Cables for Cranes, Lifts and
Handling Systems
Cables for Cranes, Lifts and Handling Systems
Edition 2003
Weights, dimensions and characteristics data
are approximate.
Deviations due to raw materials or
manufacturing processes as well as changes
in the data are reserved.
This edition supersedes all previous editions.
Global expert in cables
and cabling systems
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Nexans – one of the world’s
leading cable and cable systems
manufacturer with a global
presence operating in 65 countries and manufacturing in
28 countries with over 17.150
employees worldwide.
We manufacture a complete
range of reliable, high performance cables for various applications and requirements.
Production Plant Moenchengladbach, Germany
Contents
Page
Cable Selection
Cable Type
Nominal Voltage
UO/U
®
RHEYCORD
NSHTOEU-J
Reeling Cables
0.6/1 kV
5-8
0.6/1 kV
9 - 12
0.6/1 kV
13 - 16
300/500 V
17 - 20
300/500 V
21 - 23
300/500 V
450/750 V
25 - 28
29 - 31
450/750 V
33 - 36
1.8/3 kV to 18/30 kV
37 - 41
RHEYFIRM (RTS) OFE
(N)TSCGEWTOEUS OFE
Reeling Cables with Optical Fibres 1.8/3 kV to 18/30 kV
43 - 47
®
RHEYCORD (RTS)
(N)SHTOEU-J
Extra Heavy Duty Reeling Cables
®
RHEYFESTOON
(N)3GRD5G
Flexible Festoon Cables
®
RHEYFLAT N
NGFLGOEU-J
Rubber Flat Cables
®
RHEYFLAT N
(N)GFLCGOEU-J
Screened Rubber Flat Cables
®
RHEYFLAT Y
H05VVH6-F
H07VVH6-F
PVC Flat Cables
®
RHEYFLEX PN
Control Cables with Strength Member
®
RHEYFIRM (RTS)
(N)TSCGEWTOEUS
Reeling Cables
®
®
RHEYCORD
SHTOEU OFE
Rubber Sheated Optical Fibre Cables
49 - 52
Cable Selection
Cable Types
Typical Applications
spring operated reels
cylindrical reels
mono spiral reels
®
RHEYCORD
NSHTOEU-J
Reeling Cables
®
RHEYCORD (RTS)
(N)SHTOEU-J
Extra Heavy Duty Reeling Cables
®
RHEYFESTOON
(N)3GRD5G
Flexible Festoon Cables
®
RHEYFLAT N
NGFLGOEU-J
Rubber Flat Cables
®
RHEYFLAT N
(N)GFLCGOEU-J
Screened Rubber Flat Cables
®
RHEYFLAT Y
H05VVH6-F
PVC Flat Cables
®
RHEYFLAT Y
H07VVH6-F
PVC Flat Cables
®
RHEYFLEX PN
Control Cables with Strength Member
®
RHEYFIRM (RTS)
(N)TSCGEWTOEUS
Reeling Cables 3 - 30 kV
®
RHEYFIRM (RTS) OFE
(N)TSCGEWTOEUS OFE
Reeling Cables with Optical Fibres 3 - 30 kV
®
RHEYCORD
SHTOEU OFE
Rubber Sheated Optical Fibre Cables
Main application
Suitable
Not suitable
Typical Applications
festoon systems
e-chain cable
carriere system
elevator
cable tender system
roller-type accumulator
RHEYCORD® NSHTOEU-J
Reeling Cables
5
RHEYCORD® NSHTOEU-J
Reeling Cables
Approval/Certificates
Applications
VDE
Rubber reeling cable for control
and power supplies.
For applications with high
mechanical stresses, especially for
simultaneous tensile and torsion
stresses. Suitable for motor-driven
reels, spring-operated reels,
festoon- and hoisting systems.
0.6/1 kV
Design
1. Conductor
Copper tinned, flexible
stranded, class 5 according to
IEC 60228, DIN VDE 0295
3. Inner sheath
Rubber compound
5GM3/GM1b refer to DIN
VDE 0207 part 21
2. Insulation
EPR (ethylene propylene
rubber) rubber compound
3GI3 refer to DIN VDE 0207
part 20
4. Outer sheath
PCP (polychloroprene) heavy
duty abrasion and notchresistant, with antitorsion braid
integrated in the jacket
Colour: black
rubber compound 5GM5 refer
to DIN VDE 0207 part 21
Marking
Core identification
Standards
RHEYCORD NSHTOEU-J
90/-35 1kV
( DIN VDE 0293 part 308/HD
308 S2)
Colour code:
4 cores: green/yellow-brownblack-grey
5 cores: green/ yellow-bluebrown-black-grey
≥ 5 cores: black with printed
numbers – green/
yellow (in the outer
layer)
DIN VDE 0250 part 814
Options
Further numbers of cores and cross-section upon request
6
1
2
3
4
®
RHEYCORD NSHTOEU-J
Cable characteristics
Mechanical properties
Minimum bending radii:
Flexible operation
With strain relief
Forced guidance e.g.:
Reeling applications
Festoon systems
E-chain cable carrier systems
Static
Minimum distance between two bends
(S-shape deflection)
outer diameter d
15 - 20 mm
> 20 mm
5d
5d
5d
5d
5
5
5
4
20
d
d
d
d
d
6
5
5
4
20
d
d
d
d
d
Travelling speed up to 120 m/min
Chemical properties
Oil resistant
For indoor and outdoor applications. Moisture, UV and ozone resistant.
Electrical and Thermal properties
Nominal voltage
Maximum operating voltage in AC systems
Test voltage 50 Hz, 5 min
Current rating (A)
Max. temperature at the conductor
in service
in short circuit
Max. surface temperature
fixed installation
flexible operation
Max. static tensile stress of the conductor
Uo/U = 0.6/1 kV
Uo/U = 0.72/1.2 kV
energy core 2,500 V
control core 2,000 V
according to DIN VDE 0298 part 4
+ 90 °C
+ 200 °C
– 45 °C to +90 °C
– 35 °C to +90 °C
2
15 N/mm
7
®
RHEYCORD NSHTOEU-J
Technical data
Number of cores
and nominal
cross-section
Art. No.
mm2
Permissible
current rating
∆U
(cos ϕ 0.8)
Voltage drop
Approx.
outer diameter
Approx.
weight
(A)**
(V/A x km)
mm
kg/km
5x1.5 *
7x1.5 *
12x1.5 *
18x1.5 *
24x1.5 *
30x1.5 *
7997
7997
7997
7997
7997
7997
0155
0241
0225
0261
0154
0244
23
17
12
11
10
9
21.1
21.1
21.1
21.1
21.1
21.1
16
19
25
27
31
33
340
450
780
900
1,050
1,250
4x2.5 *
5x2.5
7x2.5*
12x2.5
19x2.5*
24x2.5*
30x2.5*
50x2.5*
7997
7997
7997
7997
7997
7997
7997
7997
0245
0506
0147
0102
0123
0140
0141
0136
32
22
17
14
13
11
5
13.3
13.3
13.3
13.3
13.3
13.3
13.3
13.3
17
19
23
29
32
35
38
47
400
465
600
1,050
1,250
1,600
1,800
3,050
4x4 *
4x6 *
4x10 *
4x16 *
4x25 *
4x35 *
4x50 *
4x70 *
4x95 *
4x120
7997
7997
7997
7997
7997
7997
7997
7997
7997
7997
0248
0129
0130
0119
0131
0132
0090
0133
0089
0134
43
56
78
104
138
171
213
263
317
370
8.3
5.5
3.3
2.1
1.3
0.97
0.74
0.55
0.42
0.32
19
21
25
29
35
39
44
48
56
61
500
600
950
1,400
2,000
2,600
3,500
4,600
6,000
7,500
6
6
13.3
13.3
38
40
1,900
2,000
19x2.5 + 5x1.5C *
25x2.5 + 5x1.5C *
7997 0218
7997 0303
February 2003 · Copyright 2003 · Nexans
* stock types
** ambient temperature 30 °C, condctor temperature 90 °C
8
RHEYCORD® (RTS) (N)SHTOEU-J
Extra Heavy Duty Reeling Cables
Abbildungen
9
RHEYCORD® (RTS) (N)SHTOEU-J
Extra Heavy Duty Reeling Cables
Approval/Certificates
Applications
In line with VDE
Extra heavy duty rubber reeling
cable for control and power
supplies.For applications with high
mechanical stresses, especially for
simultaneous tensile and torsion
stresses. Suitable for motor-driven
reels, spring-operated reels, drumspreader, festoon- and hoisting
systems.
0.6/1 kV
Design
1. Conductor
Copper extra-fine stranded,
class „RTS“. Better than IEC
60228, DIN VDE 0295 class 5
2. Insulation
New special insulation
compound „RHEYCLEAN“ based
on EPDM, according to DIN VDE
0207 part 20
3. Inner sheath
Special synthetic rubber
(better than GM1b)
2
4. Outer sheath
New special sandwich
construction with incorporated
anti-torsion braid for a optimum
of flexibility and heavy duty.
PCP (polychloroprene), type
5GM5, abrasion and notchresistant. Colour: yellow
3
4
Marking
Core identification
Standards
RHEYCORD (RTS) (N)SHTOEU-J
90/-40 1kV
( DIN VDE 0293 part 308/HD
308 S2)
Colour code:
4 cores: green/ yellow-brownblack-grey
5 cores: green/ yellow-bluebrown-black-grey
≥ 5 cores: black with printed
numbers
In line with DIN VDE 0250
part 814
Options
• Further numbers of cores and cross-section upon request
• Spreader cables for basket operation upon request
10
1
®
RHEYCORD (RTS) (N)SHTOEU-J
Cable characteristics
Mechanical properties
Minimum bending radii:
Flexible operation
With strain relief
Forced guidance e.g.:
Reeling applications
Festoon systems
E-chain cable carrier systems
Static
Deflection pulleys
Minimum distance between two bends
(S-shape deflection)
Travelling speed
drum and drum-speader
festoon-system
outer diameter d
15 - 20 mm
> 20 mm
5d
5d
5d
5d
5
5
5
4
7.5
10
d
d
d
d
d
d
6
5
5
4
7.5
10
d
d
d
d
d
d
up to 200 m/min
up to 240 m/min
Chemical properties
Oil resistant
For indoor and outdoor applications. Moisture, UV and ozone resistant.
Electrical and Thermal properties
Nominal voltage
Maximum operating voltage in AC systems
Test voltage 50 Hz, 5 min
Current rating (A)
Max. temperature at the conductor
in service
in short circuit
Max. surface temperature
fixed installation
flexible operation
Max. static tensile stress of the conductor
Tensile stress of the carrier unit (spreader cable)
Uo/U = 0.6/1 kV
Uo/U = 0.72/1.2 kV
energy core 2,500 V
control core 2,000 V
according to DIN VDE 0298 part 4
+ 90 °C
+ 250 °C
– 50 °C to +90 °C
– 40 °C to +90 °C
2
15 N/mm
3,000 N
11
®
RHEYCORD (RTS) (N)SHTOEU-J
Technical data
Number of cores
and nominal
cross-section
Permissible
current rating
∆U
(cos ϕ 0.8)
Voltage drop
Approx.
outer diameter
Approx.
weight
mm2
(A)**
(V/A x km)
mm
kg/km
5x1.5
7x1.5
12x1.5
18x1.5
24x1.5
30x1.5
23
17
12
11
10
9
21.1
21.1
21.1
21.1
21.1
21.1
13
15
21
22
24
26
270
370
700
750
980
1,180
4x2.5
5x2.5
7x2.5
12x2.5
18x2.5
24x2.5 spreader
30x2.5 spreader
36x2.5 *spreader
44x2.5 *spreader
56x2.5 spreader
32
32
22
17
14
13
11
10
8
5
13.3
13.3
13.3
13.3
13.3
13.3
13.3
13.3
13.3
13.3
13
14
16
23
24
26
29
31
34
41
300
340
500
900
1,000
1,300
1,600
1,700
2,200
2,900
4x4
4x6
4x10
4x16
4x25
3x35+3x25/3
3x50+3x25/3
3x70+3x35/3
3x95+3x50/3
3x120+3x70/3
43
56
78
104
138
171
213
263
317
370
8.3
5.5
3.3
2.1
1.3
0.97
0.74
0.55
0.42
0.32
16
17
22
24
29
29
35
40
44
51
450
560
900
1,200
1,800
2,100
2,800
3,900
5,000
6,600
19x2.5 + 5x1.5C
25x2.5 + 5x1.5C
10
9
13.3
13.3
27
30
1,300
1,600
February 2003 · Copyright 2003 · Nexans
* stock types
** ambient temperature 30 °C, condctor temperature 90 °C
12
RHEYFESTOON® (N)3GRD5G
Flexible Festoon Cables
13
RHEYFESTOON® (N)3GRD5G
Flexible Festoon Cables
Approval/Certificates
Applications
In line with VDE
Heavy duty rubber cable for
control and power supplies.For
festoon applications with
mechanical tensile stresses
combined with dynamic stresses.
0.6/1 kV
Design
1. Conductor
Copper fine stranded, class 5
according to IEC 60228, DIN
VDE 0295
2. Insulation
New special insulation
compound „RHEYCLEAN“ based
on EPDM E16, according to
prEN 50363
1
3. Inner sheath
Special synthetic rubber,
(better than EM6, according
to prEN 50363)
2
4. Outer sheath
PCP (polychloroprene) EM7
according to prEn 50363.
Colour: black
3
4
Marking
Core identification
Standards
RHEYFESTOON N3GRD5G
3x50+3x25/3 1kV NEXANS
(DIN VDE 0293 part 308/HD
308 S2)
Colour code:
4 cores: green/ yellow-brownblack-grey
5 cores: green/ yellow-bluebrown-black-grey
≥ 5 cores: black with printed
numbers
In line with DIN VDE 0250
part 812
Options
Further numbers of cores and cross-section upon request
14
®
RHEYFESTOON (N)3GRD5G
Cable characteristics
Mechanical properties
Minimum bending radii:
Flexible operation
Festoon systems
E-chain cable carrier systems
Static
outer diameter d
15 - 20 mm
> 20 mm
5d
5d
5d
5d
5d
5d
4d
4d
Festoon speed approx. 200 m/min, higher speed upon request.
Chemical properties
Oil resistant
For indoor and outdoor applications. Moisture, UV and ozone resistant.
Electrical and Thermal properties
Nominal voltage
Maximum operating voltage in AC systems
Test voltage 50 Hz, 5 min
Current rating (A)
Max. temperature at the conductor
in service
in short circuit
Max. surface temperature
fixed installation
flexible operation
Max. static tensile stress of the conductor
Uo/U = 0.6/1 kV
Uo/U = 0.72/1.2 kV
energy core 2,500 V
control core 2,000 V
according to DIN VDE 0298 part 4
+ 90 °C
+ 250 °C
– 50 °C to +90 °C
– 35 °C to +90 °C
2
15 N/mm
15
®
RHEYFESTOON N3GRD5G
Number of cores
and nominal
cross-section
Approx.
outer diameter
Approx.
weight
Max.
tensile load
mm2
mm
kg/km
N
1x35
1x50
1x70
1x95
1x120
1x150*
1x185
13
16
18
20
22
24
27
400
600
800
1,000
1,300
1,700
2,000
525
750
1,050
1,425
1,800
2,250
2,775
4x4
4x6
4x10
4x16
4x25
4x35
4x50
15
17
19
24
29
32
38
350
500
700
1,100
1,600
2,100
3,000
240
360
600
960
1,500
2,100
3,000
3x35+3x16/3
3x50+3x25/3
3x70+3x35/3
3x95+3x50/3
28
33
40
45
1,750
2,500
3,600
4,500
1,575
2,250
3,150
4,275
5x4
5x6
5x10
5x16
5x25
16
18
21
25
30
500
600
900
1,350
2,000
300
450
750
1,200
1,900
12x1.5
18x1.5
24x1.5
30x1.5
36x1.5
17
19
23
24
25
450
650
850
950
1,100
270
405
540
675
810
12x2.5*
18x2.5
24x2.5
30x2.5
36x2.5
18
22
25
27
29
600
900
1,150
1,350
1,600
450
650
900
1,125
1,350
* stock types
** ambient temperature 30 °C, condctor temperature 90 °C
16
February 2003 · Copyright 2003 · Nexans
Technical data
RHEYFLAT® N NGFLGOEU-J
Rubber Flat Cables
(N)GFLCGOEU-J
Screened Rubber Flat Cables
17
RHEYFLAT® N NGFLGOEU-J
Rubber Flat Cables
Approval/Certificates
Applications
VDE
Used for festoon systems (e.g. on
gantry cranes, container cranes
etc), handling systems, machine
tools, lifts and e-chain cable carrier
systems. For applications with high
mechanical stresses and frequent
bending in one plane only.
300/500 V
Design
1. Conductor
Copper bare
≤ 25 mm2: extra-flexible
stranded, class 6
≥ 35 mm2: flexible
stranded, class 5
according to IEC 60228
DIN VDE 0295
1
3. Outer sheath
PCP (polychloropen)
Colour: black
Rubber compound 5GM3 refer
to DIN VDE 0207 part 21
2
3
2. Insulation
EPR (ethylen propylen rubber)
rubber compound 3GI3 refer to
DIN VDE 0207 part 20
Marking
Core identification
Standards
none
( DIN VDE 0293 part 308/HD
308 S2)
Colour code:
4 cores: green/ yellow-brownblack-grey
5 cores: green/ yellow-bluebrown-black-grey
≥ 5 cores: black with printed
numbers
DIN VDE 0250
part 809
Options
• special low temperatur resistance compounds
• with UL approbation
• with integrated optical fibre element
18
• further options upon request
®
RHEYFLAT N NGFLGOEU-J Rubber Flat Cables
Cable characteristics
Mechanical properties
Minimum bending radii:
Flexible operation
Forced guidance e.g.:
Festoon systems
E-chain cable carrier systems
Fixed installation
< 8 mm
3d
outer diameter d
8 - 12 mm
4d
> 12 mm
5d
4d
4d
3d
5d
5d
4d
3d
4d
3d
Travelling speed up to 180 m/min (festoon application)
Chemical properties
Oil resistant
For indoor and outdoor applications. Moisture, UV and ozone resistant.
Electrical and Thermal properties
Nominal voltage
Maximum operating voltage in AC systems
Maximum operating voltage in DC systems
AC test voltage
Maximum admissible conductor temperature
in service
in short circuit
Maximum admissible surface temperature
fixed installation
flexible operation
Uo/U = 300/500 kV
Uo/U = 330/550 kV
Uo/U = 495/825 kV
2,000 V
+ 90 °C
+ 200 °C
– 40 °C to +80 °C
– 25 °C to +60 °C
19
®
RHEYFLAT N NGFLGOEU-J Rubber Flat Cables
Number of cores
and nominal
cross-section
Art. No.
mm2
Permissible
current rating
∆U
(cos ϕ 0.8)
Voltage drop
Approx.
outer
diameter
Approx.
weight
Max.
conductor
resistance
at 20 °C
(A)**
(V/A x km)
mm
kg/km
N
4 x 1.5 *
5 x 1.5 *
7 x 1.5 *
8 x 1.5 *
10 x 1.5 *
12 x 1.5 *
6 x (4 x 1.5) *
7909 1304
7909 1305
7909 1307
7909 1308
7909 1310
7909 1312
7909 1324
23
23
17
16
13
12
10
20.2
20.2
20.2
20.2
20.2
20.2
20.2
6.2 x 17.5
6.2 x 21.5
6.2 x 29.0
6.2 x 31.5
6.5 x 40.0
6.5 x 47.0
12.5 x 55.0
200
240
360
370
520
620
1,300
13.3
13.3
13.3
13.3
13.3
13.3
13.3
4 x 2.5 *
5 x 2.5 *
7 x 2.5 *
8 x 2.5 *
10 x 2.5
12 x 2.5 *
6 x (4 x 2.5) *
7909 1404
7909 1405
7909 1407
7909 1408
7909 1410
7909 1412
7909 1424
32
32
22
21
18
17
13
20.2
12.3
12.3
12.3
38.2
20.2
20.2
7.5 x 21.0
7.5 x 27.0
7.5 x 35.0
7.5 x 39.0
8.0 x 48.0
8.0 x 56.0
16.0 x 68.0
280
400
520
550
680
800
1,850
7.98
7.98
7.98
7.98
7.98
7.98
7.98
4x4*
5 x4 *
7x4*
7909 1504
7909 1505
7909 1507
43
43
31
7.8
7.8
7.8
9.0 x 26.0
9.0 x 32.0
9.0 x 42.0
410
560
700
4.95
4.95
4.95
4x6*
5x6*
7x6*
7909 1604
7909 1605
7909 1607
56
56
41
5.3
5.3
5.3
9.5 x 29.0
9.5 x 35.0
9.5 x 44.5
600
650
850
3.30
3.30
3.30
4 x 10 *
5 x 10 *
7909 1704
7909 1705
78
78
3.2
3.2
11.0 x 33.0
11.0 x 44.0
800
1,000
1.91
1.91
4 x 16 *
5 x 16 *
7909 1804
7909 1805
104
104
2.0
2.0
13.0 x 38.0
13.0 x 50.0
1,150
1,450
1.21
1.21
4 x 25*
5 x 25 *
7 x 25
7909 1854
7907 0021
7909 1857
138
138
97
1.3
1.3
1.3
15.0 x 49.5
16.0 x 60.0
16.0 x 80.0
1,700
2,200
3,060
0.780
0.780
0.780
4 x 35 *
7 x 35
7909 1904
7909 1907
171
120
0.97
1.3
17.0 x 55.0
17.0 x 88.0
2,200
3,900
0.554
0.554
4 x 50 *
4 x 70 *
4 x 95 *
4 x 120
7907 0001
7907 0002
7907 0003
7907 0004
213
263
317
370
0.74
0.55
0.42
0.30
19.0
22.0
25.0
27.0
3,000
4,000
5,300
6,400
0.386
0.272
0.206
0.161
* stock types
** ambient temperature 30 °C, condctor temperature 90 °C
20
x
x
x
x
63.0
71.0
80.0
86.0
February 2003 · Copyright 2003 · Nexans
Technical data
RHEYFLAT® N (N)GFLCGOEU-J
Screened Rubber Flat Cables
Type Approval Certificates
Applications
VDE
Used for festoon systems (e.g. on
gantry cranes, container cranes
etc), handling systems, machine
tools, lifts and e-chain cable carrier
systems. For applications with high
mechanical stresses and frequent
bending in one plane only.
Copper screens are efficient
against electro magnetic disturbances caused by power cables.
300/500 V
Design
1. Conductor
Copper bare
≤ 25 mm2: extra-flexible
stranded, class 6
≥ 35 mm2: flexible
stranded, class 5
according to IEC 60228
DIN VDE 0295
1
3. Screen
Tinned copper braid
2
3
4. Outer sheath
PCP (polychloropren)
Colour: black
Rubber compound 5GM3 refer
to DIN VDE 207 part 21
4
2. Insulation
EPR (ethylen propylen rubber)
rubber compound 3GI3 refer to
DIN VDE 0207 part 20
Marking
Core identification
Standards
none
( DIN VDE 0293 part 308/HD
308 S2)
Colour code:
4 cores: green/ yellow-brownblack-grey
5 cores: green/ yellow-bluebrown-black-grey
≥ 5 cores: black with printed
numbers
In line with DIN VDE 0250
part 809
Options
• special low temperatur resistance compounds
• with UL approbation
• further options upon request
21
®
RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables
Cable characteristics
Mechanical properties
Minimum bending radii:
Flexible operation
Forced guidance e.g.:
Festoon systems
E-Chain cable carrier systems
Fixed installation
< 8 mm
3d
outer diameter d
8 - 12 mm
4d
> 12 mm
5d
4d
4d
3d
5d
5d
4d
3d
4d
3d
Travelling speed up to 120 m/min (festoon application)
Chemical properties
Oil resistant
For indoor and outdoor applications. Moisture, UV and ozone resistant.
Electrical and Thermal properties
Nominal voltage
Maximum operating voltage in AC systems
Maximum operating voltage in DC systems
AC test voltage
Maximum admissible conductor temperature
in service
in short circuit
Maximum admissible surface temperature
fixed installation
flexible operation
22
Uo/U = 300/500 kV
Uo/U = 330/550 kV
Uo/U = 495/825 kV
2,000 V
+ 90 °C
+ 200 °C
– 40 °C to +80 °C
– 25 °C to +60 °C
®
RHEYFLAT N (N)GFLCGOEU-J Screened Rubber Flat Cables
Technical data
Number of cores
and nominal
cross-section
Art. No.
mm2
Permissible
current rating
∆U
(cos ϕ 0.8)
Voltage drop
Approx.
outer diameter
Approx.
weight
(A)**
(V/A x km)
mm
kg/km
4x1.5 C*
8x1.5 C*
12x1.5 C*
7907 0092
7907 0064
7907 0061
23
16
12
20.2
20.2
20.2
6.4 x 19.0
7.3 x 37.0
8.4 x 56.0
230
480
770
4x2.5 C*
12x2.5 C*
7907 0066
7907 0194
32
17
12.3
12.3
8.0 x 23.0
9.7 x 71.0
290
1,150
4x4 C*
4x6 C*
4x10 C*
4x16 C*
4x25 C
4x50 C
4x(2x1) C*
7907
7907
7907
7907
7909
7907
7907
43
56
78
104
138
213
10
7.8
5.3
3.2
2.0
1.2
0.74
31.2
0179
0180
0181
0182
1855
0193
0169
10.4
11.0
12.3
14.0
15.7
20.7
13.0
x
x
x
x
x
x
x
30.0
33.0
38.0
43.0
50.2
68.0
38.0
505
595
855
1,160
1,640
3,030
630
February 2003 · Copyright 2003 · Nexans
* stock types
** ambient temperature 30 °C, condctor temperature 90 °C
23
RHEYFLAT® Y H05VVH6-F
H07VVH6-F
PVC Flat Cables
25
RHEYFLAT® Y H05VVH6-F
PVC Flat Cables
Approval/Certificates
Applications
VDE
Power and control cable,
especially for lifts. Also for festoon
systems and machine tools
suitable. For applications with
low mechanical stresses and
frequent bending in one level
only.
300/500 V
Design
1. Conductor
Copper bare
flexible stranded, class 5
according to IEC 60228
DIN VDE 0295
3. Outer sheath
PVC (polyvinylchloride)
according to
DIN VDE 0207 part 5
Colour: black
1
2
2. Insulation
PVC (polyvinylchloride)
DIN VDE 0207 part 4
3
Marking
Core identification
Standards
e.g.
H05VVH6-F 12G0, 75mm2
Year-week of production
( DIN VDE 0293 part 308/HD
308 S2)
Colour code:
4 cores: green/ yellow-brownblack-grey
5 cores: green/ yellow-bluebrown-black-grey
≥ 5 cores: black with printed
numbers
DIN VDE 0281 part 403
HD 359 S2
EN 50214
IEC 60227 part 6
Options
Further numbers of cores and cross-sections upon request
26
®
RHEYFLAT Y H05VVH6-F
Cable characteristics
Mechanical properties
Minimum bending radii:
Flexible operation
Forced guidance e.g.:
Festoon systems
E-chain cable carrier systems
Fixed installation
< 8 mm
3d
outer diameter d
8 - 12 mm
4d
> 12 mm
5d
4d
4d
3d
5d
5d
4d
3d
4d
3d
Chemical properties
Suitable for indoor applications
Electrical and Thermal properties
Nominal voltage
Maximum operating voltage in AC systems
Maximum operating voltage in DC systems
AC test voltage
Maximum admissible conductor temperature
in service
in short circuit
Maximum admissible surface temperature
fixed installation
flexible operation
Uo/U = 300/500 kV
Uo/U = 330/550 kV
Uo/U = 495/825 kV
2,000 V
+ 70 °C
+ 150 °C
– 40 °C to +70 °C
– 25 °C to +70 °C
27
®
RHEYFLAT Y H05VVH6-F
Technical data
Number of cores
and nominal
cross-section
Permissible
current rating
Approx.
outer diameter
Approx.
weight
mm2
(A) **
mm
kg/km
4G 0.75
5G 0.75
6G 0.75
7G 0.75
8G 0.75
10G 0.75
12G 0.75
14G 0.75
16G 0.75
18G 0.75
20G 0.75
24G 0.75
12
12
8
8
7
7
6
6
5
5
4
4
4.2 x
4.2 x
4.2 x
4.2 x
4.2 x
4.2 x
4.2 x
4.2 x
4.3 x
4.2 x
4.2 x
4.2 x
13.0
15.5
17.5
23.0
25.5
30.5
33.5
41.0
42.0
51.0
54.5
65.0
100
120
140
170
190
225
230
310
330
400
425
510
4G 1
5G 1
7G 1
8G 1
10G 1
12G 1
14G 1
16G 1
18G 1
20G 1
24G 1*
15
15
10
10
9
8
7
7
6
6
6
4.4
4.4
4.4
4.4
4.4
4.4
4.4
4.4
4.4
4.4
4.4
13.5
16.0
24.0
26.5
32.0
36.0
42.5
44.0
55.0
58.5
70.0
115
135
165
220
265
310
365
395
460
510
600
x
x
x
x
x
x
x
x
x
x
x
February 2003 · Copyright 2003 · Nexans
* stock types
** ambient temperature 30 °C
28
RHEYFLAT® Y H07VVH6-F
PVC Flat Cables
Approval/Certificates
Applications
VDE
Power and control cable used
e.g. for handling- and festoon
systems, machine tools and
elevators.
For applications with low
mechanical stresses, especially
frequent bending in one level
only.
450/750 V
Design
1. Conductor
Copper bare,
flexible stranded, class 5
according to IEC 60228,
DIN VDE 0295
3. Outer sheath
PVC (polyvinylchloride)
according to
DIN VDE 0207 part 5
Colour: black
1
2
2. Insulation
PVC (polyvinylchloride)
according DIN VDE
0207 part 4
3
Marking
Core identification
Standards
e.g.
H07VVH6-F 4G1,5mm2
Year-week of production
( DIN VDE 0293 part 308/HD
308 S2)
Colour code:
4 cores: green/ yellow-brownblack-grey
5 cores: green/ yellow-bluebrown-black-grey
≥ 5 cores: black with printed
numbers
DIN VDE 0281 part 404
HD 359 S2
IEC 60227 part 6
Options
Further numbers of cores and cross-sections upon request
29
®
RHEYFLAT Y H07VVH6-F
Cable characteristics
Mechanical properties
Minimum bending radii:
Flexible operation
Forced guidance e.g.:
Festoon systems
E-Chain cable carrier systems
Fixed installation
< 8 mm
3d
outer diameter d
8 - 12 mm
4d
> 12 mm
5d
4d
4d
3d
5d
5d
4d
3d
4d
3d
Travelling speed up to 120 m/min (festoon application)
Chemical properties
Suitable for indoor applications
Electrical and Thermal properties
Nominal voltage
Maximum operating voltage in AC systems
Maximum operating voltage in DC systems
AC test voltage
Maximum admissible conductor temperature
in service
in short circuit
Maximum admissible surface temperature
fixed installation
flexible operation
30
Uo/U = 450/750 kV
Uo/U = 495/825 kV
Uo/U = 743/1238 kV
2,500 V
+ 70 °C
+ 150 °C
– 40 °C to +70 °C
– 25 °C to +70 °C
®
RHEYFLAT Y H07VVH6-F
Number of cores
and nominal
cross-section
Art. No.
mm2
Permissible
current rating
∆U
(cos ϕ 0.8)
Voltage drop
Approx.
outer diameter
Approx.
weight
(A)**
(V/A x km)
mm
kg/km
4G 1.5 *
5G 1.5 *
7G 1.5 *
8G 1.5 *
10G 1.5 *
12G 1.5
14G 1.5
16G 1.5
18G 1.5
24G 1.5 *
7817 1304
7817 1305
7817 1307
7817 1308
7817 1310
7817 1312
7817 1314
7817 1316
7817 1318
7817 1324
19
19
14
14
12
11
10
10
9
8
20.2
20.2
20.2
20.2
20.2
20.2
20.2
20.2
20.2
20.2
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
x
x
x
x
x
x
x
x
x
x
15.0
18.0
27.0
29.0
36.0
41.0
47.5
53.5
58.0
80.0
150
180
265
295
355
415
490
560
620
790
4G 2.5 *
5G 2.5 *
7G 2.5 *
8G 2.5 *
10G 2.5
12G 2.5 *
24G 2.5 *
7817
7817
7817
7817
7817
7817
7817
1404
1405
1407
1408
1410
1412
1424
27
27
20
20
16
15
11
12.3
12.3
12.3
12.3
12.3
12.3
12.3
5.7
5.7
5.7
5.7
5.7
5.7
5.7
x
x
x
x
x
x
x
18.5
22.0
33.5
37.0
43.0
51.0
92.0
250
280
385
430
530
630
1,100
4G 4 *
5G 4 *
7G 4
12G 4
7817
7817
7817
7817
1504
1505
1507
1512
36
36
27
20
7.8
7.8
7.8
7.8
6.9
6.9
6.9
6.8
x
x
x
x
21.5
26.0
38.0
57.0
320
390
560
880
4G 6 *
5G 6 *
7G 6 *
7817 1604
7817 1605
7817 1607
46
46
35
5.3
5.3
5.3
7.6 x 24.5
7.6 x 29.5
7.0 x 41.0
430
530
750
4G 10 *
5G 10
7817 1704
7817 1705
64
64
3.2
3.2
9.6 x 31.0
9.0 x 34.5
690
780
4G 16 *
5G 16 *
7817 1804
7817 1805
86
86
2.0
2.0
10.9 x 35.5
13.0 x 50.0
970
1,450
4G 25 *
4G 35 *
4G 50
4G 70
4G 95
7817 1854
7817 1904
7817 0001
7817 0003
7817 0004
114
142
176
218
262
1.3
0.97
0.74
0.55
0.42
12.7
15.7
19.1
21.0
20.5
1,405
2,035
3,000
4,100
4,550
* stock types
** ambient temperature 30 °C
x
x
x
x
x
41.5
49.0
61.5
64.0
72.5
February 2003
Copyright 2003 · Nexans
Technical data
31
RHEYFLEX® PN
Control Cables with Strength Member
33
RHEYFLEX® PN
Control Cables with Strength Member
Approval/Certificates
Applications
adapted to VDE
Rubber cable with a central
strength member used for control,
measurement and signalling in
the steel, mining and chemical
industries.
In addition as cantilevered control
cable for cranes (e.g. to remote
control on overhead cranes from
pushbutton boxes), wind turbines,
conveyor- and storage systems.
450/750 V
Design
1. Central strength member
2. Conductor
Copper bare, flexible stranded,
class 5 and 6
2. Insulation
EPR (ethylen propylen rubber)
rubber compound 3GI3 refer to
DIN VDE 0207 part 20
1
4. Separator
Textile covering over each layer
2
5. Outer sheath
PCP (polychloropren)
Colour: black
Rubber compound 5GM3 refer
to DIN VDE 0207 part 21
3
4
5
Marking
Core identification
Standards
RHEYFLEX PN
Colour code:
black with printed numbers and
green/yellow
In line with DIN VDE 0250
Options
• With one common shield
• With individually screened cable cores
34
• Special low temperature resistance compounds
• Further options upon request
®
RHEYFLEX PN
Cable characteristics
Mechanical properties
Minimum bending radii:
outer diameter d
Flexible operations and forced guidance e.g. festoon systems,
e-chain cable carrier systems
Fixed installation
5d
4d
Chemical properties
For indoor and outdoor applications. Moisture, UV and ozone resistant.
Electrical and Thermal properties
Nominal voltage
Maximum operating voltage in AC systems
Maximum operating voltage in DC systems
AC test voltage
Maximum admissible conductor temperature
in service
in short circuit
Maximum admissible surface temperature
fixed installation
flexible operation
Uo/U = 450/750 kV
Uo/U = 495/825 kV
Uo/U = 619/1238 kV
2,500 V
+ 90 °C
+ 250 °C
– 40 °C to +80 °C
– 25 °C to +60 °C
35
®
RHEYFLEX PN
Technical data
Number of cores and
nominal cross-section
Art. No.
mm2
Approx.
outer diameter
Approx.
weight
≥
mm
kg/km
3x1*
7x1*
12 x 1 *
18 x 1 *
24 x 1 *
36 x 1 *
48 x 1
54 x 1
7971
7971
7971
7971
7971
7971
7971
7971
1203
1207
1212
1218
1224
1236
1248
1254
900
3,200
3,200
3,200
3,200
3,200
3,200
1,700
10
14
19
20
23
26
30
33
110
220
430
510
670
900
1,220
1,320
3 x 1.5 *
4 x 1.5 *
5 x 1.5 *
7 x 1.5 *
9 x 1.5 *
12 x 1.5 *
18 x 1.5 *
24 x 1.5 *
7971
7971
7971
7971
7971
7971
7971
7971
1303
1304
1305
1307
1309
1312
1318
1324
900
580
1,500
3,200
3,200
3,200
3,200
3,200
10
11
12
15
18
20
21
25
120
180
200
280
400
540
600
840
7971 1404
1,400
14
250
4 x 2.5 *
stock types
February 2003 · Copyright 2003 · Nexans
*
Tensile strength
of the carrier unit
36
RHEYFIRM® (RTS) (N)TSCGEWTOEUS
Reeling Cables 3-30 kV
37
RHEYFIRM® (RTS) (N)TSCGEWTOEUS
Reeling Cables
Approval/ Certificates
Applications
adapted to VDE
Flexible reeling cable for energy
supply. Especially for high and
extreme mechanical stresses, e.g.
torsion stresses, high reeling speeds.
For deflection into different planes.
Also usable for festoon systems,
open cast and underground mining.
Main applications: Container
cranes, cranes, excavators and other
heavy mobile equipment.
3 to 30 kV
Design
1. Conductor
Copper extra-fine stranded, class
„RTS“ better than IEC 60228,
DIN VDE 0295 class 5
2. Insulation
Inner semi conductive layer. New
special insulation compound
„RHEYCLEAN“ based on EPDM,
according to DIN VDE 0207 part
20. Outer semi conductive layer:
„RHEYSTRIP“ (EVA based)
Absolute easy to strip off at cold
temperatures (Easy Strip Design)
3. Protective conductor
Copper extra-fine stranded, class
„RTS“ better than IEC 60228,
DIN VDE 0295 class 5
4. Cover
Semi conductive cover
5. Inner Sheath
Special synthetic rubber
(better than GM1b)
6. Reinforcement
Synthetic threads with very high
tensile strength as a protection
against twist stresses and pressure
loads
7. Outer Sheath
New special sandwich construction for a optimum of
flexibility and heavy duty. PCP
(poychloroprene), type 5GM5,
Colour: red
Marking
Core Arragement
Standards
e.g.
RHEYFIRM(RTS)
(N)TSCGEWTOEUS
3x35+3x25/3 10kV
INEXANSI
year of manufacture
Six core design (three phase cores
and three protection cores in the
interstices). Laid up optimized for
the different applications.
In line with DIN VDE 0250
part 813
DIN VDE 0250 part 813
DIN VDE 0295
DIN VDE 0298
DIN VDE 0472
pr EN 50363
1
2
3
4
5
6
7
Options
• for voltage level 0,6/1 kV choose our RHEYCORD® (RTS)
• other sheath qualities and colours
• monitoring conductors; concentric or as an individual core
38
• signal cores, telecommunication cores
• further types upon request
• pre-assembled with sealing ends upon request
®
RHEYFIRM (RTS) (N)TSCGEWTOEUS
Cable characteristics
Mechanical properties
Tensile load
Bending radii
Minimum distance between two bends (S-shape deflection)
Tests
Reeling speed
2
≤ 20 N/mm
according to DIN VDE 298
20 x D (cable diameter)
Different bending tests, torsional test etc.
up to 190 m/min. For extra high dynamic stress ask the manufacturer.
Chemical properties
Oil resistance according to DIN VDE 0472 part 803 and DIN EN 60811-2-1.
For indoor and outdoor applications. Moisture, UV and ozone resistant.
Electrical and Thermal properties
EMC
Nominal voltage
Maximum operating voltage in AC systems
Maximum operating voltage in DC systems
Excellent EMC compatibility due to 6 core design and reduced production
tolerances acc. to DIN VDE 250 part 1.
Uo/U = 1.8/3 kV to 18/30 kV
Uo/U = 2.1/3.6 kV to 20.8/36 kV
Uo/U = 2.7/5.4 kV to 27/54 kV
Test voltage (according to DIN VDE 0250 part 813)
AC
DC
Current rating (A)
6.0 to 43 kV
27.5 to 107.5 kV
according to DIN VDE 0298 part 4
Temperatur limits
at conductor during operation
at conductor during short circuit
at cable surface, not moved
at cable surface, moved
90 °C
250 °C
– 40°C up to +90 °C
– 35°C up to +90 °C
39
®
RHEYFIRM (RTS) (N)TSCGEWTOEUS
Technical data
*
40
Number of cores and
nominal cross-section
Approx.
outer diameter
Approx.
weight
Tensile strength
mm2
mm
kg/km
N
1,8/3 kV
3x25 + 3x25/3
3x35 + 3x25/3
3x50 + 3x25/3
3x70 + 3x35/3
3x95 + 3x50/3
3x120 + 3x70/3
3x150 + 3x70/3
3x185 + 3x95/3
3x240 + 3x120/3
3x300 + 3x150/3
41
44
48
51
57
61
66
70
75
82
2,400
2,950
3,600
4,360
5,600
6,650
8,100
9,400
11,800
13,800
3,000
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
3,6/6 kV
3x25 + 3x25/3 *
3x35 + 3x25/3 *
3x50 + 3x25/3 *
3x70 + 3x35/3 *
3x95 + 3x50/3
3x120 + 3x70/3
3x150 + 3x70/3
3x185 + 3x95/3
3x240 + 3x120/3
3x300 + 3x150/3
41
44
47
51
57
61
66
70
75
82
2,370
2,920
3,500
4,450
5,560
6,700
8,040
9,600
11,450
13,800
3,000
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
6/10 kV
3x25 + 3x25/3 *
3x35 + 3x25/3 *
3x50 + 3x25/3 *
3x70 + 3x35/3 *
3x95 + 3x50/3
3x120 + 3x70/3
3x150 + 3x70/3
3x185 + 3x95/3
3x240 + 3x120/3
3x300 + 3x150/3
41
44
47
51
57
61
66
70
75
82
2,370
2,920
3,500
4,450
5,560
6,700
8,040
9,600
11,450
13,800
3,000
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
8,7/15 kV
3x25 + 3x25/3 *
3x35 + 3x25/3 *
3x50 + 3x25/3 *
3x70 + 3x35/3 *
3x95 + 3x50/3
3x120 + 3x70/3
41
44
47
51
57
61
2,370
2,920
3,500
4,450
5,560
6,700
3,000
3,000
3,000
4,200
5,700
7,200
3x150 + 3x70/3
3x185 + 3x95/3
3x240 + 3x120/3
3x300 + 3x150/3
66
70
75
82
8,040
9,600
11,450
13,800
9,000
11,100
14,400
18,000
stock types
®
RHEYFIRM (RTS) (N)TSCGEWTOEUS
Technical data
Approx.
outer diameter
Approx.
weight
Tensile strength
mm2
mm
kg/km
N
12/20 kV
3x25 + 3x25/3
3x35 + 3x25/3
3x50 + 3x25/3
3x70 + 3x35/3
3x95 + 3x50/3
3x120 + 3x70/3
3x150 + 3x70/3
3x185 + 3x95/3
3x240 + 3x120/3
3x300 + 3x150/3
47
49
52
57
60
63
68
72
79
83
3,000
3,420
3,940
5,100
5,870
6,980
8,240
9,560
12,240
14,170
3,000
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
14/25 kV
3x35 + 3x25/3
3x50 + 3x25/3
3x70 + 3x35/3
3x95 + 3x50/3
3x120 + 3x70/3
3x150 + 3x70/3
3x185 + 3x95/3
3x240 + 3x120/3
3x300 + 3x150/3
54
56
60
64
66
71
75
81
86
3,970
4,500
4,450
6,420
7,330
8,740
10,220
12,450
14,610
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
18/30 kV
3x50 + 3x25/3
3x70 + 3x35/3
3x95 + 3x50/3
3x120 + 3x70/3
3x150 + 3x70/3
3x185 + 3x95/3
3x240 + 3x120/3
3x300 + 3x150/3
63
65
68
71
76
79
86
91
5,310
6,140
6,990
8,050
9,600
10,800
13,300
15,550
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
stock types
February 2003 · Copyright 2003 · Nexans
*
Number of cores and
nominal cross-section
41
RHEYFIRM® (RTS) (N)TSCGEWTOEUS OFE
Reeling Cables with Integrated Optical Fibres 3-30 kV
43
RHEYFIRM® (RTS) (N)TSCGEWTOEUS OFE
Reeling Cables with Integrated Optical Fibres
Approval/Certificates
Applications
In line with DIN VDE
Flexible reeling cable for energy supply
and data transmission. Especially for
high and extreme mechanical stresses,
e.g. torsion stresses, high reeling speeds.
For deflection into different planes. Also
usable for festoon systems, open cast
and underground mining.Main
applications: Container cranes, cranes,
excavators and other heavy mobile
equipment.
3 to 30 kV
Design
5
1. Conductor
Copper extra-fine stranded, class
„RTS“ better than IEC 60228,
DIN VDE 0295 class 5
2. Insulation
Inner semi conductive layer. New
special insulation compound
„RHEYCLEAN“ based on EPDM,
according to DIN VDE 0207 part
20. Outer semi conductive layer:
„RHEYSTRIP“ (EVA based)
Absolute easy to strip off at cold
temperatures (Easy Strip Design)
3. Protective conductor
Copper extra-fine stranded, class
„RTS“ better than IEC 60228,
DIN VDE 0295 class 5
4. Cover
Semi conductive cover
5. Optical fibres
Core diameter 50, 62.5, 9 µm/
125 µm
6. Inner Sheath
Special synthetic rubber
(better than GM1b)
7. Reinforcement
Synthetic threads with very high
tensile strength as a protection against
twist stresses and pressure loads
8. Outer Sheath
New special sandwich construction for
a optimum of flexibility and heavy duty.
PCP (poychloroprene), type 5GM5,
Colour: red
Marking
Core Arragement
Standards
e.g.
RHEYFIRM(RTS)
(N)TSCGEWTOEUS
3x35+2x25/2
+ OFE 6G62.5/125 10kV
INEXANSI
year of manufacture
Split earth cores are put in two
of the three interstices. The fibre
optic element is accommodated
in the 3rd.
In line with DIN VDE 0250
part 813
DIN VDE 0295
DIN VDE 0298
DIN VDE 0472
pr EN 50363
Options
•
•
•
•
44
for voltage level 0,6/1 kV choose our RHEYCORD® (RTS)
• signal cores, telecommunication cores
other sheath qualities and colours
• pre-assembled with sealing ends
monitoring conductors; concentric or as an individual core
further number of fibre cores and combinations af core diameter upon request.
1
2
3
4
6
7
8
®
RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE
Cable characteristics
Mechanical properties
Tensile load
Bending radii
Minimum distance between two bends (S-shape deflection)
Tests
Reeling speed
2
2
≤ 20 N/mm , < 50 mm reinforced
according to DIN VDE 298 part 3
20 x D (cable diameter)
Different bending tests, torsionl test etc.
up to 190 m/min. For extra high dynamic stress ask the manufacturer.
Chemical properties
Oil resistance according to DIN VDE 0472 part 803 and DIN EN 60811-2-1.
For indoor and outdoor applications. Moisture, UV and ozone resistant.
Electrical and Thermal properties
EMC
Nominal voltage
Maximum operating voltage in AC systems
Maximum operating voltage in DC systems
The core screen avoid free electrical field and the reduced production
tolerances according to DIN VDE 0250 part 1 minimize the magnetic field.
Uo/U = 1.8/3 kV to 18/30 kV
Uo/U = 2.1/3.6 kV to 20.8/36 kV
Uo/U = 2.7/5.4 kV to 27/54 kV
Test voltage (according to DIN VDE 0250 part 813)
AC
DC
Current rating (A)
6.0 to 43 kV
27.5 to 107.5 kV
according to DIN VDE 0289 part 4
Temperatur limits
at conductor during operation
at conductor during short circuit
at cable surface, not moved
at cable surface, moved
90 °C
250 °C
– 40°C up to +90 °C
– 35°C up to +90 °C
Optical Fibre properties
Attenuation coefficient at 850 nm
Attenuation coefficient at 1,300 nm
Attenuation coefficient at 1,550 nm
Minimum modal band with at 850 nm
Minimum modal band with at 1,300 nm
Numerical aperture
Dispersion at 1,285 - 1,330 nm
Dispersion at 1,550 nm
... G50/125
2.8 dB/km
0.8 dB/km
> 200 MHz x km
> 200 MHz x km
0.200 +/- 0.02
-
... G62,5/125
3.3 dB/km
0.9 dB/km
> 200 MHz x km
> 200 MHz x km
0.275 +/- 0.02
-
... E9/125
0.4 dB/km
0.3 dB/km
≤ 3,5 ps/nm. Km
≤ 18 ps/nm. km
45
®
RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE
Technical data
*
46
Number of cores and
nominal cross-section
Approx.
outer diameter
Approx.
weight
Tensile strength
mm2
mm
kg/km
N
1,8/3 kV
3x25 + 2x25/2 + 6OFE
3x35 + 2x25/2 + 6OFE
3x50 + 2x25/2 + 6OFE
3x70 + 2x35/2 + 6OFE
3x95 + 2x50/2 + 6OFE
3x120 + 2x70/2 + 6OFE
3x150 + 2x70/2 + 6OFE
3x185 + 2x95/2+ 6OFE
3x240 + 2x120/2 + 6OFE
41
44
48
51
57
61
66
70
75
2,400
2,950
3,600
4,360
5,600
6,650
8,100
9,400
11,800
3,000
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
3,6/6 kV
3x25 + 2x25/2 + 6OFE *
3x35 + 2x25/2 + 6OFE *
3x50 + 2x25/2 + 6OFE *
3x70 + 2x35/2 + 6OFE *
3x95 + 2x50/2 + 6OFE
3x120 + 2x70/2 + 6OFE
3x150 + 2x70/2 + 6OFE
3x185 + 2x95/2+ 6OFE
3x240 + 2x120/2 + 6OFE
3x300 + 2x150/2 + 6OFE
41
44
48
51
57
61
66
70
75
82
2,400
2,950
3,530
4,360
5,600
6,650
8,100
9,400
11,800
13,900
3,000
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
6/10 kV
3x25 + 2x25/2 + 6OFE *
3x35 + 2x25/2 + 6OFE *
3x50 + 2x25/2 + 6OFE *
3x70 + 2x35/2 + 6OFE *
3x95 + 2x50/2 + 6OFE
3x120 + 2x70/2 + 6OFE
3x150 + 2x70/2 + 6OFE
3x185 + 2x95/2+ 6OFE
3x240 + 2x120/2 + 6OFE
3x300 + 2x150/2 + 6OFE
41
44
48
51
57
61
66
70
75
82
2,400
2,950
3,530
4,360
5,600
6,650
8,100
9,400
11,800
13,900
3,000
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
8,7/15 kV
3x25 + 2x25/2 + 6OFE *
3x35 + 2x25/2 + 6OFE *
3x50 + 2x25/2 + 6OFE *
3x70 + 2x35/2 + 6OFE *
3x95 + 2x50/2 + 6OFE
3x120 + 2x70/2 + 6OFE
3x150 + 2x70/2 + 6OFE
3x185 + 2x95/2+ 6OFE
3x240 + 2x120/2 + 6OFE
3x300 + 2x150/2 + 6OFE
41
44
48
51
57
61
66
70
75
82
2,400
2,950
3,530
4,360
5,600
6,650
8,100
9,400
11,800
13,900
3,000
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
stock types
®
RHEYFIRM (RTS) (N)TSCGEWTOEUS OFE
Technical data
Approx.
outer diameter
Approx.
weight
Tensile strength
mm2
mm
kg/km
N
12/20 kV
3x25 + 2x25/2 + 6OFE
3x35 + 2x25/2 + 6OFE
3x50 + 2x25/2 + 6OFE
3x70 + 2x35/2 + 6OFE
3x95 + 2x50/2 + 6OFE
3x120 + 2x70/2 + 6OFE
3x150 + 2x70/2 + 6OFE
3x185 + 2x95/2+ 6OFE
3x240 + 2x120/2 + 6OFE
3x300 + 2x150/2 + 6OFE
43.3
48.3
50.2
55.5
58.3
61.7
66.3
70.0
77.2
82.0
2,990
3,410
3,900
4,900
5,830
6,940
8,210
9,580
12,200
14,050
3,000
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
14/25 kV
3x35 + 2x25/2 + 6OFE
3x50 + 2x25/2 + 6OFE
3x70 + 2x35/2 + 6OFE
3x95 + 2x50/2 + 6OFE
3x120 + 2x70/2 + 6OFE
3x150 + 2x70/2 + 6OFE
3x185 + 2x95/2+ 6OFE
3x240 + 2x120/2 + 6OFE
3x300 + 2x150/2 + 6OFE
53.3
55.3
58.9
64.4
66.1
69.8
73.5
79.8
84.6
3,970
4,500
5,330
6,650
7,550
8,650
10,090
12,700
14,500
3,000
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
18/30 kV
3x50 + 2x25/2 + 6OFE
3x70 + 2x35/2 + 6OFE
3x95 + 2x50/2 + 6OFE
3x120 + 2x70/2 + 6OFE
3x150 + 2x70/2 + 6OFE
3x185 + 2x95/2+ 6OFE
3x240 + 2x120/2 + 6OFE
3x300 + 2x150/2 + 6OFE
62.2
65.9
68.7
71.3
76.6
79.4
85.0
91.4
5,400
6,300
7,250
8,300
9,800
11,100
13,600
15,700
3,000
4,200
5,700
7,200
9,000
11,100
14,400
18,000
stock types
February 2003 · Copyright 2003 · Nexans
*
Number of cores and
nominal cross-section
47
RHEYCORD® SHTOEU OFE
Rubber Sheated Optical Fibre Cables
49
RHEYCORD® SHTOEU OFE
Flexible Cables with Optical Fibre Elements (OFE)
Approval/Certificates
Applications
For tranfer of data and optical
signals. Used in cranes and
material handling equipment (e.g.
festoon systems, reels, cable
tender systems).
Design
1. Optical fibres
Fibre core diameter: 9 µm,
50 µm, 62.5 µm
Reference surface diameter:
125 µm
2. Bedding
Elastomeric compound or/and
synthetic thread
3. Reinforcement
Braid, plastic threads with very
high tensile strength
4. Outer sheath
PCP (polychloroprene)
type 5GM5
Colour: black/orange
1
2
3
4
Marking
Standards
e.g.
RHEYCORD SHTOEU OFE
6G62,5/125
In line with
DIN VDE 0888
DIN VDE 0168
DIN ISO/IEC 9314--3
Options
• Further numbers of optical fibre elements upon request
• pre-assembled with plugs possible
50
®
RHEYCORD SHTOEU OFE
Cable characteristics
Mechanical properties
Tensile load
Bending radii
short-time operation
long-time operation
fixed installation
festoon systems
reels, cable tender systems
3,000 N
1,000 N
≥ 60 mm
≥ 125 mm
≥ 200 mm
up to 120 m/min. Only cylindrical reel.
Reeling speed
Chemical properties
Oil resistance according to DIN VDE 0472 part 803 and DIN EN 60811-2-1.
For indoor and outdoor applications. Moisture, UV and ozone resistant.
Temperature properties
Fixed installation
Moved
– 40/ +90 °C
– 25/ +60 °C
Optical Fibre properties
Attenuation coefficient at 850 nm
Attenuation coefficient at 1,300 nm
Attenuation coefficient at 1,550 nm
Minimum modal band with at 850 nm
Minimum modal band with at 1,300 nm
Numerical aperture
Dispersion at 1,285 - 1,330 nm
Dispersion at 1,550 nm
... G50/125
2.8 dB/km
0.8 dB/km
> 200 MHz x km
> 200 MHz x km
0.200 +/- 0.02
-
... G62,5/125
3.3 dB/km
0.9 dB/km
> 200 MHz x km
> 200 MHz x km
0.275 +/- 0.02
-
... E9/125
0.4 dB/km
0.3 dB/km
≤ 3.5 ps/nm. Km
≤ 18 ps/nm. km
51
®
RHEYCORD SHTOEU OFE
Product Range
SHTOEU OFE
SHTOEU OFE
SHTOEU OFE
SHTOEU OFE
SHTOEU OFE
SHTOEU OFE
6G50/125
6G62.5/125
12G50/125
12G62.5/125
24G62.5/125
12E9/125
For technical details ask the manufacturer.
52
Product and Service Range
Nexans Germany
Power Engineering
Low, medium and high voltage
cables for power transmission and
distribution
Submarine and special cables
Mining and pit cables
Insulated overhead lines
Accessories, laying and assembly
work
Complete cable systems
Telecommunication
Telecommunication
Communication cables for all
outdoor and in-house
Telecommunication applications,
such as
Optical fibre cables
Copper cables
Accessories
Realisation of complete networks
LAN cabling systems
Connectivity components and
cables for data communication
in copper and fibre
Telecommunication cables
Special cables
Special cables and systems
Precision cables
- Navy / Military
- Pumps
for different applications, e.g.
- Rolling Stock
- Ship
- Automotive
- Industry Automation
- Mining
- Security
- Cordsets
- Handling
- Bus-cables
- High Temperature
- Control Cables
House-wiring and Industrial Cables
House-wiring cables
Plastic-insulated industrial cables
Rubber-insulated industrial cables
1 kV copper cables
Telecommunication cables
Halogen-free safety cables
Power current control cables
Accessories
Production Lines and Technology
UNIWEMA:
Production Lines for Continuous
Forming and TIG / LASER Welding
of Smooth or Corrugated Metal
Cable Sheaths and Pipes
Composite Pipe Production Lines:
Continuous Production of PlasticAluminium-Plastic Pipes
COLOMAT:
Automatic Color Band Marking of
plastic insulated Wires
UNIVERO TWIN-ROTOR:
High Speed Screening and
Stranding Machine
Cabler for Power Cables:
SZ cabling of Conductors in-line
with Sheathing and Jacketing
Extruders
Cross Welding Equipment for Metal
Strips:
TIG-, LASER- and Ultra Sonic Cross
Welding for Splicing coated and
blank Metal Strips
Bonded Sheath Equipment:
Sheathing of Medium and High
Voltage Cables with copolymer
coated Aluminium Tapes
Complete Manufacturing Lines:
Development, planning and
execution
CRYOFLEX Transfer Lines:
Systems for Transport of Cryogenic
Liquid Gases
Autoelectrics
Harnesses
Active and passive Components
Automotive cables
Metallurgy
Winding wires for a world of
applications
- Fine and ultra-fine wires
- Litz and multiparellel wires
- Self-bonding wires
- Continuous transposed cables
(CTC)
Copper wire bare, tinned and
silvered
Wires and Strands
Dip-formed copper rod
February 2003 · Copyright 2003 · Nexans
Global expert in cables and cabling systems
Nexans Deutschland Industries GmbH & Co. KG · Industrial Applications
Bonnenbroicher Straße 2 - 14 · 41238 Mönchengladbach · Germany
Phone +49 2166 27 0 · Fax +49 2166 27 2211
vertrieb.moenchengladbach@nexans.com · www.nexans.de