Power Electronic Control Unit POWER ECU for KERS Requirements Technical Description The power electronics control unit (POWER ECU) serves as an intelligent control of an electric motor in the motor and alternator operation. The energy for the motor operation is retrieved from an external highvoltage battery, which is re-charged by the energy produced from the alternator operation. With an efficiency of up to 95%, the POWER ECU is extremely economical. The incidental power dissipation can be dissipated with hot motor oil up to 90° C. The control unit POWER ECU, which was developed for motor sports, is very small, light and robust and therefore is also ideally suited for hybrid drives in series-production vehicles. The POWER ECU does not only cover the desires and requirements of vehicle construction but is also applicable for the challenging applications in aerospace, e.g. for activating the starter generator in aero engines or for controlling the flight control actuators. The POWER ECU has been designed for electric motors with 2 times 3 phases. Thanks to an intelligent activation of the phases, the design favours a reduction of the voltage ripple in the high-voltage battery and so increases the life span of the high-voltage battery. The weight-optimised and intelligent construction of the POWER ECU ensures optimised cooling and weight by using materials such as aluminium for the cooling system and load-bearing parts as well as carbon for the casing. Thanks to its unique design, the POWER ECU can be optimised specifically to the unique requirements of each customer. Technical Data Features Low weight < 3 kg High performance 60 kW High power density 20 W/g Cooling can be integrated into existing cooling systems Small installation space < 2,5 litres Security: Conforming to EN61010 standards Range of Application Aerospace Starter generator for aero engines Flight control actuators Automotive Hybrid drives Motor sports (KERS) POWER ECU Data Parameters Specification Nominal voltage 400 V Nominal current 150 A Nominal performance 60 kW Peak voltage 600 V Peak current 200 A Degree of efficiency > 95% Cooling Motor oil (max. 90°C) Weight < 3kg Control accuracy Accuracy < 1% of the nominal capacity in 1ms Control time 1ms Contact +49 89 18 96 00 – 61 16 +49 89 18 96 00 – 73 99 product@silver-atena.de SILVER ATENA Electronic Systems Engineering GmbH Dachauer Str. 655 80995 Munich – Germany www.silver-atena.de