Amphenol Printed Circuit Board Technology NAFI + UHD CONNECTORS STANDARD. RELIABLE. PROVEN. NAFI FEATURES & BENEFITS Available in 2 through 4 rows - Offers maximum design flexibility Tested and qualified to MIL-C-28859 and MIL-C-28754 - Confirms the product meets specific performance requirements Tuning fork and blade contact system - A proven technology for high reliability Low insertion force (2.25oz/contact) - For easy mating Rugged machined aluminum frames - Ensures excellent performance in harsh environments Compliant pin press-fit, through-hole and flex circuit termination styles available - Support a variety of design application requirements Tuning Fork and Blade Contact System: A proven technology for high reliability. Originally co-developed with the U.S. Navy, the NAFI Connector product line includes multi-row, through-hole solder blade connectors and press fit tuning fork backplane connectors. The highlight of the NAFI backplane technology is its solderless “Dynamic Retention” gas tight, press-fit tuning fork contact design. Rugged, metal header bodies are machined and finished with chromate. Available in two, three, or four rows of contacts, NAFI Connectors offer a high degree of design flexibility in order to meet specific density and layout requirements. Connector patterns containing multiple rows of contacts are easily produced and can include standard NAFI-style features such as guide pins and D-shaped polarizing keys. The mating backplane connectors feature solderless press-fit tuning fork contacts arranged on a 0.100” x 0.100” grid. NAFI TECHNICAL REFERENCES OPERATING CHARACTERISTICS Temperature Range Current Rating (individual contact) Current Rating (multiple contacts) Dielectric Withstanding Voltage (DWV) Insulation Resistance (min.) Contact Resistance (max.) Contact-to-Backplane Retention Force (min.) Contact Life (durability) Contact Engagement Force Contact Normal Force Contact Wipe Length (min.) -65°C to +125°C 3 Amps DC at 25°C 1 Amp DC at °C 600 V (RMS) at 60 Hz 10,000 MΩ 30 MΩ 3.0 lbs. 500 cycles 2.25 oz max. average 1.0 N (3.53 oz-f) average 0.053 in. MATERIALS & FINISHES Frame Material Frame Finish Module Contact Material Module Contact Tails Module Contact Finish Backplane Contact Material Backplane Contact Finish Module Insulator Backplane Insulator Module Marking Polarizing Keys and Bushings ENVIRONMENTAL CHARACTERISTICS Salt Spray (corrosion) Thermal Shock Humidity Physical Shock Vibration (random) MIL-STD-1344 MIL-STD-1344 MIL-STD-810 MIL-STD-202 MIL-STD-1344 Method 1001, Test Condition B Method 1003, -55°C to +125°C Method 507, Procedure 1 Method 213 Method 2005, 10-2000 Hz, 15g Peak Aluminum Alloy Gold Chromate per MIL-C-5541 Brass Pre-tinned using Sn63 (from end of contact to mounting surface min.) 50µ” min. Gold over 10µ” min. Nickel Beryllium Copper 50µ” min. Gold over 10µ” min. Nickel High-temperature Nylon 6-6 Polyester, 30% glass-filled (UL 94V-0) Includes Amphenol part number, logo and date code Stainless Steel, Passivated NAFI TWO ROW X P .174 (4.42) .140 (3.56) .052 [1.32] 2 PL .015[0.38]-.019[0.48] DIAMETER TYPICAL .240 [6.10] SECTION X-X ROTATED 90° CCW X .140 [3.56] .100 [2.54] N .200 [5.08] K EQ SP @ .100[2.54], centered on N Ø.097 [Ø2.46] 2PL .142 [3.61] .580 [14.73] 2 PL (.037 [0.94]) CONTACT TO MOUNTING SURFACE .470 [11.94] 2 PL Marking located approximately where shown M SEE DETAIL D DETAIL C CONTACT ORIENTATION .100 [2.54] .150 [3.81] DETAIL D PIN ORIENTATION (SHOWN IN POSITION A) .093 [2.36] .286 [7.26] .050 [1.27] 2 PL STANDARD ORIENTATION SEE DETAIL C Daughtercard Connector M1001-12927 No. Contacts Mating Backplane Connector Kit 60 552-2583-000 K M N P 29 2.930 2.940 2.960 M1001-12928 80 552-2584-000 39 3.930 3.940 3.960 M1001-12929 100 552-2585-000 49 4.930 4.940 4.960 M1001-12930 120 552-2586-000 59 5.930 5.940 5.960 NAFI THREE ROW X P .175 (4.45) .015[0.38]-.019[0.48] DIAMETER TYPICAL .140 (3.56) .052 [1.32] 2 PL .340 [8.64] .240 [6.10] SECTION X-X ROTATED 90° CCW X .140 [3.56] .100 [2.54] N K EQ SP @ .100[2.54], centered on N .200 [5.08] Ø.097 [Ø2.46] 2 PL .142 [3.61] .580 [14.73] 2 PL (.040 [1.02]) CONTACT TO MOUNTING SURFACE .470 [11.94] 2 PL Marking located approximately where shown M SEE DETAIL D DETAIL C CONTACT ORIENTATION .150 [3.81] DETAIL D PIN ORIENTATION (SHOWN IN POSITION A) .193 [4.90] .386 [9.80] .050 [1.27] 2 PL STANDARD ORIENTATION .100 [2.54] SEE DETAIL C Daughtercard Connector M1001-12931 No. Contacts K M N P 66 Mating Backplane Connector Kit 552-2587-000 21 2.130 2.140 2.160 M1001-12932 99 552-2588-000 32 3.230 3.240 3.260 M1001-12933 120 552-2589-000 39 3.930 3.940 3.960 M1001-12934 150 552-2590-000 49 4.930 4.940 4.960 *All dimensions for reference only NAFI FOUR ROW .175 (4.45) .140 (3.56) P X .015[0.38]-.019[0.48] DIAMETER TYPICAL .440 [11.18] .052 [1.32] 2 PL .340 [8.64] .240 [6.10] SECTION X-X ROTATED 90° CCW X .100 [2.54] N .140 [3.56] K EQ SP @ .100[2.54], centered on N .200 [5.08] Ø.097 [Ø2.46] 2 PL .142 [3.61] .580 [14.73] 2 PL (.040 [1.02]) CONTACT TO MOUNTING SURFACE .470[11.94] 2 PL DETAIL C CONTACT ORIENTATION DETAIL D PIN ORIENTATION (SHOWN IN POSITION A) Marking located approximately where shown M SEE DETAIL D .150 [3.81] .100 [2.54] .200 [5.08] .093 [2.35] STANDARD ORIENTATION .050 [1.27] 2 PL .485 [12.32] .300 [7.62] SEE DETAIL C Daughtercard Connector M1001-12935 No. Contacts Mating Backplane Connector Kit 100 552-2591-000 K M N P 24 2.430 2.440 2.460 M1001-12936 140 552-2592-000 34 3.430 3.440 3.460 M1001-12937 180 552-2593-000 44 4.430 4.440 4.460 M1001-12938 200 552-2594-000 49 4.930 4.940 4.960 NAFI BACKPLANE CONNECTOR KITS .220 .100 4 ROW LEFT VERSION (BOTTOM VIEW) .199 4 ROW RIGHT VERSION (BOTTOM VIEW) 4 ROW W/O NAFI VERSION (BOTTOM VIEW) .100 3 ROW RIGHT VERSION (BOTTOM VIEW) 3 ROW LEFT VERSION (BOTTOM VIEW) Backplane Connector Kit 552-2583-000 552-2584-000 552-2585-000 552-2586-000 No. of Contacts Mating Daughtercard Connector 60 M1001-12927 80 M1001-12928 100 M1001-12929 3120 ROW LEFT M1001-12930 VERSION (BOTTOM VIEW) 3 ROW W/O NAFI VERSION (BOTTOM VIEW) 4 ROW RIGHT VERSION (BOTTOM VIEW) 4 ROW LEFT VERSION (BOTTOM VIEW) 2 ROW INSULATOR 2 ROW W/O NAFI VERSION (BOTTOM VIEW) 2 ROW RIGHT NAFI VERSION (BOTTOM VIEW) 2 ROW LEFT NAFI VERSION (BOTTOM VIEW) 3 ROW INSULATOR Mating Daughtercard Connector 66 M1001-12931 99 M1001-12932 120 M1001-12933 3 ROW RIGHT VERSION 150 M1001-12934 4 ROW W/O NAFI VERSION (BOTTOM VIEW) 4 ROW INSULATOR Backplane No. of Connector Kit Contacts Backplane Connector Kit 552-2587-000 552-2588-000 552-2589-000 552-2590-000 552-2591-000 552-2592-000 552-2593-000 552-2594-000 (BOTTOM VIEW) No. of Contacts Mating Daughtercard Connector 100 M1001-12935 140 M1001-12936 180 M1001-12937 3 ROW VERSION 200W/O NAFIM1001-12938 (BOTTOM VIEW) UHD FEATURES & BENEFITS 0.100” x 0.050” staggered grid - High density optimizes trace routing through the backplane Compliant press-fit termination of backplane connectors - Provides a gas-tight interface with the printed circuit backplane without the need for soldering Tuning fork and blade contact system - A proven technology for high reliability Low insertion force (2.25oz/contact) - For easy mating Daughtercard connectors feature surface mount termination via rigid pins or flex circuit - Maximum design flexibility depending on the application requirements Rugged machined aluminum frames - Ensures excellent performance in harsh environments Low Insertion Force (2.25oz/contact): For easy mating. The Ultra High Density (UHD) interconnect is a high reliability packaging solution for airborne, space, shipboard, and ground-based applications. With 80 contacts per linear inch, the UHD connector is tested and qualified to DSCC 89065. These connectors feature up to 396 surface-mount contacts in the SEM-E (Standard Electronic Module) format and up to 556 pins in the 10 SU configurations. The mating backplane connectors feature solderless compliant press-fit tuning fork contacts arranged on a staggered eight row 0.100” x 0.050” grid for optimized trace routing through the backplane. The module connectors are surface mounted to the module using rigid pin or flex circuit terminations. Designers faced with unique packaging requirements will appreciate the design flexibility of the UHD connector. A modular approach allows for straightforward incorporation of signal, power, coax, and fiber-optic inserts, as well as EMI shielding, all within the same connector footprint. The design also enables the production of connectors that are either longer or shorter than the basic SEM-E format. The UHD connector is designed to provide signal integrity and interconnect density to meet today’s advanced system-level requirements while maintaining a robust design. UHD TECHNICAL REFERENCES OPERATING CHARACTERISTICS Temperature Range Current Rating (individual contact) Current Rating (multiple contacts) Dielectric Withstanding Voltage (DWV) Insulation Resistance (min.) Contact Resistance (max.) Contact-to-Backplane Retention Force (min.) Contact Life (durability) Contact Engagement Force Contact Normal Force Contact Wipe Length (min.) -65°C to +125°C 3 Amps DC at 25°C MATERIALS & FINISHES 10,000 MΩ 30 MΩ 3.0 lbs. Backplane Contact Material Backplane Contact Finish Module Insulator 500 cycles 2.25 oz max. average 1.0 N (3.53 oz-f) average 0.053 in. Terminal Guide Aluminum Alloy Electroless Nickel Brass 50µ" min. Gold over 50µ" min. Nickel Solderable per MIL-STD-208, Solder coated tail, 60/40 Tin-Lead" Beryllium Copper 50µ” min. Gold over 50µ” min. Nickel Polyphenylene Sulfide (PPS), 40% glassfilled Liquid Crystal Polymer Backplane Insulator Polyester, 30% glass-filled (UL 94V-0) Polarizing Keys and Bushings Stainless Steel, Passivated Guide Pin Adhesive 3M Scotch-Weld, DP-190 (gray) 1 Amp DC at °C Frame Material Frame Finish Module Contact Material Module Contact Finish 600 V (RMS) at 60 Hz ENVIRONMENTAL CHARACTERISTICS Salt Fog Thermal Shock Humidity Physical Shock Resistance to Solder Heat Vibration (sinusoidal) Vibration (random) MIL-STD-810 MIL-STD-202 MIL-STD-1344 MIL-STD-202 EIA-364-56 MIL-DTL-202 MIL-DTL-202 Method 509, Procedure 1 Method 107, Test Condition B Method 1002 Method 213, Test Condition C Procedures 3 & 4 Method 204, Test Condition G Method 214, Test Condition I, Letter E Additional configurations also available. Visit www.amphenol-abs.com or email nafi_uhd@amphenol-abs.com for more information. 10 UHD DAUGHTERCARD M1050-00640 M1050-00640 5.355 5.355 5.195 5.195 2.735 2.735 2.598 3X .160 .684 SECTION Z-Z M1050-00639 3.355 3.195 2X .390 .160 .684 Z 232X .010 .565 .471 2X CENTER CORE MOUNTING HOLES 4X COVER ATTACHMENT HOLES 232X .036 552-2596-000 BETA END VIEW FROM TOP SIDE OF CONNECTOR 46X (.050) (=2.30) PLACES 46X (.050) 2(=2.30) 2 PLACES .106 .683 .565 .471 7X .050 (=.875) .480 1.438 M1050-00641 SECTION Y-Y 3X .390 INTERFACE PLANE .600 .200 TYP BOARD SHOWN FOR ILLUSTRATION .500 2.735 2.598 3X .180 INTERFACE PLANE 4X COVER ATTACHMENT HOLES .68 2.735 2.598 3X .390 .103 INTERFACE PLANE .100 TYP 372X .0360 552-2597-000 AMPHENOL M1050-XXXXX 5.150 5.36 SECTION Y-Y 3X .390 (SHOWN INSTALLED IN PCB) ROTATED 90° CW 232 Mating Backplane Connector Kit 552-2595-000 M1050-00640 300 552-2596-000 M1050-00641 372 552-2597-000 M1050-00642 556 552-2598-000 M1050-00639 Z (.400) M1050-00642 7.625 4.000 3.812 4X TIE BARS Z 3X .165 .44 .083 556X .0360 Z 4.000 3.812 4X TIE BARS 556X .0360 Z 3X (.086-56 THREADED INSERT) INSTALL FROM FAR SIDE 3X (.086-56 THREADED INSERT) INSTALL FROM FAR SIDE 552-2598-000 556X .010 MARK PIN NUMBERS APPROX WHERE SHOWN 3X (.086-56 THREADED INSERT) INSTALL FROM FAR SIDE MARK PIN NUMBERS APPROX WHERE SHOWN 3.755 Z 3.755 556X .010 .200 TYP .100 TYP Z 556X .0360 556X .010 7.625 3X .390 .44 .200 TYP .100 TYP .200 TYP .100 TYP 5.150 5.36 M1050-00642 .44 .600 6X COVER ATTACHMENT HOLES 7.625 552-2597-000 5.36 3X .165 .083 No. Contacts 3X CENTER CORE MOUNTING 6X COVER HOLES ATTACHMENT HOLES M1050-00642 3X .390 Daughtercard Connector 372X .080 552-2597-000 5.150 3X .165 .083 .045 .025 3X CENTER CORE MOUNTING HOLES 6X COVER ATTACHMENT HOLES 4X TIE BAR 3X .160 M1050-XXXXX 2.598 4.000 3.812 4X TIE BARS 7X .050 (=.875) .480 1.438 BETA END 3X CENTER CORE MOUNTING HOLES M1050-XXXXX .683 .500 232X .045 372X 372X 5.355 5.195 AMPHENOL 372X .0360 .425 4X TIE BAR M1050-00641 372X .0360 AMPHENOL 2.735 3X .180 (.400) 4X TIE BAR 3X .160 5.355 5.195 5.150 5.363X .160 .080 .080 .100 TYP INTERFACE PLANE .538 .100 TYP 3X .390 .045 .025 3.150 (3.362) 5.195 46X (.050) (=2.30) 2 PLACES .200 TYP 3X .180 (SHOWN INSTALLED IN PCB) ROTATED 90° CW 1.250 5.36 4.380 5.150 5.36 5.355 M1050-00641 .200 TYP 57X .070(.050) (=2.850) .1002 PLACES (.08) 552-2596-000 5.150 .500 .106 552-2595-000 SECTION Z-Z 6X COVER ATTACHMENT HOLES 300X .00720 .106 .425 4.380 M1050-XXXXX AMPHENOL F/O MATING PLANE 232X .045 2X CENTER CORE MOUNTING HOLES 3XCOVER CENTER CORE 6X 6X COVER ATTACHMENT MOUNTING HOLES HOLES ATTACHMENT HOLES 552-2596-000 INTERFACE PLANE .500 .538 CONNECTOR PIN ASSIGNMENTS 4X TIE BAR 300X .010 4.380 .103 INTERFACE PLANE ALPHA END M1050-00640 3X .160 M1050-XXXXX M1050-XXXXX .080 .200 TYP 300X .00720 .100 TYP 300X .00720 3X .180 .68 Z 3X CENTER CORE 3X CENTER CORE MOUNTING HOLES MOUNTING HOLES 300X 300X.010 .010 5.195 2.735 2.598 AMPHENOL AMPHENOL INTERFACE INTERFACE PLANE PLANE .684 F/O MATING PLANE F/O MATING PLANE .610 3X .390 (.08) 4X TIE BAR .080.080 5.355 3X .180 3X .180 2X .180 INTERFACE PLANE .200 TYP .200 TYP .100 TYP .100 TYP .610 3X .390 3X .390 1.250 .070 .100 .610 4X TIE BAR 3X .160 2.598 552-2598-000 7.510 7.724 552-2598-000 7.510 7.724 3.755 7.510 7.724 MARK PIN NUMBERS APPROX WHERE SHOWN .538 .200 TYP UHD ALPHA END 3X .390 .106 .683 .610 .500 232X .045 SECTION Z-Z 2.735 2.598 .425 .684 BACKPLANE CONNECTOR KITS BETA END CONNECTOR PIN ASSIGNMENTS 3X .390 7X .050 (=.875) 3X .180 2X CENTER CORE MOUNTING HOLES 1.250 .070 .100 A END M1050-00641 3X .390 552-2597-000 3X 2.735 2.598 .045 .025 5.150 AMPHENOL .683 232X .045 7X .050 (=.875) .480 1.438 372X .0360 4.000 3.812 4X TIE BARS .200 TYP 3X .165 .083 5.355 7.625 5.195 2.735 2.598 Z AMPHENOL INTERFACE PLANE SECTION Y-Y .44 556X .0360 4.000 3.812 4X TIE BARS 556X .010 M1050-00642 3X CENTER CORE 3X (.086-56 THREADED INSERT) MOUNTING HOLES INSTALL FROM FAR SIDE MARK PIN NUMBERS APPROX WHERE SHOWN 7.625 .200 TYP .100 TYP 552-2598-000 Z 5.150 5.36 556X .010 3X (.086-56 THREADED INSERT) INSTALL FROM FAR SIDE M1050-00642 3X .390 7.625 4.000 3.812 4X TIE BARS 3.755 .44 372X 6X COVER ATTACHMENT HOLES 552-2597-000 3X .165 .083 (.400) 4X TIE BAR 5.36 Z .045 .025 .600 .080 .100 TYP .200 TYP .100 TYP M1050-XXXXX 5.150 372X .0360 (SHOWN INSTALLED IN PCB) ROTATED 90° CW 3X .160 552-2597-000 3X .180 3X .390 3X .390 ALPH 6X COVER ATTACHMENT HOLES M1050-00641 M1050-00642 (.400) .500 3X CENTER CORE MOUNTING HOLES 372X 5.150 5.36 5.36 M1050-XXXXX .600 INTERFACE PLANE 4X TIE BAR .160 46X (.050) (=2.30) 2 PLACES .106 3X .180 .425 BOARD SHOWN FOR ILLUSTRATION INTERF .080 .100 TYP INTERFACE PLANE .538 6X COVER ATTACHMENT HOLES 5.195 .103 3.150 (3.362) .500 6X COVER ATTACHMENT HOLES M1050-XXXXX 4.380 .200 TYP 3X CENTER CORE 3X CENTER CORE MOUNTING HOLES MOUNTING HOLES 372X 5.355 552-2596-000 SECTION Y-Y 57X (.050) (=2.850) 2 PLACES 300X .010 .080 M1050-XXXXX 300X .00720 (SHOWN INSTALLED IN PCB) ROTATED 90° CW 4X COVER ATTACHMENT HOLES .68 .100 TYP.100 TYP 46X (.050) (=2.30) 2 PLACES 372X .0360 552-2595-000 4X TIE BAR .080 AMPHENOL AMPHENOL INTERFACE PLANE F/O MATING PLANE (.08) 4X TIE BAR 3X .160 3X .160 5.150 5.36 .480 1.438 INTERFACE PLANE VIEW FROM TOP SIDE OF CONNECTOR .565 .471 3X .180 2.735 2.598 .200 TYP 3X .165 556X .083 .0360 Z Z .200 TYP .100 TYP 7.510 556X .010 7.724 3X (.086-56 THREADED INSERT) INSTALL FROM FAR SIDE MARK PIN NUMBERS APPROX WHERE SHOWN 3X .390 552-2598-000 .44 556X .0360 Z MARK PIN NUMBERS APPROX WHERE SHOWN 552-2598-000 Backplane Connector Kit No. Contacts 552-2595-000 232 Mating Daughtercard Connector M1050-00639 552-2596-000 300 M1050-00640 552-2597-000 372 M1050-00641 552-2598-000 556 M1050-00642 3.755 7.510 7.724 3.755 7.510 7.724 Amphenol Printed Circuit Board Technology Amphenol Printed Circuit Board Technology Phone: (603) 324-4500 www.amphenol-apcbt.com New Hampshire Assembly: 18 Celina Ave, Exit 8 Nashua, NH Panels, Materials, Front End: 91 Northeastern Blvd, Exit 4 Nashua, NH Mexico Assembly & Connectors: Optimize Plant 3 & 6 Nogales, Mexico