EE 435- Electric Drives Dr. Ali M. Eltamaly Chapter 3 Thyristor Converters or Controlled Converters 3.1 Introduction The controlled rectifier circuit is divided into three main circuits:(1) Power Circuit This is the circuit contains voltage source, load and switches as diodes, thyristors or IGBTs. (2) Control Circuit This circuit is the circuit, which contains the logic of the firing of switches that may, contains amplifiers, logic gates and sensors. (3) Triggering circuit This circuit lies between the control circuit and power thyristors. Sometimes this circuit called switch drivers circuit. This circuit contains buffers, opt coupler or pulse transformers. The main purpose of this circuit is to separate between the power circuit and control circuit. The method of switching off the thyristor is known as Thyristor commutation. The thyristor can be turned off by reducing its forward current below its holding current or by applying a reverse voltage across it. The commutation of thyristor is classified into two types:1- Natural Commutation If the input voltage is AC, the thyristor current passes through a natural zero, and a reverse voltage appear across the thyristor, which in turn automatically turned off the device due to the natural behavior of AC voltage source. This is known as natural commutation or line commutation. This type of commutation is applied in AC voltage controller rectifiers and cycloconverters. 2- Forced Commutation In DC thyristor circuits, if the input voltage is DC, the forward current of the thyristor is forced to zero by an additional circuit called commutation circuit to turn off the thyristor. This technique is called forced commutation. Normally this method for turning off the thyristor is applied in choppers. There are many thyristor circuits we can not present all of them. In the following items we are going to present and analyze the most famous thyristor circuits. 3.2 Half Wave Single Phase Controlled Rectifier 3.2.1 Half Wave Single Phase Controlled Rectifier With Resistive Load The circuit with single SCR is similar to the single diode circuit, the difference being that an SCR is used in place of the diode. Most of the power electronic applications operate at a relative high voltage and in such cases; the voltage drop across the SCR tends to be small. It is quite often justifiable to assume that the conduction drop across the SCR is zero when the circuit is analyzed. It is also justifiable to assume that the current through the SCR is zero when it is not conducting. It is known that the SCR can block conduction in either direction. The explanation and the analysis presented below are based on the ideal SCR model. All simulation carried out by using PSIM computer simulation program. A circuit with a single SCR and resistive load is shown in Fig.3.1. The source vs is an alternating sinusoidal Fig.3.1 Half wave single phase controlled rectifier. 30 Chapter Three source. If vs = Vm sin (ωt ) , vs is positive when 0 < ω t < π, and vs is negative when π < ω t <2π. When vs starts become positive, the SCR is forward-biased but remains in the blocking state till it is triggered. If the SCR is triggered at ω t = α, then α is called the firing angle. When the SCR is triggered in the forward-bias state, it starts conducting and the positive source keeps the SCR in conduction till ω t reaches π radians. At that instant, the current through the circuit is zero. After that the current tends to flow in the reverse direction and the SCR blocks conduction. The entire applied voltage now appears across the SCR. Various voltages and currents waveforms of the half-wave controlled rectifier with resistive load are shown in Fig.3.2 for α=40o. FFT components for load voltage and current of half wave single phase controlled rectifier with resistive load at α=40o are shown in Fig.3.3. It is clear from Fig.3.3 that the supply current containes DC component and all other harmonic components which makes the supply current highly distorted. For this reason, this converter does not have acceptable practical applecations. Fig.3.2 Various voltages and currents waveforms for half wave single-phase controlled rectifier with resistive load at α=40o. Fig.3.3 FFT components for load voltage and current of half wave single phase controlled rectifier at α =40o. The average voltage, Vdc , across the resistive load can be obtained by considering the waveform π shown in Fig.3.2. Vdc V V 1 Vm sin(ωt ) dωt = m (− cos π + cos(α )) = m (1 + cos α ) = 2π 2π 2π ∫ α (3.1) SCR Rectifier or Controlled Rectifier 31 The maximum output voltage and can be acheaved when α = 0 which is the same as diode (3.2) case which obtained before in (2.12). Vdm = Vm / π The normalized output voltage is the DC voltage devideded by maximum DC voltage, Vdm which can be obtained as shown in equation (3.3). Vn = Vdc / Vm = 0.5 (1 + cos α ) (3.3) The rms value of the output voltage is shown in the following equation:π Vrms 1 = (Vm sin(ω t ))2 dω t = Vm 1 π − α + sin(2 α ) ∫ 2π α 2 π 2 The rms value of the transformer secondery current and load is: I s = Vrms / R (3.3) (3.4) Example 1 In the rectifier shown in Fig.3.1 it has a load of R=15 Ω and, Vs=220 sin 314 t and unity transformer ratio. If it is required to obtain an average output voltage of 70% of the maximum possible output voltage, calculate:- (a) The firing angle, α, (b) The efficiency, (c) Ripple factor (d) Peak inverse voltage (PIV) of the thyristor Solution: (a) Vdm is the maximum output voltage and can be acheaved when α = 0 , The normalized output voltage is shown in equation (3.3) which is required to be 70%. Then, Vdc = 0.5 (1 + cos α ) = 0.7 . Then, α=66.42o =1.15925 rad. Vdm V V 49.02 (b) Vm = 220 V , Vdc = 0.7 * Vdm = 0.7 * m = 49.02 V , = 3.268 A I dc = dc = π R 15 Vn = Vm 1 sin(2 α ) o π − α + at α=66.42 , Vrms=95.1217V. Then, Irms=95.122/15=6.34145A 2 π 2 V VS = m = 155.56 V , I S = I rms = 6.34145 A 2 P V *I 49.02 * 3.268 Then, the rectification efficiency is:η = dc = dc dc = = 26.56% Pac Vrms * I rms 95.121 * 6.34145 V 95.121 π = = 1.94 (b) FF = rms = 49.02 2 2 Vdc V (c) RF = ac = FF 2 − 1 = 1.94 2 − 1 = 1.6624 , (d) The PIV is Vm Vdc Vrms = 3.2.2 Half Wave Single Phase Controlled Rectifier With RL Load A circuit with single SCR and RL load is shown in Fig.3.4. The source vs is an alternating sinusoidal source. If vs = Vm sin ( ω t), vs is positive when 0 < ω t < π, and vs is negative when π < ω t <2π. When vs starts become positive, the SCR is forward-biased but remains in the blocking state till it is triggered. If the SCR is triggered when ω t = α, then it starts conducting and the positive source keeps the SCR in conduction till ω t Fig.3.4 Half wave single phase controlled rectifier with RL load. Chapter Three 32 reaches π radians. At that instant, the current through the circuit is not zero and there is some energy stored in the inductor at ω t = π radians. The voltage across the inductor is positive when the current through it is increasing and it becomes negative when the current through the inductor tends to fall. When the voltage across the inductor is negative, it is in such a direction as to forward bias the SCR. There is current through the load at the instant ω t = π radians and the SCR continues to conduct till the energy stored in the inductor becomes zero. After that the current tends to flow in the reverse direction and the SCR blocks conduction. Fig.3.5 shows the output voltage, resistor, inductor voltages and thyristor voltage drop waveforms. Fig.3.5 Various voltages and currents waveforms for half wave single phase controlled rectifier with RL load. 3.3 Single-Phase Full Wave Controlled Rectifier 3.3.1 Single-Phase Center Tap Controlled Rectifier With Resistive Load Center tap controlled rectifier is shown in Fig.3.8. When the upper half of the transformer secondary is positive and thyristor T1 is triggered, T1 will conduct and the current flows through the load from point a to point b. When the lower half of the transformer secondary is b a positive and thyristor T2 is triggered, T2 will conduct and the current flows through the load from point a to point b. So, each half of input wave a unidirectional voltage (from a to b ) is applied across the load. Various voltages and currents waveforms for center tap controlled rectifier with resistive load are Fig.3.8 Center tap controlled rectifier with resistive load. shown in Fig.3.9 and Fig.3.10. 33 SCR Rectifier or Controlled Rectifier Fig.3.9 The output voltgae and thyristor T1 reverse voltage wavforms along with the supply voltage wavform. Fig.3.10 Load current and thyristors currents for Center tap controlled rectifier with resistive load. The average voltage, Vdc, across the resistive load is given by: Vdc = 1 π V sin(ω t ) dω t π∫ m α = Vm π (− cos π − cos(α )) = Vm π (1 + cos α ) (3.27) Vdm is the maximum output voltage and can be acheaved when α=0 in the above equation. The V (3.28) normalized output voltage is: Vn = dc = 0.5 (1 + cos α ) Vdm 34 Chapter Three From the wavfrom of the output voltage shown in Fug.3.9 the rms output voltage can be obtained as following: Vrms = 1 π (V sin(ω t ) ) π∫ m 2 dω t = α Vm 2π π −α + sin( 2 α ) 2 (3.29) Example 4 The rectifier shown in Fig.3.8 has load of R=15 Ω and, Vs=220 sin 314 t and unity transformer ratio. If it is required to obtain an average output voltage of 70 % of the maximum possible output voltage, calculate:- (a) The delay angle α, (b) The efficiency, (c) The ripple factor (d) The peak inverse voltage (PIV) of the thyristor. Solution : (a) Vdm is the maximum output voltage and can be acheaved when α=0, the normalized output voltage is shown in equation (3.28) which is required to be 70%. Then: Vdc = 0.5 (1 + cos α ) = 0.7 , then, α=66.42o Vdm 2 Vm (b) Vm = 220 , then, Vdc = 0.7 * Vdm = 0.7 * = 98.04 V Vn = π Vm sin( 2 α ) π −α + 2 2π at α=66.42o Vrms=134.638 V. Then, Irms=134.638/15=8.976 A VS = Vm / 2 = 155.56 V , I S = I rms / 2 = 6.347 A P V *I 98.04 * 6.536 = 53.04% Then, The rectification efficiency is:η = dc = dc dc = Pac Vrms * I rms 134.638 * 8.976 V V 134.638 (c) FF = rms = = 1.3733 and, RF = ac = FF 2 − 1 = 1.37332 − 1 = 0.9413 Vdc Vdc 98.04 (d) The PIV is 2 Vm I dc = Vdc 98.04 = = 6.536 A , R 15 Vrms = 3.3.2 Single-Phase Fully Controlled Rectifier Bridge With Resistive Load This section describes the operation of a single-phase fully-controlled bridge rectifier circuit with resistive load. The operation of this circuit can be understood more easily when the load is pure resistance. The main purpose of the fully controlled bridge rectifier circuit is to provide a variable DC voltage from an AC source. The circuit of a single-phase fully controlled bridge rectifier circuit is shown in Fig.3.11. The circuit has four SCRs. For this circuit, vs is a sinusoidal voltage source. When the supply voltage is positive, SCRs T1 and T2 triggered then current flows from vs through SCR T1, load resistor R (from up to down), SCR T2 and back into the source. In the next half-cycle, the other pair of SCRs T3 and T4 conducts when get pulse on their gates. Then current flows from vs through SCR T3, load resistor R (from up to down), SCR T4 and back into the source. Even though the direction of current through the source alternates from one Fig.3.11 Single-phase fully controlled rectifier bridge with resistive load. 35 SCR Rectifier or Controlled Rectifier half-cycle to the other half-cycle, the current through the load remains unidirectional (from up to down). Fig.3.12 Various voltages and currents waveforms for converter shown in Fig.3.11 with resistive load. Fig.3.13 FFT components of the output voltage and supply current for converter shown in Fig.3.11. The main purpose of this circuit is to provide a controllable DC output voltage, which is brought about by varying the firing angle, α. Let vs = Vm sin ω t, with 0 < ω t < 360o. If ω t = 30o when T1 and T2 are triggered, then the firing angle α is said to be 30o. In this instance, the other pair is triggered when ω t = 30+180=210o. When vs changes from positive to negative value, the current through the load becomes zero at the instant ω t = π radians, since the load is purely resistive. After that there is no current flow till the other is triggered. The conduction through the load is discontinuous. The average value of the output voltage is obtained as follows.:- Let the supply voltage be vs = Vm*Sin ( ω t), where ω t varies from 0 to 2π radians. Since the output waveform repeats itself every half-cycle, the average output voltage is expressed as a function of α, as shown in equation (3.27). Vdc = 1 π V sin(ω t ) dω t π∫ m α = Vm π [− cos π − (− cos(α ) )] = Vm (1 + cos α ) π Vdm is the maximum output voltage and can be acheaved when α=0, The normalized output voltage is: Vn = Vdc / Vdm = 0.5 (1 + cos α ) The rms value of output voltage is obtained as shown in equation (3.29). (3.27) (3.28) 36 Chapter Three Vrms = 1 π (Vm sin(ω t ) ) π∫ α 2 dω t = Vm 2π π −α + sin(2 α ) 2 (3.29) Example 5 The rectifier shown in Fig.3.11 has load of R=15 Ω and, Vs=220 sin 314 t and unity transformer ratio. If it is required to obtain an average output voltage of 70% of the maximum possible output voltage, calculate:- (a) The delay angle α, (b) The efficiency, (c) Ripple factor of output voltage(d) The peak inverse voltage (PIV) of one thyristor. Solution: (a) Vdm is the maximum output voltage and can be acheaved when α=0, The normalized output voltage is shown in equation (3.31) which is required to be 70%. V Then, Vn = dc = 0.5 (1 + cos α ) = 0.7 , then, α=66.42o Vdm 2 Vm V 98.04 (b) Vm = 220 , then, Vdc = 0.7 * Vdm = 0.7 * = 98.04 V , I dc = dc = = 6.536 A R 15 π Vm sin( 2 α ) π −α + 2 2π At α=66.42o Vrms=134.638 V. Then, Irms=134.638/15=8.976 A V VS = m = 155.56 V 2 The rms value of the transformer secondery current is: I S = I rms = 8.976 A P V *I 98.04 * 6.536 = 53.04% Then, The rectification efficiency is η = dc = dc dc = = Pac Vrms * I rms 134.638 * 8.976 V V 134.638 (c) FF = rms = = 1.3733 , RF = ac = FF 2 − 1 = 1.37332 − 1 = 0.9413 Vdc 98.04 Vdc (d) The PIV is Vm Vrms = 3.3.3 Full Wave Fully Controlled Rectifier With RL Load In Continuous Conduction Mode The circuit of a single-phase fully controlled bridge rectifier circuit is shown in Fig.3.14. The main purpose of this circuit is to provide a variable DC output voltage, which is brought about by varying the firing angle. The circuit has four SCRs. For this circuit, vs is a sinusoidal voltage source. When it is positive, the SCRs T1 and T2 triggered then current flows from +ve point of voltage source, vs through SCR T1, load inductor L, load resistor R (from up to down), SCR T2 and back into the –ve point of voltage source. In the next half-cycle the current flows from ve point of voltage source, vs through SCR T3, load resistor R, load inductor L (from up to down), SCR T4 and back into the +ve point of voltage source. Even though the direction of current through the source alternates from one half-cycle to the other half-cycle, the current through the load remains unidirectional (from up to down). Fig.3.15 shows various voltages and currents waveforms for the converter shown in Fig.3.14. Fig.3.16 shows the FFT components Fig.3.14 Full wave fully controlled rectifier with RL load. of load voltage and supply current. SCR Rectifier or Controlled Rectifier 37 Fig.3.15 Various voltages and currents waveforms for the converter shown in Fig.3.14 in continuous conduction mode. Fig.3.16 FFT components of load voltage and supply current in continuous conduction mode. Let vs = Vm sin ω t, with 0 < ω t < 360o. If ω t = 30o when T1 and T2 are triggered, then the firing angle is said to be 30o. In this instance the other pair is triggered when ω t= 210o. When vs changes from a positive to a negative value, the current through the load does not fall to zero value at the instant ω t = π radians, since the load contains an inductor and the SCRs continue to conduct, with the inductor acting as a source. When the current through an inductor is falling, the voltage across it changes sign compared with the sign that occurs when its current is rising. When the current through the inductor is falling, its voltage is such that the inductor delivers power to the load resistor, feeds back some power to the AC source under certain conditions and keeps the SCRs in conduction forward-biased. If the firing angle is less than the load angle, the energy stored in the inductor is sufficient to maintain conduction till the next pair of SCRs is triggered. When the firing angle is greater than the load angle, the current through the load becomes zero and the conduction through the load becomes discontinuous. Usually the description of this circuit is based on the assumption that the load inductance is sufficiently large to keep the load current continuous and ripple-free. 38 Chapter Three Since the output waveform repeats itself every half-cycle, the average output voltage is expressed in equation (3.33) as a function of α, the firing angle. The maximum average output voltage occurs at a firing angle of 0o as shown in equation (3.34). The rms value of output voltage is obtained as shown in equation (3.35). Vdc = 1 π +α ∫Vm sin(ωt ) dωt π α = 2Vm π cos α (3.33) The normalized output voltage is Vn = Vdc / Vdm = cos α The rms value of output voltage is obtained as shown in equation (3.35). Vrms = 1 π π +α 2 ∫ (Vm sin(ω t )) dω t = α Vm 2π π +α ∫ (1 − cos(2 ω α t ) dω t = (3.34) Vm 2 (3.35) Example 6 The rectifier shown in Fig.3.14 has pure DC load current of 50 A and, Vs=220 sin 314 t and unity transformer ratio. If it is required to obtain an average output voltage of 70% of the maximum possible output voltage, calculate:- (a) The delay angle α, (b) The efficiency, (c) Ripple factor (d) The peak inverse voltage (PIV) of the thyristor and (e) Input displacement factor. Solution: (a) Vdm is the maximum output voltage and can be acheaved when α=0. The normalized V output voltage is shown in equation (3.30) which is required to be 70%. Then, Vn = dc = cos α = 0.7 , o Vdm then, α=45.5731 = 0.7954 (b) Vm = 220 , Vdc = 0.7 *Vdm = 0.7 * 2 Vm / π = 98.04 V , Vrms = Vm / 2 At α=45.5731o Vrms=155.563 V. Then, Irms=50 A, VS = Vm / 2 = 155.56 V The rms value of the transformer secondery current is: I S = I rms = 50 A P V *I 98.04 * 50 Then, The rectification efficiency is η = dc = dc dc = = 63.02% 155.563 * 50 Pac Vrms * I rms V V 155.563 (c) FF = rms = = 1.587 , RF = ac = FF 2 − 1 = 1.37332 − 1 = 1.23195 98.04 Vdc Vdc (d) The PIV is Vm 3.3.5 Single Phase Full Wave Fully Controlled Rectifier With Source Inductance: Full wave fully controlled rectifier with source inductance is shown in Fig.3.19. The presence of source inductance changes the way the circuit operates during commutation time. Let vs = Vm sin wt, with 0 < ω t < 360o. Let the load inductance be large enough to maintain a steady current through the load. Let firing angle α be 30o. Let SCRs T3 and T4 be in conduction before ω t < 30o. When T1 and T2 are triggered at ω t = 30o, there is current through the source inductance, flowing in the direction opposite to that marked in the circuit diagram and hence commutation of current from T3 and T4 to T1 and T2 would not occur instantaneously. The source current changes from − I dc to I dc due to the whole of the source voltage being applied across the source inductance. When T1 is triggered with T3 in conduction, the current through T1 would rise from zero to I dc and the current through T3 would fall from I dc to zero. Similar process occurs with the SCRs T2 and T4. During this period, the current through T2 would rise from zero to I dc and, the current through T4 would fall from I dc to zero. SCR Rectifier or Controlled Rectifier 39 Fig.3.19 single phase full wave fully controlled rectifier with source inductance Various voltages and currents waveforms of converter shown in Fig.3.19 are shown in Fig.3.20 and Fig.3.21. You can observe how the currents through the devices and the line current change during commutation overlap. Fig.3.20 Output voltage, thyristors current along with supply voltage waveform of a single phase full wave fully controlled rectifier with source inductance. Fig.3.21 Output voltage, supply current along with supply voltage waveform of a single phase full wave fully controlled rectifier with source inductance. 40 Chapter Three 2ωLs I o u = cos −1 cos(α ) − −α (3.42) Vm 4ω Ls I o Vrd = = 4 fLs I o (3.47) 2π The DC voltage with source inductance taking into account can be calculated as following: 2V Vdc actual = Vdc without sourceinduc tan ce − Vrd = m cos α − 4 fLs I o (3.48) π The rms value of supply current is the same as obtained before in single phase full bridge diode rectifier in (2.64) I s = 2 I o2 π u − π 2 3 (3.49) The Fourier transform of supply current is the same as obtained for single phase full bridge diode rectifier in (2.66) and the fundamental component of supply current I s1 is shown in (2.68) 8I o u (3.50) as following: I S1 = * sin 2 2 πu The power factor of this rectifier is shown in the following: p. f = I s1 u cos α + 2 Is (3.51) 3.3.6 Inverter Mode Of Operation The thyristor converters can also operate in an inverter mode, where Vd has a negative value, and hence the power flows from the do side to the ac side. The easiest way to understandd the inverter mode of operation is to assume that the DC side of the converter can be replaced by a current source of a constant amplitude I d , as shown in Fig.3.25. For a delay angle a greater than 90° but less than 180°, the voltage and current waveforms are shown in Fig.3.26. The average value of vd is negative, given by (3.48), where 90° < α < 180°. Therefore, the average power Pd = Vd * I d is negative, that is, it flows from the DC to the AC side. On the AC side, Pac = Vs I S1 cos φ1 is also negative because φ > 90 o . Fig.3.25 Single phase SCR inverter. Fig.3.26 Waveform output from single phase inverter assuming DC load current. SCR Rectifier or Controlled Rectifier 41 There are several points worth noting here. This inverter mode of operation is possible since there is a source of energy on the DC side. On the ac side, the ac voltage source facilitates the commutation of current from one pair of thyristors to another. The power flows into this AC source. Generally, the DC current source is not a realistic DC side representation of systems where such a mode of operation may be encountered. Fig.3.27 shows a voltage source Ed on the DC side that may represent a battery, a photovoltaic source, or a DC voltage produced by a wind-electric system. It may also be encountered in a four-quadrant DC motor supplied by a back-to-back connected thyristor converter. An assumption of a very large value of Ld allows us to assume id to be a constant DC, and hence the waveforms of Fig.3.28 also apply to the circuit of Fig.3.27. Since the average voltage across Ld is zero, 2 E d = Vd = Vdo cos α − ω Ls I d (3.55) π Fig.3.27 SCR inverter with a DC voltage source. Fig.3.28 Vd versus I d in SCR inverter with a DC voltage source. 42 Chapter Three Fig.3.29 Voltage across a thyristor in the inverter mode. Inverter startup For startup of the inverter in Fig.3.25, the delay angle α is initially made sufficiently large (e.g.,165o) so that id is discontinuous as shown in Fig.3.30. Then, α is decreased by the controller such that the desired I d and Pd are obtained. Fig.3.30 Waveforms of single phase SCR inverter at startup. 3.5 Three Phase Half Wave Controlled Rectifier 3.5.1 Three Phase Half Wave Controlled Rectifier with Resistive Load Fig.3.31 shows the circuit of a three-phase half wave controlled rectifier, the control circuit of this rectifier has to ensure that the three gate pulses for three thyristor are displaced 120o relative to each other’s. Each thyristor will conduct for 120o. A thyristor can be fired to conduct when its anode voltage is positive with respect to its cathode voltage. The maximum output voltage occurred when α=0 which is the same as diode case. This rectfier has continuous load current and voltage in case of α ≤ 30. However, the load voltage and current will be discontinuous in case of α > 30. Fig.3.31 Three phase half wave controlled rectifier. In case of α ≤ 30, various voltages and currents of the converter shown in Fig.3.31 are shown in Fig.3.32. Fig.3.33 shows FFT components of load voltage, secondary current and primary current. As we see the load voltage contains high third harmonics and all other triplex harmonics. Also secondary current contains DC component, which saturate the transformer core. The saturation of the transformer core is the main drawback of this system. Also the primary current is highly distorted but without a DC component. The average output voltage and current are shown in equation (3.57) and (3.58) respectively. The rms output voltage and current are shown in equation (3.59) and (3.60) respectively. 3 2π Vdc = I dc = Vrms 5π / 6 +α 3 3 3 Vm cos α = 0.827Vm cos α = VLL cos α = 0.675VLL cosα (3.57) 2π 2π ∫ Vm sin ω t dω t = π / 6 +α 3 3 Vm 0.827 * Vm cos α = cos α 2 *π *R R 3 = 2π 5π / 6 +α ∫ (Vm sin ω t ) π / 6 +α 2 dω t = 3 Vm (3.58) 1 3 + cos 2α 6 8π (3.59) SCR Rectifier or Controlled Rectifier 43 3 Vm 1 3 + cos 2α (3.60) R 6 8π Then the thyristor rms current is equal to secondery current and can be obtaiend as follows: I rms = Ir = IS = I rms 3 = Vm R 1 3 cos 2α + 6 8π The PIV of the diodes is 2 VLL = 3 Vm (3.61) (3.62) Fig.3.32 Voltages and currents waveforms for rectifier shown in Fig.3.31 at α ≤ 30. Fig.3.33 FFT components of load voltage, secondary current and supply current for the converter shown in Fig.3.31 for α ≤ 30. 44 Chapter Three In case of α > 30, various voltages and currents of the rectifier shown in Fig.3.31 are shown in Fig.3.34. Fig.3.35 shows FFT components of load voltage, secondary current and primary current. As we can see the load voltage and current equal zero in some regions (i.e. discontinuous load current). The average output voltage and current are shown in equation (3.63) and (3.64) respectively. The rms output voltage and current are shown in equation (3.65) and (3.66) respectively. The average output voltage is :3 Vdc = 2π I dc = π ∫ Vm sin ω t dωt = π / 6+α 3 Vm 2π π π 1 + cos 6 + α = 0.4775Vm 1 + cos 6 + α 3 Vm π 1 + cos + α 2π R 6 π Vrms = 3 (Vm sin ω t )2 dω t = 3 Vm 5 − α + 1 sin(π / 3 + 2α ) ∫ 24 4π 8 π 2π π / 6 +α 3 Vm 5 α 1 − + sin(π / 3 + 2α ) R 24 4π 8 π Then the diode rms current can be obtaiend as follows: I V 5 α 1 − + sin(π / 3 + 2α ) I r = I S = rms = m R 24 4π 8 π 3 I rms = The PIV of the diodes is 2 VLL = 3 Vm (3.63) (3.64) (3.65) (3.66) (3.67) (3.68) SCR Rectifier or Controlled Rectifier 45 Fig.3.34 Various voltages and currents waveforms for converter shown in Fig.3.22 for α > 30. Fig.3.35 FFT components of load voltage, secondary current and supply current for the converter shown in Fig.3.22 for α > 30. Example 7 Three-phase half-wave controlled rectfier is connected to 380 V three phase supply via delta-way 380/460V transformer. The load of the rectfier is pure resistance of 5 Ω . The delay angle α = 25o . Calculate: The rectfication effeciency (b) PIV of thyristors Solution: From (3.57) the DC value of the output voltage can be obtained as following: V 3 3 281.5 Vdc = VLL cos α = 460 cos 25 = 281.5V Then; I dc = dc = = 56.3 A R 5 2π 2π From (3.59) we can calculate Vrms as following: Vrms = 3 Vm 1 3 1 3 + cos 2α = 2 VLL * + cos 2α 6 8π 6 8π 46 Chapter Three Then, Vrms = 2 * 460 * Then I rms = 1 3 + cos (2 * 25) = 298.8 V 6 8π Vrms 298.8 = = 59.76 A R 5 Then, the rectfication effeciency is, η = Vdc I dc *100 = 88.75% Vrms I rms PIV = 2 VLL = 2 * 460 = 650.54 V Example 8 Solve the previous example (evample 7) if the firing angle α = 60 o Slution: From (3.63) the DC value of the output voltage can be obtained as following: 2 * 460 3 3 3 Vm π π π Vdc = 1 + cos + α = 1 + cos + = 179.33 V 2π 2π 6 3 6 V 179.33 = 35.87 A Then; I dc = dc = 5 R From (3.65) we can calculate Vrms as following: Vrms = 3 Vm 5 α 1 5 π /3 1 − + − + sin(π / 3 + 2α ) = 2 * 460 * sin(π / 3 + 2π / 3 ) = 230V 24 4π 8 π 24 4π 8 π Vrms 230 = = 46 A 5 R Then, the rectfication effeciency can be calculated as following V I η = dc dc *100 = 60.79 % and PIV = 2 VLL = 2 * 460 = 650.54 V Vrms I rms Then I rms = 3.5 Three Phase Half Wave Controlled Rectifier With DC Load Current The Three Phase Half Wave Controlled Rectifier With DC Load Current is shown in Fig.3.36, the load voltage will reverse its direction only if α > 30. However if α < 30 the load voltage will be positive all the time. Then in case of α > 30 the load voltage will be negative till the next thyristor in the sequence gets triggering pulse. Also each thyristor will conduct for 120o if the load current is continuous as shown in Fig.3.37. Fig.3.38 shows the FFT components of load voltage, secondary current and supply current for the converter shown in Fig.3.36 for α > 30 and pure DC current load. Fig.3.36 Three Phase Half Wave Controlled Rectifier With DC Load Current 47 t=0 SCR Rectifier or Controlled Rectifier Fig.3.37 Various voltages and currents waveforms for the converter shown in Fig.3.36 for α > 30 and pure DC current load. Fig.3.38 FFT components of load voltage, secondary current and supply current for the converter shown in Fig.3.36 for α > 30 and pure DC current load. As explained before the secondary current of transformer contains DC component. Also the source current is highly distorted which make this system has less practical significance. The THD of the supply current can be obtained by the aid of Fourier analysis as shown in the following:If we move y-axis of supply current to be as shown in Fig.3.33, then the waveform can be represented as odd function. So, an=0 and bn can be obtained as the following:bn = 2 π Then, 2π / 3 ∫ I dc sin(nω t ) dω t = 0 bn = 2 I dc 3 * πn 2 2 I dc 2nπ 1 − cos for n=1,2,3,4,… 3 πn for n=1,2,4,5,7,8,10,….. (3.69) Chapter Three 48 And b n = 0 For n=3,6,9,12,….. Then the source current waveform can be expressed as the following equation (3.70) i p (ωt ) = 3I dc 1 1 1 1 sin ωt + sin 2ωt + sin 4ωt + sin 5ωt + sin 7ωt + ...... 2 4 5 7 π (3.71) The resultant waveform shown in equation (3.61) agrees with the result from simulation (Fig.3.38). The THD of source current can be obtained by two different methods. The first method is shown below:THD = I 2p − I 2p1 Where, I p = I 2p1 2 * I dc 3 (3.72) The rms of the fundamental component of supply current can be obtained from equation (3.71) and it will be as shown in equation (3.74) 3I (3.74) I p1 = dc 2π Substitute equations (3.73) and (3.74) into equation (3.72), then, 2 2 9 2 I dc − I dc 3 2π 2 = 68 % (3.75) THD = 9 2 I dc 2π 2 Another method to determine the THD of supply current is shown in the following:Substitute from equation (3.71) into equation (3.72) we get the following equation:2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 THD = + + + + + + + + + .... ≅ 68 % (3.76) 2 4 5 7 8 10 11 13 14 The supply current THD is very high and it is not acceptable by any electric utility system. In case of full wave three-phase converter, the THD in supply current becomes much better than half wave (THD=35%) but still this value of THD is not acceptable. Example 9 Three phase half wave controlled rectfier is connected to 380 V three phase supply via delta-way 380/460V transformer. The load of the rectfier draws 100 A pure DC current. The (b) Input power factor. delay angle, α = 30 o . Calculate: (a) THD of primary current. Solution: The voltage ratio of delta-way transformer is 380/460V. Then, the peak value of 460 2 = 121.05 A . Then, I P , rms = 121.05 * = 98.84 A . primary current is 100 * 3 380 3I 3 *121.05 I P1 can be obtained from equation (372) where I P1 = dc = = 81.74 A . 2π 2π 2 2 I P, rms 98.84 − 1 *100 = Then, (THD )I P = − 1 *100 = 67.98 % 81 . 74 I P1 The input power factor can be calculated as following: I π 81.74 π π * cos + = 0.414 Lagging P. f = P1 * cos α + = 6 98.84 I P, rms 6 6 SCR Rectifier or Controlled Rectifier 49 3.7 Three Phase Full Wave Fully Controlled Rectifier Bridge 3.7.1 Three Phase Full Wave Fully Controlled Rectifier With Resistive Load Three-phase full wave controlled rectifier shown in Fig.3.42. As we can see in this figure the thyristors has labels T1, T2,……,T6. The label of each thyristor is chosen to be identical to triggering sequence where thyristors are triggered in the sequence of T1, T2,……,T6 which is clear from the thyristors currents shown in Fig.3.43. Fig.3.42 Three-phase full wave controlled rectifier. Fig.3.43 Thyristors currents of three-phase full wave controlled rectifier. The operation of the circuit explained here depending on the understanding of the reader the three phase diode bridge rectifier. The Three-phase voltages vary with time as shown in the following equations: va = Vm sin (ω t ) vb = Vm sin (ω t − 120) vc = Vm sin (ω t + 120) It can be seen from Fig.3.44 that the voltage va is the highest positive voltage of the three phase voltage when ωt is in the range 30 < ω t < 150o . So, the thyristor T1 is forward bias during this period and it is ready to conduct at any instant in this period if it gets a pulse on its gate. In Fig.3.44 the firing angle α = 40 as an example. So, T1 takes a pulse at ω t = 30 + α = 30 + 40 = 70 o as shown in Fig.3.44. Also, it is clear from Fig3.38 that thyristor T1 or any other thyristor remains on for 120o . Chapter Three 50 Fig.3.44 Phase voltages and thyristors currents of three-phase full wave controlled rectifier at α = 40 o . It can be seen from Fig.3.44 that the voltage vb is the highest positive voltage of the three phase voltage when ωt is in the range of 150 < ωt < 270 o . So, the thyristor T3 is forward bias during this period and it is ready to conduct at any instant in this period if it gets a pulse on its gate. In Fig.3.44, the firing angle α = 40 as an example. So, T3 takes a pulse at ω t = 150 + α = 150 + 40 = 190o . It can be seen from Fig.3.44 that the voltage vc is the highest positive voltage of the three phase voltage when ωt is in the range 270 < ω t < 390 o . So, the thyristor T5 is forward bias during this period and it is ready to conduct at any instant in this period if it gets a pulse on its gate. In Fig.3.44, the firing angle α = 40 as an example. So, T3 takes a pulse at ωt = 270 + α = 310o . It can be seen from Fig.3.44 that the voltage va is the highest negative voltage of the three phase voltage when ω t is in the range 210 < ω t < 330 o . So, the thyristor T4 is forward bias during this period and it is ready to conduct at any instant in this period if it gets a pulse on its gate. In Fig.338, the firing angle α = 40 as an example. So, T4 takes a pulse at ω t = 210 + α = 210 + 40 = 250o . It can be seen from Fig.3.44 that the voltage vb is the highest negative voltage of the three phase voltage when ω t is in the range 330 < ω t < 450 o or 330 < ω t < 90 o in the next period of supply voltage waveform. So, the thyristor T6 is forward bias during this period and it is ready to conduct at any instant in this period if it gets a pulse on its gate. In Fig.3.44, the firing angle α = 40 as an example. So, T6 takes a pulse at ω t = 330 + α = 370o . It can be seen from Fig.3.44 that the voltage vc is the highest negative voltage of the three phase voltage when ω t is in the range 90 < ωt < 210o . So, the thyristor T2 is forward bias during this period and it is ready to conduct at any instant in this period if it gets a pulse on its gate. In Fig.3.44, the firing angle α = 40 as an example. So, T2 takes a pulse at ωt = 90 + α = 130 o . 51 SCR Rectifier or Controlled Rectifier From the above explanation we can conclude that there is two thyristor in conduction at any time during the period of supply voltage. It is also clear that the two thyristors in conduction one in the upper half (T1, T3, or, T5) which become forward bias at highest positive voltage connected to its anode and another one in the lower half (T2, T4, or, T6) which become forward bias at highest negative voltage connected to its cathode. So the load is connected at any time between the highest positive phase voltage and the highest negative phase voltage. So, the load voltage equal the highest line to line voltage at any time which is clear from Fig.3.45. The following table summarizes the above explanation. Period, range of wt SCR Pair in conduction α + 30o to α + 90o T1 and T6 α + 90o to α + 150o T1 and T2 α + 150o to α + 210o o o o o o o α + 210 to α + 270 α + 270 to α + 330 T2 and T3 T3 and T4 T4 and T5 o α + 330 to α + 360 and α + 0 to α + 30 o T5 and T6 o Fig.3.45 Output voltage along with three phase line to line voltages of rectifier in Fig.3.42 at α = 40 . The line current waveform is very easy to obtain it by applying kerchief's current law at the terminals of any phase. As an example I a = I T 1 − I T 4 which is clear from Fig.3.42. The input current of this rectifier for α = 40, (α ≤ 60 ) is shown in Fig.3.46. Fast Fourier transform (FFT) of output voltage and supply current are shown in Fig.3.47. Analysis of this three-phase controlled rectifier is in many ways similar to the analysis of single-phase bridge controlled rectifier circuit. The average output voltage, the rms output voltage, the ripple content in output voltage, the total rms line current, the fundamental rms current, THD in line current, the displacement power factor and the apparent power factor are to be determined. In this section, the analysis is carried out assuming that the load is pure resistance. Vdc = 3 π / 2 +α π π / 6∫+α π 3 Vm sin(ω t + ) dω t = 6 3 3 Vm π cos α The maximum average output voltage for delay angle α=0 is (3.81) 52 Chapter Three Vdm = 3 3 Vm π The normalized average output voltage is as shown in (3.83) Vn = Vdc = cos α Vdm (3.82) (3.83) The rms value of the output voltage is found from the following equation: Vrms = π / 2 +α 2 π 3 Vm sin(ω t + ) dω t = 3 Vm π 6 π / 6 +α 3 ∫ 1 3 3 + cos 2α 2 4π (3.84) Fig.3.46 The input current of this rectifier of rectifier in Fig.3.42 at α = 40, (α ≤ 60) . Fig.3.46 FFT components of output voltage and supply current of rectifier in Fig.3.42 at α = 40, (α ≤ 60) . 53 SCR Rectifier or Controlled Rectifier In the converter shown in Fig.3.42 the output voltage will be continuous only and only if α ≤ 60 o . If α > 60o the output voltage, and phase current will be as shown in Fig.3.47. Fig.3.47 Output voltage along with three phase line to line voltages of rectifier in Fig.3.42 at α = 75o . The average and rms values of output voltage is shown in the following equation: Vdc = 3 π 5π / 6 ∫ 3 Vm sin(ω t + π / 6 +α π 6 ) dω t = 3 3 Vm π [1 + cos ( π / 3 + α )] The maximum average output voltage for delay angle α=0 is: Vdm = (3.85) 3 3 Vm π Vdc = [1 + cos ( π / 3 + α )] Vdm The rms value of the output voltage is found from the following equation: The normalized average output voltage is Vrms 5π / 6 Vn = (3.87) 2 3 π π 3 Vm sin(ω t + ) dω t = 3Vm 1 − = 2α − cos 2α + ∫ 6 4π 6 π π / 6 +α 3 (3.86) (3.88) Example 10 Three-phase full-wave controlled rectifier is connected to 380 V, 50 Hz supply to feed a load of 10 Ω pure resistance. If it is required to get 400 V DC output voltage, calculate the following: (a) The firing angle, α (b) The rectfication effeciency (c) PIV of the thyristors. Solution: From (3.81) the average voltage is : 3 3 Vm 3 3 2 Vdc = cos α = * * 380 cos α = 400V . π R 3 V 400 Then α = 38.79 o , I dc = dc = = 40 A R 10 From (3.84) the rms value of the output voltage is: Vrms = 3 Vm 1 3 3 2 + cos 2 α = 3 * * 380 * 2 4π 3 Vrms 412.412 = = 41.24 A R 10 400 * 40 *100 = *100 = 94.07% 412.4 * 41.24 Then, Vrms = 412.412 V Then, I rms = Then, η = Vdc * I dc Vrms * I rms 1 3 3 + cos (2 * 38.79 ) 2 4π The PIV= 3 Vm=537.4V 54 Chapter Three Example 11 Solve the previous example if the required dc voltage is 150V. Solution: From (3.81) the average voltage is : 2 3 3* * 380 3 3 Vm 3 Vdc = cos α = cos α = 150V . Then, α = 73o π π It is not acceptable result because the above equation valid only for α ≤ 60 . Then we have to use the (3.85) to get Vdc as following: 3 3* Vdc == π 2 * 380 3 [1 + cos ( π / 3 + α )] = 150V . Then, α = 75.05o Vdc 150 = = 15 A R 10 From (3.88) the rms value of the output voltage is: π 3 2 Vrms = 3Vm 1 − * 380 * 2α − cos 2α + = 3 * 4π 6 3 Then I dc = π 3 1 − − cos (2 * 75.05 + 30 ) 2 * 75.05 * 180 4π Vrms 198.075 = = 19.8075 A R 10 150 *15 *100 = *100 = 57.35 % 198.075 *19.81 Then, Vrms = 198.075 V , Then, I rms = Then, η = Vdc * I dc Vrms * I rms The PIV= 3 Vm=537.4V 3.7.1 Three Phase Full Wave Fully Controlled Rectifier With pure DC Load Current Three-phase full wave-fully controlled rectifier with pure DC load current is shown in Fig.3.48. Fig.3.49 shows various currents and voltage of the converter shown in Fig.3.48 when the delay angle is less than 60o. As we see in Fig.3.49, the load voltage is only positive and there is no negative period in the output waveform. Fig.3.50 shows FFT components of output voltage of rectifier shown in Fig.3.48 for α < 60o . Fig.3.48 Three phase full wave fully controlled rectifier with pure dc load current In case of the firing angle is greater than 60 o , the output voltage contains negaive portion as shown in Fig.3.51. Fig.3.52 shows FFT components of output voltage of rectifier shown in Fig.3.48 for α > 60 o . The average and rms voltage is the same as in equations (3.81) and (3.84) respectively. The line current of this rectifier is the same as line current of three-phase full-wave diode bridge rectifier typically except the phase shift between the phase voltage and phase current is zero in case of diode bridge but it is α in case of three-phase full-wave controlled rectifier SCR Rectifier or Controlled Rectifier 55 with pure DC load current as shown in Fig.3.53. So, the input power factor of three-phase fullwave diode bridge rectifier with pure DC load current is: I (3.89) PowerFactor = s1 cosα Is Fig.3.49 Output voltage and supply current waveforms along with three phase line voltages for the rectifier shown in Fig.3.48 for α < 60o with pure DC current load. Fig.3.50 FFT components of SCR, secondary, primary currents respectively of rectifier shown in Fig.3.48. Chapter Three 56 Fig.3.51 Output voltage and supply current waveforms along with three phase line voltages for the rectifier shown in Fig.3.48 for α > 60o with pure DC current load. Fig.3.52 FFT components of SCR, secondary, primary currents respectively of rectifier shown in Fig.3.48 for α > 60o. Fig.3.53 Phase a voltage, current and fundamental components of phase a of three phase full bridge fully controlled rectifier with pure DC current load and α > 60 . SCR Rectifier or Controlled Rectifier 57 In case of three-phase full-wave controlled rectifier with pure DC load and source inductance the waveform of output voltage and line current and their FFT components are shown in Fig.3.54 and Fig.3.55 respectively. The output voltage reduction due to the source inductance is the same as obtained before in Three-phase diode bridge rectifier. But, the commutation time will differ than the commutation time obtained in case of Three-phase diode bridge rectifier. It is left to the reader to determine the commutation angle u in case of three-phase full-wave diode bridge rectifier with pure DC load and source inductance. The Fourier transform of line current and THD will be the same as obtained before in Three-phase diode bridge rectifier with pure DC load and source inductance which explained in the previous chapter. Fig.3.54 Output voltage and supply current of rectifier shown n Fig.3.48 with pure DC load and source inductance the waveforms. Fig.3.55 FFT components of output voltage of rectifier shown in Fig.3.48 for α > 60o and there is a source inductance. 2ω LS I o u = cos −1 cos(α ) − −α V LL Vrd = 6 fLI o (3.99) (3.104) The DC voltage without source inductance tacking into account can be calculated as following: 58 Chapter Three Vdc actual = Vdc without sourceinduc tan ce − Vrd = 3 2 π VLL cosα − 6 fLs I o 2 I o2 π u − π 3 6 2 6 Io u sin I S1 = πu 2 The power factor can be calculated from the following equation: Then I S = pf = I S1 u cos α + = 2 IS 2 6 Io u sin πu 2 u 2 3 * sin u 2 cos α + u cos α + = 2 2 π u 2 I o2 π u u π − − 3 6 π 3 6 (3.105) (3.106) (3.110) (3.111) Note, if we approximate the source current to be trapezoidal as shown in Fig.3.58n, the u displacement power factor will be as shown in (3.111) is cos α + . Another expression for the 2 displacement power factor, by equating the AC side and DC side powers [ ] as shown in the following derivation: From (3.98) and (3.105) we can get the following equation: 3 2 3 Vdc = VLL cos α − VLL (cos α − cos(α + u )) π 2π 3 2 3 2 VLL [2 cos α − (cos α − cos(α + u ))] ∴Vdc = VLL [cos α + cos(α + u )] 2π 2π Then the DC power output from the rectifier is Pdc = Vdc I o . Then, ∴Vdc = (3.112) 3 2 VLL * I o [cos α + cos(α + u )] (3.113) 2π (3.114) On the AC side, the AC power is: Pac = 3 VLL I S1 cos φ1 Substitute from (3.110) into (3.114) we get the following equation: 4 3 Io u 6 2 VLL I o u sin cos φ1 = sin cos φ1 (3.115) Pac = 3 VLL πu πu 2 2 2 By equating (3.113) and (3.115) we get the following: u [cos α + cos (α + u )] cos φ1 = (3.116) u 4 * sin 2 3.7.2 Inverter Mode of Operation Once again, to understand the inverter mode of operation, we will assume that the do side of the converter can be represented by a current source of a constant amplitude I d , as shown in Fig.3.61. For a delay angle a greater than 90° but less than 180°, the voltage and current waveforms are shown in Fig.3.62a. The average value of Vd is negative according to (3.81). On the ac side, the negative power implies that the phase angle φ1 , between vs and is , is greater than 90°, as shown in Fig.3.62b. Pdc = SCR Rectifier or Controlled Rectifier 59 Fig.3.61 Three phase SCR inverter with a DC current. Fig.3.62 Waveforms in the inverter shown in Fig.3.56. In a practical circuit shown in Fig.3.63, the operating point for a given Ed and α can be obtained from the characteristics shown in Fig.3.64. Similar to the discussion in connection with single-phase converters, the extinction angle γ = 180o − α − u must be greater than the thyristor turn-off interval ω t q in the waveforms of ( ) Fig.3.54, where v5 is the voltage across thyristor 5. Fig.3.63 Three phase SCR inverter with a DC voltage source. Chapter Three 60 Fig.3.64 Vd versus I d of Three phase SCR inverter with a DC voltage source. Inverter Startup As discussed for start up of a single-phase inverter, the delay angle α in the three-phase inverter of Fig.3.63 is initially made sufficiently large (e.g., 165°) so that id is discontinuous. Then, α is decreased by the controller such that the desired I d and Pd are obtained.