Load Imbalance Jennifer Taylor, P.E. Distribution System Solutions Perfect World The Problem • Over time distribution feeders have a tendency to increase in load imbalance: – Loads on single phase lines gradually increase – Single phase lines arbitrarily get switched to other phases The Problem – Unequal distribution of single phase loads on three-phase lines – Lack of planning The Result • • • • Voltage shifts Increased return currents Increased losses Physical ramifications Load Imbalance Defined • Imbalance in current dictated by placement of load on feeder. • Voltage or Current Imbalance: A Real-Life Example • Rural Circuit: 20 miles long • Majority of backbone: 3 phase 1/0 CU and 1/0ACSR • Primary voltage: 12.5/7.2 kV Phase # of consumers Feeder Amps A 94 52 A B 291 145 A C 161 89 A A Real-Life Example What Happens When You Have Imbalance? • The imbalance in current creates a neutral point “shift” – Voltage imbalance – Over voltage and under voltage Voltage • ANSI C84.1specifies: Voltage imbalance not to exceed 3% Acceptable Voltage Range What Causes the Shift? • The neutral point “shift” is a function of: – Per phase load – Per phase power factor – Impedance matrix • Not just per phase current magnitudes Voltage Imbalance: My Assumption • Voltage Rise or Voltage Drop? – Heaviest loaded phase = Largest Voltage Drop – Lightest loaded phase = Largest Voltage Rise Voltage Imbalance: In Reality • Voltage Rise or Voltage Drop? – Heaviest loaded phase = Largest Voltage Drop – However, the largest voltage rise doesn’t necessarily happen on the lightest loaded phase. – In fact, in a majority of cases with standard construction and typical power factors (90-100%) the phase behind the heaviest phase (c.c. rotation) gets the voltage rise. For Example: For Phase “X” VLxg = Exg - Vx Exg = Source Voltage Vx = Voltage Drop VLxg = Load Voltage In this example, phase A was the heaviest loaded phase. B and C were equal. Largest voltage drop Voltage Rise Voltage Drop (Vd) • Voltage drop magnitude and angle – Function of the current magnitude and angle in each phase – Self and mutual impedance matrices – Consists of a self voltage drop and 2 mutual voltage drops Voltage Drop (Vd) • For example for phase A: – Vda = vd1,1 + vd1,2 +vd1,3 – Where vd1,1 = ZABC1,1.I1 vd1,2 = ZABC1,2.I2 vd1,3 = ZABC1,3.I3 ZABC • ZABC is the 3x3 phase impedance matrix – Function of resistance of conductors, GMR, distances between positions, length of feeder – Consists of modified Carson’s equations (4x4 matrix including neutral) – Then through Kron reduction becomes 3x3 – For a deeper explanation call 1-800-344-5647 Problems with Over/Under Voltage • Overvoltage/Undervoltage – Equipment damage – Motors won’t operate as efficiently – Overheating of induction motors – Tripping of sensitive loads – Higher no-load losses in transformers Problems with Voltage Imbalance • Voltage imbalance – Generates high negative sequence currents which puts back torque on motors – Causes adjustable speed drives to draw significantly imbalanced currents and cause the overload protection to trip. – Increases the harmonics that ASD’s produce – Overheating in transformers Note on Voltage Imbalance • Unequal phase impedance due to asymmetric conductor spacing can cause voltage imbalance – However on distribution feeders this is quite small; < 1% imbalance (T.A. Short, Electric Power Distribution Handbook) – Most voltage imbalance is due to load imbalance. Our Sample Circuit % Voltage imbalance = 7.2% Phase angles drift from 120o apart 105 0.0 0.1 0.3 0.7 1.1 1.6 2.0 2.2 2.7 3.1 3.6 4.3 4.8 5.1 5.4 5.6 5.9 6.4 7.1 7.6 7.8 8.3 8.8 9.1 9.5 10.0 10.5 11.0 11.6 12.2 12.8 13.5 Volts Our Sample Circuit Voltage Profile 130 125 120 Voltage A 115 Voltage B Voltage C 110 Voltage Problems Reported on this Circuit • Low voltage complaints • Equipment damage What Else Happens When You Have Imbalance? • Increased return current In = Ian + Ibn + Icn If currents are equal and 120o apart then In will be zero. If not then In will be non-zero. If grounded system then some of the return current goes through the earth. Problems with Increased Return Current • Challenges with coordination – Return current may approach the minimum ground current pickup of the protective device Problems with Increased Return Current • False ground trips – If pickup is low enough, could get false ground trips on substation reclosers due to imbalance Problems with Increased Return Current • Stray voltage – Imbalance causes increased return current on both the neutral and through the earth-return – This causes a potential difference between the neutral and earth (e.g. stray voltage) • Worse, the closer you get to the substation – If there happens to be a break in the neutral also get stray voltage Our Sample Circuit Total Return Current = 81A % Current imbalance = 52.2% Our Sample Circuit Current Profile 160 140 120 Thru Amps A 80 Thru Amps B Thru Amps C 60 Thru Amps Return 40 13.8 12.2 12.0 10.9 10.3 10.0 9.1 8.5 7.8 6.9 5.7 5.3 4.8 3.1 2.0 0 1.4 20 0.0 Amps 100 Return Current Issues Reported on this Circuit • Cold load pick up issues What Else Happens When You Have Imbalance? • Increased losses – The imbalance of current will increase the I2R losses I2R • Let’s look at a simple math exercise: • Total Current = 600A A B C Balanced Amps I2 200 40,000 200 40,000 200 40,000 Total = 120,000 Imbalanced Amps I2 A 300 90,000 B 200 40,000 C 100 10,000 Total = 140,000 Problems with Increased Losses • Increased costs • Increased heating Our Sample Circuit • • • • • Losses before balancing = 153kW 2 tap phase changes = $500 Losses after balancing = 108kW Reduction in losses = 45kW 30 year present worth = $37,120 That’s just one feeder! What Else Happens When You Have Imbalance? • Physical Equipment Ramifications – Increased conductor heating – Uneven sagging of 3 phase conductors – Underutilization of equipment (kVA) • Unnecessary improvements – Premature conductor upgrades – Voltage regulators Load Balance in Windmil • Uses Voltage Drop to calculate losses and establish load currents in taps. • Two Methods – With Approximation – Without Approximation Approximate Method (Fast) • Voltage drop runs initially to determine load current in taps. • Each taps’ I2R losses are then added/subtracted to phases until an optimum reduced loss configuration is established. Without Approximation (Not Fast) • Go out for lunch • Runs voltage drop for each trial of a tap change to determine the optimum phase for each tap to have overall greatest loss reduction. Load Balance in Windmil • Balance all active circuits • Balance downline from a specified element Possible Future Enhancements • Load Balance results automatically stored as a project. • Report will be attached and saved with the project. • Balance based on Amps vs. kW losses. • Ability to exclude specified taps from getting phase changed. Sample Circuit: Before and After % Load Imbalance % Voltage Imbalance Line Losses Lowest Primary Voltage Highest Primary Voltage at end of feeder Before A8er 52.20% 10.46% 7.20% 1.41% 153 kW 108 111.5V 118.1V 126.3V 121.2V Other Changes to Consider • In addition to changing tap phases – Multi-phasing – Backfeeding / changing open points Before you begin • Verify phasing on feeders – Is model correct? – Is SCADA correct? – Are consumer phases correct? Other Things to Consider • Downline monitoring – Smart devices • Are the recommendations feasible in the field? – Crossing jumpers under/around phases – Bird issues with extra jumpers – Non-loadbreaking taps What Load Profile to Use? • Many opinions on this: – Winter peak – Summer peak – Somewhere in the middle – What about seasonal loads and the impact to imbalance? In Conclusion • Benefits of load balancing – Improved voltage profile • Better for motors, demand reduction possible, easier to obtain required voltage levels – Reduced return current • Reduce/eliminate stray voltage, avoid false ground fault trips, ease coordination In Conclusion • Benefits of load balancing continued – Loss savings – Better utilization of equipment • Defer improvements The Bottom Line • Load balancing is a simple concept, but can be difficult to achieve. • The benefits make it at least worthy of a look.