Overview of Fire Pumps and Water Storage Tanks Webinar Overview of Fire Pumps and Water Storage Tanks M. Steven Welsh, P.E. Registered FPE Koffel Associates, Inc. www.koffel.com swelsh@koffel.com Expertly Engineering Safety From Fire Outline Introduction Fire Pump Design Water Tank Design Coordinating with other trades Deficiencies Koffel Services Consulting Design Construction Period Services Proprietary Presentation by Koffel Associates, Inc. 1 Overview of Fire Pumps and Water Storage Tanks Webinar My Background Graduated with Bachelor of Science in Fire Protection Engineering from the University of Maryland at College Park in 2002. Worked in the United Kingdom. Worked for sprinkler contractor. Employed with Koffel for 9 years. Registered engineer (DE and MD) Standards NFPA 20, Standard for the Installation of Stationary Pumps for Fire Protection, 2013 Edition NFPA 22: Standard for Water Tanks for Private Fire Protection, 2013 Edition Typical Arrangement Proprietary Presentation by Koffel Associates, Inc. 2 Overview of Fire Pumps and Water Storage Tanks Webinar Typical Arrangement Exterior Fire Pump House and Tank Typical Arrangement Electric Centrifugal (horizontal split-case) Typical Arrangement Centrifugal Cutaway: pressure is developed principally by an action away from center. Proprietary Presentation by Koffel Associates, Inc. 3 Overview of Fire Pumps and Water Storage Tanks Webinar Typical Arrangement Parts of Packing Typical Arrangement Vertical In-line Typical Arrangement Diesel Proprietary Presentation by Koffel Associates, Inc. 4 Overview of Fire Pumps and Water Storage Tanks Webinar Typical Arrangement Vertical Turbine Typical Arrangement Vertical Turbine Cutaway Typical Arrangement Packaged System Proprietary Presentation by Koffel Associates, Inc. 5 Overview of Fire Pumps and Water Storage Tanks Webinar Typical Arrangement Bolted Steel Typical Arrangement Bolted Steel Typical Arrangement Pressure Tank Proprietary Presentation by Koffel Associates, Inc. 6 Overview of Fire Pumps and Water Storage Tanks Webinar Typical Arrangement Fiberglass-Reinforced Plastic Tanks New vs. Existing New Work Existing Document existing conditions Check servicing Sizing Pumps and Tanks Sprinklers Standpipes Special hazards Firefighting Proprietary Presentation by Koffel Associates, Inc. 7 Overview of Fire Pumps and Water Storage Tanks Webinar Sizing Pumps and Tanks Sizing Pumps and Tanks The performance of the pump when applied at capacities over 140 percent of rated capacity can be adversely affected by the suction conditions. Application of the pump at capacities less than 90 percent of the rated capacity is not recommended. Fire Pump Design Proprietary Presentation by Koffel Associates, Inc. 8 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Fire Pump Design Bypass: Where the suction supply is of sufficient pressure to be of material value without the pump, the pump shall be installed with a bypass [4.14.4.1] Fire Pump Design Elbows and tees with a centerline plane parallel to a horizontal split-case pump shaft must 10 times the suction pipe diameter away from the pump’s suction flange [4.14.6.3] X Proprietary Presentation by Koffel Associates, Inc. 9 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Fire Pump Design Fire Pump Design Elbows and tees with a centerline plane perpendicular to the horizontal split-case pump shaft are permitted at any location Proprietary Presentation by Koffel Associates, Inc. 10 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design X Fire Pump Design Strain Relief: where the pump and its suction supply are on separate foundations with rigid interconnecting pipe, the pipe must be provided with strain relief [4.14.6.5] Fire Pump Design Valves: outside screw and yoke (OS&Y) gate valve must be installed in the suction pipe [4.14.5] Proprietary Presentation by Koffel Associates, Inc. 11 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Fire Pump Design Fire Pump Design Proprietary Presentation by Koffel Associates, Inc. 12 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Fire Pump Design Eccentric tapered reducer or increaser required at pump suction to avoid air pockets [4.14.6.4 ] Fire Pump Design Eccentric tapered reducer Proprietary Presentation by Koffel Associates, Inc. 13 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Eccentric tapered reducer Fire Pump Design Fire Pump Design No requirement at pump discharge, typically concentric Proprietary Presentation by Koffel Associates, Inc. 14 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Pressure gauges [4.10] Fire Pump Design Fire Pump Design Circulation Relief Valve: installed on the discharge side of the pump before the discharge check valve, valve shall provide flow of sufficient water to prevent the pump from overheating when operating with no discharge, nominal size of 0.75 inch(19 mm) [4.11] Proprietary Presentation by Koffel Associates, Inc. 15 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Circulation Relief Valve: Fire Pump Design Check Valve: required in the pump discharge assembly. [4.15.6] Fire Pump Design Gate or butterfly valve: required in the pump discharge assembly. [4.15.7] Proprietary Presentation by Koffel Associates, Inc. 16 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Pressure Maintenance Pumps: sized to replenish the fire protection system pressure due to allowable leakage and normal drops in pressure, no listing required [4.25] Fire Pump Design The jockey pump stop point should equal the pump churn pressure plus the minimum static supply pressure. The jockey pump start point should be at least 10 psi (0.68 bar) less than the jockey pump stop point. The fire pump start point should be 5 psi (0.34 bar) less than the jockey pump start point. Fire Pump Design 100 psi pump at churn, 50 psi minimum from city Jockey pump stop = 100 psi + 50 psi = 150 psi Jockey pump start = 150 psi − 10 psi = 140 psi Fire pump start = 140 psi − 5 psi = 135 psi Proprietary Presentation by Koffel Associates, Inc. 17 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Fire Department Connection Fire Pump Design Fire Department Connection Fire Pump Design Test Header Proprietary Presentation by Koffel Associates, Inc. 18 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Fire Department Connection and Test Header Fire Pump Design Maximum Pressure for Centrifugal Pumps [4.7.7] The net pump shutoff (churn) pressure plus the maximum static suction pressure, adjusted for elevation, must not exceed the pressure for which the system components are rated. Fire Pump Design Maximum Pressure for Centrifugal Pumps [4.7.7] Variable speed pressure limiting control drivers, as defined in this Standard, shall be acceptable to limit system pressure. Proprietary Presentation by Koffel Associates, Inc. 19 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Pressure Regulating Devices: No pressure regulating devices must be installed in the discharge pipe [4.15.10] Exceptions Fire Pump Design Pressure Regulating Devices, exceptions: Where a diesel engine fire pump is installed and where a total of 121 percent of the net rated shutoff (churn) exceeds system rating Where an electric variable speed pressure limiting controller or a diesel pressure limiting driver is installed Fire Pump Design Nameplate [4.9] Proprietary Presentation by Koffel Associates, Inc. 20 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design - Diesel Fire Pump Design - Diesel Requires sprinkler protection [4.12.1.3] Enclosing diesel engine pump drivers and day tanks Fire Pump Design - Diesel Exhaust Piping: [11.5.2] Each pump engine must have an independent exhaust system. A flexible connection with a section of stainless steel, not less than 12 in. (305 mm) in length must be made between the engine exhaust outlet and exhaust pipe. The exhaust pipe shall be covered with hightemperature insulation or otherwise guarded to protect personnel from injury. Exhaust pipes passing directly through combustible roofs or walls must be guarded at the point of passage Proprietary Presentation by Koffel Associates, Inc. 21 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design - Diesel Fire Pump Design - Diesel Exhaust Discharge Location: [11.5.3] Exhaust from the engine shall be piped to a safe point outside the pump room and arranged to exclude water. Exhaust gases shall not be discharged where they will affect persons or endanger buildings. Fire Pump Design Flow Meter Proprietary Presentation by Koffel Associates, Inc. 22 Overview of Fire Pumps and Water Storage Tanks Webinar Fire Pump Design Vertical Turbine Pump: Fire Pump Design Suction Screening: where the water supply is obtained from an open source such as a pond or wet pit, the passage of materials that might clog the pump shall be obstructed [4.14.8.1] Tank Design Proprietary Presentation by Koffel Associates, Inc. 23 Overview of Fire Pumps and Water Storage Tanks Webinar Tank Design OSHA-compliant (29 CFR 1910) standard railing shall be placed around the roof manholes and other accessories that require access [4.14.1.1] Tank Design Tank Design Where the steel roof is essentially airtight, there must be a substantial vent above the maximum water level [4.15.1] Proprietary Presentation by Koffel Associates, Inc. 24 Overview of Fire Pumps and Water Storage Tanks Webinar Tank Design Tank Design Water-Level Gauge: “suitable design” [14.1.8] Tank Design Water-Level Gauge: “suitable design” [14.1.8] Proprietary Presentation by Koffel Associates, Inc. 25 Overview of Fire Pumps and Water Storage Tanks Webinar Tank Design Controlling Valve: [14.2.12] Tank Design Anti-Vortex Plate Assembly [14.2.13] Tank Design A permanent pipe connected to a water supply shall be provided to fill the tank [14.4.1] The means to fill the tank shall be sized to fill the tank in a maximum time of 8 hours [14.4.2] Proprietary Presentation by Koffel Associates, Inc. 26 Overview of Fire Pumps and Water Storage Tanks Webinar Tank Design Overflow: the overflow pipe shall be of adequate capacity for the operating conditions and shall be of not less than 3 inches (75 mm) [14.6] Tank Design Tank Riser Drain: A drain pipe of at least 2 inch (50 mm) must be connected into the tank discharge pipe near its base [14.7.4] Tank Design - Heating Tanks that are subject to freezing shall be heated [16.1.1] The heating system must be of such capacity that the temperature of the coldest water in the tank or tank riser, or both, is maintained at or above 42°F (5.6°C) during the coldest weather Proprietary Presentation by Koffel Associates, Inc. 27 Overview of Fire Pumps and Water Storage Tanks Webinar Tank Design - Heating Coordination with Other Trades Fire-Resistive Construction [NFPA 20, 4.12] 2-hour High-rise building Not full sprinkler protected. Outdoor: 50 feet (15.3 m) away from any fire exposures Otherwise, 1-hour Coordination with Other Trades Ventilation for diesel fire pumps shall be provided for the following functions: [11.3.2.1] To control the maximum temperature to 120°F (49°C) at the combustion air cleaner inlet with engine running at rated load To supply air for engine combustion To remove any hazardous vapors To supply and exhaust air as necessary for radiator cooling of the engine when required Proprietary Presentation by Koffel Associates, Inc. 28 Overview of Fire Pumps and Water Storage Tanks Webinar Coordination with Other Trades Fire alarm must monitor for the following supervisory signals: [NFPA 20, 10.4.7.2.2] Fire Pump Running Loss of Phase Phase Reversal Connected to alternate source (if applicable) Nothing else is required to be supervised Jockey Pump running should not be monitored Coordination with Other Trades Power [NFPA 20, 9.2] A normal source of power from a continually available source Must be reliable Dedicated source Identifiable and remote disconnecting means Coordination with Other Trades Structural for tanks Dead Load Live Wind Snow Proprietary Presentation by Koffel Associates, Inc. 29 Overview of Fire Pumps and Water Storage Tanks Webinar Coordination with Other Trades Drainage [NFPA 20, 4.12.7] Floors must be pitched for adequate drainage of escaping water away from critical equipment such as the pump, driver, controller, and so forth. Must discharge to a frost-free location. Fire Pump Design Deficiencies Corrosion and damage packing Proprietary Presentation by Koffel Associates, Inc. 30 Overview of Fire Pumps and Water Storage Tanks Webinar Deficiencies Parts of Packing Deficiencies Damaged packing and improper packing drainage Deficiencies Fire pump based not secure Proprietary Presentation by Koffel Associates, Inc. 31 Overview of Fire Pumps and Water Storage Tanks Webinar Deficiencies Fire pump is dirty Deficiencies Fire pump is dirty Deficiencies No drain for circulation relief valve Proprietary Presentation by Koffel Associates, Inc. 32 Overview of Fire Pumps and Water Storage Tanks Webinar Deficiencies Rock in impeller Deficiencies No service clearance for controller, 3 feet [NFPA 70] Future Questions…. Join our LinkedIn Discussion Groups Life Safety Code People can join the group and submit their questions or People can email linkedin@koffel.com and submit anonymously Smoke Management Proposed Changes to the IBC Ask the Expert FAQ.Koffel.com Proprietary Presentation by Koffel Associates, Inc. 33 Overview of Fire Pumps and Water Storage Tanks Webinar Thank You M. Steven Welsh, P.E. Registered Fire Protection Engineer www.koffel.com swelsh@koffel.com 410-750-2246 Follow us on LinkedIn Expertly Engineering Safety From Fire Proprietary Presentation by Koffel Associates, Inc. 34