting of a minimum flow via the bypass guaranteeing a perfect operation of heat pumps and for a basic heat load of the underfloor heating (no 2.cdown). "Unibox" Room temperature control cooling Temperature range: 7-28 °C "Unibox E plus" "Unibox E vario" (room temperature) "Unibox E RTL" Additional cooling position: C (cooling depending on the flow temperature). Hint "Unibox E" (exclusive model) individual Installation set consisting of:and limitation of room temperature control Wall box unit with presettable thermostatic return temperature for surface heating valve, venting and flushing valve, valve systems insulation and cover plate, thermostat with cooling position, valve connection G ¾ for Application: Oventrop compression fittings. In combination with heating systems with For roomoperation. temperature control. radiator Temperature 7-28 of: °C Installation setrange: consisting (room temperature) Wall box unit with presettable thermostatic Additional cooling position: C (cooling limiter, valve and integrated return temperature depending the flow temperature). venting and on flushing valve, valve insulation and "Unibox" Room control cover 2.c plate, thermostat withtemperature '0' setting, valve "Unibox plus" connection G ¾ for Oventrop compression "Unibox vario" fittings. For the control of the room temperature and limitation of the return temperature. Hint Temperature range: 7-28 °C (room temperature) „"Unibox" individual room temperature 20-40 °C (return temperature) control and limitation ofJapan return temperature Good Design Award for surface heating systems. Application: In combination with heating systems with radiator operation. Installationset setconsisting consistingof: of: Installation Wallbox boxunit unitwith withpresettable presettablethermostatic thermostatic Wall valveand andintegrated RTLH valve, venting and flushing valve return temperature limiter, valve and plate, thermostats "Uni LH" venting andcover flushing valve and closed cover and "Uni RTLH" with '0'Gsetting. Valve plate, valve connection ¾ for Oventrop connection Gfittings. ¾ for Oventrop compression compression fittings. For the control of the room temperature and The RTLHofvalve inserttemperature. with double disc limitation the return prevents inadvertent overheating, with frost Temperature range: 20-40 °C protection. (return temperature) For thetemperature control of the room temperature and Room depending on the used limitation of the return temperature. control. Temperature range: 7–28 °C (room temperature) 10–40 °C factory setting (return temperature) may be increased to 50 °C by cancelling the limitation (40 °C) . 2.21 Awards "Unibox Plus": Interclima Paris Trophée du Design Interclima Paris Concours de l’Innovation Installation set consisting of: Wall box unit with presettable thermostatic Installation set consisting of: and flushing valve and RTLH valve, venting Wall withplate, integrated return"Uni RTLH" valvebox andunit cover thermostat temperature limiter, venting and with '0' setting, valve connectionflushing G ¾ forvalve and closedcompression cover plate, valve connection G ¾ Oventrop fittings. for compression TheOventrop RTLH valve insert withfittings. double disc For return inadvertent temperatureoverheating, limitation. with frost prevents Temperature protection. range: 20-40 °C (return For thetemperature). control of the room temperature and limitation of the return temperature. The models Temperature range: 10–40 °C factory setting -(return "Unibox E plus" temperature) may be increased to 50 °C -by "Unibox E vario" cancelling the limitation (40 °C). comply with the requirements Room temperature dependingofonthe theEnergy used Saving Diretive (EnEV § 14). control. 2013 71 Surface heating and cooling "Cofloor" Article Article-No. "Unibox RTL" with thermostat "Uni RTLH" Depth: 57 mm Model: white chrome plated stainless steel finish 102 26 35 102 26 45 102 26 75 2.c "Unibox" Room temperature control “Unibox” Room temperature"Unibox control RTL" Hint 2 Installation set consisting of: Wall box unit with RTLH valve, venting and flushing valve and cover plate, thermostat "Uni RTLH" with '0' setting, valve connection G ¾ for Oventrop compression fittings. The RTLH valve insert with double disc prevents inadvertent overheating, with frost protection. For return temperature limitation. Temperature range: 10–40 °C factory setting (return temperature) may be increased to 50 °C by cancelling the limitation (40 °C). The models – "Unibox plus" – "Unibox vario" comply with the requirements of the Energy Saving Directive (EnEV § 14). Surface heating and cooling "Cofloor" Article Packing Article-No. unit Thermostat "Uni RTLH" white model chrome plated model 2.c "Unibox" Room temperature control Hint 2 (25) 102 71 65 (25) 102 71 72 With '0' setting, may be liminted or locked. Temperature range: 10 °C - 40 °C factory setting (return temperature) may be increased to 50 °C by cancelling the limitation (40 °C). (10) 101 14 65 with '0' setting Thermostat "Uni LH" white model bd chrome plated model with collar nut cover 2013 72 Busse Design Ulm Longlife Design Award (25) 101 14 69 2.23 Surface heating and cooling "Cofloor" Article 2 Packing Article-No. unit 3 12 oventrop 4 5 Conversion set "Unibox T" 2.c "Unibox" Room temperature control Conversion set "Unibox T" Accessories “Unibox” Room temperature control Hint Position 1 - 4 are used for the conversion of a "Unibox E RTL" to "Unibox T". 102 26 39 for "Unibox E RTL" consisting of: 1 Presettable thermostatic valve 2 Thermostat "Uni LH" 3 Spacer, screws 4 White cover plate A "Unibox E RTL" can be re-assembled by use of the valve dismounted before and positions 5 - 7. 5 Wall box unit 6 Bracket 7 Protection cover plate Accessories Fixing channel for "Unibox", depth: 57 mm 102 26 52 Made of galvanised sheet steel, with cover made of gypsum plaster board. Height: extendible between 275 and 350 mm Width: 130 mm for "Unibox", depth: 57 mm 102 26 53 Made of galvanised steel sheet Height: extendible between 400 and 490 mm Width: 160 mm 102 26 50 Suitable for the wall box units. For a simple installation of the pipe into the wall. May be easily reduced to other dimensions. L = 1 m. white model (RAL 9016) 102 26 87 For "Unibox E BV", "Unibox E BVC", "Unibox E plus", "Unibox E T" and "Unibox E TC" with depth 57 mm. chrome plated model 102 26 88 Pipe conduit unit for "Unibox", depth: 57 mm Cover plates white model (RAL 9016) closed 102 26 79 For "Unibox E vario" with depth 57 mm. white model (RAL 9016) chrome plated model 102 26 89 102 26 90 For "Unibox E RTL" with depth 57 mm. white model (RAL 9016) 102 26 93 For "Unibox RTL", "Unibox T", "Unibox vario" and "Unibox plus" wall box unit with depth 57 mm. chrome plated model 102 26 94 white model (RAL 9016) chrome plated model (2) 102 26 91 For "Unibox RTL", "Unibox T" and "Unibox plus" wall box unit with depth 110 mm. 102 26 92 Cover plate with thermostat with remote control chrome plated model 2.24 102 26 97 2013 73 Surface heating and cooling "Cofloor" Article 2 kv at 2K P-dev. Packing Article-No. unit 2.c "Unibox" Room temperature control Valve inserts Gland nut Duo connection piece “Unibox” Room temperature control Hint Valve inserts for return flow valves (100) 102 69 81 Special valve insert for reversed supply and return pipe with 6 presetting positions 0.52 (100) 118 70 77 "Series AV 6", "Series RFV 6" and "Series E" Valve insert with double disc. Prevents inadvertent overheating, with frost protection. As replacement for: – "Multiblock T/TF" – "Unibox ET/ETC" – "Unibox E plus" – "Unibox E vario" – "Unibox E BV/ E BVC" In case of reversed direction of flow for: – "Unibox T" – "Unibox plus" (connection for room temperature control) – "Unibox vario (connection for room temperature control) Also for "Hycocon ETZ". (100) 118 70 57# #These valve inserts are suitable for all valve bodies with connection thread M 30 x 1.5 of all sizes of the "Series A, AV 6, ADV 6, AZ, E, F, RF and RFV 6". (100) 102 69 70 Special valve insert for reversed supply and return pipe for "Unibox RTL". for thermostatic valves (10) 102 26 98 For "Unibox T" and "Unibox plus". for RTLH valves (10) 102 26 99 For "Unibox RTL" and "Unibox vario". 0.65 Valve insert RTLH Extensions L = 20 mm Gland nut Set = 5 pieces (10) 102 69 86 Duo connection piece 1 x G ¾ collar nut 2 x G ¾ male thread 2.26 74 102 26 55 For the connection of two heating circuits. 2013 “Cofloor” Systems “Copex”, Surface heating and cooling“Copipe” "Cofloor" and “Copert” pipes and accessories 2.d "Cofloor" Systems, "Copex" Pipes and accessories "Cofloor" Base mat system Article 2 Packing Article-No. unit "Cofloor" Base mat system for fixing 14 and 16 mm pipes offering the possibility of 45° diagonal laying without auxiliary material Hint Suitable for concrete and liquid screed complying with standards. Laying distances 5, 10, 15, 20, 25, 30 cm Base mat NP-35 1.0 x 1.0 m = 1.0 m² with thermal and sound insulation made of expanded polystyrene, thermal conductivity group 040, thickness: 35-2 mm, covered with polystyrene foil, building material class B2, according to DIN 4102 Max. load: 5 kN/m² Only sold in units of 10 base mats per box. Only sold in units of 18 base mats per box. (18) 140 21 10 Compensation element 35 1.00 x 1.00 m folded, made of expanded polystyrene, thermal conductivity group 040, thickness: 35-2 mm, For fixing of the connection pipes in front of the distributor/collector and for laying in doorways. (5) 140 22 90 covered with foil (5) 140 23 90 Connection element for base mat (10) 140 23 91 Door and distributor/collector connection element (10) 140 23 92 covered with foil Thermal resistivity: R = 0.314 (m² K)/W. (10) 140 23 10 Base mat NP 1.0 x 1.0 m = 1.0 m² without thermal insulation made of moulded polystyrene foil Only sold in units of 10 base mats per box. (10) 140 22 10 Base mat NP-11 1.0 x 1.0 = 1.0 m² with thermal insulation made of expanded polystyrene, thermal conductivity group 035, thickness: 11 mm, covered with polystyrene foil, building material class B2 according to DIN 4102 Max. load: 50 kN/m² Thermal resistivity: R = 0.875 (m² K)/W. Compensation element 11 1.00 x 1.00 m folded, made of expanded polystyrene, thermal conductivity group 035, thickness: 11 mm, Fixing hook set for base mats plastic for 14 and 16 mm pipes 200 pieces 2.28 For the connection of butt-jointed base mats. For use in doorways and the distributor/ collector area. For fixing heating pipes onto insulation boards > 30 mm, for instance in front of the distributor/ collector. 140 90 82 2013 75 2.d "Cofloor" Systems, "Copex" Pipes and accessories "Cofloor" Base mat system NP-R Duo connection piece "Ofix K" compression fittings “Cofloor” Systems “Copex”, “Copipe” Surface heating and cooling "Cofloor" and “Copert” pipes and accessories Article Packing Article-No. unit "Cofloor" Base mat system NP-R Pre-punched base mat without thermal insulation with foil overlap on both sides, for fixing 12 mm pipes offering the possibility of 45° diagonal laying without auxiliary material, laying distances 5, 10, 15 cm Hint 2 The perforation of the base mats allows a simple application and a safe bonding of the levelling compound and the existing ground. Tested minimum construction heights: -Knauf levelling compound Alphadur 430 min. 17 mm -PCI periplan min. 18 mm -Weber-Maxit weber.floor min. 18 mm -Knauf levelling screed min. 21 mm Further products on request! The laying advice must be observed. Base mat NP-R 1.0 x 1.0 m = 1.0 m² without thermal insulation made of moulded polystyrene foil, with adhesive layer on reverse Only sold in units of 10 base mats per box. (10) 140 20 10 Edge isolating strip with adhesive edge and integrated fleece back height: 50 mm, thickness: 5 mm length per roll 25 m Only sold in units of 12 rolls per bag. (12) 140 19 90 PE-RT "Copert" Plastic pipe with oxygen barrier Application: Surface heating and cooling. Pipes according to DIN 16833 / DIN 16834 / DIN 4721. Oxygen tight according to DIN 4726. Max. operating pressure ps: 6 bar at 70 °C in rolls Dimension 12 x 2.0 mm length per roll 200 m (200) 140 19 52 Duo connection piece 1 x G ¾ collar nut 2 x G ¾ male thread 102 26 55 For the connection of two heating circuits. "Ofix K" compression fittings “Ofix K” for plastic pipes according to DIN 4726, PE-X according to DIN 16892/16893, PB according to DIN 16968, PP according to DIN 8078 A1, collar nut unplated, metal to metal sealing plus O-ring 12 x 2 mm 2013 76 (10) 102 77 72 2.29 “Cofloor” Systems “Copex”, Surface heating and cooling“Copipe” "Cofloor" and “Copert” pipes and accessories 2.d "Cofloor" Systems, "Copex" Pipes and accessories "Cofloor" Tacker system Article 2 Packing Article-No. unit "Cofloor" Tacker system for fixing 14 and 16 mm pipes Hint Suitable for concrete and liquid screed complying with standards. Base mat roll and folded board with laminated tissue foil, with imprinted laying screen (screen distance 5 cm), laying distances 5, 10, 15, 20, 25, 30 cm, foil overlap on the edge, with adhesive strip on the opposite Base mat roll 10.00 x 1.00 m = 10.00 m² made of expanded polystyrene according to DIN EN 13163, building material class B2 according to DIN 4102 140 25 15 140 25 00 140 25 05 140 25 10 140 25 07 Thickness 20-2 mm Thickness 35-3 mm Thickness 30-3 mm Thickness 25-2 mm Thickness 30-2 mm Folded board 2.00 x 1.00 m = 2.00 m² made of expanded polystyrene according to DIN EN 13163, thermal conductivity group 045, thickness: 35-3 mm, building material class B2 according to DIN 4102, max. load: 4 kN/m² Tacker machine (5) 2.30 Thermal resistivity: WLG Max. load R = 0.50 (m2 K)/W 040 5 kN/m2 R = 0.78 (m2 K)/W 045 4 kN/m2 R = 0.67 (m2 K)/W 045 4 kN/m2 R = 0.56 (m2 K)/W 045 4 kN/m2 R = 0.75 (m2 K)/W 040 5 kN/m2 Thermal conductivity group Thermal resistivity: R = 0.78 (m²k)/W Only sold in units of 5 boards per foil bag. 140 26 00 140 25 97 Tacker hooks plastic for 14, 16, 17 and 20 mm pipes Magazine = 30 pieces 10 magazines = 300 pieces Only sold in packing units. (10) 140 25 91 (20) 140 25 92 For fixing the heating pipes onto the base mat roll or folded board by use of tacker hooks. For fixing the heating pipes onto the base mat roll or folded board by use of the tacker machine. Only sold in packing units. 2013 77 “Cofloor” Systems “Copex”, Surface heating and cooling“Copipe” "Cofloor" and “Copert” pipes and accessories 2.d "Cofloor" Systems, "Copex" Pipes and accessories "Cofloor" Clamping rail system Article Packing Article-No. unit Tape gun for tapes with a width of 50 mm 2 For bonding the linings of the base mat roll breadths or insulation boards. 140 25 98 Adhesive tape 50 mm x 66 m Hint (36) 140 25 99 For bonding the linings of the base mat roll breadths or insulation boards to prevent penetration of screed water. "Cofloor" Clamping rail system Self-adhesive clamping rail made of polypropylene, clamping distance 5 cm, length 1 m 2013 78 for 14 mm pipe (100) 140 25 80 for 16 mm pipe (100) 140 25 81 For fixing the heating pipes onto the insulation. 2.31 “Cofloor” Systems “Copex”, Surface heating and cooling“Copipe” "Cofloor" and “Copert” pipes and accessories 2.d "Cofloor" Systems, "Copex" Pipes and accessories "Cofloor" Dry-build system Article 2 Packing Article-No. unit Hint "Cofloor" Dry-build system for fixing 14 mm pipes, laying distances 12,5 cm, 25 cm For laying of surface heating systems on solid or timber beam floors as a dry-build system (reduced overall thickness, for instance renovation of existing buildings) or with heating screed according to DIN 18560 on a membrane made of polystyrene. Taking certain installation conditions into consideration, the dry-build system is also suitable for wall heating and cooling systems. Dry-build element 1000 x 500 x 25 mm made of expanded polystyrene according to DIN EN 13163, thermal conductivity group 035, building material class B1 according to DIN 4102 Element for serpentine or spiral laying of the heat conducting strips and elbows. For "Copipe HSC" composition pipe 14 x 2 mm. Only sold in units of 10 boards wrapped up in a plastic foil. Thermal resistivity: R = 0.5 (m²K)/W. Max. load: 60 kN/m² (10) 140 28 00 Heat conducting strip 998 x 22 x 0.4 mm made of galvanised sheet steel with pre-punched break points in the grooves (48) 140 28 50 Only sold in units of 48 strips per box. Heat conducting elbow 110 x 245 x 0.5 mm made of galvanised sheet steel For laying "Copipe HSC" composition pipe 14 x 2 mm and for improvement of the heat transmission by a largesurface covering of the dry-build elements. For serpentine laying of the "Copipe HSC" composition pipe 14 x 2 mm in the edge areas. (25) 140 28 55 Infill panel 1000 x 500 x 25 mm made of expanded polystyrene according to DIN EN 13163, thermal conductivity group 035, max. load 60 kN/m², building material class B1 according to DIN 4102 Only sold in units of 25 elbows per box. Only sold in units of 19 panels wrapped up in a plastic foil. (19) 140 28 57 Membrane made of polyethylene 0.2 mm 2.32 As separation layer between dry-build system and concrete or liquid screed. Dimensions of roll 25 m x 4 m 140 28 95 Hot cutting machine 140 28 91 Manual tool for cutting individual pipe ducts into the infill panel. 2013 79 “Cofloor” Systems “Copex”, Surface heating and cooling“Copipe” "Cofloor" and “Copert” pipes and accessories 2.d "Cofloor" Systems, "Copex" Pipes and accessories Accessories Article Packing Article-No. unit Hint 2 Accessories Edge isolating strip with bonded foil and perforation, height: 150 mm, thickness: 10 mm, made of polyethylene foam length per roll 25 m Suitable for concrete and liquid screed complying with DIN EN 1264-4/ DIN 18560 T2. Only sold in units of 8 rolls per bag. (8) 140 20 90 Edge isolating strip with adhesive strip, bonded foil and perforation, height: 120 mm, thickness: 10 mm made of polyethylene foam length per roll 50 m (10) 140 21 90 Expansion strip with adhesive edge, height: 120 mm, thickness: 10 mm, made of polyethylene foam length: 1.20 m To provide screed joints according to DIN EN 1264-4 / DIN 18560 T2. (20) 140 20 91 Protection pipe made of LDPE Length: 300 mm, slit, for 14, 16 and 17 mm pipes (20) 150 11 84 Round profile made of polystyrene foam Ø 20 mm Dispenser of 150 m Only sold in units = 1 dispenser. 140 20 92 Pipe guiding elbow plastic for 14, 16 and 17 mm pipes Set = 10 pieces 140 90 85 Marker point for measuring screed humidity plastic Set = 5 pieces For protecting the pipe - at junction points of screed joints according to DIN EN 1264-4 / DIN 18560 T 2 - at the entry points when set in concrete - at the exit points when set in concrete Only sold in units of 20 protection pipes per bag. For the inversion and fixing of the PE-X pipes in case of 90 ° bends, for instance in front of the distributor/collector and in screed passages. To mark the points of measurement of humidity of the screed. 140 90 90 Calculation software for the design of surface heating systems 140 99 99 Screed additive Additional component to produce concrete screed for heated underfloor constructions Content of canister 10 l 2013 80 For homogenization and improvement of the workability as well as for increase of the concrete screed density. 140 90 95 2.33 “Cofloor” Systems “Copex”, Surface heating and cooling“Copipe” "Cofloor" and “Copert” pipes and accessories 2.d "Cofloor" Systems, "Copex" Pipes and accessories PE-Xc "Copex" Plastic pipes PE-RT/AL/PE-RT "Copipe HSC" Composition pipes Article 2 Packing Article-No. unit Hint PE-Xc "Copex" Plastic pipes with oxygen barrier Application: Surface heating and cooling. in rolls Pipes according to DIN 16892 / DIN 16893 / DIN EN ISO 15 875 / EN1264-4 (except for dimension 26). Oxygen tight according to DIN 4726 (all dimensions). Dimension 14 x 2 mm Max. operating pressure ps: 6 bar at 90 °C 10 bar at 60 °C length per roll 120 m length per roll 240 m length per roll 600 m (120) 140 00 51 (240) 140 00 52 (600) 140 00 54 Dimension 16 x 2 mm length per roll 120 m length per roll 240 m length per roll 600 m (120) 140 01 51 (240) 140 01 52 (600) 140 01 54 Dimension 17 x 2 mm length per roll 120 m length per roll 240 m length per roll 600 m (120) 140 02 51 (240) 140 02 52 (600) 140 02 54 Dimension 20 x 2 mm length per roll 240 m length per roll 600 m (240) 140 03 52 (600) 140 03 54 Dimension 26 x 3 mm length per roll 50 m length per roll 200 m length per roll 300 m (50) 140 05 60 (200) 140 05 62 (300) 140 05 63 PE-RT/AL/PE-RT "Copipe HSC" Composition pipes in rolls Dimension 14 x 2 mm length per roll 50 m length per roll 100 m length per roll 200 m (50) 154 10 54 (100) 154 01 54 (200) 154 02 54 Dimension 16 x 2 mm length per roll 50 m length per roll 100 m length per roll 200 m length per roll 500 m (50) (100) (200) (500) 154 10 55 154 01 55 154 02 55 154 05 55 Max. operating pressure ps: 6 bar at 90 °C 10 bar at 60 °C Max. operating pressure ps: 6 bar at 90 °C 10 bar at 60 °C Max. operating pressure ps: 6 bar at 90 °C 8 bar at 70 °C Max. operating pressure ps: 6 bar at 90 °C 10 bar at 60 °C Application: Central heating systems with circulation pump, surface heating and cooling systems as well as sanitary installations. DVGW tested (dimension 14 x 2.0 mm). DVGW approval applied for (dimensions as from 16 x 2.0 mm). Max. operating pressure ps: 6 bar at 90 °C 10 bar at 70 °C Diffusion tight three-layered composition pipe – inner layer made of PE-RT – aluminium pipe welded end to end – outer coating made of PE-RT bonded by adhesive layers Dimension 20 x 2.5 mm length per roll 50 m length per roll 100 m length per roll 200 m 2.34 (50) 154 10 60 154 01 60 154 02 60 2013 81 “Cofloor” Systems “Copex”, “Copipe” and “Copert” pipes and accessories 82 “Cofloor” Systems “Copex”, Surface heating and cooling“Copipe” "Cofloor" and “Copert” pipes and accessories 2.d "Cofloor" Systems, "Copex" Pipes and accessories "Ofix K" Compression fittings "Cofit S" Compression fittings Packing Article-No. unit Article 2 "Ofix K" Compression fittings for G ¾ Hint For the connection of the "Copex" PE-X pipes and the "Copert" PE-RT pipes to the distributor/collector and for couplings. “Ofix K” for plastic pipes according to DIN 4726, PE-X according to DIN 16892/16893, PB according to DIN 16968, PP according to DIN 8078 A1, collar nut nickel plated, metal to metal sealing plus O-ring 14 x 2 mm 16 x 2 mm 17 x 2 mm 20 x 2 mm (10) (10) (10) (10) 102 77 55 102 77 57 102 77 59 102 77 63 “Ofix K” for plastic pipes according to DIN 4726, PE-X according to DIN 16892/16893, PB according to DIN 16968, PP according to DIN 8078 A1, collar nut unplated, metal to metal sealing plus O-ring 14 x 2 mm 16 x 2 mm 17 x 2 mm 20 x 2 mm (10) (10) (10) (10) 102 77 75 102 77 77 102 77 79 102 77 83 "Cofit S" Compression fittings for G ¾ male thread according to DIN V 3838 (cone "Euro"), for "Copipe HSC" composition pipes and, provided similar preparation is used, for plastic pipes, metal to metal sealing plus O-ring, outlet made of brass resistant to dezincification, compression ring and collar nut made of brass For the connection of the pipes to the distributor/collector and for couplings. (Interior of plastic pipes must be deburred.) Collar nut nickel plated 14 16 17 x 2.0 mm x 2.0 mm x 2.0 mm x G ¾ c/nut x G ¾ c/nut x G ¾ c/nut (10) 150 79 54 (10) 150 79 55 (10) 150 79 59 x G ¾ c/nut x G ¾ c/nut (10) 150 79 74 (10) 150 79 75 Collar nut unplated 14 16 2.36 x 2.0 mm x 2.0 mm 2013 83 2.d "Cofloor" Systems, "Copex" Pipes and accessories "Cofit S" Compression fittings Double nipples "Cofit P" Press couplings “Cofloor” Systems “Copex”, Surface heating and cooling“Copipe” "Cofloor" and “Copert” pipes and accessories Packing Article-No. unit Article Hint 2 "Cofit S" Compression fittings for G ¾ male thread according to DIN V 3838 (cone "Euro"), for "Copipe HSC" composition pipes and, provided similar preparation is used, for plastic pipes, 2-fold, metal to metal sealing plus O-ring, outlet made of brass resistant to dezincification, compression ring and collar nut made of brass, collar nut nickel plated 14 x 2.0 mm x G ¾ collar nut 16 x 2.0 mm x G ¾ collar nut 17 x 2.0 mm x G ¾ collar nut 18 x 2.0 mm x G ¾ collar nut 20 x 2.0 mm x G ¾ collar nut 20 x 2.5 mm x G ¾ collar nut (10) (10) (10) (10) (10) (10) 150 79 34 150 79 35 150 79 37 150 79 38 150 79 39 150 79 40 Double nipples Double nipple, brass, nickel plated G ¾ male x G ¾ male (10) 102 82 63 Port G ¾ with tapered sealing according to DIN V 3838. Double nipple, bronze, unplated (25) 150 40 54 G¾M "Cofit P" Press couplings for "Copipe HSC" composition pipes and, provided similar preparation is used, for plastic pipes, bronze, size 14 and 17 mm made of brass resistant to dezincification, casing made of stainless steel (Interior of plastic pipes must be deburred.) Press coupling 14 16 17 2013 84 x 14 mm x 16 mm x 17 mm (10) 151 25 42 (10) 151 25 43 (10) 151 25 44 2.37 “Multidis SF/SFB/SFI” Distributors/collectors for surface heating and cooling systems 85 2.e "Multidis SF/SFB/SFI" Distributors/collectors surface heating and cooling systems “Multidis SF/SFB/SFI”forDistributors/collectors "Multidis SFI" Brass distributor/collector for industrial surface for surface heating and heating cooling systems Surface heating and cooling "Cofloor" and cooling systems Packing Article-No. unit Article "Multidis SFI" Brass distributor/collector for industrial surface heating and cooling systems flat sealing distributor modules, flow distributor with ball valves and return collector with regulating valves, extension to max. 20 circuits by connecting the distributor modules 141 44 52 141 44 53 141 44 54 141 44 55 141 44 56 for 2 circuits for 3 circuits for 4 circuits for 5 circuits for 6 circuits Hint 2 Application: Central heating systems with circulation pump. Max. operating pressure ps: 6 bar (PN 6) Max. operating temperature ts: 90 °C Description: Pre-assembled distributor modules, one port G 2 male thread, one port G 2 collar nut, with G ½ blind plug. Flow distributor with ball valves. Return collector with regulating valves. Heating circuit connections with G 1 male thread for Oventrop compression fittings. Accessories Console for "Multidis SFI" brass distributor/collector 2-fold, steel galvanised, adjustable height and depth 141 44 90 Consoles with 2 pipe clamps each including sound insulation supports and quick acting lock. Wall attachment included. 141 44 93 For closing the distributor/collector. 140 65 86 For isolation of the flow distributors and return collectors. Cap G 2 female thread for "Multidis SFI" brass distributor/ collector, 2-fold, brass Ball valve flat sealing DN 50 G2FxG2M "Optiflex" Ball valve brass, handle with stop For filling and venting. self sealing, with coutnernut, with hose connection (soft seal) and cap DN 15 (50) 103 33 14 "Cofit S" Compression fittings for "Copex" PE-Xc plastic pipes, 2-fold, metal to metal sealing plus O-ring, outlet bronze / brass resistant to dezincification, brass compression ring, brass collar nut, unplated 20 x 3.0 mm x G 1 collar nut 26 x 3.0 mm x G 1 collar nut 2013 86 For the connection of the "Copex" PE-Xc plastic pipes to the distributor as well as for couplings. (10) 150 79 69 (10) 150 79 79 2.41 2.e "Multidis SF/SFB/SFI" Distributors/collectors “Multidis SF/SFB/SFI” Distributors/collectors for surface heating and cooling systems for surface heating and cooling systems Surface heating and cooling "Cofloor" Ball valves Packing Article-No. unit Article 2 Hint Valve insert for stainless steel distributors/ collectors "Multidis SF" (25) 140 40 91 Ball valves flat sealing DN 20 DN 25 G¾FxG1M G1FxG1M (10) 140 63 83 (10) 140 63 84 flat sealing, with thermometer (0–80°C) with red T-handle DN 20 DN 25 140 64 83 140 64 84 G¾FxG1M G1FxG1M flat sealing, with thermometer (0–80°C) with blue T-handle DN 20 DN 25 G¾FxG1M G1FxG1M 140 65 83 140 65 84 flat sealing, with sensor connection M 10 x 1.0 DN 25 G1FxG1M (10) 140 67 08 Ball valve for "Multidis SF/SFB" stainless steel distributor/collector with cone "Euro" G ¾ male x G ¾ collar nut 2.42 (50) 140 65 04 Ball valve for the isolation of the heating circuits at the distributor/collector. Heating circuit connection G ¾ male thread for Oventrop compression fittings. Distributor/ collector connection with collar nut G ¾ and O-ring seal. 2013 87 2.e "Multidis SF/SFB/SFI" Distributors/collectors for surface heating and cooling systems Cabinets Surface-mounted cabinets Cylinder lock “Multidis SF/SFB/SFI” Distributors/collectors for surface heating and cooling systems Surface heating and cooling "Cofloor" Article Article-No. Cabinets steel, galvanised, frame and doors white lacquered removable screen no. 1: inner width: 560 mm no. 2: inner width: 700 mm no. 3: inner width: 900 mm no. 4: inner width: 1200 mm 140 11 51 140 11 52 140 11 53 140 11 54 Hint 2 Depth: 115 – 180 mm Height: 760 – 885 mm When using heat meter connection sets, the sum of the installation length and the length of the distributor have to be taken into consideration. Outlet 2 3 4 5 6 7 8 9 10 11 12 Length (L) 190 mm 240 mm 290 mm 340 mm 390 mm 440 mm 490 mm 540 mm 590 mm 640 mm 690 mm No. °° Length with ball valves 140 63 84 1 270 mm 1 320 mm 1 370 mm 1 420 mm 1 470 mm 1 520 mm 2 570 mm 2 620 mm 2 670 mm 3 720 mm 3 770 mm No. °° 1 1 1 1 1 2 2 2 3 3 3 °°No. of cabinets Surface-mounted cabinets steel, galvanised, frame and doors white lacquered no. 1: inner width: 600 mm no. 2: inner width: 750 mm no. 3: inner width: 1000 mm no. 4: inner width: 1250 mm Depth: 160 mm Height: 760 – 870 mm 140 11 71 140 11 72 140 11 73 140 11 74 When using heat meter connection sets, the sum of the installation length and the length of the distributor have to be taken into consideration. 140 11 90 Only suitable for surface-mounted cabinets as from November 2011. Cylinder lock with key for surface-mounted cabinets (140 11 71 - 74) for cabinets (140 11 51 - 54) 2013 88 140 11 91 2.43 2.e "Multidis SF/SFB/SFI" Distributors/collectors “Multidis SF/SFB/SFI” Distributors/collectors for surface heating and cooling systems for surface heating and cooling systems Surface heating and cooling "Cofloor" Heat meter connection sets Article 2 Article-No. Heat meter connection sets for "Multidis SF/SFB" stainless steel distributors/collectors for surface heating and cooling systems as well as for "Multidis SH" stainless steel distributors/collectors for radiator connection Set no. 1 with double regulating and commissioning valve “Hycocon VTZ” Angle pattern: Illustr. example: Set no. 1 angle pattern with ball valves DN 20 with ball valves DN 25 140 45 78 140 45 80 Hint Heat meter connection sets are suitable for left and right hand side connection to the distributor/collector. Set no. 1 consists of: Supply - Ball valve with temperature sensor connection Return – Double regulating and commissioning valve "Hycocon VTZ" – Meter stool piece – Ball valve with coupling – Flat seals Straight pattern: with ball valves DN 20 with ball valves DN 25 140 45 79 140 45 81 Set no. 2 with differential pressure regulator “Hycocon DTZ” Angle pattern: with ball valves DN 25 140 46 80 Set no. 2 consists of: Supply – Ball valve with temperature sensor connection – Measuring adapter Return – Differential pressure regulator “Hycocon DTZ” – Capillary – Meter stool piece – Ball valve – Flat seals Illustr. example: Set no. 2 angle pattern Straight pattern: with ball valves DN 25 140 46 81 Set no. 3 with pressure independent control valve „Cocon QTZ“ Angle pattern: with ball valves DN 25 140 48 80 Set no. 3 consists of: Supply - Ball valve with temperature sensor connection Return - Pressure independent control valve "Cocon QTZ" (control range 150 - 1050 l/h) - Meter stool piece - Ball valve - Flat seals Straight pattern: with ball valves DN 25 2.44 140 48 81 2013 89 2.e "Multidis SF/SFB/SFI" Distributors/collectors surface heating and cooling systems “Multidis SF/SFB/SFI”forDistributors/collectors "Hycocon VTZ" Double regulating and commissioning valve for surface heating andDifferential cooling systems Surface heating and cooling "Cofloor" "Hycocon DTZ" pressure regulator Article Packing Article-No. unit kvs Differential pressure relief device for "Multidis SF/SFB" stainless steel distributors/collectors 140 47 90 G ¾ male thread Hint 2 Differential pressure relief device for the right hand side connection to the distributor/ collector. To avoid flow noises. Control range: 50-400 mbar Angle pattern connection set for "Multidis SF/SFB" stainless steel distributors/collectors for surface heating and cooling systems as well as for "Multidis SH" stainless steel distributors/collectors for radiator connection Angle pattern connection set for a bottom connection to the distributor/collector when using surface-mounted cabinets. 140 47 80 "Hycocon VTZ" Double regulating and commissioning valve with infinitely adjustable presetting "eco" measuring technique both ports with integrated pressure test points and drain valves both ports male thread, flat sealing DN 20 90 (10) 106 18 56 Operating temperature: -10 °C up to +120 °C General information: Body and bonnet made of brass resistant to dezincification. Male thread G 1. "Hycocon DTZ" Differential pressure regulator nominal value: 50 to 300 mbar, infinitely adjustable "eco" measuring technique with integrated pressure test point and drain valve "eco" measuring technique: Information: page 3. 00 . Operating temperature: -10 °C up to +120 °C both ports male thread without collar nut General information: Body and bonnet made of brass resistant to dezincification. Male thread G 1. DN 20 2013 2.70 "eco" measuring technique: Information: page 3. 00 . 2.70 106 21 56 2.45 Surface heating and cooling "Cofloor" Article 2 Article-No. "Regufloor H" "Control unit DN 25 Heating for connection to the stainless steel distributor/collector with high-efficiency pump Wilo Yonos Para (Energy Efficiency Index EEI ≤ 0.23 according to EC Regulation 641/2009) with Wilo pump E15/ 1-5 (export model, only for sales outside the European Union) 115 13 00 115 10 00 "Regufloor HW" Control unit DN 25 Heating as above, but with weather guided control for connection to the stainless steel distributor/collector with high-efficiency pump 115 18 00* Wilo Yonos Para and heating circuit controller "Regtronic RH-B" (Energy Efficiency Index EEI ≤ 0.23 according to EC Regulation 641/2009) with Wilo pump E15/1-5 and heating circuit controller "Regtronic EH" (export model, only for sales outisde the European Union) 115 15 00 System components T-connection piece 2.f "Regufloor" Control units “Regufloor” Control units System components Hint Application ("Regufloor H and HW"): Fixed value control unit for connection to the stainless steel distributor/collector for surface heating systems. Connection of 2 - 12 heating circuits. Length: 315 mm Depth: 145 mm Pump length: 130 mm Max. operating pressure: 6 bar Max. differential pressure: 0,75 bar Max. flow temperature: Primary side: 90 °C Secondary side: 50 °C Control range: ("Regufloor H" only): 20–50 °C Electric sensor attached to pipe Temperature range: 20–90 °C Description ("Regufloor H"): Pre-assembled and tested fixed value control unit with electronic pump, three-way diverting valve, check valve, temperature controller with contact sensor. Electric pipe contact safety switch for max. limitation of the flow temperature. Description ("Regufloor HW"): As "Regufloor H" but three-way diverting valve with electromotive actuator (three point), heating circuit controller with outdoor sensor and flow temperature sensor. For the isolation of the supply and return, use Oventrop ball valves item no. 140 63 83 DN 20 and item no. 140 63 84 DN 25. 115 10 80 With check valve and sensor point. Three-way diverting valve with S-connection fitting 115 10 81 Temperature controller 2.48 with contact sensor 115 10 82 WILO E15/1-5 (export model, only for sales outside the Europan Union) 115 10 86 *New in catalogue 2013 Control range 20–50 °C. Only supplied as replacement. Pump without pump cable. Only supplied as replacement. 2013 91 Surface heating and cooling "Cofloor" Article Article-No. Hint High-efficiency pump Wilo Yonos Para (Energy Efficiency Index EEI ≤ 0.23 according to EC Regulation 641/2009) 115 10 88* Pump without pump cable. Only supplied as replacement. 2 Surface heating and cooling "Cofloor" Article Article-No. 2.f "Regufloor" Control units "Regtronic RH-B" Heating circuit controller EM-B" Extension module Control units Including"Regtronic cabling 2.f for "Regufloor" Wilo pump E15/1-5. Accessories "Regtronic RH-B" Heating circuit controller "Regtronic EM-B" Extension module Accessories Hint Article "Regtronic RH-B" Heating circuit controller Hint Surface and switch cooling "Cofloor" Electric pipeheating contact safety 115 10 87 2 2 2.f "Regufloor" Control units “Regufloor” Control units System components 2.f "Regufloor" Control units "Regtronic EH" Heating circuit controller Article-No. Surface heating and cooling "Cofloor" Bracket "Regtronic EH" Heating controller with 1 outdoor sensor andcircuit 3 further sensors (NTC 5000) Article-No. Article-No. 115 10 85 230 V1 outdoor sensor and 3 further sensors115 205000) 92° with (NTC Article Article T-connection piece 2 230 V "Regtronic EH" Heating circuit controller 115 20 92° "Regtronic RH-B" Heating controller with 1 outdoor sensor and 3 circuit further sensors (NTC 5000) "Regtronic RH-B" Heating circuit controller 230 115 20 92 withV1 outdoor sensor 93° and 3 further sensor (PT 1000) with 1 outdoor sensor 115 20 93 and 3 further sensor (PT 1000) "Regtronic RH-B" Heating circuit controller with 1 outdoor sensor and 3 further sensor (PT 1000) 115 20 93 "Regtronic EM-B" Extension module 2013 92 "Regtronic EM-B"toExtension module for the connection the heating circuit controller "Regtronic RH-B" for the connection to the heating circuit controller "Regtronic RH-B" "Regtronic EM-B" Extension module 115 20 98 for the connection to the heating circuit controller "Regtronic RH-B" Accessories 115 20 98 Accessories Room temperature sensor PT 1000 Room temperature sensor PT 1000 Accessories Remote control with room temperature Room temperaturesensor sensor PT 1000 1000 control with Remote PT room temperature sensor PT 1000 115 20 95 Remote control with room temperature sensor PT 1000 *New in catalogue 2013 115 20 98 115 20 95 115 20 96 115 20 95 115 20 96 115 20 96 Weather-guided control of the flow "Regtronic EM-B" Extension module temperature of the heating systemAccessories by activation of a heat generator Weather-guided control of theand/or flow a mixing valve. temperature of the heating system by Hint Hint activation of a heat generator and/or a mixing valve. Weather-guided control of the flow temperature of the heating system by activation of a heat generator and/or a mixing Weather guided flow temperature control of the valve. heating system via the demand of a heat generatorguided and/orflow a mixing valve (e.g. "Regumat Weather temperature control of the M3" or "Regufloor with three-way mixing heating system via HW" the demand of a heat valve). Controller wall attachment with data generator and/or for a mixing valve (e.g. "Regumat bus (S-bus). M3" or "Regufloor HW" with three-way mixing Basic functions: 1for variable and 1 constant valve). Controller wall attachment with of data Weather guided flow temperature control the temperature circuit withdemand heat demand. bus (S-bus). heating system via the of a heat Extendable by "Regtronic The"Regumat status Basic functions: 1a variable and 1(e.g. constant generator and/or mixing EM-B". valve can be viewed via a full with graphic display.mixing temperature circuit with heatthree-way demand. M3" or "Regufloor HW" Interfaces: S-bus, SD-card slot forThe data Extendable by "Regtronic EM-B". status valve). Controller for wall attachment with data recording can be viewed via a full graphic display. bus (S-bus). Inputs:functions: 8 sensor (PTand 1000, KTY, Interfaces: S-bus, SD-card slot dataswitch Basic 1inputs variable 1for constant or remote control), for demand. electronic volume recording temperature circuit inputs with heat flow sensor/pressure sensor and irradation Inputs: 8 sensor inputs (PTEM-B". 1000, KTY, switch Extendable by "Regtronic The status sensor or remote control), for electronic can be viewed via ainputs full graphic display. volume Outputs: 4 S-bus, solid-state relaysslot (speed controlled), flow sensor/pressure sensor and Interfaces: SD-card forirradation data 1 standard relay (volt free), 2 PWM outputs for sensor recording the speed activation ofKTY, highOutputs: 4controlled solid-state relays (speed controlled), Inputs: 8 sensor inputs (PT 1000, switch efficiency Both PWM outputs can be 1 standard relay (volt free), 2 electronic PWM outputs for or remote pumps. control), inputs for volume switched tocontrolled 0-10 V. activation the speed highflow sensor/pressure sensor andofirradation efficiency pumps. Both PWM outputs can be sensor switched 4tosolid-state 0-10 V. relays (speed controlled), Outputs: 1 standard relay (volt free), 2 PWM outputs for the speed controlled activation of highefficiency pumps. Both PWM outputs can be "Regtronic switched toEM-B" 0-10 V.for the extension of the heating circuit controller "Regtronic RH-B" by 6 sensor inputs and 5 outputs. of the "Regtronic EM-B" forrelay the extension This allows thecontroller activation"Regtronic of further variable heating circuit RH-B" by 6 and constant circuits. sensor inputs temperature and 5 relay outputs. Up toallows five extension modules can be This the activation of further variable connected to temperature the heating circuit controller and constant circuits. "Regtronic EM-B" for the extension of the "Regtronic RH-B". Up to five extension modules can beRH-B" by 6 heating circuit controller "Regtronic 1 sensor attached pipeoutputs. PT 1000 is included. connected to the circuit controller sensor inputs andheating 5torelay "Regtronic This allows RH-B". the activation of further variable 1 sensor attached to pipe PT 1000 is included. and constant temperature circuits. Up to five extension modules can be Room temperature sensorcircuit for fixing on level connected to the heating controller surfaces (surface mounting). "Regtronic RH-B". temperature for1000 fixingison level 1Room sensor attached tosensor pipe PT included. surfaces (surface mounting). Remote control with room temperature sensor PT 1000 for the connection to the heating circuit temperature controller "Regtronic RH-B" Remote control with room for temperature sensor Room sensor fixingfor on alevel comfortable control of the heating curve of the PT 1000 (surface for the connection to the heating surfaces mounting). controller from the living area. Whenforincreasing circuit controller "Regtronic RH-B" a the heating curve, temperature comfortable controlthe of flow the heating curveisof the increased and vice versa. The remoteincreasing control controller from the When Remote control withliving roomarea. temperature sensor also1000 features theconnection functions circuit the heating the flow "heating temperature is off" PT for curve, the to the heating and "party position". increased and vice versa. The remote circuit controller "Regtronic RH-B" for control a also featurescontrol the functions "heatingcurve circuit comfortable of the heating of off" the 2.49 and "party position". controller from the living area. When increasing the heating curve, the flow temperature is increased and vice versa. The remote control Surface heating and cooling "Cofloor" Article Article-No. "Regufloor HC" Control unit DN 25 Heating/Cooling for connection to the stainless steel distributor/collector with high-efficiency pump Wilo Yonos Para (Energy Efficiency Index EEI ≤ 0.23 according to EC Regulation 641/2009) with Wilo pump E15/1-5 (export model only for sales outside the European Union) 115 21 00* 115 20 00 2.f "Regufloor" Control units "Regufloor HC" System components for "Regufloor HC" “Regufloor” Control units Hint 2 Application: Control unit for flow temperature control of surface heating systems or alternatively of surface cooling systems in conjunction with the Oventrop stainless steel distributors/collectors. Pre-assembled and tested control unit with electronic pump and three-way diverting valve. Suitable for the connection of 2 - 12 heating circuits to two, three and four pipe systems Heating and Cooling. Length: 315 mm Max. operating pressure: 6 bar Max. differential pressure: 0.75 bar Max. flow temperature: Primary side: 90 °C Secondary side: 50 °C System components for "Regufloor HC" Flow temperature control set: Climate controller heating/cooling Memory stick Electrothermal actuator Outdoor sensor Flow temperature sensor Room humidity measuring transducer Electric sensor attached to pipe Electromotive actuator Mains adaptor The flow temperature control set for outside temperature guided surface heating and cooling systems enables an automatic changeover from heating to cooling. By calculating the dew point, condensation is prevented by an automatic adjustment of the flow temtemperature. The control includes heating and cooling curve, changeover for the individual room temperature controls as well as timed programmes. 115 20 20 115 20 25 Optional accessory for the remote control of the climate controller heating/cooling. 230 V 115 20 45 Connection system for installation into the distributor/collector cabinet with 6 channels for the connection of the room thermostats and actuators. Several connection systems can be installed in parallel. The connection system and the flow temperature concontrol set are coordinated. Room thermostat heating/cooling 230 V 115 20 63 Remote control for the climate controller heating/cooling Connection system for room thermostats and actuators 2013 *New in catalogue 2013 Room thermostat for individual room temperature control. Adjustment of the nominal temperature value, absence or presence. Entry for operating mode changeover from heating or cooling. 2.51 93 Surface heating and cooling "Cofloor" Article 2 Article-No. "Aktor T 2P" Electrothermal actuators (two point) connection thread M 30 x 1.5 "H NC", closed with current "off", 230 V "L NC, closed with current "off", 24 V 101 28 15 101 28 16 Dew point control 24 V "Sensos GA FD" with alternating contact 114 19 51 2.f "Regufloor" Control units “Regufloor” Control units System components Hint Oventrop electrothermal actuators are used for heating, ventilation and air-conditioning. The actuators serve to control the room temperature and can be used e. g. with conventional radiators, radiators with integrated distributor, distributors for surface heating, radiant ceiling panels, chilled ceiling systems and induction air systems in combination with two point room thermostats. Further applications in bivalent heating installations. For zone and room temperature control. Connecting cable 1 m. With First-Open function (except for actuators "opened with current off") and stroke index. Simple plug-in connection with valve adapter. Actuators can be installed in any position. As for the model with auxiliary switch, a pump can e. g. be switched via the integrated volt free contact. Due to their construction, the electrothermal actuators are secured against overvoltage which could occur when switching on neon tubes. A varistor is thus not necessary. Is required in combination with room thermostats to protect chilled ceilings against condensation. An actuator interrupting the cooling water flow is for instance activated in conjunction with the "Regufloor HC". Connection to the cooling water supply. Connecting cable 1 m. System components 2.52 Controller heating/cooling 115 30 41 Electric pipe contact safety switch 115 10 87 Memory for controller heating/cooling 115 30 42 Controller for universal application in air conditioning and heating systems, for instance for flow temperature control in surface heating and cooling systems. With integrated measuring, control and timed function via two PI controllers and preset parameters for an easy initial operation. Including cabling for Wilo pump E15/1-5. Optional plug-in memory for controller heating/ cooling for documentation and copying of parameter settings. 2013 94 Surface heating and cooling "Cofloor" Article Article-No. "Sensos G AT" Outdoor sensor heating/cooling 115 30 51 "Sensos LW TH" Flow temperature sensor 115 20 50 "Sensos GA FU" Room humidity measuring transducer 114 19 60 2.f "Regufloor" Control units “Regufloor” Control units System components Hint For the registration of the flow temperature via NI 1000 for the controller heating/cooling. For the registration of the flow temperature via NI 1000 for the controller heating/cooling. Calculates the dew point of the air humidity. In conjunction with the controller heating/cooling, it prevents condensation of the pipework and chilled surfaces. Surface heating and cooling "Cofloor" 2.f "Regufloor" Control units System components "Tri-D TR" Three-way diverting valves PN 16 "Tri-M TR" Three-way mixing valves PN 16 Article Hint kvs Article-No. System components "Aktor M" Electromotive actuators connection thread M 30 x 1.5 "ST L", 24 V, modulating proportional actuator, 0-10 V, adjustable mode of operation, automatic anti-blocking function and recognition of neutral point, multiple characteristic lines adjustable 101 27 05 "ST L", 24 V, modulating proportional actuator, 0-10 V, with position feedback, adjustable mode of operation, automatic anti-blocking function and recognition of neutral point, mutiple characterstic lines adjustable 101 27 06* "3P L", 24 V, three point actuator, adjustable mode of operation, without anti-blocking function 101 27 08* "Tri-D TR" Three-way diverting valves PN 16 bronze Max. operating pressure ps: 16 bar (PN 16) Operating temperature ts: 0 °C up to 120 °C connection thread M 30 x 1,5 with collar nuts, flat sealing 2013 DN 20 DN 25 4.50 6.50 Application: 113 02 06 113 02 08 Diverting, mixing or changing-over of flow 2.53 volumes in heating and cooling systems in 95 combination with thermostatic or electric 2 "ST L", 24 V, modulating proportional actuator, 0-10 V, with position feedback, adjustable mode of operation, automatic anti-blocking function and recognition of neutral point, mutiple characterstic lines adjustable 101 27 06* "3P L", 24 V, three point actuator, Surfacemode heating and cooling adjustable of operation, without anti-blocking function 101 27 08* Article 2 kvs "Cofloor" Article-No. System components "Tri-D TR" Three-way diverting valves PN 16 bronze "Aktor M" Electromotive actuators connectionthread threadM M30 30xx1,5 1.5 connection with collar nuts, flat sealing "ST L", 24 V, modulating proportional 101 27 05 actuator, 0-10 V, adjustable DN 20 4.50 mode 113 02 06 of operation, automatic anti-blocking DN 25 6.50 113 02 08 function DN 40 and recognition 9.50of neutral point, 113 02 12 multiple characteristic lines adjustable OV I 2.f "Regufloor" Control units System components "Tri-D TR" Three-way diverting valves PN 16 "Tri-M TR" Three-way mixing valves PN 16 “Regufloor” Control units Hint Application: Max. operating pressure ps: 16 bar (PN 16) Operating temperature ts: 0 °C up to 120 °C Diverting, mixing or changing-over of flow volumes in heating and cooling systems in combination with thermostatic or electric actuators. II "ST L", 24 V, modulating proportional 101 27 06* actuator, 0-10 V, with position feedback, adjustable mode of operation, automatic anti-blocking function and recognition of neutral point, mutiple characterstic lines "Tri-M TR" Three-way mixing valves PN 16 adjustable bronze III "3P L", 24 V, three point actuator, connection thread M 30 x 1,5 adjustable mode of operation, with collar nuts, flat sealing without anti-blocking function DN 20 4.50 113 17 06 DN 25 6.50 113 17 08 DN 40 9.50 "Tri-D TR" Three-way diverting valves PN113 16 17 12 bronze OV AB 101 27 08* A Max. operating pressure ps: 16 bar (PN 16) Operating temperature ts: 0 °C up to 120 °C B connection thread M 30 x 1,5 with collar nuts, flat sealing Surface heating and cooling "Cofloor" Diverting, mixing or changing-over of flow volumes in heating and cooling systems in combination with thermostatic or electric actuators. 2.f "Regufloor" Control units "Regufloor HX" Article Hint DN 20 DN 25 DN 40 OV I II Male thread: G1 G1¼ G2 Application: 4.50 6.50 9.50 113 02 06 113 02 08 113 02 12 III Article-No. "Regufloor HX" "Tri-M TR" Three-way mixing valves PN 16 Control unit DN 25 Heating bronze for connection to the stainless steel distributor/collector. For flow temperature control of connection thread M 30 x 1,5 surface heating systems, with heat exchanger. with collar nuts, flat sealing OV 2.54 AB A B with high-efficiency pump DN 20 4.50 Wilo Yonos Para DN 25 6.50 (Energy Efficiency Index EEI ≤ 0.23 DN 40 9.50 according to EC Regulation 641/2009) Wilo pump E15/1-5 *Newwith in catalogue 2013 (export model, only for sales outside the European Union) 115 10 65* 113 17 06 113 17 08 113 17 12 115 10 60 2 Application: Fixed value control unit for the operation of open vented surface heating systems in heating systems (separate circuits). Installation on the left hand side of the Male thread: distributor/collector. G1 G1¼ Connection of 2-12 heating circuits. G2 Max. operating pressure: Primary side: 6 bar 2013 Secondary side: 3 bar Max. flow temperature: Primary side: 90 °C Secondary side: 50 °C Control range: 20–50 °C Description: Pre-assembled and tested fixed value control unit with electronic pump (plastic body). Heat exchanger, diaphragm expansion tank (3 l), pressure gauge, safety valve. *New in catalogue 2013 2.54 96 2013 2.g Room thermostats, actuators, wireless controls Room thermostats, clocks Room thermostats, Surface heating and cooling "Cofloor" Article 2 Article-No. actuators, wireless controls Hint Room thermostats, clocks Electronic room thermostat-surface mounting for steady control (0 - 10 V) 24 V 115 21 51 Room thermostat-clock - surface mounting with daily setting 230 V 115 25 51 with weekly setting 230 V 24 V 115 25 52 115 25 54 The electronic room thermostat is required for individual room temperature control in conjunction with the electrothermal actuator (0- 10 V), item no. 101 29 52, page 1. 00 , or the electromotive actuator, item no. 101 27 05/06, page 1. 00 (may also be used in three or four pipe systems). With one analogue output 0–10 V each for heating and cooling as well as adjustable neutral zone (0.5–7.5 K). Temperature range: 5 °C up to 30 °C The electric room thermostat-clock is required for individual room temperature control of heating systems in conjunction with the electrothermal actuators (two point). Output signal pulse-width modulation. Temperature range: 5 °C up to 30 °C Heating: Use electrothermal actuators (two point) “closed with current off”. Central temperature setback is carried out according to a timed programme. Limitation of the control range by using the hidden limiting elements. Protection cover for room thermostat-clock 230 V 115 25 91 Room thermostat - surface mounting 230 V 24 V 115 20 51 115 20 52 The surface- or flush-mounted model of the electric thermostat is required for individual room temperature control in conjunction with the electrothermal actuators (two point). Temperature range: 5 °C up to 30 °C Heating: Use electrothermal actuators (two point) “closed with current off”. As for item no. 115 20 51/52/71/72, temperature may be set back by use of an external time switch (item no. 115 25 51/52 for 230 V, item no. 115 25 54 for 24 V). Cooling: Use electrothermal actuators (two point) “opened with current off”. Limitation of the control range of item no. 115 20 51/52/ 71/72 by using the hidden limiting elements. Room thermostat - flush mounting 230 V 24 V 115 20 71 115 20 72 Room thermostat - flush mounting digital 230 V 24 V 2.58 With LCD display and adjustable timed programme. 115 25 61 115 25 62 Temperature range: 5 °C up to 35 °C 2013 97 Heating: Use electrothermal actuators (two point) “closed with current off”. As for item no. 115 20 51/52/71/72, temperature may be set back by use of an external time switch (item no. 115 25 51/52 for 230 V, item no. 115 25 54 for 24 V). 2.g Room thermostats, actuators, wireless controls "Aktor T" Electrothermal Cooling: Use electrothermal actuatorsactuators (two point) “opened with current off”. Accessories Room thermostats, Surface heating and cooling "Cofloor" Article Article-No. actuators, wireless controls Limitation of the control range of item no. Hint 115 20 51/52/ 71/72 by using the hidden limiting elements. 2 "Aktor T" Electrothermal actuators Room - flush mounting "Aktor thermostat T 2P" Electrothermal actuators (two point) connection thread M 30 x 1.5 230 V 115 20 71 24 115 "H V NC", closed with current "off", 230 V 101 20 28 72 15 "L NC, closed with current "off", 24 V 101 28 16 Room thermostat - flush mounting digital 230 V Surface 24 V 115 25 61 heating and cooling "Cofloor" Article 2.58 115 25 62 Article-No. "Aktor T" Electrothermal actuators "Aktor T 2P" Electrothermal actuators (two point) connection thread M 30 x 1.5 "H NC", closed with current "off", 230 V "L NC, closed with current "off", 24 V 101 28 15 101 28 16 Accessories Connecting block (6 control zones) for room thermostats and and actuators 140 10 80 Connecting block (8 control zones) for room thermostats and actuators 140 10 81 Pump logic 24 V 140 10 85 Accessories Connecting block (6 control zones) Pump logic 230 V 140 10 86 for room thermostats and and actuators 140 10 80 Oventrop electrothermal actuators are used for heating, ventilation and air-conditioning. The actuators serve to control the room temperature and can be used e. g. with conventional radiators, radiators with integrated distributor, distributors for surface With LCD display and adjustable timed heating, radiant ceiling panels, chilled ceiling programme. 2.g Room thermostats, actuators, wireless systems and induction air systems in controls "Aktor T" Electrothermal actuators combination with two point room thermostats. Temperature range: 5 °C up to 35 °C Accessories Further applications in bivalent heating installations. Hint For zone and room temperature control. Connecting cable 1 m. 2013 With First-Open function (except for actuators "opened with current off") and stroke index. Simple plug-in connection with valve adapter. Actuators electrothermal can be installedactuators in any position. Oventrop are used for As for theventilation model with auxiliary switch, a pump heating, and air-conditioning. The can e. g. be switched via the volt actuators serve to control theintegrated room free contact. and Duecan to their construction, temperature be used e. g. withthe electrothermal actuatorsradiators are secured conventional radiators, with against overvoltagedistributor, which could occur when integrated distributors for switching surface on neon radiant tubes. Aceiling varistor is thus not necessary. heating, panels, chilled ceiling systems and induction air systems in combination with two point room thermostats. Further applications in bivalent heating installations. For zone and room temperature control. Connecting cable 1 m. With First-Open function (except for actuators "opened with current off") and stroke index. Simple plug-in connection with valve adapter. Actuators can be installed in any position. As for the model with auxiliary switch, a pump can e. g. be switched via the integrated volt free contact. Due to their construction, the electrothermal actuators are secured against overvoltage which could occur when switching on neon tubes. A varistor is thus not necessary. Suitable for connecting blocks 140 10 80 and 140 10 81 to switch off the pump when all valves are closed. Connecting block (8 control zones) 2013 98 for room thermostats and actuators 140 10 81 Pump logic 24 V 140 10 85 Pump logic 230 V 140 10 86 Suitable for connecting blocks 140 10 80 and 140 10 81 to switch off the pump when all valves are closed. 2.59 2 2.g Room thermostats, actuators, wireless controls Room thermostats, actuators, wireless controls Surface heating and cooling "Cofloor" Room thermostats with wireless transmitter, wireless receiver Article 2 Article-No. Room thermostats with wireless transmitter, wireless receiver oventrop °C 5 10 15 30 25 Room thermostat with wireless transmitter 3 V, including 2 batteries, 1.5 V each (round cells, alkaline, type LR 03 or AAA, service life approx. 3 years) 115 05 51 Room thermostat-clock with wireless transmitter 3 V, including 2 batteries, 1.5 V each (round cells, alkaline, type LR 6 or AA service life approx. 2 years) 115 05 53 Wireless receiver, 1 channel 230 V 115 05 60 Wireless receiver, 4 channels 230 V, with plug 115 05 61 Hint The room thermostat with wireless transmitter is used for individual room temperature control in conjunction with the wireless receiver and electrothermal actuators (two point). With switch for the functions heating and cooling. With switch for the operating modes automatic operation (in combination with room thermostat-clock with wireless transmitter), daytime operation, night setback (choice of 2K or 4K), off. With valve protection function. Temperature range: 5 - 30 °C The temperature range may be limited by using the hidden limiting elements. The room thermostat-clock with wireless transmitter is used for individual room temperature control in conjunction with the wireless receiver and electrothermal actuators (two point). Functions: heating and cooling. Timed temperature control. The switching times and nominal temperatures can be easily adapted individually. The room thermostat-clock can be used as master for further room thermostats. With valve protection function. Temperature range: 5–32 °C Receiver for 1 room thermostat with wireless transmitter, item no. 115 05 51/53. Voltage free switching operation (relay version) of electrothermal actuators (two point) 24 V and 230 V. Functions: heating and cooling. Receiver for 4 or 6 room thermostats with wireless transmitter, item no. 115 05 51/53. Electrothermal actuators (two point) 230 V can be clipped on directly. Electrothermal actuators (two point) 24 V can be operated via voltage free contacts, a separate transformer is required. Channel 4 or 6 can be used for the activation of a pump. Functions: Heating and cooling Wireless receiver, 6 channels 230 V, with plug 2.60 115 05 62 2013 99 2.g Room thermostats, actuators, wireless controls Room thermostats, actuators, wireless controls Surface heating and cooling "Cofloor" Room thermostats with wireless transmitter, wireless receiver Article Article-No. Wireless receiver with time switch 8 channels 230 V, with plug, cover with operating device removable (incl. battery) 115 05 63 Wireless repeater 230 V 115 05 67 Surface heating and cooling "Cofloor" Hint 2 8 channel time switch for a timed control of up to 8 independent zones (with room thermostat with wireless transmitter, item no. 115 05 51/52). Programming of the time switch and adaptation of the transmitter only possible after having removed the cover (device must be disconnected from the power supply). Electrothermal actuators (2 point) 230 V can be connected directly. Functions: – Pump logic – Valve protection function – Changeover from heating to cooling via external signal The wireless transmitter automatically amplifies the radio signals received from the room thermostats with wireless transmitter. It increases the radio range between the wireless room thermostats and the wireless receivers and improves the transmission safety under difficult conditions. The radio repeater can be directly plugged into an earthed plug, the socket can still be used. 2.h Regulating sets for surface heating systems sets for surface heating systems Regulating sets forRegulating surface heating systems Article 2 Article-No. Regulating sets for surface heating systems with bypass valve Set no. 1 for surfaces up to 85 m² 114 42 51 consisting of: Valve DN 15, brass, nickel plated straight pattern item no. 118 01 04 (M 30 x 1.5) Temperaturregler Temperature controller with mit Anlegefühler contact sensor Supply valve Vorlaufventil Temperature controller with contact sensor and heat transfer unit capillary 2 m long control range 20–50 °C item no. 114 28 61 (M 30 x 1.5) Flow temperature limiting Vorlauftemperaturbegrenzung For further information see "Technical information". 2.61 Set no. 2 for surfaces up to 120 m² Electric sensor Elektrischer attached to pipe Rohranlegeregler Bypass valve Bypassventil 3 4 5 oventrop Electric pipe contact safety switch with hidden temperature setting control range 20–90 °C item no. 114 30 00 100 Application: The regulating set with bypass valve is required for the control of the flow temperature of a surface heating system, for instance in combined radiator/surface heating systems. The required flow temperature is set at the temperature controller. The electric pipe contact safety switch switches the circulation pump off as soon as the set flow temperature is exceeded. The bypass valve serves to regulate the flow rate of the surface heating circuit. Example: Bypass valve DN 20, brass, nickel plated straight pattern item no. 102 76 66 2013 Hint 114 42 52 item no. 114 28 61 (M 30 x 1.5) Flow temperature limiting Vorlauftemperaturbegrenzung Electric pipe contact safety switch with hidden temperature setting control range 20–90 °C item no. 114 30 00 For further information see "Technical information". 2.g Room thermostats, actuators, wireless controls Room thermostats with wireless transmitter, wireless receiver Regulating Surface heating and cooling "Cofloor" Article Set no. 2 receiver with time switch Wireless 8 channels for surfaces up to 120 m² 230 V, with plug, cover with operating device removable consisting of: (incl. battery) Valve DN 20, brass, nickel plated straight pattern item no. 118 71 06 (M 30 x 1,5) Article-No. 114 42 52 115 05 63 Bypass valve DN 25, brass, nickel plated straight pattern item no. 102 76 68 3 4 5 oventrop Temperature controller with contact sensor and heat transfer unit capillary 2 m long control range 20–50 °C Wireless repeater itemVno. 114 28 61 (M 30 x 1.5) 230 115 05 67 Electric pipe contact safety switch with hidden temperature setting control range 20–90 °C item no. 114 30 00 Surface heating and cooling "Cofloor" Article Article-No. Regulating set for surface heating systems with "Tri D TR" three-way diverting valve Set no. 3 2.64 for surfaces up to 200 m² OV I II 114 42 53 III consisting of: Three-way diverting valve „Tri-D TR“ DN 20 bronze item no. 113 02 06 (M 30 x 1.5) 3 Temperature controller with contact sensor and heat transfer unit capillary 2 m long control range 20–50 °C item no. 114 28 61 (M 30 x 1,5) 4 5 oventrop Electric pipe contact safety switch with hidden temperature setting control range 20–90 °C item no. 114 30 00 Piston type spring assisted check valve DN 20 bronze/brass item no. 107 20 06 2013 sets for surface heating systems Hint 2 8 channel time switch for a timed control of up to 8 independent zones (with room thermostat with wireless transmitter, item no. 115 05 51/52). Programming of the time switch and adaptation of the transmitter only possible after having removed the cover (device must be disconnected from the power supply). Electrothermal actuators (2 point) 230 V can be connected directly. Functions: – Pump logic – Valve protection function – Changeover from heating to cooling via external signal The wireless transmitter automatically amplifies the radio signals received from the room thermostats with wireless transmitter. It increases the radio range between the wireless room thermostats and the wireless receivers and improves the transmission safety under difficult conditions. 2.h The Regulating sets for surface heating systems radio repeater can be directly plugged into setthe forsocket surface heating anRegulating earthed plug, can still besystems used. Hint 2 Application: The regulating set with "Tri-D TR" three-way diverting valve is required for the control of the flow temperature of a surface heating system, for instance in combined radiator/surface 2013 heating systems. The required flow rate is set at the temperature controller. The electric pipe contact safety switch switches the pump off as soon as the set flow temperature is exceeded. Depending on the setting of the temperature controller, the three-way diverting valve divides the flow volume into a return flow and a bypass flow. The check valve installed in the bypass prevents a wrong flow against the three-way diverting valve. Example: Electric sensor attached to pipe Non-return check valve item no. 107 20 06 “Tri-D TR” Threeway diverting valve Temperature controller item no. 114 28 61 2.61 101 Surface heating and cooling "Cofloor" Article 2 Packing Article-No. unit kvs Return temperature limiter set Reversed angle connection consisting of: Reversed angle pattern valve for the return pipe and thermostat “Uni RTLH” DN 15 2.i Return temperature limiter set Return temperature limiter set Return temperature limiters Return temperature limiter sets Hint Packed as a set. Valve and thermostat "Uni RTLH". Thermostat "Uni RTLH" limited at works to 40 °C. 102 83 64 0.30 Straight pattern connection consisting of: Straight pattern valve for the return pipe and thermostat “Uni RTLH” DN 15 102 84 64 0.30 Return temperature limiters Valves for thermostats "Uni RTLH" connection thread M 30 x 1.5 brass, nickel plated Application: Reversed angle pattern valve for the return pipe Valve insert with double disc prevents inadvertent overheating, with frost protection. DN 10 DN 15 0.30 0.30 Central heating systems PN 10, combined radiator/surface heating systems. (25) 102 43 63 (25) 102 43 64 Straight pattern valve for the return pipe DN 10 DN 15 0.30 0.30 2.i Return temperature limiter set Thermostat "Uni RTLH" Thermostat "Uni RTL" Valve insert Gland nut (25) 102 44 63 (25) 102 44 64 Surface heating and cooling "Cofloor" Article Packing Article-No. unit Thermostat "Uni RTLH" connection thread M 30 x 1.5 white model chrome plated model 2 (25) 102 71 65 (25) 102 71 72 With '0' setting, may be limited or locked. 10-40 °C factory setting (return temperature) may be increased to 50 °C by cancelling the limitation (40 °C). (25) 102 71 00 With '0' setting, may be limited or locked. RTL valves with connection thread M 30 x 1.0 are no longer produced. Thermostat "Uni RTL" connection thread M 30 x 1.5 white model Hint Valve insert for return flow valves (100) 102 69 81 Valve insert with double disc. Prevents inadvertent overheating, with frost protection. Gland nut for all RTLH valves Set = 5 pieces 2.68 102 (10) 102 69 86 2013 2.j Single components for distributors/collectors Individual components for distributor systems Accessories Surface heating and cooling Single "Cofloor"components Packing Article-No. unit Article 2 Individual components for distributor systems Brass automatic airvent with automatic shut off G⅜ for distributors/collectors Hint Distributor systems for central heating systems. If not stated otherwise, all products are made of brass. (10) 108 83 03 Vent plug G ⅜ 140 03 92 self sealing, set = 10 pieces self sealing, with coutnernut, with hose connection (soft seal) and cap (50) 103 33 13 DN 10 Flow valve “Series AZ” for thermostatic control (to be discontinued) DN 15 G¾MxG¾F Valve for the flow distributor of surface heating systems. (25) 140 01 64 Return flow lockshield valve “Combi 2” with presetting and isolating facility (to be discontinued) DN 15 G¾MxG¾F Lockshield valve for the return collector of underfloor heating systems. (25) 140 11 94 Brass terminal distributor/collector G 1 female thread G ¾ male thread for circuit connection G ⅜ female thread for airvent connection OV 4 outlets OV OV OV OV (2) 140 05 54 Brass distributor/collector G 1 female thread x G 1 male thread G ¾ male thread for circuit connection 2 outlets (2) 140 06 52 3 outlets (2) 140 06 53 4 outlets (2) 140 06 54 Terminal cap G 1 female thread (10) 140 06 91 G ⅜ female thread for airvent connection G ½ female thread for fill and drain ball valve connection Ball valve DN 25 with coupling flat sealing (10) 140 63 94 Bracket steel, galvanised 2.72 140 10 61 Bracket with mounting clip. For the installation of the distributor/collector into the cabinet or onto the wall. Sound absorbing as per DIN 4109. 2013 103 2.j Single components for distributors/collectors Individual components for distributor systems Accessories Surface heating and cooling Single "Cofloor"components Article Packing Article-No. unit for distributors/collectors Hint 2 Accessories 2 3 Thermostat with remote control "Uni FH" white model 4 1 5 capillary 2 m long capillary 5 m long capillary 10 m long (40) 101 22 95 (40) 101 22 96 (40) 101 22 97 with '0' setting 101 23 95 101 23 96 with '0' setting 0 white model, with additional remote sensor 2 3 capillary 2 m long capillary 5 m long 4 1 5 0 Manual heads white model connection thread M 30 x 1.5 40 20 60 Contact thermometer 80 100 0 (10) 101 25 65 The manual head allows the subsequent conversion to actuators or thermostats without the necessity to drain the system. for distributors/collectors (50) 140 40 95 °C 120 oventrop Coupling DN 15 (G ¾ c/nut x R ½ M) (50) 101 93 04 Blind plug G ½ self sealing 140 17 04 Cap G ¾ female thread (not illustr.) 140 06 92 Cap G 1 female thread (not illustr.) 140 06 93 Ring spanner Spanner size 30/32 2013 104 To close outlets not in use. Can be used instead of a cap, but does not allow the connection of an airvent or a fill and drain ball valve. For the installation of the compression fittings. 140 10 91 2.73 2.k Components for concrete core activation "Multidis SF" Stainless steel distributor/collector 1" PE-Xc "Copex" Plastic pipes "Cofit S" Compression fittings Components Surface heating and cooling "Cofloor" Article 2 Packing Article-No. unit "Multidis SF" Stainless steel distributor/collector 1" for surface heating systems/concrete core activation with integrated regulating inserts (flow distributor) flat sealing, with valve inserts M 30 x 1.5 for thermostatic and electronic control 140 45 52 140 45 53 140 45 54 140 45 55 140 45 56 140 45 57 140 45 58 140 45 59 140 45 60 140 45 61 140 45 62 for 2 circuits for 3 circuits for 4 circuits for 5 circuits for 6 circuits for 7 circuits for 8 circuits for 9 circuits for 10 circuits for 11 circuits for 12 circuits for concrete core activation Hint Application: Stainless steel distributor/collector for central heating systems with circulation pump. Max. operating pressure ps: 6 bar (PN 6) Max. operating temperature ts: 80 °C Description: Distributor/collector pre-assembled. With fill and drain valves, vent plugs and terminal caps. Heating circuit connections G ¾ male thread for Oventrop compression fittings. Flow distributor with integrated regulating inserts. Return collector with integrated valve inserts. Bracket (loosely added) sound-absorbing according to DIN 4109. Further distributors for surface heating: page 2.40 PE-Xc "Copex" Plastic pipes with oxygen barrier rolls Dimension 17 x 2 mm length per roll 120 m length per roll 240 m length per roll 600 m (120) 140 02 51 (240) 140 02 52 (600) 140 02 54 "Cofit S" Compression fittings for "Copex" Pe-Xc plastic pipes, 2-fold, metal to metal sealing plus O-ring, outlet made of bronze, brass compression ring and collar nut, collar nut nickel plated 17 x 2.0 mm x G ¾ collar nut 2.76 Application: Surface heating and cooling. Pipes according to DIN 16892/DIN 16893/DIN EN ISO 15 75/EN 1265-4. Oxygen tight according to DIN 4726 (all dimensions). Further dimensions: page 2.34 Max. operating pressure ps: 6 bar at 90 °C 10 bar at 60 °C For the connection of the "Copex" PE-Xc plastic pipes to the distributor/collector and for couplings. (10) 150 79 37 2013 105 2.k Components for concrete core activation "Multidis SFI" Brass distributor/collector for industrial surface heating/concrete core activation PE-Xc "Copex" Plastic pipes "Cofit S" Compression fittings Components Surface heating and cooling "Cofloor" Article Packing Article-No. unit "Multidis SFI" Brass distributor/collector for industrial surface heating/concrete core activation Distributor modules flat sealing, flow distributor with ball valves, return collector with regulating valves, extension to max. 20 circuits by connecting the distributor modules for 2 circuits for 3 circuits for 4 circuits for 5 circuits for 6 circuits 141 44 52 141 44 53 141 44 54 141 44 55 141 44 56 PE-Xc "Copex" Plastic pipes with oxygen barrier Dimension 20 x 2 mm (240) 140 03 52 (600) 140 03 54 Dimension 26 x 3 mm length per roll 50 m length per roll 200 m length per roll 300 m (50) 140 05 60 (200) 140 05 62 (300) 140 05 63 Dimension 32 x 3 mm length per roll 50 m (50) 140 06 60 "Cofit S" Compression fittings for "Copex" PE-XC plastic pipes, 2-fold, metal to metal sealing plus O-ring, outlet bronze / brass resistant to dezincification, brass compression ring, brass collar nut, unplated 20 x 3.0 mm x G 1 collar nut 26 x 3.0 mm x G 1 collar nut 2 Application: Central heating systems with circulation pump. Max. operating pressure ps: 6 bar (PN 6) Max. operating temperature ts: 90 °C Description: Distributor modules pre-assembled. One port G 2 male thread, one port G 2 collar nut with G ½ blind plug. Flow distributor with ball valves. Return collector with regulating valves. Heating circuit connections with G 1 male thread for Oventrop compression fittings. Oxygen tight according to DIN 4726 (all dimensions). Max. operating pressure ps: 6 bar at 90 °C 8 bar at 70 °C Max. operating pressure ps: 6 bar at 90 °C 10 bar at 60 °C Max. operating pressure ps: 6 bar at 90 °C 8 bar at 60 °C 10 bar at 20 °C For the connection of "Copex" PE-Xc plastic pipes to the distributor/collector and for couplings. (10) 150 79 69 (10) 150 79 79 Console for "Multidis SFI" brass distributor/collector 2-fold, steel galvanised, adjustable height and depth Hint Application: Surface heating and cooling. Pipes according to DIN 16892/DIN 16893/DIN EN ISO 15 875/EN 1264-4 (except for dimension 26). rolls length per roll 240 m length per roll 600 m for concrete core activation 141 44 90 Consoles with 2 pipe clamps each including sound insulation supports and quick acting lock. Wall attachment included. 141 44 93 For closing the distributor/collector. Cap G 2 female thread for "Multidis SFI" brass distributor/ collector, 2-fold, brass 2013 106 2.77 Components Surface heating and cooling "Cofloor" Article 2 Packing Article-No. unit 2.k Components for concrete core activation for concrete core activation "Optiflex" Ball valve Hint Ball valve flat sealing DN 50 G2FxG2M 140 65 86 "Optiflex" Ball valve brass, handle with stop For isolation of the flow distributors and return collectors. For filling and venting. self sealing, with coutnernut, with hose connection (soft seal) and cap DN 15 (50) 103 33 14 Pressure test plug 150 60 95 150 60 96 Compressed air pipe connection 150 61 95 150 61 96 2.78 2013 107 Advantages, service 2,70 m 16° 20° 24° 16° 20° 24° 16° 20° 24° 16° 20° 24° 1,80 m 0,10 m Idealheizung Ideal heating Fußbodenheizung Surface heating 1 Heizkörper Außenwand Radiator outer wall Heizkörper Innenwand Radiator inner wall 1 The almost ideal “temperature profile” from floor to ceiling. Compared to other heating systems, the surface heating can be referred to as the heating system with the ideal temperature profile. Depending on its usage, the hot water surface heating system offers the advantage that an energy saving of 6 to 12% may be achieved due to the lower temperature of the heating medium and the lower room temperature. 2 As system supplier of the surface heating and cooling system “Cofloor”, Oventrop offers high quality system solution guaranteeing maximum benefit for the installation and the later comfort. This does, at the same time, mean an obligation to observe a multitude of rules and standards. 3, 4 Working supports Oventrop supports its partners regarding planning, calculation, completion and regulation. Current information material like catalogues, technical data sheets and colour leaflets as well as CDs and software are available. DW8501AT2407 2 3 For further information refer to our catalogue and technical data sheets as well as our homepage www.oventrop.de, product range 2. 4 OVENTROP GmbH & Co. KG Paul-Oventrop-Straße 1 D-59939 Olsberg Telephone +49 (0) 29 62) 82-0 Telefax +49 (0) 29 62 82-450 E-Mailmail@oventrop.de Internetwww.oventrop.de 108 Product range 2 PÜ 254– 1/3/ 8.2013 /ST Subject to technical modification without notice. Printed on paper free from chlorine bleaching, Detailed installation instructions can found on the technical data sheets “Cofloor”.